US20210274993A1 - Dishwashing appliances and open-door drying methods - Google Patents

Dishwashing appliances and open-door drying methods Download PDF

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Publication number
US20210274993A1
US20210274993A1 US16/808,539 US202016808539A US2021274993A1 US 20210274993 A1 US20210274993 A1 US 20210274993A1 US 202016808539 A US202016808539 A US 202016808539A US 2021274993 A1 US2021274993 A1 US 2021274993A1
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United States
Prior art keywords
door
heating element
wash chamber
closed position
vent
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US16/808,539
Inventor
Timothy Kopera
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Haier US Appliance Solutions Inc
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Haier US Appliance Solutions Inc
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Priority to US16/808,539 priority Critical patent/US20210274993A1/en
Assigned to HAIER US APPLIANCE SOLUTIONS, INC. reassignment HAIER US APPLIANCE SOLUTIONS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KOPERA, TIMOTHY
Publication of US20210274993A1 publication Critical patent/US20210274993A1/en
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/0018Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
    • A47L15/0021Regulation of operational steps within the washing processes, e.g. optimisation or improvement of operational steps depending from the detergent nature or from the condition of the crockery
    • A47L15/0034Drying phases, including dripping-off phases
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4251Details of the casing
    • A47L15/4257Details of the loading door
    • A47L15/4259Arrangements of locking or security/safety devices for doors, e.g. door latches, switch to stop operation when door is open
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/48Drying arrangements
    • A47L15/488Connections of the tub with the ambient air, e.g. air intake or venting arrangements
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2401/00Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
    • A47L2401/26Loading door status, e.g. door latch opened or closed state
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/06Water heaters
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/11Air heaters

Definitions

  • the present subject matter relates generally to washer appliances, and more particularly to dishwashing appliances methods for managing moisture therein.
  • Dishwashing appliances generally include a tub that defines a wash chamber for receipt of articles for washing. Certain dishwashing appliances also include a rack assembly slidably mounted within the wash chamber. A user can load articles, such as plates, bowls, glasses, or cups, into the rack assembly, and the rack assembly can support such articles within the wash chamber during operation of the dishwashing appliance. Spray assemblies within the wash chamber can apply or direct wash fluid towards articles disposed within the rack assemblies in order to clean such articles. Multiple spray assemblies can be provided, including, for example, a lower spray arm assembly mounted to the tub at a bottom of the wash chamber; a mid-level spray arm assembly mounted to one of the rack assemblies; or an upper spray assembly mounted to the tub at a top of the wash chamber. Other configurations may be used as well.
  • typical dishwashing appliances provide one or more features to circulate air and remove moisture from (i.e., dry) the articles as part of a dry cycle.
  • features are provided as part of a closed loop or an open loop system. Closed loop systems often draw air from the wash chamber through an inlet before returning that same air to the wash chamber (e.g., after being heated or dried). Open loop systems generally motivate air from the ambient environment to the wash chamber, such as through a small vent within the door.
  • existing appliances often have difficulty managing the moisture or humidity within the air being circulated.
  • an appliance may have difficulty removing moisture from air or may have a limited absorption capacity.
  • materials to absorb moisture such as zeolite, can be expensive or difficult to incorporate.
  • performance may be uneven. The vent through which air passes may further permit noise and heat to escape, such as during a wash cycle. Attempts have been made to open the door in order to facilitate ventilation. Nonetheless, air often is only permitted to the ambient environment after heating has been completed, hindering performance and drying efficacy of the appliance.
  • dishwashing appliance with one or more features to efficiently dry air or articles within the wash chamber (e.g., during a dry cycle).
  • a method of operating a dishwashing appliance may include moving a door from a closed position.
  • the method may further include determining the door is in a preset open-vent position following moving the door from the closed position.
  • the method may still further include activating a heating element to generate heat within the wash chamber following moving the door from the closed position.
  • a dishwashing appliance may include a cabinet, a tub, a door, a spray assembly, a heating element, and a controller.
  • the tub may be positioned within the cabinet and define a wash chamber for receipt of articles for washing.
  • the door may be rotatably mounted to the cabinet to move between a fully-open position, a preset open-vent position, and a closed position.
  • the preset open-vent position may be between the fully-open and closed positions.
  • the spray assembly may be positioned within the wash chamber.
  • the heating element may be mounted within the cabinet in thermal communication with the wash chamber.
  • the controller may be in operative communication with the heating element.
  • the controller may be configured to initiate a dry cycle.
  • the dry cycle may include moving the door from the closed position, determining the door is in the preset open-vent position following moving the door from the closed position, and activating the heating element to generate heat within the wash chamber following moving the door from the closed position.
  • FIG. 1 provides a perspective view of a dishwasher appliance, including a dishwasher door according to exemplary embodiments of the present disclosure.
  • FIG. 2 provides a side cross-sectional view of the exemplary dishwashing appliance of FIG. 1 .
  • FIG. 3 provides a front perspective view an internal portion of the exemplary dishwashing appliance of FIG. 1 .
  • FIG. 4 provides a top perspective view of the exemplary dishwashing appliance of FIG. 1 , wherein the door is in a preset open-vent position.
  • FIG. 5A provides a schematic elevation view of the exemplary dishwashing appliance of FIG. 1 , wherein the door is in a closed position.
  • FIG. 5B provides a schematic elevation view of the exemplary dishwashing appliance of FIG. 1 , wherein the door is in the preset open-vent position.
  • FIG. 5C provides a schematic elevation view of the exemplary dishwashing appliance of FIG. 1 , wherein the door is in an open position.
  • FIG. 6 provides a flow chart illustrating a method of operating a dishwashing appliance according to exemplary embodiments of the present disclosure.
  • FIG. 7 provides a flow chart illustrating a method of operating a dishwashing appliance according to exemplary embodiments of the present disclosure.
  • upstream and downstream refer to the relative flow direction with respect to fluid flow in a fluid pathway.
  • upstream refers to the flow direction from which the fluid flows
  • downstream refers to the flow direction to which the fluid flows.
  • FIGS. 1 through 4 depict an exemplary domestic dishwasher or dishwashing appliance 100 that may be configured in accordance with aspects of the present disclosure.
  • the dishwasher 100 includes a cabinet 102 having a tub 104 therein that defines a wash chamber 106 .
  • tub 104 extends between a top 107 and a bottom 108 along a vertical direction V, between a pair of side walls 110 along a lateral direction L, and between a front side 111 and a rear side 112 along a transverse direction T.
  • Each of the vertical direction V, lateral direction L, and transverse direction T are mutually orthogonal to one another.
  • the tub 104 includes a front opening 114 and a door 116 hinged at its bottom for movement between a normally closed (e.g., vertical) position (e.g., FIGS. 2 and 5A ), wherein the wash chamber 106 is sealed shut for washing operation, and a fully-open (e.g., horizontal) position (e.g., FIG. 5C ) for loading and unloading of articles from the dishwasher 100 .
  • a normally closed position e.g., vertical position
  • a fully-open (e.g., horizontal) position e.g., FIG. 5C ) for loading and unloading of articles from the dishwasher 100 .
  • door 116 In the normally closed position, door 116 extends from a top end 216 to a bottom end 218 along the vertical direction V; from a front end 220 to a rear end 222 along the transverse direction T; and between two lateral ends 224 , 226 along the lateral direction L.
  • a pivot axis 228 may be defined on the door 214 (e.g., by one or more lateral pivot hinges or pins), for example, parallel to the lateral direction L at or proximal to bottom end 218 .
  • dishwasher 100 further includes a door closure mechanism or assembly 118 that is used to lock and unlock door 116 for accessing and sealing wash chamber 106 .
  • tub side walls 110 may accommodate a plurality of rack assemblies.
