US20210222694A1 - Friction-Optimized Vacuum Orbiter Pump - Google Patents

Friction-Optimized Vacuum Orbiter Pump Download PDF

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Publication number
US20210222694A1
US20210222694A1 US17/153,687 US202117153687A US2021222694A1 US 20210222694 A1 US20210222694 A1 US 20210222694A1 US 202117153687 A US202117153687 A US 202117153687A US 2021222694 A1 US2021222694 A1 US 2021222694A1
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Prior art keywords
orbiter
sliding surface
microstructure
dry
running
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Abandoned
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US17/153,687
Inventor
Conrad Nickel
Jakob Schnitzer
Franz Pawellek
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Nidec GPM GmbH
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Nidec GPM GmbH
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Assigned to NIDEC GPM GMBH reassignment NIDEC GPM GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PAWELLEK, FRANZ, NICKEL, CONRAD, Schnitzer, Jakob
Publication of US20210222694A1 publication Critical patent/US20210222694A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C25/00Adaptations of pumps for special use of pumps for elastic fluids
    • F04C25/02Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/40Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and having a hinged member
    • F04C18/46Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and having a hinged member with vanes hinged to the outer member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/04Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents of internal-axis type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/32Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having both the movement defined in group F04C18/02 and relative reciprocation between the co-operating members
    • F04C18/332Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having both the movement defined in group F04C18/02 and relative reciprocation between the co-operating members with vanes hinged to the outer member and reciprocating with respect to the inner member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/344Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
    • F04C18/3441Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member the inner and outer member being in contact along one line or continuous surface substantially parallel to the axis of rotation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0042Driving elements, brakes, couplings, transmissions specially adapted for pumps
    • F04C29/005Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions
    • F04C29/0057Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions for eccentric movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • F04C29/028Means for improving or restricting lubricant flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2220/00Application
    • F04C2220/10Vacuum
    • F04C2220/12Dry running
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/20Manufacture essentially without removing material
    • F04C2230/22Manufacture essentially without removing material by sintering
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/90Improving properties of machine parts
    • F04C2230/92Surface treatment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/10Stators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/20Rotors

Definitions

  • the present invention relates to a dry-running, oil-free orbiter vacuum pump, on which a friction-optimized surface is provided on components.
  • Vacuum pumps serve to evacuate gaseous media, such as e.g. for the purpose of generating a vacuum in a braking force booster.
  • further applications of dry-running vacuum pumps also include e.g. the pneumatic adjustment of exhaust gas recirculation valves, exhaust flaps, guide vanes on turbochargers having a variable turbine geometry, and of a bypass for charging pressure regulation with a waste gate, and include the actuation of a central locking system, or for opening and closing headlight covers.
  • dry-running vacuum pumps can serve in general to produce negative pressure in electro-pneumatic valves or pneumatic actuators.
  • Rotary displacement pumps such as e.g. vane pumps or rotary vane pumps, are predominantly known for this purpose in the prior art and are very widely used.
  • Some pumps require the provision of a lubricating film between the rotating and stationary pump components in order to ensure a sufficiently gas-tight seal as well as low frictional wear on contact surfaces.
  • the requirement for a lubricating film in a vacuum pump gives rise to problems in terms of the temperature-dependent viscosity of the lubricant and the contamination caused by absorption of particles from the discharged air.
  • These disadvantages are brought to bear under fluctuating ambient conditions of a mobile application and in particular to an increased extent in an installation in an engine compartment of a vehicle.
  • such pumps must always be connected to a lubricant supply or integrated into a lubricant-carrying system.
  • Dry-running vacuum pumps are generally lubricated by means of a solid lubricant, such as in particular by means of graphite.
  • the solid lubricant graphite requires water or moisture for establishing a low-friction layer between a moving and a static pump part.
  • the paucity of water in friction pairings in the vacuum leads to an increase in the coefficient of friction.
  • the coefficient of friction of graphite increases in the vacuum of a dry-running vacuum pump.
  • the inventors know that graphite, by reason of the behavior of the coefficient of friction, is not suitable in the desired manner as a solid lubricant for the application of a dry-running vacuum pump.
  • the object of the invention is that of providing an alternative solution for a dry-running orbiter vacuum pump which, during vacuum operation, ensures a low loss of power from friction.
  • the dry-running orbiter vacuum pump in accordance with the invention is characterized in particular in that at at least one of a radial air gap and an axial air gap formed in a cylindrical pump chamber between an orbiter eccentric piston and a pump housing at least one sliding surface is arranged in a manner exposed to the air gap; wherein the at least one sliding surface comprises a microstructure including cavities for decreasing an exposed surface of the at least one sliding surface.
  • the present invention provides for the first time a microstructure on a sliding surface at an air gap or between a moving and a static pump component in a dry-running pump for gaseous media.
  • the invention provides for the first time a sliding surface having a microstructure on an orbiter eccentric piston and/or a pump chamber wall of the pump housing of a dry-running orbiter vacuum pump.
  • the invention is based upon two aspects of decreasing a surface of the sliding surface and of producing an aerodynamic lubricating film in the air gap.
  • a friction-effective contact surface of the sliding surface is decreased by means of the cavities of the microstructure.
  • the friction-effective contact surface of the sliding surface always contributes to friction resistance whenever friction contact occurs. Such friction contact occurs e.g. at the axial air gap by reason of a floating bearing arrangement of the orbiter eccentric piston in the pump chamber.
  • an aerodynamic lubricating film is produced by means of the cavities of the microstructure, as explained hereinafter.
  • Such an aerodynamic lubricating film is produced in the air gap if suitable pressure ratios are present. These pressure ratios occur in particular at the radial air gap by reason of the displacement procedures of the orbiter eccentric piston.
  • the radial air gap acts as a gap seal for separating the pump chamber into a negative pressure region and a pressure region on either side of the orbiter eccentric piston. The pressure difference gives rise to a leakage in the form of an airflow through the sealing gap or the corresponding air gap between the orbiter eccentric piston and the opposite chamber wall.
  • Each cavity of the microstructure produces a small turbulent swirl of the leakage airflow.
