US20210404177A1 - Combination lath/rainscreen assemblies and methods of installation and manufacture - Google Patents
Combination lath/rainscreen assemblies and methods of installation and manufacture Download PDFInfo
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- US20210404177A1 US20210404177A1 US17/291,074 US201917291074A US2021404177A1 US 20210404177 A1 US20210404177 A1 US 20210404177A1 US 201917291074 A US201917291074 A US 201917291074A US 2021404177 A1 US2021404177 A1 US 2021404177A1
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- lath
- rainscreen
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
- E04B1/665—Sheets or foils impervious to water and water vapor
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/72—Non-load-bearing walls of elements of relatively thin form with respect to the thickness of the wall
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/02—Coverings or linings, e.g. for walls or ceilings of plastic materials hardening after applying, e.g. plaster
- E04F13/04—Bases for plaster
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0869—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having conduits for fluids
Definitions
- the present technology is generally related to laths, rainscreens and methods of installation and manufacture.
- the techniques of this disclosure generally relate to a combination lath and rainscreen provided in a single assembly.
- Various embodiments of the disclosure simplify installation as well as reduce labor costs and requirements.
- various embodiments of the disclosure are non-corrosive and are metal-free.
- the present disclosure provides a lath/rainscreen assembly including a sheet or strip defining a lath face and a rainscreen face, a first end and a second end, and a first side and a second side.
- the lath/rainscreen assembly further includes a plurality of protrusions extending from the lath face and the rainscreen face.
- the lath face includes a first area free of protrusions, the first area at least partially defined by the lath face, the first end, the second and the first side.
- the rainscreen face includes a second area free of protrusions, the second area at least partially defined by the rainscreen face, the first end, the second end and the second side.
- the lath face does not include any protrusions and is undisrupted, smooth or flat.
- the disclosure provides a method of installation including providing a building including a wall supported by a frame having a plurality of beams. A water resistant barrier is secured to the wall. Also provided is a first lath/rainscreen assembly including a sheet made of extruded material having a lath face and a rainscreen face; wherein the rainscreen face includes a plurality of protrusions. The lath face can optionally also include protrusions. The method further includes positioning the rainscreen face of the lath/rainscreen assembly against the water resistant barrier such that the protrusions contact the water resistant barrier and inserting a fastener through the sheet and the water resistant barrier and into the wall.
- the method may also include securing a facade or veneer (e.g., siding, stucco or masonry) to the lath face.
- a facade or veneer e.g., siding, stucco or masonry
- the lath face may include a plurality of protrusions to provide a structure to grip the stucco.
- Various methods may also include securing a plurality of lath/rainscreen assemblies together in an overlapping fashion on the wall.
- FIG. 1 is a schematic diagram illustrating a lath/rainscreen assembly secured to a wall of a structure between a water resistant barrier and masonry veneer.
- FIG. 2A is a partial illustration of the lath/rainscreen assembly of FIG. 1 partially rolled-up and having a plurality of protrusions (only a select few of which are referenced for ease of illustration) on a lath face and also a plurality of protrusions on a rainscreen face of a sheet.
- FIG. 2B is a partial illustration of an alternate lath/rainscreen assembly largely similar to that of FIG. 2B but further including a plurality of perforations (only a select few of which are referenced for ease of illustration).
- FIG. 3 is a partial illustration of the lath/rainscreen assembly of FIGS. 1-2 in a flat configuration in which the lath face is facing upward.
- FIG. 4 is a top schematic view of the lath/rainscreen assembly of FIG. 3 illustrating the rainscreen face of the sheet.
- FIG. 5 is a schematic end view of the lath/rainscreen assembly of FIGS. 1-4 .
- FIG. 6 is a partial, schematic view of the lath/rainscreen assembly FIGS. 1-5 .
- FIG. 7 is a partial, schematic illustration of two lath/rainscreen assemblies of FIGS. 1-2A and 3-6 arranged for installation.
- FIGS. 8-11 schematically illustrate various alternate protrusion configurations.
- FIG. 12 is a schematic diagram illustrating a plurality of lath/rainscreen assemblies secured to the structure between the water resistant barrier and siding veneer.
- FIG. 13 is a perspective view of an alternate lath/rainscreen assembly.
- FIGS. 1-6 collectively illustrate one embodiment of a lath/rainscreen assembly 10 .
- the lath/rainscreen assembly 10 is operatively secured to a structure S having a frame F including beams B and a wall W sheathed in a water resistant barrier WRB and a weep screed WS positioned between the wall W and the water resistant barrier WRB.
- the water resistant barrier WRB and weep screed WS can be of any of the type known and used in building construction.
- the lath/rainscreen assembly 10 is positioned outboard of the water resistant barrier WRB and secured to the wall W of the structure S with mechanical fasteners (not shown) such as galvanized nails, staples, or the like.
- a plurality of lath/rainscreen assemblies 10 are provided to be installed overlapping one another.
- each lath/rainscreen assembly 10 can overlap an adjacent lath/rainscreen assembly 10 at least 1 inch. In other embodiments, the lath/rainscreen assemblies 10 overlap at least 1.5 inches.
- each lath/rainscreen assembly 10 includes a sheet 12 having a lath face 14 a and a rainscreen face 14 b .
- the sheet 12 further includes first and second ends 16 a , 16 b as well as first and second sides 18 a , 18 b .
- the lath face 14 a is installed exterior with respect to the rainscreen face 14 b and supports a facade or veneer V (e.g., stucco, siding, masonry veneer including brick or stone, for example) applied the structure S.
- a plurality of protrusions 20 a extend from the sheet 12 and form at least part of the lath face 14 a .
- the sheet 12 and protrusions 20 a collectively serve as a substrate for adhered stucco or other veneer V.
- the plurality of protrusions 20 a are arranged to form a grid of linear intersecting channels 22 , 24 oriented vertical, horizontal or diagonal with respect to the sheet 12 (only a few select channels are referenced for ease of illustration).
- the intersecting channels 22 , 24 each have a width of approximately 1 ⁇ 8 inch or more.