  • guide rails 120 may be mounted to side walls 110 for supporting a lower rack assembly 122 , a middle rack assembly 124 , and an upper rack assembly 126 .
  • upper rack assembly 126 is positioned at a top portion of wash chamber 106 above middle rack assembly 124 , which is positioned above lower rack assembly 122 along the vertical direction V.
  • Each rack assembly 122 , 124 , 126 is adapted for movement between an extended loading position (not shown) in which the rack is substantially positioned outside the wash chamber 106 , and a retracted position (shown in FIGS. 1 and 2 ) in which the rack is located inside the wash chamber 106 .
  • rollers 128 mounted onto rack assemblies 122 , 124 , 126 , respectively.
  • a guide rails 120 and rollers 128 are illustrated herein as facilitating movement of the respective rack assemblies 122 , 124 , 126 , it should be appreciated that any suitable sliding mechanism or member may be used according to alternative embodiments.
  • rack assemblies 122 , 124 , 126 may be fabricated into lattice structures including a plurality of wires or elongated members 130 (for clarity of illustration, not all elongated members making up rack assemblies 122 , 124 , 126 are shown in FIG. 2 ).
  • rack assemblies 122 , 124 , 126 are generally configured for supporting articles within wash chamber 106 while allowing a flow of wash fluid to reach and impinge on those articles (e.g., during a cleaning or rinsing cycle).
  • a silverware basket (not shown) may be removably attached to a rack assembly (e.g., lower rack assembly 122 ) for placement of silverware, utensils, and the like, that are otherwise too small to be accommodated by rack 122 .
  • rack assembly e.g., lower rack assembly 122
  • Dishwasher 100 further includes a plurality of spray assemblies for urging a flow of water or wash fluid onto the articles placed within wash chamber 106 . More specifically, as illustrated in FIG. 2 , dishwasher 100 includes a lower spray arm assembly 134 disposed in a lower region 136 of wash chamber 106 and above a sump 138 so as to rotate in relatively close proximity to lower rack assembly 122 . Similarly, a mid-level spray arm assembly 140 is located in an upper region of wash chamber 106 and may be located below and in close proximity to middle rack assembly 124 . In this regard, mid-level spray arm assembly 140 may generally be configured for urging a flow of wash fluid up through middle rack assembly 124 and upper rack assembly 126 .
  • an upper spray assembly 142 may be located above upper rack assembly 126 along the vertical direction V. In this manner, upper spray assembly 142 may be configured for urging or cascading a flow of wash fluid downward over rack assemblies 122 , 124 , and 126 . As further illustrated in FIG. 2 , upper rack assembly 126 may further define an integral spray manifold 144 , which is generally configured for urging a flow of wash fluid substantially upward along the vertical direction V through upper rack assembly 126 .
  • fluid circulation assembly 150 for circulating water and wash fluid in the tub 104 .
  • fluid circulation assembly 150 includes a pump 152 for circulating water or wash fluid (e.g., detergent, water, or rinse aid) in the tub 104 .
  • Pump 152 may be located within sump 138 or within a machinery compartment located below sump 138 of tub 104 , as generally recognized in the art.
  • Fluid circulation assembly 150 may include one or more fluid conduits or circulation piping for directing water or wash fluid from pump 152 to the various spray assemblies and manifolds.
  • a primary supply conduit 154 may extend from pump 152 , along rear 112 of tub 104 along the vertical direction V to supply wash fluid throughout wash chamber 106 .
  • primary supply conduit 154 is used to supply wash fluid to one or more spray assemblies (e.g., to mid-level spray arm assembly 140 and upper spray assembly 142 ).
  • any other suitable plumbing configuration may be used to supply wash fluid throughout the various spray manifolds and assemblies described herein.
  • primary supply conduit 154 could be used to provide wash fluid to mid-level spray arm assembly 140 and a dedicated secondary supply conduit (not shown) could be utilized to provide wash fluid to upper spray assembly 142 .
  • Other plumbing configurations may be used for providing wash fluid to the various spray devices and manifolds at any location within dishwasher appliance 100 .
  • Each spray arm assembly 134 , 140 , 142 , integral spray manifold 144 , or other spray device may include an arrangement of discharge ports or orifices for directing wash fluid received from pump 152 onto dishes or other articles located in wash chamber 106 .
  • the arrangement of the discharge ports also referred to as jets, apertures, or orifices, may provide a rotational force by virtue of wash fluid flowing through the discharge ports.
  • spray arm assemblies 134 , 140 , 142 may be motor-driven, or may operate using any other suitable drive mechanism.
  • Spray manifolds and assemblies may also be stationary. The resultant movement of the spray arm assemblies 134 , 140 , 142 and the spray from fixed manifolds provides coverage of dishes and other dishwasher contents with a washing spray.
  • dishwasher 100 may have additional spray assemblies for cleaning silverware, for scouring casserole dishes, for spraying pots and pans, for cleaning bottles, etc.
  • additional spray assemblies for cleaning silverware, for scouring casserole dishes, for spraying pots and pans, for cleaning bottles, etc.
  • diverter assembly 156 may include a diverter disk (not shown) disposed within a diverter chamber 158 for selectively distributing the wash fluid to the spray arm assemblies 134 , 140 , 142 or other spray manifolds or devices.
  • the diverter disk may have a plurality of apertures that are configured to align with one or more outlet ports (not shown) at the top of diverter chamber 158 . In this manner, the diverter disk may be selectively rotated to provide wash fluid to the desired spray device.
  • diverter assembly 156 is configured for selectively distributing the flow of wash fluid from pump 152 to various fluid supply conduits, only some of which are illustrated in FIG. 2 for clarity. More specifically, diverter assembly 156 may include four outlet ports (not shown) for supplying wash fluid to a first conduit for rotating lower spray arm assembly 134 in the clockwise direction, a second conduit for rotating lower spray arm assembly 134 in the counter-clockwise direction, a third conduit for spraying an auxiliary rack such as the silverware rack, and a fourth conduit for supply mid-level or upper spray assemblies 140 , 142 (e.g., such as primary supply conduit 154 ).
  • the dishwasher 100 is further equipped with a controller 160 to regulate operation of the dishwasher 100 .
  • the controller 160 may include one or more memory devices and one or more microprocessors, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a cleaning cycle.
  • the memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH.
  • the processor executes programming instructions stored in memory.
  • the instructions include a software package configured to operate appliance 100 , such as according to one or more programmed cycles methods (e.g., 600 and 700 described below).
  • the memory may be a separate component from the processor or may be included onboard within the processor.
  • controller 160 may be constructed without using a microprocessor (e.g., using a combination of discrete analog or digital logic circuitry, such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software.
  • a microprocessor e.g., using a combination of discrete analog or digital logic circuitry, such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like
  • the controller 160 may be positioned in a variety of locations throughout dishwasher 100 .
  • the controller 160 may be located within a control panel area 162 of door 116 , as shown in FIGS. 1 and 2 .
  • I/O input/output
  • the controller 160 includes a user interface panel 164 through which a user may select various operational features and modes and monitor progress of the dishwasher 100 .
  • the user interface 164 may represent a general purpose I/O (“GPIO”) device or functional block.
  • GPIO general purpose I/O
  • the user interface 164 includes input components 166 , such as one or more of a variety of electrical, mechanical or electro-mechanical input devices including rotary dials, push buttons, and touch pads. As shown, one or more user inputs 166 (e.g., buttons) of user interface 164 may be positioned at a top end 216 of door 116 (e.g., on or through a top wall of door 116 ).
  • the user interface 164 may further include one or more display components 168 , such as a digital display device or one or more indicator light assemblies designed to provide operational feedback to a user.
  • the user interface 164 may be in communication with the controller 160 via one or more signal lines or shared communication busses.
  • a heating element 170 is operably coupled (e.g., electrically coupled) to the controller 160 to selectively provide heat to the wash chamber 106 (e.g., during a dry cycle).
