US20210164545A1 - Relative Translation System - Google Patents
Relative Translation System Download PDFInfo
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- US20210164545A1 US20210164545A1 US17/171,980 US202117171980A US2021164545A1 US 20210164545 A1 US20210164545 A1 US 20210164545A1 US 202117171980 A US202117171980 A US 202117171980A US 2021164545 A1 US2021164545 A1 US 2021164545A1
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- 230000036316 preload Effects 0.000 claims abstract description 12
- 230000003287 optical effect Effects 0.000 description 18
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- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000005670 electromagnetic radiation Effects 0.000 description 2
- CNQCVBJFEGMYDW-UHFFFAOYSA-N lawrencium atom Chemical compound [Lr] CNQCVBJFEGMYDW-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
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- 238000012986 modification Methods 0.000 description 1
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- 238000004806 packaging method and process Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H25/2003—Screw mechanisms with arrangements for taking up backlash
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
- G02B7/04—Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification
- G02B7/08—Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification adapted to co-operate with a remote control mechanism
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B15/00—Special procedures for taking photographs; Apparatus therefor
- G03B15/006—Apparatus mounted on flying objects
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H2025/2062—Arrangements for driving the actuator
- F16H2025/2096—Arrangements for driving the actuator using endless flexible members
Definitions
- a focus cell may be configured to support and translate an optical element, such as a lens, to facilitate focusing electromagnetic radiation for an optical sensor.
- an optical element such as a lens
- a linear slide table with a ball screw drive shaft is typically used to move the optical element relative to the optical sensor.
- FIGS. 1A and 1B are example illustrations of a relative translation system in accordance with an example of the present disclosure.
- FIGS. 2A and 2B are example illustrations of the relative translation system of FIGS. 1A and 1B , with a fixed support member omitted for clarity.
- FIG. 3 is an end view of the relative translation system of FIGS. 2A and 2 B.
- FIG. 4 is an example illustration of a drive mechanism in accordance with an example of the present disclosure.
- the term “substantially” refers to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, or result.
- an object that is “substantially” enclosed would mean that the object is either completely enclosed or nearly completely enclosed.
- the exact allowable degree of deviation from absolute completeness may in some cases depend on the specific context. However, generally speaking the nearness of completion will be so as to have the same overall result as if absolute and total completion were obtained.
- the use of “substantially” is equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, or result.
- adjacent refers to the proximity of two structures or elements. Particularly, elements that are identified as being “adjacent” may be either abutting or connected. Such elements may also be near or close to each other without necessarily contacting each other. The exact degree of proximity may in some cases depend on the specific context.
- linear slide tables have been successfully utilized in focus cells for some time, increased performance demands on optical systems is revealing the limits and weaknesses of the design.
- existing linear slide table/ball screw focus cell designs are over-constrained by the slide table and ball screw.
- designers must accept the risk of increased friction and potential binding of the mechanism over runout tolerances and thermal expansion mismatches of the slide table and ball screw over an operating temperature range, incorporate extra clearance, or incorporate extremely tight tolerances in the design.
- Runout tolerances between the linear slide table and the drive axis can create runout binding, which can vary in severity across an operating temperature range due to thermal expansion, thereby affecting responsiveness and repeatability due to the changing friction.
- designs may either include oversized gaps, which results in less accurate alignment and “jitter” of the optical element, or very expensive, tight, machining tolerances.
- Thermal expansion can also cause “boresight drift” over a temperature range, which can negatively impact performance of the optical system.
- linear slide tables rely on a drive shaft to provide at least some structural support and may exhibit non-symmetric stiffness about the optical element, which can cause jitter of the optical element.
- focus cell performance can be enhanced by maintaining responsiveness and repeatability while minimizing boresight drift and jitter.
- the relative translation system can include a relative translation assembly and a drive mechanism.
- the relative translation assembly can have a fixed support member, a translatable member supported by the fixed support member, and a translation guide portion to facilitate translation of the translatable member relative to the fixed support member.
- the translation guide portion can have a fixed translation member and a movable translation member.
- the movable translation member can be configured to maintain preload on the fixed and movable translation members and accommodate thermal expansion.
- the drive mechanism can be configured to cause translation of the translatable member relative to the fixed support member.
- the relative translation assembly can include a fixed support member, a translatable member supported by the fixed support member, and a translation guide portion to facilitate translation of the translatable member relative to the fixed support member.
- the translation guide portion can have a fixed translation member and a movable translation member.
- the movable translation member can be configured to maintain preload on the fixed and movable translation members and accommodate thermal expansion.
- a drive mechanism can include a drive shaft having a threaded portion.
- the drive mechanism can also include a bearing to facilitate rotation of the drive shaft.
- the bearing can be configured to support the drive shaft and interface with a first structure.
- the drive mechanism can include a drive member engaged with the threaded portion of the drive shaft and configured to be fixed to a second structure to facilitate translation relative to the threaded portion upon rotation of the drive shaft.
- An angle of misalignment of the bearing can compensate for drive shaft rotational misalignment.
- a position of the drive member can be adjustable upon assembly to compensate for drive axis translational misalignment.
- FIGS. 1A and 1B One example of a relative translation system 100 is illustrated in FIGS. 1A and 1B .