- the protrusions 20 a can take a variety for forms as will be discussed in greater detail below.
- the protrusions 20 a include a stem 30 having a first end 32 and a second end 34 .
- the first end 32 is secured to the sheet 12 and the second end 34 terminates at a head 36 .
- the head 36 can be rectangular shaped, for example, and provides a structure onto which stucco can be applied for a more secure adherence or connection and provides a flat surface 38 on which the veneer V can be positioned.
- the flat surface 38 can be parallel to a plane defined by the sheet 12 .
- the lath face 14 a forms voids between the sheet 12 and the protrusions 20 a , and the voids allow stucco to be received and retained therein. Because, in some embodiments, the protrusions 20 a are larger proximate their distal ends, the stucco has a more secure connection thereto.
- each protrusion 20 a can have a height D 1 and the sheet 12 can have a thickness D 2 .
- the height D 1 could be approximately in a range of 0.25 to 3/16 inches and the sheet 12 could have a thickness D 2 less than 0.25 inch.
- D 2 is in a range of about 0.035 to about 0.045 inches.
- the sheet 12 is solid, linear and has a uniform thickness D 2 .
- the protrusions 20 a are spaced apart a distance D 3 of approximately 1 ⁇ 5 inches. It is recognized that any dimensions could be different than the examples provided throughout the description because several factors, such as but limited to structural accommodations, manufacturing processes, and shipping accommodations, could affect the dimensions.
- the rainscreen face 14 b of the sheet 12 can be similarly configured to the lath face 14 a and includes a plurality of protrusions 20 b (only a select few of which are referenced for ease of illustration) extending from the sheet 12 .
- the protrusions 20 b collectively define a plurality of linear, intersecting channels 40 , 42 that serve as an air gap and pathways for water to flow via gravity to the weep screen S ( FIG. 4 ).
- the channels 40 , 42 can be oriented vertically, horizontally or diagonally with respect to the sheet 12 .
- the protrusions 20 b on the rainscreen face 14 b can be identically configured to the protrusions 20 a of the lath face 14 a or can differ in configuration and arrangement. Except as expressly stated, the lath face 14 a and the rainscreen face 14 b are preferably identically configured. In this way, there is no “front” and “back” side of the sheet 12 as both faces 14 a , 14 b are the interchangeable and this provides for easier installation.
- one end 16 a , 16 b of each face 14 a , 14 b of the sheet 12 includes an area 50 a , 50 b that does not include protrusions 20 a , 20 b .
- the areas 50 a , 50 b that do not include protrusions 20 a , 20 b can be rounded around building corners for securing to the next beam B.
- each protrusion-free area has a width D 4 of 1 inch or more. In another embodiment, the width D 4 is 1.5 inches or more. In this way, as is depicted in FIG. 7 , multiple lath/rainscreen assemblies 10 can be assembled to the structure S in an overlapping fashion to provide a plurality of lath/rainscreen assemblies 10 having a continuous arrangement of protrusions 20 a , 20 b on both the lath face 14 a and the rainscreen face 14 b .
- the protrusions 20 a , 20 b are all vertically and horizontally aligned and arranged in rows.
- one sheet 12 is configured to span three conventionally-spaced beams B (i.e. the width of the sheet is about 33.5 inches wide).
- the lath face 14 a can optionally be identically configured as compared to the rainscreen face 14 b with the exception of one area free of protrusions 50 a is located proximate the first side 18 a of the sheet 12 and the second area free of protrusions 50 b is located proximate the second side 18 b of the sheet 12 .
- the sheet 12 can include a plurality of apertures or perforations 52 (only a select few of which are referenced in FIG. 2A for ease of illustration) that extend through an entire thickness of the sheet 12 that can serve to allow moisture to pass from the water resistant barrier WRB, through the sheet 12 .
- the apertures 52 can be positioned within one or more areas 50 a , 50 b and/or can also be positioned amongst the protrusions 20 a , 20 b , within channels 22 , 24 , 40 , 42 , as desired.
- one or more of areas 50 a , 50 b includes two rows of apertures 52 extending along a length of the respective area 50 a , 50 b .
- a row of apertures 52 arranged in linear fashion is provided within one or more of the channels 42 .
- lath/rainscreen assembly 10 ′ is otherwise identical to lath/rainscreen assembly 10 disclosed herein.
- each protrusion 120 a , 120 b includes a stem 130 a , 130 b and a head 136 a , 136 b .
- the stem 130 a , 130 b defines a plurality of channels 150 a , 150 b and peaks 152 a , 152 b (both generally referenced) defining approximately a 90 degree angle.
- the head 136 forms a flat engagement surface 138 a , 138 b .
- Each flat engagement surface 138 a , 138 b being parallel with respect to a plane defined by faces 14 a , 14 b of the sheet 12 .
- each protrusion 220 a , 220 b includes a stem 230 a , 230 b and a head 236 a , 236 b .
- the stem 230 forms a plurality of channels 250 a . 250 b and peaks 252 a , 252 b each forming an edge that is parallel to a flat engagement surface 238 a , 238 b of the rectangular head 236 a , 236 b.
- each protrusion 320 a , 320 b includes a stem 330 a , 330 b and a head 336 a , 336 b .
- Each stem 330 a , 330 b includes a first end 332 a , 332 b connected to the sheet 12 and a second end 334 a , 334 b connected to the head 336 a , 336 b .
- Each head 336 a , 336 b is generally square shaped and each stem 330 a , 330 b tapers such that the first end 332 a , 332 b has a greater width as compared to the second end 334 a , 334 b .
- Each head 336 a , 336 b forms a flat engagement surface 338 a , 338 b that is parallel with respect to a plane defined by the sheet 12 .
- each protrusion 420 a , 420 b includes a stem 430 a , 340 b and a head 436 a , 436 b .
- Each stem 430 a , 430 b can include a tapered portion 432 a , 432 b and a straight portion 434 a , 434 b interconnecting the tapered portion 432 a , 432 b and a head 436 a , 436 b .