  • Each small turbulent swirl bound locally over the cavity produces an effect equivalent to a small static air cushion bound locally over the cavity. Therefore, in comparison with a laminar flow of an airflow between two smooth surfaces, the sliding surface in accordance with the invention produces an aerodynamic lubricating film consisting of small turbulent air swirls which act in the same air gap in a manner equivalent to a sum of small static air cushions.
  • a forcing-apart effect in terms of an air cushion or a friction-reducing effect in terms of the aerodynamic lubricating film consisting of locally bound turbulent swirls can be set on the basis of a number and surface distribution of the cavities in the microstructure.
  • the aerodynamic lubricating film which is provided in accordance with the invention and is produced by means of the microstructure of the sliding surface in accordance with the invention has several advantages.
  • the static pressure in the aerodynamic lubricating film ensures that, comparable to an air cushion, direct axial surface contact between end faces of the orbiter eccentric piston and the chamber wall are largely suppressed. As a result, very low wear occurs, thus achieving a long service life without any deterioration in the sealing effect of the corresponding air gap in terms of a gap seal.
  • the static pressure in the aerodynamic lubricating film constitutes a sealing-effective, separate pressure zone between an intake pressure and an outlet pressure of the orbiter vacuum pump.
  • the locally bound turbulences over the cavities of the microstructure produce alternating, discrete zones of different pressures.
  • Discrete zones of different pressures constitute in principle a barrier against the passage of a flow in a sealing gap or the corresponding air gap in the pump chamber. This principle is known e.g. from seals having grooves or chambers for providing a plurality of different pressure zones between two sealing sides.
  • the aerodynamic lubricating film which is provided in accordance with the invention and is produced by means of the microstructure thus permanently achieves a sealing effect between a suction side and an outlet side of the orbiter vacuum pump which is better than in the case of a gap seal which is formed at the same air gap with the aid of smooth surfaces.
  • the aerodynamic lubricating film produced by means of the sliding surface in accordance with the invention in avoiding direct friction contact, reduces static friction and sliding friction between the orbiter eccentric piston and the pump chamber, thus improving energy efficiency and wear resistance to the benefit of the service life and operating reliability of the orbiter vacuum pump.
  • the aerodynamic lubricating film produced by the sliding surface in accordance with the invention provides an improved sealing effect of the corresponding air gap between a negative pressure region and a pressure region in the pump chamber, whereby volumetric efficiency of the orbiter vacuum pump is improved.
  • the cavities of the microstructure can have a closed contour towards the surface of the at least one sliding surface.
  • the closed contour of the cavities ensures a defined turbulent swirl on the surface and the local binding thereof to the closed contour, thus permitting targeted formation of the aerodynamic lubricating film in the air gap.
  • the cavities of the microstructure can have a dimension of 10 to 100 ⁇ m in a depth direction to the surrounding surface of the at least one sliding surface.
  • an effectiveness of the cavities for producing turbulent swirls under the application-specific operating conditions and dimensions in the air gap of the orbiter vacuum pump is achieved.
  • the cavities of the microstructure can have a dimension of 10 to 1000 ⁇ m in an extension direction of a contour to the surrounding surface of the at least one sliding surface. Even in this range, an effectiveness of the cavities for producing turbulent swirls under the application-specific operating conditions and dimensions in the air gap of the orbiter vacuum pump is achieved.
  • the cavities of the microstructure can have the shape of a spherical cap, of an ellipsoid spherical cap, of an elongated hole or of a groove.
  • the remaining shapes listed permit orientation and shape-optimization of the microstructure relating to the rotational direction or flow direction in the air gap.
  • the microstructure of the at least one sliding surface can be produced at the corresponding surface of the pump housing or of the orbiter eccentric piston by means of laser-assisted melting of the material. This technique ensures particularly rapid and precise surface machining of the corresponding pump components.
  • a material, on which the microstructure of the at least one sliding surface is produced can be provided as a surface insert that is inserted into a component body of the pump housing or of the orbiter eccentric piston.
  • This configuration means that, for a near-surface component region of the sliding surface, a harder or other optimized material, such as e.g. steel, can be selected, whereas, for the remaining component body of the piston or of the housing, a lighter and injection-moldable or other functionally optimized material, such as e.g. a synthetic material or aluminium, can be used.
  • the microstructure of the at least one sliding surface can be produced on a metal material provided by the pump housing or by the orbiter eccentric piston.
  • Different metal alloys provide preferred material properties with regard to hardness, surface quality and the machining capability thereof for producing the microstructure, in particular by means of a laser.
  • the metal material, on which the microstructure of the at least one sliding surface is produced can be surface hardened by means of hard anodizing.
  • the wear resistance of the microstructure and thus the longevity of the advantageous effect can be improved by reason of the greater hardness of the material.
  • the metal material, on which the microstructure of the at least one sliding surface is produced can be provided as a sintered layer sintered on a material of the pump housing or of the orbiter eccentric piston.
  • the at least one sliding surface can be additionally also arranged at at least one surface of the blocking slide; wherein the at least one sliding surface at the blocking slide also comprises the microstructure including cavities for decreasing an exposed surface of the at least one sliding surface.
  • FIG. 1 shows a cross-section of the pump chamber of an orbiter vacuum pump according to one embodiment of the invention
  • FIG. 2 shows an axial cross-section of the orbiter vacuum pump according to one embodiment in FIG. 1 ;
  • FIG. 3 shows an enlarged section Z of the orbiter vacuum pump according to one embodiment in FIG. 2 .
  • the orbiter vacuum pump is formed from a pump housing 1 which comprises a pump chamber 2 with a cylindrical chamber wall.
  • a pump housing 1 which comprises a pump chamber 2 with a cylindrical chamber wall.
  • an orbiter eccentric piston 3 performs a circular movement, wherein a circumferential sliding contact of the orbiter eccentric piston 3 with the cylindrical chamber wall is maintained.
  • a guide slot 4 is arranged in the orbiter eccentric piston 3 .
  • the blocking slide 5 extends through the pump chamber 2 into the orbiter eccentric piston 3 and is pivotably mounted at a free end.
  • a pivot bearing 14 is arranged in the chamber wall between an inlet opening 6 and an outlet opening 7 .
  • the pump inlet has a nozzle for connecting a vacuum hose.
