US20210086956A1 - Thermoformed dual container packaging assembly - Google Patents

Thermoformed dual container packaging assembly Download PDF

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Publication number
US20210086956A1
US20210086956A1 US16/581,914 US201916581914A US2021086956A1 US 20210086956 A1 US20210086956 A1 US 20210086956A1 US 201916581914 A US201916581914 A US 201916581914A US 2021086956 A1 US2021086956 A1 US 2021086956A1
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US
United States
Prior art keywords
container
lip
snap ring
containment
extending
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US16/581,914
Inventor
Andrew J. Blackmore
Kyle D. Carlson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Display Pack Inc
Original Assignee
Display Pack Inc
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Filing date
Publication date
Application filed by Display Pack Inc filed Critical Display Pack Inc
Priority to US16/581,914 priority Critical patent/US20210086956A1/en
Assigned to DISPLAY PACK, INC. reassignment DISPLAY PACK, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BLACKMORE, ANDREW J., CARLSON, KYLE D.
Publication of US20210086956A1 publication Critical patent/US20210086956A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D43/00Lids or covers for rigid or semi-rigid containers
    • B65D43/02Removable lids or covers
    • B65D43/0202Removable lids or covers without integral tamper element
    • B65D43/0204Removable lids or covers without integral tamper element secured by snapping over beads or projections
    • B65D43/0212Removable lids or covers without integral tamper element secured by snapping over beads or projections only on the outside, or a part turned to the outside, of the mouth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0209Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together stackable or joined together one-upon-the-other in the upright or upside-down position
    • B65D21/0224Auxiliary removable stacking elements other than covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D21/00Nestable, stackable or joinable containers; Containers of variable capacity
    • B65D21/02Containers specially shaped, or provided with fittings or attachments, to facilitate nesting, stacking, or joining together
    • B65D21/0234Nestable or stackable container parts forming a receptacle when one part is inverted upon the other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/10Container closures formed after filling
    • B65D77/20Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers
    • B65D77/2024Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers the cover being welded or adhered to the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/10Container closures formed after filling
    • B65D77/20Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers
    • B65D77/2024Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers the cover being welded or adhered to the container
    • B65D77/2068Means for reclosing the cover after its first opening
    • B65D77/2072Mechanical means
    • B65D77/2076Mechanical means provided by the cover itself
    • B65D77/208Mechanical means provided by the cover itself the cover having a cap-like or plug-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/32Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging two or more different materials which must be maintained separate prior to use in admixture
    • B65D81/3205Separate rigid or semi-rigid containers joined to each other at their external surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2251/00Details relating to container closures
    • B65D2251/0003Two or more closures
    • B65D2251/0006Upper closure
    • B65D2251/0018Upper closure of the 43-type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2251/00Details relating to container closures
    • B65D2251/0003Two or more closures
    • B65D2251/0068Lower closure
    • B65D2251/0093Membrane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2543/00Lids or covers essentially for box-like containers
    • B65D2543/00009Details of lids or covers for rigid or semi-rigid containers
    • B65D2543/00444Contact between the container and the lid
    • B65D2543/00592Snapping means
    • B65D2543/00601Snapping means on the container
    • B65D2543/00611Profiles
    • B65D2543/00648Flange or lip

Definitions

  • the present invention relates to thermoformed packaging and, more particularly, to thermoformed packaging assemblies.
  • thermoformed packages provide a single internal space for containing the article(s) to be packages.
  • These applications are becoming more commonplace, particularly in the context of food packaging, where it is often desirable to sell two food items together, but to enclose them in separate spaces because packaging them together might have an undesirable effect on flavor, texture or present other issues.
  • salad kits that include different ingredients that are best packaged separately. This may include a portion of salad and a portion of croutons, which are best kept separate until the consumer combines them near the time of consumption.
  • yogurt is now often sold with additives, such as granola, that are best when kept separate from the yogurt until just before consumption.
  • Some conventional packaging assemblies use a number of bags to separately package different products.
  • some salad kits include lettuce packaged in a one plastic bag and croutons packaged in a second plastic bag.
