US20220192234A1 - Concentrated natural food additive and methods of preparing the same - Google Patents

Concentrated natural food additive and methods of preparing the same Download PDF

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Publication number
US20220192234A1
US20220192234A1 US17/689,036 US202217689036A US2022192234A1 US 20220192234 A1 US20220192234 A1 US 20220192234A1 US 202217689036 A US202217689036 A US 202217689036A US 2022192234 A1 US2022192234 A1 US 2022192234A1
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Prior art keywords
acetate
food additive
concentrated
vinegar
product
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US17/689,036
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Ertan Ergyunov Hyuseinov
Wolfgang Peter Ludwig
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WTI Inc
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WTI Inc
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Priority claimed from US15/177,408 external-priority patent/US20160360772A1/en
Application filed by WTI Inc filed Critical WTI Inc
Priority to US17/689,036 priority Critical patent/US20220192234A1/en
Assigned to WTI, INC. reassignment WTI, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HYUSEINOV, Ertan Ergyunov, LUDWIG, Wolfgang Peter
Publication of US20220192234A1 publication Critical patent/US20220192234A1/en
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Classifications

    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/02Preserving by means of inorganic salts
    • A23B4/027Preserving by means of inorganic salts by inorganic salts other than kitchen salt, or mixtures thereof with organic compounds, e.g. biochemical compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/12Preserving with acids; Acid fermentation
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/14Preserving with chemicals not covered by groups A23B4/02 or A23B4/12
    • A23B4/18Preserving with chemicals not covered by groups A23B4/02 or A23B4/12 in the form of liquids or solids
    • A23B4/20Organic compounds; Microorganisms; Enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/14Preserving with chemicals not covered by groups A23B4/02 or A23B4/12
    • A23B4/18Preserving with chemicals not covered by groups A23B4/02 or A23B4/12 in the form of liquids or solids
    • A23B4/24Inorganic compounds
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/20Synthetic spices, flavouring agents or condiments
    • A23L27/24Synthetic spices, flavouring agents or condiments prepared by fermentation
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/82Acid flavourants
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/34Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
    • A23L3/3454Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
    • A23L3/3463Organic compounds; Microorganisms; Enzymes
    • A23L3/3472Compounds of undetermined constitution obtained from animals or plants
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/34Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
    • A23L3/3454Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
    • A23L3/3463Organic compounds; Microorganisms; Enzymes
    • A23L3/3481Organic compounds containing oxygen
    • A23L3/3508Organic compounds containing oxygen containing carboxyl groups
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00Shaping or working of foodstuffs characterised by the products
    • A23P10/40Shaping or working of foodstuffs characterised by the products free-flowing powder or instant powder, i.e. powder which is reconstituted rapidly when liquid is added
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

Definitions

  • the present disclosure relates to methods for preparing concentrated natural acetate food additives from vinegar as well as compositions containing the concentrated naturally-derived acetate in proportions effective to achieve desired pH for increased water binding and antimicrobial purposes.
  • Food additives are defined by the Food and Drug Administration as any substance used to provide a technical effect in foods. Due to increased production of prepared and processed foods, the use of food additives has become more widespread in recent years. Before a food additive may be added to food, its safety is assessed by the Food Safety and Inspection Service (FSIS) of the U.S. Department of Agriculture (USDA).
  • FSIS Food Safety and Inspection Service
  • a product containing no artificial ingredient or added color and is only minimally processed may be labeled as “natural”.
  • the label must explain the use of the term “natural”.
  • food additives are produced or derived other than naturally and subsequently added to food, they must be declared as such. For instance, if acetic acid, found naturally in vinegar, is added to a food, it must be declared as acetic acid on the label. However, if the acetic acid is derived from vinegar, it may be listed on the label as “vinegar” modified by source, rather than the chemical name.
  • the FSIS lists certain additives, such as sodium acetate and potassium acetate, as a safe and suitable ingredient for use in foods.
  • various acetates are commonly used as buffers in controlling the pH of food items during various stages of processing as well as for the finished consumable product.
  • Acetates are also considered as excellent agents for buffering mineral acids, as well as cosmetics.
  • certain mixtures of acetates may act as flavor enhancers.
  • various acetates may be used as antimicrobial agents to increase the shelf-life of meats, fishes, and poultry.
  • a method of preparing a concentrated food additive can comprise: a) treating vinegar with a basic neutralizing agent to partially neutralize the vinegar to a pH in the range of about 4.0 to about 5.5; and (b) evaporating water from and drying the product of step (a) to produce the concentrated food additive having an acetate and an acid.
  • the method can further comprise: (c) adding untreated vinegar to the acetate of step (b) to produce the concentrated food additive in the form of an acetate-vinegar and acid dry powder or solution having a pH of about 4.5 to 5.7.
  • the food additive can be an antimicrobial food additive having a pH of about 4.5 to 5.7.
  • the food additive can be a buffering agent having a pH of about 4.5 to 5.7.
  • a concentrated food additive in an embodiment, is provided.
  • the concentrated food additive can be produced by: (a) treating vinegar with a basic neutralizing agent to partially neutralize the vinegar to a pH in the range of about 4.0 to about 5.5; and (b) evaporating water from and drying the product of step (a) to produce the concentrated food additive having an acetate and an acid.
  • the concentrated buffering food additive can be further produced by (c) adding untreated vinegar to the product of step (b) to produce the concentrated food additive in the form of a concentrated acetate and an acid.
  • a concentrated antimicrobial food additive produced by: (a) treating vinegar with a basic neutralizing agent to partially neutralize the vinegar to a pH in the range of about 4.0 to about 5.5; (b) evaporating water from and drying the product of step (a) to produce the concentrated antimicrobial food additive consisting of an acetate and an acid; and (c) adding untreated vinegar to the product of step (b) to produce a concentrated acetate-vinegar and acid dry powder or solution having a pH of about 4.5 to 5.7.
  • a method of reducing bacterial growth and retaining flavor in meat, poultry, or fish is provided.
  • use of the concentrated food additive as described in any one or more aspects herein, is provided to reduce bacterial growth and retain flavor in meat, poultry or fish.
  • the method or use of the concentrated food additive can comprise injecting and/or massaging the aforementioned concentrated antimicrobial food additive into the meat, poultry, or fish to reduce bacterial growth during storage of the meat, poultry, or fish.
  • a method of increasing or decreasing the pH of a marinade for meat, poultry, or fish is provided.
  • use of the concentrated food additive, as described in any one or more aspects herein, is provided to increase or decrease the pH of a marinade for meat, poultry or fish.
  • the method or use the concentrated food additive can comprise adding the aforementioned concentrated food additive to the marinade.
  • a method for the processing of meat comprises: providing a concentrated natural vinegar variety food additive, such as a concentrated vinegar-derived acetate and acid composition, as described herein in any one or more aspects, and using the composition in the processing of the meat.
  • a concentrated natural vinegar variety food additive such as a concentrated vinegar-derived acetate and acid composition
  • a food product including an effective amount of the concentrated food additive as described in any one or more aspects herein.
  • the food product can be a meat product, a fish product, a poultry product, or a ready-to-eat food product.
  • the effective amount of the concentrated food additive can be effective to do one or more of increasing the usable life of the food product, increasing the shelf life of the food product, preventing or slowing the growth of one or more pathogenic microorganisms; and preventing or slowing the growth of one or more food spoilage microorganisms as compared to the otherwise same food product under the otherwise same conditions except without the concentrated food additive.
  • the basic neutralizing agent can be selected from the group consisting of: sodium, potassium, calcium or magnesium carbonate or bicarbonate, a flour, a starch, a natural fiber, and combinations thereof.
