US20220267079A1 - Reclosable Cover for a Hollow Object and Method for Making Same - Google Patents
Reclosable Cover for a Hollow Object and Method for Making Same Download PDFInfo
- Publication number
- US20220267079A1 US20220267079A1 US17/677,124 US202217677124A US2022267079A1 US 20220267079 A1 US20220267079 A1 US 20220267079A1 US 202217677124 A US202217677124 A US 202217677124A US 2022267079 A1 US2022267079 A1 US 2022267079A1
- Authority
- US
- United States
- Prior art keywords
- cutting line
- carrier layer
- base layer
- layer cutting
- cover
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
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Images
Classifications
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- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
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- B65D77/2048—Means for opening the cover other than, or in addition to, a pull tab by peeling or tearing the cover from the container whereby a layer of the container or cover fails, e.g. cohesive failure whereby part of the container or cover has been weakened, e.g. perforated or precut
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- B65D51/00—Closures not otherwise provided for
- B65D51/16—Closures not otherwise provided for with means for venting air or gas
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- B65D77/2068—Means for reclosing the cover after its first opening
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65D2577/2075—Lines of weakness or apertures
- B65D2577/2091—Lines of weakness or apertures in cover
Definitions
- the invention relates to a reclosable cover, wherein the cover is suitable for closing a hollow object, such as for instance a packaging container, such that a user can open and reclose the cover.
- a hollow object such as for instance a packaging container
- a first type of cover which is reclosable and can be secured onto a packaging is described in EP0447329.
- the periphery of this cover is snapped mechanically onto a corresponding edge of a receptacle.
- the design is frequently used, it is subject to several drawbacks. This is because, in terms of production engineering, the design is difficult to produce, typically by means of thermoforming techniques or casting techniques. This design is also disadvantageous in terms of sustainability. Not only is a lot of energy needed to produce the cover, a relatively large amount of material is also needed to manufacture the cover. This is undesirable for environmental reasons, among others. Different moulds must further be produced and provided to produce such a cover for different hollow objects, which greatly reduces flexibility and greatly increases cost price.
- the receptacle requires a modified corresponding edge so that the cover can snap fixedly onto it.
- a cover in the form of a flexible laminate is here used to cover a container.
- This laminate is secured onto the container using heating, also referred to as heat-sealing.
- heating also referred to as heat-sealing.
- This is a complex production step and requires a high energy consumption for securing the laminate onto the container, typically with a hot-melt adhesive or hot-melt film
- the securing is complex because the heating must be provided selectively at the position where the laminate must be fixed to the container.
- the technique of heat-sealing is less suitable for small quantities, since the equipment on the production line must in each case be adapted to the size of the laminate and/or the container. These techniques are also harmful to the environment due to the energy consumption required to provide the heating.
- the object of the invention is to provide an alternative reclosable cover which can be arranged on different types of hollow object in simple manner.
- the invention provides for this purpose a cover provided with the features as described in claim 1 . More specifically, the invention provides a reclosable cover for a hollow object, wherein the cover comprises: a base layer, wherein a rear side of the base layer is provided with a carrier layer and wherein an adhesive layer is present between the base layer and the carrier layer, and wherein the base layer has a first base layer cutting line to form a peripheral edge of the cover; wherein the carrier layer has a first carrier layer cutting line, lying substantially inside contours of and at a first distance from the first base layer cutting line, to provide a first adhesive zone when a carrier layer part outside the first carrier layer cutting line is removed; wherein the first adhesive zone is formed to adhere the cover to the hollow object; wherein the base layer has a second base layer cutting line, lying substantially inside the contours of and at a second distance from the first carrier layer cutting line, to form a closing member; wherein the carrier layer has a second carrier layer cutting line, lying substantially inside the contours of and at a third distance from the second base
- the invention is based on the insight that material for making labels and stickers can be used to make a reclosable cover though an ingenious provision and layout of cutting lines.
- the reclosable cover can hereby not only be produced in simple manner but also be arranged on different types of hollow object in simple manner, particularly both plastic packaging containers and containers made of paper and cardboard or any other material.
- the reclosable cover can here be manufactured in simple manner from materials that are already available and widespread in the label and sticker industry.
- the regular label and/or sticker materials can be used to provide the base layer and the carrier layer.
- the packager After being provided with the cutting lines as described here, they can be transported as a “sticker roll” to the packager wishing to use a reclosable cover to provide a hollow object with a reclosable cover. Owing to the clever provision of the cutting lines, the packager need not resort to complex heating equipment, and the packager can sustainably provide the reclosable covers on hollow objects, preferably sustainable packaging containers such as containers made of paper, cardboard, wood, bioplastics such as polylactic acid (PLA) and/or containers on the basis of bamboo fibres, vegetable starch, biopolymers, paper pulp, rice pulp. Arranging of the covers can be performed by a packager using known labelling machines that are typically known as flexible in use, particularly for different label types and widths. An alternative reclosable cover is hereby provided which can be arranged on different types of hollow object in simple manner.
- PVA polylactic acid
- the first distance is discontinuous over at least a segment of the first carrier layer cutting line, this segment having a segment length which amounts to at least 20% of an overall length of the first carrier layer cutting line.
- the carrier layer is fixed in improved manner relative to the hollow object. The improved fixing also ensures that the stackability of the hollow objects can be improved.
- the first carrier layer cutting line is non-linear at the position of the segment.
- a better power distribution can hereby be obtained through the cover and/or the connection between cover and hollow object, and the cover can be secured properly onto a hollow object.
- the carrier layer can here also be properly secured relative to the hollow object without an additional adhesive element having to be provided between carrier layer and hollow object.
- the segment follows a path which has a repetitive pattern. The repetitive character of the pattern has advantages in terms of production engineering and provides for a uniform distribution of the first adhesive zone, so that the cover can be fixed uniformly along the edges of the hollow object.
- first carrier layer cutting line extends along substantially the whole first base layer cutting line. This so that the first adhesive zone can extend along substantially the whole base layer so that an optimal connection can be provided between cover and hollow object.
- the second base layer cutting line is situated substantially in edge zones of the cover. It is thus desirable that more than 40%, preferably more than 50% of the second base layer cutting line is situated in edge zones of the cover.
- the edge zones indicate the zones which are situated closer to the peripheral edges of the cover than the centre of the cover. This so that a desired opening can be provided, so that a user can easily gain access to a content of the hollow object, such as for instance a strawberry.
- the second base layer cutting line and/or the second carrier layer cutting line is substantially C- or U-shaped.
- An opening is hereby provided between the legs so that the content of the hollow object is available.
- the C- or U-shape creates between the outer ends of the legs of the C or U a connection of carrier layer and/or base layer to the part of the cover which is connected to the hollow object. This connection ensures that the closing member of the cover remains in the vicinity of the cover. In this way it is prevented that the closing member is lost during functional use of the cover and/or the hollow object.
- the connection provides for a hinge function of the closing member.
- the base layer is manufactured substantially from a first material and the carrier layer is manufactured substantially from a second material; wherein the first material and the second material have substantially the same density and/or substantially the same melting temperature. Because both materials have substantially the same density and/or melting temperature, it is assumed that both materials are of the same kind and/or type, for instance both materials from one of PET, PE, PP, PVC and the like. This ensures that the cover can be recycled more easily and/or efficiently in a later recycling process. This enhances the sustainability. It is preferably the case that the first material has substantially the same colour as the second material, this also being advantageous for the recyclability. Suitable materials will be discussed in more detail below.
- the adhesive layer comprises mainly a pressure-sensitive adhesive.
- the adhesive consists substantially of pressure-sensitive adhesive, this being a type of non-reactive adhesive which forms a connection when pressure is exerted in order to adhere the adhesive to a surface. Solvent, water or heat are typically not needed in order to activate the adhesive.