  • the pump chamber 2 is divided, either side of the blocking slide 5 , into two volumes, of which one communicates with the inlet opening 6 and one communicates with the outlet opening 7 .
  • the volumes on each side of the blocking slide 5 vary with the circumferential sliding contact between the orbiter eccentric piston 3 and the cylindrical chamber wall in equal proportions oppositely to one another such that a cyclical displacement procedure which is explained hereinafter is completed.
  • FIG. 1 shows a position of the orbiter eccentric piston 3 approximately halfway prior to a top dead center, in which the increasing volume of the pump chamber 2 which communicates with the inlet 6 and through which a gas is sucked in reaches an almost maximum volume. After passing over the top dead center, i.e.
  • a shaft 8 is arranged in the pump housing 1 in such a manner as to be rotatably mounted by means of a shaft bearing.
  • the shaft 8 is driven by means of an electric motor 9 .
  • An eccentric disk 12 with an eccentrically arranged crankpin 13 is fixed on the shaft 8 .
  • the crankpin 13 engages into the center point of the orbiter eccentric piston 3 .
  • the eccentric disk 12 performs the circular movement of the orbiter eccentric piston 3 in the pump chamber 2 via the crankpin 13 .
  • the orbiter eccentric piston 3 is designed in a cylindrical manner in the form of a piston drum.
  • the orbiter eccentric piston 3 is manufactured as a molded part by means of injection-molding from a synthetic material, in particular a fiber-reinforced synthetic material.
  • the outlet opening 7 is provided by means of an axially oriented bore which issues into the pump chamber 2 . It forms, in conjunction with a pressure valve 17 , an outlet to the environment.
  • the pressure valve 17 is provided by means of a bent sheet-metal part which covers a rear side of the outlet opening 7 and is urged back by means of a delivery pressure of a gas exiting the pump chamber 2 .
  • One side of the pump housing 1 , on which the electric motor 9 is received, is closed off by means of a motor cover 19 .
  • electronics for controlling an electric drive power are arranged in the motor cover 19 .
  • FIG. 3 shows an enlarged section Z of FIG. 2 which relates to a region of the sliding contact between the orbiter eccentric piston 3 and the cylindrical chamber wall of the pump housing 1 in the pump chamber 2 .
  • R a small radial air gap
  • A an axial air gap between the orbiter eccentric piston 3 and an end-face chamber wall of the pump housing 1 .
  • the end-face chamber wall of the pump housing 1 is formed by means of a pump lid 11 .
  • the radial air gap R and the axial air gap A in the pump chamber 2 are necessary in order to ensure a low-friction circular movement of the orbiter eccentric piston 3 in the pump chamber 2 within the scope of manufacturing and fitting tolerances. Furthermore, the radial air gap R and the axial air gap A ensure that the orbiter eccentric piston 3 cannot become jammed during the circular movement even by small, particulate impurities, which can be sucked in with a gas flow.
  • the dimension of the radial air gap R and of the axial air gap A is preferably several 10 ⁇ m, e.g. 50 ⁇ m for the radial air gap R and either side of the orbiter eccentric piston 3 in each case 30 ⁇ m for the axial air gap A.
  • the orbiter eccentric piston 3 is mounted in a floating manner in the axial direction, i.e. is received in a freely movable manner on the crankpin 13 , such that an equilibrium of flows and pressure zones in the axial air gaps A on either side means that an axial position of the orbiter eccentric piston 3 is achieved in an automatically displaceable manner.
  • orbiter vacuum pumps are provided having different arrangements and configurations of sliding surfaces which reduce disruption of the pump operation or impairment of efficiency by friction-effective sliding contacts in the axial air gap A or in the radial air gap R.
  • a specific sliding surface 30 is provided on the radial outer surface of the orbiter eccentric piston 3 .
  • the sliding surface 30 comprises a microstructure with cavities which is illustrated by checkered hatching.
  • the cavities are arranged in a regular pattern distributed uniformly over the sliding surface 30 .
  • the cavities comprise a closed contour towards the surface, i.e. each cavity is separated with respect to an adjacent cavity in any direction by means of an intermediate portion of the surface of the sliding surface 30 .
  • the sliding surface 30 comprises a decreased surface area in relation to friction contact in the radial air gap R.
  • the cavities of the microstructure are produced at the sliding surface by means of a laser, wherein material is partially removed by the melting of material on the surface.
  • the shape of the cavities is selected in favor of a machining speed preferably corresponding to a projected shape of the impinging laser beam or a mask. Therefore, a contour of the cavities preferably has a simple shape without angles, such as spherical cap or an elliptical spherical cap.
  • the cavities comprise a depth of 10 to 100 ⁇ m and a diameter of 10 to 1000 ⁇ m in an extension direction of the contour.
  • the microstructure of the sliding surface 30 comprises round cavities having a depth of 20 ⁇ m and a diameter of 100 ⁇ m.
  • the material of the sliding surface 30 at which the microstructure with the cavities is produced consists of a hard-anodized metal alloy. More specifically, a metal layer is applied on the body—designed as a piston drum—of the orbiter eccentric piston 3 which is manufactured from a fiber-reinforced synthetic material. The metal layer is sintered on the material of the orbiter eccentric piston 3 in the form of a sintered metal layer consisting of a sintered alloy. Moreover, the sintered metal layer is subjected to a process of surface hardening by means of hard anodizing.
  • a metal layer for producing the sliding surface 30 as an annular or cylindrical material insert is provided on the outer surface of the orbiter eccentric piston 3 , or the entire body of the orbiter eccentric piston 3 consists of a corresponding metal, such as a stainless steel.
  • a sliding surface 20 comprising a microstructure with cavities is arranged on the cylindrical chamber wall of the pump housing 1 which is exposed to the radial air gap R.
  • the microstructure of the sliding surface 20 corresponds in all configurations of the cavities to the previously explained microstructure of the sliding surface 30 of the first embodiment.
  • a material selection of a metal having a hard-anodized surface for the sliding surface 20 corresponds to the preferred material selection for the sliding surface 30 of the first embodiment.
  • the material for the sliding surface 20 is provided such that the entire body of the pump housing 1 is manufactured from a corresponding metal.