  • the acetate can be selected from the group consisting of: sodium acetate, potassium acetate, calcium acetate and magnesium acetate.
  • the concentrated food additive can be in the form of a concentrated acetate and an acid can have a high acid value.
  • the acidity of the concentrated food additive for example in the form of an acetate and acid product, can, in an aspect, be at least 5%. In another aspect the acidity can be about 5% to about 50%.
  • the final concentrated food additive can consist essentially of an acetate and an acid.
  • the acid can be acetic acid.
  • Embodiments of the present disclosure will employ, unless otherwise indicated, techniques of chemistry, synthetic inorganic chemistry, analytical chemistry, and the like, which are within the skill of the art. Such techniques are explained fully in the literature.
  • food additive refers to any substance safely added to food to preserve flavor, improve taste, or prolong shelf-life. Examples include, but are not limited to, food acids, acidity regulators, antimicrobials, buffering agents, buffer solutions, flavor enhancers, and preservatives.
  • buffering agent or “buffering food additive” refers to any food additive safely added to food to adjust the pH of the food to which it is added.
  • buffering agents are usually either the weak acid or weak base component of a buffer solution, and their function is to drive an acidic or basic solution to a certain pH state or prevent its pH state from changing. Examples include, but are not limited to, aluminum potassium sulfate, sodium citrate, sodium acetate, and potassium acetate.
  • antimicrobial refers to a food additive safely added to food to reduce the growth of or kill microbes.
  • examples include, but are not limited to, organic acids, such as lactic acid, citric acid, acetic acid, and their salts including, but not limited to, sodium acetate and potassium acetate.
  • microbes include, but are not limited to, bacteria, viruses, fungi, and parasites.
  • basic neutralizing agent refers to a base in solution with an acid resulting in neutralization.
  • basic neutralizing agents include, but are not limited to, sodium bicarbonate, sodium carbonate, potassium bicarbonate, and the like.
  • the term “food products”, as used herein, is to be understood in a broad sense and includes meat products, fish products, dairy products, beverage products, baking products, unpasteurized food products, salads, and sauces, marinades, salsas and seasonings.
  • the food product contains one or more meat products such as beef, pork, poultry, or fish.
  • the food products can be ready-to-eat food products.
  • ready-to-eat means the food product is distributed to be consumed without further preparation by the consumer or distributed to not require cooking or preparation to achieve food safety prior to consumption.
  • “meat” refers to edible flesh of animals that is acceptable for human consumption including, but not limited to, chicken, pork, beef, and fish. Most species of animal may be used as meat. Although, most meat consumed by humans is sourced from domesticated animals and aquatic species.
  • a “meat product” primarily contains animal tissue, e.g. contains at least 70%, at least 80%, at least 90%, or at least 95% animal tissue including, but not limited to, beef, pork, poultry, and fish.
  • Other animal tissues can include the tissue of many ungulates that can be used for human consumption such as deer, oxen, antelope, sheep, and goat.
  • meat product encompasses processed meats (such as sausages, hamburgers, luncheon meats and cold cuts) and pre-prepared meat dishes such as meat pies, fish pies, game pies, stews, lasagnas and other meat-containing pasta dishes, chicken kiev, chicken cordon-bleu, chicken-a-la-king, meat rolls, meatloaf, pates, sushi, sashimi, salmon mousses, fishcakes, stir-fries etc.
  • processed meats such as sausages, hamburgers, luncheon meats and cold cuts
  • pre-prepared meat dishes such as meat pies, fish pies, game pies, stews, lasagnas and other meat-containing pasta dishes, chicken kiev, chicken cordon-bleu, chicken-a-la-king, meat rolls, meatloaf, pates, sushi, sashimi, salmon mousses, fishcakes, stir-fries etc.
  • ready-to-eat food product should include any food product, which is distributed to be consumed without further preparation by the consumer or distributed to not require cooking prior to consumption.
  • ready-to-eat meat product should include any meat product, which is distributed to be consumed without further preparation by the consumer or distributed to not require cooking prior to consumption.
  • Ready-to-eat meat products include, but are not limited to, pates, hot dogs, bologna, ham, salami, sausages, deli meats, cold cuts, and dried or cured meat products.
  • Ready-to-eat meat products can include ready-to-eat beef products, ready-to-eat pork products, ready-to-eat poultry products, and ready-to-eat fish products.
  • cow product refers to any food that primarily contains cow tissue, e.g. contains at least 70%, at least 80%, at least 90%, or at least 95% cow tissue.
  • cow refers to any animal of the genus Bos , such as for example the Bos Taurus , which is used as a food source for human consumption.
  • Exemplary cow breeds used as commercial livestock include the Holstein, Ayrshire, Angus, and Limousin.
  • Poultry product refers to any food that primarily contains poultry tissue, e.g. contains at least 70%, at least 80%, at least 90%, or at least 95% poultry tissue.
  • the term “poultry” refers to any edible birds such as chickens, turkeys, ducks, geese, and squab.
  • Poultry can include animals of the genus Gallus , for example the Gallus gallus domesticus , which is used as a food source for human consumption.
  • Poultry can include animals of the genus Meleagris , for example the Meleagris gallopavo , which is used as a food source for human consumption.
  • pig product refers to any food product that primarily contains pig tissue, e.g. contains at least 70%, at least 80%, at least 90%, or at least 95% pig tissue.
  • pig refers to any animal of the genus Sus , such as for example Sus Scrofa , which is used as a food source for human consumption.
  • Exemplary pig breeds used as commercial livestock include Berkshire, Large White, Duroc, Hampshire, Landrace, Meishan, Pietrain, and many others.
  • fish product should include any food product that primarily contains tissue from an aquatic animal, e.g. contains at least 70%, at least 80%, at least 90%, or at least 95% tissue from an aquatic animal.
  • Aquatic animals can include lobster, crab, fresh water fish, smoked salmon, smoked other fish, salted fish, saltwater fish and other seafood.
  • the terms “preserving”, “preserve (d)”, “curing”, and “cure(d)” refer to any improvement in the amount of time that meat or meat product treated with the curing agent can be safely stored (e.g., shelf-life), or remains sensory, organoleptic, or color-acceptable, when compared with meat or meat products that have not been cooked, cured, preserved, or treated with any shelf-life extending agent, such as salt or smoke.
  • an “effective amount” is at least the minimum concentration or amount required to have a measurable decrease in one or more changes contributing to decreased shelf life of a food product including, but not limited to, water loss, oxidation, odor development, discoloration, or microbial changes such as the growth rate or concentration of one of more microorganisms that contribute to decreased shelf life of a food product.
  • shelf life refers to the period of time that a food product remains saleable to retail customers and remains fit and safe for use or consumption. Changes including, but not limited to, oxidation, odor development, discoloration in addition to microbial changes can alter the shelf life of the food product.
  • the shelf life of fresh meat and meat by-products is about 30 to 40 days after an animal has been slaughtered. Refrigeration of meat during this period of time largely arrests and/or retards the growth of micro-organisms. After about 30 to 40 days, however, refrigeration can no longer effectively control the proliferation of micro-organisms.
  • Micro-organisms present on meat products after this time period may have proliferated to a great extent and/or have generated unacceptable levels of undesirable by-products. Spoilage micro-organisms may also act to discolor meat, making such meat unappealing and undesirable for human consumption. Pathogenic micro-organisms may have proliferated in this time period to a level wherein they can cause disease in an animal that consumes the food product.
