US20220023547A1

US20220023547A1 - Syringe devices

Info

Publication number: US20220023547A1
Application number: US17/496,595
Authority: US
Inventors: Bryan E. Rolfs; Mark J. Flather; Karen K. Daniels; Thomas Moll
Original assignee: Adamis Pharmaceuticals Corp
Current assignee: DMK Pharmaceuticals Corp
Priority date: 2015-08-24
Filing date: 2021-10-07
Publication date: 2022-01-27
Also published as: EP4079351A1; JP2018531643A; IL257642A; CA3199034A1; EP3341056A1; NZ754639A; KR20180044936A; AU2020202668B2; RU2018110259A; ES2926913T3; HK1254290A1; RU2710493C2; PT3341056T; AU2016313110A1; CN114028655A; CN107921219A; NZ773712A; US20180243513A1; RU2018110259A3; AU2019203244A1

Abstract

Described herein are syringe devices comprising a syringe including a therapeutic dose of at least one drug and a stopper. The syringe is housed and/or placed in an encasement. The plunger assembly can include a plunger, an actuator, and a spacer, wherein the plunger assembly is configured to move the stopper a predetermined distance without a user touching the plunger. Methods of assembling and using the syringe devices are also described.

Description

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 15/754,569, filed Feb. 22, 2018, which is a national phase entry of PCT/US2016/022956, filed Mar. 17, 2016, which claims the benefit of U.S. provisional patent application No. 62/209,272, filed Aug. 24, 2015, and U.S. provisional patent application No. 62/235,984, filed Oct. 1, 2015, the entire disclosures each of which are incorporated herein by reference.

FIELD

The present invention relates generally to syringes, encasements for syringes, devices including syringes, and methods of using same.

SUMMARY

Described herein generally are syringe devices that can deliver a therapeutic dose of a drug. In some embodiments, the therapeutic dose can be less than the amount of drug in the syringe. The devices can also prevent device tampering by a user and/or multiple uses of the same syringe device. In some embodiments, the syringe devices described herein can be used in an emergency or for delivery of an emergency and/or time sensitive drug. The syringe devices can include a syringe that includes a dose of at least one drug and can deliver a therapeutic dose of the drug that can be less than the amount of drug in the syringe. The syringe can also include a stopper and a gas bubble between the at least one drug and the stopper. In other embodiments, a gas bubble is not needed and/or wanted.
The syringe devices can include an encasement to house the syringe and plunger assembly including a plunger rod, an actuator, and a spacer. In some embodiments, when assembled, the syringe devices can prevent users from tampering with the encased syringe and/or using it for more than one drug delivery. In some embodiments, the syringe devices can be single use and lock after use.
In various embodiments, the actuator and the spacer can be configured to be secured around the plunger rod. The actuator can include channels and the plunger rod can include protrusions, and the protrusions can be configured to fit within the channels and can provide an adjustable plunger rod location without moving a force application surface.
In some embodiments, the actuator itself can include a finger depression location at the syringe device's force application location instead of force being applied to the plunger rod as in conventional syringes.
The plunger assembly, in some embodiments, can be configured to move the stopper a predetermined distance without a user touching the plunger rod or being able to retract the plunger rod.
In some embodiments, the encasement can be a rigid plastic casing and can include a window configured to allow a user to view the at least one drug in the syringe to determine if the at least one drug has or has not expired. A user can tell from potential cloudiness if the at least one drug has expired.
In embodiments, the encasement can include a needle guard configured to allow the user to cover the needle after use. In such embodiments, the needle guard can slide down from the encasement over the exposed needle to protect from accidental needle sticks after use.
The at least one drug can be any drug or combination of drugs described herein. However, in some embodiments, the drug(s) can be a drug that might be used in an emergency situation. Such drugs can include, but are not limited to epinephrine and glucagon. In some embodiments, a therapeutic amount of these drugs can be about 0.3 mg or about 0.15 mg.
Embodiments include syringe devices including a syringe comprising a volume of at least one drug and a stopper; a plunger assembly including a plunger rod, an actuator, and a spacer. These syringe devices' plunger assemblies can be configured to provide substantially identical doses of the at least one drug even if more or less drug is provided in the syringe by moving the stopper a predetermined distance. The volume of the drug in the syringe can be about 0.8 cc in some embodiments and the dose of drug delivered can be about 0.3 mg or about 0.15 mg.
Also described herein are methods using the herein-described syringe devices to deliver a drug(s). Some methods can be for administering a therapeutic dose of at least one drug. In some embodiments, the administering can be in an emergency. The methods can include advancing a stopper through a syringe including the therapeutic dose of the at least one drug.
This advancing can be a predetermined distance. In some embodiments, the stopper can only be advanced a predetermined distance by a plunger assembly including a plunger rod, an actuator, and a spacer. In other embodiments, the plunger assembly can be configured to move the stopper without a user touching the plunger rod, but rather applying force to the actuator.
In various embodiments, advancing the stopper the predetermined distance allows a particular amount of drug to be extruded and/or ejected from the syringe device, for example, through a needle. In some embodiments, the advancing can be configured to deliver 0.3 mg or 0.15 mg of the at least one drug to a user and/or patient. Other amounts of drug can be delivered in other embodiments.
In some embodiments, the actuator and the spacer may be configured to be secured around the plunger rod and provide the predetermined distance between a start point and an end point on the spacer.
Also described herein are methods of making and/or assembling the syringe devices.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a perspective view of a syringe device as described herein.

FIG. 2 is an exploded view of the syringe device of FIG. 1.

FIG. 3A illustrates a cross-sectional view of the syringe of FIG. 1 with a first amount of drug filled in the syringe. FIG. 3B illustrates a cross-sectional view of the syringe of FIG. 1 with a second lesser amount of drug filled in the syringe whereby the actuator 222 and plunger rod 218 have been adjust accordingly. FIG. 3C illustrates another cross-sectional view of the syringe of FIG. 1.

FIG. 4 illustrates a non-limiting assembly method for the syringe devices as described herein.

