US20220275641A1 - Facade panel with integrated window system - Google Patents

Facade panel with integrated window system Download PDF

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Publication number
US20220275641A1
US20220275641A1 US17/625,908 US202017625908A US2022275641A1 US 20220275641 A1 US20220275641 A1 US 20220275641A1 US 202017625908 A US202017625908 A US 202017625908A US 2022275641 A1 US2022275641 A1 US 2022275641A1
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United States
Prior art keywords
construction element
construction
subpanel
composite
façade
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US17/625,908
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English (en)
Inventor
Oliver Lang
Cynthia Wilson
Clayton Blackman
Oliver Krieg
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Intelligent City Inc
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Intelligent City Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Intelligent City Inc filed Critical Intelligent City Inc
Priority to US17/625,908 priority Critical patent/US20220275641A1/en
Assigned to INTELLIGENT CITY INC. reassignment INTELLIGENT CITY INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BLACKMAN, Clayton, KRIEG, Oliver David, LANG, OLIVER, WILSON, Cynthia
Publication of US20220275641A1 publication Critical patent/US20220275641A1/en
Abandoned legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/88—Curtain walls
    • E04B2/90—Curtain walls comprising panels directly attached to the structure
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/10—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of wood

Definitions

  • the present invention relates to the field of construction of modular structures. More particularly, the present invention relates to the field of panel systems for use in the construction of mass timber multi-storey, modular structures.
  • Prefabricated façade wall panels are becoming increasingly commonly used in construction (for example in the construction of curtain walls for multi-storey modular buildings) due to efficiency factors—often leading to possible reductions in terms of construction time and/or construction costs.
  • Prefabricated façade panels generally allow for very quick assembly during the construction process. This can, for example, allow for a quick building envelope enclosure, which among various advantages, can reduce the risk of water damage to the overall structure (e.g. caused by rain).
  • prefabricated façade panels in construction can be relatively straightforward when the façade panels are used simply to construct basic wall sections without windows/door or other such features. However, when it comes to using prefabricated façade panels to construct wall sections that also have windows, doors or other complications, additional complexities and considerations will apply.
  • Curtain wall systems are usually made from steel or timber as frame constructions from many small elements. (Mass timber is increasingly being used in the manufacture of prefabricated façade panels for a number of reasons, including because it is generally considered to be environmentally sustainable and of relatively low cost).
  • the cavities between the frames are usually filled with insulation and covered with wooden boards. The complexity of this construction makes it difficult to adapt to different window sizes and difficult to ensure air-tightness along all seams.
  • the windows, doors, connection hangers for insulation and various other building components are done on-site.
  • the mass timber façade panels and such building components are fastened/installed in weather-permitting (sometimes challenging) conditions.
  • weather-permitting sometimes challenging
  • a prefabricated façade panel (sometimes generally referred to herein as a construction element) having an integrated window system.
  • a façade panel and integrated window system may have particular application for use in the construction of curtain walls for multi-storey, modular structures or buildings.
  • a system for constructing a multi-storey building or modular structure using such façade panels is also disclosed herein.
  • a method of constructing such a façade panel having integrated windows is also disclosed herein.
  • a composite construction element for building multi-storey structures which construction element is prefabricated and is to be fastened/installed on the construction site.
