US20210370474A1 - Elastic Self-lubricating Polishing Tool - Google Patents
Elastic Self-lubricating Polishing Tool Download PDFInfo
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- US20210370474A1 US20210370474A1 US17/343,633 US202117343633A US2021370474A1 US 20210370474 A1 US20210370474 A1 US 20210370474A1 US 202117343633 A US202117343633 A US 202117343633A US 2021370474 A1 US2021370474 A1 US 2021370474A1
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- elastic
- layer
- lubricating
- polishing tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
- B24D13/18—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor with cooling provisions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D13/00—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor
- B24D13/14—Wheels having flexibly-acting working parts, e.g. buffing wheels; Mountings therefor acting by the front face
- B24D13/142—Wheels of special form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D15/00—Hand tools or other devices for non-rotary grinding, polishing, or stropping
- B24D15/04—Hand tools or other devices for non-rotary grinding, polishing, or stropping resilient; with resiliently-mounted operative surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0072—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using adhesives for bonding abrasive particles or grinding elements to a support, e.g. by gluing
Definitions
- the present invention relates to a polishing tool, and more particularly to an elastic self-lubricating polishing tool.
- a sanding and polishing tool In order to finish an outer or inner surface of a workpiece, a sanding and polishing tool is commonly used for sanding and polishing the surface of the workpiece. Those tools may also be used for partially sanding the surface of the workpiece depending on the application thereof. In the areas of automobile manufacturing and repair of cars and precision sanding and polishing of 3C electronic industry, the sanding and polishing tools are commonly used. The sanding and polishing tools are commonly provided for manually finishing the surface of the workpiece so as to increase the quality thereof. Due to the flexibility and simplicity of operating a hand sanding or abrading tool, such as sandpaper or conventional files having variety of cuts or tooth configurations, it is widely applied for finishing or rubbing the workpiece.
- the invention is advantageous in that it provides an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool is elastic and self-lubricating to sand and polish a surface of a workpiece.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool can be used both under dry and wet conditions.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool has toughness, wear resistance, cold resistance, and good environmental protection non-toxic properties.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool can be made into different shapes and sizes according to different requirements.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool comprises an elastic grinding layer coated with a lubricating coating made of material having lubricating, anti-static and water resistance properties, so that the elastic self-lubricating polishing tool has a good anti-clogging performance and a life span is extended.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool comprises an absorbing layer which is made of polymer material by a foaming process and has characteristics of absorbing and sustained releasing lubricating liquid or cooling liquid, so that the absorbing layer has effects of cooling, lubricating and anti-blocking during a sanding and polishing process of the elastic self-lubricating polishing tool.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool comprises an adhesive layer affixed the elastic grinding layer to the absorbing layer, so that the elastic self-lubricating polishing tool has a stable connection without weaken the properties of elastic, self-lubricating and absorbing ability.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool is durable and economical for users.
- an elastic self-lubricating polishing tool comprising:
- a method of manufacturing an elastic self-lubricating polishing tool comprises the following steps of:
- FIG. 1 is a perspective view of an elastic self-lubricating polishing tool according to a preferred embodiment of the present invention.
- FIG. 2 is a perspective view of the elastic self-lubricating polishing tool according to above preferred embodiment of the present invention.
- FIG. 3 is a perspective view of an elastic self-lubricating polishing tool according to an alternative mode of the present invention.
- FIG. 4 is a perspective view of an elastic self-lubricating polishing tool according to an alternative mode of the present invention.
- FIG. 5 is a perspective view of the elastic self-lubricating polishing tool according to above preferred embodiment of the present invention.
- FIG. 6 is a perspective view of the elastic self-lubricating polishing tool according to above preferred embodiment of the present invention.
- FIG. 7 is a perspective view of an elastic grinding layer of the elastic self-lubricating polishing tool according to above preferred embodiment of the present invention.
- an elastic self-lubricating polishing tool according to a preferred embodiment is illustrated, wherein the elastic self-lubricating polishing tool comprises an elastic grinding layer 10 , an absorbing layer 20 , an adhesive layer 30 and an outer flannelette layer 40 .
- the elastic self-lubricating polishing tool has a laminated composite configuration formed by the elastic grinding layer 10 , the absorbing layer 20 , the adhesive layer 30 and the outer flannelette layer 40 .
- the elastic grinding layer 10 , the absorbing layer 20 and the outer flannelette layer 40 are affixed by the adhesive layer 30 .
- the adhesive layer 30 is overlappedly connected with the elastic grinding layer 10 , the absorbing layer 20 and the outer flannelette layer 40 .
- the adhesive layer 30 further comprises a first adhesive layer 31 and a second adhesive layer 32 .
- the elastic grinding layer 10 is overlappedly affixed to one side portion of the absorbing layer 20 by the first adhesive layer 31 and the outer flannelette layer 40 is overlappedly affixed to other side portion of the absorbing layer 20 by the second adhesive layer 32 . Accordingly, the elastic grinding layer 10 , the absorbing layer 20 , the adhesive layer 30 and the outer flannelette layer 40 form the laminated composite configuration of the elastic self-lubricating polishing tool.
- the elastic self-lubricating polishing tool is cut and made into different shapes and sizes according to different requirements. As shown in FIG. 2 to FIG. 4 of the drawings, the elastic self-lubricating polishing tool is made into square, disc-shaped and so on after a back-coating process and a punching process.