  • a metal layer for producing the sliding surface 20 is provided on the pump housing.
  • the metal layer is provided as an annular or cylindrical material insert consisting of a stainless steel on the inner surface of the cylindrical chamber wall of the pump housing 1 , or in the same region the metal layer is sintered on the material of the pump housing 1 in the form of a sintered metal layer consisting of a sintered alloy.
  • the body of the pump housing 1 can be manufactured from another metal, such as an injection-moldable light metal alloy or even from a synthetic material.
  • sliding surfaces 10 comprising a microstructure with cavities are arranged on the end-face chamber walls of the pump housing 1 and the pump cover 11 which are exposed to the axial air gap A.
  • the microstructure of the sliding surfaces 10 corresponds in all configurations of the cavities to the previously explained microstructure of the sliding surface 30 of the first embodiment.
  • a material selection of a metal having a hard-anodized surface for the sliding surfaces 10 corresponds to the preferred material selection for the sliding surface 30 of the first embodiment.
  • the material for the sliding surfaces 10 is provided such that the pump cover 11 and the entire body of the pump housing 1 are manufactured from a corresponding metal.
  • a metal layer for producing the sliding surfaces 10 is provided on the pump housing 1 and the pump cover 11 .
  • the metal layer is provided as a planar material insert in the form of a steel sheet on the inner surface of the pump cover 11 and the end-face chamber wall of the pump housing 1 , or in the same regions the metal layer is sintered on the material of the pump cover 11 and the material of the pump housing 1 in the form of a sintered metal layer consisting of a sintered alloy.
  • the body of the pump cover 11 and the body of the pump housing 1 can be manufactured from another metal, such as an injection-moldable light metal alloy or even from a synthetic material.
  • sliding surfaces comprising a microstructure with cavities are arranged additionally on the surfaces of the blocking slide 5 which are exposed to the guide slot 4 of the orbiter eccentric piston 3 .
  • the microstructure of these sliding surfaces likewise corresponds in all configurations of the cavities to the previously explained microstructure of the sliding surface 30 of the first embodiment.
  • a material selection of a metal having a hard-anodized surface for these sliding surfaces corresponds to the preferred material selection for the sliding surface 30 of the first embodiment.
  • the material for these sliding surfaces is provided such that the body of the blocking slide 5 is manufactured from a corresponding metal, such as a stainless steel.
  • sliding surfaces comprising a microstructure with cavities are arranged additionally on axial surfaces of the orbiter eccentric piston 3 which are exposed to the axial air gap A.
  • the microstructure of such sliding surfaces likewise corresponds in all configurations of the cavities to the previously explained microstructure of the sliding surface 30 of the first embodiment.
  • a material selection of a metal having a hard-anodized surface for such sliding surfaces corresponds to the preferred material selection for the sliding surface 30 of the first embodiment.

Abstract

The present invention relates to a dry-running, oil-free orbiter vacuum pump, on which a friction-optimized surface is provided on components. The dry-running orbiter vacuum pump comprises inter alia a pump housing with a cylindrical pump chamber and an orbiter eccentric piston with a guide slot and a cylindrical exterior surface, a cylindrical cross-section of the orbiter eccentric piston being smaller than a cylindrical cross-section of the pump chamber. At at least one of a radial air gap and an axial air gap formed in the cylindrical pump chamber between the orbiter eccentric piston and the pump housing at least one sliding surface is arranged in a manner exposed to the air gap; wherein the at least one sliding surface comprises a microstructure including cavities for decreasing an exposed surface of the at least one sliding surface.

Description

  • The present invention relates to a dry-running, oil-free orbiter vacuum pump, on which a friction-optimized surface is provided on components.
  • Vacuum pumps serve to evacuate gaseous media, such as e.g. for the purpose of generating a vacuum in a braking force booster. In the automotive sector, further applications of dry-running vacuum pumps also include e.g. the pneumatic adjustment of exhaust gas recirculation valves, exhaust flaps, guide vanes on turbochargers having a variable turbine geometry, and of a bypass for charging pressure regulation with a waste gate, and include the actuation of a central locking system, or for opening and closing headlight covers. In plant construction, dry-running vacuum pumps can serve in general to produce negative pressure in electro-pneumatic valves or pneumatic actuators.
  • Rotary displacement pumps, such as e.g. vane pumps or rotary vane pumps, are predominantly known for this purpose in the prior art and are very widely used. Some pumps require the provision of a lubricating film between the rotating and stationary pump components in order to ensure a sufficiently gas-tight seal as well as low frictional wear on contact surfaces. The requirement for a lubricating film in a vacuum pump gives rise to problems in terms of the temperature-dependent viscosity of the lubricant and the contamination caused by absorption of particles from the discharged air. These disadvantages are brought to bear under fluctuating ambient conditions of a mobile application and in particular to an increased extent in an installation in an engine compartment of a vehicle. Moreover, such pumps must always be connected to a lubricant supply or integrated into a lubricant-carrying system.
  • In order to avoid the aforementioned problem, dry-running vacuum pumps are known in the prior art. DE 10 2015 010 846 A1 by the same applicant describes an orbiter vacuum pump, of which the design of the pump assembly is similar to the design of the pump assembly of the present invention.
  • Dry-running vacuum pumps are generally lubricated by means of a solid lubricant, such as in particular by means of graphite. The solid lubricant graphite requires water or moisture for establishing a low-friction layer between a moving and a static pump part. The paucity of water in friction pairings in the vacuum leads to an increase in the coefficient of friction. As the inventors have established, the coefficient of friction of graphite increases in the vacuum of a dry-running vacuum pump. The inventors know that graphite, by reason of the behavior of the coefficient of friction, is not suitable in the desired manner as a solid lubricant for the application of a dry-running vacuum pump.
  • Therefore, the object of the invention is that of providing an alternative solution for a dry-running orbiter vacuum pump which, during vacuum operation, ensures a low loss of power from friction.
  • This object is achieved by means of an orbiter vacuum pump having the features of the main claim with respect to the present invention. The dry-running orbiter vacuum pump in accordance with the invention is characterized in particular in that at at least one of a radial air gap and an axial air gap formed in a cylindrical pump chamber between an orbiter eccentric piston and a pump housing at least one sliding surface is arranged in a manner exposed to the air gap; wherein the at least one sliding surface comprises a microstructure including cavities for decreasing an exposed surface of the at least one sliding surface.
