US20210324603A1 - Apparatus and method for an excavator - Google Patents
Apparatus and method for an excavator Download PDFInfo
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- US20210324603A1 US20210324603A1 US16/850,641 US202016850641A US2021324603A1 US 20210324603 A1 US20210324603 A1 US 20210324603A1 US 202016850641 A US202016850641 A US 202016850641A US 2021324603 A1 US2021324603 A1 US 2021324603A1
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- dipper stick
- pivot axis
- arming
- actuator
- implement
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- 238000000034 method Methods 0.000 title claims description 16
- 230000007246 mechanism Effects 0.000 claims description 7
- 230000003213 activating effect Effects 0.000 claims description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004913 activation Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/30—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom
- E02F3/32—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with a dipper-arm pivoted on a cantilever beam, i.e. boom working downwardly and towards the machine, e.g. with backhoes
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F1/00—General working methods with dredgers or soil-shifting machines
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
- E02F3/36—Component parts
- E02F3/42—Drives for dippers, buckets, dipper-arms or bucket-arms
- E02F3/43—Control of dipper or bucket position; Control of sequence of drive operations
- E02F3/435—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like
- E02F3/437—Control of dipper or bucket position; Control of sequence of drive operations for dipper-arms, backhoes or the like providing automatic sequences of movements, e.g. linear excavation, keeping dipper angle constant
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/02—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches
- E02F5/025—Dredgers or soil-shifting machines for special purposes for digging trenches or ditches with scraper-buckets, dippers or shovels
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/26—Indicating devices
- E02F9/261—Surveying the work-site to be treated
- E02F9/262—Surveying the work-site to be treated with follow-up actions to control the work tool, e.g. controller
Definitions
- the present disclosure relates to an apparatus and method for an excavator.
- the present disclosure relates to automatic or semi-automatic controls in the use of excavators.
- An excavator may comprise a frame, a ground-engaging mechanism coupled to the frame and configured to support the frame on a surface.
- the excavator may also include a boom, a first actuator, a dipper stick, a second actuator, an implement, a third actuator, at least one senor, and a control architecture.
- the boom may be pivotally coupled to the frame.
- the first actuator may interconnect the boom and the frame wherein the first actuator is operable to move the boom relative to the frame.
- the dipper stick may be pivotally coupled to the boom for rotational movement about a pivot axis.
- the second actuator may interconnect the dipper stick and the boom; and be operable to move the dipper stick about the pivot axis relative to the boom.
- the implement may be pivotally coupled to the dipper stick.
- the third actuator may interconnect the implement and the dipper stick wherein the third actuator is operable move the implement relative to the dipper stick.
- the sensor may sense one of a dipper stick position and a direction of movement of the boom, the dipper stick, and the implement.
- the control architecture may include a user input interface, a storage medium having control algorithm, and a controller configured to execute the control algorithm.
- the control algorithm may receive a target grade request, one or more of the user input interface and the storage medium; receive a dipper stick position relative to the pivot axis from the at least one sensor, wherein the dipper stick position is one of inside the pivot axis or outside the pivot axis; receive the direction of movement of the dipper stick relative to the pivot axis from the at least one sensor, wherein the direction of movement of the dipper stick is one of arming away from the pivot axis or arming toward of the pivot axis; and operate the first actuator in an automatic mode to automatically adjust a height of the pivot axis relative to the frame when the dipper stick position and the direction of movement of the dipper stick are within an automatic control region for automatically maintaining a target grade.
- the operating mode of the first actuator in an automatic mode may include moving the boom upwards when i) the dipper stick is outside the pivot axis and ii) the dipper stick is arming in; moving the boom upwards when i) the dipper stick is inside the pivot axis and ii) the dipper stick is arming away; moving the boom downwards when i) the dipper stick is outside the pivot axis and ii) the dipper stick is arming away; and moving the boom downwards when i) the dipper stick is inside the pivot axis and ii) the dipper stick is arming in.
- the controller may also be configured to deactivate the automatic mode of the first actuator when the dipper stick position and the direction of movement of the dipper stick are outside the automatic control region.
- the control architecture may be further configured to execute instructions to activate the third actuator in the automatic mode to automatically curl or dump the implement to adjust an angle the cutting edge of the implement engages the surface when the dipper stick position and the direction of movement of the dipper stick are within the automatic control region, the automatic mode maintaining the target grade.
- This may comprise dumping the implement when the dipper stick is arming in; and curling the implement when dipper stick is arming away. Arming in of the dipper stick comprises extension of the second actuator. Arming away of the dipper stick comprises retraction the second actuator.
- the controller may further deactivate the automatic mode of the third actuator when the dipper stick position and the direction of movement of the dipper stick are outside the automatic control region.
- Maintaining a target grade is sourced from feedback from one or more a global positioning system and a positioning of the dipper stick relative to the frame.
- the user input interface may comprise of a first joystick and a second joystick.
- the first joystick arming away the dipper stick when moved forward and arming in the dipper stick when moved backward.
- the second joystick curling the implement when moving the joystick to the left and dumping the implement when moving the joystick to the right.
