US20220063858A1 - Plastic container and method for producing same - Google Patents
Plastic container and method for producing same Download PDFInfo
- Publication number
- US20220063858A1 US20220063858A1 US17/421,218 US202017421218A US2022063858A1 US 20220063858 A1 US20220063858 A1 US 20220063858A1 US 202017421218 A US202017421218 A US 202017421218A US 2022063858 A1 US2022063858 A1 US 2022063858A1
- Authority
- US
- United States
- Prior art keywords
- plastic container
- particles
- filler particles
- innermost layer
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920003023 plastic Polymers 0.000 title claims abstract description 36
- 239000004033 plastic Substances 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 239000002245 particle Substances 0.000 claims abstract description 117
- 239000000945 filler Substances 0.000 claims abstract description 50
- 229920005989 resin Polymers 0.000 claims abstract description 29
- 239000011347 resin Substances 0.000 claims abstract description 29
- 239000011342 resin composition Substances 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims description 22
- 230000002940 repellent Effects 0.000 claims description 22
- 239000005871 repellent Substances 0.000 claims description 22
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- 238000000071 blow moulding Methods 0.000 claims description 14
- 229920000178 Acrylic resin Polymers 0.000 claims description 6
- 239000004925 Acrylic resin Substances 0.000 claims description 6
- 229920000098 polyolefin Polymers 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 3
- 239000010410 layer Substances 0.000 description 79
- 230000002209 hydrophobic effect Effects 0.000 description 24
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 21
- 239000004840 adhesive resin Substances 0.000 description 11
- 229920006223 adhesive resin Polymers 0.000 description 11
- 239000010419 fine particle Substances 0.000 description 10
- 238000001035 drying Methods 0.000 description 9
- -1 polyethylene Polymers 0.000 description 9
- 230000004888 barrier function Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 239000003921 oil Substances 0.000 description 5
- 229910002012 Aerosil® Inorganic materials 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 239000011164 primary particle Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 229910052814 silicon oxide Inorganic materials 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000010102 injection blow moulding Methods 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910002014 Aerosil® 130 Inorganic materials 0.000 description 1
- 229910002016 Aerosil® 200 Inorganic materials 0.000 description 1
- 229910002018 Aerosil® 300 Inorganic materials 0.000 description 1
- 229910002019 Aerosil® 380 Inorganic materials 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 239000005456 alcohol based solvent Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 239000012461 cellulose resin Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000011246 composite particle Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 229940075894 denatured ethanol Drugs 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000003759 ester based solvent Substances 0.000 description 1
- UFRKOOWSQGXVKV-UHFFFAOYSA-N ethene;ethenol Chemical compound C=C.OC=C UFRKOOWSQGXVKV-UHFFFAOYSA-N 0.000 description 1
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 1
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000000445 field-emission scanning electron microscopy Methods 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052809 inorganic oxide Inorganic materials 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 235000008960 ketchup Nutrition 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000010746 mayonnaise Nutrition 0.000 description 1
- 239000008268 mayonnaise Substances 0.000 description 1
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000010525 oxidative degradation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 239000011345 viscous material Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0207—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features
- B65D1/0215—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features multilayered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/0005—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor characterised by the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/40—Details of walls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D23/00—Details of bottles or jars not otherwise provided for
- B65D23/02—Linings or internal coatings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D23/00—Details of bottles or jars not otherwise provided for
- B65D23/04—Means for mixing or for promoting flow of contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/22—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor using multilayered preforms or parisons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2505/00—Use of metals, their alloys or their compounds, as filler
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/003—Tubular articles having irregular or rough surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7158—Bottles
Definitions
- the present invention relates to a plastic container and its manufacturing method.
- Patent Literature 1 discloses a plastic container with excellent slipping property for its contents.
- Patent Literature 1 JP-A-2013-10541
- Patent Literature 1 the slipping property is improved by adding a lubricant to a base resin in contact with the contents.
- a lubricant to a base resin in contact with the contents.
- the present invention has been made in view of such circumstances, and an objective thereof is to provide a plastic container with excellent slipping property for the contents.
- a plastic container for storing contents wherein the plastic container is a blow molded body, an innermost layer in contact with the contents is formed of a resin composition containing a base resin and filler particles, and an inner surface of the innermost layer is provided with concave and convex shapes due to presence of the filler particles.
- the plastic container of the present invention since the concave and convex shapes are provided on the inner surface of the innermost layer, the friction between the inner surface of the innermost layer and the contents is reduced, and the slipping property is improved. Further, the plastic container of the present invention is a blow molded body and is provided with the concave and convex shapes due to the presence of the filler particles contained in the resin composition forming the innermost layer, which makes it easy to form the concave and convex shapes during manufacturing.
- T/D is 0.80 to 1.40 where T represents an average thickness of the innermost layer at a center of the plastic container in a vertical direction, and D represents an average particle diameter of the filler particles.
- At least a part of the filler particles is exposed from the inner surface of the innermost layer.
- the resin composition has a content of the filler particles of 15 to 50% by mass.
- the filler particles are formed of an acrylic resin.
- the base resin is polyolefin.
- a liquid repellent agent adheres to a surface of the concave and convex shapes.
- a manufacturing method of the above-mentioned plastic container comprising a molding step of blow molding a parison, wherein an innermost layer of the parison is formed of the resin composition, and the parison is expanded so that the concave and convex shapes are formed on an inner surface of the innermost layer by the filler particles.
- FIG. 1 is an elevational view showing a plastic container 1 and a cap 13 .
- FIG. 2 is a diagram showing a layer structure of the plastic container 1 .
- FIG. 3 is a diagram showing the layer structure of the plastic container 1 in a state where a liquid repellent agent 8 adheres to the surface of concave and convex shapes 2 c.
- FIG. 4A and FIG. 4B are digital microscope images at a magnification of 100 times and 300 times, respectively.
- FIG. 1 is a schematic diagram of a plastic container 1 of an embodiment of the present invention.
- the container 1 is a container for storing contents. Examples of the contents include viscous substances, such as mayonnaise and ketchup.
