US20210101111A1 - Process for the removal of sulphur oxides and nitrogen oxides contained in off-gas from an industrial plant - Google Patents

Process for the removal of sulphur oxides and nitrogen oxides contained in off-gas from an industrial plant Download PDF

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US20210101111A1
US20210101111A1 US16/479,651 US201816479651A US2021101111A1 US 20210101111 A1 US20210101111 A1 US 20210101111A1 US 201816479651 A US201816479651 A US 201816479651A US 2021101111 A1 US2021101111 A1 US 2021101111A1
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gas
filter bag
oxides
sulphur
scr
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Joakim Reimer Thøgersen
Francesco Castellino
Souheil Saadi
Niklas Bengt Jakobsson
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Topsoe AS
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Haldor Topsoe AS
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Assigned to HALDOR TOPSOE A/S reassignment HALDOR TOPSOE A/S ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: THOGERSEN, JOAKIM REIMER, JAKOBSSON, NIKLAS BENGT, Castellino, Francesco, SAADI, Souheil
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • B01D53/83Solid phase processes with moving reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0027Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
    • B01D46/0036Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by adsorption or absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • B01D46/62Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
    • B01D46/64Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series arranged concentrically or coaxially
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • B01D53/508Sulfur oxides by treating the gases with solids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/60Simultaneously removing sulfur oxides and nitrogen oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8631Processes characterised by a specific device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2239/00Aspects relating to filtering material for liquid or gaseous fluids
    • B01D2239/04Additives and treatments of the filtering material
    • B01D2239/0471Surface coating material
    • B01D2239/0478Surface coating material on a layer of the filter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • B01D2251/2062Ammonia
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/30Alkali metal compounds
    • B01D2251/304Alkali metal compounds of sodium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/60Inorganic bases or salts
    • B01D2251/606Carbonates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/112Metals or metal compounds not provided for in B01D2253/104 or B01D2253/106
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D2255/00Catalysts
    • B01D2255/10Noble metals or compounds thereof
    • B01D2255/102Platinum group metals
    • B01D2255/1021Platinum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/10Noble metals or compounds thereof
    • B01D2255/102Platinum group metals
    • B01D2255/1023Palladium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20707Titanium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20723Vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/2073Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
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    • B01D2255/20761Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/20769Molybdenum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
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    • B01D2255/207Transition metals
    • B01D2255/20776Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/50Zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/90Physical characteristics of catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/50Carbon oxides
    • B01D2257/502Carbon monoxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708Volatile organic compounds V.O.C.'s
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