- the disclosure also comprises a method for controlling an excavator.
- the method comprises enabling an automatic mode based on user input with a switch from a user input interface; receiving a target grade request from one or more of the user input interface and a storage medium; receiving a dipper stick position relative to a pivot axis from at least one sensor, wherein the dipper stick position is one or more of inside the pivot axis and outside the pivot axis; receiving a direction of movement of a dipper stick relative to the pivot axis from the at least one sensor, wherein the direction of movement of the dipper stick one of arming away from the pivot axis or arming toward the pivot axis; and activating the first actuator in the automatic mode to automatically adjust a height of the pivot axis relative to a frame based on the dipper stick position and the direction of movement of the dipper stick automatically maintaining a target grade.
- FIG. 1 is a side view of an excavator with the boom assembly in multiple positions
- FIG. 2 is a schematic of the control architecture for the embodiment shown in FIG. 1 ;
- FIG. 3 is a side view of the implement maintaining a target grade as the implement engages the surface
- FIG. 4A is a schematic of an excavator arming in
- FIG. 4B is a schematic of an excavator arming away
- FIG. 5 is a schematic of the user input interface referred to in FIG. 2 ;
- FIG. 6 is a top view of an excavator shown an embodiment of automatic control region.
- FIG. 7 is a flowchart of an algorithm for operating a boom assembly and/or implement with the control architecture for the embodiment shown in FIG. 1 .
- lists with elements that are separated by conjunctive terms (e.g., “and”) and that are also preceded by the phrase “one or more of” or “at least one of” indicate configurations or arrangements that potentially include individual elements of the list, or any combination thereof.
- “at least one of A, B, and C” or “one or more of A, B, and C” indicates the possibilities of only A, only B, only C, or any combination of two or more of A, B, and C (e.g., A and B; B and C; A and C; or A, B, and C).
- the storage medium comprises electronic memory, nonvolatile random access memory, an optical storage device, a magnetic storage device, or another device for storing and accessing electronic data on any recordable, rewritable, or readable electronic, optical, or magnetic storage medium.
- controller is a computing device including a processor and a memory.
- the “controller” may be a single device or alternatively multiple devices.
- the controller may further refer to any hardware, software, firmware, electronic control component, processing logic, processing device, individually or in any combination, including without limitation: application specific integrated circuit (ASIC), an electronic circuit, a processor (shared, dedicated, or group) and memory that executes one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality.
- ASIC application specific integrated circuit
- processor shared, dedicated, or group
- memory that executes one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality.
- the location-determining receiver may comprise a Global Positioning System Receiver (GPS) or any satellite navigation receiver for providing: (1) position data, elevation data, attitude, roll, tilt yaw, motion data, acceleration data, velocity, or speed data for a vehicle or its components, such as the boom, dipper stick, and implement.
- GPS Global Positioning System Receiver
- the location-determining receiver may comprise a satellite navigation receiver with a secondary receiver or transceiver for receiving a differential correction signal to correct errors or enhance the accuracy of position data from received satellite signals.
- FIG. 1 illustrates a side view of an excavator 100 in varying positions.
- the excavator may comprise of a frame 105 , a ground-engaging mechanism 110 coupled to the frame 105 and configured to support the frame 105 on a surface 115 .
- an upper portion 140 of the frame 115 may be pivotally mounted on to an undercarriage 145 by means of a swing pivot.
- the undercarriage 145 may be coupled to the ground-engaging mechanism 110 , wherein the ground-engaging mechanism 110 may comprise a pair of tracks or wheels for moving along the surface.
- the frame 105 may include an operator cab 150 (although not required for remotely operating an excavator) in which the operator controls the excavator 100 through a user input interface 155 (also shown in FIG. 5 ).
- the user input interface 155 may include control levers, control pedals, buttons, and a graphical display screen.
- a boom 160 may be pivotally coupled to the frame 105 .
- a first actuator 165 may interconnect the boom 160 and the frame 105 .
- the first actuator 165 may be operable to move the boom 160 relative to the frame 105 .
- a dipper stick 170 may be pivotally coupled to the boom 160 for rotational movement about a pivot axis 175 .
- a second actuator 180 may interconnect the dipper stick 170 and the boom 160 .
- the second actuator 180 may be operable to move the dipper stick 170 about the pivot axis 175 relative to the boom 160 .
- An implement 185 may be pivotally coupled to the dipper stick 170 .
- a third actuator 190 may interconnect the implement 185 and the dipper stick 170 .
- the third actuator 190 may be operable to move the implement 185 relative to the dipper stick 170 .
- At least one sensor 195 may be operable to sense one or more of a position (exemplary shown as a dipper stick position 230 in FIG. 2 ) or a direction of movement (shown as an exemplary dipper stick direction of movement 235 in FIG. 2 ) of one or more of the boom 160 , the dipper stick 170 , and the implement 185 .
- the boom assembly 163 comprising of the boom 160 , the dipper stick 170 and the implement 185 , may be digging a trench for pipe-laying where the uniformity and grade of the surface 115 in the trench ensures proper pipe-laying.