- the relative translation system 100 is shown configured as a focus cell, where an optical element 103 , such as a lens, is supported and translatable in direction 104 to facilitate focusing electromagnetic radiation for an optical sensor (not shown), such as may be used in an aircraft optical assembly.
- an optical element 103 such as a lens
- an optical sensor not shown
- a focus cell is shown and described throughout the present disclosure, it should be recognized that a focus cell is only one exemplary embodiment of a relative translation system.
- a relative translation system as disclosed herein may be of any suitable configuration and adapted for use in any suitable application, such as where precision translation is needed over a significant temperature variation and/or in a vibration environment.
- a relative translation system may be used in high powered medical equipment, robotics, and applications for vehicles or equipment used in harsh environments.
- the relative translation system 100 can comprise a relative translation assembly 101 .
- the relative translation assembly can include a fixed support member 110 , a translatable member 120 supported by the fixed support member 110 , and a translation guide portion 130 to facilitate translation of the translatable member 120 relative to the fixed support member 110 .
- the relative translation system 100 can also comprise a drive mechanism 102 configured to cause translation of the translatable member 120 relative to the fixed support member 110 .
- FIGS. 2A and 2B illustrate aspects of the translation guide portion 130 , with the fixed support member 110 omitted in FIGS. 2A and 2B for clarity.
- the translation guide portion 130 can have a fixed translation member 131 a , 131 b , 132 a , 132 b , 133 a and a movable translation member 133 b .
- the fixed translation member 131 a , 131 b , 132 a , 132 b , 133 a can be coupled to, and supported by, the fixed support member 110 .
- the movable translation member 133 b can be movably supported by the fixed support member 110 .
- the movable translation member 133 b can be configured to rotate and/or translate relative to the fixed support member 110 .
- the movable translation member 133 b can be coupled to a swing arm 134 , which can be rotatably coupled to the fixed support member 110 to provide rotation about an axis 105 .
- the translation guide portion 130 can also include a translation member support 121 , 123 with interface surfaces 121 a , 121 b , 122 a , 122 b , 123 a , 123 b configured to interface with the fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b , respectively.
- the translation member support 121 , 123 can be of any suitable configuration, such as a rail, track, guide, etc., and may be coupled to the translatable member 120 via a permanent coupling (i.e., integrally formed, or non-removably coupled with the translatable member 120 ) or a removable coupling.
- a translation member support may be coupled to a fixed support member and that a translation member may be coupled to, and supported by, a translatable member.
- the fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b and the interface surfaces 121 a , 121 b , 122 a , 122 b , 123 a , 123 b can be configured for a rolling and/or sliding interface.
- the translation guide portion 130 can provide adequate support and/or constraint of the translatable member 120 sufficient to facilitate translation of the translatable member 120 without utilizing the drive mechanism 102 for structural support and/or constraint of the translatable member 120 .
- the drive mechanism 102 can serve purely as a means to exert a drive force to cause translation of the translatable member 120 .
- the drive mechanism 102 can therefore be of any suitable type or configuration to cause translation of the translatable member 120 , and can include an electric motor, a hydraulic ram, a pneumatic ram, a lead screw, a drive train, or any other linear drive mechanism or device that can cause translation of the translatable member 120 .
- separation of the drive mechanism 102 from structural support and/or constraint of the translatable member 120 can provide benefits to reliability, switching speed, motion precision over a long range of travel, and others.
- the movable translation member 133 b can be configured to maintain preload on the fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b .
- a spring 135 supported by the fixed support member 110 can provide a force to preload the fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b , such as by acting on a pin or plunger 136 in contact with the swing arm 134 .
- the movement of the movable translation member 133 b can accommodate thermal expansion over a temperature range, such as thermal expansion of the translatable member 120 , while maintaining preload on the fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b without substantially increasing friction, load, or stress on the fixed and movable translation members.
- the fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b can be located or positioned in any suitable manner with respect to one another, the fixed support member 110 , and/or the translatable member 120 .
- the fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b can be arranged in pairs, with two pairs of fixed translation members 131 a - b , 132 a - b configured to interface with the translation member support 121 , and a mixed pair of the fixed translation member and the movable translation member 133 a - b configured to interface with the translation member support 123 .
- Such an arrangement or configuration can therefore provide a kinematic or semi-kinematic mounting scheme.
- one of the fixed translation members 131 a , 131 b , 132 a , 132 b can be omitted from the configuration illustrated to provide three points of contact with the translation member support 121 and preserve the same degree of constraint for the translatable member 120 .
- a single fixed translation member can be configured to support and constrain a translatable member at a bottom end of the translatable member and a single movable translation member can be configured to support and constrain the translatable member at a top end of the translatable member.
- the translation member supports 121 , 123 , and associated fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b can be located diametrically opposite one another about a center of mass 106 of the translatable member 120 and attached structures (i.e., optical element 103 ).
- a plane 107 defined by the locations of the translation member supports 121 , 123 , and associated fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b can pass through the center of mass 106 .
- the plane 107 can include an optical axis of the lens 103 , in this case extending perpendicular to the view in FIG. 3 through the center of mass 106 .
- the fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b can interface with the translation member supports 121 , 123 at a minimal distance from the center of mass 106 .