Definitions

  • Selective catalytic reduction is primarily a means of converting nitrogen oxides (NOx) into N 2 and H 2 O.
  • a reductant typically anhydrous ammonia or aqueous ammonia, is added to a stream of flue gas or exhaust gas and then adsorbed onto a catalyst.
  • ABS ammonium bisulphate
  • SCR catalysts composed of vanadium oxides supported on titania are well known and typically used in stationary applications. Those catalysts are optionally promoted with tungsten and/or molybdenum oxides or various precious metals (such as palladium and platinum). The SCR catalysts are most often employed coated on a monolithic substrate. Other known SCR catalysts include zeolites promoted with copper and/or iron.
  • the NOx reduction reaction takes place as the gas contacts the SCR catalyst.
  • Ammonia, or a precursor, such as urea is injected and mixed with the gas upstream the SCR catalyst.
  • Coke oven gas is a valuable by-product of coal carbonization.
  • COG is a potential feedstock for hydrogen separation, methane enrichment, methanol production and synthesis gas production through partial oxidation of COG. It can also be effectively utilized to produce electricity and liquefied natural gas.
  • the typical SOx level in COG is 150 mg/Nm 3 -180 mg/Nm 3 .
  • Certain SCR catalysts such as the vanadium-based catalysts, are particularly sensitive to contamination from ammonium sulphate and especially ammonium bisulphate, which is condensed in the pore structure of the catalyst at lower temperatures, thereby physically blocking the pores and deactivating the catalyst.
  • One way to avoid the off-gas cleaning below the dew point of ammonium bisulphate is to perform the SCR and SOx adsorption prior to cooling the gas.
  • the idea underlying the present invention is to operate a catalysed bag filter in NH3-SCR below the dew point of ammonium bisulphate and simultaneously remove sulphur oxides and the formed ammonium bisulphate by means of a pulverous sulphur adsorbent.
  • this invention provides a process for the removal of dust, sulphur oxides, and nitrogen oxides contained in off-gas from an industrial plant comprising the steps of cooling the off-gas to a temperature of between 240 and 160° C.;
  • the filter bag house adding a pulverous sulphur oxide adsorbent and an amount of nitrogen oxide reducing agent in form of ammonia or a precursor thereof to the cooled off-gas and adsorbing on the pulverous sulphur oxide adsorbent the sulphur oxides and ammonium bisulphate formed by reaction with a part of the added amount of ammonia;
  • the off-gas is cooled by means of indirect heat-exchange in a heat exchanger, which typically is present in most of the existing cleaning systems for the removal of sulphur compounds and ammonium bisulphate.
  • a heat exchanger typically is present in most of the existing cleaning systems for the removal of sulphur compounds and ammonium bisulphate.
  • a sodium bicarbonate powder comprising adsorbent into the filter bag house together with ammonia as NOx reduction agent.
  • Ammonium bisulphate and sulphur oxides will thereby be adsorbed on the adsorbent powder and are filtered off together with dust and particulate matter on dispersion side of the filter bags assemblies.
  • the filter bag house will contain a plurality of fabric filter bags assemblies arranged in usual manner in the house.
  • the filter bag assemblies may each consist of a single fabric filter bag with an SCR catalyst coated on fabric in the permeation side of the bag.
  • the filter bag assemblies each comprises an outer filter bag and one or more inner filter bags separately and concentrically arranged within the outer tubular filter bag.
  • outer filter bag refers to the filter bag through which the process gas passes first
  • inner filter bag refers to the filter bag(s) through which the process gas passes successively after having passed through the outer bag.
  • the later embodiment has the advantage that either different types and/or amounts of catalysts can be coated on different filter bags in each filter bag assembly.
  • the SCR catalyst applied on the filter bags comprises vanadium pentoxide and titanium oxide and optionally additionally oxides of tungsten and/or molybdenum.
  • the catalytically active material can further comprise palladium or platinum in metallic and/or oxidic form.
  • These catalysts are active both in the removal of VOCs and carbon monoxide and in the removal of nitrogen oxides (NOx) by the SCR reaction with NH 3 .
  • the Pd/V/Ti catalyst is a preferred catalyst because (i) it has a dual functionality (removal of NOx and removal of VOCs), (ii) it is sulphur-tolerant, and (iii) it has a lower SO 2 oxidation activity compared to other catalyst compositions.
  • the SCR catalyst comprises a mixture of oxides of manganese, cerium and iron supported on titania.
  • Such an SCR catalyst has a sufficient catalytic activity at temperatures well below 190° C., e.g. 130° C. Thereby, it is possible to remove or sufficiently reduce ammonia slip from the SCR catalyst at lower temperatures.
  • Sulphur oxide adsorbent particles present in the process gas will be deposited on the outer surface, i.e. the dispersion side of the fabric filter bag facing the uncleaned off-gas.
  • the process according to the invention is well suited for the removal of sulphur oxides and ammonium bisulphate in off-gas from coke production and from regenerative oxidation processes with a sulphur containing fuel.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Biomedical Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Catalysts (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)
  • Treating Waste Gases (AREA)
  • Separation Of Gases By Adsorption (AREA)
  • Filtering Materials (AREA)

Abstract

Process for cleaning an off-gas containing sulphur oxides (SOx), nitrogen oxides (NOx) and particulate matter employing SOx adsorption and ammonia-SCR in one filtration unit, in particular a filter bag house with one or more catalysed fabric filter assemblies.