- FIGS. 1 and 3 show the boom assembly of the excavator moving from left to right, wherein the cutting edge 200 of the implement 185 maintains constant contact with the surface 115 to achieve a target grade 205 (shown in FIG. 2 ).
- the excavator 100 may comprise of a control architecture 210 including a user input interface 155 , a storage medium 125 having a control algorithm stored therein, and a controller 130 configured to execute the control algorithm.
- the controller 130 may in a next step 720 , execute the control algorithm upon receiving instructions that activation requirements 215 are met.
- Activation requirements 215 may comprise one or more of the operator enabling automatic mode 220 (e.g a switch, screen selection, knob) and the excavator 100 meeting thresholds for hydraulic pressure, engine speed, etc. In some embodiments, the operator may not be required to physically enable automatics mode 220 through a switch.
- Automatics mode 220 may be enabled directly by meeting the threshold requirements 280 for hydraulic pressure, engine speed, etc.
- Thresholds requirements 280 may include excavating system requirements and may further include entering an automatic control region 265 , described in more detail below.
- the control algorithm may further be configured to receive a target grade request 225 from one or more of the user input interface 155 and the storage medium 125 ; receive a dipper stick position 230 relative to the pivot axis 175 from the at least one sensor 195 wherein the dipper stick position 230 is one of inside the pivot axis 175 or outside the pivot axis 175 ; receive a direction of movement 235 of the dipper stick relative to the pivot axis 175 from the at least one sensor 195 wherein the direction of movement 235 of the dipper stick 170 is one of arming away 240 from the pivot axis 175 or arming in 245 toward of the pivot axis 175 ; and activate the first actuator 165 in an automatic mode 220 to automatically adjust a height of the
- the height of the pivot axis 175 relative to the frame 105 is representative of a multitude of ways of measuring the relative position of the pivot axis 175 .
- the height of the pivot axis 175 may also be measured through linkage kinematics, relative to the ground surface 115 , or relative to the ground-engaging mechanism 110 , to name a few.
- Maintenance of the target grade 205 may be sourced from feedback from one or more of a location determining receiver 135 and a positioning of the boom assembly 163 (or its components) relative to the frame 105 .
- Receiving a target grade request 205 from one or more of the user input interface 155 and a storage medium 125 may comprise an absolute value target grade request 250 where the user enters and establishes the target grade 205 to be established or alternatively a program mode 255 in which the user enters, programs, or establishes a guidance program in accordance with a predetermined sequence of inputs 260 from a storage medium 125 .
- the predetermined sequence of inputs 260 may comprise of variable target grade requests corresponding to the desired topography outlined in program mode 255 .
- the predetermined sequence of inputs 260 from the storage medium may be, for example, a series of target grade movements, the target grade within a specified location comprising one or more an x, y, and z direction.
- the target grade 205 may comprise one or more of maintaining a target height of the pivot axis 175 , a target implement angle relative to the ground surface 115 , or an absolute value acquired from a location-determining receiver 135 .
- the target grade 205 may comprise one or more absolute elevations or real world elevations that (1) remain constant regardless of variation (e.g. natural variation) in the raw terrain (2) vary in accordance with a substantially linear grade, a substantially curved grade or a sloped planar surface according to a mathematical relationship. For example, a mild grade and even surface may be required when excavating trenches for pipelaying. In another example, a target grade may be required to create substantially sloped planar surfaces for directing precipitation runoff towards reservoirs. In surface mining, a consistent depth of surface removal is required.
- FIG. 7 is flowchart of an algorithm for operating a boom assembly 163 and/or implement 185 with the control architecture 210 for the embodiment shown in FIG. 1 .
- operating the first actuator 165 in automatic mode 220 may comprise moving the boom 160 upwards 740 when in step 730 i) the dipper stick is outside the pivot axis 405 and ii) the dipper stick 170 is arming in 245 ; moving the boom 160 upwards 740 when in step 750 i) the dipper stick is inside the pivot axis 410 and ii) the dipper stick 170 is arming away 240 ; moving the boom 160 downwards 770 in step 760 when i) the dipper stick is outside the pivot axis 405 and ii) the dipper stick is arming away 240 ; and moving the boom 160 downwards 770 in step 780 when i) the dipper stick is inside the pivot axis 410 and ii) the dipper stick is arming in 245 .
- the operator controls movement of the second actuator 180 through the user input interface 155 , and upon entering the automatic control region 265 , the controller 130 automatically responds in moving the pivot axis 175 by actuating the first actuator 165 to maintain the target grade 205 derived from the user input interface 155 or the storage medium 125 . That is, the operator moves the boom 160 and/or implement 185 within the automatic control region 265 in one or more of an x, y, and z direction.
- the top portion of the frame 105 may swivel relative to the ground-engaging mechanism about the z-axis, as well.
- FIG. 6 is a top view schematic demonstrating a pre-defined automatic control region 265 (shown in the dotted lines) in an x-y direction.
- the controller 130 may be further configured to deactivate automatic mode 220 of the first actuator when the dipper stick position and the direction of movement of the dipper stick are outside the automatic control region.