  • an integrated construction element for constructing a curtain wall for a multi-storey building comprising: an envelope structural subpanel; one or more feature elements; an insulation layer; and a cladding layer, wherein the envelope structural subpanel, has a top edge and a bottom edge, and comprises an upper beam disposed substantially along the top edge and a lower beam disposed substantially along the bottom edge, and a plurality of spacers disposed between the upper beam and the lower beam, wherein the upper beam, lower beam and plurality of spacers define one or more openings for receiving the one or more feature elements; wherein the insulation layer is attached to the envelope structural subpanel, and wherein the insulation layer is provided with one or more openings corresponding to the feature elements; wherein the cladding layer overlies the insulation layer and is attached thereto.
  • the feature elements may be windows, doors or combinations thereof.
  • the construction element additionally comprises a plurality of attachment means (such as a clip and cleat system or a bracket system) connected to the envelope structural subpanel for attaching the construction element to a floor or ceiling of a building.
  • the construction element may additionally comprise a plurality of strapping elements for keeping the insulation layer in place.
  • the envelope structural subpanel of the construction element is made substantially from mass timber.
  • the spacers abut the upper beam and lower beam.
  • the construction element may additionally comprise an engagement means in the form of a tongue-and-groove joint, comprising either a tongue or groove disposed substantially along either or both of a top edge of the construction element and/or of a bottom edge of the construction element, wherein each tongue or groove, as the case may be, of the construction element is adapted to matingly engage with a corresponding groove or tongue of a second construction element, when the second construction element is disposed vertically adjacent to the construction element, thereby facilitating the engagement of the construction element with the second construction element.
  • the engagement means may be in the form of a “chicken head” joint, as is known in the art.
  • the construction element may additionally comprise one or more integrated building features for providing the multi-storey building with a soffit; a setback, a balcony, a parapet, a canopy, railings or combinations thereof.
  • a system comprising a plurality of such construction elements installed on a multi-storey building in a grid-like configuration, wherein a first of the construction elements is provided with one or more connectors disposed proximate to a periphery thereof, wherein the connectors secure the first construction element to a second construction element that is disposed horizontally or vertically adjacently thereto.
  • FIG. 1 is an exploded perspective view of an exemplary embodiment of the composite façade panel of the present invention.
  • FIG. 2 is a partially-exploded perspective view of the composite façade panel, in accordance with one aspect of the present invention.
  • FIG. 3 is a partially-exploded perspective view of another embodiment of the composite façade panel, in accordance with another aspect of the present invention.
  • FIG. 4 is a perspective view of one embodiment of the envelope structural subpanel, in accordance with an aspect of the present invention.
  • FIG. 5 is a perspective view of another embodiment of the envelope structural subpanel, in accordance with an aspect of the present invention.
  • FIG. 6 is a partially-exploded perspective view illustrating a plurality of composite façade panels being installed upon a plurality of floor slabs of a multi-storey building.
  • FIG. 7 is a perspective view illustrating various other composite façade panels having various additional features.
  • FIG. 8 is a side view illustrating the engagement of vertically adjacent composite façade panels.
  • FIG. 9 is a side view illustrating the configuration of several composite façade panels across several floors of a multi-storey building.
  • a composite construction element for building multi-storey structures More specifically, disclosed herein is a mass timber composite construction element for use in constructing a curtain wall for a multi-storey structure, which construction element is prefabricated and is to be installed/connected on the construction site.
  • the composite construction element is generally described and illustrated herein for use in the construction of a curtain wall for a multi-storey building (i.e. as a “new build”); however, it will be appreciated by one skilled in the art that the composite construction element may also be used (or adapted for use) in the construction of a curtain wall to retrofit an existing multi-storey building.
  • FIG. 1 this illustrates an exploded perspective view of an exemplary embodiment of the composite façade panel of the present invention.
  • the composite façade panel 10 comprises an envelope structural subpanel 20 and a window subpanel system 30 .