- Each head 436 a , 436 b can be rectangular and include a flat engagement surface 438 a , 438 b .
- the protrusion configurations of the disclosure provided on the lath/rainscreen assembly may not all be identical and may vary both with respect to other protrusions on the respective face and as compared to the opposing lath face or rainscreen face of the sheet.
- Methods of installation the disclosed lath/rainscreen assemblies can include providing the building B including the wall W supported by the frame F having the plurality of beams B as is generally depicted in FIG. 1 .
- the method includes securing the water resistant barrier WRB to the wall W in any known manner.
- one first lath/rainscreen assembly 10 , 10 ′ is provided, the lath/rainscreen assembly 10 , 10 ′ being any of the type disclosed herein.
- the lath/rainscreen assembly 10 , 10 ′ includes the sheet 12 made of extruded material having a lath face 14 a and a rainscreen face 14 b .
- the lath face 14 a can optionally include the plurality of protrusions 20 a , 20 b and the rainscreen face 14 b does include a plurality of protrusions.
- the rainscreen face 14 b of the lath/rainscreen assembly 10 , 10 ′ is positioned against the water resistant barrier WRB such that the protrusions 20 a , 20 b contact the water resistant barrier WRB.
- the lath face 14 a and the rainscreen face 14 b can be interchangeable (i.e. identical).
- the sheet 12 preferably spans three 2 ⁇ 4 inch beams, spaced 16 inches on center (e.g., a width of the sheet 12 or dimension of ends 16 a , 16 b can be 33.5 inches). Because the sheet 12 is made of a flexible material, the sheet 12 can be wrapped around a corner of the building B, as needed.
- the method further includes inserting a fastener through the sheet 12 and the water resistant barrier WRB and into the wall W.
- the first lath/rainscreen assembly (e.g., lath/rainscreen assembly 10 , 10 ′) can include an area free of protrusions 50 a , 50 b .
- the method further includes the step of providing a second lath/rainscreen assembly (e.g., lath/rainscreen assembly 10 , 10 ′) and securing the second lath/rainscreen assembly 10 , 10 ′ on top of the area free of protrusions 50 a , 50 b .
- the step of securing the second lath/rainscreen assembly 10 , 10 ′ can include inserting a fastener through the first lath/rainscreen assembly 10 , 10 , second lath/rainscreen assembly 10 , 10 ′, and into wall W and frame F, perhaps at beam B.
- the method includes providing a weep screed WS and securing the weep screed WS between the wall W and the water resistant barrier WRB, adjacent one end 16 b of the first lath/rainscreen assembly 10 , 10 ′.
- stucco V is secured/applied to the lath face 14 a and is positioned between the protrusions 20 a , 20 b , within the channels 20 , 22 and the sheet 12 on the lath face 14 a .
- Such stucco V can be applied to the lath face 14 a in any manner known for securing stucco to a known lath.
- FIG. 12 illustrates yet another embodiment of the disclosure including a lath/rainscreen assembly 510 .
- the lath/rainscreen assembly 510 includes a sheet or strip 512 having a lath face 514 a and a rainscreen face 514 b .
- the rainscreen face 514 b includes a plurality of protrusions 520 , which can be of any of the type disclosed herein or similar.
- the protrusions 520 (a select few of which are referenced for ease of illustration) are configured to be positioned against a water resistant barrier WRB secured to the wall W of the structure S.
- each lath/rainscreen assembly 510 is secured along (i.e.
- the lath/rainscreen assembly 510 has a width that is less than 33.5 inches, however, the disclosure is not intended to be limited to any particular dimensions.
- the lath/rainscreen assembly 510 can be secured to the water resistant barrier WRB with mechanical fasteners (not shown) including galvanized nails, staples or the like.
- the lath face 514 a is protrusion free (i.e. generally smooth or flat) and provides a surface over which siding or other veneer V can be secured in any known manner.
- the lath/rainscreen assembly 510 and protrusions 520 can otherwise be identically configured similar to other disclosed lath/rainscreen assemblies 10 , 10 ′. Furthermore, the lath/rainscreen assembly 510 can be identically configured and installed to lath/rainscreen assemblies 10 , 10 ′, except as explicitly stated.
- methods of installing the disclosed lath/rainscreen assemblies 510 can include providing a building B including a wall W supported by a frame F having a plurality of beams B as is generally depicted in FIG. 12 .
- the method includes securing the water resistant barrier WRB to the wall W in any known manner.
- a first lath/rainscreen assembly 510 is provided, the lath/rainscreen assembly 510 being any of the type disclosed herein.
- the lath/rainscreen assembly 510 includes the sheet 512 made of extruded material having the lath face 514 a and the rainscreen face 514 b .
- the lath face 514 a is flat and does not include a plurality of protrusions and the rainscreen face 514 b includes a plurality of protrusions 520 .
- the rainscreen face 514 b of the lath/rainscreen assembly 510 is positioned against the water resistant barrier WRB such that the protrusions 520 contact the water resistant barrier.
- the method further includes inserting a fastener through the sheet 512 and the water resistant barrier WRB and into the wall W, optionally into the beam B.
- the building or structure S includes a vented metal edge E and further wherein the lath/rainscreen assembly 510 is positioned on the water resistant barrier WRB such that the sheet 512 terminates at the vented metal edge E and is aligned with one beam B of the frame F.
- various methods include the step of securing siding V or the like to the lath face 514 a .
- Siding panels V may extend between two or more lath/rainscreen assemblies 510 and can be secured to the lath/rainscreen assemblies 510 in any known manner.
- the lath/rainscreen assembly 610 includes a sheet 612 having a lath face 614 a and a rainscreen face 614 b .
- the sheet 612 further includes first and second ends 616 a , 616 b as well as first and second sides 618 a , 618 b .
- the lath face 614 a is installed exterior with respect to the rainscreen face 614 b and supports the facade or veneer V (e.g., stucco, siding, masonry veneer including brick or stone, for example) applied the structure S in the same manner as described above with respect to other embodiments.