  • Food preservation refers to methods which maintain or enhance food safety or palatability for example, by controlling the growth and proliferation of pathogenic and spoilage micro-organisms, thus guarding against food poisoning and delaying or preventing food spoilage, or by guarding against water loss, discoloration, or the development of unpleasant odors associated with food spoilage.
  • Food preservation helps food remain safe and palatable for consumption for longer periods of time (i.e. improves the shelf life) and inhibits or prevents nutrient deterioration and/or organoleptic changes which cause food to become less palatable.
  • micro-organism includes bacteria, fungi and parasites.
  • Non-limiting examples of micro-organisms that can be controlled using the formulations and methods described herein include bacteria from the genus Aeromonas (e.g. A. hydrophilia ), Arcobacter, Bacillus (e.g. B. cereus ), Brochothrix (e.g. B. thermosphacta ), Campylobacter (e.g. C. jejuni ), Carnobacterium (e.g. C. piscicola ), Chlostridium (e.g. C. perfringens, C botulinum ), Enterobacteriacae, Escherichia (e.g. E.
  • Aeromonas e.g. A. hydrophilia
  • Arcobacter e.g. B. cereus
  • Brochothrix e.g. B. thermosphacta
  • Campylobacter e.g. C. jejuni
  • coli O157:H7 Listeria (e.g. L. monocytogenes ), Pseudomonas (e.g. P. putida, P. fluorescens ), Salmonella (e.g. S. Typhimurium ), Serratia (e.g. S. liquefaciens ), Shigella, Staphylococcus (e.g. S. aureus ), Vibrio (e.g. V. parahaemolyticus, V. cholerae ) and Yersinia (e.g. Y.
  • Listeria e.g. L. monocytogenes
  • Pseudomonas e.g. P. putida, P. fluorescens
  • Salmonella e.g. S. Typhimurium
  • Serratia e.g. S. liquefaciens
  • Shigella Staphylococcus
  • Vibrio e.g. V. parahaemo
  • enterocolitica enterocolitica
  • fungi such as Aspergillus flavum and Penicillium chrysogenum
  • parasites such as Amoebiasis ( Emoebiasis histolytica ), Balantidiosis (Balantidiosis coli), Entamoeba histolytica , Cryptosporidiosis (e.g. Cryptosporidium parvum ), Cyclosporidiosis (e.g. Cyclospora cayetanensis ), Giardiasis (e.g.
  • micro-organism also refers to vegetative or dormant forms of bacteria and fungi, such as spores wherein activation of the growth cycle may be controlled using the methods provided herein.
  • spoilage micro-organism refers to a micro-organism that acts to spoil food. Spoilage micro-organisms may grow and proliferate to such a degree that a food product is made unsuitable or undesirable for human or animal consumption.
  • undesirable by-products by the microorganism such as carbon dioxide, methane, nitrogenous compounds, butyric acid, propionic acid, lactic acid, formic acid, sulfur compounds, and other gases and acids can cause detrimental effects on the foodstuff alteration of the color of meat surfaces to a brown, grey or green color, or creation of an undesirable odor.
  • the color and odor alterations of food products due to the growth of spoilage micro-organisms frequently result in the product becoming unsaleable.
  • pathogenic micro-organism refers to a micro-organism capable of causing disease or illness in an animal or a human, for example, by the production of endotoxins, or by the presence of a threshold level of micro-organisms to cause food poisoning, or other undesirable physiological reactions in humans or animals.
  • the present disclosure provides a concentrated vinegar-derived food additive, methods of preparing a concentrated vinegar-derived food additive, methods of using a concentrated vinegar-derived food additive, and food products containing a concentrated vinegar-derived food additive.
  • the present disclosure provides a food additive composition containing a concentrated vinegar-derived sodium, potassium, calcium or magnesium acetate.
  • the composition is in a powder form or in solution with vinegar.
  • the present disclosure provides a concentrated antimicrobial food additive or buffering food additive having a pH of about 4.5 to a pH of about 5.7.
  • the present disclosure provides a composition which is an antimicrobial food additive containing a concentrated vinegar-derived acetate, such as an acetate and an acid.
  • the additive composition can have a pH of about 4.5 to 5.7.
  • the antimicrobial food additive can be produced by treating vinegar with a basic neutralizing agent to produce a partially-neutralized vinegar with a pH in the range of about 4.0 to about 5.5.
  • the basic neutralizing agent can be sodium bicarbonate, sodium carbonate, potassium bicarbonate, potassium carbonate, calcium bicarbonate, calcium carbonate, magnesium bicarbonate, magnesium carbonate, a flour, a starch a natural fiber, and combinations thereof.
  • the partially neutralized vinegar can be dried, to produce a final product in the form of a concentrated acetate and an acid.
  • the partially-neutralized vinegar can be dried, for example, by evaporation and heat. Suitable drying processes include spray drying and drying under vacuum.
  • the concentrated acetate can be sodium acetate, potassium acetate, calcium acetate, or magnesium acetate.
  • Vinegar can be added back to the acetate to produce a concentrated antimicrobial food additive and an acid having a pH of about 4.5 to about 5.7.
  • the present disclosure provides a composition that is a buffering food additive containing a concentrated vinegar-derived acetate.
  • the buffering food additive can have a pH of about 4.5 to about 5.7.
  • the buffering food additive can be produced by treating vinegar with a basic neutralizing agent to produce a partially-neutralized vinegar with a pH of in the range of about 4.0 to about 5.5.
  • the basic neutralizing agent can be sodium bicarbonate, sodium carbonate, potassium bicarbonate, potassium carbonate, calcium bicarbonate, calcium carbonate, magnesium bicarbonate, magnesium carbonate, a flour, a starch a natural fiber, and combinations thereof.
  • the partially neutralized vinegar can be dried, preferably by evaporation and heat, to produce a concentrated acetate and an acid.
  • the partially-neutralized vinegar can be dried, for example, by evaporation and heat, as described above.
  • the concentrated acetate can be sodium acetate, potassium acetate, calcium acetate or magnesium acetate.
  • Vinegar can be added back to the acetate to produce a buffering food additive and an acid having a pH of about 4.5 to about 5.7.
  • the present disclosure provides a method of preparing a concentrated food additive from vinegar comprising:
  • the method of preparing a concentrated food additive from vinegar further comprises:
  • the amount of basic neutralizing agent necessary to partially neutralize the vinegar is in the range of about 1.5 pounds to about 4 pounds per about 10 pounds of acetate.
  • the concentrated food additive prepared from vinegar can be an antimicrobial food additive or buffer solution.
  • the basic neutralizing agent of step (a) can be sodium, potassium, calcium or magnesium, carbonate or bicarbonate, flour, a starch, a natural fiber, and combinations thereof.
  • a sufficient amount of vinegar added in step (c) can result in a concentrated antimicrobial food additive having a pH of about 4.5 to a pH of about 5.7 or result in a concentrated buffer solution having a pH of about 4.5 to about 5.7.
  • the final product including a concentrated acetate and an acid
  • the concentrated final product can have an acid value of at least 5%.
  • the acidity of the final concentrated product can be from about 5% to about 50%.
  • the acid can be, for example, acetic acid.
  • the acidity can be at least 6%, 7%, 8%, 9% or more.
  • the acidity can range from 5% to 45%, 5% to 40%, 5% to 35%, 5% to 30%, 5% to 25%, 5% to 20%, 5% to 15%, 5% to 10%, 6% to 50%, 6% to 45%, 6% to 40%, 6% to 35%, 6% to 30%, 6% to 25%, 6% to 20%, 6% to 15%, 6% to 10%, 7% to 50%, 7% to 45%, 7% to 40%, 7% to 35%, 7% to 30%, 7% to 25%, 7% to 20%, 7% to 15%, 7% to 12%, or 7% to 10%.