  • the crouton and salad bags may then be packaged in a third plastic bag, or the crouton bag may be placed inside the salad bag before the salad bag is sealed.
  • bags can be used, they suffer from a number of disadvantages. For example, they are flimsy and do little or nothing to protect the contents from being crushed or otherwise damaged. It is also difficult to get bags to sit upright and to consume food directly from bags. Because of these and other shortcomings of plastic bags, it is often preferable to use thermoformed packaging instead of bags.
  • thermoformed containers specifically designed for combination into a single packaging assembly.
  • at least one conventional yogurt and granola packaging assembly includes a large thermoformed yogurt cup and a smaller thermoformed granola cup that is fitted down inside the yogurt cup.
  • the yogurt cup is designed with enough extra space to accommodate the granola cup.
  • Another conventional yogurt packaging assembly includes a specially-designed granola container that is configured to snap onto the top of the yogurt container.
  • the granola container includes an extended flange that is custom designed to mate with the top of the yogurt container.
  • the granola cup is designed specifically for use in combination with the yogurt cup, and is not likely to have other uses over which to spread the cost of design and the expense of application specific tooling and fixture.
  • both of these packaging assemblies involve the custom design of thermoformed containers, which increases design and development cost and requires new thermoform tooling (e.g. molds) for each new custom container. Additionally, the first packaging assembly requires the larger yogurt cup to be larger than would otherwise be necessary, which results in excessive use of plastic.
  • the containment flange has a compound shape with a first portion defining an inwardly facing containment channel adapted to closely receive the two container lips and a second portion in the form of a skirt forming a lead-in flange extending around the periphery of the snap ring.
  • the lead-in flange may extend at an angle to facilitate entry into of the container lips into the containment channel.
  • the bottom wall of the containment channel may be discontinuous being cooperatively formed by the upper surface of a plurality of skirt ribs spaced uniformly around the skirt. The number, size, shape and configuration of the skirt ribs may be selected to control the force required to install and remove the lips from the containment channel.
  • the snap ring also includes a support rib extending around the peripheral body.
  • the support rib may be defined by contours formed in the peripheral body disposed inwardly from the channel.
  • the support rib may extend from the peripheral body in a direction opposite the outer flange.
  • the peripheral body may include an inwardly extending inner flange.
  • the thermoformed containers may include a container lip that terminates in a peripheral offset.
  • the inner flange may be offset from the top wall of the channel a distance approximately equal to the peripheral offset in the container lip. The offset inner flanges supplements the containment channel helping to provide snug engagement between the snap ring and the container lips.
  • the snap ring is generally circular being configured to selectively join two generally conventional circular containers.
  • the channel, outer flange and support rib may be generally circular and generally coaxial.
  • the two thermoformed containers and their respective outer lips are of substantially the same size, thereby allowing the lips of the two containers to be positioned in a face-to-face coextensive arrangement.
  • the present invention provides a simple, effective and inexpensive thermoformed snap ring capable of joining a wide range of conventional thermoformed containers without the need to modify or customize the thermoformed containers to interact with the snap ring.
  • the snap ring can be easily installed manually without the need for specialized equipment.
  • the snap ring can be configured to properly interfit with containers having a wide range of alternative designs, including different container body shapes and different mouth and lip configurations.
  • the lead-in flange facilitates snap fitting of the snap ring onto the container lips.
  • the upright rib provides the snap ring with additional structural integrity.
  • the offset inner flange help to maintain firm engagement between the snap ring and the outer lips.
  • FIG. 4B is an enlarged view of Area B of FIG. 4A .
  • FIG. 5 is a top view of the packaging assembly.
  • FIG. 6A is a sectional view of the packaging assembly take along line A-A of FIG. 5 .
  • FIG. 8 is a perspective view of a first alternative packaging assembly.
  • FIG. 9 is a top view of the first alternative packaging assembly.
  • FIG. 10B is an enlarged view of Area B of FIG. 10A .
  • FIG. 11 is a perspective view of a second alternative packaging assembly.
  • FIG. 12A is a sectional view of the second alternative packaging assembly.