- the container 1 is configured such that the contents are released from a spout 12 provided with a thread 11 by squeezing a body portion 14 , and the spout 12 is usually sealed with a cap 13 .
- the container 1 is a blow molded body formed by blow molding. The details of blow molding will be described later.
- the container 1 may have a single-layer structure or a multi-layer structure and preferably has a multi-layer structure.
- FIG. 2 shows an example of a layer structure of the container 1 , and the layer structure includes, in order from an inner surface side of the container 1 , an innermost layer 2 , an intermediate layer 3 , an adhesive resin layer 4 , a barrier layer 5 , an adhesive resin layer 6 , and an outermost layer 7 .
- the layer structure of the container 1 at least one of these layers may be omitted, and another layer may be included. Each layer will be described below.
- the outermost layer 7 is formed of a resin composition containing a thermoplastic resin, such as polyolefin, and the resin composition preferably contains a lubricant. This prevents the occurrence of problems due to poor slippage on the surface of the container 1 .
- the barrier layer 5 is formed of a resin with high gas barrier property.
- a resin include ethylene vinyl alcohol copolymer (EVOH: including ethylene-vinyl acetate copolymer saponified product and the like), aromatic polyamide and the like.
- the intermediate layer 3 is formed of a resin composition containing a thermoplastic resin, such as polyolefin.
- the intermediate layer 3 may be omitted.
- the intermediate layer 3 may be a repro layer made of a material recycled from burrs generated during blow molding of the container 1 .
- the adhesive resin layers 4 , 6 are formed of an adhesive resin.
- the adhesive resin include an acid-modified polyolefin resin (e.g., maleic anhydride-modified polyethylene, maleic anhydride-modified polypropylene) and the like.
- an adhesive resin may be blended into the barrier layer 5 .
- the innermost layer 2 is a layer in contact with the contents and is formed of a resin composition containing a base resin 2 a and filler particles 2 b.
- Concave and convex shapes 2 c (uneven shape) due to the presence of the filler particles 2 b are provided on an inner surface of the innermost layer 2 (that is, an inner surface of the container 1 ). Since the concave and convex shapes 2 c are provided on the inner surface of the innermost layer 2 , the friction between the inner surface of the innermost layer 2 and the contents is reduced, and the slipping property is improved.
- a ten-point average roughness Rz of the concave and convex shapes 2 c is preferably 7 to 500 ⁇ m, more preferably 10 to 300 ⁇ m, most preferably 10 to 100 ⁇ m. By setting the ten-point average roughness Rz within this range, the slipping property can be particularly improved.
- the ten-point average roughness Rz is defined in accordance with JIS B0601(-1982).
- the base resin 2 a is preferably a thermoplastic resin, such as polyolefin.
- polyolefin examples include polyethylene and polypropylene.
- the filler particles 2 b are particles capable of providing the concave and convex shapes 2 c, and the filler particles containing at least one type of organic components and inorganic components can be adopted.
- inorganic components for example, 1) metals, such as aluminum, copper, iron, titanium, silver, and calcium, or alloys or intermetallic compounds containing these metals, 2) oxides, such as silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, and iron oxide, 3) inorganic or organic acid salts, such as calcium phosphate and calcium stearate, 4) glass, and 5) ceramics, such as aluminum nitride, boron nitride, silicon carbide, and silicon nitride can be suitably used.
- organic polymer components such as acrylic resin, urethane resin, melamine resin, amino resin, epoxy resin, polyethylene resin, polystyrene resin, polypropylene resin, polyester resin, cellulose resin, vinyl chloride resin, polyvinyl alcohol, ethylene-vinyl acetate copolymer, ethylene-vinyl alcohol copolymer, ethylene-ethyl acrylate copolymer, polyacrylonitrile, and polyamide can be suitably used.
- organic polymer components such as acrylic resin, urethane resin, melamine resin, amino resin, epoxy resin, polyethylene resin, polystyrene resin, polypropylene resin, polyester resin, cellulose resin, vinyl chloride resin, polyvinyl alcohol, ethylene-vinyl acetate copolymer, ethylene-vinyl alcohol copolymer, ethylene-ethyl acrylate copolymer, polyacrylonitrile, and polyamide can be suitably used.
- the filler particle 2 b is preferably acrylic resin. This is because the acrylic resin has high transparency, and thus the addition of the filler particles 2 b is unlikely to cause a decrease in transparency.
- Tb-Ta is preferably 10° C. or higher, more preferably 30° C. or higher, and even more preferably 50° C. or higher. This is because, if the filler particles 2 b are melted when the base resin 2 a is heated to melt in manufacturing the container 1 by blow molding, it becomes difficult to form the concave and convex shapes 2 c.
- the average particle diameter of the filler particles 2 b is preferably 10 to 100 ⁇ m, more preferably 20 to 80 ⁇ m, and even more preferably 30 to 50 ⁇ m. This average particle diameter may be specifically, for example, 10, 20, 30, 40, 50, 60, 70, 80, 90, 100 ⁇ m and may be within a range between any two of the values exemplified herein. If the average particle diameter is too small, it is difficult to form the concave and convex shapes 2 c, and if the average particle diameter is too large, the filler particles 2 b are likely to detach and fall off from the innermost layer 2 .
- the average particle diameter of the filler particles 2 b can be measured by a laser diffraction particle size analyzer.
- the particles can be observed by a microscope (or a photograph of the particles can be taken). If the particle has a spherical shape, its diameter can be used, and if the particle has a non-spherical shape, the average value of the largest diameter and the smallest diameter can be regarded as its diameter. Then, the average value of the diameters of 10 particles selected arbitrarily by microscopic observation can be used as the average particle diameter.
- the shape of the filler particles 2 b is not particularly limited, and the particles may have, for example, a spherical shape, spheroid shape, irregular and indefinite shape, teardrop shape, flat shape, hollow shape, porous shape, or the like.
- T/D is preferably 0.50 to 2.00, and more preferably 0.80 to 1.40.