  • heating element 170 may be provided as a resistive or sheathed heating element 170 (e.g., CALROD®) mounted to a bottom portion of tub 104 .
  • heating element 170 is attached to a bottom wall 108 within the sump 142 or wash chamber 106 .
  • heating element 170 may include or be provided any suitable heater for heating wash chamber 106 (e.g., to dry articles therein), as is generally understood. During use, the controller 160 may thus transmit one or more heating signals (e.g., as an electrical current) in order to activate heating element 170 and initiate the generation of heat therefrom.
  • heating signals e.g., as an electrical current
  • FIGS. 1 through 4 The exemplary embodiment depicted in FIGS. 1 through 4 is for illustrative purposes only. For example, different locations may be provided for user interface 164 , different configurations may be provided for rack assemblies 122 , 124 , 126 , different spray arm assemblies 134 , 140 , 142 and spray manifold configurations may be used, and other differences may be applied while remaining within the scope of the present disclosure.
  • door closure assembly 118 includes a lock actuator or motor 172 to selectively move or motivate door 116 , such as between a closed position (e.g., FIG. 2 ) and an oven-vent position (e.g., FIG. 4 ).
  • lock motor 172 may be in selective mechanical communication with a latch 174 or another suitable portion of door 116 (e.g., proximal to a top portion thereof).
  • latch 174 may generally extend rearward, such as from an inner or rearward-facing surface of door 116 and toward the cabinet 102 .
  • latch 174 may be received within a cavity of cabinet 102 (e.g., to be secured to an internal lock or catch within cabinet 102 ). Moreover, lock motor 172 may engage latch 174 such that lock motor 172 is able to motivate (e.g., push or pull) latch 174 , and thus door 116 , forward/rearward relative to a top portion of tub 104 or cabinet 102 .
  • lock motor 172 may be in operative (e.g., electrical or wireless) communication with controller 160 .
  • lock motor 172 may include any suitable motor or actuator for translating or pivoting the door 116 (e.g., as directed by controller 160 ).
  • controller 160 may be configured to direct door 116 between, for example, the closed position and a preset open-vent position.
  • a position sensor 176 is provided on dishwasher appliance 100 on or in communication with door 116 .
  • position sensor 176 may be configured to detect one or more positions of door 116 .
  • position sensor 176 may be in communication (e.g., electric or wireless communication) with controller 160 to generate one or more signals indicating what position door 116 is currently in or has recently reached.
  • Position sensor 176 may thus detect or determine if door 116 is in the closed position, fully-open position, or one or more intermediate positions (e.g., a preset open-vent position) between the closed position and the fully-open position.
  • position sensor 176 is configured to detect movement or the static position of the door 116 relative to the vertical direction V.
  • position sensor 176 may be or include an accelerometer, which measures translational motion along one or more directions.
  • position sensor 176 may be or include a gyroscope, which measures rotational motion or position about an axis.
  • position sensor 176 may be or include contact switch to selectively contact latch 174 (e.g., in the closed position or open-vent position).
  • closure assembly 118 includes a first contact 176 A mounted to tub 104 and a second contact 176 B mounted to door 116 (e.g., to rotate therewith).
  • the first contact 176 A may provide a rail or catch that receives or contacts the second contact 176 B (e.g., latch 174 ) when door 116 is in the closed position or open-vent position.
  • position sensor 176 may be or include another suitable device capable of detecting or measuring an angle of door 116 relative to the vertical direction V, such as a potentiometer (e.g., mounted at the hinge of door 116 ), a limit switch (e.g., mechanical or magnetic switch in selective engagement with the door 116 at a set position or threshold), a rotary encoder (e.g., optical sensor, a Hall effect sensor, etc.), a load cell, or a strain gauge.
  • a potentiometer e.g., mounted at the hinge of door 116
  • a limit switch e.g., mechanical or magnetic switch in selective engagement with the door 116 at a set position or threshold
  • a rotary encoder e.g., optical sensor, a Hall effect sensor, etc.
  • load cell e.g., a load cell, or a strain gauge.
  • FIGS. 5A through 5C various schematic elevation views are provided of dishwasher appliance 100 in a closed position, open-vent (e.g., intermediate) position, and fully-open position, respectively.
  • position sensor 176 is configured to detect if or when door 116 reaches or exceeds a set vent gap 180 (e.g., transverse distance between the top end 216 of door 116 and tub 104 ).
  • a set vent gap 180 e.g., transverse distance between the top end 216 of door 116 and tub 104 .
  • door 116 contacts cabinet 102 , generally sealing the front opening of dishwashing appliance 100 and preventing the venting of air or vapor therefrom.
  • door 116 may define an angle of 0° relative to the vertical direction V.
  • the door 116 may define an angle of 90° relative to the vertical direction V.
  • the predetermined set vent gap 180 may be defined as a transverse distance or opening between 1 centimeter and 13 centimeters.
  • the predetermined set vent gap 180 may be defined as a transverse distance or opening between 3 centimeters and 9 centimeters.
  • lock motor 172 may be configured to independently (e.g., without direct user input) move door 116 between the closed and the open-vent positions (e.g., by moving latch 174 within a cavity or as part of a dry cycle). In turn, lock motor 172 may move door 116 forward from the closed position to the open-vent position or rearward from the open-vent position. Lock motor 172 (or door closure assembly 118 , generally) may further lock door 116 or restrict movement of door 116 from the closed position or the open-vent position. Thus, door 116 may be maintained in the open-vent or closed position if the door 116 is inadvertently pushed or pulled (e.g., by a user during a dry cycle). Upon completion of a washing operation or a dry cycle, the door 116 may be released from door closure assembly 118 such that a user may further open the door 116 to the fully-open position ( FIG. 5C ) or close it therefrom, as is understood.
  • method 600 or 700 may be used to operate any suitable dishwashing appliance, such as during a dry cycle in which a rinse or wash cycle has already been completed (e.g., such that articles within wash chamber 106 have been sprayed with water or wash fluid).
  • the method 600 or 700 may be used to operate dishwashing appliance 100 ( FIG. 1 ).
  • the controller 160 may be programmed or otherwise configured to implement some or all of the method 600 or 700 .
  • the present methods may serve to facilitate drying of articles within a dishwashing appliance by permitting water vapor to exit the wash chamber.
  • heat may be added to the wash chamber as (or subsequent to) water vapor escaping the wash chamber.
  • such advantages may be realized without increasing a user's exposure to a heating element or, additionally or alternatively, providing a passive vent through which noise or heat can escape (e.g., during a wash cycle).
  • the method 600 includes moving a door from the closed position.
  • the door covers or seals the front opening defined by the tub.
  • moving the door from the closed position may include pushing or rotating the door forward such that at least a portion of the door (e.g., at the top end thereof) separates from the tub.
  • a lock motor may actuate the door forward from the closed position.
  • the method 600 includes determining the door is in a preset open-vent position.
  • the open-vent position may be defined as a predetermined spacing or distance (e.g., along the transverse direction) between the top end of the door and a top portion of the cabinet or tub.
  • the determination requires receiving a position signal from a sensor (e.g., position sensor) in operable communication with the door.
  • a position sensor may be mounted to the door or on the tub to engage a portion of the door (e.g., a latch) in contact with or received within the tub.
  • feedback may be received (e.g., as a position signal) from a lock motor actuating the door.
  • a door closure assembly e.g., lock motor
  • a set period e.g., predetermined period of time, a period continuing until completion of a dry cycle, etc.
  • the method 600 includes activating a heating element to generate heat within a wash chamber.
  • the heating element may be activated and generate heat as the door is in the preset open-vent position.
  • the heating element may actively heat the wash chamber while the door is partially open (i.e., in neither the closed position nor the fully-open position).