  • the snap ring 14 includes a skirt 22 that provides a lead-in flange 50 shaped to guide the snap ring 14 into proper alignment with the container lips 16 a - b as the snap ring 14 is installed onto the container 12 a - b .
  • a lid 18 a - b such as a lidding film (as shown) or a separate thermoformed lid (not shown).
  • the present invention provides a package assembly 10 including two container 12 a and 12 b that are joined in face-to-face relationship by a removable snap-ring 14 .
  • a removable snap-ring 14 For example, in the illustrated embodiment, one container 12 a is positioned on the bottom in an upright position and the other container 12 b is inverted and positioned atop the bottom container 12 a .
  • the snap ring 14 is removably fittable about to the lips 16 a - b of the containers 12 a - b and secured through a snap fit. In use, the snap ring 14 allows the two containers to be joined together for sale to a consumer and later separated by the consumer to separately gain access to the contents of the two containers.
  • the containers 12 a - b are generally conventional circular containers, each having a container body 22 a - b forming an internal cylindrical space that is accessible through a container mouth 24 a - b .
  • the size, shape and configuration of the container body 22 a - b and mouth 24 a - b may vary from application to application.
  • the containers need not be circular, but may have other shapes, such as square, rectangular or oval.
  • the mouth 24 a - b of each container 12 a - b is surrounded by an outwardly-extending periphery lip 16 a - b .
  • the size, shape and configuration of the lips 16 a - b may vary from application to application.
  • each lip 16 a - b includes a planar ring-shaped inner portion 26 a - b that extends outwardly from the container body 22 a - b and terminates in a peripherally offset 28 a - b .
  • the peripheral offset 28 a - b of this embodiment includes an angled transition portion 30 a - b and a substantially planar edge portion 32 a - b .
  • the edge portion 32 a - b is offset from and substantially parallel to the inner portion 26 a - b.
  • each container 12 a - b is closed by a lid 18 a - b .
  • lids 18 a - b are optional and, in alternative applications, one or both of the containers may be incorporated into the packaging assembly 10 without a lid.
  • the container may include essentially any type of lid.
  • each container 12 aa - b is closed by a lid 18 a - b formed by a lidding film affixed to the container lip 16 a - b .
  • the lidding film extends over and closes the mouth 24 a - b to close the interior space defined by the container body 22 a - b .
  • the lidding film is affixed to the container lip 16 a - b by cement or other adhesive.
  • the type of lid 18 a - b may vary from application to application.
  • one or both of the lids 18 a - b may be a thermoformed lid that is separately manufactured and attached to the container to close the mouth.
  • the lid may be snap-fitted into the interior of the mouth, for example, into a shoulder formed in the container body about the mouth.
  • the lid may be snap-fitted about the exterior of the container lip.
  • the snap ring 14 is configured to receive and retain the container lips 16 a - b and whatever type of lid 18 a - b that might be used to close the container 12 a - b.
  • the snap ring 14 of the illustrated embodiment is a generally peripheral body configured to entrap the container lips 16 a - b .
  • the snap ring 14 is generally circular in shape corresponding with the circular shape of the containers 12 a - b .
  • the snap ring 14 includes an inner flange 62 that defines an internal opening 40 capable of being fitted over the container body 22 a - b of at least one of the two containers 12 a - b , for example, over the container body 22 b of the top container 12 b as shown in FIG. 1 .
  • the size, shape and configuration of the snap ring 14 and the internal opening 40 may vary from application to application to accommodate different sized and shaped container bodies.
  • the snap ring may include contours and/or other features configured to provide the desired structural support.
  • the snap ring 14 of the illustrated embodiment includes a support rib 60 .
  • the support rib 60 is a continuous circumferential rib that extends around the snap ring 14 .
  • the support rib 60 is formed from contours in the peripheral body disposed inwardly from the containment channel 44 .
  • the support rib 60 extends upwardly from the peripheral body.
  • the number, size, shape and configuration of the support rib 60 may vary from application to application to provide the snap ring with the desired structural characteristics.