- Such an arrangement or configuration can symmetrically support the translatable member 120 and attached structures about the center of mass 106 to minimize or reduce the moments created due to dynamic loading (i.e., vibrations), which can minimize or reduce jitter of the lens thereby improving performance.
- an optical axis can be offset from the plane 107 or in any suitable orientation relative to the plane, such as to improve packaging efficiency and/or meet space constraints.
- the fixed and movable translation members 131 a , 131 b , 132 a , 132 b , 133 a , 133 b can comprise one or more rollers, as illustrated in FIGS. 1A-3 .
- a roller is any structure, feature, or device that rotates to facilitate relative translation of the translatable member 120 and the fixed member 110 , typically of a cylindrical and/or spherical configuration, such as a wheel.
- the interface surfaces 121 a , 121 b , 122 a , 122 b , 123 a , 123 b can be configured to interface with rollers.
- an interface between a roller and an interface surface can be “line” contact, which can prevent or minimize yielding of the interface surface due to shock that can create localized depressions in the interface surface, thereby maintaining smooth motion and motion precision capabilities.
- a roller can include a bearing, such as a ball bearing and/or a roller bearing, which can be configured as a radial and/or a thrust bearing.
- a bearing can have an angle of misalignment that is the maximum amount an inner bearing race can go off-axis relative to an outer bearing race.
- a bearing can have an angle of misalignment between inner and outer races that can serve to maintain line contact between a roller and an interface surface. For example, manufacturing tolerances can be selected such that the angle of misalignment can be sufficient to facilitate line contact between a roller and an interface surface upon assembly and maintained during operation.
- the bearings can therefore “self-align” to maintain line contact, which can preserve smooth motion and motion precision capabilities even after high loading events, such as shock.
- the relative translation system 100 disclosed herein can be minimally affected by thermal expansion.
- temperature variations can cause misalignment due to coefficient of thermal expansion (CTE) mismatch.
- CTE coefficient of thermal expansion
- the only CTE mismatch may be due to the thickness of the bearing inner and outer races, which are small thicknesses compared to other designs. In the case of a focus cell, this can minimize boresight drift or lens misalignment over a temperature range, which can substantially maintain lens position over the temperature range.
- the relative translation system 100 can thus provide consistent, reliable, and repeatable performance over a range of temperatures and when subjected to high (i.e., shock) loads.
- FIG. 4 is a schematic illustration of a drive mechanism 202 .
- the drive mechanism 202 can include a drive shaft 240 having a threaded portion 241 .
- the drive mechanism 202 can also include a drive shaft support bearing 250 to facilitate rotation of the drive shaft 240 about a drive axis 208 .
- the drive shaft support bearing 250 can be configured to support the drive shaft 240 and interface with a first structure 210 , such as a fixed support structure of a relative translation system as disclosed above.
- a first structure 210 such as a fixed support structure of a relative translation system as disclosed above.
- an outer race 251 of the drive shaft support bearing 250 can be configured to interface with the first structure 210 and an inner race 252 of the drive shaft support bearing 250 can be configured to interface with a locating portion 242 of the drive shaft 240 .
- the locating portion 242 and the inner race 252 can interface with one another in an interference, clearance, or slip fit.
- the drive mechanism 202 can include a drive member 260 engaged with the threaded portion 241 of the drive shaft 240 .
- the drive member 260 can be configured to be fixed to a second structure 220 , such as a translatable member of a relative translation system as disclosed above, to facilitate translation relative to the threaded portion 241 upon rotation of the drive shaft 240 .
- the interface of the drive member 260 and the threaded portion 241 can convert rotational motion of the drive shaft 240 about the drive axis 208 to linear motion of the drive member 260 in direction 204 .
- drive shaft support bearing 250 is illustrated as interfacing with a fixed structure and the drive member 260 is illustrated as being fixed to a movable structure, it should be recognized that the drive shaft support bearing 250 can interface with a movable structure and the drive member 260 can be fixed to a fixed structure.
- a position of the drive member 260 can be adjustable upon assembly relative to the second structure 220 to compensate for drive axis translation tolerance or misalignment, which occurs when a drive axis does not “line up” with a translating member and may result due to manufacturing tolerances.
- the second structure 220 can have an opening 224 to receive the drive shaft 240 that is sufficiently oversized to allow the drive member 260 to “float” for lateral adjustment and “centering” without interference between the drive shaft 240 and the second structure 220 .
- the drive member 260 can then be fixed to the second structure 220 via any suitable means, such as a fastener 261 , pin, rivet, weld, etc.
- an angle of misalignment of the drive shaft support bearing 250 can compensate for angular misalignment or rotational tolerances of the drive shaft, which may result due to manufacturing tolerances, such as the roundness and/or non-concentricity of drive shaft 240 features and/or a perpendicularity tolerance of the first structure 210 to bearing 250 interface.
- the drive shaft 240 can therefore be prevented from binding or increased resistance with the drive member 260 due to misalignment and/or runout tolerances of the drive shaft 240 , such as rotational and/or translational tolerances, by a one-time adjustment of the drive member 260 and taking advantage of the angular misalignment of the drive shaft support bearing 250 .
- This can facilitate manufacture of the drive mechanism 202 with more relaxed tolerances than would otherwise be possible, which can reduce costs.