  • the heating element remains active (e.g., continuously or according to a programmed duty cycle) for a set period (e.g., predetermined period of time, a period continuing until completion of a dry cycle, etc.).
  • the method 600 includes deactivating the heating element.
  • the heating element may be deactivated to stop actively generating heat within the wash chamber.
  • deactivation may stop a continuous heating cycle of the heating element.
  • deactivation may stop a duty cycle (e.g., in which the heating element is cycled on-off) of the heating element.
  • deactivation at 640 is initiated in response to completion of the corresponding set period or dry cycle.
  • the deactivation may be a timed or anticipated step.
  • 640 may be initiated in response to an intervening event.
  • the method 600 may include determining the door has moved from the preset open-vent position, such as when the door is suddenly or accidentally further opened or closed by a user. The determination may be made based on a movement signal received, for instance, from the position sensor. Thus, deactivation at 640 may indicate the door has unexpectantly moved from the preset open-vent position.
  • the method 600 includes permitting the door to a fully-open position.
  • 650 may occur subsequent to 640 .
  • the heating element may be deactivated when the door is in the fully-open position.
  • 650 may include releasing the door from the open-vent or closed position, such as by releasing the door at the door closure assembly.
  • the method 700 includes activating a heating element to generate heat within the wash chamber as a door is in a closed position.
  • the heating element may be activated and generate heat as the as part of a dry cycle.
  • the heating element may actively heat the wash chamber while the door is fully closed.
  • the door covers or seals the front opening defined by the tub.
  • the heating element remains active (e.g., continuously or according to a programmed duty cycle) for a set period (e.g., predetermined period of time, a period continuing until completion of a portion of a dry cycle, etc.).
  • the method 700 includes moving the door from the closed position (e.g., subsequent to 710 ).
  • 720 includes pushing or rotating the door forward such that at least a portion of the door (e.g., at the top end) separates from the tub.
  • a lock motor may actuate the door forward from the closed position.
  • the method 700 includes determining the door is a preset open-vent position.
  • the open-vent position may be defined as a predetermined spacing distance (e.g., along the transverse direction) between the top end of the door and a top portion of the cabinet or tub.
  • the determination requires receiving a position signal from a sensor (e.g., position sensor) in operable communication with the door.
  • a position sensor may be mounted to the door or on the tub to engage a portion of the door (e.g., a latch) in contact with or received within the tub.
  • feedback may be received (e.g., as a position signal) from a lock motor actuating the door.
  • the method 700 includes holding the door in the preset open-vent position.
  • a door closure assembly e.g., lock motor
  • a set vapor release period e.g., predetermined period of time, such as between one minute and five minutes.
  • the method 700 includes deactivating the heating element to prevent heat generation within the wash chamber (e.g., while the door is held in the preset open-vent position).
  • the heating element may be deactivated to stop actively generating heat within the wash chamber.
  • deactivation may stop a continuous heating cycle of the heating element.
  • deactivation may stop a duty cycle (e.g., in which the heating element is cycled on-off) of the heating element.
  • deactivation at 750 is initiated in response to the determination at 730 .
  • the deactivation may coincide with 730 and continue through 740 .
  • the method 700 includes returning the door to the closed position.
  • 760 may follow (i.e., occur subsequent to) 740 and 750 .
  • 760 may be initiated in response to completion of the set vapor release period.
  • 760 includes pulling or rotating the door rearward (e.g., from the open-vent position) to the closed position.
  • the lock motor may actuate the door rearward to the closed position.
  • the method 700 includes reactivating the heating element to generate heat within the wash chamber. Reactivation at 770 may be initiated in response to or following 760 . Thus, reactivation may occur while the door is in the closed position. Similar to 710 , at 770 , the heating element may be activated and generate heat as the as part of a dry cycle. Thus, the heating element may actively heat the wash chamber while the door is fully closed. In some embodiments, the heating element remains active (e.g., continuously or according to a programmed duty cycle) for a set period (e.g., predetermined period of time, a period continuing until completion of another portion of a dry cycle, etc.).
  • a set period e.g., predetermined period of time, a period continuing until completion of another portion of a dry cycle, etc.
  • one or more steps may be repeated in sequence.
  • the door may be repeatedly be reopened (e.g., to the open-vent position) and closed.
  • the heating element may be repeatedly reactivated and deactivated. The repetition may be performed according to a set sequence or programmed intervals, for instance, until completion of the corresponding dry cycle. Further, following 770 , the heating element may be again deactivated, as would be understood (e.g., at the completion of a dry cycle).

Landscapes

  • Washing And Drying Of Tableware (AREA)

Abstract

A dishwashing appliance and methods for operating the same may provide a cabinet, a tub, a door, a spray assembly, a heating element, and a controller. The door may be rotatably mounted to the cabinet to move between a fully-open position, a preset open-vent position, and a closed position. The preset open-vent position may be between the fully-open and closed positions. The spray assembly may be positioned within the wash chamber. The heating element may be mounted within the cabinet in thermal communication with the wash chamber. The controller may be configured to initiate a dry cycle. The dry cycle may include moving the door from the closed position, determining the door is in the preset open-vent position following moving the door from the closed position, and activating the heating element to generate heat within the wash chamber following moving the door from the closed position.

Description

    FIELD OF THE INVENTION
  • The present subject matter relates generally to washer appliances, and more particularly to dishwashing appliances methods for managing moisture therein.
  • BACKGROUND OF THE INVENTION
  • Dishwashing appliances generally include a tub that defines a wash chamber for receipt of articles for washing. Certain dishwashing appliances also include a rack assembly slidably mounted within the wash chamber. A user can load articles, such as plates, bowls, glasses, or cups, into the rack assembly, and the rack assembly can support such articles within the wash chamber during operation of the dishwashing appliance. Spray assemblies within the wash chamber can apply or direct wash fluid towards articles disposed within the rack assemblies in order to clean such articles. Multiple spray assemblies can be provided, including, for example, a lower spray arm assembly mounted to the tub at a bottom of the wash chamber; a mid-level spray arm assembly mounted to one of the rack assemblies; or an upper spray assembly mounted to the tub at a top of the wash chamber. Other configurations may be used as well.
  • After the spray assemblies have washed or sprayed articles on the rack assemblies, typical dishwashing appliances provide one or more features to circulate air and remove moisture from (i.e., dry) the articles as part of a dry cycle. Commonly, such features are provided as part of a closed loop or an open loop system. Closed loop systems often draw air from the wash chamber through an inlet before returning that same air to the wash chamber (e.g., after being heated or dried). Open loop systems generally motivate air from the ambient environment to the wash chamber, such as through a small vent within the door.
  • These existing systems present a number of drawbacks. For instance, existing appliances often have difficulty managing the moisture or humidity within the air being circulated. In existing appliances with a closed loop system, an appliance may have difficulty removing moisture from air or may have a limited absorption capacity. Moreover, materials to absorb moisture, such as zeolite, can be expensive or difficult to incorporate. In existing appliances with an open loop system, performance may be uneven. The vent through which air passes may further permit noise and heat to escape, such as during a wash cycle. Attempts have been made to open the door in order to facilitate ventilation. Nonetheless, air often is only permitted to the ambient environment after heating has been completed, hindering performance and drying efficacy of the appliance.
  • There is, thus, a need for an improved dishwashing appliance. In particular, it would be advantageous to provide a dishwashing appliance with one or more features to efficiently dry air or articles within the wash chamber (e.g., during a dry cycle).
  • BRIEF DESCRIPTION OF THE INVENTION
  • Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
  • In one exemplary aspect of the present disclosure, a method of operating a dishwashing appliance is provided. The method may include moving a door from a closed position. The method may further include determining the door is in a preset open-vent position following moving the door from the closed position. The method may still further include activating a heating element to generate heat within the wash chamber following moving the door from the closed position.