  • The present invention provides for the first time a microstructure on a sliding surface at an air gap or between a moving and a static pump component in a dry-running pump for gaseous media.
  • In particular, the invention provides for the first time a sliding surface having a microstructure on an orbiter eccentric piston and/or a pump chamber wall of the pump housing of a dry-running orbiter vacuum pump.
  • In its most general form, the invention is based upon two aspects of decreasing a surface of the sliding surface and of producing an aerodynamic lubricating film in the air gap.
  • On the one hand, a friction-effective contact surface of the sliding surface is decreased by means of the cavities of the microstructure. The friction-effective contact surface of the sliding surface always contributes to friction resistance whenever friction contact occurs. Such friction contact occurs e.g. at the axial air gap by reason of a floating bearing arrangement of the orbiter eccentric piston in the pump chamber.
  • On the other hand, an aerodynamic lubricating film is produced by means of the cavities of the microstructure, as explained hereinafter. Such an aerodynamic lubricating film is produced in the air gap if suitable pressure ratios are present. These pressure ratios occur in particular at the radial air gap by reason of the displacement procedures of the orbiter eccentric piston. The radial air gap acts as a gap seal for separating the pump chamber into a negative pressure region and a pressure region on either side of the orbiter eccentric piston. The pressure difference gives rise to a leakage in the form of an airflow through the sealing gap or the corresponding air gap between the orbiter eccentric piston and the opposite chamber wall.
  • Each cavity of the microstructure produces a small turbulent swirl of the leakage airflow. Each small turbulent swirl bound locally over the cavity produces an effect equivalent to a small static air cushion bound locally over the cavity. Therefore, in comparison with a laminar flow of an airflow between two smooth surfaces, the sliding surface in accordance with the invention produces an aerodynamic lubricating film consisting of small turbulent air swirls which act in the same air gap in a manner equivalent to a sum of small static air cushions. A forcing-apart effect in terms of an air cushion or a friction-reducing effect in terms of the aerodynamic lubricating film consisting of locally bound turbulent swirls can be set on the basis of a number and surface distribution of the cavities in the microstructure.
  • The aerodynamic lubricating film which is provided in accordance with the invention and is produced by means of the microstructure of the sliding surface in accordance with the invention has several advantages.
  • The static pressure in the aerodynamic lubricating film ensures that, comparable to an air cushion, direct axial surface contact between end faces of the orbiter eccentric piston and the chamber wall are largely suppressed. As a result, very low wear occurs, thus achieving a long service life without any deterioration in the sealing effect of the corresponding air gap in terms of a gap seal.
  • Likewise, by reason of the lack of direct surface contact at the aerodynamic lubricating film, very low coefficients of friction are achieved which contribute to high energy efficiency of the orbiter vacuum pump.
  • Furthermore, the static pressure in the aerodynamic lubricating film constitutes a sealing-effective, separate pressure zone between an intake pressure and an outlet pressure of the orbiter vacuum pump. The locally bound turbulences over the cavities of the microstructure produce alternating, discrete zones of different pressures. Discrete zones of different pressures constitute in principle a barrier against the passage of a flow in a sealing gap or the corresponding air gap in the pump chamber. This principle is known e.g. from seals having grooves or chambers for providing a plurality of different pressure zones between two sealing sides. The aerodynamic lubricating film which is provided in accordance with the invention and is produced by means of the microstructure thus permanently achieves a sealing effect between a suction side and an outlet side of the orbiter vacuum pump which is better than in the case of a gap seal which is formed at the same air gap with the aid of smooth surfaces.
  • In summary, the aerodynamic lubricating film produced by means of the sliding surface in accordance with the invention, in avoiding direct friction contact, reduces static friction and sliding friction between the orbiter eccentric piston and the pump chamber, thus improving energy efficiency and wear resistance to the benefit of the service life and operating reliability of the orbiter vacuum pump. Moreover, the aerodynamic lubricating film produced by the sliding surface in accordance with the invention provides an improved sealing effect of the corresponding air gap between a negative pressure region and a pressure region in the pump chamber, whereby volumetric efficiency of the orbiter vacuum pump is improved.
  • Advantageous developments of the invention are provided in the dependent claims.
  • According to one aspect of the invention, the cavities of the microstructure can have a closed contour towards the surface of the at least one sliding surface. In comparison with a surface roughness, the topology of which includes any shapes of cavities having undefined contours, the closed contour of the cavities ensures a defined turbulent swirl on the surface and the local binding thereof to the closed contour, thus permitting targeted formation of the aerodynamic lubricating film in the air gap.
  • According to one aspect of the invention, the cavities of the microstructure can have a dimension of 10 to 100 μm in a depth direction to the surrounding surface of the at least one sliding surface. Within the stated range, an effectiveness of the cavities for producing turbulent swirls under the application-specific operating conditions and dimensions in the air gap of the orbiter vacuum pump is achieved.
  • According to one aspect of the invention, the cavities of the microstructure can have a dimension of 10 to 1000 μm in an extension direction of a contour to the surrounding surface of the at least one sliding surface. Even in this range, an effectiveness of the cavities for producing turbulent swirls under the application-specific operating conditions and dimensions in the air gap of the orbiter vacuum pump is achieved.
  • According to one aspect of the invention, the cavities of the microstructure can have the shape of a spherical cap, of an ellipsoid spherical cap, of an elongated hole or of a groove. In comparison with the shape of a spherical cap, the remaining shapes listed permit orientation and shape-optimization of the microstructure relating to the rotational direction or flow direction in the air gap.
  • According to one aspect of the invention, the microstructure of the at least one sliding surface can be produced at the corresponding surface of the pump housing or of the orbiter eccentric piston by means of laser-assisted melting of the material. This technique ensures particularly rapid and precise surface machining of the corresponding pump components.