- the drive mechanism 202 can also include a bearing 270 configured to interface with the first structure 210 proximate the drive shaft support bearing 250 .
- a bearing 270 configured to interface with the first structure 210 proximate the drive shaft support bearing 250 .
- an outer race 271 of the bearing 270 can be configured to interface with the first structure 210 .
- the bearing 270 can have a clearance or loose slip fit for the drive shaft 240 extending through an inner race 272 of the bearing 270 .
- the drive shaft 240 can have a reduced diameter portion 243 to provide the clearance or loose slip fit with the bearing 270 .
- the bearing 270 may have no contact with the drive shaft 240 .
- the bearings 250 , 270 can each have a rolling element 253 , 273 , respectively, which can comprise a ball, roller, or other suitable bearing rolling element.
- the bearings 250 , 270 can also be configured as radial and/or thrust bearings.
- the drive mechanism 202 can include a spring 280 , such as a spring washer, configured to act on the inner race 272 of the bearing 270 to facilitate preload of the bearings 250 , 270 .
- the drive shaft 240 can include a spring interface feature 244 to interface with the spring 280 .
- the spring interface feature 244 can comprise a locally increased diameter portion of the drive shaft 240 .
- a fastener 281 such as a nut, can be threaded onto a threaded feature 245 of the drive shaft 240 to preload the spring 280 and the bearings 250 , 270 .
- a tool interface feature 245 such as a hole, can be used to interface with a tool to resist rotation of the drive shaft while the fastener 281 is rotated to apply preload.
- the drive shaft support bearing 250 can therefore serve to locate and support the drive shaft 240 and the bearing 270 can serve to reduce rotating friction of the spring 280 .
- the low friction provided by the bearing 270 for the spring 280 can provide performance benefits, such as repeatability of lens adjustment when the drive mechanism 202 is incorporated in a focus cell.
- the drive shaft 240 can have a mid portion 246 configured to provide flexibility sufficient to accommodate a misalignment and/or runout tolerances of the drive shaft 240 .
- the mid portion 246 can have a length 247 and a diameter 248 configured to flex in response to forces tending to bind and/or increase friction of the threaded portion 241 and the drive member 260 while transferring torque sufficient to cause relative translation of the first and second structures 210 , 220 .
- the flexibility of the mid portion 246 can therefore compensate for any remaining problems due to part and/or assembly tolerances.
- the drive mechanism 202 can be configured to simply exert a drive force to cause translation of the second member 220 without providing any structural support for the second member 220 .
- the second member 220 can be structurally supported and constrained for linear motion in direction 204 independent of the drive mechanism 202 . This separation of the drive mechanism 202 from structural support and/or constraint of the second member 220 can provide benefits to reliability, switching speed, and motion precision over a long range of travel.
- the drive mechanism 202 can include a backlash compensation mechanism 263 .
- the backlash compensation mechanism 263 can comprise a nut 264 threaded onto the threaded portion 241 and coupled to the drive member 260 via a pin 265 or other suitable fastener.
- a spring 266 between the drive member 260 and the nut 264 can preload the nut 264 . Threads of the nut 264 can cooperate with threads of the drive member 260 to remove backlash with the threads of the threaded portion 241 .
- the backlash compensation mechanism 263 , the bearing 270 , and the spring interface feature 244 can be omitted.
- the spring 280 could contact and extend between the inner race 252 of the drive shaft support bearing 250 and the drive member 260 , which could preload the drive member 260 , as well as the drive shaft support bearing 250 , to prevent or eliminate backlash between the threads of the drive member 260 and the threaded portion 241 of the drive shaft 240 .
- the drive mechanism 202 can also include a motor 290 coupled to the drive shaft 240 .
- the motor 290 can be coupled to the drive shaft 240 via a drive train comprising one or more gears 291 , 292 , a chain, a belt, and/or a pulley.
- the drive shaft 240 can include a drive interface portion 249 to facilitate coupling with the motor 290 , such as by interfacing with the gear 292 .
- the motor 290 can be an electric motor or any other suitable motor for imparting torque to the drive shaft 240 .
- the motor 290 can be coupled to and supported by the first structure 210 .
Abstract
Description
- This is a divisional application of U.S. application Ser. No. 15/666,285, filed on Aug. 1, 2017, entitled, “Relative Translation System,” which is a divisional of, and which claims priority to, U.S. patent application Ser. No. 14/446,079 filed Jul. 29, 2014, entitled “Relative Translation System,” each of which are incorporated by reference in their entirety herein.
- Relative translation mechanisms are used in a wide variety of applications. For example, in an aircraft optical assembly, a focus cell may be configured to support and translate an optical element, such as a lens, to facilitate focusing electromagnetic radiation for an optical sensor. In this application, a linear slide table with a ball screw drive shaft is typically used to move the optical element relative to the optical sensor.
- Features and advantages of the invention will be apparent from the detailed description which follows, taken in conjunction with the accompanying drawings, which together illustrate, by way of example, features of the invention; and, wherein:
-
FIGS. 1A and 1B are example illustrations of a relative translation system in accordance with an example of the present disclosure. -
FIGS. 2A and 2B are example illustrations of the relative translation system ofFIGS. 1A and 1B , with a fixed support member omitted for clarity. -
FIG. 3 is an end view of the relative translation system ofFIGS. 2A and 2B. -
FIG. 4 is an example illustration of a drive mechanism in accordance with an example of the present disclosure. - Reference will now be made to the exemplary embodiments illustrated, and specific language will be used herein to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended.