- the cover can hereby simply be fixed on the hollow object, without the necessity for lengthy curing steps or heating steps.
- Suitable pressure-sensitive adhesives are the adhesives typically used in the label and sticker industry. Examples of suitable pressure-sensitive adhesives will be discussed in more detail below.
- the cover is provided with one or more ventilation holes lying substantially inside the contours of the second carrier layer cutting line.
- the content of the hollow object can be ventilated hereby.
- the closing member is further provided with an opening tab which is surrounded in that the first base layer cutting line and the second base layer cutting line overlap at the position of the opening tab. It is preferably the case that the opening tab is provided with a carrier layer portion which is formed by a third carrier layer cutting line situated at least partially outside the contours of the first carrier layer cutting line.
- the invention further relates to the hollow object comprising at least one reclosable cover as described here. Because the hollow object has this label, the object as a whole can be recycled more easily. Particularly when sustainable materials are used for the hollow object. Such materials will be discussed in more detail below. It is preferably the case that the reclosable cover is fixed on the hollow object via the first adhesive zone. This has the advantage that the necessity and/or the use of other adhesive layers are reduced and/or avoided.
- the invention further relates to a method for manufacturing a reclosable cover, comprising the steps of: providing a laminate with a base layer and a carrier layer on a rear side of the base layer and providing an adhesive layer between the base layer and the carrier layer; providing a first base layer cutting line on the base layer to form a peripheral edge of the cover; providing a first carrier layer cutting line on the carrier layer, substantially inside the contours of and at a first distance from the first base layer cutting line, to provide a first adhesive zone; providing a second base layer cutting line on the base layer, substantially inside the contours of and at a second distance from the first carrier layer cutting line, to form a closing member; providing a second carrier layer cutting line on the carrier layer, substantially inside the contours of and at a third distance from the second base layer cutting line, to provide a re-adhesive zone between the second carrier layer cutting line and the second base layer cutting line.
- the method provides for manufacturing a reclosable cover in a manner which is simple in terms of production engineering, particularly without making use of complex production techniques such as for instance heating techniques.
- the advantages and effects as described above with reference to the reclosable cover also apply at least largely to the method.
- a relatively large number of reclosable covers can in this way be provided in a short time span.
- the method preferably further comprises of: placing the reclosable cover on a hollow object by removing a first carrier layer part outside the first carrier layer cutting line.
- FIG. 1 is a schematic representation of a top view of an embodiment of a reclosable cover arranged on top of a hollow object.
- FIG. 2A is the cross-section through section line IV shown in FIG. 1 .
- FIG. 2B is the cross-section through section line III shown in FIG. 1 .
- FIG. 3 is a detail view of the cover shown in FIG. 2B .
- FIG. 4 is a schematic representation of a cross-section of a view of a reclosable cover and hollow object.
- FIG. 5 is a schematic representation of a top view of an embodiment of a reclosable cover arranged on top of a hollow object and having an opening tab.
- FIG. 6 is the cross-section through the section line VI shown in FIG. 5 .
- FIG. 1 shows a top view of one of the possible embodiments of a reclosable cover according to the invention.
- This reclosable cover ( 100 ) is arranged on top of a hollow object ( 200 ), such as for instance a packaging container.
- the upper surface (Ad 1 ) of the packaging container is shown by the broken lines ( 210 ) and ( 220 ) which are representative of respectively the outer edge and inner edge of the upper surface (Ad 2 ) of the packaging container ( 200 ).
- the reclosable cover ( 100 ) has a base layer with a first base layer cutting line (B 1 ) and a second base layer cutting line (B 2 ), which are shown in full lines.
- the reclosable cover ( 100 ) further has a carrier layer (DL) with a first carrier layer cutting line (D 1 ) and a second carrier layer cutting line (D 2 ).
- the base and carrier layer cutting line (B 2 ) and (D 2 ) create a closing member SL.
- the second carrier layer cutting line is situated substantially along the edge zones of the cover ( 100 ).
- the closing member (SL) is partially opened along the upper right corner.
- An opening ( 150 ) is thus formed so that a substance ( 250 ), for instance a strawberry, located in the hollow object is made accessible.
- a substance ( 250 ) for instance a strawberry
- the cutting lines are situated substantially largely in the order, as seen from the peripheral edge of the cover inward:
- the first carrier layer cutting line will be situated substantially inside the contours of the first base layer cutting line.
- the second base layer cutting line will also be situated substantially inside the contours of the first carrier layer cutting line.
- the second carrier layer cutting line will further be situated substantially inside the contours of the second base layer cutting line.
- the term substantially inside the contours indicates at least 50% of the cutting line, more preferably at least 70% of the cutting line, most preferably at least 90% of the cutting line. It will be apparent here that the proportion and relative position of the cutting lines can differ, for instance at the closing tab described below, without having an adverse effect on functionality and overall operation.
- a first adhesive zone k 1 is provided in that the first base layer cutting line (B 1 ) is situated at a distance from the first carrier layer cutting line (D 1 ). This allows removal of a portion of the carrier layer which is situated outside the contours of the first carrier layer cutting line D 1 in order to make the base layer with adhesive layer directly accessible and so form the first adhesive zone. Via the first adhesive zone (k 1 ) the cover can be connected directly to the hollow object. The cover ( 100 ) can thus adhere to the upper surface (Ad 1 ) of the hollow object.
- the first carrier layer cutting line (D 1 ) extends along the whole length of the base layer cutting line (B 2 ).
- a re-adhesive zone k 2 is provided in that the second base layer cutting line B 2 is situated at a distance (d 3 ) from the second carrier layer cutting line (M).
- the closing member (SL) can reclose the opening in that a part of the adhesive layer (LL) lies in the re-adhesive zone and substantially at the edges of the closing member.
- the part of the adhesive layer at the edges of the closing member (SL) can re-adhere to the re-adhesive surface (Ad 2 ) of the base layer (BL), this imparting the cover with a reclosable property.
- the closing member (SL) is shown in FIG. 1 in a U-shaped form.
- the second carrier layer cutting line (D 2 ) and the second base layer cutting line B 2 also have a U-shaped form. It is also possible that only the second carrier layer cutting line (D 2 ) or only the second base layer cutting line (B 2 ) has a U- or C-shape.
- FIG. 1 shows that the distance (d 3 ) is discontinuous along a segment of the first carrier layer cutting line (D 1 ), wherein the segment length amounts to more than 20% of the overall length of the first carrier layer cutting line (D 1 ).
- this has the advantage that the cover can be fixed better and that stackability of the hollow objects can also be improved in this way.
- the underside of the upper second hollow object may rest on the cover of the first hollow object during stacking of for instance a second hollow object on a first hollow object with a cover, wherein the hollow objects typically have the same dimensions.
- the first distance (d 1 ) is discontinuous along at least the segment with a segment length of at least 20% of the overall length of the first carrier layer cutting line, preferably at least 30%, still more preferably at least 40% and most preferably at least 50%. This also ensures that the carrier layer is fixed better relative to the hollow object.
- the carrier layer For production engineering reasons it is desirable not to have to provide an additional adhesive layer or other additional adhesive element between the carrier layer and the hollow object. It is nevertheless desirable for the carrier layer to be fixed relative to the hollow object.
- the first carrier layer cutting line is non-linear at the position of the segment, as shown in FIG. 1 .
- the first adhesive zone k 1 enables the base layer to be connected directly to the hollow object. Because the base layer is connected directly to the hollow object, and the carrier layer is connected to the base layer, the carrier layer is also connected indirectly to the hollow object. The discontinuous distance d 1 improves this indirect connection between the hollow object and the carrier layer.