Description

  • The present invention relates to a process for cleaning an off-gas containing sulphur oxides (SOx), nitrogen oxides (NOx) and particulate matter employing SOx adsorption and ammonia-SCR in one filtration unit, in particular a filter bag house with one or more catalysed fabric filter assemblies.
  • Selective catalytic reduction (SCR)is primarily a means of converting nitrogen oxides (NOx) into N2 and H2O. A reductant, typically anhydrous ammonia or aqueous ammonia, is added to a stream of flue gas or exhaust gas and then adsorbed onto a catalyst.
  • It is a well-known problem that SCR employing ammonia as reductant flue gases at low temperatures leads to formation of ammonium bisulphate (ABS) resulting in deactivation of the SCR catalyst and sticky layers of ABS on downstream equipment.
  • SCR catalysts composed of vanadium oxides supported on titania are well known and typically used in stationary applications. Those catalysts are optionally promoted with tungsten and/or molybdenum oxides or various precious metals (such as palladium and platinum). The SCR catalysts are most often employed coated on a monolithic substrate. Other known SCR catalysts include zeolites promoted with copper and/or iron.
  • The NOx reduction reaction takes place as the gas contacts the SCR catalyst. Ammonia, or a precursor, such as urea is injected and mixed with the gas upstream the SCR catalyst.
  • The chemical equation for a stoichiometric reaction using either anhydrous or aqueous ammonia for a selective catalytic reduction process is as shown below:

  • 4NO+4NH3+O2→4N2+6H2O

  • 2NO2+4NH3+O2→3N2+6H2O

  • NO+NO2+2NH3→2N2+3H2O
  • Off-gases from certain industrial processes contain beside NOx also SOx.
  • An example of such processes is coal carbonization to produce coke for the steel industry. Coke oven gas (COG) is a valuable by-product of coal carbonization. COG is a potential feedstock for hydrogen separation, methane enrichment, methanol production and synthesis gas production through partial oxidation of COG. It can also be effectively utilized to produce electricity and liquefied natural gas.
  • The typical SOx level in COG is 150 mg/Nm3-180 mg/Nm3.
  • In order to be suitable as a valuable off-gas, COG and other SOx and NOx containing off-gases must be cleaned by removal of these impurities optionally together with dust or particulate matter further contained in the off-gas.
  • As already mentioned above, a problem in the ammonia-SCR denitrification process of gases with a high content of SOX is formation of ammonium bisulphate. SO3 reacts with ammonia to produce ammonium sulphate ((NH4) 2SO4) and ABS(NH4HSO4) by the following reaction scheme:

  • 2SO2+O2→2SO3

  • 2NH3+SO3+H2O2O→(NH4)2SO4

  • NH3+SO3+H2O→NH4HSO4
  • The bulk dew point of ABS at the SCR reactor inlet is typically around 290° C., but the observed dew point is higher due to capillary forces in the micropore structure of the SCR catalyst.
  • Certain SCR catalysts, such as the vanadium-based catalysts, are particularly sensitive to contamination from ammonium sulphate and especially ammonium bisulphate, which is condensed in the pore structure of the catalyst at lower temperatures, thereby physically blocking the pores and deactivating the catalyst.
  • One way to avoid the off-gas cleaning below the dew point of ammonium bisulphate is to perform the SCR and SOx adsorption prior to cooling the gas.
  • On the other hand, operation of the SCR at a low temperature below the dew point of ammonium bisulphate is desirable because of a reduced energy demand and the possibility of separation of valuable organic compounds like benzene, toluene and xylene contained in certain off-gases, when cooling the hot off-gas from production plant prior to the SCR reaction.
  • Another way to handle this problem is to periodically operating the SCR at a high temperature, where the ammonium bisulphate is released from the catalyst and the catalyst pores are made available for the catalytic reaction. In this way, the catalyst is reactivated.
  • When employing catalysed fabric bag filters in SCR service and particulate matter filtration, the process must be performed at operation temperatures below the destruction temperature of the bags. Generally, filter bags are only durable up to around 240° C., which makes periodic heat treatment at higher temperatures impossible.
  • The idea underlying the present invention is to operate a catalysed bag filter in NH3-SCR below the dew point of ammonium bisulphate and simultaneously remove sulphur oxides and the formed ammonium bisulphate by means of a pulverous sulphur adsorbent.
  • Thus, this invention provides a process for the removal of dust, sulphur oxides, and nitrogen oxides contained in off-gas from an industrial plant comprising the steps of cooling the off-gas to a temperature of between 240 and 160° C.;
  • passing the cooled off-gas to a filter bag house;
  • in the filter bag house adding a pulverous sulphur oxide adsorbent and an amount of nitrogen oxide reducing agent in form of ammonia or a precursor thereof to the cooled off-gas and adsorbing on the pulverous sulphur oxide adsorbent the sulphur oxides and ammonium bisulphate formed by reaction with a part of the added amount of ammonia;
  • passing the thus treated off-gas together with the remaining amount of the ammonia through one or more fabric filter assemblies arranged in the filter bag house and filtering off the dust, the adsorbed sulphur oxides and the adsorbed ammonium bisulphate on dispersion side of the one or more fabric filter bag assemblies; and
  • reducing or removing content of the nitrogen oxides in the filtered off-gas by selective catalytic reduction with ammonia by contact with an SCR catalyst coated on fabric within permeation side of the one or more filter bag assemblies.
  • Preferably, the off-gas is cooled by means of indirect heat-exchange in a heat exchanger, which typically is present in most of the existing cleaning systems for the removal of sulphur compounds and ammonium bisulphate. This makes the process according to the invention attractive for retrofit of these cleaning systems.
  • When operating the process according to the invention, it is preferred to blow a sodium bicarbonate powder comprising adsorbent into the filter bag house together with ammonia as NOx reduction agent. Ammonium bisulphate and sulphur oxides will thereby be adsorbed on the adsorbent powder and are filtered off together with dust and particulate matter on dispersion side of the filter bags assemblies.
  • Typically, the filter bag house will contain a plurality of fabric filter bags assemblies arranged in usual manner in the house.
  • The filter bag assemblies may each consist of a single fabric filter bag with an SCR catalyst coated on fabric in the permeation side of the bag.
  • In another embodiment of the invention, the filter bag assemblies each comprises an outer filter bag and one or more inner filter bags separately and concentrically arranged within the outer tubular filter bag.
  • The term “outer filter bag” refers to the filter bag through which the process gas passes first, and the term “inner filter bag” refers to the filter bag(s) through which the process gas passes successively after having passed through the outer bag.
  • The later embodiment has the advantage that either different types and/or amounts of catalysts can be coated on different filter bags in each filter bag assembly.
  • The SCR catalyst applied on the filter bags comprises vanadium pentoxide and titanium oxide and optionally additionally oxides of tungsten and/or molybdenum.
  • The catalytically active material can further comprise palladium or platinum in metallic and/or oxidic form.
  • These catalysts are active both in the removal of VOCs and carbon monoxide and in the removal of nitrogen oxides (NOx) by the SCR reaction with NH3.
  • The Pd/V/Ti catalyst is a preferred catalyst because (i) it has a dual functionality (removal of NOx and removal of VOCs), (ii) it is sulphur-tolerant, and (iii) it has a lower SO2 oxidation activity compared to other catalyst compositions.
  • In further a preferred embodiment of the invention the SCR catalyst comprises a mixture of oxides of manganese, cerium and iron supported on titania. Such an SCR catalyst has a sufficient catalytic activity at temperatures well below 190° C., e.g. 130° C. Thereby, it is possible to remove or sufficiently reduce ammonia slip from the SCR catalyst at lower temperatures.
  • Sulphur oxide adsorbent particles present in the process gas will be deposited on the outer surface, i.e. the dispersion side of the fabric filter bag facing the uncleaned off-gas.
  • Thus, the catalysts loaded onto the outer bag and/or the inner bag(s) are effectively protected against potential catalyst poisons in particular sulphur oxides present contained in the off-gas.
  • This makes it possible to employ zeolitic material promoted with iron and/or copper as effective SCR catalysts, especially in the low temperature range of the process, including e.g. Cu-SAPO-34 and Cu-SSZ-13.
  • Further SCR composition useful in the process according to the invention include compositions comprising one or more acidic zeolite or zeotype components selected from the group consisting of BEA, MFI, FAU, FER, CHA, MOR or mixtures thereof physically admixed with one or more redox active metal compounds selected from the group consisting of Cu/AI2O3, Mn/Al2O3, CeO2—ZrO2, Ce—Mn/Al2O3 and mixtures thereof, as described in U.S. Pat. No. 9,168,517.
  • As already mentioned above, the process according to the invention is well suited for the removal of sulphur oxides and ammonium bisulphate in off-gas from coke production and from regenerative oxidation processes with a sulphur containing fuel.