  • the window subpanel 30 comprises the elements that typically make up a curtain wall having windows, namely: one or more windows 32 ; an insulation layer 34 , which includes one or more corresponding openings for receiving the one or more windows 32 ; strapping 36 ; and a cladding layer 38 .
  • Alternative configurations of the components of the window subpanel 32 are of course possible. It is also contemplated that the other component layers may be substituted or supplemented depending on the specific requirements, functionality or desired specifications for the curtain wall, as will be understood by one skilled in the art.
  • a composite façade panel may optionally additional incorporate one or more door elements, e.g. where the composite panel is used to construct a wall section for a building (i.e. rather than a curtain wall section).
  • a prefabricated composite façade panel can be provided that has one or more windows integrated therein, so a prefabricated composite façade panel can also be provided with an integrated door or doorway, and/or windows.
  • other complications may also be integrated into such a composite façade panel (such as electrical services and mechanical services, venting structures, etc.), as might typically be found in a multi-storey building.
  • the composite façade panel 10 is also provided with an attachment means 40 , for affixing the composite façade panel 10 to the structure of the building.
  • the attachment means 40 may be in the form of a clip and cleat system or a bracket system (as is known in the art), by means of which a façade panel 10 may be installed or hung onto an upper floor, such that the façade panel 10 extends down one or more floors of the building.
  • the attachment means 40 can be configured to attach to the upper floor near the underside of the ceiling of the upper floor or near the topside of the floor or the upper floor).
  • the composite façade panel 10 is a unitary, prefabricated panel.
  • FIG. 2 this shows a partially-exploded view of the envelope structural subpanel 20 and the window subpanel 30 , which together make up the composite façade panel 10 .
  • the windows 32 of the window subpanel 30 are shown as having a regular pattern.
  • the envelope structural subpanel 20 and the window subpanel 30 are affixed together to form the composite façade panel 10 , which is a unitary prefabricated construction panel.
  • FIG. 3 illustrates another embodiment of the structural subpanel 20 and window subpanel 31 , which together make up the composite façade panel.
  • the windows 32 in the window subpanel 31 may have an irregular window pattern.
  • the present composite façade panel system 10 is readily customizable in order to be adapted to different construction requirements and configurations.
  • FIG. 4 illustrates an exemplary envelope structural subpanel 20 .
  • the envelope structural subpanel 20 comprises an upper subpanel or upper beam 22 , disposed at the top of the envelope structural subpanel 20 and extending substantially the length thereof; a lower subpanel or lower beam 24 , disposed at the bottom of the envelope structural subpanel 20 and extending substantially the length thereof; and plurality of strengthening infill panels or spacers 26 , disposed between the upper beam 22 and lower beam 24 .
  • these components may be affixed to an internal subpanel 29 , such that the components are integrated as a single subpanel. Between the strengthening spacers 26 , openings may be provided to correspond with each of the plurality of windows 32 .
  • the primary function of the upper beam 22 , lower beam 24 and strengthening spacers 26 is to provide structural integrity, shear stiffness, and/or structural support to the envelope structural subpanel 20 of the composite façade panel 10 .
  • the upper beam 22 and the lower beam 24 primarily provide structural support in the direction along the length of the envelope structural subpanel, whereas the strengthening spacers 26 primarily function to provide structural support in the direction along the width of the envelope structural subpanel 20 .
  • the upper beam 22 , lower beam 24 and strengthening spacers 26 may preferably be constructed from mass timber.
  • FIG. 5 illustrates another possible embodiment of the envelope structural subpanel 20 .
  • the strengthening spacers 28 abut or may be affixed to the upper beam 22 and lower beam 24 .
  • These components may be integrated together into a single subpanel.
  • such components may be affixed to an internal subpanel 29 (not shown in FIG. 5 ).
  • this illustrates a plurality of composite façade panels 10 , as they may be installed upon a multi-storey building. Portions of a number of floor slabs 50 of a multi-storey building are shown.
  • a first composite façade panel 12 may be installed on a first floor slab 52 , and vertically “hung” from the end of such floor slab, such that the first composite façade panel 12 extends from the floor slab 52 to at least a second floor slab 54 , i.e. the floor slab on the floor below, thus forming an external curtain wall between the first floor slab and the second floor slab.