- the elastic self-lubricating polishing tool is provided for manually polishing a surface of a workpiece. Users can hold the elastic self-lubricating polishing tool in a manner of palms closely contacting the outer flannelette layer 40 and figures grapping peripheral side portions of the elastic self-lubricating polishing tool to cut and polish the surface of the workpiece using the elastic grinding layer 10 .
- the peripheral side portions of the elastic self-lubricating polishing tool is also manufactured into a shape which conform to the human engineering in such a manner that the comfortable sensation of users during operating process is enhanced and the elastic self-lubricating polishing tool is not easy to be slipped off. It is worth mentioning that the elastic self-lubricating polishing tool is not only used for manually polishing the surface of the workpiece, but also can be assembled with automatic devices to achieve automatically sanding and polishing performance according to other embodiments of the present invention.
- the elastic self-lubricating polishing tool is assembled with a driving member such as a motor and the elastic grinding layer 10 of the elastic self-lubricating polishing tool is faced outwardly for sanding and polishing the surface of the workpiece automatically.
- a driving member such as a motor
- the elastic grinding layer 10 of the elastic self-lubricating polishing tool is faced outwardly for sanding and polishing the surface of the workpiece automatically.
- the elastic grinding layer 10 further comprises an abrasive member 11 and an elastic base layer 12 .
- the abrasive member 11 is affixed to the elastic base layer 12 for sanding and polishing the surface of the workpiece.
- the abrasive member 11 further comprises a plurality of abrasive convex pieces 111 . Accordingly, the abrasive member 11 has a predetermined length that the plurality of abrasive convex pieces 111 is projected for sanding and polishing against the surface of the workpiece.
- the plurality of abrasive convex pieces 111 is spacedly arranged on an outer side surface of the elastic base layer 12 .
- the plurality of abrasive convex pieces 111 is adapted for directly sanding and polishing the surface of the workpiece.
- the plurality of abrasive convex pieces 111 is made of rigid material with a larger hardness than the material of the workpiece, when the plurality of abrasive convex pieces 111 is moved on the surface of the workpiece in a reciprocating way manually or automatically, the surface of the workpiece are rubbed and scrapped to achieve a sanding and polishing performance of the elastic self-lubricating polishing tool.
- the plurality of abrasive convex pieces 111 is evenly spaced on the elastic base layer 12 and a top edge portion of each of the plurality of abrasive convex pieces 111 is in a same horizontal plane.
- each of the abrasive convex pieces 111 is elongated and integrally extended from one edge of the elastic base layer 12 to other edge of the elastic base layer 12 .
- the plurality of abrasive convex pieces 111 is wave-shaped.
- each of the plurality of abrasive convex pieces 111 is not in a same horizontal plane, so that the plurality of abrasive convex pieces 111 can sand and polish a workpiece having an irregular surface.
- the irregular protrusions of the plurality of abrasive convex pieces 111 can polish a narrow concave portion surface of the workpiece.
- the plurality of abrasive convex pieces 111 is not elongated and integrally formed, instead, each one of the plurality of abrasive convex pieces 111 is elongated outwardly from the elastic base layer 12 in such a manner that the overall abrasive convex pieces 111 are densely arranged on the elastic base layer 12 .
- the abrasive convex pieces 111 are arranged in a way which is similar to tooth of a wide-tooth comb or brushing bristles of a toothbrush.
- the shapes and arrangements of the abrasive member 11 of the elastic self-lubricating polishing tool of the embodiments of the present invention described above are exemplary only and not intended to be limiting.
- the elastic base layer 12 is a substrate of the elastic grinding layer 10 and is made of elastic material having toughness, wear resistance, cold resistance, and good environmental protection non-toxic properties. Because of the properties of the elastic base layer 12 , although there are interaction forces generated between the abrasive member 11 and the elastic base layer 12 , the plurality of abrasive convex pieces 111 is not easy be worn off from the elastic base layer 12 , so that the elastic self-lubricating polishing tool is durable and economical for users.
- the elastic grinding layer 10 further comprises a lubricating coating 13 coated on a surface of the abrasive member 11 .
- the lubricating coating 13 is made of material having lubricating, anti-static and water resistance properties, so that the elastic self-lubricating polishing tool has a good anti-clogging performance and a life span is extended.
- the abrasive member 11 is durable and is easy to sand and polish the surface of the workpiece.
- the plurality of abrasive convex pieces 111 have a good cooperation to sand and polish the surface of the workpiece and unexpected scratches on the surface of the workpiece are prevented, so that the polishing quality of the surface of the workpiece is increased, thus the elastic self-lubricating polishing tool has a good self-lubricating performance.
- the elastic self-lubricating polishing tool is particularly adapted for using under a wet grinding condition and has a better effect than under a dry grinding condition.
- the elastic self-lubricating polishing tool of the present invention is a kind of sanding and polishing device which are adapted for working in wet or dry process.
- compositions of manufacturing the lubricating coating 13 are a lubricant agent component 131 , an adhesive agent component 132 and an antistatic agent component 133 .
- a basic proportion of the lubricant agent component 131 , the adhesive agent component 132 and the antistatic agent component 133 by weight is 100:15:8.
- the proportion of compositions of manufacturing the lubricating coating 13 of the embodiments of the present invention described above is exemplary only and not intended to be limiting.
- the lubricant agent component 131 , the adhesive agent component 132 and the antistatic agent component 133 as shown in FIG. 7 are not structural description.