- As used herein, the term “substantially” refers to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, or result. For example, an object that is “substantially” enclosed would mean that the object is either completely enclosed or nearly completely enclosed. The exact allowable degree of deviation from absolute completeness may in some cases depend on the specific context. However, generally speaking the nearness of completion will be so as to have the same overall result as if absolute and total completion were obtained. The use of “substantially” is equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, or result.
- As used herein, “adjacent” refers to the proximity of two structures or elements. Particularly, elements that are identified as being “adjacent” may be either abutting or connected. Such elements may also be near or close to each other without necessarily contacting each other. The exact degree of proximity may in some cases depend on the specific context.
- An initial overview of technology embodiments is provided below and then specific technology embodiments are described in further detail later. This initial summary is intended to aid readers in understanding the technology more quickly but is not intended to identify key features or essential features of the technology nor is it intended to limit the scope of the claimed subject matter.
- Although linear slide tables have been successfully utilized in focus cells for some time, increased performance demands on optical systems is revealing the limits and weaknesses of the design. For example, existing linear slide table/ball screw focus cell designs are over-constrained by the slide table and ball screw. As a result, designers must accept the risk of increased friction and potential binding of the mechanism over runout tolerances and thermal expansion mismatches of the slide table and ball screw over an operating temperature range, incorporate extra clearance, or incorporate extremely tight tolerances in the design. Runout tolerances between the linear slide table and the drive axis can create runout binding, which can vary in severity across an operating temperature range due to thermal expansion, thereby affecting responsiveness and repeatability due to the changing friction. To account for runout binding, designs may either include oversized gaps, which results in less accurate alignment and “jitter” of the optical element, or very expensive, tight, machining tolerances. Thermal expansion can also cause “boresight drift” over a temperature range, which can negatively impact performance of the optical system. In addition, linear slide tables rely on a drive shaft to provide at least some structural support and may exhibit non-symmetric stiffness about the optical element, which can cause jitter of the optical element. Thus, focus cell performance can be enhanced by maintaining responsiveness and repeatability while minimizing boresight drift and jitter.
- Accordingly, a relative translation system is disclosed that can compensate for runout tolerances, minimize negative thermal expansion effects, and symmetrical support an optical element. In one aspect, drive mechanism structures are decoupled from structurally supporting the optical element. The relative translation system can include a relative translation assembly and a drive mechanism. The relative translation assembly can have a fixed support member, a translatable member supported by the fixed support member, and a translation guide portion to facilitate translation of the translatable member relative to the fixed support member. The translation guide portion can have a fixed translation member and a movable translation member. The movable translation member can be configured to maintain preload on the fixed and movable translation members and accommodate thermal expansion. The drive mechanism can be configured to cause translation of the translatable member relative to the fixed support member.
- A relative translation assembly is also disclosed. The relative translation assembly can include a fixed support member, a translatable member supported by the fixed support member, and a translation guide portion to facilitate translation of the translatable member relative to the fixed support member. The translation guide portion can have a fixed translation member and a movable translation member. The movable translation member can be configured to maintain preload on the fixed and movable translation members and accommodate thermal expansion.
- In addition, a drive mechanism is disclosed. The drive mechanism can include a drive shaft having a threaded portion. The drive mechanism can also include a bearing to facilitate rotation of the drive shaft. The bearing can be configured to support the drive shaft and interface with a first structure. Additionally, the drive mechanism can include a drive member engaged with the threaded portion of the drive shaft and configured to be fixed to a second structure to facilitate translation relative to the threaded portion upon rotation of the drive shaft. An angle of misalignment of the bearing can compensate for drive shaft rotational misalignment. A position of the drive member can be adjustable upon assembly to compensate for drive axis translational misalignment.