  • According to one aspect of the invention, a material, on which the microstructure of the at least one sliding surface is produced, can be provided as a surface insert that is inserted into a component body of the pump housing or of the orbiter eccentric piston. This configuration means that, for a near-surface component region of the sliding surface, a harder or other optimized material, such as e.g. steel, can be selected, whereas, for the remaining component body of the piston or of the housing, a lighter and injection-moldable or other functionally optimized material, such as e.g. a synthetic material or aluminium, can be used.
  • According to one aspect of the invention, the microstructure of the at least one sliding surface can be produced on a metal material provided by the pump housing or by the orbiter eccentric piston. Different metal alloys provide preferred material properties with regard to hardness, surface quality and the machining capability thereof for producing the microstructure, in particular by means of a laser.
  • According to one aspect of the invention, the metal material, on which the microstructure of the at least one sliding surface is produced, can be surface hardened by means of hard anodizing. As a result, the wear resistance of the microstructure and thus the longevity of the advantageous effect can be improved by reason of the greater hardness of the material.
  • According to one aspect of the invention, the metal material, on which the microstructure of the at least one sliding surface is produced, can be provided as a sintered layer sintered on a material of the pump housing or of the orbiter eccentric piston. As a result, an alternative embodiment is proposed which, in turn, renders it possible to select a harder metal material for the sliding surface, while another optimized material can be used for the remaining component body.
  • According to one aspect of the invention, the at least one sliding surface can be additionally also arranged at at least one surface of the blocking slide; wherein the at least one sliding surface at the blocking slide also comprises the microstructure including cavities for decreasing an exposed surface of the at least one sliding surface. This embodiment ensures that it is possible to utilize the advantageous effect of the inventive sliding surface with the microstructure likewise in relation to a sliding movement and sealing arrangement between the blocking slide and the guide slot.
  • The invention will be explained in greater detail hereinafter with reference to different embodiments of the invention and the accompanying drawing. In the drawing:
  • FIG. 1 shows a cross-section of the pump chamber of an orbiter vacuum pump according to one embodiment of the invention;
  • FIG. 2 shows an axial cross-section of the orbiter vacuum pump according to one embodiment in FIG. 1; and
  • FIG. 3 shows an enlarged section Z of the orbiter vacuum pump according to one embodiment in FIG. 2.
  • As shown in FIG. 1, the orbiter vacuum pump according to one embodiment of the invention is formed from a pump housing 1 which comprises a pump chamber 2 with a cylindrical chamber wall. In the pump chamber 2, an orbiter eccentric piston 3 performs a circular movement, wherein a circumferential sliding contact of the orbiter eccentric piston 3 with the cylindrical chamber wall is maintained. Arranged in the orbiter eccentric piston 3 is a guide slot 4 in which a blocking slide 5 is slidably received. The blocking slide 5 extends through the pump chamber 2 into the orbiter eccentric piston 3 and is pivotably mounted at a free end. For this purpose, a pivot bearing 14 is arranged in the chamber wall between an inlet opening 6 and an outlet opening 7. The pump inlet has a nozzle for connecting a vacuum hose.
  • In dependence upon the position of the orbiter eccentric piston 3 in the circular movement in the pump chamber 2, a portion of the blocking slide 5 located opposite the pivotably mounted end slides in and out in the guide slot 4. As a result, the pump chamber 2 is divided, either side of the blocking slide 5, into two volumes, of which one communicates with the inlet opening 6 and one communicates with the outlet opening 7. The volumes on each side of the blocking slide 5 vary with the circumferential sliding contact between the orbiter eccentric piston 3 and the cylindrical chamber wall in equal proportions oppositely to one another such that a cyclical displacement procedure which is explained hereinafter is completed.
  • The illustration in FIG. 1 shows a position of the orbiter eccentric piston 3 approximately halfway prior to a top dead center, in which the increasing volume of the pump chamber 2 which communicates with the inlet 6 and through which a gas is sucked in reaches an almost maximum volume. After passing over the top dead center, i.e. after the orbiter eccentric piston 3 has passed over the sliding bearing 14 and the inlet opening 6, during the next revolution in the clockwise direction the previously sucked-in gas is pushed out through the outlet 7 by reason of a decreasing volume on a leading side of the circumferential sliding contact between the orbiter eccentric piston 3 and the cylindrical chamber wall, whereas at the same time and to the same extent new gas is then sucked through the inlet 6 into the pump chamber 2 by reason of an increasing volume on a trailing side of the circumferential sliding contact.
  • As shown in FIG. 2, a shaft 8 is arranged in the pump housing 1 in such a manner as to be rotatably mounted by means of a shaft bearing. The shaft 8 is driven by means of an electric motor 9. An eccentric disk 12 with an eccentrically arranged crankpin 13 is fixed on the shaft 8. The crankpin 13 engages into the center point of the orbiter eccentric piston 3. During a rotation of the shaft 8, the eccentric disk 12 performs the circular movement of the orbiter eccentric piston 3 in the pump chamber 2 via the crankpin 13. The orbiter eccentric piston 3 is designed in a cylindrical manner in the form of a piston drum. Preferably, the orbiter eccentric piston 3 is manufactured as a molded part by means of injection-molding from a synthetic material, in particular a fiber-reinforced synthetic material.
  • The outlet opening 7 is provided by means of an axially oriented bore which issues into the pump chamber 2. It forms, in conjunction with a pressure valve 17, an outlet to the environment. The pressure valve 17 is provided by means of a bent sheet-metal part which covers a rear side of the outlet opening 7 and is urged back by means of a delivery pressure of a gas exiting the pump chamber 2. One side of the pump housing 1, on which the electric motor 9 is received, is closed off by means of a motor cover 19. Furthermore, electronics for controlling an electric drive power are arranged in the motor cover 19.
  • FIG. 3 shows an enlarged section Z of FIG. 2 which relates to a region of the sliding contact between the orbiter eccentric piston 3 and the cylindrical chamber wall of the pump housing 1 in the pump chamber 2. At the apex of the sliding contact, there is generally a small radial air gap R which for illustrative purposes is shown in an exaggerated manner. Likewise, there is an axial air gap A between the orbiter eccentric piston 3 and an end-face chamber wall of the pump housing 1. On a side illustrated on the left, the end-face chamber wall of the pump housing 1 is formed by means of a pump lid 11.