- V e.g., stucco, siding, masonry veneer including brick or stone, for example
- plurality of protrusions 620 a (only a select few of which are referenced for ease of illustration) extending from the sheet 12 and form a portion of the lath face 614 .
- the lath face 614 a and protrusions 620 a collectively serve as a substrate for the adhered stucco or other veneer V.
- the plurality of protrusions 620 a are arranged to form a grid of linear intersecting channels 622 , 624 oriented vertical, horizontal or diagonal with respect to the sheet 612 (only a few select channels are referenced for ease of illustration).
- the intersecting channels 622 , 624 each have a width of approximately 1 ⁇ 8 inch or more.
- the protrusions 620 a can take any of the forms disclosed herein.
- the rainscreen face 614 b of the sheet 612 can be similarly configured to the lath face 614 a and includes a plurality of protrusions 620 b extending therefrom (only a select few of which are referenced for ease of illustration). As with the protrusions 620 a , the protrusions 620 b collectively define a plurality of linear, intersecting channels 640 , 642 (a select few of which are referenced) that serve as an air gap and pathways for water to flow via gravity to the weep screen S ( FIG. 4 ). The channels 640 , 642 can be oriented vertically, horizontally or diagonally with respect to the sheet 612 .
- the protrusions 620 b on the rainscreen face 614 b can be identically configured to the protrusions 620 a of the lath face 614 a . Except as expressly stated, the lath face 614 a and the rainscreen face 614 b are preferably identically configured.
- one end 616 a , 616 b of each face 614 a , 614 b of the sheet 612 includes at least one area 650 a - c that does not include protrusions 620 a , 620 b .
- the areas 650 a - c that do not include protrusions 620 a , 620 b can be rounded around building corners for securing to the next beam B.
- the lath face 614 a includes one area free of protrusions 650 a extending along the first side 618 a from the first end 616 a to the second end 616 a .
- the rainscreen face 614 b incudes one area free of protrusions 650 b extending along the second end 616 b from the first side 618 a to the second side 618 b .
- each protrusion-free area 650 a , 650 b , 650 c has a width of 1 inch or more. In another embodiment, the width is 1.5 inches or more.
- multiple lath/rainscreen assemblies 610 can be assembled to the structure S overlapping at both the ends 616 a , 616 b and/or the sides 618 b , 618 b to provide a plurality of lath/rainscreen assemblies 610 having a continuous arrangement of protrusions 620 a , 620 b on both the lath face 614 a and the rainscreen face 614 b .
- the protrusions 620 a , 620 b are all vertically and horizontally aligned and arranged in rows.
- the lath/rainscreen assembly 610 and methods of installation can otherwise be identical as compared to lath/rainscreen assemblies disclosed above.
- the lath/rainscreen assemblies disclosed herein can be manufactured in a variety of ways.
- the process begins with extruding a solid sheet of extruded material, such as plastic.
- the sheet of extruded material is a plastic material having fire resistant characteristics or high impact poly styrene, for example.
- the solid sheet of extruded material is 33.5 inches by 8-12 feet by 9/16 inches.
- the protrusions can optionally be formed via cutting with router blades to result in the desired protrusion configuration.
- apertures or perforations 52 such as those shown in FIG. 2B can be punched in the sheet, as desired.
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Abstract
Aspects of the disclosure relate to lath/rainscreen assemblies including a sheet defining lath and rainscreen faces, first and second ends, and first and second sides. A plurality of protrusions extend from the rainscreen face and also optionally the lath face. The protrusions on the lath face in combination with the lath face provide a substrate for application of a stucco veneer. If no protrusions are provided on the lath face, the lath face can be secured to siding. The rainscreen face and protrusions of the rainscreen face collectively form channels through which moisture can drain to a weep screen or the like. Each of the lath face and the rainscreen face include area free of protrusions so that multiple lath/rainscreen assemblies can be secured to the structure in an overlapping fashion. Methods of installing and making lath/rainscreen assemblies are also disclosed.
Description
- This application claims the benefit of U.S. Provisional Application Ser. No. 62/772,740, filed Nov. 29, 2018, which is incorporated in its entirety herein by reference.
- The present technology is generally related to laths, rainscreens and methods of installation and manufacture.
- Developments in the construction of buildings has generally resulted in “tighter” buildings, thus meaning there is less airflow leakage and between the interior and exterior of the building. As a result, “tighter” buildings have an increased risk for moisture and mold problems. Known rainscreen systems reduce the risk of moisture and mold damage by enabling moisture that has penetrated an exterior siding material to swiftly exit the building envelope.
- The present disclosure addresses problems and limitations associated with the related art.
- The techniques of this disclosure generally relate to a combination lath and rainscreen provided in a single assembly. Various embodiments of the disclosure simplify installation as well as reduce labor costs and requirements. In addition, various embodiments of the disclosure are non-corrosive and are metal-free.
- In one aspect, the present disclosure provides a lath/rainscreen assembly including a sheet or strip defining a lath face and a rainscreen face, a first end and a second end, and a first side and a second side. In one embodiment, the lath/rainscreen assembly further includes a plurality of protrusions extending from the lath face and the rainscreen face. The lath face includes a first area free of protrusions, the first area at least partially defined by the lath face, the first end, the second and the first side. The rainscreen face includes a second area free of protrusions, the second area at least partially defined by the rainscreen face, the first end, the second end and the second side. In an alternate embodiment, the lath face does not include any protrusions and is undisrupted, smooth or flat.
- In another aspect, the disclosure provides a method of installation including providing a building including a wall supported by a frame having a plurality of beams. A water resistant barrier is secured to the wall. Also provided is a first lath/rainscreen assembly including a sheet made of extruded material having a lath face and a rainscreen face; wherein the rainscreen face includes a plurality of protrusions. The lath face can optionally also include protrusions. The method further includes positioning the rainscreen face of the lath/rainscreen assembly against the water resistant barrier such that the protrusions contact the water resistant barrier and inserting a fastener through the sheet and the water resistant barrier and into the wall. The method may also include securing a facade or veneer (e.g., siding, stucco or masonry) to the lath face. In situations where stucco is applied to the lath face, the lath face may include a plurality of protrusions to provide a structure to grip the stucco. Various methods may also include securing a plurality of lath/rainscreen assemblies together in an overlapping fashion on the wall.