- One example of a
relative translation system 100 is illustrated inFIGS. 1A and 1B . Therelative translation system 100 is shown configured as a focus cell, where anoptical element 103, such as a lens, is supported and translatable indirection 104 to facilitate focusing electromagnetic radiation for an optical sensor (not shown), such as may be used in an aircraft optical assembly. Although a focus cell is shown and described throughout the present disclosure, it should be recognized that a focus cell is only one exemplary embodiment of a relative translation system. Accordingly, a relative translation system as disclosed herein may be of any suitable configuration and adapted for use in any suitable application, such as where precision translation is needed over a significant temperature variation and/or in a vibration environment. For example, a relative translation system may be used in high powered medical equipment, robotics, and applications for vehicles or equipment used in harsh environments. - The
relative translation system 100 can comprise arelative translation assembly 101. The relative translation assembly can include a fixedsupport member 110, atranslatable member 120 supported by the fixedsupport member 110, and atranslation guide portion 130 to facilitate translation of thetranslatable member 120 relative to the fixedsupport member 110. Therelative translation system 100 can also comprise adrive mechanism 102 configured to cause translation of thetranslatable member 120 relative to the fixedsupport member 110. - With continued reference to
FIGS. 1A and 1B ,FIGS. 2A and 2B illustrate aspects of thetranslation guide portion 130, with the fixedsupport member 110 omitted inFIGS. 2A and 2B for clarity. Thetranslation guide portion 130 can have a fixedtranslation member movable translation member 133 b. The fixedtranslation member support member 110. Themovable translation member 133 b can be movably supported by the fixedsupport member 110. In one aspect, themovable translation member 133 b can be configured to rotate and/or translate relative to the fixedsupport member 110. For example, themovable translation member 133 b can be coupled to aswing arm 134, which can be rotatably coupled to the fixedsupport member 110 to provide rotation about anaxis 105. - The
translation guide portion 130 can also include atranslation member support interface surfaces movable translation members translation member support translatable member 120 via a permanent coupling (i.e., integrally formed, or non-removably coupled with the translatable member 120) or a removable coupling. Alternatively, it should be recognized that a translation member support may be coupled to a fixed support member and that a translation member may be coupled to, and supported by, a translatable member. The fixed andmovable translation members - In one aspect, the
translation guide portion 130 can provide adequate support and/or constraint of thetranslatable member 120 sufficient to facilitate translation of thetranslatable member 120 without utilizing thedrive mechanism 102 for structural support and/or constraint of thetranslatable member 120. As a result, thedrive mechanism 102 can serve purely as a means to exert a drive force to cause translation of thetranslatable member 120. Thedrive mechanism 102 can therefore be of any suitable type or configuration to cause translation of thetranslatable member 120, and can include an electric motor, a hydraulic ram, a pneumatic ram, a lead screw, a drive train, or any other linear drive mechanism or device that can cause translation of thetranslatable member 120. As described further hereinafter, separation of thedrive mechanism 102 from structural support and/or constraint of thetranslatable member 120 can provide benefits to reliability, switching speed, motion precision over a long range of travel, and others. - In one aspect, the
movable translation member 133 b can be configured to maintain preload on the fixed andmovable translation members spring 135 supported by the fixedsupport member 110 can provide a force to preload the fixed andmovable translation members plunger 136 in contact with theswing arm 134. The movement of themovable translation member 133 b can accommodate thermal expansion over a temperature range, such as thermal expansion of thetranslatable member 120, while maintaining preload on the fixed andmovable translation members - The fixed and
movable translation members support member 110, and/or thetranslatable member 120. For example, as illustrated, the fixed andmovable translation members translation member support 121, and a mixed pair of the fixed translation member and the movable translation member 133 a-b configured to interface with thetranslation member support 123. This is one example of a translation member configuration that can provide adequate support and/or constraint of thetranslatable member 120. Such an arrangement or configuration can therefore provide a kinematic or semi-kinematic mounting scheme. In one aspect, one of the fixedtranslation members translation member support 121 and preserve the same degree of constraint for thetranslatable member 120. In one example (not shown), a single fixed translation member can be configured to support and constrain a translatable member at a bottom end of the translatable member and a single movable translation member can be configured to support and constrain the translatable member at a top end of the translatable member. - As illustrated in
FIG. 3 , the translation member supports 121, 123, and associated fixed andmovable translation members mass 106 of thetranslatable member 120 and attached structures (i.e., optical element 103). In other words, aplane 107 defined by the locations of the translation member supports 121, 123, and associated fixed andmovable translation members mass 106. In one aspect, theplane 107 can include an optical axis of thelens 103, in this case extending perpendicular to the view inFIG. 3 through the center ofmass 106. In another aspect, the fixed andmovable translation members mass 106. Such an arrangement or configuration can symmetrically support thetranslatable member 120 and attached structures about the center ofmass 106 to minimize or reduce the moments created due to dynamic loading (i.e., vibrations), which can minimize or reduce jitter of the lens thereby improving performance. It should be recognized that an optical axis can be offset from theplane 107 or in any suitable orientation relative to the plane, such as to improve packaging efficiency and/or meet space constraints. - In one aspect, the fixed and
movable translation members FIGS. 1A-3 . A roller is any structure, feature, or device that rotates to facilitate relative translation of thetranslatable member 120 and the fixedmember 110, typically of a cylindrical and/or spherical configuration, such as a wheel. Accordingly, the interface surfaces 121 a, 121 b, 122 a, 122 b, 123 a, 123 b can be configured to interface with rollers. In a particular aspect, an interface between a roller and an interface surface can be “line” contact, which can prevent or minimize yielding of the interface surface due to shock that can create localized depressions in the interface surface, thereby maintaining smooth motion and motion precision capabilities. - A roller can include a bearing, such as a ball bearing and/or a roller bearing, which can be configured as a radial and/or a thrust bearing. A bearing can have an angle of misalignment that is the maximum amount an inner bearing race can go off-axis relative to an outer bearing race. In one aspect, a bearing can have an angle of misalignment between inner and outer races that can serve to maintain line contact between a roller and an interface surface. For example, manufacturing tolerances can be selected such that the angle of misalignment can be sufficient to facilitate line contact between a roller and an interface surface upon assembly and maintained during operation. The bearings can therefore “self-align” to maintain line contact, which can preserve smooth motion and motion precision capabilities even after high loading events, such as shock.