- the average thickness of the innermost layer 2 can be calculated by arithmetically averaging the thicknesses measured at four measuring points evenly spaced in the circumferential direction on the container wall surface cut out from the center of the container 1 in the vertical direction. If T/D is too small, the filler particles 2 b are likely to detach and fall off from the innermost layer 2 , and if T/D is too large, the concave and convex shapes on the surface of the innermost layer 2 tend to be insufficient.
- T/D may be specifically, for example, 0.50, 0.70, 0.80, 0.85, 0.90, 0.95, 1.00, 1.05, 1.10, 1.15, 1.20, 1.25, 1.30, 1.35, 1.40, 1.50, 2.00 and may be within a range between any two of the values exemplified herein.
- the filler particles 2 b may be embedded in the base resin 2 a, it is preferable that at least a part of the particles is exposed from the inner surface of the innermost layer 2 . In such a case, the concave and convex shapes 2 c can be easily formed. Further, when the filler particles 2 b have slipping property superior to that of the base resin 2 a, the slipping property can be further improved by exposing the filler particles 2 b from the inner surface of the innermost layer 2 .
- the content of the filler particles 2 b in the resin composition is preferably 15 to 50% by mass and more preferably 20 to 40% by mass.
- the content may be specifically, for example, 15, 20, 25, 30, 35, 40, 45, 50% by mass and may be within a range between any two of the values exemplified herein. If the content of the filler particles 2 b is too small, the concave and convex shapes 2 c tend to be insufficient, and if the content of the filler particles 2 b is too large, the filler particles 2 b are likely to detach and fall off from the innermost layer 2 .
- a lubricant may be added to the resin composition forming the innermost layer 2 to further improve the slipping property.
- a liquid repellent agent 8 adheres to the surface of the concave and convex shapes 2 c.
- the slipping property can be further improved by adhering the liquid repellent agent 8 to the surface of the concave and convex shapes 2 c.
- the liquid repellent agent 8 includes at least one of hydrophobic particles and hydrophobic and oleophobic particles. This allows the liquid repellent agent 8 to have at least one (preferably both) of water repellency and oil repellency and to inhibit adhesion of the contents even when the contents come into contact with it.
- the average primary particle diameter of the hydrophobic particles is usually 3 to 100 nm, preferably 5 to 50 nm, and more preferably 7 to 30 nm.
- the hydrophobic particles agglomerate moderately, and gas, such as air, can be retained in voids inside the agglomerate, so that the excellent slipping property can be realized. That is, since this agglomerated state is maintained even after adhering to the surface of the concave and convex shapes 2 c, the excellent slipping property can be realized.
- the average primary particle diameter can be measured by a scanning electron microscope (FE-SEM), and another electron microscope, such as a transmission electron microscope may be used in combination for measurement if the resolution of the scanning electron microscope is low. Specifically, if the particles have a spherical shape, their diameter can be used, and if the particles have a non-spherical shape, the average value of the largest diameter and the smallest diameter can be regarded as the diameter. Then, the average value of the diameters of 20 particles selected arbitrarily by observation using the scanning electron microscope and the like can be used as the average primary particle diameter.
- FE-SEM scanning electron microscope
- the hydrophobic particles are not particularly limited as long as they have hydrophobic property, and those that have been hydrophobized by surface treatment may be used.
- the type of oxide is also not limited as long as it has hydrophobic property.
- at least one of silica (silicon dioxide), alumina, titania and the like can be used.
- hydrophobic silica fine particles can be suitably used as the hydrophobic oxide particles.
- hydrophobic silica fine particles having a trimethylsilyl group on their surface are preferable in that more excellent non-adhesiveness can be obtained. Examples of commercially available products corresponding to this include “AEROSIL R812” and “AEROSIL R812S” (both manufactured by Evonik Degussa).
- the oleophobic particles for example, composite particles in which the surface of oxide fine particles is coated with a fluorine-based resin or the like can be used.
- the oxide fine particles for example, at least one type of oxide fine particles selected from particles (powder) of silicon oxide, titanium oxide, aluminum oxide, and zinc oxide can be used. In particular, silicon oxide particles are preferable. Commercially available products can also be used for these oxide fine particles.
- oxide fine particles can be subjected to surface coating treatment to be suitably used as oleophobic particles.
- silicon oxide using particles with the product name “AEROSIL 200” (“AEROSIL” is a registered trademark; the same applies hereinafter), “AEROSIL 130”, “AEROSIL 300”, “AEROSIL 50”, “AEROSIL 200FAD”, “AEROSIL 380” (all manufactured by NIPPON AEROSIL CO., LTD.) as the core, the surface of the core can be coated with a polyfluoroalkyl methacrylate resin, and the obtained oil repellent particles can be used.
- AEROSIL 200 AEROSIL 200
- AEROSIL 130 AEROSIL 300
- AEROSIL 50 AEROSIL 200FAD
- AEROSIL 380 all manufactured by NIPPON AEROSIL CO., LTD.
- titanium oxide for example, using particles with the product name “AEROXIDE TiO 2 T805” (manufactured by Evonik Degussa) as the core, the surface of the core can be coated with a polyfluoroalkyl methacrylate resin, and the obtained oil repellent particles can be used.
- aluminum oxide for example, using particles with the product name “ AEROXIDE Alu C 805” (manufactured by Evonik Degussa) as the core, the surface of the core can be coated with a polyfluoroalkyl methacrylate resin, and the obtained oil repellent particles can be used.
- these oleophobic particles have a polyfluoroalkyl methacrylate resin on their surface, they can form a strong coating layer with relatively high adhesiveness on the surface of the particles due to their excellent affinity with the inorganic oxide particles and can also develop high non-adhesiveness to the contents.
- liquid repellent agent 8 for example, a) a layer containing hydrophobic particles and oleophobic particles or b) a layer including a hydrophobic region containing hydrophobic particles and an oleophobic region containing oleophobic particles may be employed.
- a layer containing hydrophobic particles and oleophobic particles or b) a layer including a hydrophobic region containing hydrophobic particles and an oleophobic region containing oleophobic particles may be employed.
- the content of the hydrophobic particles and the hydrophobic and oleophobic particles in the liquid repellent agent 8 is not particularly limited and can be set as appropriate, usually within the range of 10 to 100% by weight.