- the manufacturing way of the lubricating coating 13 is not structural overlap the lubricant agent component 131 , the adhesive agent component 132 and the antistatic agent component 133 together, instead, in some embodiments, the lubricating coating 13 is made by chemical methods.
- the lubricating coating 13 is coated on abrasive member 11 and is particularly coated on surfaces of each of the plurality of abrasive convex pieces 111 . Furthermore, the lubricating coating 13 can also be coated on a surface of the elastic base layer 12 which are exposed between each two of the plurality of abrasive convex pieces 111 .
- the absorbing layer 20 is made of polymer material by a foaming process and has characteristics of absorbing and sustainedly releasing lubricating liquid or cooling liquid, so that the absorbing layer 20 has effects of cooling, lubricating and anti-blocking during a sanding and polishing process of the elastic self-lubricating polishing tool.
- the absorbing layer 20 further has a plurality of receiving holes 22 formed by an absorbing layer body 21 of the absorbing layer 20 .
- the receiving holes 22 are densely and numerously arranged inside the absorbing layer body 21 .
- the absorbing layer body 21 has a plurality of receiving cabins forming the plurality of receiving holes 22 .
- the absorbing layer 20 is made of polymer material by a foaming process and has characteristics of absorbing and sustainedly releasing lubricating liquid or cooling liquid, when the elastic self-lubricating polishing tool is put into liquid 91 , the absorbing layer body 21 is capable of absorbing a relatively large amount of liquid 91 .
- liquid 91 such as lubricating liquid or cooling liquid are hold inside the densely and numerously receiving holes 22 .
- the liquid 91 inside the densely and numerously receiving holes 22 will be slowly released from the absorbing layer 20 and permeated through the adhesive layer 30 and the elastic grinding layer 10 to play a lubricating or a cooling role, so that the absorbing layer 20 has effects of cooling, lubricating and anti-blocking during a sanding and polishing process of the elastic self-lubricating polishing tool, thereby enhancing a sanding and polishing quality on the surface of the workpiece.
- a size and a density of the receiving holes 22 have effects on the absorbing, lubricating and elastic ability of the absorbing layer 20 .
- the elastic grinding layer 10 , the absorbing layer 20 and the outer flannelette layer 40 are affixed by the adhesive layer 30 .
- the elastic grinding layer 10 is smooth and soft, when the elastic grinding layer 10 is attached to the absorbing layer 20 , the elastic grinding layer 10 is easy to be fold and deformed to have wrinkles.
- the absorbing layer 20 has a good adsorption property
- the conventional liquid adhesive agent is easily penetrated into the absorbing layer 20
- the outer flannelette layer 40 is affixed to other side of the absorbing layer 20 by the conventional liquid adhesive agent, the conventional liquid adhesive agent is also easily penetrated into the absorbing layer 20 .
- the elastic grinding layer 10 and the outer flannelette layer 40 are to be separated easily from the absorbing layer 20 .
- the absorbing layer 20 will lose the property of absorbing and sustainedly releasing.
- an adhesive agent combination comprising an amino resin agent component 301 , a curing agent component 302 and a flatting agent component 303 is pressed in a predetermined hot-press temperature to form the thin-film-shaped adhesive layer 30 .
- the predetermined hot-press temperature value is a range from 70° C.-80° C.
- a basic proportion of the amino resin agent component 301 , the curing agent component 302 and the flatting agent component 303 by weight is 100:10:0.2.
- compositions of manufacturing the adhesive layer 30 of the embodiments of the present invention described above is exemplary only and not intended to be limiting.
- amino resin agent component 301 , the curing agent component 302 and the flatting agent component 303 by weight as shown in FIG. 6 are not structural description.
- the elastic self-lubricating polishing tool is a sanding and polishing device having characteristics of superior tension, elasticity, super soft, self-lubricating, anti-blocking and dual-purpose used in both dry and wet environments.
- the elastic self-lubricating polishing tool is more adapted to be used in wet environments.
- the elastic self-lubricating polishing tool can be used in the area of automobile manufacturing and repair of cars, precision sanding and polishing of 3C electronic industry, and the elastic self-lubricating polishing tool is especially suitable for repair of surfaces coating with repair paint and precision polishing of irregular surfaces and curved surfaces.
- a method of manufacturing the elastic self-lubricating polishing tool comprises the following steps.
- the method of manufacturing the elastic self-lubricating polishing tool further comprises a step of: overlappedly attaching the outer flannelette layer 40 to other side of the absorbing layer 20 by the adhesive layer 30 .
- step (b) further comprises the following step of: providing the lubricant agent component 131 , the adhesive agent component 132 and the antistatic agent component 133 to form the lubricating coating 13 .
- a basic proportion of the lubricant agent component 131 , the adhesive agent component 132 and the antistatic agent component 133 by weight is 100:15:8.
- the method of manufacturing the elastic self-lubricating polishing tool further comprises the following steps.
- an adhesive agent combination comprising the amino resin agent component 301 , the curing agent component 302 and the flatting agent component 303 .
- the hot-press temperature value is a range from 70° C.-80° C.
- a basic proportion of the amino resin agent component 301 , the curing agent component 302 and the flatting agent component 303 by weight is 100:10:0.2.