- FIG. 1 shows that the carrier layer cutting line (D 1 ) follows on opposite edges of the cover a non-linear path (T) which has a wavy character.
- the non-linear path has the advantage that the cover can be fixed better onto a hollow object. This is for instance illustrated in FIG. 2A .
- FIG. 2A shows the cross-section through section line IV shown in FIG. 1 .
- the carrier layer is secured indirectly to an upper surface (Ad 1 ) of the packaging ( 200 ) without having to provide an additional adhesive element therebetween.
- FIG. 2B shows the cross-section through section line III shown in FIG. 1 .
- the cover can be connected directly to the packaging via the adhesive zone (k 1 ).
- the cover can be provided on the hollow object with a minimum number of layers, particularly a base layer (BL), an adhesive layer (LL) and carrier layer (DL). No additional adhesive elements are hereby necessary on the bottom of the carrier layer in order to attach the cover to the hollow object.
- FIG. 3 shows a detail view of the cover shown in FIG. 1 .
- the carrier layer part (DD) is removed so that the cover ( 100 ) can be secured via the first adhesive zone (k 1 ) to a hollow object.
- the cutting lines can cut substantially only partially through the respective layer in order to form a notch.
- the cutting lines can cut substantially through the whole thickness of the respective layer in order to form a full cut.
- a combination of notch and a full cut is also possible in a third case. If a notch is used, a local weakening of the respective layer is provided for, this being the base layer and/or the carrier layer as well as the adhesive layer, if present at the position of the cutting line.
- the notch at an edge of the closing member this being the second base layer cutting line and, at the edge zone of the closing member, being the second carrier layer cutting line, can thus be easily torn by the local weakening so that the cover can be opened by tearing open the cover at least partially along the local weakening.
- the adhesive layer (LL) is present at the position of the one of the cutting lines as described herein, this layer will also be cut through or cut into in the same or similar manner as the respective cutting line which is present.
- the cutting lines can be provided by means of various cutting techniques, such as mechanical punching, using a blade or using laser cutting methods.
- the cutting lines can be provided completely or partially through the thickness of respectively the base layer and the carrier layer.
- a notch is formed which weakens the base layer and/or carrier layer at the position of the notch. Owing to this weakening, the notch can easily separate the adjacent parts of the layer by tearing the layer along the notch.
- the combination of a whole or partial cut along the length of the cutting line can also be provided, such as for instance a combination wherein the full cut and the partial cut alternate sequentially.
- a partial cut, for instance at the position of the second base layer cutting line (B 2 ) can thus provide an indication that the cover has already been opened, since it will be torn in that case.
- Such an indication is also referred to as a tamper-proof or tamper-evident element. Tamper-evident elements are often desirable in packagings for providing a consumer or user with visual proof that the packaging is being opened for the first time.
- the first base layer cutting line (B 1 ) can also be formed at least partially by the side edges of a supply base layer coming from for instance a supply roll or feed roll which provides a film, for instance a PET film, to provide the base layer.
- the first carrier layer cutting line (D 1 ) can also be formed by the side edges of a supply carrier layer coming from for instance a supply roll or feed roll which provides a film, for instance a PET film, to provide the carrier layer. In this way only the remaining cutting lines, these being the second base layer cutting line (B 2 ) and the second carrier layer cutting line (D 2 ) and optionally the third carrier layer cutting line (D 3 ), need be provided with the known cutting line provision techniques.
- the base layer (BL) can comprise one or more flexible layers with for instance a polymer film, paper, metal foil and the like.
- Typical polymer films of films on the basis of a synthetic plastic such as for instance Polyethylene (PE) both LLD, LD and HD, Polypropylene (PP), Polycarbonate (PC), polyvinyl chloride (PVC), polyamides (PA), Polystyrene (PS), Polyethylene terephthalate (PET).
- PE Polyethylene
- PP Polypropylene
- PC Polycarbonate
- PVC polyvinyl chloride
- PA polyamides
- PS Polystyrene
- PET Polyethylene terephthalate
- the base layer preferably comprises a layer of polyester, such as polyethylene terephthalate (PET). This material can be easily printed with inks in order to provide for example information about the content of the hollow object.
- the base layer is transparent and its surface facing toward the carrier layer is printed.
- the carrier layer (DL) can comprise one or more flexible layers with for instance a polymer film, paper, metal foil and the like.
- Typical materials for forming the base layer comprise paper, plastic or a combination thereof.
- An example of a base layer is a synthetic layer on the basis of PP, PE, Polyester or a combination thereof.
- Typically used types of paper are for instance: Coated Paper, Uncoated Paper, Metallized Paper, Thermo Top Paper, Thermo Eco Paper, Opaque Paper, Wet-Strength Paper. It must be noted that other types of paper are also possible.
- the base layer comprises a polymer film as described above.
- a synthetic base layer has the advantage compared to paper that the cover is made suitable for a wider field of application, for instance also for use in humid conditions.
- the base layer (BL) is preferably manufactured substantially from a first material (m 1 ) and the carrier layer (DL) is manufactured substantially from a second material (m 2 ).
- the first material (m 1 ) and the second material (m 2 ) preferably have substantially the same density and/or substantially the same melting temperature. It is preferably the case that the density of the first material differs from the second material by a maximum of 2%, preferably a maximum of 1%, most preferably a maximum of 0.5%. It is preferably the case that the melting temperature of the first material differs from the melting temperature of the second material by a maximum of 2%, preferably a maximum of 1%, most preferably a maximum of 0.5%.
- plastics are used for the first material and the second material, wherein it is desirable for these plastics to be recyclable, it is for instance advantageous for the plastic for both materials to be manufactured from the same type of polymer.
- a base layer and a carrier layer manufactured substantially from PET substantially here meaning more than 50% of the total layer.
- the base layer (BL) is manufactured substantially from the same type of material as the carrier layer (DL)
- advantages related to recycling are provided.
- the input materials In a recycling process it is advantageous for the input materials to contain largely the same types of material. This will reduce the need for separation processes. These aspects enhance the purity of the output materials in the recycling process.
- One or more sub-layers can be provided on both the base layer and the carrier layer.
- a barrier layer which forms a barrier against the passage of moisture and/or oxygen can thus be provided. This is because it is important in some applications, such as packaging of moisture-sensitive products, to provide a moisture barrier.
- the barrier layer can comprise diverse barrier materials, such as ethylene vinyl alcohol copolymer (EVOH), polyamide (PA) or polyolefin films such as polyethylene (PE), polypropylene (PP), oriented polypropylene and the like. Films with aluminium foil, an AlOx coating or SiOx coating and the like can also be applied.
- Another example of a sub-layer is an adhesive force-reducing coating which reduces the adhesive force and/or the affinity of the adhesive layer and does not eliminate it completely.
- the adhesive force-reducing coating is applied at least at the position of the re-adhesive zone (k 2 ).
- a layer of ink with information can also be provided on the base layer. Before the base layer is provided with the layer of ink, the base layer can be subjected to various treatments such as for instance a flame treatment or a corona treatment to make the surface more receptive to an ink layer.
- a separate label onto the base layer. This label typically shows information relating to the content of the hollow object.
- the adhesive layer (LL) can comprise one or more types of adhesive.
- An adhesive is preferably selected which can typically be used in the label and/or sticker industry. Such adhesives are selected such that the adhesive force is considerably lower toward the carrier layer than toward the base layer. The lower adhesive force on the carrier layer makes the adhesive re-adherable to the carrier layer.
- the adhesive is also selected such that a good adhesion to an external surface can be realized. The skilled person will appreciate that the intended application influences the adhesive selected.
- adhesives with a re-adhesive character are pressure-sensitive adhesives such as adhesives or adhesive tapes.