- arming in of the dipper stick may comprise of extension of the second actuator 180 , whereby arming in 245 generally moves the dipper stick 170 and implement 185 coupled thereto towards the frame 105 of the excavator 100 .
- movement of arming in 245 is indicated by the arrow shown in FIG. 4A and the dipper stick 175 is shown inside the pivot axis.
- This arming in 245 movement may generally be associated with the dig cycle.
- the vertical line 420 is an imaginary vertical line (shown by the dotted line) from the pivot axis 175 to the ground surface 115 .
- the height of pivot axis 175 relative to the ground surface 115 or frame 105 of the excavator 100 is controlled when in the automatics control region 265 to maintain the target grade 205 .
- the vertical line 420 traverses the direction of movement of the boom 160 changes direction.
- arming away 240 of the dipper stick 170 may comprise of retraction of the second actuator 180 , whereby arming away 240 generally moves the dipper stick 170 and implement 185 coupled thereto away from the frame 105 of the excavator 100 .
- movement of arming away 240 is indicated by the arrow shown in FIG. 4B .
- This arming away 240 movement may generally be associated with the dump cycle.
- the vertical line 420 is an imaginary vertical line (shown by the dotted line) from the pivot axis 175 to the ground surface 115 .
- FIG. 3 is a side view schematic of an implement 185 , demonstrating a pre-defined automatic control region 265 in an x-z direction.
- the control architecture 210 may be further configured to execute instructions to activate the third actuator 190 in automatic mode 220 to automatically curl 270 (shown by arrow) or dump 275 (shown by arrow) the implement 185 to adjust the angle ⁇ at which a cutting edge 200 of the implement engages the surface 115 (shown in FIG. 3 ), when the dipper stick 170 position and the direction 199 of movement of the dipper stick 170 are within the automatic control region 265 , wherein the automatic mode 220 maintains a target grade 205 .
- the curling 270 and dumping 275 may occur about the implement pivot axis 315 .
- Angle ⁇ of implement 185 may activate if the cutting edge 200 enter or reside in the area between the upper threshold 305 and the lower threshold 310 .
- An upper threshold 305 of an automatics control region 265 resides above the target grade 205 .
- a lower threshold 310 of the lower automatics control region 265 resides below the target 205 .
- the upper threshold 305 and the lower threshold 310 of the automatics control region 265 may have the same height with respect to the target grade 205 .
- the upper threshold 305 and the lower threshold 310 of the automatics control region 265 may have different heights with respect to the target grade 205
- Operation of the third actuator 190 in automatic mode 220 may comprise dumping 275 the implement 185 when the dipper stick 170 is arming in 245 and curling the implement 270 when the dipper stick 170 is arming away 240 .
- the controller may further be configured to deactivate automatic mode of the third actuator 190 when the dipper stick position 230 and the direction of movement 235 of the dipper stick 170 are outside the automatic control region 265 .
- the user input interface 155 may comprise of a first joystick 505 and a second joystick 510 .
- the first joystick 505 on the left side of operator, may arm away 245 the dipper stick 170 when moved forward and may arm in 245 the dipper stick when moved backward.
- the second joystick 510 on the right side of the operator, may curl 270 the implement 185 when moving the second joystick 510 to the left and may dump 275 the implement 185 when moving the second joystick 510 to the right.
- the second joystick further 510 moves the boom 160 upwards when second joystick is moved forward and moves the boom 160 downwards when the second joystick is moved backwards.
- control of the boom assembly 163 becomes simplified, wherein manual control of the function of the second joystick 510 becomes automated when entering the automatics control region 265 .
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Abstract
Description
- N/A
- The present disclosure relates to an apparatus and method for an excavator.
- The present disclosure relates to automatic or semi-automatic controls in the use of excavators.
- Operating an excavator requires skill and experience from the operator in order to properly perform functions such as excavating flat surfaces or grading a precise guide for trenches. Operators may benefit from machine-assisted control to maintain precision without surrendering full control.
- This summary is provided to introduce a selection of concepts that are further described below in the detailed description and accompanying drawings. This summary is not intended to identify key or essential features of the appended claims, nor is it intended to be used as an aid in determining the scope of the appended claims.
- An excavator may comprise a frame, a ground-engaging mechanism coupled to the frame and configured to support the frame on a surface. The excavator may also include a boom, a first actuator, a dipper stick, a second actuator, an implement, a third actuator, at least one senor, and a control architecture. The boom may be pivotally coupled to the frame. The first actuator may interconnect the boom and the frame wherein the first actuator is operable to move the boom relative to the frame. The dipper stick may be pivotally coupled to the boom for rotational movement about a pivot axis. The second actuator may interconnect the dipper stick and the boom; and be operable to move the dipper stick about the pivot axis relative to the boom. The implement may be pivotally coupled to the dipper stick. The third actuator may interconnect the implement and the dipper stick wherein the third actuator is operable move the implement relative to the dipper stick. The sensor may sense one of a dipper stick position and a direction of movement of the boom, the dipper stick, and the implement. The control architecture may include a user input interface, a storage medium having control algorithm, and a controller configured to execute the control algorithm. The control algorithm may receive a target grade request, one or more of the user input interface and the storage medium; receive a dipper stick position relative to the pivot axis from the at least one sensor, wherein the dipper stick position is one of inside the pivot axis or outside the pivot axis; receive the direction of movement of the dipper stick relative to the pivot axis from the at least one sensor, wherein the direction of movement of the dipper stick is one of arming away from the pivot axis or arming toward of the pivot axis; and operate the first actuator in an automatic mode to automatically adjust a height of the pivot axis relative to the frame when the dipper stick position and the direction of movement of the dipper stick are within an automatic control region for automatically maintaining a target grade.