- the amount of hydrophobic particles and hydrophobic and oleophobic particles adhered to the container body is not particularly limited and is usually and preferably 0.01 to 10 g/m 2 , more preferably 0.2 to 1.5 g/m 2 , and most preferably 0.2 to 1 g/m 2 .
- the method for forming the liquid repellent agent 8 is not particularly limited, it can be formed by a method including a process of applying and drying coating liquid containing at least one type of hydrophobic particles and oleophobic particles.
- dispersion liquid obtained by dispersing at least one type of hydrophobic particles and oleophobic particles in a solvent can be suitably used.
- solvents examples include organic solvents, for example, aromatic hydrocarbons, such as toluene and xylene, alicyclic hydrocarbon solvents, such as methylcyclohexane and cyclohexane, ester solvents, such as ethyl acetate and butyl acetate, ketone solvents, such as methyl ethyl ketone and acetone, alcohol solvents, such as isopropyl alcohol and denatured ethanol.
- organic solvents for example, aromatic hydrocarbons, such as toluene and xylene, alicyclic hydrocarbon solvents, such as methylcyclohexane and cyclohexane, ester solvents, such as ethyl acetate and butyl acetate, ketone solvents, such as methyl ethyl ketone and acetone, alcohol solvents, such as isopropyl alcohol and denatured ethanol.
- aromatic hydrocarbons such as toluene
- the solid content of the liquid repellent agent 8 can be set as appropriate, usually within the range of 10 to 90% by weight, and particularly within the range of 20 to 80% by weight.
- the coating liquid may contain other components as long as they do not interfere with the effects of the present invention.
- resin binders, dispersants, or curing agents may be contained.
- the content of the resin component in the liquid repellent agent 8 is preferably 5% by weight or less, more preferably 1% by weight or less, and more preferably substantially 0% by weight. By setting the content of the resin component to such amount, a higher effect of preventing adhesion can be realized.
- the surface of the concave and convex shapes 2 c may be coated with the liquid repellent agent 8 according to a known method, and for example, the spray method, the immersion method, or the stirring granulation method can be applied.
- coating by the spray method is particularly preferable in terms of excellent coating uniformity.
- a drying process is performed after application.
- the drying process may be either natural drying or heat drying.
- the temperature can be set, for example, 50 to 160° C.
- the above application and drying processes may be repeated twice or more to obtain a predetermined thickness.
- the container 1 can be formed by blow molding of parison.
- the blow molding may be direct blow molding or injection blow molding.
- direct blow molding a tubular parison in a molten state extruded from an extruder is sandwiched between a pair of split molds, and air is blown into the parison to manufacture the container 1 .
- injection blow molding a bottomed parison in a shape of a test tube, known as a preform, is formed by injection molding, and blow molding is performed using this parison.
- the layer structure of the parison is the same as the layer structure of the container 1 .
- a multi-layered parison can be formed by coextrusion molding or multi-layer injection molding.
- An innermost layer of the parison is formed of the resin composition forming the innermost layer 2 of the container 1 (that is, the resin composition containing the base resin 2 a and the filler particles 2 b ).
- the innermost layer of the parison does not need to have concave and convex shapes on its surface, the shape of the filler particles 2 b appears, and the concave and convex shapes 2 c due to the presence of the filler particles 2 b are formed on an inner surface of the innermost layer 2 because the parison is expanded, and its wall thickness decreases during blow molding.
- the liquid repellent agent 8 By forming the container 1 by blow molding and then directly spraying the liquid repellent agent 8 or spraying the liquid repellent agent 8 in a state dispersed or dissolved in a medium (dispersion medium or solvent), the liquid repellent agent 8 can adhere to the surface of the concave and convex shapes 2 c.
- a drying process may be performed as appropriate.
- the container 1 having a shape shown in FIG. 1 was manufactured by direct blow molding of a parison.
- the innermost layer of the parison was formed of a resin composition containing the base resin 2 a and the filler particles 2 b.
- the base resin 2 a is polyethylene (melting point: 112° C.)
- the filler particles 2 b are acrylic resin (melting point: 230° C.) having an average particle diameter of 30 ⁇ m.
- the content of the filler particles in the resin composition was 20% by mass.
- the thickness of the innermost layer of the parison was adjusted so that the thickness of the innermost layer 2 at the center of the container 1 in the vertical direction was 20 ⁇ m.
- the container 1 was manufactured in the same manner as in Manufacturing Example 1, except that the content of the filler particles 2 b, the average particle diameter D of the filler particles 2 b, and the thickness T of the innermost layer 2 of the container 1 were changed as shown in Table 1.
- test piece (approximately 10 mm ⁇ 50 mm) was cut out from the container 1 and is polished with synthetic paper (product name “Kimwipe” manufactured by Nippon Paper Crecia), and the detachment of fine particles was visually observed and evaluated according to the following criteria.
- the surface roughness Sa of the concave and convex shapes formed on the inner surface of the container 1 was measured using a digital microscope (image dimension measuring device) and was evaluated according to the following criteria.
- the inner surface of the container 1 of Manufacturing Example 5 was photographed at a magnification of 100 times and 300 times using a digital microscope (image dimension measuring device).
- the particle diameter of 10 filler particles 2 b in the photograph taken at a magnification of 300 times was measured, and the arithmetic average of the measured values was 48.7 ⁇ m.
- 1 plastic container
- 2 innermost layer
- 2 a base resin
- 2 b filler particle
- 2 c concave and convex shapes
- 3 intermediate layer
- 4 adhesive resin layer
- 5 barrier layer
- 6 adhesive resin layer
- 7 outermost layer
- 8 liquid repellent agent
- 11 thread
- 12 spout
- 13 cap
- 14 body portion
Abstract
Description
- The present invention relates to a plastic container and its manufacturing method.
-
Patent Literature 1 discloses a plastic container with excellent slipping property for its contents. - Patent Literature 1: JP-A-2013-10541
- In
Patent Literature 1, the slipping property is improved by adding a lubricant to a base resin in contact with the contents. However, there is a need to improve the slipping property by another means. - The present invention has been made in view of such circumstances, and an objective thereof is to provide a plastic container with excellent slipping property for the contents.