- The details of one or more aspects of the disclosure are set forth in the accompanying drawings and the description below. Other features, objects, and advantages of the techniques described in this disclosure will be apparent from the description and drawings, and from the claims.
-
FIG. 1 is a schematic diagram illustrating a lath/rainscreen assembly secured to a wall of a structure between a water resistant barrier and masonry veneer. -
FIG. 2A is a partial illustration of the lath/rainscreen assembly ofFIG. 1 partially rolled-up and having a plurality of protrusions (only a select few of which are referenced for ease of illustration) on a lath face and also a plurality of protrusions on a rainscreen face of a sheet. -
FIG. 2B is a partial illustration of an alternate lath/rainscreen assembly largely similar to that ofFIG. 2B but further including a plurality of perforations (only a select few of which are referenced for ease of illustration). -
FIG. 3 is a partial illustration of the lath/rainscreen assembly ofFIGS. 1-2 in a flat configuration in which the lath face is facing upward. -
FIG. 4 is a top schematic view of the lath/rainscreen assembly ofFIG. 3 illustrating the rainscreen face of the sheet. -
FIG. 5 is a schematic end view of the lath/rainscreen assembly ofFIGS. 1-4 . -
FIG. 6 is a partial, schematic view of the lath/rainscreen assemblyFIGS. 1-5 . -
FIG. 7 is a partial, schematic illustration of two lath/rainscreen assemblies ofFIGS. 1-2A and 3-6 arranged for installation. -
FIGS. 8-11 schematically illustrate various alternate protrusion configurations. -
FIG. 12 is a schematic diagram illustrating a plurality of lath/rainscreen assemblies secured to the structure between the water resistant barrier and siding veneer. -
FIG. 13 is a perspective view of an alternate lath/rainscreen assembly. -
FIGS. 1-6 collectively illustrate one embodiment of a lath/rainscreen assembly 10. InFIG. 1 , the lath/rainscreen assembly 10 is operatively secured to a structure S having a frame F including beams B and a wall W sheathed in a water resistant barrier WRB and a weep screed WS positioned between the wall W and the water resistant barrier WRB. The water resistant barrier WRB and weep screed WS can be of any of the type known and used in building construction. The lath/rainscreen assembly 10 is positioned outboard of the water resistant barrier WRB and secured to the wall W of the structure S with mechanical fasteners (not shown) such as galvanized nails, staples, or the like. In some embodiments, a plurality of lath/rainscreen assemblies 10 are provided to be installed overlapping one another. In such embodiments, each lath/rainscreen assembly 10 can overlap an adjacent lath/rainscreen assembly 10 at least 1 inch. In other embodiments, the lath/rainscreen assemblies 10 overlap at least 1.5 inches. - As indicated by its name, each lath/
rainscreen assembly 10 includes asheet 12 having alath face 14 a and arainscreen face 14 b. Thesheet 12 further includes first andsecond ends second sides lath face 14 a is installed exterior with respect to therainscreen face 14 b and supports a facade or veneer V (e.g., stucco, siding, masonry veneer including brick or stone, for example) applied the structure S. In some embodiments, a plurality ofprotrusions 20 a (only a select few of which are referenced for ease of illustration) extend from thesheet 12 and form at least part of thelath face 14 a. In one embodiment, thesheet 12 andprotrusions 20 a collectively serve as a substrate for adhered stucco or other veneer V. In various embodiments, the plurality ofprotrusions 20 a are arranged to form a grid of linear intersectingchannels channels protrusions 20 a can take a variety for forms as will be discussed in greater detail below. In the present example, theprotrusions 20 a include astem 30 having afirst end 32 and asecond end 34. Thefirst end 32 is secured to thesheet 12 and thesecond end 34 terminates at ahead 36. Thehead 36 can be rectangular shaped, for example, and provides a structure onto which stucco can be applied for a more secure adherence or connection and provides aflat surface 38 on which the veneer V can be positioned. Theflat surface 38 can be parallel to a plane defined by thesheet 12. The lath face 14 a forms voids between thesheet 12 and theprotrusions 20 a, and the voids allow stucco to be received and retained therein. Because, in some embodiments, theprotrusions 20 a are larger proximate their distal ends, the stucco has a more secure connection thereto. In the illustrated embodiment thestem 30 is tapered to have a greater diameter at thefirst end 32 as compared to thesecond end 34. As best seen inFIG. 6 , eachprotrusion 20 a can have a height D1 and thesheet 12 can have a thickness D2. In one embodiment, for example, the height D1 could be approximately in a range of 0.25 to 3/16 inches and thesheet 12 could have a thickness D2 less than 0.25 inch. In one embodiment D2 is in a range of about 0.035 to about 0.045 inches. In various embodiments, thesheet 12 is solid, linear and has a uniform thickness D2. In an embodiment, theprotrusions 20 a are spaced apart a distance D3 of approximately ⅕ inches. It is recognized that any dimensions could be different than the examples provided throughout the description because several factors, such as but limited to structural accommodations, manufacturing processes, and shipping accommodations, could affect the dimensions. - The rainscreen face 14 b of the
sheet 12 can be similarly configured to thelath face 14 a and includes a plurality ofprotrusions 20 b (only a select few of which are referenced for ease of illustration) extending from thesheet 12. As with theprotrusions 20 a, theprotrusions 20 b collectively define a plurality of linear, intersectingchannels FIG. 4 ). Thechannels sheet 12. Theprotrusions 20 b on the rainscreen face 14 b can be identically configured to theprotrusions 20 a of thelath face 14 a or can differ in configuration and arrangement. Except as expressly stated, thelath face 14 a and the rainscreen face 14 b are preferably identically configured. In this way, there is no “front” and “back” side of thesheet 12 as both faces 14 a, 14 b are the interchangeable and this provides for easier installation. - As indicated above, it is envisioned that multiple lath/