- The operating mode of the first actuator in an automatic mode may include moving the boom upwards when i) the dipper stick is outside the pivot axis and ii) the dipper stick is arming in; moving the boom upwards when i) the dipper stick is inside the pivot axis and ii) the dipper stick is arming away; moving the boom downwards when i) the dipper stick is outside the pivot axis and ii) the dipper stick is arming away; and moving the boom downwards when i) the dipper stick is inside the pivot axis and ii) the dipper stick is arming in. The controller may also be configured to deactivate the automatic mode of the first actuator when the dipper stick position and the direction of movement of the dipper stick are outside the automatic control region.
- The control architecture may be further configured to execute instructions to activate the third actuator in the automatic mode to automatically curl or dump the implement to adjust an angle the cutting edge of the implement engages the surface when the dipper stick position and the direction of movement of the dipper stick are within the automatic control region, the automatic mode maintaining the target grade. This may comprise dumping the implement when the dipper stick is arming in; and curling the implement when dipper stick is arming away. Arming in of the dipper stick comprises extension of the second actuator. Arming away of the dipper stick comprises retraction the second actuator. The controller may further deactivate the automatic mode of the third actuator when the dipper stick position and the direction of movement of the dipper stick are outside the automatic control region.
- Maintaining a target grade is sourced from feedback from one or more a global positioning system and a positioning of the dipper stick relative to the frame.
- The user input interface may comprise of a first joystick and a second joystick. The first joystick arming away the dipper stick when moved forward and arming in the dipper stick when moved backward. The second joystick curling the implement when moving the joystick to the left and dumping the implement when moving the joystick to the right.
- The disclosure also comprises a method for controlling an excavator. The method comprises enabling an automatic mode based on user input with a switch from a user input interface; receiving a target grade request from one or more of the user input interface and a storage medium; receiving a dipper stick position relative to a pivot axis from at least one sensor, wherein the dipper stick position is one or more of inside the pivot axis and outside the pivot axis; receiving a direction of movement of a dipper stick relative to the pivot axis from the at least one sensor, wherein the direction of movement of the dipper stick one of arming away from the pivot axis or arming toward the pivot axis; and activating the first actuator in the automatic mode to automatically adjust a height of the pivot axis relative to a frame based on the dipper stick position and the direction of movement of the dipper stick automatically maintaining a target grade.
- These and other features will become apparent from the following detailed description and accompanying drawings, wherein various features are shown and described by way of illustration. The present disclosure is capable of other and different configurations and its several details are capable of modification in various other respects, all without departing from the scope of the present disclosure. Accordingly, the detailed description and accompanying drawings are to be regarded as illustrative in nature and not as restrictive or limiting.
- The detailed description of the drawings refers to the accompanying figures in which:
-
FIG. 1 is a side view of an excavator with the boom assembly in multiple positions; -
FIG. 2 is a schematic of the control architecture for the embodiment shown inFIG. 1 ; -
FIG. 3 is a side view of the implement maintaining a target grade as the implement engages the surface; -
FIG. 4A is a schematic of an excavator arming in; -
FIG. 4B is a schematic of an excavator arming away; -
FIG. 5 is a schematic of the user input interface referred to inFIG. 2 ; -
FIG. 6 is a top view of an excavator shown an embodiment of automatic control region; and -
FIG. 7 is a flowchart of an algorithm for operating a boom assembly and/or implement with the control architecture for the embodiment shown inFIG. 1 . - The embodiments disclosed in the above drawings and the following detailed description are not intended to be exhaustive or to limit the disclosure to these embodiments. Rather, there are several variations and modifications which may be made without departing from the scope of the present disclosure.
- As used herein, unless otherwise limited or modified, lists with elements that are separated by conjunctive terms (e.g., “and”) and that are also preceded by the phrase “one or more of” or “at least one of” indicate configurations or arrangements that potentially include individual elements of the list, or any combination thereof. For example, “at least one of A, B, and C” or “one or more of A, B, and C” indicates the possibilities of only A, only B, only C, or any combination of two or more of A, B, and C (e.g., A and B; B and C; A and C; or A, B, and C).
- As used herein, the storage medium comprises electronic memory, nonvolatile random access memory, an optical storage device, a magnetic storage device, or another device for storing and accessing electronic data on any recordable, rewritable, or readable electronic, optical, or magnetic storage medium.