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Abstract
An elastic self-lubricating polishing tool includes an elastic grinding layer including an abrasive member and an elastic base layer affixed to the abrasive member, an absorbing layer absorbing and sustainedly releasing liquid inside of the absorbing layer, and an adhesive layer overlappedly connected with the elastic base layer of the elastic grinding layer and the absorbing layer. The elastic self-lubricating polishing tool is elastic and self-lubricating to sand and polish a surface of a workpiece.
Description
- This application is a Continuation application that claims the benefit of priority under 35 U.S.C. § 120 to a non-provisional application, application Ser. No. 15/674,516, filed Aug. 10, 2017, which is incorporated herewith by reference in its entirety.
- BACKGROUND OF THE PRESENT INVENTION
- The present invention relates to a polishing tool, and more particularly to an elastic self-lubricating polishing tool.
- In order to finish an outer or inner surface of a workpiece, a sanding and polishing tool is commonly used for sanding and polishing the surface of the workpiece. Those tools may also be used for partially sanding the surface of the workpiece depending on the application thereof. In the areas of automobile manufacturing and repair of cars and precision sanding and polishing of 3C electronic industry, the sanding and polishing tools are commonly used. The sanding and polishing tools are commonly provided for manually finishing the surface of the workpiece so as to increase the quality thereof. Due to the flexibility and simplicity of operating a hand sanding or abrading tool, such as sandpaper or conventional files having variety of cuts or tooth configurations, it is widely applied for finishing or rubbing the workpiece. Although those conventional sanding and polishing tools devices are suitable for a number of applications and whether those devices are used manually or automatically, the conventional sanding and polishing tools for finishing the surface of workpiece manually or automatically are still suffering from many disadvantages such as poor properties of tension, elasticity and so on. On the other hand, even though some conventional sanding and polishing tools are capable of absorbing liquid, the liquid are easily and quickly released from the interior of the conventional sanding and polishing tools. As a result, users have to make the conventional sanding and polishing tools to absorb liquid again in a very short time, resulting in a low efficiency. In addition, some conventional sanding and polishing tools are easy to be worn out and have a short life span resulting in an increased cost.
- The invention is advantageous in that it provides an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool is elastic and self-lubricating to sand and polish a surface of a workpiece.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool can be used both under dry and wet conditions.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool has toughness, wear resistance, cold resistance, and good environmental protection non-toxic properties.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool can be made into different shapes and sizes according to different requirements.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool comprises an elastic grinding layer coated with a lubricating coating made of material having lubricating, anti-static and water resistance properties, so that the elastic self-lubricating polishing tool has a good anti-clogging performance and a life span is extended.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool comprises an absorbing layer which is made of polymer material by a foaming process and has characteristics of absorbing and sustained releasing lubricating liquid or cooling liquid, so that the absorbing layer has effects of cooling, lubricating and anti-blocking during a sanding and polishing process of the elastic self-lubricating polishing tool.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool comprises an adhesive layer affixed the elastic grinding layer to the absorbing layer, so that the elastic self-lubricating polishing tool has a stable connection without weaken the properties of elastic, self-lubricating and absorbing ability.
- Another advantage of the invention is to provide an elastic self-lubricating polishing tool, wherein the elastic self-lubricating polishing tool is durable and economical for users.
- Additional advantages and features of the invention will become apparent from the description which follows, and may be realized by means of the instrumentalities and combinations particular point out in the appended claims.
- According to the present invention, the foregoing and other objects and advantages are attained by an elastic self-lubricating polishing tool, comprising:
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- an elastic grinding layer comprising an abrasive member and an elastic base layer affixed to the abrasive member,
- an absorbing layer absorbing and sustained releasing liquid inside of the absorbing layer, and
- an adhesive layer overlappedly connected with the elastic base layer of the elastic grinding layer and the absorbing layer.
- According to the present invention, the foregoing and other objects and advantages are also attained by a method of manufacturing an elastic self-lubricating polishing tool comprises the following steps of:
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- (a) attaching an abrasive member to an elastic base layer to form an elastic grinding layer of the elastic self-lubricating polishing tool;
- (b) coating the elastic grinding layer with a lubricating coating; and
- (c) overlappedly attaching the elastic grinding layer to one side of an absorbing layer by an adhesive layer.
- Still further objects and advantages will become apparent from a consideration of the ensuing description and drawings.
- These and other objectives, features, and advantages of the present invention will become apparent from the following detailed description, the accompanying drawings, and the appended claims.
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FIG. 1 is a perspective view of an elastic self-lubricating polishing tool according to a preferred embodiment of the present invention. -
FIG. 2 is a perspective view of the elastic self-lubricating polishing tool according to above preferred embodiment of the present invention. -
FIG. 3 is a perspective view of an elastic self-lubricating polishing tool according to an alternative mode of the present invention. -
FIG. 4 is a perspective view of an elastic self-lubricating polishing tool according to an alternative mode of the present invention. -
FIG. 5 is a perspective view of the elastic self-lubricating polishing tool according to above preferred embodiment of the present invention. -
FIG. 6 is a perspective view of the elastic self-lubricating polishing tool according to above preferred embodiment of the present invention. -
FIG. 7 is a perspective view of an elastic grinding layer of the elastic self-lubricating polishing tool according to above preferred embodiment of the present invention. - The following description is disclosed to enable any person skilled in the art to make and use the present invention. Preferred embodiments are provided in the following description only as examples and modifications will be apparent to those skilled in the art. The general principles defined in the following description would be applied to other embodiments, alternatives, modifications, equivalents, and applications without departing from the spirit and scope of the present invention.