rainscreen assemblies 10 can be applied to the structure S and will be positioned on the structure S to overlap so that there are no gaps in coverage along the water resistant barrier WRB. To enable the lath/rainscreen assemblies 10 to be positioned in an overlapping configuration without bulging and creating the potential for moisture ingress, oneend sheet 12 includes anarea protrusions areas protrusions FIGS. 2A-7 collectively illustrate thelath face 14 a having a protrusion-free area 50 a at thefirst side 18 a and the rainscreen face 14 b has a protrusionfree area 50 b at thesecond side 18 b of thesheet 12. In one example embodiment, each protrusion-free area has a width D4 of 1 inch or more. In another embodiment, the width D4 is 1.5 inches or more. In this way, as is depicted inFIG. 7 , multiple lath/rainscreen assemblies 10 can be assembled to the structure S in an overlapping fashion to provide a plurality of lath/rainscreen assemblies 10 having a continuous arrangement ofprotrusions lath face 14 a and the rainscreen face 14 b. In various embodiments, theprotrusions sheet 12 is configured to span three conventionally-spaced beams B (i.e. the width of the sheet is about 33.5 inches wide). The present disclosure, however, is not intended to be limited to any specific dimensions. As indicated above, thelath face 14 a can optionally be identically configured as compared to the rainscreen face 14 b with the exception of one area free ofprotrusions 50 a is located proximate thefirst side 18 a of thesheet 12 and the second area free ofprotrusions 50 b is located proximate thesecond side 18 b of thesheet 12. - Optionally, the
sheet 12 can include a plurality of apertures or perforations 52 (only a select few of which are referenced inFIG. 2A for ease of illustration) that extend through an entire thickness of thesheet 12 that can serve to allow moisture to pass from the water resistant barrier WRB, through thesheet 12. Theapertures 52 can be positioned within one ormore areas protrusions channels areas apertures 52 extending along a length of therespective area apertures 52 arranged in linear fashion is provided within one or more of thechannels 42. As indicated with like reference numbers, lath/rainscreen assembly 10′ is otherwise identical to lath/rainscreen assembly 10 disclosed herein. - As previously stated, the
protrusions FIG. 8 , eachprotrusion stem head stem channels flat engagement surface flat engagement surface faces sheet 12. - In another alternate embodiment illustrated in
FIG. 9 , eachprotrusion stem head channels 250 a. 250 b and peaks 252 a, 252 b each forming an edge that is parallel to aflat engagement surface rectangular head - In
FIG. 10 , eachprotrusion stem head first end sheet 12 and asecond end head head first end second end head flat engagement surface sheet 12. - In an additional embodiment illustrated in
FIG. 11 , eachprotrusion head portion straight portion 434 a, 434 b interconnecting the taperedportion head head flat engagement surface - It is recognized that other configurations of protrusions could be used and the examples provided herein should not be limiting.
- Methods of installation the disclosed lath/rainscreen assemblies (e.g., lath/
rainscreen assemblies FIG. 1 . The method includes securing the water resistant barrier WRB to the wall W in any known manner. In addition one first lath/rainscreen assembly rainscreen assembly rainscreen assembly sheet 12 made of extruded material having alath face 14 a and arainscreen face 14 b. The lath face 14 a can optionally include the plurality ofprotrusions rainscreen assembly protrusions lath face 14 a and the rainscreen face 14 b can be interchangeable (i.e. identical). In some embodiments, thesheet 12 preferably spans three 2×4 inch beams, spaced 16 inches on center (e.g., a width of thesheet 12 or dimension of ends 16 a, 16 b can be 33.5 inches). Because thesheet 12 is made of a flexible material, thesheet 12 can be wrapped around a corner of the building B, as needed. The method further includes inserting a fastener through thesheet 12 and the water resistant barrier WRB and into the wall W. - As indicated above, the first lath/rainscreen assembly (e.g., lath/
rainscreen assembly protrusions rainscreen assembly rainscreen assembly protrusions rainscreen assembly rainscreen assembly rainscreen assembly - In some embodiments, the method includes providing a weep screed WS and securing the weep screed WS between the wall W and the water resistant barrier WRB, adjacent one
end 16 b of the first lath/rainscreen assembly - In one method, stucco V is secured/applied to the
lath face 14 a and is positioned between theprotrusions channels 20, 22 and thesheet 12 on thelath face 14 a. Such stucco V can be applied to thelath face 14 a in any manner known for securing stucco to a known lath. -
FIG. 12 illustrates yet another embodiment of the disclosure including a lath/rainscreen assembly 510. The lath/rainscreen assembly 510 includes a sheet or strip 512 having alath face 514 a and arainscreen face 514 b. The rainscreen face 514 b includes a plurality ofprotrusions 520, which can be of any of the type disclosed herein or similar. The protrusions 520 (a select few of which are referenced for ease of illustration) are configured to be positioned against a water resistant barrier WRB secured to the wall W of the structure S. In one embodiment, each lath/rainscreen assembly 510 is secured along (i.e. is aligned with) one support beam B of the structure S and terminates at a vented metal edge E as is shown inFIG. 12 . In some embodiments the lath/rainscreen assembly 510 has a width that is less than 33.5 inches, however, the disclosure is not intended to be limited to any particular dimensions. The lath/rainscreen assembly 510 can be secured to the water resistant barrier WRB with mechanical fasteners (not shown) including galvanized nails, staples or the like. Thelath face 514 a is protrusion free (i.e. generally smooth or flat) and provides a surface over which siding or other veneer V can be secured in any known manner. The lath/rainscreen assembly 510 andprotrusions 520, for example, can otherwise be identically configured similar to other disclosed lath/rainscreen assemblies rainscreen assembly 510 can be identically configured and installed to lath/rainscreen assemblies - In some embodiments, methods of installing the disclosed lath/
rainscreen assemblies 510 can include providing a building B including a wall W supported by a frame F having a plurality of beams B as is generally depicted inFIG. 12 . The method includes securing the water resistant barrier WRB to the wall W in any known manner. In addition a first lath/rainscreen assembly 510 is provided, the lath/rainscreen assembly 510 being any of the type disclosed herein. In one embodiment, the lath/rainscreen assembly 510 includes thesheet 512 made of extruded material having thelath face 514 a and the rainscreen face 514 b. Thelath face 514 a is flat and does not include a plurality of protrusions and the rainscreen face 514 b includes a plurality ofprotrusions 520. The rainscreen face 514 b of the lath/rainscreen assembly 510 is positioned against the water resistant barrier WRB such that theprotrusions 520 contact the water resistant barrier. The method further includes inserting a fastener through thesheet 512 and the water resistant barrier WRB and into the wall W, optionally into the beam B. - In other various embodiments, the building or structure S includes a vented metal edge E and further wherein the lath/