- Biodegradable adhesives and bioadhesives can also be applicable, these additionally having environmental advantages.
- Examples hereof are adhesives on the basis of vegetable matter, starch, casein, dextrin, glucose, methyl cellulose.
- the adhesive layer can be provided as a continuous adhesive layer with an adhesive of the same type.
- the adhesive layer can here have a greater affinity with the base layer than with the carrier layer as shown in the figures.
- the degree of affinity can be modified by coating layers and/or material choice of the carrier layer and base layer. It is however preferred to provide a greater affinity between the base layer and the adhesive layer.
- the adhesive layer comprises the same type of adhesive, this having advantages in terms of production engineering.
- a pressure-sensitive adhesive is preferably used. This is because pressure-sensitive adhesives can provide an adhesive force to the nearby components by simply pressing together or compressing these components, which does not require heating to any considerable degree. A plastic deformation of the adhesive layer occurs during compression, whereby a good initial adhesion is obtained. Examples hereof are adhesives on the basis of natural rubber, block copolymers (for instance SBS), PIB or butyl rubber, acrylates, silicones and polyvinyl ethers.
- the adhesive layer is preferably applied along the base layer as a continuous adhesive layer on the side of the base layer facing toward the carrier layer, which side should also be deemed the underside of the base layer. For reasons of production engineering, among others, it is advantageous to provide a pressure-sensitive adhesive over substantially the whole underside of the base layer.
- An example of a suitable adhesive layer is the S4700 adhesive. This adhesive is commercially available through AVERY DENNISON.
- the hollow object ( 200 ) can for instance be a packaging container.
- a hollow object preferably has a bottom and upright walls on all edges of the bottom.
- the upright walls have an upper edge at the top.
- the upper edge is preferably continuous, i.e. uninterrupted.
- Such a container can be manufactured from a variety of object materials, such as for instance a plastic.
- object materials such as for instance a plastic.
- biodegradable and/or biodecomposable polymers such as polylactic acid (PLA) and/or containers from wood and/or on the basis of bamboo fibres, vegetable starch, biopolymers, paper pulp, rice pulp and so on.
- the hollow object can be used to package a determined content or substance ( 230 ).
- a hollow object can thus be provided for packaging for instance strawberries, cherry tomatoes, mushrooms, herbs, nuts, chewing gum and the like.
- FIG. 4 shows a schematic representation of a cross-section of an embodiment of a reclosable cover ( 100 ) which is adhered to a hollow object ( 200 ).
- the base layer (BL) of the cover ( 100 ) is connected via the adhesive layer (LL) directly to the hollow object ( 200 ). It is not necessary here to provide additional adhesive elements between the carrier layer (DL) and the hollow object ( 200 ).
- the hollow object is provided to package a substance ( 230 ).
- Several ventilation holes ( 180 ) through the closing member (SL) are shown.
- the ventilation holes can bring the content ( 230 ) packaged in the hollow object into contact with an outside substance ( 231 ). In this way an air supply can be provided to the content of the hollow packaging.
- the ventilation holes can be arranged by means of perforation techniques.
- FIG. 5 shows an embodiment of the invention with the same features as described above, and wherein the opening tab is shown.
- the opening tab (OL) is formed in that the first base layer cutting line (B 1 ) and the second base layer cutting line (B 1 ) overlap locally.
- the opening tab (OL) is further provided with a carrier layer portion ( 700 ) which is surrounded by a third carrier layer cutting line (D 3 ) which is situated outside the contours of the first carrier layer cutting line.
- FIG. 6 shows the cross-section through the section line VI shown in FIG. 5 .
- the carrier layer portion ( 700 ) is surrounded by the third cutting line (D 3 ) and ensures that a user who uses the opening tab (OL) to open the cover ( 100 ) does not come into direct contact with the adhesive layer (LL), or does so to lesser extent.
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Abstract
Reclosable cover (100) for a hollow object (200), wherein the cover comprises a base layer (BL), a carrier layer (DL) and an adhesive layer (LL).The base layer has a first base layer cutting line (B1). The carrier layer has a first carrier layer cutting line (D1) at a first distance (d1) from the first base layer cutting line (B1) to provide a first adhesive zone (k1) which is formed to adhere the cover to the hollow object (200).The base layer has a second base layer cutting line (B2) at a second distance (d2) from the first carrier layer cutting line (D1) to form a closing member (SL).The carrier layer has a second carrier layer cutting line (D2) at a third distance (d3) from the second base layer cutting line (B2) to provide a re-adhesive zone (k2) between the second carrier layer cutting line (D2) and the second base layer cutting line (B2).
Description
- The invention relates to a reclosable cover, wherein the cover is suitable for closing a hollow object, such as for instance a packaging container, such that a user can open and reclose the cover.
- In the packaging industry there are various types of cover which have been developed to at least partially close a hollow object, including for instance “a receptacle” or “a packaging container”, and provide it with an opening, wherein the opening can open and close. Various designs have been created here for making the opening reclosable.
- A first type of cover which is reclosable and can be secured onto a packaging is described in EP0447329. The periphery of this cover is snapped mechanically onto a corresponding edge of a receptacle. Although the design is frequently used, it is subject to several drawbacks. This is because, in terms of production engineering, the design is difficult to produce, typically by means of thermoforming techniques or casting techniques. This design is also disadvantageous in terms of sustainability. Not only is a lot of energy needed to produce the cover, a relatively large amount of material is also needed to manufacture the cover. This is undesirable for environmental reasons, among others. Different moulds must further be produced and provided to produce such a cover for different hollow objects, which greatly reduces flexibility and greatly increases cost price. In addition, the receptacle requires a modified corresponding edge so that the cover can snap fixedly onto it.
- Another type of cover is described in EP2243716, more specifically in the passage related to the embodiment shown in
FIG. 9 . A cover in the form of a flexible laminate is here used to cover a container. This laminate is secured onto the container using heating, also referred to as heat-sealing. This is a complex production step and requires a high energy consumption for securing the laminate onto the container, typically with a hot-melt adhesive or hot-melt film The securing is complex because the heating must be provided selectively at the position where the laminate must be fixed to the container. The technique of heat-sealing is less suitable for small quantities, since the equipment on the production line must in each case be adapted to the size of the laminate and/or the container. These techniques are also harmful to the environment due to the energy consumption required to provide the heating. - The object of the invention is to provide an alternative reclosable cover which can be arranged on different types of hollow object in simple manner.
- The invention provides for this purpose a cover provided with the features as described in claim 1. More specifically, the invention provides a reclosable cover for a hollow object, wherein the cover comprises: a base layer, wherein a rear side of the base layer is provided with a carrier layer and wherein an adhesive layer is present between the base layer and the carrier layer, and wherein the base layer has a first base layer cutting line to form a peripheral edge of the cover; wherein the carrier layer has a first carrier layer cutting line, lying substantially inside contours of and at a first distance from the first base layer cutting line, to provide a first adhesive zone when a carrier layer part outside the first carrier layer cutting line is removed; wherein the first adhesive zone is formed to adhere the cover to the hollow object; wherein the base layer has a second base layer cutting line, lying substantially inside the contours of and at a second distance from the first carrier layer cutting line, to form a closing member; wherein the carrier layer has a second carrier layer cutting line, lying substantially inside the contours of and at a third distance from the second base layer cutting line, to provide a re-adhesive zone between the second carrier layer cutting line and the second base layer cutting line.