- According to the present invention, provided is a plastic container for storing contents, wherein the plastic container is a blow molded body, an innermost layer in contact with the contents is formed of a resin composition containing a base resin and filler particles, and an inner surface of the innermost layer is provided with concave and convex shapes due to presence of the filler particles.
- In the plastic container of the present invention, since the concave and convex shapes are provided on the inner surface of the innermost layer, the friction between the inner surface of the innermost layer and the contents is reduced, and the slipping property is improved. Further, the plastic container of the present invention is a blow molded body and is provided with the concave and convex shapes due to the presence of the filler particles contained in the resin composition forming the innermost layer, which makes it easy to form the concave and convex shapes during manufacturing.
- Hereinafter, various embodiments of the present invention will be exemplified. The embodiments described hereinafter can be combined with each other.
- Preferably, in the above-mentioned plastic container, T/D is 0.80 to 1.40 where T represents an average thickness of the innermost layer at a center of the plastic container in a vertical direction, and D represents an average particle diameter of the filler particles.
- Preferably, in the above-mentioned plastic container, at least a part of the filler particles is exposed from the inner surface of the innermost layer.
- Preferably, in the above-mentioned plastic container, the resin composition has a content of the filler particles of 15 to 50% by mass.
- Preferably, in the above-mentioned plastic container, the filler particles are formed of an acrylic resin.
- Preferably, in the above-mentioned plastic container, the base resin is polyolefin.
- Preferably, in the above-mentioned plastic container, a liquid repellent agent adheres to a surface of the concave and convex shapes.
- According to another viewpoint of the present invention, provided is a manufacturing method of the above-mentioned plastic container, comprising a molding step of blow molding a parison, wherein an innermost layer of the parison is formed of the resin composition, and the parison is expanded so that the concave and convex shapes are formed on an inner surface of the innermost layer by the filler particles.
-
FIG. 1 is an elevational view showing aplastic container 1 and acap 13. -
FIG. 2 is a diagram showing a layer structure of theplastic container 1. -
FIG. 3 is a diagram showing the layer structure of theplastic container 1 in a state where aliquid repellent agent 8 adheres to the surface of concave andconvex shapes 2 c. -
FIG. 4A andFIG. 4B are digital microscope images at a magnification of 100 times and 300 times, respectively. - Hereinafter, various embodiments of the present invention will be described. Various features described in the following embodiments can be combined with each other. In addition, an invention can be established independently for each of the features.
-
FIG. 1 is a schematic diagram of aplastic container 1 of an embodiment of the present invention. As shown inFIG. 1 , thecontainer 1 is a container for storing contents. Examples of the contents include viscous substances, such as mayonnaise and ketchup. Thecontainer 1 is configured such that the contents are released from aspout 12 provided with athread 11 by squeezing abody portion 14, and thespout 12 is usually sealed with acap 13. Thecontainer 1 is a blow molded body formed by blow molding. The details of blow molding will be described later. - The
container 1 may have a single-layer structure or a multi-layer structure and preferably has a multi-layer structure.FIG. 2 shows an example of a layer structure of thecontainer 1, and the layer structure includes, in order from an inner surface side of thecontainer 1, aninnermost layer 2, anintermediate layer 3, anadhesive resin layer 4, abarrier layer 5, anadhesive resin layer 6, and anoutermost layer 7. In the layer structure of thecontainer 1, at least one of these layers may be omitted, and another layer may be included. Each layer will be described below. - The
outermost layer 7 is formed of a resin composition containing a thermoplastic resin, such as polyolefin, and the resin composition preferably contains a lubricant. This prevents the occurrence of problems due to poor slippage on the surface of thecontainer 1. - The
barrier layer 5 is formed of a resin with high gas barrier property. Examples of such a resin include ethylene vinyl alcohol copolymer (EVOH: including ethylene-vinyl acetate copolymer saponified product and the like), aromatic polyamide and the like. By providing thebarrier layer 5, oxidative degradation of the contents due to oxygen permeation can be effectively suppressed. - The
intermediate layer 3 is formed of a resin composition containing a thermoplastic resin, such as polyolefin. Theintermediate layer 3 may be omitted. Theintermediate layer 3 may be a repro layer made of a material recycled from burrs generated during blow molding of thecontainer 1. - The
adhesive resin layers adhesive resin layers barrier layer 5 and theoutermost layer 7 or theintermediate layer 3 can be improved. Instead of providing theadhesive resin layers barrier layer 5. - The
innermost layer 2 is a layer in contact with the contents and is formed of a resin composition containing abase resin 2 a andfiller particles 2 b. Concave andconvex shapes 2 c (uneven shape) due to the presence of thefiller particles 2 b are provided on an inner surface of the innermost layer 2 (that is, an inner surface of the container 1). Since the concave andconvex shapes 2 c are provided on the inner surface of theinnermost layer 2, the friction between the inner surface of theinnermost layer 2 and the contents is reduced, and the slipping property is improved. - A ten-point average roughness Rz of the concave and
convex shapes 2 c is preferably 7 to 500 μm, more preferably 10 to 300 μm, most preferably 10 to 100 μm. By setting the ten-point average roughness Rz within this range, the slipping property can be particularly improved. The ten-point average roughness Rz is defined in accordance with JIS B0601(-1982). - The
base resin 2 a is preferably a thermoplastic resin, such as polyolefin. Examples of such polyolefin include polyethylene and polypropylene. - The
filler particles 2 b are particles capable of providing the concave andconvex shapes 2 c, and the filler particles containing at least one type of organic components and inorganic components can be adopted. - As the inorganic components, for example, 1) metals, such as aluminum, copper, iron, titanium, silver, and calcium, or alloys or intermetallic compounds containing these metals, 2) oxides, such as silicon oxide, aluminum oxide, zirconium oxide, titanium oxide, and iron oxide, 3) inorganic or organic acid salts, such as calcium phosphate and calcium stearate, 4) glass, and 5) ceramics, such as aluminum nitride, boron nitride, silicon carbide, and silicon nitride can be suitably used.