  • composite façade panels may be installed and hung from other floor slabs, thus creating a multi-storey curtain wall for the building.
  • the building may be provided with a curtain wall, which is affixed to the structural parts of the building (i.e. the floors), but which is otherwise structurally independent from the building, thus allowing the curtain wall to respond to movements or expansion/contraction of the building or of the façade panels.
  • a curtain wall which is affixed to the structural parts of the building (i.e. the floors), but which is otherwise structurally independent from the building, thus allowing the curtain wall to respond to movements or expansion/contraction of the building or of the façade panels.
  • composite façade panels may also be provided with connectors or attachment means for horizontally connecting adjacent composite façade panels, in order to form a grid-like system.
  • composite façade panels may also be provided with connectors or attachment means for vertically connecting composite façade panels with other composite façade panels disposed above or below thereto.
  • composite façade panels as described above may be used in a modularized system, for efficient assembly and installation of walls/curtain walls for a multi-storey building. Furthermore, the design of the composite façade panels is such that they can be configured/adapted and customised for different specifications.
  • corner façade panel 60 includes a corner section 62 , which is used for constructing a portion of a curtain wall corresponding to a corner of a building.
  • Another façade panel 64 may be provided with a soffit panel 66 , and used for façade panels where a section of a building has an overhang.
  • Façade panel 64 may also be provided with a setback 68 .
  • a façade panel 64 may also be provided with a balcony or parapet panel 70 , where construction of a balcony/parapet is required.
  • façade panel examples will each potentially have the same sort of advantages discussed previously that are applicable to the straight composite façade panel 10 ; such prefabricated façade panels can be relatively quickly and easily assembled/connected together at a construction site, without requiring multiple specialist trades to each be involved at a construction site.
  • a composite façade panel may also be optionally provided with a number of external finishes or features, such as rain screens, shading screens (canopies), railings, each of which will be constructed as to be affixed to the envelope structural subpanel 20 of said composite façade panel.
  • FIG. 8 this shows the ends of a first floor slab 52 and a second floor slab 54 , i.e. the ends of an upper floor and a lower floor of a multi-storey building.
  • a first composite façade panel 12 is shown installed on or “hung” from the first floor slab 52 , via an attachment means 40 .
  • a second composite façade panel 14 is shown installed on the second floor slab 54 , on the floor below. The composite façade panels thus make up a section of curtain wall for the multi-storey building.
  • a first composite façade panel 12 may also be provided with engagement means on one or both of its top and bottom edges, for engagement with the another corresponding composite panel positioned directly above or below said first composite façade panel 12 . As shown in FIG.
  • a first composite panel 12 is provided with tongue joint 74 running along the length of its bottom edge.
  • a second composite façade panel 14 is provided with a corresponding groove 72 running along the length of its top edge, wherein such groove 72 is adapted to receive the tongue 74 of the first composite façade panel.
  • the first composite façade panel 12 and a corresponding second composite façade panel 14 may be matingly engaged to provide additional stability between the composite façade panels.
  • Such interlocking façade panels may be weather-stripped to seal to one another.
  • One other advantage of such a tongue-and-groove-type joint is that it can account for small thermal expansion/contraction effects or other movement effects, in or between the composite façade panels (e.g.
  • a composite façade panel may also be actually attached and secured to another vertically adjacent façade panel, such that a particular composite façade panel does not necessarily need to be attached to or hung from a floor slab so securely (such as using the attachment means).
  • An example of such a curtain wall configuration is illustrated in FIG. 9 .
  • a third façade panel 16 is engaged with and attached to a second façade panel 14 , such that it does not need to be secured in quite the same fashion to a third floor slab 56 .