- The invention is based on the insight that material for making labels and stickers can be used to make a reclosable cover though an ingenious provision and layout of cutting lines. The reclosable cover can hereby not only be produced in simple manner but also be arranged on different types of hollow object in simple manner, particularly both plastic packaging containers and containers made of paper and cardboard or any other material. Using the first adhesive zone provided by the first base layer cutting line and the first carrier layer cutting line the cover can be provided directly on a hollow object without the use of complex heating equipment. The reclosable cover can here be manufactured in simple manner from materials that are already available and widespread in the label and sticker industry. The regular label and/or sticker materials can be used to provide the base layer and the carrier layer. After being provided with the cutting lines as described here, they can be transported as a “sticker roll” to the packager wishing to use a reclosable cover to provide a hollow object with a reclosable cover. Owing to the clever provision of the cutting lines, the packager need not resort to complex heating equipment, and the packager can sustainably provide the reclosable covers on hollow objects, preferably sustainable packaging containers such as containers made of paper, cardboard, wood, bioplastics such as polylactic acid (PLA) and/or containers on the basis of bamboo fibres, vegetable starch, biopolymers, paper pulp, rice pulp. Arranging of the covers can be performed by a packager using known labelling machines that are typically known as flexible in use, particularly for different label types and widths. An alternative reclosable cover is hereby provided which can be arranged on different types of hollow object in simple manner.
- It is preferably the case that the first distance is discontinuous over at least a segment of the first carrier layer cutting line, this segment having a segment length which amounts to at least 20% of an overall length of the first carrier layer cutting line. This has the advantage that the cover can be better fixed on a hollow object. More specifically, the width of the first adhesive zone will periodically increase due to the first distance being discontinuous, so that the width of the first adhesive zone between the hollow object and the cover also increases periodically. This improves the adhesive force distribution, whereby shearing forces which may occur can be better absorbed. At the same time, the carrier layer is fixed in improved manner relative to the hollow object. The improved fixing also ensures that the stackability of the hollow objects can be improved.
- It is preferably the case that the first carrier layer cutting line is non-linear at the position of the segment. A better power distribution can hereby be obtained through the cover and/or the connection between cover and hollow object, and the cover can be secured properly onto a hollow object. The carrier layer can here also be properly secured relative to the hollow object without an additional adhesive element having to be provided between carrier layer and hollow object. It is preferably the case that the segment follows a path which has a repetitive pattern. The repetitive character of the pattern has advantages in terms of production engineering and provides for a uniform distribution of the first adhesive zone, so that the cover can be fixed uniformly along the edges of the hollow object.
- It is preferably the case that the first carrier layer cutting line extends along substantially the whole first base layer cutting line. This so that the first adhesive zone can extend along substantially the whole base layer so that an optimal connection can be provided between cover and hollow object.
- It is preferably the case that the second base layer cutting line is situated substantially in edge zones of the cover. It is thus desirable that more than 40%, preferably more than 50% of the second base layer cutting line is situated in edge zones of the cover. The edge zones indicate the zones which are situated closer to the peripheral edges of the cover than the centre of the cover. This so that a desired opening can be provided, so that a user can easily gain access to a content of the hollow object, such as for instance a strawberry.
- It is preferably the case that the second base layer cutting line and/or the second carrier layer cutting line is substantially C- or U-shaped. An opening is hereby provided between the legs so that the content of the hollow object is available. The C- or U-shape creates between the outer ends of the legs of the C or U a connection of carrier layer and/or base layer to the part of the cover which is connected to the hollow object. This connection ensures that the closing member of the cover remains in the vicinity of the cover. In this way it is prevented that the closing member is lost during functional use of the cover and/or the hollow object. The connection provides for a hinge function of the closing member.
- It is preferably the case that the base layer is manufactured substantially from a first material and the carrier layer is manufactured substantially from a second material; wherein the first material and the second material have substantially the same density and/or substantially the same melting temperature. Because both materials have substantially the same density and/or melting temperature, it is assumed that both materials are of the same kind and/or type, for instance both materials from one of PET, PE, PP, PVC and the like. This ensures that the cover can be recycled more easily and/or efficiently in a later recycling process. This enhances the sustainability. It is preferably the case that the first material has substantially the same colour as the second material, this also being advantageous for the recyclability. Suitable materials will be discussed in more detail below.
- It is preferably the case that the adhesive layer comprises mainly a pressure-sensitive adhesive. The adhesive consists substantially of pressure-sensitive adhesive, this being a type of non-reactive adhesive which forms a connection when pressure is exerted in order to adhere the adhesive to a surface. Solvent, water or heat are typically not needed in order to activate the adhesive. The cover can hereby simply be fixed on the hollow object, without the necessity for lengthy curing steps or heating steps. Suitable pressure-sensitive adhesives are the adhesives typically used in the label and sticker industry. Examples of suitable pressure-sensitive adhesives will be discussed in more detail below.
- In an embodiment it is the case that the cover is provided with one or more ventilation holes lying substantially inside the contours of the second carrier layer cutting line. The content of the hollow object can be ventilated hereby.
- In an embodiment it is the case that the closing member is further provided with an opening tab which is surrounded in that the first base layer cutting line and the second base layer cutting line overlap at the position of the opening tab. It is preferably the case that the opening tab is provided with a carrier layer portion which is formed by a third carrier layer cutting line situated at least partially outside the contours of the first carrier layer cutting line. This has the advantage that a user of the opening tab is less likely to come into contact with the adhesive layer, which contact may be considered unpleasant by a user.
- The invention further relates to the hollow object comprising at least one reclosable cover as described here. Because the hollow object has this label, the object as a whole can be recycled more easily. Particularly when sustainable materials are used for the hollow object. Such materials will be discussed in more detail below. It is preferably the case that the reclosable cover is fixed on the hollow object via the first adhesive zone. This has the advantage that the necessity and/or the use of other adhesive layers are reduced and/or avoided.
- The invention further relates to a method for manufacturing a reclosable cover, comprising the steps of: providing a laminate with a base layer and a carrier layer on a rear side of the base layer and providing an adhesive layer between the base layer and the carrier layer; providing a first base layer cutting line on the base layer to form a peripheral edge of the cover; providing a first carrier layer cutting line on the carrier layer, substantially inside the contours of and at a first distance from the first base layer cutting line, to provide a first adhesive zone; providing a second base layer cutting line on the base layer, substantially inside the contours of and at a second distance from the first carrier layer cutting line, to form a closing member; providing a second carrier layer cutting line on the carrier layer, substantially inside the contours of and at a third distance from the second base layer cutting line, to provide a re-adhesive zone between the second carrier layer cutting line and the second base layer cutting line. In this way the method provides for manufacturing a reclosable cover in a manner which is simple in terms of production engineering, particularly without making use of complex production techniques such as for instance heating techniques. The advantages and effects as described above with reference to the reclosable cover also apply at least largely to the method. In addition, a relatively large number of reclosable covers can in this way be provided in a short time span. The method preferably further comprises of: placing the reclosable cover on a hollow object by removing a first carrier layer part outside the first carrier layer cutting line.
- The invention will now be described in more detail with reference to the accompanying drawings shown in the figures, which show some but not all embodiments of the invention. The invention can be embodied in many different ways and should not be deemed as being limited only to the embodiments described here.