FIG. 5A illustrates a side view of a case for the syringe devices described herein in an open configuration. FIG. 5B illustrates a top view of a case for the syringe devices described herein in an open configuration without a syringe device. FIG. 5C illustrates a top view of a case for the syringe devices described herein in an open configuration including a syringe device loaded therein.

FIG. 6 illustrated a case of FIGS. 5A-C in a closed configuration.

FIG. 7 illustrates two cases coupled together to form a single unit.

FIG. 8 illustrates a non-limiting method of using the herein described syringe devices.

DETAILED DESCRIPTION

Described herein generally are syringe devices that allow accurate dosing of a drug(s), even in situations that require immediate and sometimes rushed responses. In some embodiments, these situations can be emergency situations where time is of the essence. The syringe devices and/or any accompanying packaging or casing can be sized so as to be small enough to be portable. In some embodiments, small size can allow end users to more easily carry the syringe devices and have them available in an emergency situation.
The syringe devices described herein can allow for current manufacturing tolerances without affecting delivered volume accuracy as will be described herein. A controlled tolerance loop can be used for a delivery stroke in combination with an adjustable plunger rod at the point of secondary packaging. In other words, in some embodiments, volume delivery accuracy does not change if more or less drug is delivered in a syringe prior to assembly of the syringe device.
Further, features of the syringe devices can prevent outward movement of a plunger rod/stopper under all conditions by means of a mechanical stop. A mechanical stop can prevent outward movement that can introduce air into a needle and/or a syringe that can prevent introduction of a drug during an emergency situation. The syringe devices can also include a removable locking mechanism. The locking mechanism can be removed prior to use. This removable locking mechanism can prevent inward movement of the plunger rod/stopper up to the point of use.
The syringe devices can also provide tactile feedback to a user at the end of a stroke. This tactile feedback can be useful to inform the user that a dose has been delivered.
Further, the syringe devices can include a locking feature that locks the plunger rod down at the stroke end to assure gas bubble decompression and accurate delivered volume. In some embodiments, a gas bubble is not included and no gas bubble compression exists at the end of a plunger stroke.
The syringe devices can encase a drug filled syringe such that an end user cannot unscrew or over screw the plunger rod from the stopper and change the travel stroke and thus delivered volume. In some embodiments, a user would have to physically break open the syringe device in order to alter drug delivery.
A syringe device can be as illustrated in FIG. 1. FIG. 2 illustrates a cross-section thereof and FIGS. 3A-C illustrate various cross-sections thereof. Syringe device 100 can include a needle 102, a needle guard 104, an encasement 106, and a plunger assembly 108. Encasement 106 and plunger assembly 108 can include many features that will be described in more detail herein.
Encasement 106 can include one or more labels that provide information about the drug or drugs being delivered via syringe device 100. As illustrated in FIG. 1, label 110 can cover substantially an entire surface of encasement 106. However, in other embodiments, label 110 may not cover an entire surface of encasement 106 or multiple labels can be used instead of one large label. In fact, in some embodiments, any number of labels of any shapes can be used to label the product as needed.
Encasement 106 can include any number of flanges. Upper flanges can provide counter balance locations to apply force during injection. Encasement 106 includes a first upper flange 112 on first side 114 and second upper flange 116 on second side 118. Encasement 106 can, in other embodiments, include an upper flange that wraps around the entire perimeter or a substantial portion of perimeter of encasement 106. However, in the embodiment illustrated in FIG. 1, first upper flange 112 and second upper flange 116 are not located on top surface 120 and bottom surface 122 in order to reduce the size of syringe device 100.
Encasement 106 can also include a first lower flange 124 on first side 114 and second lower flange 126 on second side 118. Again, encasement 106 can, in other embodiments, include a lower flange that wraps around the entire perimeter or a substantial portion of perimeter of encasement 106. However, in the embodiment illustrated in FIG. 1, first lower flange 124 and second lower flange 126 are not located on top surface 120 and bottom surface 122 in order to reduce the size of syringe device 100.
In one embodiment, first lower flange 124 and second lower flange 126 create a bottom surface 128. This bottom surface 128 and first lower flange 124 and second lower flange 126 can aid with needle insertion by providing a push point. Further, bottom surface 128 with a large surface area provided by the flanges can promote correct orientation with respect to the skin for a maximum needle penetration depth.
One or more areas or portions on the face of encasement 106 can include gripping surfaces. Gripping surfaces can include those with textures, perforations, holes, or any other structures that promote grip of syringe device 100. In one embodiment, a gripping surface can be horizontal lines of raised surface. In some embodiments, a gripping surface can be molded into an encasement, and in other embodiments, a gripping surface can be coated in a surface with a high degree of friction, such as rubber. Gripping surfaces or gripping areas can promote easy grasping of syringe device 100 and promote many different syringe holding styles. In one embodiment, a first grip area 130 can exist between first upper flange 112 and first lower flange 124 and a second grip area 132 can exist between second upper flange 116 and second lower flange 126.
Encasement 106 can also include one or more indicia of drug effectiveness. Indicia can include temperature color change labels that indicate whether the syringe has been subjected to suboptimal temperatures, one or more windows that allow a user to view the drug within a syringe located within encasement 106, and/or a seal that can be broken prior to use to alert a user whether the syringe had previously been tampered with. In some embodiments, encasement 106 has one or more windows through top surface 120, bottom surface 122, or both. In one embodiment, encasement 106 includes a first window 134 on top surface 120 and a second window 136 on bottom surface 122. First window 134 and second window 136 can allow a user to view the drug housed within encasement 106 to see, for example, if a clear solution may be cloudy and hence expired.
An exploded view of syringe device 100 is illustrated in FIG. 2. Within encasement 106 resides several of the syringe device's components. Loaded from distal end 202 of encasement 106 is a syringe stop ring 204 that allows a spring 206 to rest within. Syringe stop ring 204 includes a hole 208 through its body through which a needle 102 and syringe body is inserted through. Spring 206 can rest between syringe stop ring 204 and flange 210 of syringe 212. This arrangement is illustrated in cross-sectional FIG. 3. In some embodiments, syringe flange 210 can be held against spacer 220 by spring 206. If during force of actuation, there is a separation between spacer 220 and syringe flange 210, spring 206 can close this separation after user applied force is removed.