- Referring to
FIG. 1 toFIG. 7 of the drawings, an elastic self-lubricating polishing tool according to a preferred embodiment is illustrated, wherein the elastic self-lubricating polishing tool comprises anelastic grinding layer 10, an absorbinglayer 20, anadhesive layer 30 and anouter flannelette layer 40. - The elastic self-lubricating polishing tool has a laminated composite configuration formed by the
elastic grinding layer 10, the absorbinglayer 20, theadhesive layer 30 and theouter flannelette layer 40. Theelastic grinding layer 10, the absorbinglayer 20 and theouter flannelette layer 40 are affixed by theadhesive layer 30. In other words, theadhesive layer 30 is overlappedly connected with theelastic grinding layer 10, the absorbinglayer 20 and theouter flannelette layer 40. Specifically, as shown inFIG. 1 according to the preferred embodiment of the present invention, theadhesive layer 30 further comprises a firstadhesive layer 31 and a secondadhesive layer 32. Theelastic grinding layer 10 is overlappedly affixed to one side portion of the absorbinglayer 20 by the firstadhesive layer 31 and theouter flannelette layer 40 is overlappedly affixed to other side portion of the absorbinglayer 20 by the secondadhesive layer 32. Accordingly, theelastic grinding layer 10, the absorbinglayer 20, theadhesive layer 30 and theouter flannelette layer 40 form the laminated composite configuration of the elastic self-lubricating polishing tool. - It is worth mentioning that the elastic self-lubricating polishing tool is cut and made into different shapes and sizes according to different requirements. As shown in
FIG. 2 toFIG. 4 of the drawings, the elastic self-lubricating polishing tool is made into square, disc-shaped and so on after a back-coating process and a punching process. The elastic self-lubricating polishing tool is provided for manually polishing a surface of a workpiece. Users can hold the elastic self-lubricating polishing tool in a manner of palms closely contacting theouter flannelette layer 40 and figures grapping peripheral side portions of the elastic self-lubricating polishing tool to cut and polish the surface of the workpiece using theelastic grinding layer 10. The peripheral side portions of the elastic self-lubricating polishing tool is also manufactured into a shape which conform to the human engineering in such a manner that the comfortable sensation of users during operating process is enhanced and the elastic self-lubricating polishing tool is not easy to be slipped off. It is worth mentioning that the elastic self-lubricating polishing tool is not only used for manually polishing the surface of the workpiece, but also can be assembled with automatic devices to achieve automatically sanding and polishing performance according to other embodiments of the present invention. For example, in some embodiments of the present invention, the elastic self-lubricating polishing tool is assembled with a driving member such as a motor and theelastic grinding layer 10 of the elastic self-lubricating polishing tool is faced outwardly for sanding and polishing the surface of the workpiece automatically. One skilled in the art will understand that the shapes and operation manners of the elastic self-lubricating polishing tool of the embodiments of the present invention described above are exemplary only and not intended to be limiting. - As shown in
FIG. 1 of the drawings, theelastic grinding layer 10 further comprises anabrasive member 11 and anelastic base layer 12. Theabrasive member 11 is affixed to theelastic base layer 12 for sanding and polishing the surface of the workpiece. Theabrasive member 11 further comprises a plurality of abrasiveconvex pieces 111. Accordingly, theabrasive member 11 has a predetermined length that the plurality of abrasiveconvex pieces 111 is projected for sanding and polishing against the surface of the workpiece. Specifically, the plurality of abrasiveconvex pieces 111 is spacedly arranged on an outer side surface of theelastic base layer 12. An inner side of theelastic base layer 12 is overlappedly and closely affixed to the firstadhesive layer 31. The plurality of abrasiveconvex pieces 111 is adapted for directly sanding and polishing the surface of the workpiece. As the plurality of abrasiveconvex pieces 111 is made of rigid material with a larger hardness than the material of the workpiece, when the plurality of abrasiveconvex pieces 111 is moved on the surface of the workpiece in a reciprocating way manually or automatically, the surface of the workpiece are rubbed and scrapped to achieve a sanding and polishing performance of the elastic self-lubricating polishing tool. - According to the preferred embodiment of the present invention as shown in
-
FIG. 2 , the plurality of abrasiveconvex pieces 111 is evenly spaced on theelastic base layer 12 and a top edge portion of each of the plurality of abrasiveconvex pieces 111 is in a same horizontal plane. In this preferred embodiment of the present invention, each of the abrasiveconvex pieces 111 is elongated and integrally extended from one edge of theelastic base layer 12 to other edge of theelastic base layer 12. As shown inFIG. 3 of the drawings according to another embodiment of the invention, the plurality of abrasiveconvex pieces 111 is wave-shaped. In other words, the top edge portion of each of the plurality of abrasiveconvex pieces 111 is not in a same horizontal plane, so that the plurality of abrasiveconvex pieces 111 can sand and polish a workpiece having an irregular surface. For example, the irregular protrusions of the plurality of abrasiveconvex pieces 111 can polish a narrow concave portion surface of the workpiece. It is worth mentioning that in other embodiments of the present invention, the plurality of abrasiveconvex pieces 111 is not elongated and integrally formed, instead, each one of the plurality of abrasiveconvex pieces 111 is elongated outwardly from theelastic base layer 12 in such a manner that the overall abrasiveconvex pieces 111 are densely arranged on theelastic base layer 12. In other words, the abrasiveconvex pieces 111 are arranged in a way which is similar to tooth of a wide-tooth comb or brushing bristles of a toothbrush. One skilled in the art will understand that the shapes and arrangements of theabrasive member 11 of the elastic self-lubricating polishing tool of the embodiments of the present invention described above are exemplary only and not intended to be limiting. - It is worth mentioning that the