- As the organic components, for example, organic polymer components (or resin components), such as acrylic resin, urethane resin, melamine resin, amino resin, epoxy resin, polyethylene resin, polystyrene resin, polypropylene resin, polyester resin, cellulose resin, vinyl chloride resin, polyvinyl alcohol, ethylene-vinyl acetate copolymer, ethylene-vinyl alcohol copolymer, ethylene-ethyl acrylate copolymer, polyacrylonitrile, and polyamide can be suitably used.
- The
filler particle 2 b is preferably acrylic resin. This is because the acrylic resin has high transparency, and thus the addition of thefiller particles 2 b is unlikely to cause a decrease in transparency. - When Ta represents the melting point of the
base resin 2 a, and Tb represents the melting point of thefiller particle 2 b, Tb-Ta is preferably 10° C. or higher, more preferably 30° C. or higher, and even more preferably 50° C. or higher. This is because, if thefiller particles 2 b are melted when thebase resin 2 a is heated to melt in manufacturing thecontainer 1 by blow molding, it becomes difficult to form the concave andconvex shapes 2 c. - The average particle diameter of the
filler particles 2 b is preferably 10 to 100 μm, more preferably 20 to 80 μm, and even more preferably 30 to 50 μm. This average particle diameter may be specifically, for example, 10, 20, 30, 40, 50, 60, 70, 80, 90, 100 μm and may be within a range between any two of the values exemplified herein. If the average particle diameter is too small, it is difficult to form the concave andconvex shapes 2 c, and if the average particle diameter is too large, thefiller particles 2 b are likely to detach and fall off from theinnermost layer 2. The average particle diameter of thefiller particles 2 b can be measured by a laser diffraction particle size analyzer. If it is difficult to measure it by the laser diffraction particle size analyzer, the particles can be observed by a microscope (or a photograph of the particles can be taken). If the particle has a spherical shape, its diameter can be used, and if the particle has a non-spherical shape, the average value of the largest diameter and the smallest diameter can be regarded as its diameter. Then, the average value of the diameters of 10 particles selected arbitrarily by microscopic observation can be used as the average particle diameter. - The shape of the
filler particles 2 b is not particularly limited, and the particles may have, for example, a spherical shape, spheroid shape, irregular and indefinite shape, teardrop shape, flat shape, hollow shape, porous shape, or the like. - When T represents the average thickness of the
innermost layer 2 at the center of thecontainer 1 in the vertical direction, and D represents the average particle diameter of thefiller particles 2 b, T/D is preferably 0.50 to 2.00, and more preferably 0.80 to 1.40. The average thickness of theinnermost layer 2 can be calculated by arithmetically averaging the thicknesses measured at four measuring points evenly spaced in the circumferential direction on the container wall surface cut out from the center of thecontainer 1 in the vertical direction. If T/D is too small, thefiller particles 2 b are likely to detach and fall off from theinnermost layer 2, and if T/D is too large, the concave and convex shapes on the surface of theinnermost layer 2 tend to be insufficient. T/D may be specifically, for example, 0.50, 0.70, 0.80, 0.85, 0.90, 0.95, 1.00, 1.05, 1.10, 1.15, 1.20, 1.25, 1.30, 1.35, 1.40, 1.50, 2.00 and may be within a range between any two of the values exemplified herein. - Although the
filler particles 2 b may be embedded in thebase resin 2 a, it is preferable that at least a part of the particles is exposed from the inner surface of theinnermost layer 2. In such a case, the concave andconvex shapes 2 c can be easily formed. Further, when thefiller particles 2 b have slipping property superior to that of thebase resin 2 a, the slipping property can be further improved by exposing thefiller particles 2 b from the inner surface of theinnermost layer 2. - The content of the
filler particles 2 b in the resin composition is preferably 15 to 50% by mass and more preferably 20 to 40% by mass. The content may be specifically, for example, 15, 20, 25, 30, 35, 40, 45, 50% by mass and may be within a range between any two of the values exemplified herein. If the content of thefiller particles 2 b is too small, the concave andconvex shapes 2 c tend to be insufficient, and if the content of thefiller particles 2 b is too large, thefiller particles 2 b are likely to detach and fall off from theinnermost layer 2. - A lubricant may be added to the resin composition forming the
innermost layer 2 to further improve the slipping property. - As shown in
FIG. 3 , it is preferable that a liquidrepellent agent 8 adheres to the surface of the concave andconvex shapes 2 c. The slipping property can be further improved by adhering the liquidrepellent agent 8 to the surface of the concave andconvex shapes 2 c. The liquidrepellent agent 8 includes at least one of hydrophobic particles and hydrophobic and oleophobic particles. This allows the liquidrepellent agent 8 to have at least one (preferably both) of water repellency and oil repellency and to inhibit adhesion of the contents even when the contents come into contact with it. - The average primary particle diameter of the hydrophobic particles is usually 3 to 100 nm, preferably 5 to 50 nm, and more preferably 7 to 30 nm. By setting the average primary particle diameter in the above range, the hydrophobic particles agglomerate moderately, and gas, such as air, can be retained in voids inside the agglomerate, so that the excellent slipping property can be realized. That is, since this agglomerated state is maintained even after adhering to the surface of the concave and
convex shapes 2 c, the excellent slipping property can be realized. - In the present invention, the average primary particle diameter can be measured by a scanning electron microscope (FE-SEM), and another electron microscope, such as a transmission electron microscope may be used in combination for measurement if the resolution of the scanning electron microscope is low. Specifically, if the particles have a spherical shape, their diameter can be used, and if the particles have a non-spherical shape, the average value of the largest diameter and the smallest diameter can be regarded as the diameter. Then, the average value of the diameters of 20 particles selected arbitrarily by observation using the scanning electron microscope and the like can be used as the average primary particle diameter.