Syringe 212 can include an internal volume 214 that can be filled with one or more drugs. Drugs can be extruded and/or ejected from needle 102 by applying force to stopper 216 by plunger rod 218. Plunger rod 218 can come bonded to stopper 216 or can be screwed into or otherwise attached to stopper using any means known in the art.
Plunger rod 218 is part of plunger assembly 108. Plunger assembly includes the plunger rod 218, a spacer 220, actuator 222, and top 224. Plunger rod 218 can include multiple protrusions 226 that can interact with channels 228 within inner surface of actuator 222. Protrusions 226 can lock actuator 222 to plunger rod 218.
Spacer 220 is used as a top stop 230 and a bottom stop 232 for actuator ring 234. Top and bottom stops control the amount of stopper travel through syringe 212 and hence the precise amount of drug extruded and/or ejected from needle 102. Distance 236 can be defined between top stop 230 and bottom stop 232. Distance 236 can be about 1 mm, about 2 mm, about 3 mm, about 4 mm, about 5 mm, about 6 mm, about 7 mm, about 8 mm, about 9 mm, about 10 mm, about 12 mm, about 14 mm, about 16 mm, about 18 mm, about 20 mm, between about 1 mm and about 20 mm, between about 1 mm and about 10 mm, or between about 5 mm and about 10 mm.
In some embodiments, distance 236 can be changed, for example reduced, by increasing the thickness of actuator ring 234. Likewise, distance 236 can be increased by reducing the thickness of actuator ring 234. By increasing the thickness of an actuator ring, the amount of distance traveled between top stop 230 and bottom stop 232 can be reduced resulting in less volume of drug being extruded and/or ejected from needle 102. Such reduced travel distances can be used with smaller patients such as children that require less drug to treat a particular symptom or illness.
In some embodiments, distance 236 can be changed by decreasing the distance between top stop 230 and bottom stop 232 without changing the thickness of actuator ring 234. By adjusting, e.g., increasing or decreasing, the distance between top stop 230 and bottom stop 232, the amount of distance traveled between top stop 230 and bottom stop 232 can be changed resulting in more or less volume of drug being extruded from needle 102.
In embodiments, distance 236 can be changed by combinations of adjusting the thickness of actuator ring 234 and adjusting the distance between top stop 230 and bottom stop 232.
Actuator 222 can be adjusted relative to plunger rod 218 based on filling variability. FIGS. 3A and 3B illustrate this. In other words, regardless of the volume of drug in a particular syringe (and hence a location of stopper 216 relative to flange 210), actuator 222 and stopper 220 can be attached to plunger rod 218 and provide an accurate volume delivery of drug without changing manufacturing processes.
In one embodiment, if a syringe is provided with too much drug volume, the actuator and the spacer can be attached around the plunger rod such that protrusions 226 are at a higher location in channels 228. In such an embodiment, the ultimate delivered volume would be the same as if the syringe was provided with less drug volume.
This changeability of plunger assembly can allow variability in drug fill volume without having to change manufacturing processes to accommodate different and/or inaccurate fills. The changeability allows for a particular volume of drug to be extruded and/or ejected from needle 102 regardless of the actual drug fill volume in the syringe.
In some embodiments, a snap is located at bottom stop 232 to lock plunger rod 218 down at the end of an injection stroke. This lock prevents attempted multiple uses of a syringe. In essence, the lock allows a syringe to be a single use, disposable syringe.
Top 224 includes a hole through it to allow the assembled plunger rod 218, spacer 220 and actuator 222 to protrude at least partially. Top 224 includes at least one tooth, such as first tooth 238 and second tooth 240 to snap into portions of encasement 106. After top 224 is locked into encasement 106, it acts to lock spacer 220 into place by wedging spacer 220 between top 224 and syringe flange 210.
In some embodiments, spacer 220, actuator 222, and top 224 can be keyed to encasement 106 to prevent rotation of the components once assembled.
In some embodiments, syringe device 100 can include a needle guard 242. Needle guard 242 can be manually deployed. Needle guard 242 can include at least one hole 244 that can align with a window on encasement 106 when the needle guard has not been manually deployed. Needle guard 242 can be deployed to aid in sharps injury prevention after use of syringe device 100.
Needle guard 242 can be manually deployed by applying pressure to and pulling on one or more tabs 246 away from proximal end 248 of encasement 106. Once fully deployed, needle guard 242 can lock into place preventing needle 102 from being used further or accidentally lancing a human handling the used syringe.
Actuator 222 can further include a force application surface 250 at its distal end. Force application surface 250 can be a concave surface promoting user comfort during actuation of the syringe devices. Further, in some embodiments, force application surface 250 can be textured to aid in user feeling when using the syringe devices.
As further illustrated in FIG. 3, internal volume 214 includes a liquid drug 252. Existing between liquid drug 252 and stopper 216 can be a gas bubble 254. Gas bubble 254 can be virtually any gas that can occupy the space required between the liquid drug and the stopper. In some embodiments, the gas can be an inert gas such as, but not limited to argon, nitrogen, helium, and the like. In one embodiment, the gas bubble is nitrogen. In some embodiments, the devices described herein do not include a gas bubble. In other embodiments, the gas bubble is not needed as the end of a plunger stroke may not deplete the volume of liquid in the syringe.
Drugs housed in syringe 212 can include any compound or active agent having a therapeutic effect in an animal. Animals can be mammals which can include humans, equines, canines, felines, bovines, and the like. In one embodiment, an animal can be a human. Non-limiting drugs can include an adrenergic receptor agonist or antagonist, anti-proliferative, estrogen, chaperone inhibitor, protease inhibitor, protein-tyrosine kinase inhibitor, peroxisome proliferator-activated receptor gamma ligand (PPARγ), epidermal growth factor inhibitor, proteasome inhibitor, anti-inflammatory, anti-sense nucleotide, transforming nucleic acid, anti-proliferative compound, cytostatic compound, toxic compound, chemotherapeutic agent, analgesic, protease inhibitor, statin, nucleic acid, polypeptide, growth factor, delivery vector, anti-diabetic agent, secretagogue, vitamin, vaccine, steroid, narcotic, hormone, biological response modifier, antibiotic, antiviral agent, anesthetic, anorexic, antiarthritic, antiasthmatic, anticonvulsant, antidepressant, antigen, antihistamine, antinauseant, antineoplastic, antipruritic, antipsychotic, antipyretic, antispasmodic, calcium channel blocker, beta-blocker, beta-agonist, antiarrythmic, antihypertensive, diuretic, vasodilator, stimulant, decongestant, immunosuppressive, muscle relaxant, psychostimulant, sedative, tranquilizer, or a combination thereof.
In some embodiments, salts, prodrugs, derivatives and/or analogues of the herein described drugs can be provided alone or in combination.