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Load-Bearing And Curtain Walls (AREA)
US17/625,908 2019-07-15 2020-07-02 Facade panel with integrated window system Abandoned US20220275641A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US17/625,908 US20220275641A1 (en) 2019-07-15 2020-07-02 Facade panel with integrated window system

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201962874070P 2019-07-15 2019-07-15
US17/625,908 US20220275641A1 (en) 2019-07-15 2020-07-02 Facade panel with integrated window system
PCT/CA2020/050919 WO2021007653A1 (fr) 2019-07-15 2020-07-02 Panneau de façade avec système de fenêtre intégré

Publications (1)

Publication Number Publication Date
US20220275641A1 true US20220275641A1 (en) 2022-09-01

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ID=74209594

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Application Number Title Priority Date Filing Date
US17/625,908 Abandoned US20220275641A1 (en) 2019-07-15 2020-07-02 Facade panel with integrated window system

Country Status (5)

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US (1) US20220275641A1 (fr)
EP (1) EP3999692A4 (fr)
CN (1) CN114127376A (fr)
CA (1) CA3145826A1 (fr)
WO (1) WO2021007653A1 (fr)

Citations (13)

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US4798035A (en) * 1986-06-02 1989-01-17 Architectural Wall Systems, Inc. Floor-to-ceiling wall system
US5063718A (en) * 1990-05-28 1991-11-12 Al Nonis Curtain wall for a building
US5657593A (en) * 1992-03-09 1997-08-19 Eriksen; Bernt Mounting bracket and mounting system
US7681366B2 (en) * 2007-03-15 2010-03-23 Permasteelisa Cladding Technologies, L.P. Curtain wall anchor system
US7802406B2 (en) * 2004-10-09 2010-09-28 Simmons Robert J Multi-function building panel beam tube with homogeneous anchor sites
US8234827B1 (en) * 2005-09-01 2012-08-07 Schroeder Sr Robert Express framing building construction system
US20130104472A1 (en) * 2010-06-08 2013-05-02 James Carolan Structural infill wall panel module
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FR3022570A1 (fr) * 2014-06-18 2015-12-25 S E E Bonnefont Element de construction modulaire prefabrique pour la realisation de mur
US20210324642A1 (en) * 2018-08-07 2021-10-21 John Clement Preston Method of erecting a multi-storey structure and facade
US20210404181A1 (en) * 2020-06-26 2021-12-30 Gamma Windows And Walls International Inc. Unitized curtain wall system for passive house standard

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3936986A (en) * 1974-09-23 1976-02-10 Steel John F Structure and method for mounting curtain walls
US3974608A (en) * 1975-10-23 1976-08-17 Multuloc Corporation Panel wall construction
US4798035A (en) * 1986-06-02 1989-01-17 Architectural Wall Systems, Inc. Floor-to-ceiling wall system
US5063718A (en) * 1990-05-28 1991-11-12 Al Nonis Curtain wall for a building
US5657593A (en) * 1992-03-09 1997-08-19 Eriksen; Bernt Mounting bracket and mounting system
US7802406B2 (en) * 2004-10-09 2010-09-28 Simmons Robert J Multi-function building panel beam tube with homogeneous anchor sites
US8601762B2 (en) * 2005-08-19 2013-12-10 Enclos Corporation Adjustable attachment system
US8234827B1 (en) * 2005-09-01 2012-08-07 Schroeder Sr Robert Express framing building construction system
US7681366B2 (en) * 2007-03-15 2010-03-23 Permasteelisa Cladding Technologies, L.P. Curtain wall anchor system
US20130104472A1 (en) * 2010-06-08 2013-05-02 James Carolan Structural infill wall panel module
FR3022570A1 (fr) * 2014-06-18 2015-12-25 S E E Bonnefont Element de construction modulaire prefabrique pour la realisation de mur
US20210324642A1 (en) * 2018-08-07 2021-10-21 John Clement Preston Method of erecting a multi-storey structure and facade
US20210404181A1 (en) * 2020-06-26 2021-12-30 Gamma Windows And Walls International Inc. Unitized curtain wall system for passive house standard

Also Published As

Publication number Publication date
CN114127376A (zh) 2022-03-01
EP3999692A4 (fr) 2023-08-23
CA3145826A1 (fr) 2021-01-21
EP3999692A1 (fr) 2022-05-25
WO2021007653A1 (fr) 2021-01-21

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