rainscreen assembly 510 is positioned on the water resistant barrier WRB such that thesheet 512 terminates at the vented metal edge E and is aligned with one beam B of the frame F. - Depending on the veneer V to be attached to the lath/
rainscreen assembly 510, various methods include the step of securing siding V or the like to thelath face 514 a. Siding panels V may extend between two or more lath/rainscreen assemblies 510 and can be secured to the lath/rainscreen assemblies 510 in any known manner. - Referring now also to
FIG. 13 , which illustrates an alternate lath/rainscreen assembly 610. The lath/rainscreen assembly 610 includes asheet 612 having alath face 614 a and arainscreen face 614 b. Thesheet 612 further includes first and second ends 616 a, 616 b as well as first andsecond sides lath face 614 a is installed exterior with respect to the rainscreen face 614 b and supports the facade or veneer V (e.g., stucco, siding, masonry veneer including brick or stone, for example) applied the structure S in the same manner as described above with respect to other embodiments. Optionally, plurality ofprotrusions 620 a (only a select few of which are referenced for ease of illustration) extending from thesheet 12 and form a portion of the lath face 614. In one embodiment, thelath face 614 a andprotrusions 620 a collectively serve as a substrate for the adhered stucco or other veneer V. In various embodiments, the plurality ofprotrusions 620 a are arranged to form a grid oflinear intersecting channels channels protrusions 620 a can take any of the forms disclosed herein. - The rainscreen face 614 b of the
sheet 612 can be similarly configured to thelath face 614 a and includes a plurality ofprotrusions 620 b extending therefrom (only a select few of which are referenced for ease of illustration). As with theprotrusions 620 a, theprotrusions 620 b collectively define a plurality of linear, intersectingchannels 640, 642 (a select few of which are referenced) that serve as an air gap and pathways for water to flow via gravity to the weep screen S (FIG. 4 ). Thechannels sheet 612. Theprotrusions 620 b on therainscreen face 614 b can be identically configured to theprotrusions 620 a of thelath face 614 a. Except as expressly stated, thelath face 614 a and the rainscreen face 614 b are preferably identically configured. - As described above with respect to other embodiments, it is envisioned that multiple lath/
rainscreen assemblies 610 can be applied to the structure S and will be positioned on the structure S to overlap so that there are no gaps in coverage along the water resistant barrier WRB. To enable the lath/rainscreen assemblies 610 to be positioned in an overlapping configuration without bulging and creating the potential for moisture ingress, oneend sheet 612 includes at least one area 650 a-c that does not includeprotrusions protrusions FIG. 13 , thelath face 614 a includes one area free ofprotrusions 650 a extending along thefirst side 618 a from thefirst end 616 a to thesecond end 616 a. The rainscreen face 614 b incudes one area free ofprotrusions 650 b extending along thesecond end 616 b from thefirst side 618 a to thesecond side 618 b. In addition, the rainscreen face 614 includes one area free ofprotrusions 650 c extending from thefirst end 616 a to thesecond end 616 b. In one example embodiment, each protrusion-free area rainscreen assemblies 610 can be assembled to the structure S overlapping at both theends sides rainscreen assemblies 610 having a continuous arrangement ofprotrusions lath face 614 a and the rainscreen face 614 b. In various embodiments, theprotrusions rainscreen assembly 610 and methods of installation can otherwise be identical as compared to lath/rainscreen assemblies disclosed above. - The lath/rainscreen assemblies disclosed herein can be manufactured in a variety of ways. In one method, the process begins with extruding a solid sheet of extruded material, such as plastic. In one implementation, the sheet of extruded material is a plastic material having fire resistant characteristics or high impact poly styrene, for example. In one embodiment, the solid sheet of extruded material is 33.5 inches by 8-12 feet by 9/16 inches. Forming the lath/rainscreen assembly from a non-metal extruded material is beneficial in that it results in a product that is generally easier to work with, does not corrode or disrupt electrical or other signals, can be made of a fire retardant material and can be rolled-up for shipping and storage. It could also serve as a fire retardant. Once the sheet is extruded, the protrusions can optionally be formed via cutting with router blades to result in the desired protrusion configuration. In addition, apertures or
perforations 52, such as those shown inFIG. 2B can be punched in the sheet, as desired. - It should be understood that various aspects disclosed herein may be combined in different combinations than the combinations specifically presented in the description and accompanying drawings. It should also be understood that, depending on the example, certain acts or events of any of the processes or methods described herein may be performed in a different sequence, may be added, merged, or left out altogether (e.g., all described acts or events may not be necessary to carry out the techniques).
Claims (18)
1-20. (canceled)
21. A combination lath/rainscreen assembly, comprising:
a sheet defining a lath face and a rainscreen face, a first end and a second end, and a first side and a second side, the sheet having a uniform thickness; and
a plurality of protrusions extending from the lath face and from the rainscreen face;
wherein the rainscreen face and the plurality of protrusions extending from the rainscreen face form a rainscreen void configured and arranged to serve as an air gap and as a pathway for water flow;
wherein the lath face and the plurality of protrusions extending from the lath face form a lath void configured and arranged to receive a veneer material and wherein the plurality of protrusions extending from the lath face are configured and arranged to provide a secure connection for the veneer material when the veneer material is received in the lath void about the plurality of protrusions extending from the lath face.