In some embodiments, drug(s) included in the herein described syringes can be used to treat severe allergic reactions (anaphylaxis). The drug(s) included in the herein described syringes can be used to treat symptoms such as difficulty breathing, shortness of breath, tightness of throat, fast heartbeat, weak pulse, dizziness, passing out, itching, swelling, itching in the throat, swelling in the throat, vomiting, diarrhea, cramps, or combinations thereof. In some embodiments, the drug(s) included in the herein described syringes can be used to treat combinations of the above symptoms in an emergency situation. In still other embodiments, the drug(s) included in the herein described syringes can be used to treat other symptoms and/or conditions in an emergency situation. For example, in some embodiments, drugs can be used to treat medical conditions such as hypoglycemia.
In one embodiment, the drug is epinephrine, salts thereof, derivatives thereof, and/or prodrugs thereof. Epinephrine, salts thereof, derivatives thereof, and/or prodrugs thereof can be present at a concentration of about 0.01 mg/mL, about 0.025 mg/mL, about 0.05 mg/mL, about 0.075 mg/mL, about 0.1 mg/mL, about 0.2 mg/mL, about 0.3 mg/mL, about 0.4 mg/mL, about 0.5 mg/mL, about 0.6 mg/mL, about 0.7 mg/mL, about 0.8 mg/mL, about 0.9 mg/mL, about 1 mg/mL, about 2 mg/mL, about 3 mg/mL, about 4 mg/mL, about 5 mg/mL, about 6 mg/mL, about 7 mg/mL, about 8 mg/mL, about 9 mg/mL, about 10 mg/mL, between about 0.01 mg/mL and about 10 mg/mL, between about 0.1 mg/mL and about 10 mg/mL, at least about 0.01 mg/mL, at least about 0.05 mg/mL, or at least about 0.1 mg/mL. In other embodiments, epinephrine, salts thereof, derivatives thereof, and/or prodrugs thereof can be included in syringes described herein to deliver about 0.001 mg, about 0.025 mg, about 0.05 mg, about 0.075 mg, about 0.1 mg, about 0.15 mg, about 0.2 mg, about 0.25 mg, about 0.3 mg, about 0.35 mg, about 0.4 mg, about 0.45 mg, about 0.5 mg, about 0.55 mg, about 0.6 mg, about 0.65 mg, about 0.7 mg, about 0.75 mg, about 0.8 mg, about 0.85 mg, about 0.9 mg, about 0.95 mg, about 1 mg, between about 0.001 mg and about 0.5 mg, between about 0.1 mg and about 1 mg, at least about 0.001 mg, at least about 0.01 mg, at least about 0.1 mg, at least about 0.2 mg, or at least about 0.3 mg of epinephrine in a single injectable dose even if more than that amount is present in the syringe prior to assembly of a syringe device.
Other drugs described herein can be provided in similar concentrations. In one embodiment, glucagon can be provided as the drug and can be present in similar concentrations.
In one embodiment, epinephrine, salts thereof, derivatives thereof, and/or prodrugs thereof can be in a formulation with a carrier. The formulation can include epinephrine, a salt thereof, derivatives thereof, or prodrugs thereof, one or more tonicity adjuster(s) such as e.g. sodium chloride or other salts, an acid or base to adjust pH, such as e.g. hydrochloric acid or sodium hydroxide, and a solvent or carrier. In some embodiments, the formulation can be in an aqueous formulation and can also include an antioxidant. The antioxidant can be Na-metabisulfite or other appropriate antioxidant. In still other embodiments, formulations can include an excipient(s) such as but not limited to, a preservative(s), a sorbent(s), a lubricant(s), a vehicle, or the like.
In some embodiment, other drugs described herein can be provided in similar formulations. In one embodiment, glucagon can be provided in similar formulations.
In some embodiments, the carrier is aqueous. In one embodiment, the carrier is water for injection.
The salt included in a formulation can be any salt. In one embodiment, the salt is sodium chloride. In some embodiments, a salt can be included in a formulation to provide an appropriate tonicity.
The acid used to adjust pH of the formulation can be any acid. In one embodiment, the acid is hydrochloric acid.
In one embodiment, every 0.3 mL of a formulation can include 0.3 mg of epinephrine, 1.8 mg of sodium chloride, 0.5 mg of sodium metabisulfite, hydrochloric acid to adjust pH, and water for injection.
In another embodiment, every 0.3 mL of a formulation can include 0.15 mg of epinephrine, 1.8 mg of sodium chloride, 0.3 mg of sodium metabisulfite, hydrochloric acid to adjust pH, and water for injection.
In some embodiments, the drugs can be filled into the syringes in a particular amount. That particular amount can be about 0.2 cc, about 0.3 cc, about 0.4 cc, about 0.5 cc, about 0.6 cc, about 0.7 cc, about 0.8 cc, about 0.9 cc, about 1 cc, about 2 cc, between about 0.7 cc and about 0.9 cc, between about 0.1 cc and about 1 cc, between about 0.8 cc and about 0.9 cc. In one embodiment, the filling volume can be about 0.8 cc.
FIG. 4 illustrates a non-limiting assembly method for the syringe devices as described herein. As a first step 400, a syringe is filled with a desired drug and if desired appropriately sized gas bubble. In some embodiments, a bubble is not included and/or is not needed. A plunger rod is then screwed to the syringe's stopper. In a second step 402, a spacer is added around the plunger rod. In a next step 404, the actuator is attached opposite the spacer. A top is then placed on the spacer and actuator to complete the plunger assembly in a fourth step 406. A spring and a syringe stop ring are then slide down around the syringe body until they meet the syringe's flange in a fifth step 408.
Separately, in step 410 a needle guard is added to an empty encasement and retracted into the encasement. Appropriate label(s) are added to the encasement in step 410 as well.
Next, in step 412, the encasement is then slid over the syringe that includes the plunger assembly and snapped into place attached to the top's teeth. Any additional labels can be added to complete the assembly of the herein described syringe in step 414.
In some embodiments, the syringe devices are single use and/or disposable. Such single use devices are generally used for a single treatment and then discarded in an appropriate manner consistent with health regulations.
In some embodiments, the contents of syringe devices and devices themselves are sterile. Sterile syringe devices can be obtained by sterile filling and device assembly or by sterilizing the syringe devices after assembly. The syringe devices described herein can be sterilized using conventional sterilization techniques such as, but not limited to gamma irradiation techniques.
Syringe devices described herein can be packaged for distribution to users. Packaging can take on forms that can at least partially encase or cover portions of the syringe devices that may be conducive to interference. In one embodiment, syringe devices can be fully encased.
An example case for syringe device 100 is illustrated in FIGS. 5A-C, 6, and 7. Case 500 can be opened and closed on a hinge 502 and a locking mechanism 504. Locking mechanism 504 can allow for a single use or multiple uses. In one embodiment, locking mechanism 504 can be a hook and catch mechanism.
Case 500 can be shaped to fit a single syringe device. FIG. 5C illustrates a syringe device 100 loaded in case 500. In one embodiment, case 500 can be configured to be at least as long as syringe device 100 from the tip of a needle cover to the top of an actuator finger surface in a ready to use configuration. In other embodiments, case 500 can be configured to hold syringe device 100 in an angled configuration.
Allowing syringe device 100 to sit at angle 506 can allow for case 500 to have a wider bottom portion 508 than top portion 510. Because top portion 510 and bottom portion 508 are not the same, a non-linear edge 512 is created. A second case 514 as illustrated in FIG. 7 can be spun 180 degrees and the non-linear edge of each can be matched up.