  • On the one hand, the radial air gap R and the axial air gap A in the pump chamber 2 are necessary in order to ensure a low-friction circular movement of the orbiter eccentric piston 3 in the pump chamber 2 within the scope of manufacturing and fitting tolerances. Furthermore, the radial air gap R and the axial air gap A ensure that the orbiter eccentric piston 3 cannot become jammed during the circular movement even by small, particulate impurities, which can be sucked in with a gas flow. The dimension of the radial air gap R and of the axial air gap A is preferably several 10 μm, e.g. 50 μm for the radial air gap R and either side of the orbiter eccentric piston 3 in each case 30 μm for the axial air gap A. The orbiter eccentric piston 3 is mounted in a floating manner in the axial direction, i.e. is received in a freely movable manner on the crankpin 13, such that an equilibrium of flows and pressure zones in the axial air gaps A on either side means that an axial position of the orbiter eccentric piston 3 is achieved in an automatically displaceable manner.
  • Nevertheless, axial movements, external effects such as vibrations or accelerations in a system environment, moisture, impurities, temperature fluctuations or otherwise caused material stresses or material expansions bring about temporary or permanent reductions in the contact-free gap dimension of the axial air gap A or of the radial air gap R to a gap dimension of 0 μm such that there is contact between opposing surfaces. Therefore, between the orbiter eccentric piston 3 and the chamber walls of the pump housing 1 friction-effective sliding contacts also exist at certain points or in a planar manner in the axial air gap A or in the radial air gap R.
  • In various embodiments of the invention, orbiter vacuum pumps are provided having different arrangements and configurations of sliding surfaces which reduce disruption of the pump operation or impairment of efficiency by friction-effective sliding contacts in the axial air gap A or in the radial air gap R.
  • In the case of a first embodiment of the invention which is shown in FIG. 3, a specific sliding surface 30, which is explained hereinafter, is provided on the radial outer surface of the orbiter eccentric piston 3. The sliding surface 30 comprises a microstructure with cavities which is illustrated by checkered hatching. The cavities are arranged in a regular pattern distributed uniformly over the sliding surface 30. Furthermore, the cavities comprise a closed contour towards the surface, i.e. each cavity is separated with respect to an adjacent cavity in any direction by means of an intermediate portion of the surface of the sliding surface 30. As a result, the sliding surface 30 comprises a decreased surface area in relation to friction contact in the radial air gap R.
  • The cavities of the microstructure are produced at the sliding surface by means of a laser, wherein material is partially removed by the melting of material on the surface. The shape of the cavities is selected in favor of a machining speed preferably corresponding to a projected shape of the impinging laser beam or a mask. Therefore, a contour of the cavities preferably has a simple shape without angles, such as spherical cap or an elliptical spherical cap. The cavities comprise a depth of 10 to 100 μm and a diameter of 10 to 1000 μm in an extension direction of the contour. In an exemplified embodiment, the microstructure of the sliding surface 30 comprises round cavities having a depth of 20 μm and a diameter of 100 μm.
  • The material of the sliding surface 30 at which the microstructure with the cavities is produced consists of a hard-anodized metal alloy. More specifically, a metal layer is applied on the body—designed as a piston drum—of the orbiter eccentric piston 3 which is manufactured from a fiber-reinforced synthetic material. The metal layer is sintered on the material of the orbiter eccentric piston 3 in the form of a sintered metal layer consisting of a sintered alloy. Moreover, the sintered metal layer is subjected to a process of surface hardening by means of hard anodizing.
  • In alternative variants of the first embodiment, a metal layer for producing the sliding surface 30 as an annular or cylindrical material insert is provided on the outer surface of the orbiter eccentric piston 3, or the entire body of the orbiter eccentric piston 3 consists of a corresponding metal, such as a stainless steel.
  • In a not-illustrated, second embodiment of the invention, a sliding surface 20 comprising a microstructure with cavities is arranged on the cylindrical chamber wall of the pump housing 1 which is exposed to the radial air gap R. The microstructure of the sliding surface 20 corresponds in all configurations of the cavities to the previously explained microstructure of the sliding surface 30 of the first embodiment. Likewise, a material selection of a metal having a hard-anodized surface for the sliding surface 20 corresponds to the preferred material selection for the sliding surface 30 of the first embodiment. However, in the second embodiment, the material for the sliding surface 20 is provided such that the entire body of the pump housing 1 is manufactured from a corresponding metal.
  • In alternative variants of the second embodiment, only a metal layer for producing the sliding surface 20 is provided on the pump housing. The metal layer is provided as an annular or cylindrical material insert consisting of a stainless steel on the inner surface of the cylindrical chamber wall of the pump housing 1, or in the same region the metal layer is sintered on the material of the pump housing 1 in the form of a sintered metal layer consisting of a sintered alloy. In the case of these variants, the body of the pump housing 1 can be manufactured from another metal, such as an injection-moldable light metal alloy or even from a synthetic material.
  • In a not-illustrated, third embodiment of the invention, sliding surfaces 10 comprising a microstructure with cavities are arranged on the end-face chamber walls of the pump housing 1 and the pump cover 11 which are exposed to the axial air gap A. The microstructure of the sliding surfaces 10 corresponds in all configurations of the cavities to the previously explained microstructure of the sliding surface 30 of the first embodiment. Likewise, a material selection of a metal having a hard-anodized surface for the sliding surfaces 10 corresponds to the preferred material selection for the sliding surface 30 of the first embodiment. However, in the third embodiment, the material for the sliding surfaces 10 is provided such that the pump cover 11 and the entire body of the pump housing 1 are manufactured from a corresponding metal.
  • In alternative variants of the third embodiment, only a metal layer for producing the sliding surfaces 10 is provided on the pump housing 1 and the pump cover 11. The metal layer is provided as a planar material insert in the form of a steel sheet on the inner surface of the pump cover 11 and the end-face chamber wall of the pump housing 1, or in the same regions the metal layer is sintered on the material of the pump cover 11 and the material of the pump housing 1 in the form of a sintered metal layer consisting of a sintered alloy. In the case of these variants, the body of the pump cover 11 and the body of the pump housing 1 can be manufactured from another metal, such as an injection-moldable light metal alloy or even from a synthetic material.