- In one aspect, the
relative translation system 100 disclosed herein can be minimally affected by thermal expansion. For example, temperature variations can cause misalignment due to coefficient of thermal expansion (CTE) mismatch. With regard to a relative translation system in accordance with the present disclosure, the only CTE mismatch may be due to the thickness of the bearing inner and outer races, which are small thicknesses compared to other designs. In the case of a focus cell, this can minimize boresight drift or lens misalignment over a temperature range, which can substantially maintain lens position over the temperature range. Therelative translation system 100 can thus provide consistent, reliable, and repeatable performance over a range of temperatures and when subjected to high (i.e., shock) loads. -
FIG. 4 is a schematic illustration of adrive mechanism 202. Thedrive mechanism 202 can include adrive shaft 240 having a threadedportion 241. Thedrive mechanism 202 can also include a drive shaft support bearing 250 to facilitate rotation of thedrive shaft 240 about adrive axis 208. The drive shaft support bearing 250 can be configured to support thedrive shaft 240 and interface with afirst structure 210, such as a fixed support structure of a relative translation system as disclosed above. For example, anouter race 251 of the drive shaft support bearing 250 can be configured to interface with thefirst structure 210 and aninner race 252 of the drive shaft support bearing 250 can be configured to interface with a locatingportion 242 of thedrive shaft 240. The locatingportion 242 and theinner race 252 can interface with one another in an interference, clearance, or slip fit. In addition, thedrive mechanism 202 can include adrive member 260 engaged with the threadedportion 241 of thedrive shaft 240. Thedrive member 260 can be configured to be fixed to asecond structure 220, such as a translatable member of a relative translation system as disclosed above, to facilitate translation relative to the threadedportion 241 upon rotation of thedrive shaft 240. In other words, the interface of thedrive member 260 and the threadedportion 241 can convert rotational motion of thedrive shaft 240 about thedrive axis 208 to linear motion of thedrive member 260 indirection 204. Although the drive shaft support bearing 250 is illustrated as interfacing with a fixed structure and thedrive member 260 is illustrated as being fixed to a movable structure, it should be recognized that the drive shaft support bearing 250 can interface with a movable structure and thedrive member 260 can be fixed to a fixed structure. - In one aspect, a position of the
drive member 260 can be adjustable upon assembly relative to thesecond structure 220 to compensate for drive axis translation tolerance or misalignment, which occurs when a drive axis does not “line up” with a translating member and may result due to manufacturing tolerances. To accommodate this, thesecond structure 220 can have anopening 224 to receive thedrive shaft 240 that is sufficiently oversized to allow thedrive member 260 to “float” for lateral adjustment and “centering” without interference between thedrive shaft 240 and thesecond structure 220. After being centered, thedrive member 260 can then be fixed to thesecond structure 220 via any suitable means, such as afastener 261, pin, rivet, weld, etc. In this manner, compensation for “as-built” tolerances leading to misalignment of thedrive axis 208 can occur at assembly. In another aspect, an angle of misalignment of the drive shaft support bearing 250 can compensate for angular misalignment or rotational tolerances of the drive shaft, which may result due to manufacturing tolerances, such as the roundness and/or non-concentricity ofdrive shaft 240 features and/or a perpendicularity tolerance of thefirst structure 210 to bearing 250 interface. Thedrive shaft 240 can therefore be prevented from binding or increased resistance with thedrive member 260 due to misalignment and/or runout tolerances of thedrive shaft 240, such as rotational and/or translational tolerances, by a one-time adjustment of thedrive member 260 and taking advantage of the angular misalignment of the driveshaft support bearing 250. This can facilitate manufacture of thedrive mechanism 202 with more relaxed tolerances than would otherwise be possible, which can reduce costs. - The
drive mechanism 202 can also include abearing 270 configured to interface with thefirst structure 210 proximate the driveshaft support bearing 250. For example, anouter race 271 of thebearing 270 can be configured to interface with thefirst structure 210. The bearing 270 can have a clearance or loose slip fit for thedrive shaft 240 extending through aninner race 272 of thebearing 270. In one aspect, thedrive shaft 240 can have a reduceddiameter portion 243 to provide the clearance or loose slip fit with thebearing 270. Thus, thebearing 270 may have no contact with thedrive shaft 240. Thebearings element bearings - In addition, the
drive mechanism 202 can include aspring 280, such as a spring washer, configured to act on theinner race 272 of thebearing 270 to facilitate preload of thebearings drive shaft 240 can include aspring interface feature 244 to interface with thespring 280. Thespring interface feature 244 can comprise a locally increased diameter portion of thedrive shaft 240. Afastener 281, such as a nut, can be threaded onto a threadedfeature 245 of thedrive shaft 240 to preload thespring 280 and thebearings tool interface feature 245, such as a hole, can be used to interface with a tool to resist rotation of the drive shaft while thefastener 281 is rotated to apply preload. The drive shaft support bearing 250 can therefore serve to locate and support thedrive shaft 240 and thebearing 270 can serve to reduce rotating friction of thespring 280. The low friction provided by the bearing 270 for thespring 280 can provide performance benefits, such as repeatability of lens adjustment when thedrive mechanism 202 is incorporated in a focus cell. - In one aspect, the