Angle 506 shown in FIG. 5B can be about 3 degrees, about 4 degrees, about 5 degrees, about 6 degrees, about 7 degrees, about 8 degrees, about 9 degrees, about 10 degrees, between about 3 degrees and about 8 degrees, between about 4 degrees and about 6 degrees, or at least about 3 degrees. In one embodiment, angle 506 is about 5 degrees.
In some embodiments, each case can include a fastening nub 516 and a receiving orifice 518 can be included on non-linear edge 512. Receiving orifice can have a key hole configuration allowing for fastening nub 516 to be inserted into the larger portion of the key hole and slid and locked into place. Thus, when case 500 and second case 514 are mated, two sets of fastening nubs and a receiving orifices can be used to hold the two cases together.
Fitting two cases together can allow a user to carry a single dose of a drug in case of an emergency and have a second dose close at hand in case a second dosage is needed. FIG. 7 illustrates tow cases joined together. Angling the syringe device within a case allows for the overall length of the case to be reduced. The extra width of a case is mitigated by the ability to join two cases together with an overall joined width that is less than double the width of a single case. Thus, this joined configuration can meet a need to have multiple dosages with a small physical footprint.
Case 500 (or second case 514) can include one or more labels that provide information about the drug or drugs being delivered via an enclosed syringe device. As illustrated in FIGS. 5A-C, 6, and 7, case label 520 can cover substantially an entire surface of case 500. However, in other embodiments, case label 520 may cover less than an entire surface of case 500 or multiple labels can be used instead of one large label. In fact, in some embodiments, any number of labels of any shapes can be used to label a case as needed.
Cases can be formed of any appropriate material that can house the described syringes through loading, shipping, regular carrying by patients, and the like without damage to an enclosed syringe device. In some embodiments, cases can be formed of a polymeric material such as a thermoplastic. In one embodiment, cases can be formed of a polypropylene material. Cases can be extruded, blow molded, or the like.
Cases can be textured on portions of their surface in order to allow a user to easily grip a case(s). In one embodiment, cases can be textured using MT-11010.
Cases can have identification markers such as an arrow(s) indicating which side of the case is used to open it. In some embodiments, raised features can be used so that a patient in an emergency situation can open the case without actually focusing on it. Also, in some embodiments, by including a non-linear edge, tactile opening of the case can be accomplished knowing that the thicker end of the case is opened.
Further, cases can be color coded to indicate a particular drug. Cases can be color coded to indicate the order of use of the enclosed syringe device.
An example use of a syringe device as described herein is illustrated in FIG. 8. FIG. 8 is illustrated in the context of the non-limiting drug of epinephrine and illustrates an instruction insert 800. Insert 800 includes a diagram 802 of the syringe device itself, labeling the various use parts of the device for a clear illustration for a user during an emergency situation.
As a first step 804, the user is instructed to sit down and locate the injection area on the thigh as illustrated in the drawing. Although described as using a thigh, other injection sites can be used, such as but not limited to the arm, stomach, buttocks, abdomen, and the like. In some embodiments, injections can be made into veins.
As a second step 806, a user is instructed to remove the needle cap with the syringe device pointing up.
As a third step 808, a user is shown how to properly hold the syringe device for injection. The user is instructed to inject themselves (or another person can perform the injection) and put the needle in until it is no longer visible. The plunger (actuator) is pushed until it stops and clicks. The audible click is an indication to the user that the drug has been fully injected. The user is instructed to leave the needle in the skin for an additional two seconds to allow proper absorption. Further, the user is told that excess liquid will remain in the syringe device.
The user is instructed in a forth step 810 to remove the needle and slide the needle guard over the needle. The user then places that syringe device back in the case and snaps the case closed.
As a fifth step 812, the user is instructed to massage the location for about 10 seconds. In other embodiments, longer or shorter massages may be required, such as but not limited to, about 5 seconds, about 15 seconds, about 20 seconds, about 25 seconds, about 30 seconds, between about 5 seconds and about 20 seconds, between about 10 seconds and about 20 seconds, at least about 5 seconds, or at least about 10 seconds.
As a sixth step 814, the user is instructed to seek medical help and/or to call an emergency line (e.g., 911). The user is told to inform the medical help that they just received an injection of the drug. The user is further instructed to give the used needle case including the used syringe device to the medical workers.
As an optional seventh step 816, the user is told to use the second syringe device if needed and is told to get medical help immediately if a second dose is required.
In some embodiments, the syringe devices described herein can be provided as systems or kits. These systems and kits can include a syringe device enclosed in a container with instructions for use.
In other embodiments, systems and kits can include two syringe devices each enclosed in a separate container each with instructions for use. In still other embodiments, a system or kit can include two syringe device filled containers that are connected as described herein.
In one embodiment, systems and kits can include a syringe device filled with a therapeutic amount of a drug enclosed in a container with instructions for use. In other embodiments, systems and kits can include two syringe devices each filled with a therapeutic amount of a drug, each enclosed in a separate container, and each including instructions for use. In still other embodiments, a system or kit can include two syringe devices filled with a therapeutic amount of a drug in containers that are connected as described herein.
In one embodiment, systems and kits can include a syringe device filled with a therapeutic amount of epinephrine enclosed in a container with instructions for use. In other embodiments, systems and kits can include two syringe devices each filled with a therapeutic amount of epinephrine, each enclosed in a separate container, and each including instructions for use. In still other embodiments, a system or kit can include two syringe devices filled with a therapeutic amount of epinephrine in containers that are connected as described herein.
In one embodiment, systems and kits can include a syringe device filled with a therapeutic amount of glucagon enclosed in a container with instructions for use. In other embodiments, systems and kits can include two syringe devices each filled with a therapeutic amount of glucagon, each enclosed in a separate container, and each including instructions for use. In still other embodiments, a system or kit can include two syringe devices filled with a therapeutic amount of glucagon in containers that are connected as described herein.
In some embodiments, a syringe device(s) can be distributed to a patient without a drug included within it. The syringe device(s) can be loaded into cases. These syringe devices can be used as training devices to allow a potential user to understand how the syringe device works so that in an emergency situation, they will be ready to use an actual syringe device. In some embodiments, a training device may not include a needle so that a trainee can partake in all the steps except the most painful needle injection portion.