elastic base layer 12 is a substrate of theelastic grinding layer 10 and is made of elastic material having toughness, wear resistance, cold resistance, and good environmental protection non-toxic properties. Because of the properties of theelastic base layer 12, although there are interaction forces generated between theabrasive member 11 and theelastic base layer 12, the plurality of abrasiveconvex pieces 111 is not easy be worn off from theelastic base layer 12, so that the elastic self-lubricating polishing tool is durable and economical for users. - More specifically, according to the preferred embodiment of the present invention, the
elastic grinding layer 10 further comprises a lubricatingcoating 13 coated on a surface of theabrasive member 11. The lubricatingcoating 13 is made of material having lubricating, anti-static and water resistance properties, so that the elastic self-lubricating polishing tool has a good anti-clogging performance and a life span is extended. During an operational process of the elastic self-lubricating polishing tool, there are frictions generated among the plurality of abrasiveconvex pieces 111 and between the surface of the workpiece and the plurality of abrasiveconvex pieces 111. The frictions may result in being worn off of the plurality of abrasiveconvex pieces 111. As the lubricatingcoating 13 is coated on each of the plurality of abrasiveconvex pieces 111, theabrasive member 11 is durable and is easy to sand and polish the surface of the workpiece. In addition, as the lubricating property of the lubricatingcoating 13, the plurality of abrasiveconvex pieces 111 have a good cooperation to sand and polish the surface of the workpiece and unexpected scratches on the surface of the workpiece are prevented, so that the polishing quality of the surface of the workpiece is increased, thus the elastic self-lubricating polishing tool has a good self-lubricating performance. - Furthermore, as the water resistance property of the lubricating
coating 13, the elastic self-lubricating polishing tool is particularly adapted for using under a wet grinding condition and has a better effect than under a dry grinding condition. As a result, the elastic self-lubricating polishing tool of the present invention is a kind of sanding and polishing device which are adapted for working in wet or dry process. - More specifically, as shown in
FIG. 7 , compositions of manufacturing the lubricatingcoating 13 are alubricant agent component 131, anadhesive agent component 132 and anantistatic agent component 133. According to the preferred embodiment of the invention, a basic proportion of thelubricant agent component 131, theadhesive agent component 132 and theantistatic agent component 133 by weight is 100:15:8. One skilled in the art will understand that the proportion of compositions of manufacturing the lubricatingcoating 13 of the embodiments of the present invention described above is exemplary only and not intended to be limiting. In addition, it is understandable that thelubricant agent component 131, theadhesive agent component 132 and theantistatic agent component 133 as shown inFIG. 7 are not structural description. In other words, the manufacturing way of the lubricatingcoating 13 is not structural overlap thelubricant agent component 131, theadhesive agent component 132 and theantistatic agent component 133 together, instead, in some embodiments, the lubricatingcoating 13 is made by chemical methods. - As shown in
FIG. 7 , the lubricatingcoating 13 is coated onabrasive member 11 and is particularly coated on surfaces of each of the plurality of abrasiveconvex pieces 111. Furthermore, the lubricatingcoating 13 can also be coated on a surface of theelastic base layer 12 which are exposed between each two of the plurality of abrasiveconvex pieces 111. - According to the preferred embodiment of the present invention as shown in
FIG. 5 , the absorbinglayer 20 is made of polymer material by a foaming process and has characteristics of absorbing and sustainedly releasing lubricating liquid or cooling liquid, so that the absorbinglayer 20 has effects of cooling, lubricating and anti-blocking during a sanding and polishing process of the elastic self-lubricating polishing tool. - Specifically, the absorbing
layer 20 further has a plurality of receivingholes 22 formed by an absorbinglayer body 21 of the absorbinglayer 20. The receiving holes 22 are densely and numerously arranged inside the absorbinglayer body 21. In other words, the absorbinglayer body 21 has a plurality of receiving cabins forming the plurality of receivingholes 22. As the absorbinglayer 20 is made of polymer material by a foaming process and has characteristics of absorbing and sustainedly releasing lubricating liquid or cooling liquid, when the elastic self-lubricating polishing tool is put intoliquid 91, the absorbinglayer body 21 is capable of absorbing a relatively large amount ofliquid 91. In other words, large amount ofliquid 91 such as lubricating liquid or cooling liquid are hold inside the densely and numerously receiving holes 22. When a pressure f is applied on the elastic self-lubricating polishing tool, the liquid 91 inside the densely and numerously receivingholes 22 will be slowly released from the absorbinglayer 20 and permeated through theadhesive layer 30 and theelastic grinding layer 10 to play a lubricating or a cooling role, so that the absorbinglayer 20 has effects of cooling, lubricating and anti-blocking during a sanding and polishing process of the elastic self-lubricating polishing tool, thereby enhancing a sanding and polishing quality on the surface of the workpiece. - It is worth mentioning that a size and a density of the receiving holes 22 have effects on the absorbing, lubricating and elastic ability of the absorbing
layer 20. - Furthermore, according to the preferred embodiment of the present invention as shown in