  • In a fourth embodiment of the invention, sliding surfaces comprising a microstructure with cavities are arranged additionally on the surfaces of the blocking slide 5 which are exposed to the guide slot 4 of the orbiter eccentric piston 3. The microstructure of these sliding surfaces likewise corresponds in all configurations of the cavities to the previously explained microstructure of the sliding surface 30 of the first embodiment. Likewise, a material selection of a metal having a hard-anodized surface for these sliding surfaces corresponds to the preferred material selection for the sliding surface 30 of the first embodiment. In this case, the material for these sliding surfaces is provided such that the body of the blocking slide 5 is manufactured from a corresponding metal, such as a stainless steel.
  • In a further alternative embodiment of the invention, sliding surfaces comprising a microstructure with cavities are arranged additionally on axial surfaces of the orbiter eccentric piston 3 which are exposed to the axial air gap A. The microstructure of such sliding surfaces likewise corresponds in all configurations of the cavities to the previously explained microstructure of the sliding surface 30 of the first embodiment. Likewise, a material selection of a metal having a hard-anodized surface for such sliding surfaces corresponds to the preferred material selection for the sliding surface 30 of the first embodiment.
  • It should be noted that the various embodiments and their alternative variants can be combined with one another and in particular can be added to one another in order to provide an orbiter vacuum pump in accordance with the invention having the previously described advantages.
  • LIST OF REFERENCE NUMERALS
    • 1 pump housing
    • 2 pump chamber
    • 3 orbiter eccentric piston
    • 4 guide slot
    • 5 blocking slide
    • 6 inlet/inlet opening
    • 7 outlet/outlet opening
    • 8 shaft
    • 9 electric motor
    • 10 axial sliding surfaces of the pump housing/of the pump cover
    • 11 pump cover
    • 12 eccentric disk
    • 13 crankpin
    • 14 pivot bearing
    • 17 pressure valve
    • 19 motor cover
    • 20 radial sliding surface of the pump housing
    • 30 radial sliding surface of the orbiter eccentric piston
    • A axial air gap
    • R radial air gap
    • Z enlarged section

Claims (11)

1. A dry-running orbiter vacuum pump comprising:
a pump housing with a cylindrical pump chamber;
an orbiter eccentric piston with a guide slot and a cylindrical exterior surface, a cylindrical cross-section of the orbiter eccentric piston being smaller than a cylindrical cross-section of the pump chamber;
a shaft for driving the orbiter eccentric piston by means of an eccentric crankpin that meshes with the orbiter eccentric piston;
a blocking slide received in the guide slot of the orbiter eccentric piston, one end of the blocking slide being pivotably mounted at the pump housing between an inlet and an outlet;
characterized in that
at at least one of a radial air gap and an axial air gap formed in the cylindrical pump chamber between the orbiter eccentric piston and the pump housing at least one sliding surface is arranged in a manner exposed to the air gap; wherein
the at least one sliding surface comprises a microstructure including cavities for decreasing an exposed surface of the at least one sliding surface.
2. The dry-running orbiter vacuum pump according to claim 1, wherein
the cavities of the microstructure have a closed contour towards the surface of the at least one sliding surface.
3. The dry-running orbiter vacuum pump according to claim 1, wherein
the cavities of the microstructure have a dimension of 10 to 100 μm in a depth direction to the surrounding surface of the at least one sliding surface.
4. The dry-running orbiter vacuum pump according to claim 1, wherein
the cavities of the microstructure have a dimension of 10 to 1000 μm in an extension direction of a contour to the surrounding surface of the at least one sliding surface.
5. The dry-running orbiter vacuum pump according to claim 1, wherein
the cavities of the microstructure have the shape of a spherical cap, of an ellipsoid spherical cap, of an elongated hole or of a groove.
6. The dry-running orbiter vacuum pump according to claim 1, wherein
the microstructure of the at least one sliding surface is produced at the corresponding surface of the pump housing or of the orbiter eccentric piston by means of laser-assisted melting of the material.
7. The dry-running orbiter vacuum pump according to claim 1, wherein
a material, on which the microstructure of the at least one sliding surface is produced, is provided as a surface insert that is inserted into a component body of the pump housing or of the orbiter eccentric piston.
8. The dry-running orbiter vacuum pump according to claim 1, wherein
the microstructure of the at least one sliding surface is produced on a metal material provided by the pump housing or by the orbiter eccentric piston.
9. The dry-running orbiter vacuum pump according to claim 8, wherein
the metal material, on which the microstructure of the at least one sliding surface is produced, is surface hardened by means of hard anodizing.
10. The dry-running orbiter vacuum pump according to claim 8, wherein
the metal material, on which the microstructure of the at least one sliding surface is produced, is provided as a sintered layer sintered onto a material of the pump housing or of the orbiter eccentric piston.
11. The dry-running orbiter vacuum pump according to claim 1, wherein
the at least one sliding surface is additionally also arranged at at least one surface of the blocking slide, wherein
the at least one sliding surface at the blocking slide also comprises the microstructure including cavities for decreasing an exposed surface of the at least one sliding surface.
US17/153,687 2020-01-21 2021-01-20 Friction-Optimized Vacuum Orbiter Pump Abandoned US20210222694A1 (en)

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DE102020101311.6 2020-01-21

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AT200247B (en) 1954-07-21 1958-10-25 Franz Zgoll Rotary lobe pump
JPH0735513B2 (en) 1990-02-27 1995-04-19 大同メタル工業株式会社 Sliding member and manufacturing method thereof
GB9913438D0 (en) * 1999-06-09 1999-08-11 Imperial College A rotary pump
JP4817039B2 (en) * 2004-11-11 2011-11-16 大豊工業株式会社 Sliding device
DE102006016791B4 (en) 2006-04-10 2008-01-31 Geräte- und Pumpenbau GmbH Dr. Eugen Schmidt vacuum pump
CN101187370B (en) * 2007-12-12 2010-07-14 李东林 Curved sliding vane type rotary compressor
DE102014108253A1 (en) 2014-06-12 2015-12-17 Emitec France S.A.S Pump for conveying a liquid
DE102015010846B4 (en) 2015-08-19 2017-04-13 Nidec Gpm Gmbh Electric motor driven vacuum pump

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