-
FIG. 1 is a schematic representation of a top view of an embodiment of a reclosable cover arranged on top of a hollow object. -
FIG. 2A is the cross-section through section line IV shown inFIG. 1 . -
FIG. 2B is the cross-section through section line III shown inFIG. 1 . -
FIG. 3 is a detail view of the cover shown inFIG. 2B . -
FIG. 4 is a schematic representation of a cross-section of a view of a reclosable cover and hollow object. -
FIG. 5 is a schematic representation of a top view of an embodiment of a reclosable cover arranged on top of a hollow object and having an opening tab. -
FIG. 6 is the cross-section through the section line VI shown inFIG. 5 . -
FIG. 1 shows a top view of one of the possible embodiments of a reclosable cover according to the invention. This reclosable cover (100) is arranged on top of a hollow object (200), such as for instance a packaging container. The upper surface (Ad1) of the packaging container is shown by the broken lines (210) and (220) which are representative of respectively the outer edge and inner edge of the upper surface (Ad2) of the packaging container (200). The reclosable cover (100) has a base layer with a first base layer cutting line (B1) and a second base layer cutting line (B2), which are shown in full lines. The reclosable cover (100) further has a carrier layer (DL) with a first carrier layer cutting line (D1) and a second carrier layer cutting line (D2). The base and carrier layer cutting line (B2) and (D2) create a closing member SL. The second carrier layer cutting line is situated substantially along the edge zones of the cover (100). InFIG. 1 the closing member (SL) is partially opened along the upper right corner. An opening (150) is thus formed so that a substance (250), for instance a strawberry, located in the hollow object is made accessible. The skilled person will appreciate that many types of substance can be packaged in the hollow object. - The cutting lines are situated substantially largely in the order, as seen from the peripheral edge of the cover inward:
-
- first base layer cutting line;
- first carrier layer cutting line;
- second base layer cutting line; and
- second carrier layer cutting line.
- In other words, the first carrier layer cutting line will be situated substantially inside the contours of the first base layer cutting line. The second base layer cutting line will also be situated substantially inside the contours of the first carrier layer cutting line. The second carrier layer cutting line will further be situated substantially inside the contours of the second base layer cutting line. The term substantially inside the contours indicates at least 50% of the cutting line, more preferably at least 70% of the cutting line, most preferably at least 90% of the cutting line. It will be apparent here that the proportion and relative position of the cutting lines can differ, for instance at the closing tab described below, without having an adverse effect on functionality and overall operation.
- A first adhesive zone k1 is provided in that the first base layer cutting line (B1) is situated at a distance from the first carrier layer cutting line (D1). This allows removal of a portion of the carrier layer which is situated outside the contours of the first carrier layer cutting line D1 in order to make the base layer with adhesive layer directly accessible and so form the first adhesive zone. Via the first adhesive zone (k1) the cover can be connected directly to the hollow object. The cover (100) can thus adhere to the upper surface (Ad1) of the hollow object. The first carrier layer cutting line (D1) extends along the whole length of the base layer cutting line (B2).
- A re-adhesive zone k2 is provided in that the second base layer cutting line B2 is situated at a distance (d3) from the second carrier layer cutting line (M). The closing member (SL) can reclose the opening in that a part of the adhesive layer (LL) lies in the re-adhesive zone and substantially at the edges of the closing member. The part of the adhesive layer at the edges of the closing member (SL) can re-adhere to the re-adhesive surface (Ad2) of the base layer (BL), this imparting the cover with a reclosable property.
- The closing member (SL) is shown in
FIG. 1 in a U-shaped form. The second carrier layer cutting line (D2) and the second base layer cutting line B2 also have a U-shaped form. It is also possible that only the second carrier layer cutting line (D2) or only the second base layer cutting line (B2) has a U- or C-shape. -
FIG. 1 shows that the distance (d3) is discontinuous along a segment of the first carrier layer cutting line (D1), wherein the segment length amounts to more than 20% of the overall length of the first carrier layer cutting line (D1). As already stated, this has the advantage that the cover can be fixed better and that stackability of the hollow objects can also be improved in this way. The underside of the upper second hollow object may rest on the cover of the first hollow object during stacking of for instance a second hollow object on a first hollow object with a cover, wherein the hollow objects typically have the same dimensions. It is important, particularly when a flexible cover is used, to provide a good connection or adhesion between the cover and the hollow object, since the cover may be subjected to forces because the weight of the upper hollow object rests on the cover. In cases of a flexible cover it is possible that these forces are distributed and transmitted to the connection or adhesion between cover and hollow object and/or to the fixing of the carrier layer relative to the hollow object. It is advantageous here for the first distance (d1) to be discontinuous along at least the segment with a segment length of at least 20% of the overall length of the first carrier layer cutting line, preferably at least 30%, still more preferably at least 40% and most preferably at least 50%. This also ensures that the carrier layer is fixed better relative to the hollow object. - For production engineering reasons it is desirable not to have to provide an additional adhesive layer or other additional adhesive element between the carrier layer and the hollow object. It is nevertheless desirable for the carrier layer to be fixed relative to the hollow object. In order to provide herefor the first carrier layer cutting line is non-linear at the position of the segment, as shown in
FIG. 1 . The first adhesive zone k1 enables the base layer to be connected directly to the hollow object. Because the base layer is connected directly to the hollow object, and the carrier layer is connected to the base layer, the carrier layer is also connected indirectly to the hollow object. The discontinuous distance d1 improves this indirect connection between the hollow object and the carrier layer. -
FIG. 1 shows that the carrier layer cutting line (D1) follows on opposite edges of the cover a non-linear path (T) which has a wavy character. The non-linear path has the advantage that the cover can be fixed better onto a hollow object. This is for instance illustrated inFIG. 2A . -
FIG. 2A shows the cross-section through section line IV shown inFIG. 1 . Owing to the non-linear first carrier layer cutting line (D1), the carrier layer is secured indirectly to an upper surface (Ad1) of the packaging (200) without having to provide an additional adhesive element therebetween. -
FIG. 2B shows the cross-section through section line III shown inFIG. 1 . This shows that the cover can be connected directly to the packaging via the adhesive zone (k1). This has advantages in respect of production engineering and sustainability. The cover can be provided on the hollow object with a minimum number of layers, particularly a base layer (BL), an adhesive layer (LL) and carrier layer (DL). No additional adhesive elements are hereby necessary on the bottom of the carrier layer in order to attach the cover to the hollow object. -
FIG. 3 shows a detail view of the cover shown inFIG. 1 . Before being secured to a hollow object, the carrier layer part (DD) is removed so that the cover (100) can be secured via the first adhesive zone (k1) to a hollow object. - In a first case the cutting lines can cut substantially only partially through the respective layer in order to form a notch. In a second case the cutting lines can cut substantially through the whole thickness of the respective layer in order to form a full cut. A combination of notch and a full cut is also possible in a third case. If a notch is used, a local weakening of the respective layer is provided for, this being the base layer and/or the carrier layer as well as the adhesive layer, if present at the position of the cutting line. The notch at an edge of the closing member, this being the second base layer cutting line and, at the edge zone of the closing member, being the second carrier layer cutting line, can thus be easily torn by the local weakening so that the cover can be opened by tearing open the cover at least partially along the local weakening. When the adhesive layer (LL) is present at the position of the one of the cutting lines as described herein, this layer will also be cut through or cut into in the same or similar manner as the respective cutting line which is present.
- The cutting lines can be provided by means of various cutting techniques, such as mechanical punching, using a blade or using laser cutting methods. The cutting lines can be provided completely or partially through the thickness of respectively the base layer and the carrier layer. With a partial provision of the cutting line a notch is formed which weakens the base layer and/or carrier layer at the position of the notch. Owing to this weakening, the notch can easily separate the adjacent parts of the layer by tearing the layer along the notch. The combination of a whole or partial cut along the length of the cutting line can also be provided, such as for instance a combination wherein the full cut and the partial cut alternate sequentially. A partial cut, for instance at the position of the second base layer cutting line (B2) can thus provide an indication that the cover has already been opened, since it will be torn in that case. Such an indication is also referred to as a tamper-proof or tamper-evident element. Tamper-evident elements are often desirable in packagings for providing a consumer or user with visual proof that the packaging is being opened for the first time.