  • FIGS. 11-12B includes reference numerals that generally correspond with the reference numerals used in FIGS. 1-7 , except that a “′′” is added to the end of each reference numeral to denote that the illustrations show an alternative embodiment.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Closures For Containers (AREA)

Abstract

A packaging assembly having a pair of generally conventional thermoformed containers joined in face-to-face relation by a removable thermoformed snap ring. The thermoformed containers each include a container body with an open mouth, and a peripheral lip extending outwardly about the open mouth. The containers are positioned in opposed relationship with their peripheral lips extending generally adjacent to one another. The snap ring is a generally peripheral body having an internal opening capable of being fitted over the body of at least one of the two containers and a containment flange configured to entrap the adjacent lips of the two containers. In use, the snap ring can be selectively fitted simultaneously over a pair of adjacent container lips to join the containers, for example, to allow two separately packaged products to be sold in combination, and can be easily removed to allow the containers to be separated by the consumer.

Description

    FIELD OF THE INVENTION
  • The present invention relates to thermoformed packaging and, more particularly, to thermoformed packaging assemblies.
  • BACKGROUND OF THE INVENTION
  • Typical thermoformed packages provide a single internal space for containing the article(s) to be packages. Although suitable for a large majority of applications, there are situations where it is desirable to package articles together while maintaining isolation between them. These applications are becoming more commonplace, particularly in the context of food packaging, where it is often desirable to sell two food items together, but to enclose them in separate spaces because packaging them together might have an undesirable effect on flavor, texture or present other issues. For example, it is often desirable to sell salad kits that include different ingredients that are best packaged separately. This may include a portion of salad and a portion of croutons, which are best kept separate until the consumer combines them near the time of consumption. Similarly, yogurt is now often sold with additives, such as granola, that are best when kept separate from the yogurt until just before consumption.
  • For these types of applications, a variety of attempts has been made to produce cost-effective packaging solutions. Some conventional packaging assemblies use a number of bags to separately package different products. For example, some salad kits include lettuce packaged in a one plastic bag and croutons packaged in a second plastic bag. The crouton and salad bags may then be packaged in a third plastic bag, or the crouton bag may be placed inside the salad bag before the salad bag is sealed. While bags can be used, they suffer from a number of disadvantages. For example, they are flimsy and do little or nothing to protect the contents from being crushed or otherwise damaged. It is also difficult to get bags to sit upright and to consume food directly from bags. Because of these and other shortcomings of plastic bags, it is often preferable to use thermoformed packaging instead of bags. A number of attempts have been made to provide packaging assemblies that involves the combination of two separate thermoformed containers with each container providing a separate article-receiving space. These attempts generally include the design and manufacture of thermoformed containers specifically designed for combination into a single packaging assembly. For example, at least one conventional yogurt and granola packaging assembly includes a large thermoformed yogurt cup and a smaller thermoformed granola cup that is fitted down inside the yogurt cup. In this packaging assembly, the yogurt cup is designed with enough extra space to accommodate the granola cup. Another conventional yogurt packaging assembly includes a specially-designed granola container that is configured to snap onto the top of the yogurt container. The granola container includes an extended flange that is custom designed to mate with the top of the yogurt container. The granola cup is designed specifically for use in combination with the yogurt cup, and is not likely to have other uses over which to spread the cost of design and the expense of application specific tooling and fixture.
  • Although providing some advantages, both of these packaging assemblies involve the custom design of thermoformed containers, which increases design and development cost and requires new thermoform tooling (e.g. molds) for each new custom container. Additionally, the first packaging assembly requires the larger yogurt cup to be larger than would otherwise be necessary, which results in excessive use of plastic.
  • In view of the foregoing, there is need for an improved thermoformed packaging assembly that allows products to be sold in combination, but packaged in isolation from one another.
  • SUMMARY OF THE INVENTION
  • The present invention provides a packaging assembly having a pair of generally conventional thermoformed containers joined in face-to-face relation by a removable thermoformed snap ring. The thermoformed containers each include a container body with an open mouth, and a peripheral lip extending outwardly about the open mouth. The containers are positioned in opposed relationship with their peripheral lips extending generally adjacent to one another. The snap ring is a generally peripheral body having an internal opening capable of being fitted over the body of at least one of the two containers and a containment flange configured to entrap the adjacent lips of the two containers. In use, the snap ring can be selectively fitted simultaneously over a pair of adjacent container lips to join the containers, for example, to allow two separately packaged products to be sold in combination, and can be easily removed to allow the containers to be separated by the consumer.