  • the methods can include treating a food product with an effective amount of a concentrated vinegar-derived food additive for food preservation.
  • the methods can include adding a concentrated vinegar-derived food additive at an amount effective to increase the usable life of the food product.
  • the methods can include adding a concentrated vinegar-derived food additive at an amount effective to prevent or slow the growth of one or more pathogenic microorganisms.
  • the methods can include adding a concentrated vinegar-derived food additive at an amount effective to prevent or slow the growth of one or more spoilage microorganisms.
  • the methods can include adding a concentrated vinegar-derived food additive at an amount effective to prevent or slow the growth of a microorganism from the genus Listeria , e.g.
  • the effective amount of the s concentrated vinegar-derived food additive can depend upon several factors including the type of food product, the surface area of the food product, the storage conditions, and/or the handling conditions.
  • the concentrated vinegar-derived food additive can be added to the food product to prevent and/or slow the growth of pathogenic microorganisms in, to prevent or slow the growth of spoilage microorganisms in, to increase the safety of, and/or to increase the usable life of processed food products, especially upon opening of the food product at the point of use or distribution.
  • the concentrated vinegar-derived food additive is effective at slowing or preventing the growth of Listeria monocytogenes.
  • Food products are provided that have been treated with concentrated vinegar-derived food additive.
  • the food products can be any of the food products described herein.
  • the food products can be ready-to-eat beef products, ready-to-eat pork products, ready-to-eat poultry products, or ready-to-eat fish products.
  • the food products can be high-pressure processed food products.
  • Exemplary food products include deli-style turkey products, deli-style beef products, and deli-style ham products.
  • the food products can have a longer shelf life and/or a longer usable life than the same food products not prepared with a concentrated vinegar-derived food additive.
  • the food products can have a lower level of pathogenic microorganisms and/or a lower level of spoilage microorganism than the otherwise same food product under the same conditions except for a concentrated vinegar-derived food additive.
  • Ratios, concentrations, amounts, and other numerical data may be expressed in a range format. It is to be understood that such a range format is used for convenience and brevity, and should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited.
  • a concentration range of “about 0.1% to about 5%” should be interpreted to include not only the explicitly recited concentration of about 0.1% to about 5%, but also include individual concentrations (e.g., 1%, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.5%, 1.1%, 2.2%, 3.3%, and 4.4%) within the indicated range.
  • the term “about” can include traditional rounding according to significant figure of the numerical value.
  • the phrase “about ‘x’ to ‘y’” includes “about ‘x’ to about ‘y’”.

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Abstract

The present disclosure provides a concentrated and natural, vinegar-derived food additive, wherein the food additive is an antimicrobial food additive or buffering food additive, compositions comprising the vinegar-derived food additive, methods for making the vinegar-derived food additive. The concentrated food additive can have a high acid value. Food products and methods of making food products containing the vinegar-derived food additive are provided. The food products can be meat, poultry, or fish food products.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application claims the benefit of and priority to U.S. Provisional Application Ser. No. 62/173,634, having the title “CONCENTRATED NATURAL FOOD ADDITIVE AND METHODS OF PREPARING THE SAME,” filed on Jun. 10, 2015, the disclosure of which is incorporated herein in by reference in its entirety.
  • TECHNICAL FIELD
  • The present disclosure relates to methods for preparing concentrated natural acetate food additives from vinegar as well as compositions containing the concentrated naturally-derived acetate in proportions effective to achieve desired pH for increased water binding and antimicrobial purposes.
  • BACKGROUND
  • Food additives are defined by the Food and Drug Administration as any substance used to provide a technical effect in foods. Due to increased production of prepared and processed foods, the use of food additives has become more widespread in recent years. Before a food additive may be added to food, its safety is assessed by the Food Safety and Inspection Service (FSIS) of the U.S. Department of Agriculture (USDA).
  • When a food additive is proposed for use in meat, poultry, or egg products, its safety, its technical function, and its conditions of use are evaluated by the Labeling and Consumer Protection Staff of the FSIS, per the Federal Meat Inspection Act, Poultry Products Inspection Act, Egg Products Inspection Act, and other related regulations. The FSIS has established a list of food additives which it considers as safe and suitable ingredients. Even if food additives are considered as safe by the FSIS, there is a distinction between chemical additives and those which are considered “natural”.
  • A product containing no artificial ingredient or added color and is only minimally processed (a process which does not fundamentally alter the raw product) may be labeled as “natural”. The label must explain the use of the term “natural”. When food additives are produced or derived other than naturally and subsequently added to food, they must be declared as such. For instance, if acetic acid, found naturally in vinegar, is added to a food, it must be declared as acetic acid on the label. However, if the acetic acid is derived from vinegar, it may be listed on the label as “vinegar” modified by source, rather than the chemical name.
  • The distinction between chemical and natural additives is becoming increasingly important within the industry. Consumers are becoming more aware of the foods they eat and the additives which are included in those foods. As a result, sales of foods labeled “natural” are increasing and predicted to continue increasing with increasing consumer awareness. Consequently, food manufacturers are looking to naturally derived products as food additives in order to maintain an “all-natural” label.
  • The FSIS lists certain additives, such as sodium acetate and potassium acetate, as a safe and suitable ingredient for use in foods. In the industry, various acetates are commonly used as buffers in controlling the pH of food items during various stages of processing as well as for the finished consumable product. Acetates are also considered as excellent agents for buffering mineral acids, as well as cosmetics. Used in conjunction, certain mixtures of acetates may act as flavor enhancers. Furthermore, various acetates may be used as antimicrobial agents to increase the shelf-life of meats, fishes, and poultry.
  • The present disclosure addresses the aforementioned needs. In an embodiment, a method of preparing a concentrated food additive is provided. The method can comprise: a) treating vinegar with a basic neutralizing agent to partially neutralize the vinegar to a pH in the range of about 4.0 to about 5.5; and (b) evaporating water from and drying the product of step (a) to produce the concentrated food additive having an acetate and an acid. The method can further comprise: (c) adding untreated vinegar to the acetate of step (b) to produce the concentrated food additive in the form of an acetate-vinegar and acid dry powder or solution having a pH of about 4.5 to 5.7. The food additive can be an antimicrobial food additive having a pH of about 4.5 to 5.7. The food additive can be a buffering agent having a pH of about 4.5 to 5.7.
  • In an embodiment, a concentrated food additive is provided. The concentrated food additive can be produced by: (a) treating vinegar with a basic neutralizing agent to partially neutralize the vinegar to a pH in the range of about 4.0 to about 5.5; and (b) evaporating water from and drying the product of step (a) to produce the concentrated food additive having an acetate and an acid. The concentrated buffering food additive can be further produced by (c) adding untreated vinegar to the product of step (b) to produce the concentrated food additive in the form of a concentrated acetate and an acid.
  • In an embodiment, a concentrated antimicrobial food additive produced by: (a) treating vinegar with a basic neutralizing agent to partially neutralize the vinegar to a pH in the range of about 4.0 to about 5.5; (b) evaporating water from and drying the product of step (a) to produce the concentrated antimicrobial food additive consisting of an acetate and an acid; and (c) adding untreated vinegar to the product of step (b) to produce a concentrated acetate-vinegar and acid dry powder or solution having a pH of about 4.5 to 5.7.