FIG. 6 , theelastic grinding layer 10, the absorbinglayer 20 and theouter flannelette layer 40 are affixed by theadhesive layer 30. As theelastic grinding layer 10 is smooth and soft, when theelastic grinding layer 10 is attached to the absorbinglayer 20, theelastic grinding layer 10 is easy to be fold and deformed to have wrinkles. In addition, as the absorbinglayer 20 has a good adsorption property, if theelastic grinding layer 10 is attached to one side of the absorbinglayer 20 by a conventional liquid adhesive agent, the conventional liquid adhesive agent is easily penetrated into the absorbinglayer 20, and if theouter flannelette layer 40 is affixed to other side of the absorbinglayer 20 by the conventional liquid adhesive agent, the conventional liquid adhesive agent is also easily penetrated into the absorbinglayer 20. As a result, theelastic grinding layer 10 and theouter flannelette layer 40 are to be separated easily from the absorbinglayer 20. And even worse, as the conventional liquid adhesive agent is penetrated into the absorbinglayer 20, the densely and numerously receivingholes 22 will be filled full of the conventional liquid adhesive agent and the lubricating or cooling liquid cannot be received in the receiving holes 22. In other words, the absorbinglayer 20 will lose the property of absorbing and sustainedly releasing. - In order to solve these problems, as shown in
FIG. 6 of the drawings according to the preferred embodiment of the present invention, during a method of manufacturing the elastic self-lubricating polishing tool, an adhesive agent combination comprising an aminoresin agent component 301, acuring agent component 302 and aflatting agent component 303 is pressed in a predetermined hot-press temperature to form the thin-film-shapedadhesive layer 30. Preferably, on one embodiment of the present invention, the predetermined hot-press temperature value is a range from 70° C.-80° C. A basic proportion of the aminoresin agent component 301, the curingagent component 302 and the flattingagent component 303 by weight is 100:10:0.2. - One skilled in the art will understand that the proportion of compositions of manufacturing the
adhesive layer 30 of the embodiments of the present invention described above is exemplary only and not intended to be limiting. In addition, it is understandable that the aminoresin agent component 301, the curingagent component 302 and the flattingagent component 303 by weight as shown inFIG. 6 are not structural description. - It is worth mentioning that as the properties of the
elastic grinding layer 10 and the absorbinglayer 20, the elastic self-lubricating polishing tool is a sanding and polishing device having characteristics of superior tension, elasticity, super soft, self-lubricating, anti-blocking and dual-purpose used in both dry and wet environments. The elastic self-lubricating polishing tool is more adapted to be used in wet environments. - Furthermore, according to some embodiments of the present invention, the elastic self-lubricating polishing tool can be used in the area of automobile manufacturing and repair of cars, precision sanding and polishing of 3C electronic industry, and the elastic self-lubricating polishing tool is especially suitable for repair of surfaces coating with repair paint and precision polishing of irregular surfaces and curved surfaces.
- According to the embodiments of the present invention, a method of manufacturing the elastic self-lubricating polishing tool is also provided, wherein the method of manufacturing the elastic self-lubricating polishing tool comprises the following steps.
-
- (a) attaching the
abrasive member 11 having the plurality of abrasiveconvex pieces 111 to theelastic base layer 12 to form theelastic grinding layer 10. - (b) coating the
elastic grinding layer 10 with the lubricatingcoating 13. - (c) overlappedly attaching the
elastic grinding layer 10 to one side of the absorbinglayer 20 by theadhesive layer 30.
- (a) attaching the
- It is worth mentioning that after the step (c), the method of manufacturing the elastic self-lubricating polishing tool further comprises a step of: overlappedly attaching the
outer flannelette layer 40 to other side of the absorbinglayer 20 by theadhesive layer 30. - It is worth mentioning that the step (b) further comprises the following step of: providing the
lubricant agent component 131, theadhesive agent component 132 and theantistatic agent component 133 to form the lubricatingcoating 13. Preferably, a basic proportion of thelubricant agent component 131, theadhesive agent component 132 and theantistatic agent component 133 by weight is 100:15:8. - It is worth mentioning that the method of manufacturing the elastic self-lubricating polishing tool further comprises the following steps.
- Providing an adhesive agent combination comprising the amino
resin agent component 301, the curingagent component 302 and the flattingagent component 303. - Pressing the adhesive agent combination in a hot-press temperature to form the thin-film-shaped
adhesive layer 30. - Preferably, on one embodiment of the present invention, the hot-press temperature value is a range from 70° C.-80° C. A basic proportion of the amino
resin agent component 301, the curingagent component 302 and the flattingagent component 303 by weight is 100:10:0.2. - One skilled in the art will understand that the embodiment of the present invention as shown in the drawings and described above is exemplary only and not intended to be limiting.
- It will thus be seen that the objects of the present invention have been fully and effectively accomplished. The embodiments have been shown and described for the purposes of illustrating the functional and structural principles of the present invention and is subject to change without departure from such principles. Therefore, this invention includes all modifications encompassed within the spirit and scope of the following claims.
Claims (18)
1. An elastic self-lubricating polishing tool, comprising:
an elastic grinding layer comprising an abrasive member and an elastic base layer affixed to said abrasive member;
an absorbing layer absorbing and sustainedly releasing liquid inside of said absorbing layer; and
an adhesive layer overlappedly connected with said elastic base layer of said elastic grinding layer and said absorbing layer so as to attach said elastic grinding layer to one side of said absorbing layer, wherein said adhesive layer is a thin filmed shaped adhesive layer formed by pressing an adhesive agent combination in a hot-press temperature.