- As used herein, the term “controller” is a computing device including a processor and a memory. The “controller” may be a single device or alternatively multiple devices. The controller may further refer to any hardware, software, firmware, electronic control component, processing logic, processing device, individually or in any combination, including without limitation: application specific integrated circuit (ASIC), an electronic circuit, a processor (shared, dedicated, or group) and memory that executes one or more software or firmware programs, a combinational logic circuit, and/or other suitable components that provide the described functionality.
- As used herein, the location-determining receiver may comprise a Global Positioning System Receiver (GPS) or any satellite navigation receiver for providing: (1) position data, elevation data, attitude, roll, tilt yaw, motion data, acceleration data, velocity, or speed data for a vehicle or its components, such as the boom, dipper stick, and implement. For example, the location-determining receiver may comprise a satellite navigation receiver with a secondary receiver or transceiver for receiving a differential correction signal to correct errors or enhance the accuracy of position data from received satellite signals.
-
FIG. 1 illustrates a side view of anexcavator 100 in varying positions. The excavator may comprise of aframe 105, a ground-engaging mechanism 110 coupled to theframe 105 and configured to support theframe 105 on asurface 115. Generally, anupper portion 140 of theframe 115 may be pivotally mounted on to anundercarriage 145 by means of a swing pivot. Theundercarriage 145 may be coupled to the ground-engaging mechanism 110, wherein the ground-engaging mechanism 110 may comprise a pair of tracks or wheels for moving along the surface. Theframe 105 may include an operator cab 150 (although not required for remotely operating an excavator) in which the operator controls theexcavator 100 through a user input interface 155 (also shown inFIG. 5 ). Theuser input interface 155 may include control levers, control pedals, buttons, and a graphical display screen. Aboom 160 may be pivotally coupled to theframe 105. Afirst actuator 165 may interconnect theboom 160 and theframe 105. Thefirst actuator 165 may be operable to move theboom 160 relative to theframe 105. Adipper stick 170 may be pivotally coupled to theboom 160 for rotational movement about apivot axis 175. Asecond actuator 180 may interconnect thedipper stick 170 and theboom 160. Thesecond actuator 180 may be operable to move thedipper stick 170 about thepivot axis 175 relative to theboom 160. An implement 185 may be pivotally coupled to thedipper stick 170. Athird actuator 190 may interconnect the implement 185 and thedipper stick 170. Thethird actuator 190 may be operable to move the implement 185 relative to thedipper stick 170. At least onesensor 195 may be operable to sense one or more of a position (exemplary shown as adipper stick position 230 inFIG. 2 ) or a direction of movement (shown as an exemplary dipper stick direction ofmovement 235 inFIG. 2 ) of one or more of theboom 160, thedipper stick 170, and the implement 185. In one example, theboom assembly 163, comprising of theboom 160, thedipper stick 170 and the implement 185, may be digging a trench for pipe-laying where the uniformity and grade of thesurface 115 in the trench ensures proper pipe-laying.FIGS. 1 and 3 show the boom assembly of the excavator moving from left to right, wherein thecutting edge 200 of the implement 185 maintains constant contact with thesurface 115 to achieve a target grade 205 (shown inFIG. 2 ). - Now turning to
FIGS. 2 and 7 , theexcavator 100 may comprise of acontrol architecture 210 including auser input interface 155, astorage medium 125 having a control algorithm stored therein, and acontroller 130 configured to execute the control algorithm. In afirst step 710, after the user enablesautomatics mode 220 thecontroller 130 may in anext step 720, execute the control algorithm upon receiving instructions thatactivation requirements 215 are met.Activation requirements 215 may comprise one or more of the operator enabling automatic mode 220 (e.g a switch, screen selection, knob) and theexcavator 100 meeting thresholds for hydraulic pressure, engine speed, etc. In some embodiments, the operator may not be required to physically enableautomatics mode 220 through a switch.Automatics mode 220 may be enabled directly by meeting thethreshold requirements 280 for hydraulic pressure, engine speed, etc.Thresholds requirements 280 may include excavating system requirements and may further include entering anautomatic control region 265, described in more detail below. The control algorithm may further be configured to receive atarget grade request 225 from one or more of theuser input interface 155 and thestorage medium 125; receive adipper stick position 230 relative to thepivot axis 175 from the at least onesensor 195 wherein thedipper stick position 230 is one of inside thepivot axis 175 or outside thepivot axis 175; receive a direction ofmovement 235 of the dipper stick relative to thepivot axis 175 from the at least onesensor 195 wherein the direction ofmovement 235 of thedipper stick 170 is one of arming away 240 from thepivot axis 175 or arming in 245 toward of thepivot axis 175; and activate thefirst actuator 165 in anautomatic mode 220 to automatically adjust a height of thepivot axis 175 relative to theframe 105 based on thedipper stick position 230 and the direction ofmovement 235 of thedipper stick 170 for automatically maintaining atarget grade 205. Note that when mentioning the height of thepivot axis 175 relative to theframe 105 is representative of a multitude of ways of measuring the relative position of thepivot axis 175. For example, the height of thepivot axis 175 may also be measured through linkage kinematics, relative to theground surface 115, or relative to the ground-engagingmechanism 110, to name a few. - Maintenance of the