  • In an embodiment a method of reducing bacterial growth and retaining flavor in meat, poultry, or fish is provided. In an embodiment use of the concentrated food additive, as described in any one or more aspects herein, is provided to reduce bacterial growth and retain flavor in meat, poultry or fish. The method or use of the concentrated food additive can comprise injecting and/or massaging the aforementioned concentrated antimicrobial food additive into the meat, poultry, or fish to reduce bacterial growth during storage of the meat, poultry, or fish.
  • In an embodiment a method of increasing or decreasing the pH of a marinade for meat, poultry, or fish is provided. In an embodiment, use of the concentrated food additive, as described in any one or more aspects herein, is provided to increase or decrease the pH of a marinade for meat, poultry or fish. The method or use the concentrated food additive can comprise adding the aforementioned concentrated food additive to the marinade.
  • In another embodiment, a method is provided for the processing of meat, which method comprises: providing a concentrated natural vinegar variety food additive, such as a concentrated vinegar-derived acetate and acid composition, as described herein in any one or more aspects, and using the composition in the processing of the meat.
  • In an embodiment, a food product is provided, the food product including an effective amount of the concentrated food additive as described in any one or more aspects herein. The food product can be a meat product, a fish product, a poultry product, or a ready-to-eat food product. The effective amount of the concentrated food additive can be effective to do one or more of increasing the usable life of the food product, increasing the shelf life of the food product, preventing or slowing the growth of one or more pathogenic microorganisms; and preventing or slowing the growth of one or more food spoilage microorganisms as compared to the otherwise same food product under the otherwise same conditions except without the concentrated food additive.
  • In any one or more of the foregoing embodiments and aspects, the basic neutralizing agent can be selected from the group consisting of: sodium, potassium, calcium or magnesium carbonate or bicarbonate, a flour, a starch, a natural fiber, and combinations thereof. The acetate can be selected from the group consisting of: sodium acetate, potassium acetate, calcium acetate and magnesium acetate. The concentrated food additive can be in the form of a concentrated acetate and an acid can have a high acid value. The acidity of the concentrated food additive, for example in the form of an acetate and acid product, can, in an aspect, be at least 5%. In another aspect the acidity can be about 5% to about 50%. In any one or more aspects, the final concentrated food additive can consist essentially of an acetate and an acid. The acid can be acetic acid.
  • Other embodiments of the present disclosure will be or become apparent to one with skill in the art upon examination of the following drawings and detailed description. It is intended that all such additional systems, methods, features, and advantages be included within this description, be within the scope of the present disclosure, and be protected by the accompanying claims.
  • DETAILED DESCRIPTION
  • Described below are various embodiments of the present systems and methods for a concentrated natural food additive. Although particular embodiments are described, those embodiments are mere exemplary implementations of the system and method. One skilled in the art will recognize other embodiments are possible. All such embodiments are intended to fall within the scope of this disclosure. Moreover, all references cited herein are intended to be and are hereby incorporated by reference into this disclosure as if fully set forth herein. While the disclosure will now be described in reference to the above drawings, there is no intent to limit it to the embodiment or embodiments disclosed herein. On the contrary, the intent is to cover all alternatives, modifications and equivalents included within the spirit and scope of the disclosure.
  • Discussion
  • Before the present disclosure is described in greater detail, it is to be understood that this disclosure is not limited to particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present disclosure will be limited only by the appended claims.
  • Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit (unless the context clearly dictates otherwise), between the upper and lower limit of that range, and any other stated or intervening value in that stated range, is encompassed within the disclosure. The upper and lower limits of these smaller ranges may independently be included in the smaller ranges and are also encompassed within the disclosure, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included in the disclosure.
  • Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs. Although any methods and materials similar or equivalent to those described herein can also be used in the practice or testing of the present disclosure, the preferred methods and materials are now described.
  • The citation of any publication is for its disclosure prior to the filing date and should not be construed as an admission that the present disclosure is not entitled to antedate such publication by virtue of prior disclosure. Further, the dates of publication provided could be different from the actual publication dates that may need to be independently confirmed.
  • As will be apparent to those of skill in the art upon reading this disclosure, each of the individual embodiments described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several embodiments without departing from the scope or spirit of the present disclosure. Any recited method can be carried out in the order of events recited or in any other order that is logically possible.
  • Embodiments of the present disclosure will employ, unless otherwise indicated, techniques of chemistry, synthetic inorganic chemistry, analytical chemistry, and the like, which are within the skill of the art. Such techniques are explained fully in the literature.
  • The following examples are put forth so as to provide those of ordinary skill in the art with a complete disclosure and description of how to perform the methods and use the compositions and compounds disclosed and claimed herein. Efforts have been made to ensure accuracy with respect to numbers (e.g., amounts, temperature, etc.), but some errors and deviations should be accounted for. Unless indicated otherwise, parts are parts by weight, temperature is in ° C., and pressure is in bar. Standard temperature and pressure are defined as 0° C. and 1 bar.
  • It is to be understood that, unless otherwise indicated, the present disclosure is not limited to particular materials, reagents, reaction materials, manufacturing processes, or the like, as such can vary. It is also to be understood that the terminology used herein is for purposes of describing particular embodiments only, and is not intended to be limiting. It is also possible in the present disclosure that steps can be executed in different sequence where this is logically possible.
  • It must be noted that, as used in the specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a support” includes a plurality of supports. In this specification and in the claims that follow, reference will be made to a number of terms that shall be defined to have the following meanings unless a contrary intention is apparent.
  • Prior to describing the various embodiments, the following definitions are provided and should be used unless otherwise indicated.
  • I. Definitions
  • Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art of molecular biology. Although methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present disclosure, suitable methods and materials are described herein.
  • The following terms have the meanings ascribed to them unless specified otherwise. In this disclosure:
  • As used herein, “food additive” refers to any substance safely added to food to preserve flavor, improve taste, or prolong shelf-life. Examples include, but are not limited to, food acids, acidity regulators, antimicrobials, buffering agents, buffer solutions, flavor enhancers, and preservatives.
  • As used herein, “buffering agent” or “buffering food additive” refers to any food additive safely added to food to adjust the pH of the food to which it is added. For example, buffering agents are usually either the weak acid or weak base component of a buffer solution, and their function is to drive an acidic or basic solution to a certain pH state or prevent its pH state from changing. Examples include, but are not limited to, aluminum potassium sulfate, sodium citrate, sodium acetate, and potassium acetate.
  • As used herein, “antimicrobial”, “antimicrobial solution”, or “antimicrobial food additive” refers to a food additive safely added to food to reduce the growth of or kill microbes. Examples include, but are not limited to, organic acids, such as lactic acid, citric acid, acetic acid, and their salts including, but not limited to, sodium acetate and potassium acetate. Examples of microbes include, but are not limited to, bacteria, viruses, fungi, and parasites.
  • As used herein, “pH” refers to a measure of acidity or basicity of a solution, as defined by the Henderson-Hasselbach equation: pH=pKa+log[concentration of compound in its acidic form]/[concentration of compound in its basic form].
  • As used herein, “basic neutralizing agent” refers to a base in solution with an acid resulting in neutralization. Examples of basic neutralizing agents include, but are not limited to, sodium bicarbonate, sodium carbonate, potassium bicarbonate, and the like.
  • The term “food products”, as used herein, is to be understood in a broad sense and includes meat products, fish products, dairy products, beverage products, baking products, unpasteurized food products, salads, and sauces, marinades, salsas and seasonings. In some embodiments, the food product contains one or more meat products such as beef, pork, poultry, or fish. The food products can be ready-to-eat food products. The term “ready-to-eat” means the food product is distributed to be consumed without further preparation by the consumer or distributed to not require cooking or preparation to achieve food safety prior to consumption.