  • In another exemplary aspect of the present disclosure, a dishwashing appliance is provided. The dishwashing appliance may include a cabinet, a tub, a door, a spray assembly, a heating element, and a controller. The tub may be positioned within the cabinet and define a wash chamber for receipt of articles for washing. The door may be rotatably mounted to the cabinet to move between a fully-open position, a preset open-vent position, and a closed position. The preset open-vent position may be between the fully-open and closed positions. The spray assembly may be positioned within the wash chamber. The heating element may be mounted within the cabinet in thermal communication with the wash chamber. The controller may be in operative communication with the heating element. The controller may be configured to initiate a dry cycle. The dry cycle may include moving the door from the closed position, determining the door is in the preset open-vent position following moving the door from the closed position, and activating the heating element to generate heat within the wash chamber following moving the door from the closed position.
  • These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
  • FIG. 1 provides a perspective view of a dishwasher appliance, including a dishwasher door according to exemplary embodiments of the present disclosure.
  • FIG. 2 provides a side cross-sectional view of the exemplary dishwashing appliance of FIG. 1.
  • FIG. 3 provides a front perspective view an internal portion of the exemplary dishwashing appliance of FIG. 1.
  • FIG. 4 provides a top perspective view of the exemplary dishwashing appliance of FIG. 1, wherein the door is in a preset open-vent position.
  • FIG. 5A provides a schematic elevation view of the exemplary dishwashing appliance of FIG. 1, wherein the door is in a closed position.
  • FIG. 5B provides a schematic elevation view of the exemplary dishwashing appliance of FIG. 1, wherein the door is in the preset open-vent position.
  • FIG. 5C provides a schematic elevation view of the exemplary dishwashing appliance of FIG. 1, wherein the door is in an open position.
  • FIG. 6 provides a flow chart illustrating a method of operating a dishwashing appliance according to exemplary embodiments of the present disclosure.
  • FIG. 7 provides a flow chart illustrating a method of operating a dishwashing appliance according to exemplary embodiments of the present disclosure.
  • DETAILED DESCRIPTION
  • Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
  • As used herein, the term “or” is generally intended to be inclusive (i.e., “A or B” is intended to mean “A or B or both”). The terms “first,” “second,” and “third” may be used interchangeably to distinguish one element from another and are not intended to signify location or importance of the individual elements. The terms “upstream” and “downstream” refer to the relative flow direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the flow direction from which the fluid flows, and “downstream” refers to the flow direction to which the fluid flows.
  • FIGS. 1 through 4 depict an exemplary domestic dishwasher or dishwashing appliance 100 that may be configured in accordance with aspects of the present disclosure. For the particular embodiment of FIGS. 1 through 4, the dishwasher 100 includes a cabinet 102 having a tub 104 therein that defines a wash chamber 106. As shown, tub 104 extends between a top 107 and a bottom 108 along a vertical direction V, between a pair of side walls 110 along a lateral direction L, and between a front side 111 and a rear side 112 along a transverse direction T. Each of the vertical direction V, lateral direction L, and transverse direction T are mutually orthogonal to one another.
  • The tub 104 includes a front opening 114 and a door 116 hinged at its bottom for movement between a normally closed (e.g., vertical) position (e.g., FIGS. 2 and 5A), wherein the wash chamber 106 is sealed shut for washing operation, and a fully-open (e.g., horizontal) position (e.g., FIG. 5C) for loading and unloading of articles from the dishwasher 100. In the normally closed position, door 116 extends from a top end 216 to a bottom end 218 along the vertical direction V; from a front end 220 to a rear end 222 along the transverse direction T; and between two lateral ends 224, 226 along the lateral direction L. A pivot axis 228 may be defined on the door 214 (e.g., by one or more lateral pivot hinges or pins), for example, parallel to the lateral direction L at or proximal to bottom end 218. According to exemplary embodiments, dishwasher 100 further includes a door closure mechanism or assembly 118 that is used to lock and unlock door 116 for accessing and sealing wash chamber 106.
  • As illustrated in FIG. 2, tub side walls 110 may accommodate a plurality of rack assemblies. For instance, guide rails 120 may be mounted to side walls 110 for supporting a lower rack assembly 122, a middle rack assembly 124, and an upper rack assembly 126. As illustrated, upper rack assembly 126 is positioned at a top portion of wash chamber 106 above middle rack assembly 124, which is positioned above lower rack assembly 122 along the vertical direction V. Each rack assembly 122, 124, 126 is adapted for movement between an extended loading position (not shown) in which the rack is substantially positioned outside the wash chamber 106, and a retracted position (shown in FIGS. 1 and 2) in which the rack is located inside the wash chamber 106. This is facilitated, for example, by rollers 128 mounted onto rack assemblies 122, 124, 126, respectively. Although a guide rails 120 and rollers 128 are illustrated herein as facilitating movement of the respective rack assemblies 122, 124, 126, it should be appreciated that any suitable sliding mechanism or member may be used according to alternative embodiments.
  • Some or all of the rack assemblies 122, 124, 126 may be fabricated into lattice structures including a plurality of wires or elongated members 130 (for clarity of illustration, not all elongated members making up rack assemblies 122, 124, 126 are shown in FIG. 2). In this regard, rack assemblies 122, 124, 126 are generally configured for supporting articles within wash chamber 106 while allowing a flow of wash fluid to reach and impinge on those articles (e.g., during a cleaning or rinsing cycle). According to another exemplary embodiment, a silverware basket (not shown) may be removably attached to a rack assembly (e.g., lower rack assembly 122) for placement of silverware, utensils, and the like, that are otherwise too small to be accommodated by rack 122.
  • Dishwasher 100 further includes a plurality of spray assemblies for urging a flow of water or wash fluid onto the articles placed within wash chamber 106. More specifically, as illustrated in FIG. 2, dishwasher 100 includes a lower spray arm assembly 134 disposed in a lower region 136 of wash chamber 106 and above a sump 138 so as to rotate in relatively close proximity to lower rack assembly 122. Similarly, a mid-level spray arm assembly 140 is located in an upper region of wash chamber 106 and may be located below and in close proximity to middle rack assembly 124. In this regard, mid-level spray arm assembly 140 may generally be configured for urging a flow of wash fluid up through middle rack assembly 124 and upper rack assembly 126. Additionally, an upper spray assembly 142 may be located above upper rack assembly 126 along the vertical direction V. In this manner, upper spray assembly 142 may be configured for urging or cascading a flow of wash fluid downward over rack assemblies 122, 124, and 126. As further illustrated in FIG. 2, upper rack assembly 126 may further define an integral spray manifold 144, which is generally configured for urging a flow of wash fluid substantially upward along the vertical direction V through upper rack assembly 126.
  • The various spray assemblies and manifolds described herein may be part of a fluid distribution system or fluid circulation assembly 150 for circulating water and wash fluid in the tub 104. More specifically, fluid circulation assembly 150 includes a pump 152 for circulating water or wash fluid (e.g., detergent, water, or rinse aid) in the tub 104. Pump 152 may be located within sump 138 or within a machinery compartment located below sump 138 of tub 104, as generally recognized in the art. Fluid circulation assembly 150 may include one or more fluid conduits or circulation piping for directing water or wash fluid from pump 152 to the various spray assemblies and manifolds. For example, as illustrated in FIG. 2, a primary supply conduit 154 may extend from pump 152, along rear 112 of tub 104 along the vertical direction V to supply wash fluid throughout wash chamber 106.
  • As illustrated, primary supply conduit 154 is used to supply wash fluid to one or more spray assemblies (e.g., to mid-level spray arm assembly 140 and upper spray assembly 142). However, it should be appreciated that according to alternative embodiments, any other suitable plumbing configuration may be used to supply wash fluid throughout the various spray manifolds and assemblies described herein. For example, according to another exemplary embodiment, primary supply conduit 154 could be used to provide wash fluid to mid-level spray arm assembly 140 and a dedicated secondary supply conduit (not shown) could be utilized to provide wash fluid to upper spray assembly 142. Other plumbing configurations may be used for providing wash fluid to the various spray devices and manifolds at any location within dishwasher appliance 100.