- The first base layer cutting line (B1) can also be formed at least partially by the side edges of a supply base layer coming from for instance a supply roll or feed roll which provides a film, for instance a PET film, to provide the base layer. The first carrier layer cutting line (D1) can also be formed by the side edges of a supply carrier layer coming from for instance a supply roll or feed roll which provides a film, for instance a PET film, to provide the carrier layer. In this way only the remaining cutting lines, these being the second base layer cutting line (B2) and the second carrier layer cutting line (D2) and optionally the third carrier layer cutting line (D3), need be provided with the known cutting line provision techniques.
- The base layer (BL) can comprise one or more flexible layers with for instance a polymer film, paper, metal foil and the like. Typical polymer films of films on the basis of a synthetic plastic such as for instance Polyethylene (PE) both LLD, LD and HD, Polypropylene (PP), Polycarbonate (PC), polyvinyl chloride (PVC), polyamides (PA), Polystyrene (PS), Polyethylene terephthalate (PET). In other embodiments use can also be made of polymer films on the basis of biopolymers and/or biodegradable polymers. The base layer preferably comprises a layer of polyester, such as polyethylene terephthalate (PET). This material can be easily printed with inks in order to provide for example information about the content of the hollow object. In another embodiment the base layer is transparent and its surface facing toward the carrier layer is printed.
- The carrier layer (DL) can comprise one or more flexible layers with for instance a polymer film, paper, metal foil and the like. Typical materials for forming the base layer comprise paper, plastic or a combination thereof. An example of a base layer is a synthetic layer on the basis of PP, PE, Polyester or a combination thereof. Typically used types of paper are for instance: Coated Paper, Uncoated Paper, Metallized Paper, Thermo Top Paper, Thermo Eco Paper, Opaque Paper, Wet-Strength Paper. It must be noted that other types of paper are also possible. It is preferably the case that the base layer comprises a polymer film as described above. A synthetic base layer has the advantage compared to paper that the cover is made suitable for a wider field of application, for instance also for use in humid conditions.
- In respect of the base layer and the carrier layer it is the case that the base layer (BL) is preferably manufactured substantially from a first material (m1) and the carrier layer (DL) is manufactured substantially from a second material (m2). The first material (m1) and the second material (m2) preferably have substantially the same density and/or substantially the same melting temperature. It is preferably the case that the density of the first material differs from the second material by a maximum of 2%, preferably a maximum of 1%, most preferably a maximum of 0.5%. It is preferably the case that the melting temperature of the first material differs from the melting temperature of the second material by a maximum of 2%, preferably a maximum of 1%, most preferably a maximum of 0.5%. In the case that synthetic plastics are used for the first material and the second material, wherein it is desirable for these plastics to be recyclable, it is for instance advantageous for the plastic for both materials to be manufactured from the same type of polymer. For instance a base layer and a carrier layer manufactured substantially from PET, substantially here meaning more than 50% of the total layer.
- When the base layer (BL) is manufactured substantially from the same type of material as the carrier layer (DL), advantages related to recycling are provided. In a recycling process it is advantageous for the input materials to contain largely the same types of material. This will reduce the need for separation processes. These aspects enhance the purity of the output materials in the recycling process.
- One or more sub-layers can be provided on both the base layer and the carrier layer. A barrier layer which forms a barrier against the passage of moisture and/or oxygen can thus be provided. this is because it is important in some applications, such as packaging of moisture-sensitive products, to provide a moisture barrier. The barrier layer can comprise diverse barrier materials, such as ethylene vinyl alcohol copolymer (EVOH), polyamide (PA) or polyolefin films such as polyethylene (PE), polypropylene (PP), oriented polypropylene and the like. Films with aluminium foil, an AlOx coating or SiOx coating and the like can also be applied. Another example of a sub-layer is an adhesive force-reducing coating which reduces the adhesive force and/or the affinity of the adhesive layer and does not eliminate it completely. In an embodiment the adhesive force-reducing coating is applied at least at the position of the re-adhesive zone (k2). In addition, a layer of ink with information can also be provided on the base layer. Before the base layer is provided with the layer of ink, the base layer can be subjected to various treatments such as for instance a flame treatment or a corona treatment to make the surface more receptive to an ink layer. In addition or as an alternative it is also possible to adhere a separate label onto the base layer. This label typically shows information relating to the content of the hollow object.
- The adhesive layer (LL) can comprise one or more types of adhesive. An adhesive is preferably selected which can typically be used in the label and/or sticker industry. Such adhesives are selected such that the adhesive force is considerably lower toward the carrier layer than toward the base layer. The lower adhesive force on the carrier layer makes the adhesive re-adherable to the carrier layer. The adhesive is also selected such that a good adhesion to an external surface can be realized. The skilled person will appreciate that the intended application influences the adhesive selected.
- Examples of adhesives with a re-adhesive character are pressure-sensitive adhesives such as adhesives or adhesive tapes. Biodegradable adhesives and bioadhesives can also be applicable, these additionally having environmental advantages. Examples hereof are adhesives on the basis of vegetable matter, starch, casein, dextrin, glucose, methyl cellulose.
- From a production engineering viewpoint it is advantageous for the adhesive layer to be provided as a continuous adhesive layer with an adhesive of the same type. The adhesive layer can here have a greater affinity with the base layer than with the carrier layer as shown in the figures. The degree of affinity can be modified by coating layers and/or material choice of the carrier layer and base layer. It is however preferred to provide a greater affinity between the base layer and the adhesive layer.
- It is preferably the case that the adhesive layer comprises the same type of adhesive, this having advantages in terms of production engineering. A pressure-sensitive adhesive is preferably used. This is because pressure-sensitive adhesives can provide an adhesive force to the nearby components by simply pressing together or compressing these components, which does not require heating to any considerable degree. A plastic deformation of the adhesive layer occurs during compression, whereby a good initial adhesion is obtained. Examples hereof are adhesives on the basis of natural rubber, block copolymers (for instance SBS), PIB or butyl rubber, acrylates, silicones and polyvinyl ethers. The adhesive layer is preferably applied along the base layer as a continuous adhesive layer on the side of the base layer facing toward the carrier layer, which side should also be deemed the underside of the base layer. For reasons of production engineering, among others, it is advantageous to provide a pressure-sensitive adhesive over substantially the whole underside of the base layer.
- An example of a suitable adhesive layer is the S4700 adhesive. This adhesive is commercially available through AVERY DENNISON.
- The hollow object (200) can for instance be a packaging container. Such a hollow object preferably has a bottom and upright walls on all edges of the bottom. The upright walls have an upper edge at the top. The upper edge is preferably continuous, i.e. uninterrupted. Such a container can be manufactured from a variety of object materials, such as for instance a plastic. In order to enhance sustainability it is preferred to use sustainable materials for the hollow object, these including materials on the basis of paper, cardboard and/or materials on the basis of biodegradable and/or biodecomposable polymers such as polylactic acid (PLA) and/or containers from wood and/or on the basis of bamboo fibres, vegetable starch, biopolymers, paper pulp, rice pulp and so on. The hollow object can be used to package a determined content or substance (230). A hollow object can thus be provided for packaging for instance strawberries, cherry tomatoes, mushrooms, herbs, nuts, chewing gum and the like.