22. The combination lath/rainscreen assembly of claim 21 , wherein the lath face includes a first area free of protrusions, the first area at least partially defined by the lath face, the first end, the second end, and the first side, and wherein the rainscreen face includes a second area free of protrusions, the second area at least partially defined by the rainscreen face, the first end, the second end, and the second side.
23. The combination lath/rainscreen assembly of claim 22 , wherein when two or more assemblies are installed, the first area of one assembly overlaps with the second area of another assembly.
24. The combination lath/rainscreen assembly of claim 21 , wherein each protrusion includes a stem and a head.
25. The combination lath/rainscreen assembly of claim 24 , wherein the head defines a flat engagement surface.
26. The combination lath/rainscreen assembly of claim 25 , wherein the flat engagement surface is parallel with respect to a plane defined by the sheet.
27. The combination lath/rainscreen assembly of claim 24 , wherein the stem has a first end and a second end, the first end being operatively connected to the sheet and the second end being operatively connected to the head.
28. The combination lath/rainscreen assembly of claim 24 , wherein the stems define a plurality of peaks and channels forming the lath and rainscreen voids.
29. The combination lath/rainscreen assembly of claim 24 , wherein the stem is tapered.
30. The combination lath/rainscreen assembly of claim 24 , wherein, with respect to each of the plurality of protrusions, a maximum width of the head is greater than a maximum width of the stem.
31. The combination lath/rainscreen assembly of claim 21 , wherein the sheet and the plurality of protrusions are made of an extrudable material.
32. The combination lath/rainscreen assembly of claim 21 , wherein the plurality of protrusions are configured to form linear intersecting channels.
33. The combination lath/rainscreen assembly of claim 21 , wherein the sheet includes a plurality of apertures.
34. The combination lath/rainscreen assembly of claim 21 , wherein the plurality of protrusions include distal ends and are larger proximate the distal ends.
35. The combination lath/rainscreen assembly of claim 21 , wherein the veneer material is a stucco material.
36. The combination lath/rainscreen assembly of claim 21 , wherein the lath face and the rainscreen face are interchangeable.
37. The combination lath/rainscreen assembly of claim 36 , wherein the plurality of protrusions extending from the lath face and from the rainscreen face are identical.
Priority Applications (1)
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US17/291,074 US20210404177A1 (en) | 2018-11-29 | 2019-11-27 | Combination lath/rainscreen assemblies and methods of installation and manufacture |
Applications Claiming Priority (3)
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US201862772740P | 2018-11-29 | 2018-11-29 | |
US17/291,074 US20210404177A1 (en) | 2018-11-29 | 2019-11-27 | Combination lath/rainscreen assemblies and methods of installation and manufacture |
PCT/US2019/063575 WO2020112977A1 (en) | 2018-11-29 | 2019-11-27 | Combination lath/rainscreen assemblies and methods of installation and manufacture |
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US20210404177A1 true US20210404177A1 (en) | 2021-12-30 |
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ID=70852585
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US17/291,074 Pending US20210404177A1 (en) | 2018-11-29 | 2019-11-27 | Combination lath/rainscreen assemblies and methods of installation and manufacture |
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US (1) | US20210404177A1 (en) |
EP (1) | EP3887141A4 (en) |
CA (1) | CA3119518A1 (en) |
WO (1) | WO2020112977A1 (en) |
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DE3837562C2 (en) * | 1988-11-04 | 1997-11-20 | Eht Siegmund Gmbh | Area element for a heated cavity floor |
DE8901070U1 (en) * | 1989-02-01 | 1989-03-23 | Niederberg-Chemie Gmbh, 4133 Neukirchen-Vluyn, De | |
DE9308077U1 (en) * | 1993-05-28 | 1994-02-17 | Doerken Ewald Ag | Protective track for construction purposes |
CA2098263A1 (en) * | 1993-06-11 | 1994-12-12 | Joseph Clement Brodeur | Earth drains |
US7131788B2 (en) * | 2000-02-10 | 2006-11-07 | Advanced Geotech Systems | High-flow void-maintaining membrane laminates, grids and methods |
US6298620B1 (en) * | 2000-04-10 | 2001-10-09 | Michael Hatzinikolas | Moisture control panel |
US20100043307A1 (en) * | 2008-08-21 | 2010-02-25 | Masonry Technology, Inc. | Weep Screed with Weep Screed Deflector and Method of Using Same |
FR3049626B1 (en) * | 2016-04-04 | 2020-12-11 | Dirim | CONDUIT FIXING DEVICE ON A BUILDING |
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2019
- 2019-11-27 US US17/291,074 patent/US20210404177A1/en active Pending
- 2019-11-27 CA CA3119518A patent/CA3119518A1/en active Pending
- 2019-11-27 EP EP19890504.4A patent/EP3887141A4/en active Pending
- 2019-11-27 WO PCT/US2019/063575 patent/WO2020112977A1/en unknown
Patent Citations (4)
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US5263792A (en) * | 1992-10-26 | 1993-11-23 | W. R. Grace & Co.-Conn. | Finned subterranean drainage device and method for fabricating the same |
US5383314A (en) * | 1993-07-19 | 1995-01-24 | Laticrete International, Inc. | Drainage and support mat |
US6786013B2 (en) * | 2000-06-14 | 2004-09-07 | Benjamin Obdyke Incorporated | Building structure and spacer used therein |
US20100233427A1 (en) * | 2007-11-02 | 2010-09-16 | Tenax S.P.A. | Composite for geotechnics, building and the like, with impermeable layer |
Also Published As
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EP3887141A1 (en) | 2021-10-06 |
WO2020112977A1 (en) | 2020-06-04 |
EP3887141A4 (en) | 2022-08-24 |
CA3119518A1 (en) | 2020-06-04 |
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