  • As used herein, “meat” refers to edible flesh of animals that is acceptable for human consumption including, but not limited to, chicken, pork, beef, and fish. Most species of animal may be used as meat. Although, most meat consumed by humans is sourced from domesticated animals and aquatic species. A “meat product” primarily contains animal tissue, e.g. contains at least 70%, at least 80%, at least 90%, or at least 95% animal tissue including, but not limited to, beef, pork, poultry, and fish. Other animal tissues can include the tissue of many ungulates that can be used for human consumption such as deer, oxen, antelope, sheep, and goat. The term “meat product” as used herein encompasses processed meats (such as sausages, hamburgers, luncheon meats and cold cuts) and pre-prepared meat dishes such as meat pies, fish pies, game pies, stews, lasagnas and other meat-containing pasta dishes, chicken kiev, chicken cordon-bleu, chicken-a-la-king, meat rolls, meatloaf, pates, sushi, sashimi, salmon mousses, fishcakes, stir-fries etc.
  • The term “ready-to-eat food product” should include any food product, which is distributed to be consumed without further preparation by the consumer or distributed to not require cooking prior to consumption. The term “ready-to-eat meat product” should include any meat product, which is distributed to be consumed without further preparation by the consumer or distributed to not require cooking prior to consumption. Ready-to-eat meat products include, but are not limited to, pates, hot dogs, bologna, ham, salami, sausages, deli meats, cold cuts, and dried or cured meat products. Ready-to-eat meat products can include ready-to-eat beef products, ready-to-eat pork products, ready-to-eat poultry products, and ready-to-eat fish products.
  • The term “beef product”, as used herein, refers to any food that primarily contains cow tissue, e.g. contains at least 70%, at least 80%, at least 90%, or at least 95% cow tissue. The term “cow” refers to any animal of the genus Bos, such as for example the Bos Taurus, which is used as a food source for human consumption. Exemplary cow breeds used as commercial livestock include the Holstein, Ayrshire, Angus, and Limousin.
  • The term “poultry product”, as used herein, refers to any food that primarily contains poultry tissue, e.g. contains at least 70%, at least 80%, at least 90%, or at least 95% poultry tissue. The term “poultry” refers to any edible birds such as chickens, turkeys, ducks, geese, and squab. Poultry can include animals of the genus Gallus, for example the Gallus gallus domesticus, which is used as a food source for human consumption. Poultry can include animals of the genus Meleagris, for example the Meleagris gallopavo, which is used as a food source for human consumption.
  • The term “pork product”, as used herein, refers to any food product that primarily contains pig tissue, e.g. contains at least 70%, at least 80%, at least 90%, or at least 95% pig tissue. The term “pig” refers to any animal of the genus Sus, such as for example Sus Scrofa, which is used as a food source for human consumption. Exemplary pig breeds used as commercial livestock include Berkshire, Large White, Duroc, Hampshire, Landrace, Meishan, Pietrain, and many others.
  • As used herein, the term “fish product” should include any food product that primarily contains tissue from an aquatic animal, e.g. contains at least 70%, at least 80%, at least 90%, or at least 95% tissue from an aquatic animal. Aquatic animals can include lobster, crab, fresh water fish, smoked salmon, smoked other fish, salted fish, saltwater fish and other seafood.
  • As used herein, the terms “preserving”, “preserve (d)”, “curing”, and “cure(d)” refer to any improvement in the amount of time that meat or meat product treated with the curing agent can be safely stored (e.g., shelf-life), or remains sensory, organoleptic, or color-acceptable, when compared with meat or meat products that have not been cooked, cured, preserved, or treated with any shelf-life extending agent, such as salt or smoke.
  • As used herein, an “effective amount” is at least the minimum concentration or amount required to have a measurable decrease in one or more changes contributing to decreased shelf life of a food product including, but not limited to, water loss, oxidation, odor development, discoloration, or microbial changes such as the growth rate or concentration of one of more microorganisms that contribute to decreased shelf life of a food product.
  • As used herein, the term “shelf life” refers to the period of time that a food product remains saleable to retail customers and remains fit and safe for use or consumption. Changes including, but not limited to, oxidation, odor development, discoloration in addition to microbial changes can alter the shelf life of the food product. In traditional meat processing, the shelf life of fresh meat and meat by-products is about 30 to 40 days after an animal has been slaughtered. Refrigeration of meat during this period of time largely arrests and/or retards the growth of micro-organisms. After about 30 to 40 days, however, refrigeration can no longer effectively control the proliferation of micro-organisms. Micro-organisms present on meat products after this time period may have proliferated to a great extent and/or have generated unacceptable levels of undesirable by-products. Spoilage micro-organisms may also act to discolor meat, making such meat unappealing and undesirable for human consumption. Pathogenic micro-organisms may have proliferated in this time period to a level wherein they can cause disease in an animal that consumes the food product.
  • “Food preservation”, as used herein, refers to methods which maintain or enhance food safety or palatability for example, by controlling the growth and proliferation of pathogenic and spoilage micro-organisms, thus guarding against food poisoning and delaying or preventing food spoilage, or by guarding against water loss, discoloration, or the development of unpleasant odors associated with food spoilage. Food preservation helps food remain safe and palatable for consumption for longer periods of time (i.e. improves the shelf life) and inhibits or prevents nutrient deterioration and/or organoleptic changes which cause food to become less palatable.
  • The term “micro-organism” as used herein, includes bacteria, fungi and parasites. Non-limiting examples of micro-organisms that can be controlled using the formulations and methods described herein include bacteria from the genus Aeromonas (e.g. A. hydrophilia), Arcobacter, Bacillus (e.g. B. cereus), Brochothrix (e.g. B. thermosphacta), Campylobacter (e.g. C. jejuni), Carnobacterium (e.g. C. piscicola), Chlostridium (e.g. C. perfringens, C botulinum), Enterobacteriacae, Escherichia (e.g. E. coli O157:H7), Listeria (e.g. L. monocytogenes), Pseudomonas (e.g. P. putida, P. fluorescens), Salmonella (e.g. S. Typhimurium), Serratia (e.g. S. liquefaciens), Shigella, Staphylococcus (e.g. S. aureus), Vibrio (e.g. V. parahaemolyticus, V. cholerae) and Yersinia (e.g. Y. enterocolitica); fungi such as Aspergillus flavum and Penicillium chrysogenum; parasites such as Amoebiasis (Emoebiasis histolytica), Balantidiosis (Balantidiosis coli), Entamoeba histolytica, Cryptosporidiosis (e.g. Cryptosporidium parvum), Cyclosporidiosis (e.g. Cyclospora cayetanensis), Giardiasis (e.g. Giardia lamblia, Giardia intestinalis), Isosporiasis (Isosporiasis belle), Microsporidiosis (Enterocytozoon bieneusi, S. intestinalis), Trichinella spiralis and Toxoplasma gondii. The term micro-organism also refers to vegetative or dormant forms of bacteria and fungi, such as spores wherein activation of the growth cycle may be controlled using the methods provided herein.
  • The term “spoilage micro-organism” as used herein refers to a micro-organism that acts to spoil food. Spoilage micro-organisms may grow and proliferate to such a degree that a food product is made unsuitable or undesirable for human or animal consumption. The production of undesirable by-products by the microorganism, such as carbon dioxide, methane, nitrogenous compounds, butyric acid, propionic acid, lactic acid, formic acid, sulfur compounds, and other gases and acids can cause detrimental effects on the foodstuff alteration of the color of meat surfaces to a brown, grey or green color, or creation of an undesirable odor. The color and odor alterations of food products due to the growth of spoilage micro-organisms frequently result in the product becoming unsaleable.