- The hydrophobic particles are not particularly limited as long as they have hydrophobic property, and those that have been hydrophobized by surface treatment may be used. For example, it is also possible to use fine particles in which hydrophilic oxide fine particles are surface-treated with a silane coupling agent or the like to make the surface state hydrophobic. The type of oxide is also not limited as long as it has hydrophobic property. For example, at least one of silica (silicon dioxide), alumina, titania and the like can be used. Among these, hydrophobic silica fine particles can be suitably used as the hydrophobic oxide particles. In particular, hydrophobic silica fine particles having a trimethylsilyl group on their surface are preferable in that more excellent non-adhesiveness can be obtained. Examples of commercially available products corresponding to this include “AEROSIL R812” and “AEROSIL R812S” (both manufactured by Evonik Degussa).
- As the oleophobic particles, for example, composite particles in which the surface of oxide fine particles is coated with a fluorine-based resin or the like can be used. As the oxide fine particles, for example, at least one type of oxide fine particles selected from particles (powder) of silicon oxide, titanium oxide, aluminum oxide, and zinc oxide can be used. In particular, silicon oxide particles are preferable. Commercially available products can also be used for these oxide fine particles.
- These commercially available oxide fine particles can be subjected to surface coating treatment to be suitably used as oleophobic particles. For example, regarding silicon oxide, using particles with the product name “AEROSIL 200” (“AEROSIL” is a registered trademark; the same applies hereinafter), “AEROSIL 130”, “AEROSIL 300”, “AEROSIL 50”, “AEROSIL 200FAD”, “AEROSIL 380” (all manufactured by NIPPON AEROSIL CO., LTD.) as the core, the surface of the core can be coated with a polyfluoroalkyl methacrylate resin, and the obtained oil repellent particles can be used. Regarding titanium oxide, for example, using particles with the product name “AEROXIDE TiO2 T805” (manufactured by Evonik Degussa) as the core, the surface of the core can be coated with a polyfluoroalkyl methacrylate resin, and the obtained oil repellent particles can be used. Regarding aluminum oxide, for example, using particles with the product name “ AEROXIDE Alu C 805” (manufactured by Evonik Degussa) as the core, the surface of the core can be coated with a polyfluoroalkyl methacrylate resin, and the obtained oil repellent particles can be used.
- Since these oleophobic particles have a polyfluoroalkyl methacrylate resin on their surface, they can form a strong coating layer with relatively high adhesiveness on the surface of the particles due to their excellent affinity with the inorganic oxide particles and can also develop high non-adhesiveness to the contents.
- For the liquid
repellent agent 8, for example, a) a layer containing hydrophobic particles and oleophobic particles or b) a layer including a hydrophobic region containing hydrophobic particles and an oleophobic region containing oleophobic particles may be employed. By employing such a layer, the adhesion of contents can be suitably suppressed or prevented even when the contents is high in fat as well as moisture. - The content of the hydrophobic particles and the hydrophobic and oleophobic particles in the liquid
repellent agent 8 is not particularly limited and can be set as appropriate, usually within the range of 10 to 100% by weight. The closer the content of the hydrophobic particles and the hydrophobic and oleophobic particles is to 100% by weight, the higher the water repellency and/or oil repellency can be obtained. Therefore, the content of the hydrophobic particles and the hydrophobic and oleophobic particles in the liquidrepellent agent 8 can be set, for example, 98 to 100% by weight. - The amount of hydrophobic particles and hydrophobic and oleophobic particles adhered to the container body (weight after drying) is not particularly limited and is usually and preferably 0.01 to 10 g/m2, more preferably 0.2 to 1.5 g/m2, and most preferably 0.2 to 1 g/m2.
- Although the method for forming the liquid
repellent agent 8 is not particularly limited, it can be formed by a method including a process of applying and drying coating liquid containing at least one type of hydrophobic particles and oleophobic particles. - For example, dispersion liquid obtained by dispersing at least one type of hydrophobic particles and oleophobic particles in a solvent can be suitably used.
- Examples of the above solvent include organic solvents, for example, aromatic hydrocarbons, such as toluene and xylene, alicyclic hydrocarbon solvents, such as methylcyclohexane and cyclohexane, ester solvents, such as ethyl acetate and butyl acetate, ketone solvents, such as methyl ethyl ketone and acetone, alcohol solvents, such as isopropyl alcohol and denatured ethanol. These can be used alone or in combination of two or more.
- The solid content of the liquid
repellent agent 8 can be set as appropriate, usually within the range of 10 to 90% by weight, and particularly within the range of 20 to 80% by weight. - The coating liquid may contain other components as long as they do not interfere with the effects of the present invention. For example, resin binders, dispersants, or curing agents may be contained. In particular, in the present invention, the content of the resin component in the liquid
repellent agent 8 is preferably 5% by weight or less, more preferably 1% by weight or less, and more preferably substantially 0% by weight. By setting the content of the resin component to such amount, a higher effect of preventing adhesion can be realized. - The surface of the concave and
convex shapes 2 c may be coated with the liquidrepellent agent 8 according to a known method, and for example, the spray method, the immersion method, or the stirring granulation method can be applied. In the present invention, coating by the spray method is particularly preferable in terms of excellent coating uniformity. - A drying process is performed after application. The drying process may be either natural drying or heat drying. In the case of heat drying, the temperature can be set, for example, 50 to 160° C.
- In the coating of the present application, the above application and drying processes may be repeated twice or more to obtain a predetermined thickness.