In some embodiments, the syringe devices described herein can prevent a user from unscrewing the plunger rod from the stopper. This prevention ability of the presently described syringe devices can disallow a change in travel stroke and hence delivered drug volume of traditional syringes. Further, the syringe devices described herein can prevent a user moving the plunger rod and/or stopper thereby affecting the delivery volume of a drug filled syringe device. Further still, the presently described syringe devices can prevent a user from pulling out and/or back the stopper/plunger rod thereby altering the delivered volume and the purity of the drug.
As discussed, the presently described syringe devices can provide tactical feedback to alert a user of a complete drug dose delivery. Typical syringes only allow a tactical feedback when the stopper and/or plunger reach an end stop.
The presently described syringe devices can also prevent a user from modifying the plunger and/or stopper to alter the amount of preset drug delivery. The present syringe devices can deliver a preset drug dosage without intervention by the user that can alter to amount of drug delivered.
The presently described syringe devices can prevent suboptimal drug injections by preventing unexpected syringe delivery orientations. Syringes can generally provide optimal delivery of drugs when oriented in a particular angle for injection. The present syringe devices can provide a surface that can press against the injection site and effectively hold the syringe devices at a predetermined angle for injection.
The following represent non-limiting embodiments.
Embodiment 1: A syringe device comprising: a syringe including a therapeutic dose of at least one drug and a stopper; and a plunger assembly including a plunger rod, an actuator, and a spacer, wherein the plunger assembly is configured to move the stopper a predetermined distance without a user touching the plunger rod or being able to retract the plunger rod.
Embodiment 2: The syringe device of embodiment 1, wherein the plunger assembly is configured to provide substantially identical doses of the at least one drug even if more or less drug is provided in the syringe by moving the stopper a predetermined distance.
Embodiment 3: The syringe device of embodiment 1 or 2, further including an encasement configured to house the syringe.
Embodiment 4: The syringe device of embodiment 1, 2, or 3, wherein the encasement includes a window configured to allow the user to view the at least one drug in the syringe.
Embodiment 5: The syringe device of embodiment 1, 2, 3, or 4, wherein the encasement includes a needle guard configured to allow the user to cover the needle after use.
Embodiment 6: The syringe device of embodiment 1, 2, 3, 4, or 5, wherein the at least one drug is an adrenergic receptor agonist or antagonist, anti-proliferative, estrogen, chaperone inhibitor, protease inhibitor, protein-tyrosine kinase inhibitor, peroxisome proliferator-activated receptor gamma ligand (PPAR□), epidermal growth factor inhibitor, proteasome inhibitor, anti-inflammatory, anti-sense nucleotide, transforming nucleic acid, anti-proliferative compound, cytostatic compound, toxic compound, chemotherapeutic agent, analgesic, protease inhibitor, statin, nucleic acid, polypeptide, growth factor, delivery vector, anti-diabetic agent, secretagogue, vitamin, vaccine, steroid, narcotic, hormone, biological response modifier, antibiotic, antiviral agent, anesthetic, anorexic, antiarthritic, antiasthmatic, anticonvulsant, antidepressant, antigen, antihistamine, antinauseant, antineoplastic, antipruritic, antipsychotic, antipyretic, antispasmodic, calcium channel blocker, beta-blocker, beta-agonist, antiarrythmic, antihypertensive, diuretic, vasodilator, stimulant, decongestant, immunosuppressive, muscle relaxant, psychostimulant, sedative, tranquilizer, or a combination thereof.
Embodiment 7: The syringe device of embodiment 1, 2, 3, 4, 5, or 6, wherein the at least one drug is epinephrine.
Embodiment 8: The syringe device of embodiment 1, 2, 3, 4, 5, 6, or 7, wherein the syringe device is configured to deliver about 0.15 mg or about 0.3 mg of epinephrine.
Embodiment 9: The syringe device of embodiment 1, 2, 3, 4, 5, or 6, wherein the at least one drug is glucagon.
Embodiment 10: The syringe device of embodiment 1, 2, 3, 4, 5, 6, 7, 8, or 9, wherein the actuator and the spacer are configured to be secured around the plunger rod.
Embodiment 11: The syringe device of embodiment 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10, wherein the actuator includes a finger depression location.
Embodiment 12: The syringe device of embodiment 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, or 11 configured for use in an emergency.
Embodiment 13: A method for administering a therapeutic dose of at least one drug, the method comprising: advancing a stopper through a syringe including the therapeutic dose of the at least one drug; wherein the stopper is only advanced a predetermined distance by a plunger assembly including a plunger rod, an actuator, and a spacer, wherein the plunger assembly is configured to move the stopper without a user touching the plunger rod.
Embodiment 14: The method of embodiment 13, wherein the syringe is housed in an encasement.
Embodiment 15: The method of embodiment 13 or 14, wherein the encasement includes a window configured to allow the user to view the at least one drug in the syringe.
Embodiment 16: The method of embodiment 13, 14, or 15, wherein the encasement includes a needle guard configured to allow the user to cover a needle after use.
Embodiment 17: The method of embodiment 13, 14, 15, or 16, wherein the advancing the stopper the predetermined distance is configured to deliver about 0.15 mg or about 0.3 mg of the at least one drug.
Embodiment 18: The method of embodiment 13, 14, 15, 16, or 17, wherein the at least one drug is an adrenergic receptor agonist or antagonist, anti-proliferative, estrogen, chaperone inhibitor, protease inhibitor, protein-tyrosine kinase inhibitor, peroxisome proliferator-activated receptor gamma ligand (PPAR□), epidermal growth factor inhibitor, proteasome inhibitor, anti-inflammatory, anti-sense nucleotide, transforming nucleic acid, anti-proliferative compound, cytostatic compound, toxic compound, chemotherapeutic agent, analgesic, protease inhibitor, statin, nucleic acid, polypeptide, growth factor, delivery vector, anti-diabetic agent, secretagogue, vitamin, vaccine, steroid, narcotic, hormone, biological response modifier, antibiotic, antiviral agent, anesthetic, anorexic, antiarthritic, antiasthmatic, anticonvulsant, antidepressant, antigen, antihistamine, antinauseant, antineoplastic, antipruritic, antipsychotic, antipyretic, antispasmodic, calcium channel blocker, beta-blocker, beta-agonist, antiarrythmic, antihypertensive, diuretic, vasodilator, stimulant, decongestant, immunosuppressive, muscle relaxant, psychostimulant, sedative, tranquilizer, or a combination thereof.
Embodiment 19: The method of embodiment 13, 14, 15, 16, 17, or 18, wherein the at least one drug is epinephrine or glucagon.
Embodiment 20: The method of embodiment 13, 14, 15, 16, 17, 18, or 19, wherein the actuator and the spacer are configured to be secured around the plunger rod and provide the predetermined distance.
Embodiment 21: The method of embodiment 13, 14, 15, 16, 17, 18, 19, or 20, wherein the actuator and the spacer are configured to provide the predetermined distance between a start point and an end point.