  • Each spray arm assembly 134, 140, 142, integral spray manifold 144, or other spray device may include an arrangement of discharge ports or orifices for directing wash fluid received from pump 152 onto dishes or other articles located in wash chamber 106. The arrangement of the discharge ports, also referred to as jets, apertures, or orifices, may provide a rotational force by virtue of wash fluid flowing through the discharge ports. Alternatively, spray arm assemblies 134, 140, 142 may be motor-driven, or may operate using any other suitable drive mechanism. Spray manifolds and assemblies may also be stationary. The resultant movement of the spray arm assemblies 134, 140, 142 and the spray from fixed manifolds provides coverage of dishes and other dishwasher contents with a washing spray. Other configurations of spray assemblies may be used as well. For example, dishwasher 100 may have additional spray assemblies for cleaning silverware, for scouring casserole dishes, for spraying pots and pans, for cleaning bottles, etc. One skilled in the art will appreciate that the embodiments discussed herein are used for the purpose of explanation only and are not limitations of the present subject matter.
  • In operation, pump 152 draws wash fluid in from sump 138 and pumps it to a diverter assembly 156 (e.g., which may be positioned within sump 138 of dishwasher appliance 100). Diverter assembly 156 may include a diverter disk (not shown) disposed within a diverter chamber 158 for selectively distributing the wash fluid to the spray arm assemblies 134, 140, 142 or other spray manifolds or devices. For example, the diverter disk may have a plurality of apertures that are configured to align with one or more outlet ports (not shown) at the top of diverter chamber 158. In this manner, the diverter disk may be selectively rotated to provide wash fluid to the desired spray device.
  • According to an exemplary embodiment, diverter assembly 156 is configured for selectively distributing the flow of wash fluid from pump 152 to various fluid supply conduits, only some of which are illustrated in FIG. 2 for clarity. More specifically, diverter assembly 156 may include four outlet ports (not shown) for supplying wash fluid to a first conduit for rotating lower spray arm assembly 134 in the clockwise direction, a second conduit for rotating lower spray arm assembly 134 in the counter-clockwise direction, a third conduit for spraying an auxiliary rack such as the silverware rack, and a fourth conduit for supply mid-level or upper spray assemblies 140, 142 (e.g., such as primary supply conduit 154).
  • The dishwasher 100 is further equipped with a controller 160 to regulate operation of the dishwasher 100. The controller 160 may include one or more memory devices and one or more microprocessors, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In some embodiments, the processor executes programming instructions stored in memory. For certain embodiments, the instructions include a software package configured to operate appliance 100, such as according to one or more programmed cycles methods (e.g., 600 and 700 described below). The memory may be a separate component from the processor or may be included onboard within the processor. Alternatively, controller 160 may be constructed without using a microprocessor (e.g., using a combination of discrete analog or digital logic circuitry, such as switches, amplifiers, integrators, comparators, flip-flops, AND gates, and the like) to perform control functionality instead of relying upon software.
  • The controller 160 may be positioned in a variety of locations throughout dishwasher 100. In the illustrated embodiment, the controller 160 may be located within a control panel area 162 of door 116, as shown in FIGS. 1 and 2. In such an embodiment, input/output (“I/O”) signals may be routed between the control system and various operational components of dishwasher 100 along wiring harnesses that may be routed, for example, through the bottom of door 116. Typically, the controller 160 includes a user interface panel 164 through which a user may select various operational features and modes and monitor progress of the dishwasher 100. In one embodiment, the user interface 164 may represent a general purpose I/O (“GPIO”) device or functional block. In certain embodiments, the user interface 164 includes input components 166, such as one or more of a variety of electrical, mechanical or electro-mechanical input devices including rotary dials, push buttons, and touch pads. As shown, one or more user inputs 166 (e.g., buttons) of user interface 164 may be positioned at a top end 216 of door 116 (e.g., on or through a top wall of door 116). The user interface 164 may further include one or more display components 168, such as a digital display device or one or more indicator light assemblies designed to provide operational feedback to a user. The user interface 164 may be in communication with the controller 160 via one or more signal lines or shared communication busses.
  • In some embodiments, a heating element 170 is operably coupled (e.g., electrically coupled) to the controller 160 to selectively provide heat to the wash chamber 106 (e.g., during a dry cycle). For example, heating element 170 may be provided as a resistive or sheathed heating element 170 (e.g., CALROD®) mounted to a bottom portion of tub 104. In some such embodiments, heating element 170 is attached to a bottom wall 108 within the sump 142 or wash chamber 106.
  • Nonetheless, heating element 170 may include or be provided any suitable heater for heating wash chamber 106 (e.g., to dry articles therein), as is generally understood. During use, the controller 160 may thus transmit one or more heating signals (e.g., as an electrical current) in order to activate heating element 170 and initiate the generation of heat therefrom.
  • It should be appreciated that the present disclosure is not limited to any particular style, model, or configuration of dishwasher 100. The exemplary embodiment depicted in FIGS. 1 through 4 is for illustrative purposes only. For example, different locations may be provided for user interface 164, different configurations may be provided for rack assemblies 122, 124, 126, different spray arm assemblies 134, 140, 142 and spray manifold configurations may be used, and other differences may be applied while remaining within the scope of the present disclosure.
  • As noted above, a door closure assembly 118 is included in some embodiments. In certain embodiments, door closure assembly 118 includes a lock actuator or motor 172 to selectively move or motivate door 116, such as between a closed position (e.g., FIG. 2) and an oven-vent position (e.g., FIG. 4). For instance, lock motor 172 may be in selective mechanical communication with a latch 174 or another suitable portion of door 116 (e.g., proximal to a top portion thereof). As shown, latch 174 may generally extend rearward, such as from an inner or rearward-facing surface of door 116 and toward the cabinet 102. In the closed position, latch 174 may be received within a cavity of cabinet 102 (e.g., to be secured to an internal lock or catch within cabinet 102). Moreover, lock motor 172 may engage latch 174 such that lock motor 172 is able to motivate (e.g., push or pull) latch 174, and thus door 116, forward/rearward relative to a top portion of tub 104 or cabinet 102.
  • Generally, lock motor 172 may be in operative (e.g., electrical or wireless) communication with controller 160. Moreover, lock motor 172 may include any suitable motor or actuator for translating or pivoting the door 116 (e.g., as directed by controller 160). Thus, controller 160 may be configured to direct door 116 between, for example, the closed position and a preset open-vent position.
  • In some embodiments, a position sensor 176 is provided on dishwasher appliance 100 on or in communication with door 116. In particular, position sensor 176 may be configured to detect one or more positions of door 116. For instance, position sensor 176 may be in communication (e.g., electric or wireless communication) with controller 160 to generate one or more signals indicating what position door 116 is currently in or has recently reached. Position sensor 176 may thus detect or determine if door 116 is in the closed position, fully-open position, or one or more intermediate positions (e.g., a preset open-vent position) between the closed position and the fully-open position.
  • Generally, position sensor 176 is configured to detect movement or the static position of the door 116 relative to the vertical direction V. Optionally, position sensor 176 may be or include an accelerometer, which measures translational motion along one or more directions. Additionally or alternatively, position sensor 176 may be or include a gyroscope, which measures rotational motion or position about an axis. Also additionally or alternatively, position sensor 176 may be or include contact switch to selectively contact latch 174 (e.g., in the closed position or open-vent position). In some such embodiments, closure assembly 118 includes a first contact 176A mounted to tub 104 and a second contact 176B mounted to door 116 (e.g., to rotate therewith). For instance, the first contact 176A may provide a rail or catch that receives or contacts the second contact 176B (e.g., latch 174) when door 116 is in the closed position or open-vent position.