target grade 205 may be sourced from feedback from one or more of alocation determining receiver 135 and a positioning of the boom assembly 163 (or its components) relative to theframe 105. - Receiving a
target grade request 205 from one or more of theuser input interface 155 and astorage medium 125 may comprise an absolute value target grade request 250 where the user enters and establishes thetarget grade 205 to be established or alternatively a program mode 255 in which the user enters, programs, or establishes a guidance program in accordance with a predetermined sequence of inputs 260 from astorage medium 125. The predetermined sequence of inputs 260 may comprise of variable target grade requests corresponding to the desired topography outlined in program mode 255. The predetermined sequence of inputs 260 from the storage medium may be, for example, a series of target grade movements, the target grade within a specified location comprising one or more an x, y, and z direction. Thetarget grade 205 may comprise one or more of maintaining a target height of thepivot axis 175, a target implement angle relative to theground surface 115, or an absolute value acquired from a location-determiningreceiver 135. Thetarget grade 205 may comprise one or more absolute elevations or real world elevations that (1) remain constant regardless of variation (e.g. natural variation) in the raw terrain (2) vary in accordance with a substantially linear grade, a substantially curved grade or a sloped planar surface according to a mathematical relationship. For example, a mild grade and even surface may be required when excavating trenches for pipelaying. In another example, a target grade may be required to create substantially sloped planar surfaces for directing precipitation runoff towards reservoirs. In surface mining, a consistent depth of surface removal is required. -
FIG. 7 is flowchart of an algorithm for operating aboom assembly 163 and/or implement 185 with thecontrol architecture 210 for the embodiment shown inFIG. 1 . - Referring to
FIGS. 3 and 4 with continued reference toFIG. 7 , operating thefirst actuator 165 inautomatic mode 220 may comprise moving theboom 160 upwards 740 when in step 730 i) the dipper stick is outside thepivot axis 405 and ii) thedipper stick 170 is arming in 245; moving theboom 160 upwards 740 when in step 750 i) the dipper stick is inside thepivot axis 410 and ii) thedipper stick 170 is arming away 240; moving theboom 160 downwards 770 in step 760 when i) the dipper stick is outside thepivot axis 405 and ii) the dipper stick is arming away 240; and moving theboom 160 downwards 770 in step 780 when i) the dipper stick is inside thepivot axis 410 and ii) the dipper stick is arming in 245. - In a first embodiment, the operator controls movement of the
second actuator 180 through theuser input interface 155, and upon entering theautomatic control region 265, thecontroller 130 automatically responds in moving thepivot axis 175 by actuating thefirst actuator 165 to maintain thetarget grade 205 derived from theuser input interface 155 or thestorage medium 125. That is, the operator moves theboom 160 and/or implement 185 within theautomatic control region 265 in one or more of an x, y, and z direction. The top portion of theframe 105 may swivel relative to the ground-engaging mechanism about the z-axis, as well.FIG. 6 is a top view schematic demonstrating a pre-defined automatic control region 265 (shown in the dotted lines) in an x-y direction. - The
controller 130 may be further configured to deactivateautomatic mode 220 of the first actuator when the dipper stick position and the direction of movement of the dipper stick are outside the automatic control region. - Now turning to
FIG. 4A , arming in of the dipper stick may comprise of extension of thesecond actuator 180, whereby arming in 245 generally moves thedipper stick 170 and implement 185 coupled thereto towards theframe 105 of theexcavator 100. In the exemplary embodiment, movement of arming in 245 is indicated by the arrow shown inFIG. 4A and thedipper stick 175 is shown inside the pivot axis. This arming in 245 movement may generally be associated with the dig cycle. Thevertical line 420 is an imaginary vertical line (shown by the dotted line) from thepivot axis 175 to theground surface 115. As discussed earlier, the height ofpivot axis 175 relative to theground surface 115 or frame 105 of theexcavator 100 is controlled when in the automatics controlregion 265 to maintain thetarget grade 205. As thevertical line 420 traverses the direction of movement of theboom 160 changes direction. - Now turning to
FIG. 4B , arming away 240 of thedipper stick 170 may comprise of retraction of thesecond actuator 180, whereby arming away 240 generally moves thedipper stick 170 and implement 185 coupled thereto away from theframe 105 of theexcavator 100. In the exemplary embodiment, movement of arming away 240 is indicated by the arrow shown inFIG. 4B . This arming away 240 movement may generally be associated with the dump cycle. As previously mentioned, thevertical line 420 is an imaginary vertical line (shown by the dotted line) from thepivot axis 175 to theground surface 115. -