  • The term “pathogenic micro-organism” as used herein refers to a micro-organism capable of causing disease or illness in an animal or a human, for example, by the production of endotoxins, or by the presence of a threshold level of micro-organisms to cause food poisoning, or other undesirable physiological reactions in humans or animals.
  • II. Embodiments of the Present Disclosure
  • The present disclosure provides a concentrated vinegar-derived food additive, methods of preparing a concentrated vinegar-derived food additive, methods of using a concentrated vinegar-derived food additive, and food products containing a concentrated vinegar-derived food additive.
  • In an embodiment, the present disclosure provides a food additive composition containing a concentrated vinegar-derived sodium, potassium, calcium or magnesium acetate. In an embodiment, the composition is in a powder form or in solution with vinegar.
  • In an embodiment, the present disclosure provides a concentrated antimicrobial food additive or buffering food additive having a pH of about 4.5 to a pH of about 5.7.
  • In an embodiment, the present disclosure provides a composition which is an antimicrobial food additive containing a concentrated vinegar-derived acetate, such as an acetate and an acid. The additive composition can have a pH of about 4.5 to 5.7. The antimicrobial food additive can be produced by treating vinegar with a basic neutralizing agent to produce a partially-neutralized vinegar with a pH in the range of about 4.0 to about 5.5. In any one or more aspects, the basic neutralizing agent can be sodium bicarbonate, sodium carbonate, potassium bicarbonate, potassium carbonate, calcium bicarbonate, calcium carbonate, magnesium bicarbonate, magnesium carbonate, a flour, a starch a natural fiber, and combinations thereof. The partially neutralized vinegar can be dried, to produce a final product in the form of a concentrated acetate and an acid. The partially-neutralized vinegar can be dried, for example, by evaporation and heat. Suitable drying processes include spray drying and drying under vacuum. The concentrated acetate can be sodium acetate, potassium acetate, calcium acetate, or magnesium acetate. Vinegar can be added back to the acetate to produce a concentrated antimicrobial food additive and an acid having a pH of about 4.5 to about 5.7.
  • In an embodiment, the present disclosure provides a composition that is a buffering food additive containing a concentrated vinegar-derived acetate. The buffering food additive can have a pH of about 4.5 to about 5.7. The buffering food additive can be produced by treating vinegar with a basic neutralizing agent to produce a partially-neutralized vinegar with a pH of in the range of about 4.0 to about 5.5. The basic neutralizing agent can be sodium bicarbonate, sodium carbonate, potassium bicarbonate, potassium carbonate, calcium bicarbonate, calcium carbonate, magnesium bicarbonate, magnesium carbonate, a flour, a starch a natural fiber, and combinations thereof. The partially neutralized vinegar can be dried, preferably by evaporation and heat, to produce a concentrated acetate and an acid. The partially-neutralized vinegar can be dried, for example, by evaporation and heat, as described above. The concentrated acetate can be sodium acetate, potassium acetate, calcium acetate or magnesium acetate. Vinegar can be added back to the acetate to produce a buffering food additive and an acid having a pH of about 4.5 to about 5.7.
  • In an embodiment, the present disclosure provides a method of preparing a concentrated food additive from vinegar comprising:
      • (a) treating vinegar with a basic neutralizing agent (e.g. sodium, potassium, calcium or magnesium carbonate or bicarbonate, a flour, a starch, a natural fiber, and combinations thereof) to partially neutralize the vinegar to a pH in the range of about 4.0 to about 5.5 and
      • (b) evaporating water from and drying the product of step (a) to produce a concentrated acetate and an acid (e.g. sodium, potassium, calcium or magnesium acetate).
  • In an embodiment, the method of preparing a concentrated food additive from vinegar further comprises:
      • (c) adding vinegar to the acetate of step (b) to produce a concentrated vinegar-acetate and an acid dry powder or solution having a pH of about 4.5 to a pH of about 5.7.
  • In an embodiment, the amount of basic neutralizing agent necessary to partially neutralize the vinegar is in the range of about 1.5 pounds to about 4 pounds per about 10 pounds of acetate.
  • In an embodiment, the concentrated food additive prepared from vinegar can be an antimicrobial food additive or buffer solution. The basic neutralizing agent of step (a) can be sodium, potassium, calcium or magnesium, carbonate or bicarbonate, flour, a starch, a natural fiber, and combinations thereof. A sufficient amount of vinegar added in step (c) can result in a concentrated antimicrobial food additive having a pH of about 4.5 to a pH of about 5.7 or result in a concentrated buffer solution having a pH of about 4.5 to about 5.7.
  • In any one or more of the foregoing embodiments, the final product, including a concentrated acetate and an acid, can have a high acid value. In an aspect, the concentrated final product can have an acid value of at least 5%. In one or more other aspects, the acidity of the final concentrated product can be from about 5% to about 50%. The acid can be, for example, acetic acid. In any one or more aspects, the acidity can be at least 6%, 7%, 8%, 9% or more. In any one or more aspects, the acidity can range from 5% to 45%, 5% to 40%, 5% to 35%, 5% to 30%, 5% to 25%, 5% to 20%, 5% to 15%, 5% to 10%, 6% to 50%, 6% to 45%, 6% to 40%, 6% to 35%, 6% to 30%, 6% to 25%, 6% to 20%, 6% to 15%, 6% to 10%, 7% to 50%, 7% to 45%, 7% to 40%, 7% to 35%, 7% to 30%, 7% to 25%, 7% to 20%, 7% to 15%, 7% to 12%, or 7% to 10%.
  • Methods of using a concentrated vinegar-derived food additive are provided. The methods can include treating a food product with an effective amount of a concentrated vinegar-derived food additive for food preservation. The methods can include adding a concentrated vinegar-derived food additive at an amount effective to increase the usable life of the food product. The methods can include adding a concentrated vinegar-derived food additive at an amount effective to prevent or slow the growth of one or more pathogenic microorganisms. The methods can include adding a concentrated vinegar-derived food additive at an amount effective to prevent or slow the growth of one or more spoilage microorganisms. The methods can include adding a concentrated vinegar-derived food additive at an amount effective to prevent or slow the growth of a microorganism from the genus Listeria, e.g. to reduce the levels of Listeria monocytogenes, to prevent growth of Listeria monocytogenes, or to slow the growth of Listeria monocytogenes by at least 1%, 5%, 10%, 15%, 20%, 25%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, or 95% as compared to the same food product under the otherwise same conditions except without the concentrated vinegar-derived food additive. The effective amount of the s concentrated vinegar-derived food additive can depend upon several factors including the type of food product, the surface area of the food product, the storage conditions, and/or the handling conditions.
  • The concentrated vinegar-derived food additive can be added to the food product to prevent and/or slow the growth of pathogenic microorganisms in, to prevent or slow the growth of spoilage microorganisms in, to increase the safety of, and/or to increase the usable life of processed food products, especially upon opening of the food product at the point of use or distribution. In some embodiments, the concentrated vinegar-derived food additive is effective at slowing or preventing the growth of Listeria monocytogenes.
  • Food products are provided that have been treated with concentrated vinegar-derived food additive. The food products can be any of the food products described herein. The food products can be ready-to-eat beef products, ready-to-eat pork products, ready-to-eat poultry products, or ready-to-eat fish products. The food products can be high-pressure processed food products. Exemplary food products include deli-style turkey products, deli-style beef products, and deli-style ham products.