Claims (14)

1. Process for the removal of dust, sulphur oxides and nitrogen oxides contained in off-gas from an industrial plant comprising the steps of
cooling the off-gas to a temperature of between 240 and 160° C.;
passing the cooled off-gas to a filter bag house;
in the filter bag house adding a pulverous sulphur oxide adsorbent and an amount of nitrogen oxide reducing agent in form of ammonia to the cooled off-gas and adsorbing on the pulverous sulphur oxide adsorbent the sulphur oxides and ammonium bisulphate formed by reaction with a part of the added amount of ammonia;
passing the thus treated off-gas together with the remaining amount of the ammonia through one or more fabric filter bag assemblies arranged in the filter bag house and filtering off the dust, the adsorbed sulphur oxides and the adsorbed ammonium bisulphate on dispersion side of the one or more fabric filter bag assemblies; and
reducing or removing content of the nitrogen oxides in the filtered off-gas by selective catalytic reduction with ammonia by contact with an SCR catalyst coated on fabric within permeation side of the one or more filter bag assemblies.
2. The process of claim 1, wherein main part of the adsorbed sulphur oxides consists of SO3.
3. The process of claim 1, wherein the off-gas is cooled by heat exchange.
4. The process of claim 1, wherein the pulverous sulphur oxide adsorbent comprises sodium bicarbonate.
5. The process of claim 1, wherein each of the one or more filter bag assemblies consists of a single fabric filter bag.
6. The process of claim 1, wherein the one or more filter bag assemblies each comprises an outer filter bag and one or more inner filter bags separately and concentrically arranged within the outer filter bag.
7. The process of claims 1, wherein the SCR active catalyst comprises vanadium pentoxide and titanium oxide.
8. The process of claim 7, wherein the SCR active catalyst further comprises oxides of tungsten and/or molybdenum.
9. The process of claim 7, wherein the SCR active catalyst further comprises palladium or platinum in metallic and/or oxidic form.
10. The process of claim 1, wherein the SCR active catalyst comprises a mixture of oxides of manganese, iron and cerium supported on titania.
11. The process of claim 1, wherein the SCR active catalyst comprises zeolitic material promoted with iron and/or copper.
12. The process of claim 1, wherein the SCR active catalyst comprises one or more acidic zeolite or zeotype components selected from the group consisting of BEA, MFI, FAU, FER, CHA, MOR or mixtures thereof physically admixed with one or more redox active metal compounds selected from the group consisting of Cu/AI2O3, Mn/Al2O3, CeO2—ZrO2, Ce—Mn/Al2O3 and mixtures thereof.
13. The process of claim 1, wherein the off-gas originates from a regenerative oxidation process with a sulphur containing fuel.
14. The process of claim 1, wherein the off-gas originates from production of coke.
US16/479,651 2017-03-02 2018-02-26 Process for the removal of sulphur oxides and nitrogen oxides contained in off-gas from an industrial plant Abandoned US20210101111A1 (en)

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