drive shaft 240 can have amid portion 246 configured to provide flexibility sufficient to accommodate a misalignment and/or runout tolerances of thedrive shaft 240. For example, themid portion 246 can have alength 247 and adiameter 248 configured to flex in response to forces tending to bind and/or increase friction of the threadedportion 241 and thedrive member 260 while transferring torque sufficient to cause relative translation of the first andsecond structures mid portion 246 can therefore compensate for any remaining problems due to part and/or assembly tolerances. - By preventing or minimizing any binding or increased friction between the
drive shaft 240 and thedrive member 260 due to misalignment or runout tolerances, thedrive mechanism 202 can be configured to simply exert a drive force to cause translation of thesecond member 220 without providing any structural support for thesecond member 220. Thus, thesecond member 220 can be structurally supported and constrained for linear motion indirection 204 independent of thedrive mechanism 202. This separation of thedrive mechanism 202 from structural support and/or constraint of thesecond member 220 can provide benefits to reliability, switching speed, and motion precision over a long range of travel. - In one aspect, the
drive mechanism 202 can include abacklash compensation mechanism 263. Thebacklash compensation mechanism 263 can comprise anut 264 threaded onto the threadedportion 241 and coupled to thedrive member 260 via apin 265 or other suitable fastener. Aspring 266 between thedrive member 260 and thenut 264 can preload thenut 264. Threads of thenut 264 can cooperate with threads of thedrive member 260 to remove backlash with the threads of the threadedportion 241. - In an alternate example (not shown), the
backlash compensation mechanism 263, thebearing 270, and thespring interface feature 244 can be omitted. In this case, thespring 280 could contact and extend between theinner race 252 of the drive shaft support bearing 250 and thedrive member 260, which could preload thedrive member 260, as well as the drive shaft support bearing 250, to prevent or eliminate backlash between the threads of thedrive member 260 and the threadedportion 241 of thedrive shaft 240. - The
drive mechanism 202 can also include amotor 290 coupled to thedrive shaft 240. For example, themotor 290 can be coupled to thedrive shaft 240 via a drive train comprising one ormore gears drive shaft 240 can include adrive interface portion 249 to facilitate coupling with themotor 290, such as by interfacing with thegear 292. Themotor 290 can be an electric motor or any other suitable motor for imparting torque to thedrive shaft 240. In one aspect, themotor 290 can be coupled to and supported by thefirst structure 210. - It is to be understood that the embodiments of the invention disclosed are not limited to the particular structures, process steps, or materials disclosed herein, but are extended to equivalents thereof as would be recognized by those ordinarily skilled in the relevant arts. It should also be understood that terminology employed herein is used for the purpose of describing particular embodiments only and is not intended to be limiting.
- Reference throughout this specification to “one embodiment” or “an embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment” or “in an embodiment” in various places throughout this specification are not necessarily all referring to the same embodiment.
- As used herein, a plurality of items, structural elements, compositional elements, and/or materials may be presented in a common list for convenience. However, these lists should be construed as though each member of the list is individually identified as a separate and unique member. Thus, no individual member of such list should be construed as a de facto equivalent of any other member of the same list solely based on their presentation in a common group without indications to the contrary. In addition, various embodiments and example of the present invention may be referred to herein along with alternatives for the various components thereof. It is understood that such embodiments, examples, and alternatives are not to be construed as de facto equivalents of one another, but are to be considered as separate and autonomous representations of the present invention.
- Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the description, numerous specific details are provided, such as examples of lengths, widths, shapes, etc., to provide a thorough understanding of embodiments of the invention. One skilled in the relevant art will recognize, however, that the invention can be practiced without one or more of the specific details, or with other methods, components, materials, etc. In other instances, well-known structures, materials, or operations are not shown or described in detail to avoid obscuring aspects of the invention.
- While the foregoing examples are illustrative of the principles of the present invention in one or more particular applications, it will be apparent to those of ordinary skill in the art that numerous modifications in form, usage and details of implementation can be made without the exercise of inventive faculty, and without departing from the principles and concepts of the invention. Accordingly, it is not intended that the invention be limited, except as by the claims set forth below.
Claims (4)
Priority Applications (1)
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US17/171,980 US20210164545A1 (en) | 2014-07-29 | 2021-02-09 | Relative Translation System |
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DE102011117723B4 (en) * | 2011-11-07 | 2015-01-08 | Thyssenkrupp Presta Aktiengesellschaft | Ball screw with bearing compensation |
US20160040766A1 (en) * | 2014-07-16 | 2016-02-11 | Linak A/S | Linear actuator |
DE102015204071B4 (en) * | 2015-03-06 | 2017-05-24 | Schaeffler Technologies AG & Co. KG | Linear actuator and method for mounting an actuator |
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Also Published As
Publication number | Publication date |
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US10914364B2 (en) | 2021-02-09 |
WO2016018506A1 (en) | 2016-02-04 |
US20170343086A1 (en) | 2017-11-30 |
IL250057B (en) | 2021-07-29 |
IL250057A0 (en) | 2017-03-30 |
EP3195039B1 (en) | 2020-04-29 |
US9726267B2 (en) | 2017-08-08 |
US20160033017A1 (en) | 2016-02-04 |
EP3195039A1 (en) | 2017-07-26 |
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