2. The elastic self-lubricating polishing tool, as recited in claim 1 , further comprising another adhesive layer and said elastic self-lubricating polishing tool further comprising an outer flannelette layer, said adhesive layer overlappedly affixing said elastic grinding layer to the one side of said absorbing layer so as to allow liquid inside said absorbing layer to be released from said absorbing layer and penetrate through said adhesive layer and said elastic base layer of said elastic grinder layer, and said another adhesive layer is another thin filmed shaped adhesive layer, formed by pressing the adhesive agent combination in the hot-press temperature, overlappedly affixing said outer flannelette layer to other side of said absorbing layer.
3. The elastic self-lubricating polishing tool, as recited in claim 1 , wherein said absorbing layer is made of polymer material by a foaming process to absorb and sustainedly release liquid inside of said absorbing layer.
4. The elastic self-lubricating polishing tool, as recited in claim 1 , wherein a lubricating coating is coated on said elastic grinding layer.
5. The elastic self-lubricating polishing tool, as recited in claim 4 , wherein said lubricating coating is coated on said abrasive member of said elastic grinding layer.
6. The elastic self-lubricating polishing tool, as recited in claim 4 , wherein said lubricating coating is made of material having lubricating, anti-static and water resistance properties.
7. The elastic self-lubricating polishing tool, as recited in claim 1 , wherein said absorbing layer further has a plurality of receiving holes formed by an absorbing layer body of said absorbing layer and said receiving holes are densely and numerously arranged inside said absorbing layer body, wherein large amount of liquid is received inside said receiving holes and is sustainedly released outside.
8. The elastic self-lubricating polishing tool, as recited in claim 1 , wherein said lubricating coating is made of material having lubricating, anti-static and water resistance properties.
9. The elastic self-lubricating polishing tool, as recited in claim 1 , wherein compositions of manufacturing said lubricating coating are a lubricant agent component, an adhesive agent component and an antistatic agent component.
10. The elastic self-lubricating polishing tool, as recited in claim 9 , wherein a basic proportion of said lubricant agent component, said adhesive agent component and said antistatic agent component by weight is 100:15:8.
11. The elastic self-lubricating polishing tool, as recited in claim 1 , wherein the adhesive agent combination which comprises an amino resin agent component, a curing agent component and a flatting agent component is pressed in the hot-press temperature to form said thin-film-shaped adhesive layer.
12. The elastic self-lubricating polishing tool, as recited in claim 11 , wherein said hot-press temperature value has a range from 70° C.-80° C.
13. The elastic self-lubricating polishing tool, as recited in claim 11 , wherein a basic proportion of said amino resin agent component, said curing agent component and said flatting agent component by weight is 100:10:0.2.
14. The elastic self-lubricating polishing tool, as recited in claim 1 , wherein said abrasive member further comprises a plurality of abrasive convex pieces spacedly arranged on an outer side surface of said elastic base layer.
15. The elastic self-lubricating polishing tool, as recited in claim 4 , wherein said abrasive member further comprises a plurality of abrasive convex pieces spacedly arranged on an outer side surface of said elastic base layer, wherein said lubricating coating is coated on each of said plurality of abrasive convex pieces.
16. The elastic self-lubricating polishing tool, as recited in claim 1 , wherein said elastic base layer is a substrate of said elastic grinding layer and is made of elastic material having toughness, wear resistance, cold resistance, and good environmental protection non-toxic properties.
17. The elastic self-lubricating polishing tool, as recited in claim 2 , wherein the adhesive agent combination which comprises an amino resin agent component, a curing agent component and a flatting agent component is pressed in the hot-press temperature to form said thin-film-shaped adhesive layers of said adhesive layer and said another adhesive layer.
18. The elastic self-lubricating polishing tool, as recited in claim 17 , wherein said hot-press temperature value has a range from 70° C.-80° C.
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US17/343,633 US20210370474A1 (en) | 2017-08-10 | 2021-06-09 | Elastic Self-lubricating Polishing Tool |
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US15/674,516 US11059150B2 (en) | 2017-08-10 | 2017-08-10 | Elastic self-lubricating polishing tool |
US17/343,633 US20210370474A1 (en) | 2017-08-10 | 2021-06-09 | Elastic Self-lubricating Polishing Tool |
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US15/674,516 Continuation US11059150B2 (en) | 2017-08-10 | 2017-08-10 | Elastic self-lubricating polishing tool |
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US20210370474A1 true US20210370474A1 (en) | 2021-12-02 |
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US15/674,516 Active 2037-09-06 US11059150B2 (en) | 2017-08-10 | 2017-08-10 | Elastic self-lubricating polishing tool |
US17/343,633 Abandoned US20210370474A1 (en) | 2017-08-10 | 2021-06-09 | Elastic Self-lubricating Polishing Tool |
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JP2019123053A (en) * | 2018-01-18 | 2019-07-25 | 三菱重工コンプレッサ株式会社 | Narrow part polishing jig, manufacturing method of the same, polishing method, and manufacturing method of impeller |
CN111251175A (en) * | 2020-03-13 | 2020-06-09 | 于洋 | Grinding pad and preparation method and application thereof |
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US20190047123A1 (en) | 2019-02-14 |
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