  • The food products can have a longer shelf life and/or a longer usable life than the same food products not prepared with a concentrated vinegar-derived food additive. The food products can have a lower level of pathogenic microorganisms and/or a lower level of spoilage microorganism than the otherwise same food product under the same conditions except for a concentrated vinegar-derived food additive.
  • Although preferred embodiments of the present disclosure have been described using specific terms, devices, and methods, such description is for illustrative purposes only. The words used are words of description rather than words of limitation. Changes and variations may be made by those of ordinary skill in the art without departing from the spirit or the scope of the present disclosure, which is set forth in the appended claims. In addition, aspects of the various embodiments may be interchanged, in whole or in part.
  • The present disclosure is further illustrated by the following prophetic examples, which are provided by way of illustration and are not meant to be construed as limiting. The contents of all references, published patents, and patents cited throughout the present application are also hereby incorporated by reference in their entireties.
  • EXAMPLES Example 1
  • 100 lbs of up to 300 grain distilled vinegar is reacted with 10.0 lbs to 50 lbs of sodium bicarbonate producing 12 lbs to 40 lbs of sodium acetate. To the sodium acetate is added 1 wt % to 35 wt % of untreated vinegar to produce a dry powder or solution and an acid having a pH of 4.5 to 5.7.
  • Example 2
  • 100 lbs of up to 300 grain distilled vinegar is reacted with 10.0 lbs to 50.0 lbs sodium carbonate producing 10.0 lbs to 40.0 lbs of sodium acetate. To the sodium acetate is added 1 wt % to 35 wt % of untreated vinegar to produce a dry powder or solution and an acid having a pH of 4.5 to 5.7.
  • Example 3
  • 100 lbs of up to 300 grain distilled vinegar is reacted with 15.0 lbs to 50.0 lbs of potassium bicarbonate producing 15.0 lbs to 50.0 lbs of potassium acetate. To the potassium acetate is added 1 wt % to 35 wt % of untreated vinegar to produce a dry powder or solution and an acid having a pH of 4.5 to 5.7.
  • Ratios, concentrations, amounts, and other numerical data may be expressed in a range format. It is to be understood that such a range format is used for convenience and brevity, and should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. To illustrate, a concentration range of “about 0.1% to about 5%” should be interpreted to include not only the explicitly recited concentration of about 0.1% to about 5%, but also include individual concentrations (e.g., 1%, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.5%, 1.1%, 2.2%, 3.3%, and 4.4%) within the indicated range. In an embodiment, the term “about” can include traditional rounding according to significant figure of the numerical value. In addition, the phrase “about ‘x’ to ‘y’” includes “about ‘x’ to about ‘y’”.
  • It should be emphasized that the above-described embodiments are merely examples of possible implementations. Many variations and modifications may be made to the above-described embodiments without departing from the principles of the present disclosure. All such modifications and variations are intended to be included herein within the scope of this disclosure and protected by the following claims.

Claims (20)

1-20. (canceled)
21. A method of preparing a concentrated food additive consisting of:
(a) treating vinegar with a basic neutralizing agent to partially neutralize the vinegar to a pH in the range of about 4.0 to less than 5.5 without adding acid to adjust said pH to be within said range in this step; and
(b) evaporating water from and drying the product of step (a) to produce the concentrated food additive having an acetate and an acid in the form of a dry powder.
22. A method of preparing a concentrated food additive consisting of:
(a) treating vinegar with a basic neutralizing agent to partially neutralize the vinegar to a pH in the range of about 4.0 to less than 5.5 without adding acid to adjust said pH to be within said range in this step;
(b) evaporating water from and drying the product of step (a) to produce the concentrated food additive having an acetate and an acid in the form of a dry powder; and
(c) adding untreated vinegar to the product of step (b), and only after step (b), to produce the concentrated food additive in the form of an acetate-vinegar and acid dry powder.
23. The method according to claim 22, wherein the concentrated food additive of step (c) has a pH of about 4.5 to 5.7.
24. The method according to claim 20, wherein the basic neutralizing agent is selected from the group consisting of: sodium, potassium, calcium or magnesium carbonate or bicarbonate, a flour, a starch, a natural fiber, and combinations thereof.
25. The method according to claim 24, wherein the basic neutralizing agent is selected from the group consisting of: sodium, potassium, calcium or magnesium carbonate or bicarbonate, a flour, a starch, a natural fiber, and combinations thereof.
26. The method of claim 21, wherein the acetate is selected from the group consisting of: sodium acetate, potassium acetate, calcium acetate and magnesium acetate.
27. The method of claim 26, wherein the acetate is selected from the group consisting of: sodium acetate, potassium acetate, calcium acetate and magnesium acetate.
28. The method of claim 27, wherein the concentrated food additive consists essentially of an acetate and an acid.
29. A concentrated food additive produced by a process consisting of:
(a) treating vinegar with a basic neutralizing agent to partially neutralize the vinegar to a pH in the range of about 4.0 to less than 5.5 without adding acid to adjust said pH to be within said range in this step; and
(b) evaporating water from and drying the product of step (a) to produce the concentrated food additive consisting essentially of an acetate and an acid in the form of a dry powder.
30. A concentrated food additive produced by a process consisting of:
(a) treating vinegar with a basic neutralizing agent to partially neutralize the vinegar to a pH in the range of about 4.0 to less than 5.5 without adding acid to adjust said pH to be within said range in this step;
(b) evaporating water from and drying the product of step (a) to produce the concentrated food additive consisting essentially of an acetate and an acid in the form of a dry powder; and
(c) adding untreated vinegar to the product of step (b), and only after step (b), to produce the concentrated food additive in the form of a concentrated acetate-vinegar and acid dry powder having a pH of about 4.5 to 5.7.
31. The concentrated food additive of claim 29, wherein the concentrated food additive is a concentrated buffering agent, or a concentrated antimicrobial food additive.
32. The concentrated food additive of claim 30, wherein the concentrated food additive is a concentrated buffering agent, or a concentrated antimicrobial food additive.
33. The concentrated food additive of claim 29, wherein the acetate is selected from the group consisting of: sodium acetate, potassium acetate, calcium acetate and magnesium acetate.
34. The concentrated food additive of claim 30, wherein the acetate is selected from the group consisting of: sodium acetate, potassium acetate, calcium acetate and magnesium acetate.
35. The concentrated food additive of claim 30, wherein the basic neutralizing agent is selected from the group consisting of: sodium, potassium, calcium or magnesium carbonate or bicarbonate, a flour, a starch, a natural fiber, and combinations thereof.
36. The concentrated food additive of claim 34, wherein the basic neutralizing agent is selected from the group consisting of: sodium, potassium, calcium or magnesium carbonate or bicarbonate, a flour, a starch, a natural fiber, and combinations thereof.
37. A method of reducing bacterial growth and retaining flavor in meat, poultry, or fish comprising injecting and/or massaging an effective amount of the concentrated food additive of claim 29 into the meat, poultry, or fish to reduce bacterial growth during storage of the meat, poultry, or fish.
38. A food product comprising an effective amount of the concentrated food additive according to claim 29, wherein the effective amount is effective to do one or more of increasing the usable life of the food product, increasing the shelf life of the food product, preventing or slowing the growth of one or more pathogenic microorganisms; and preventing or slowing the growth of one or more food spoilage microorganisms as compared to the otherwise same food product under the otherwise same conditions except without the concentrated food additive.
39. The food product of claim 38, wherein the food product is a meat product, a fish product, a poultry product, or a ready-to-eat food product.
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