-
FIG. 4 shows a schematic representation of a cross-section of an embodiment of a reclosable cover (100) which is adhered to a hollow object (200). The base layer (BL) of the cover (100) is connected via the adhesive layer (LL) directly to the hollow object (200). It is not necessary here to provide additional adhesive elements between the carrier layer (DL) and the hollow object (200). The hollow object is provided to package a substance (230). Several ventilation holes (180) through the closing member (SL) are shown. The ventilation holes can bring the content (230) packaged in the hollow object into contact with an outside substance (231). In this way an air supply can be provided to the content of the hollow packaging. The ventilation holes can be arranged by means of perforation techniques. -
FIG. 5 shows an embodiment of the invention with the same features as described above, and wherein the opening tab is shown. The opening tab (OL) is formed in that the first base layer cutting line (B1) and the second base layer cutting line (B1) overlap locally. The opening tab (OL) is further provided with a carrier layer portion (700) which is surrounded by a third carrier layer cutting line (D3) which is situated outside the contours of the first carrier layer cutting line. -
FIG. 6 shows the cross-section through the section line VI shown inFIG. 5 . The carrier layer portion (700) is surrounded by the third cutting line (D3) and ensures that a user who uses the opening tab (OL) to open the cover (100) does not come into direct contact with the adhesive layer (LL), or does so to lesser extent. - The skilled person will appreciate on the basis of the above description that the invention can be embodied in different ways and on the basis of different principles. The invention is not limited to the above described embodiments. The above described embodiments and the figures are purely illustrative and serve only to increase understanding of the invention. The invention will not therefore be limited to the embodiments described herein, but is defined in the claims.
Claims (17)
1. Reclosable cover (100) for a hollow object (200), wherein the cover comprises:
a base layer (BL), wherein a rear side (110) of the base layer is provided with a carrier layer (DL) and wherein an adhesive layer (LL) is present between the base layer and the carrier layer, wherein the base layer has a first base layer cutting line (B1) to form a peripheral edge of the cover,
wherein the carrier layer has a first carrier layer cutting line (D1), lying substantially inside contours of and at a first distance (d1) from the first base layer cutting line (B1), to provide a first adhesive zone (k1) when a carrier layer part (DD) outside the first carrier layer cutting line is removed,
wherein the first adhesive zone (k1) is formed to adhere the cover to the hollow object (200); wherein the base layer has a second base layer cutting line (B2), lying substantially inside the contours of and at a second distance (d2) from the first carrier layer cutting line (D1), to form a closing member (SL), and
wherein the carrier layer has a second carrier layer cutting line (D2), lying substantially inside contours of and at a third distance (d3) from the second base layer cutting line (B2), to provide a re-adhesive zone (k2) between the second carrier layer cutting line (D2) and the second base layer cutting line (B2).
2. Reclosable cover according to claim 1 , wherein the first distance (d1) is discontinuous over at least a segment of the first carrier layer cutting line (D1), this segment having a segment length which amounts to at least 20% of an overall length of the first carrier layer cutting line (D1).
3. Reclosable cover according to claim 2 , wherein the first carrier layer cutting line (D1) is non-linear at the position of the segment.
4. Reclosable cover according to claim 2 , wherein the segment follows a path (T) which has a repetitive pattern.
5. Reclosable cover according to claim 1 , wherein the first carrier layer cutting line (D1) extends along substantially the whole first base layer cutting line (B1).
6. Reclosable cover according to claim 1 , wherein more than 40%, preferably more than 50% of the second base layer cutting line (B2) is situated in edge zones of the cover.
7. Reclosable cover according to claim 1 , wherein the second base layer cutting line (B2) and/or the second carrier layer cutting line (D2) is substantially C- or U-shaped.
8. Reclosable cover according to claim 1 , wherein the base layer (BL) is manufactured substantially from a first material (m1) and the carrier layer (DL) is manufactured substantially from a second material (m2), and
wherein the first material (m1) and the second material (m2) have substantially the same melting temperature and/or density.
9. Reclosable cover according to claim 1 , wherein the adhesive layer (LL) comprises a pressure-sensitive adhesive.
10. Reclosable cover according to claim 1 , wherein the cover is provided with one or more ventilation holes (180) lying substantially inside the contours of the second carrier layer cutting line (D2).
11. Reclosable cover according to claim 10 , wherein the ventilation holes extend through the base layer, the adhesive layer and the carrier layer.
12. Reclosable cover according to claim 1 , wherein the closing member (SL) is further provided with an opening tab (OL) which is formed in that the first base layer cutting line (B1) and the second base layer cutting line (B2) overlap at the position of the opening tab (OL).
13. Reclosable cover according to claim 12 , wherein the opening tab (OL) is provided with a carrier layer portion (700) which is surrounded by a third carrier layer cutting line (D3) situated at least partially outside the contours of the first carrier layer cutting line (D1).
14. Hollow object comprising at least one reclosable cover according to claim 1 .
15. Hollow object according to the foregoing claim, wherein the reclosable cover is fixed directly on an upper surface of the hollow object via the first adhesive zone.
16. Method for manufacturing a reclosable cover (100), comprising the steps of:
providing a base layer (BL) and a carrier layer (DL) and an adhesive layer (LL) between the base layer and the carrier layer;
providing a first base layer cutting line (B1) on the base layer to form a peripheral edge of the cover;
providing a first carrier layer cutting line (D1) on the carrier layer, substantially inside the contours of and at a first distance (d1) from the first base layer cutting line (B1), to provide a first adhesive zone (k1);
providing a second base layer cutting line (B2) on the base layer, substantially inside the contours of and at a second distance (d2) from the first carrier layer cutting line (D1), to form a closing member (SL); and
providing a second carrier layer cutting line (D2) on the carrier layer, substantially inside the contours of and at a third distance (d3) from the second base layer cutting line (B2), to provide a re-adhesive zone (k2) between the second carrier layer cutting line (D2) and the second base layer cutting line (B2).
17. Method according to claim 16 , further comprising:
placing the reclosable cover on a hollow object by removing a first carrier layer part outside the first carrier layer cutting line.
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BE20215125A BE1029134B1 (en) | 2021-02-23 | 2021-02-23 | Resealable lid for a hollow object and method to make the same |
BE20215833 | 2021-10-26 | ||
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US17/677,124 Abandoned US20220267079A1 (en) | 2021-02-23 | 2022-02-22 | Reclosable Cover for a Hollow Object and Method for Making Same |
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Publication number | Priority date | Publication date | Assignee | Title |
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US20210394980A1 (en) * | 2016-11-05 | 2021-12-23 | Cdf Corporation | Packaging with separable liner and lidding |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2659627B1 (en) | 1990-03-15 | 1992-05-22 | Rg Plastiques | PLASTIC TRAY LID. |
IT1296883B1 (en) * | 1997-12-18 | 1999-08-02 | Safta Spa | FOLDABLE PACKAGING SYSTEM AND RELATED MANUFACTURING PROCEDURES |
US7717620B2 (en) | 2004-06-11 | 2010-05-18 | Sonoco Development, Inc. | Flexible packaging structure with a built-in opening and reclose feature, and method for making same |
GB0820145D0 (en) * | 2008-11-03 | 2008-12-10 | Paragon Labels Ltd | A lid |
GB2537811B (en) * | 2015-03-26 | 2017-07-05 | Parkside Flexibles (Europe) Ltd | Package |
CN111183100A (en) * | 2017-11-06 | 2020-05-19 | 索诺克发展有限公司 | Flexible packaging structure with built-in tamper-evident feature and method of making same |
US10836551B1 (en) * | 2019-03-27 | 2020-11-17 | Nazir Mir | Resealable packaging device and method for packaging food product |
US11292654B2 (en) * | 2019-06-20 | 2022-04-05 | Sonoco Development, Inc. | Venting system for ovenable containers |
-
2022
- 2022-02-21 EP EP22157800.8A patent/EP4046935A1/en active Pending
- 2022-02-22 US US17/677,124 patent/US20220267079A1/en not_active Abandoned
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20210394980A1 (en) * | 2016-11-05 | 2021-12-23 | Cdf Corporation | Packaging with separable liner and lidding |
US11731815B2 (en) * | 2016-11-05 | 2023-08-22 | Cdf Corporation | Packaging with separable liner and lidding |
Also Published As
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EP4046935A1 (en) | 2022-08-24 |
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