Example 1

Emergency Epinephrine Self Injection

A 45 year old female suffers from a peanut allergy. After accidentally ingesting peanut butter, the female begins to suffer from a severe allergic reaction wherein she begins to sweat and struggle breathing. She instantly reaches into her purse and pulls out a kit of two epinephrine filled syringe devices housed in separate connected cases. She pops open one case and removes the syringe device.
The woman sits down and selects an injection area on her thigh. She removes the needle cap, inserts the needle into her thigh in the selected area, and pushes the plunger until she hears a click. She leaves the needle in her thigh for an additional two seconds. She then removes the needle from her thigh, slides down the needle cap, places the syringe device back in the container, and shuts the container. The container is now ready to be properly disposed of.
She massages the injection location for about 10 seconds. The woman breaths slowly and begins to feel her airway opening up. She decides not to take a second dose. She then seeks proper medical attention.

Example 2

Emergency Epinephrine Aided Injection

A 12 year old boy suffers from a wasp sting allergy. After being stung by a wasp while playing in the yard, the boy's father finds the boy barely conscious while gasping for air. The father has his wife call 911 while he pulls out a kit of two epinephrine filled syringe devices housed in separate connected cases. He pops open one case and removes the syringe device.
The father selects an injection area on the son's thigh. He removes the needle cap, inserts the needle into the son's thigh in the selected area, and pushes the plunger until he hears a click. He leaves the needle in the son's thigh for an additional two seconds. He then removes the needle from the son's thigh, slides down the needle cap, places the syringe device back in the container, and shuts the container.
The father massages the injection location while observing the son's breathing. The son's breathing is not improving. The father injects a second dose from the second syringe device in the kit. The son's breathing improves with the second dose. The paramedics arrive a few minutes later.