- The
container 1 can be formed by blow molding of parison. The blow molding may be direct blow molding or injection blow molding. In direct blow molding, a tubular parison in a molten state extruded from an extruder is sandwiched between a pair of split molds, and air is blown into the parison to manufacture thecontainer 1. In injection blow molding, a bottomed parison in a shape of a test tube, known as a preform, is formed by injection molding, and blow molding is performed using this parison. - In any type of blow molding, the layer structure of the parison is the same as the layer structure of the
container 1. A multi-layered parison can be formed by coextrusion molding or multi-layer injection molding. An innermost layer of the parison is formed of the resin composition forming theinnermost layer 2 of the container 1 (that is, the resin composition containing thebase resin 2 a and thefiller particles 2 b). Although the innermost layer of the parison does not need to have concave and convex shapes on its surface, the shape of thefiller particles 2 b appears, and the concave andconvex shapes 2 c due to the presence of thefiller particles 2 b are formed on an inner surface of theinnermost layer 2 because the parison is expanded, and its wall thickness decreases during blow molding. - By forming the
container 1 by blow molding and then directly spraying the liquidrepellent agent 8 or spraying the liquidrepellent agent 8 in a state dispersed or dissolved in a medium (dispersion medium or solvent), the liquidrepellent agent 8 can adhere to the surface of the concave andconvex shapes 2 c. When the medium is used, a drying process may be performed as appropriate. - The
container 1 having a shape shown inFIG. 1 was manufactured by direct blow molding of a parison. The innermost layer of the parison was formed of a resin composition containing thebase resin 2 a and thefiller particles 2 b. Thebase resin 2 a is polyethylene (melting point: 112° C.), and thefiller particles 2 b are acrylic resin (melting point: 230° C.) having an average particle diameter of 30 μm. The content of the filler particles in the resin composition was 20% by mass. - The thickness of the innermost layer of the parison was adjusted so that the thickness of the
innermost layer 2 at the center of thecontainer 1 in the vertical direction was 20 μm. - The
container 1 was manufactured in the same manner as in Manufacturing Example 1, except that the content of thefiller particles 2 b, the average particle diameter D of thefiller particles 2 b, and the thickness T of theinnermost layer 2 of thecontainer 1 were changed as shown in Table 1. -
TABLE 1 Manufacturing Example Table 1 1 2 3 4 5 6 7 8 9 10 Content of filler particles (% by mass) 20 20 20 20 20 20 20 15 50 40 Average particle diameter D 30 30 30 30 50 50 50 30 30 30 of filler particles (μm) Thickness T of innermost layer 20 30 40 50 40 50 60 30 30 30 of container (μm) T/D 0.67 1.00 1.33 1.67 0.80 1.00 1.20 1.00 1.00 1.00 Test on particle detachment B A A A A A A A B A Test on concave and convex shapes A A A B A A A B A A - A test piece (approximately 10 mm×50 mm) was cut out from the
container 1 and is polished with synthetic paper (product name “Kimwipe” manufactured by Nippon Paper Crecia), and the detachment of fine particles was visually observed and evaluated according to the following criteria. - A: The detachment of the particles were not observed even after polishing 10 times or more.
- B: The detachment of the particles were observed after 3 to 9 times of polishing.
- C: The detachment of the particles were observed after polishing twice or less.
- The surface roughness Sa of the concave and convex shapes formed on the inner surface of the
container 1 was measured using a digital microscope (image dimension measuring device) and was evaluated according to the following criteria. - A: 2.5 μm or more
- B: 2 μm or more and less than 2.5 μm
- C: Less than 2 μm
- The inner surface of the
container 1 of Manufacturing Example 5 was photographed at a magnification of 100 times and 300 times using a digital microscope (image dimension measuring device). The particle diameter of 10filler particles 2 b in the photograph taken at a magnification of 300 times was measured, and the arithmetic average of the measured values was 48.7 μm. - 1: plastic container, 2: innermost layer, 2 a: base resin, 2 b: filler particle, 2 c: concave and convex shapes, 3: intermediate layer, 4: adhesive resin layer, 5: barrier layer, 6: adhesive resin layer, 7: outermost layer, 8: liquid repellent agent, 11: thread, 12: spout, 13: cap, 14: body portion
Claims (8)
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JP2019010513A JP7292629B2 (en) | 2019-01-24 | 2019-01-24 | Plastic container and its manufacturing method |
PCT/JP2020/002285 WO2020153421A1 (en) | 2019-01-24 | 2020-01-23 | Plastic container and method for producing same |
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EP (1) | EP3915761B1 (en) |
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JP2011063272A (en) * | 2009-09-15 | 2011-03-31 | Toyo Seikan Kaisha Ltd | Multi-layered plastic container having superior appearance characteristics |
JP5961935B2 (en) | 2011-06-29 | 2016-08-03 | キョーラク株式会社 | Plastic bottle |
JP2013105411A (en) | 2011-11-16 | 2013-05-30 | Konica Minolta Business Technologies Inc | Sample print control program |
JP5971337B2 (en) | 2012-07-13 | 2016-08-17 | 東洋製罐株式会社 | Packaging container with excellent slipperiness for contents |
CN110077686B (en) | 2013-02-08 | 2020-10-09 | 东洋制罐集团控股株式会社 | Container having excellent sliding property for fluid contents |
KR102107494B1 (en) * | 2013-04-24 | 2020-05-07 | 도요세이칸 그룹 홀딩스 가부시키가이샤 | Blow-molded container with excellent slipperiness in relation to flowable contents |
JP5673870B1 (en) * | 2013-07-26 | 2015-02-18 | 東洋製罐グループホールディングス株式会社 | Resin structure having a liquid layer on the surface |
CN105579350B (en) * | 2013-10-02 | 2018-04-13 | 株式会社可乐丽 | Blow-molded container, fuel container, the manufacture method of blow molding bottle container and blow-molded container |
JP6511735B2 (en) | 2014-06-03 | 2019-05-15 | 東洋製罐グループホールディングス株式会社 | Direct blow container |
JP6734661B2 (en) * | 2016-02-19 | 2020-08-05 | 東罐興業株式会社 | Laminated structure provided with wax layer having uneven surface and method for manufacturing the same |
JP6587823B2 (en) | 2015-04-24 | 2019-10-09 | 東洋製罐株式会社 | Container with solid particles distributed on the surface |
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JP6651319B2 (en) * | 2015-09-30 | 2020-02-19 | 東洋製罐グループホールディングス株式会社 | Packaging container |
JP6579185B2 (en) * | 2017-12-06 | 2019-09-25 | 東洋製罐グループホールディングス株式会社 | Resin molding having a surface excellent in water slidability |
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JP7292629B2 (en) | 2023-06-19 |
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US11851234B2 (en) | 2023-12-26 |
CN113302034B (en) | 2023-08-22 |
CN113302034A (en) | 2021-08-24 |
WO2020153421A1 (en) | 2020-07-30 |
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JP2020117284A (en) | 2020-08-06 |
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