  • Further additionally or alternatively, position sensor 176 may be or include another suitable device capable of detecting or measuring an angle of door 116 relative to the vertical direction V, such as a potentiometer (e.g., mounted at the hinge of door 116), a limit switch (e.g., mechanical or magnetic switch in selective engagement with the door 116 at a set position or threshold), a rotary encoder (e.g., optical sensor, a Hall effect sensor, etc.), a load cell, or a strain gauge.
  • Turning briefly to FIGS. 5A through 5C, various schematic elevation views are provided of dishwasher appliance 100 in a closed position, open-vent (e.g., intermediate) position, and fully-open position, respectively.
  • In certain embodiments, position sensor 176 is configured to detect if or when door 116 reaches or exceeds a set vent gap 180 (e.g., transverse distance between the top end 216 of door 116 and tub 104). As shown, when door 116 is in the closed position, the door 116 contacts cabinet 102, generally sealing the front opening of dishwashing appliance 100 and preventing the venting of air or vapor therefrom. For instance, door 116 may define an angle of 0° relative to the vertical direction V. By contrast, when door 116 is in the fully-open position, the door 116 may define an angle of 90° relative to the vertical direction V. The predetermined set vent gap 180 may be defined as a transverse distance or opening between 1 centimeter and 13 centimeters. Optionally, the predetermined set vent gap 180 may be defined as a transverse distance or opening between 3 centimeters and 9 centimeters.
  • As noted above, lock motor 172 may be configured to independently (e.g., without direct user input) move door 116 between the closed and the open-vent positions (e.g., by moving latch 174 within a cavity or as part of a dry cycle). In turn, lock motor 172 may move door 116 forward from the closed position to the open-vent position or rearward from the open-vent position. Lock motor 172 (or door closure assembly 118, generally) may further lock door 116 or restrict movement of door 116 from the closed position or the open-vent position. Thus, door 116 may be maintained in the open-vent or closed position if the door 116 is inadvertently pushed or pulled (e.g., by a user during a dry cycle). Upon completion of a washing operation or a dry cycle, the door 116 may be released from door closure assembly 118 such that a user may further open the door 116 to the fully-open position (FIG. 5C) or close it therefrom, as is understood.
  • Turning now to FIGS. 6 and 7, exemplary methods (e.g., the method 600 or the method 700) for operating a dishwashing appliance are illustrated. As an example, method 600 or 700 may be used to operate any suitable dishwashing appliance, such as during a dry cycle in which a rinse or wash cycle has already been completed (e.g., such that articles within wash chamber 106 have been sprayed with water or wash fluid). In particular, the method 600 or 700 may be used to operate dishwashing appliance 100 (FIG. 1). The controller 160 may be programmed or otherwise configured to implement some or all of the method 600 or 700.
  • Advantageously, the present methods may serve to facilitate drying of articles within a dishwashing appliance by permitting water vapor to exit the wash chamber. In particular, heat may be added to the wash chamber as (or subsequent to) water vapor escaping the wash chamber. Notably, such advantages may be realized without increasing a user's exposure to a heating element or, additionally or alternatively, providing a passive vent through which noise or heat can escape (e.g., during a wash cycle).
  • Turning especially to FIG. 6, at 610, the method 600 includes moving a door from the closed position. As described above, in the closed position, the door covers or seals the front opening defined by the tub. Thus, moving the door from the closed position may include pushing or rotating the door forward such that at least a portion of the door (e.g., at the top end thereof) separates from the tub. For instance, a lock motor may actuate the door forward from the closed position.
  • At 620, the method 600 includes determining the door is in a preset open-vent position. As described above, the open-vent position may be defined as a predetermined spacing or distance (e.g., along the transverse direction) between the top end of the door and a top portion of the cabinet or tub. In some embodiments, the determination requires receiving a position signal from a sensor (e.g., position sensor) in operable communication with the door. For instance, a position sensor may be mounted to the door or on the tub to engage a portion of the door (e.g., a latch) in contact with or received within the tub. Additionally or alternatively, feedback may be received (e.g., as a position signal) from a lock motor actuating the door. Upon reaching the open-vent position, a door closure assembly (e.g., lock motor) may hold or maintain the door in the open-vent position for a set period (e.g., predetermined period of time, a period continuing until completion of a dry cycle, etc.).
  • At 630, the method 600 includes activating a heating element to generate heat within a wash chamber. For instance, the heating element may be activated and generate heat as the door is in the preset open-vent position. Thus, the heating element may actively heat the wash chamber while the door is partially open (i.e., in neither the closed position nor the fully-open position). In some embodiments, the heating element remains active (e.g., continuously or according to a programmed duty cycle) for a set period (e.g., predetermined period of time, a period continuing until completion of a dry cycle, etc.).
  • At 640, the method 600 includes deactivating the heating element. For instance, the heating element may be deactivated to stop actively generating heat within the wash chamber. Thus, deactivation may stop a continuous heating cycle of the heating element. Additionally or alternatively, deactivation may stop a duty cycle (e.g., in which the heating element is cycled on-off) of the heating element. In some embodiments, deactivation at 640 is initiated in response to completion of the corresponding set period or dry cycle. Thus, the deactivation may be a timed or anticipated step. Additionally or alternatively, 640 may be initiated in response to an intervening event. For instance, the method 600 may include determining the door has moved from the preset open-vent position, such as when the door is suddenly or accidentally further opened or closed by a user. The determination may be made based on a movement signal received, for instance, from the position sensor. Thus, deactivation at 640 may indicate the door has unexpectantly moved from the preset open-vent position.
  • At 650, the method 600 includes permitting the door to a fully-open position. In particular, 650 may occur subsequent to 640. Thus, the heating element may be deactivated when the door is in the fully-open position. Optionally, 650 may include releasing the door from the open-vent or closed position, such as by releasing the door at the door closure assembly.
  • Turning especially to FIG. 7, at 710, the method 700 includes activating a heating element to generate heat within the wash chamber as a door is in a closed position. For instance, the heating element may be activated and generate heat as the as part of a dry cycle. Thus, the heating element may actively heat the wash chamber while the door is fully closed. As described above, in the closed position, the door covers or seals the front opening defined by the tub. In some embodiments, the heating element remains active (e.g., continuously or according to a programmed duty cycle) for a set period (e.g., predetermined period of time, a period continuing until completion of a portion of a dry cycle, etc.).
  • At 720, the method 700 includes moving the door from the closed position (e.g., subsequent to 710). In some embodiments, 720 includes pushing or rotating the door forward such that at least a portion of the door (e.g., at the top end) separates from the tub. For instance, a lock motor may actuate the door forward from the closed position.
  • At 730, the method 700 includes determining the door is a preset open-vent position. As described above, the open-vent position may be defined as a predetermined spacing distance (e.g., along the transverse direction) between the top end of the door and a top portion of the cabinet or tub. In some embodiments, the determination requires receiving a position signal from a sensor (e.g., position sensor) in operable communication with the door. For instance, a position sensor may be mounted to the door or on the tub to engage a portion of the door (e.g., a latch) in contact with or received within the tub. Additionally or alternatively, feedback may be received (e.g., as a position signal) from a lock motor actuating the door.
  • At 740, the method 700 includes holding the door in the preset open-vent position. For instance, upon reaching the open-vent position at 730, a door closure assembly (e.g., lock motor) may hold or maintain the door in the open-vent position for a set vapor release period (e.g., predetermined period of time, such as between one minute and five minutes).