Example 3

Emergency Glucagon Aided Injection

A wife finds her 35 year old type one diabetic husband unconscious on the floor. The wife calls 911 while she pulls out a kit of two glucagon filled syringe devices housed in separate connected cases. She pops open one case and removes the syringe device.
She selects an injection area on the husband's buttocks. She removes the needle cap, inserts the needle into the husband's buttocks in the selected area, and pushes the plunger until she hears a click. She leaves the needle in the husband's buttocks for an additional two seconds. She then removes the needle from the husband's buttocks, slides down the needle cap, places the syringe device back in the container, and shuts the container.
The wife massages the injection location while observing the husband. The husband begins to regain consciousness. The wife decides not to inject the second dose. The paramedics arrive a few minutes later.
Unless otherwise indicated, all numbers expressing quantities of ingredients, properties such as molecular weight, reaction conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements.
The terms “a,” “an,” “the” and similar referents used in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. Recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limitations. Each group member may be referred to and claimed individually or in any combination with other members of the group or other elements found herein. It is anticipated that one or more members of a group may be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is deemed to contain the group as modified thus fulfilling the written description of all Markush groups used in the appended claims.
Certain embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Of course, variations on these described embodiments will become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventor expects skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
In closing, it is to be understood that the embodiments of the invention disclosed herein are illustrative of the principles of the present invention. Other modifications that may be employed are within the scope of the invention. Thus, by way of example, but not of limitation, alternative configurations of the present invention may be utilized in accordance with the teachings herein. Accordingly, the present invention is not limited to that precisely as shown and described.

Claims

We claim:

1. A syringe device comprising:

a syringe including a therapeutic dose of at least one drug, a needle and a stopper; and

an encasement configured to house the syringe, wherein the encasement includes a proximal end, a distal end, and an encasement window configured to allow a user to view the therapeutic dose of the at least one drug,

wherein the encasement includes a needle guard that includes at least one window that aligns with the encasement window when the needle guard is not deployed and wherein the needle guard is manually deployed by moving the needle guard away from the proximal end of the encasement to cover the needle.

2. The syringe device of claim 1, wherein the needle guard locks when fully deployed.

3. The syringe device of claim 2, wherein the needle guard locks irreversibly when fully deployed.

4. The syringe device of claim 1, wherein the syringe further includes a needle cap.

5. The syringe device of claim 1, wherein the at least one drug is an adrenergic receptor agonist or antagonist, anti-proliferative, estrogen, chaperone inhibitor, protease inhibitor, protein-tyrosine kinase inhibitor, peroxisome proliferator-activated receptor gamma ligand (PPARγ), epidermal growth factor inhibitor, proteasome inhibitor, anti-inflammatory, anti-sense nucleotide, transforming nucleic acid, anti-proliferative compound, cytostatic compound, toxic compound, chemotherapeutic agent, analgesic, protease inhibitor, statin, nucleic acid, polypeptide, growth factor, delivery vector, anti-diabetic agent, secretagogue, vitamin, vaccine, steroid, narcotic, hormone, biological response modifier, antibiotic, antiviral agent, anesthetic, anorexic, antiarthritic, antiasthmatic, anticonvulsant, antidepressant, antigen, antihistamine, antinauseant, antineoplastic, antipruritic, antipsychotic, antipyretic, antispasmodic, calcium channel blocker, beta-blocker, beta-agonist, antiarrythmic, antihypertensive, diuretic, vasodilator, stimulant, decongestant, immunosuppressive, muscle relaxant, psychostimulant, sedative, tranquilizer, or a combination thereof.

6. The syringe device of claim 1, wherein the syringe device is configured to deliver about 0.15 mg or about 0.3 mg of the at least one drug.

7. The syringe device of claim 1, wherein the at least one drug is epinephrine or glucagon.

8. The syringe device of claim 7, wherein the syringe device is configured to deliver about 0.15 mg or about 0.3 mg of epinephrine or about 0.15 mg or about 0.3 mg of glucagon.

9. The syringe device of claim 1, further comprising a plunger assembly including a plunger rod, an actuator, and a spacer, wherein the plunger assembly is configured to provide substantially identical doses of the at least one drug even if more or less drug is provided in the syringe by moving the stopper a predetermined distance.

10. The syringe device of claim 9, wherein the actuator and the spacer are configured to be secured around the plunger rod.

11. The syringe device of claim 9, wherein the actuator includes a finger depression location.

12. The syringe device of claim 1 configured for use in an emergency.

13. A method for administering a therapeutic dose of at least one drug, the method comprising:

advancing a stopper through a syringe including the therapeutic dose of the at least one drug thereby extruding the at least one drug through a needle associated with the syringe; and

deploying a needle guard over the needle after the advancing is complete,

wherein the stopper is only advanced a predetermined distance by a plunger assembly including a plunger rod, an actuator, and a spacer,

wherein the deploying is by moving the needle guard away from a proximal end of an encasement housing the syringe to cover the needle.

14. The method of claim 13, wherein the deploying is by manual deployment.

15. The method of claim 13, wherein the encasement includes a window configured to allow the user to view the at least one drug in the syringe.

16. The method of claim 13, wherein the needle guard includes at least one window that aligns with the encasement window when the needle guard is not deployed.

17. The method of claim 13, wherein the advancing the stopper the predetermined distance is configured to deliver about 0.15 mg or about 0.3 mg of the at least one drug.

18. The method of claim 13, wherein the at least one drug is an adrenergic receptor agonist or antagonist, anti-proliferative, estrogen, chaperone inhibitor, protease inhibitor, protein-tyrosine kinase inhibitor, peroxisome proliferator-activated receptor gamma ligand (PPARγ), epidermal growth factor inhibitor, proteasome inhibitor, anti-inflammatory, anti-sense nucleotide, transforming nucleic acid, anti-proliferative compound, cytostatic compound, toxic compound, chemotherapeutic agent, analgesic, protease inhibitor, statin, nucleic acid, polypeptide, growth factor, delivery vector, anti-diabetic agent, secretagogue, vitamin, vaccine, steroid, narcotic, hormone, biological response modifier, antibiotic, antiviral agent, anesthetic, anorexic, antiarthritic, antiasthmatic, anticonvulsant, antidepressant, antigen, antihistamine, antinauseant, antineoplastic, antipruritic, antipsychotic, antipyretic, antispasmodic, calcium channel blocker, beta-blocker, beta-agonist, antiarrythmic, antihypertensive, diuretic, vasodilator, stimulant, decongestant, immunosuppressive, muscle relaxant, psychostimulant, sedative, tranquilizer, or a combination thereof.

19. The method of claim 18, wherein the at least one drug is epinephrine or glucagon.

20. The method of claim 13, wherein the actuator and the spacer are configured to be secured around the plunger rod and provide the predetermined distance.