FIG. 3 is a side view schematic of an implement 185, demonstrating a pre-definedautomatic control region 265 in an x-z direction. Thecontrol architecture 210 may be further configured to execute instructions to activate thethird actuator 190 inautomatic mode 220 to automatically curl 270 (shown by arrow) or dump 275 (shown by arrow) the implement 185 to adjust the angle α at which acutting edge 200 of the implement engages the surface 115 (shown inFIG. 3 ), when thedipper stick 170 position and the direction 199 of movement of thedipper stick 170 are within theautomatic control region 265, wherein theautomatic mode 220 maintains atarget grade 205. The curling 270 and dumping 275 may occur about the implementpivot axis 315. This control of the angle of thecutting edge 200 further refines precision of achieving oftarget grade 205 beyond mere implement height from thepivot axis 175. Angle α of implement 185 may activate if thecutting edge 200 enter or reside in the area between theupper threshold 305 and thelower threshold 310. Anupper threshold 305 of anautomatics control region 265 resides above thetarget grade 205. Alower threshold 310 of the lower automatics controlregion 265 resides below thetarget 205. In the embodiment depicted, theupper threshold 305 and thelower threshold 310 of the automatics controlregion 265 may have the same height with respect to thetarget grade 205. In other embodiments, theupper threshold 305 and thelower threshold 310 of the automatics controlregion 265 may have different heights with respect to thetarget grade 205 - Operation of the
third actuator 190 inautomatic mode 220 may comprise dumping 275 the implement 185 when thedipper stick 170 is arming in 245 and curling the implement 270 when thedipper stick 170 is arming away 240. - The controller may further be configured to deactivate automatic mode of the
third actuator 190 when thedipper stick position 230 and the direction ofmovement 235 of thedipper stick 170 are outside theautomatic control region 265. - Now turning to
FIG. 5 , a first embodiment of auser input interface 155 for anexcavator 100 is shown. Theuser input interface 155 may comprise of afirst joystick 505 and asecond joystick 510. Thefirst joystick 505, on the left side of operator, may arm away 245 thedipper stick 170 when moved forward and may arm in 245 the dipper stick when moved backward. Thesecond joystick 510, on the right side of the operator, may curl 270 the implement 185 when moving thesecond joystick 510 to the left and may dump 275 the implement 185 when moving thesecond joystick 510 to the right. The second joystick further 510 moves theboom 160 upwards when second joystick is moved forward and moves theboom 160 downwards when the second joystick is moved backwards. When using the above-mentionedcontrol architecture 210, control of theboom assembly 163 becomes simplified, wherein manual control of the function of thesecond joystick 510 becomes automated when entering the automatics controlregion 265. - The terminology used herein is for the purpose of describing particular embodiments or implementations and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the any use of the terms “has,” “have,” “having,” “include,” “includes,” “including,” “comprise,” “comprises,” “comprising,” or the like, in this specification, identifies the presence of stated features, integers, steps, operations, elements, and/or components, but does not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
- The references “A” and “B” used with reference numerals herein are merely for clarification when describing multiple implementations of an apparatus.
- One or more of the steps or operations in any of the methods, processes, or systems discussed herein may be omitted, repeated, or re-ordered and are within the scope of the present disclosure.
- While the above describes example embodiments of the present disclosure, these descriptions should not be viewed in a restrictive or limiting sense. Rather, there are several variations and modifications which may be made without departing from the scope of the appended claims.
Claims (20)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US16/850,641 US20210324603A1 (en) | 2020-04-16 | 2020-04-16 | Apparatus and method for an excavator |
BR102021004678-3A BR102021004678A2 (en) | 2020-04-16 | 2021-03-11 | EXCAVATOR AND METHOD FOR CONTROLLING AN EXCAVATOR |
CN202110278212.6A CN113529833A (en) | 2020-04-16 | 2021-03-15 | Apparatus and method for excavator |
DE102021202515.3A DE102021202515A1 (en) | 2020-04-16 | 2021-03-15 | DEVICE AND PROCEDURE FOR AN EXCAVATOR |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US16/850,641 US20210324603A1 (en) | 2020-04-16 | 2020-04-16 | Apparatus and method for an excavator |
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US20210324603A1 true US20210324603A1 (en) | 2021-10-21 |
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US16/850,641 Abandoned US20210324603A1 (en) | 2020-04-16 | 2020-04-16 | Apparatus and method for an excavator |
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US (1) | US20210324603A1 (en) |
CN (1) | CN113529833A (en) |
BR (1) | BR102021004678A2 (en) |
DE (1) | DE102021202515A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20220127826A1 (en) * | 2011-04-14 | 2022-04-28 | Joy Global Surface Mining Inc | Swing automation for rope shovel |
US20220364873A1 (en) * | 2021-05-12 | 2022-11-17 | Deere & Company | System and method for assisted positioning of transport vehicles for material discharge in a worksite |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116203885B (en) * | 2023-03-11 | 2024-04-09 | 宁波波导易联电子有限公司 | Remote control method, system and device for excavator and storage medium |
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- 2021-03-15 DE DE102021202515.3A patent/DE102021202515A1/en active Pending
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Also Published As
Publication number | Publication date |
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BR102021004678A2 (en) | 2021-10-19 |
DE102021202515A1 (en) | 2021-10-21 |
CN113529833A (en) | 2021-10-22 |
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