  • At 750, the method 700 includes deactivating the heating element to prevent heat generation within the wash chamber (e.g., while the door is held in the preset open-vent position). For instance, the heating element may be deactivated to stop actively generating heat within the wash chamber. Thus, deactivation may stop a continuous heating cycle of the heating element. Additionally or alternatively, deactivation may stop a duty cycle (e.g., in which the heating element is cycled on-off) of the heating element. In some embodiments, deactivation at 750 is initiated in response to the determination at 730. Thus, the deactivation may coincide with 730 and continue through 740.
  • At 760, the method 700 includes returning the door to the closed position. In particular, 760 may follow (i.e., occur subsequent to) 740 and 750. For instance, 760 may be initiated in response to completion of the set vapor release period. In some embodiments, 760 includes pulling or rotating the door rearward (e.g., from the open-vent position) to the closed position. As an example, the lock motor may actuate the door rearward to the closed position.
  • At 770, the method 700 includes reactivating the heating element to generate heat within the wash chamber. Reactivation at 770 may be initiated in response to or following 760. Thus, reactivation may occur while the door is in the closed position. Similar to 710, at 770, the heating element may be activated and generate heat as the as part of a dry cycle. Thus, the heating element may actively heat the wash chamber while the door is fully closed. In some embodiments, the heating element remains active (e.g., continuously or according to a programmed duty cycle) for a set period (e.g., predetermined period of time, a period continuing until completion of another portion of a dry cycle, etc.).
  • Following 770, one or more steps (e.g., 720, 730, 740, 760, or 770) may be repeated in sequence. Thus, the door may be repeatedly be reopened (e.g., to the open-vent position) and closed. Additionally or alternatively, the heating element may be repeatedly reactivated and deactivated. The repetition may be performed according to a set sequence or programmed intervals, for instance, until completion of the corresponding dry cycle. Further, following 770, the heating element may be again deactivated, as would be understood (e.g., at the completion of a dry cycle).
  • This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.

Claims (20)

What is claimed is:
1. A method for operating a dishwashing appliance comprising a tub defining a wash chamber and a door selectively rotated to a closed position across a front opening of the tub to restrict access to the wash chamber, the method comprising:
moving the door from the closed position;
determining the door is in a preset open-vent position following moving the door from the closed position; and
activating a heating element to generate heat within the wash chamber following moving the door from the closed position.
2. The method of claim 1, wherein activating the heating element occurs as the door is in the preset open-vent position.
3. The method of claim 1, further comprising:
determining the door has moved from the preset open-vent position; and
deactivating the heating element to prevent heat generation within the wash chamber in response to determining the door has moved from the preset open-vent position.
4. The method of claim 1, wherein determining the door is in the preset open-vent position comprises receiving a position signal from a sensor in operable communication with the door.
5. The method of claim 4, wherein the sensor is electrically connected to a door closure assembly comprising a first contact mounted to the tub and a second contact mounted to the door, wherein the position signal is received in response to detecting contact between the first contact and the second contact at the sensor.
6. The method of claim 4, wherein the sensor is mounted within the door to detect an angle of the door relative to the tub.
7. The method of claim 1, wherein the door extends from a bottom end to a top end, wherein the preset open-vent position defines a set gap between the top end of the door and the tub, and wherein the set gap is between 1 centimeter and 13 centimeters.
8. The method of claim 1, further comprising:
activating the heating element to generate heat within the wash chamber as the door is in a closed position prior to moving the door from the closed position.
9. The method of claim 8, further comprising:
holding the door in the preset open-vent position in response to determining the door is in the preset open-vent position; and
deactivating the heating element to prevent heat generation within the wash chamber.
10. The method of claim 9, further comprising
returning the door to the closed position following deactivating the heating element; and
reactivating the heating element to generate heat within the wash chamber in response to returning the door to the closed position.
11. A dishwashing appliance, comprising:
a cabinet;
a tub positioned within the cabinet and defining a wash chamber for receipt of articles for washing;
a door rotatably mounted to the cabinet to move between a fully-open position, a preset open-vent position, and a closed position, the preset open-vent position being between the fully-open and closed positions;
a spray assembly positioned within the wash chamber;
a heating element mounted within the cabinet in thermal communication with the wash chamber; and
a controller in operative communication with the heating element, the controller being configured to initiate a dry cycle, the dry cycle comprising
moving the door from the closed position,
determining the door is in the preset open-vent position following moving the door from the closed position, and
activating the heating element to generate heat within the wash chamber following moving the door from the closed position.
12. The dishwashing appliance of claim 11, wherein activating the heating element occurs as the door is in the preset open-vent position.
13. The dishwashing appliance of claim 11, wherein the dry cycle further comprises
determining the door has moved from the preset open-vent position, and
deactivating the heating element to prevent heat generation within the wash chamber in response to determining the door has moved from the preset open-vent position.
14. The dishwashing appliance of claim 11, further comprising a position signal in operable communication with the door, wherein determining the door is in the preset open-vent position comprises receiving a position signal from the position sensor.
15. The dishwashing appliance of claim 14, wherein the position sensor is electrically connected to a door closure assembly comprising a first contact mounted to the tub and a second contact mounted to the door, wherein the position signal is received in response to detecting contact between the first contact and the second contact at the position sensor.
16. The dishwashing appliance of claim 14, wherein the position sensor is mounted within the door to detect an angle thereof relative to the tub.
17. The dishwashing appliance of claim 11, wherein the door extends from a bottom end to a top end, wherein the preset open-vent position defines a set gap between the top end of the door and the tub, and wherein the set gap is between 1 centimeter and 13 centimeters.
18. The dishwashing appliance of claim 11, wherein the dry cycle further comprises
activating the heating element to generate heat within the wash chamber as the door is in a closed position prior to moving the door from the closed position.
19. The dishwashing appliance of claim 18, wherein the dry cycle further comprises
holding the door in the preset open-vent position in response to determining the door is in the preset open-vent position, and
deactivating the heating element to prevent heat generation within the wash chamber.
20. The dishwashing appliance of claim 19, wherein the dry cycle further comprises
returning the door to the closed position following deactivating the heating element, and
reactivating the heating element to generate heat within the wash chamber in response to returning the door to the closed position.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210348435A1 (en) * 2018-10-01 2021-11-11 Electrolux Appliances Aktiebolag Monitoring system for a door of a domestic appliance and domestic appliance comprising such a system
US20210353125A1 (en) * 2020-05-12 2021-11-18 Lg Electronics Inc. Dishwasher
US20230165431A1 (en) * 2021-11-29 2023-06-01 Haier Us Appliance Solutions, Inc. Dishwashing appliances and sensor assemblies for detecting a position of an appliance door
WO2023160996A1 (en) * 2022-02-22 2023-08-31 Miele & Cie. Kg Method for drying wash items, method for teaching an actuation algorithm, device, and washing appliance
WO2023167470A1 (en) * 2022-03-04 2023-09-07 엘지전자 주식회사 Dishwasher, method for controlling operation of dishwasher, and memory storing program therefor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210348435A1 (en) * 2018-10-01 2021-11-11 Electrolux Appliances Aktiebolag Monitoring system for a door of a domestic appliance and domestic appliance comprising such a system
US20210353125A1 (en) * 2020-05-12 2021-11-18 Lg Electronics Inc. Dishwasher
US12064074B2 (en) * 2020-05-12 2024-08-20 Lg Electronics Inc. Dishwasher
US20230165431A1 (en) * 2021-11-29 2023-06-01 Haier Us Appliance Solutions, Inc. Dishwashing appliances and sensor assemblies for detecting a position of an appliance door
WO2023160996A1 (en) * 2022-02-22 2023-08-31 Miele & Cie. Kg Method for drying wash items, method for teaching an actuation algorithm, device, and washing appliance
WO2023167470A1 (en) * 2022-03-04 2023-09-07 엘지전자 주식회사 Dishwasher, method for controlling operation of dishwasher, and memory storing program therefor

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