  • In one embodiment, the containment flange has a compound shape with a first portion defining an inwardly facing containment channel adapted to closely receive the two container lips and a second portion in the form of a skirt forming a lead-in flange extending around the periphery of the snap ring. The lead-in flange may extend at an angle to facilitate entry into of the container lips into the containment channel. The bottom wall of the containment channel may be discontinuous being cooperatively formed by the upper surface of a plurality of skirt ribs spaced uniformly around the skirt. The number, size, shape and configuration of the skirt ribs may be selected to control the force required to install and remove the lips from the containment channel.
  • In one embodiment, the snap ring also includes a support rib extending around the peripheral body. The support rib may be defined by contours formed in the peripheral body disposed inwardly from the channel. The support rib may extend from the peripheral body in a direction opposite the outer flange.
  • In one embodiment, the peripheral body may include an inwardly extending inner flange. In some applications, the thermoformed containers may include a container lip that terminates in a peripheral offset. With snap rings intended for use with containers of this type, the inner flange may be offset from the top wall of the channel a distance approximately equal to the peripheral offset in the container lip. The offset inner flanges supplements the containment channel helping to provide snug engagement between the snap ring and the container lips.
  • In one embodiment, one or both of the containers are closed by a lid and the snap ring is configured to accommodate the lid(s). The container lid may incorporate essentially any lid. For example, the lid may be a lidding film that is affixed to the outer lip covering the mouth. As another example, the lid may be thermoformed lid that is separately manufactured and snap-fitted onto the outer lid to cover the mouth.
  • In one embodiment, the snap ring is generally circular being configured to selectively join two generally conventional circular containers. In such embodiments, the channel, outer flange and support rib may be generally circular and generally coaxial.
  • In one embodiment, the two thermoformed containers and their respective outer lips are of substantially the same size, thereby allowing the lips of the two containers to be positioned in a face-to-face coextensive arrangement.
  • In one embodiment, the two thermoformed containers are circular and having circular outer lips. In this embodiment, the snap ring is circular having internal diameter slightly larger than the external diameter of the container body.
  • The present invention provides a simple, effective and inexpensive thermoformed snap ring capable of joining a wide range of conventional thermoformed containers without the need to modify or customize the thermoformed containers to interact with the snap ring. When desired, the snap ring can be easily installed manually without the need for specialized equipment. The snap ring can be configured to properly interfit with containers having a wide range of alternative designs, including different container body shapes and different mouth and lip configurations. When included, the lead-in flange facilitates snap fitting of the snap ring onto the container lips. When included, the upright rib provides the snap ring with additional structural integrity. When included, the offset inner flange help to maintain firm engagement between the snap ring and the outer lips.
  • These and other features of the invention will be more fully understood and appreciated by reference to the description of the embodiments and the drawings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a perspective view of a packaging assembly in accordance with an embodiment of the present invention.
  • FIG. 2 is a perspective view of the snap ring.
  • FIG. 3 is a top view of the snap ring
  • FIG. 4A is a sectional view of the snap ring taken along line A-A of FIG. 3.
  • FIG. 4B is an enlarged view of Area B of FIG. 4A.
  • FIG. 5 is a top view of the packaging assembly.
  • FIG. 6A is a sectional view of the packaging assembly take along line A-A of FIG. 5.
  • FIG. 6B is an enlarged view of Area B of FIG. 6A.
  • FIG. 7 is a front view of the packaging.
  • FIG. 8 is a perspective view of a first alternative packaging assembly.
  • FIG. 9 is a top view of the first alternative packaging assembly.
  • FIG. 10A is a sectional view of the first alternative packaging assembly take along line A-A of FIG. 9.
  • FIG. 10B is an enlarged view of Area B of FIG. 10A.
  • FIG. 11 is a perspective view of a second alternative packaging assembly.
  • FIG. 12A is a sectional view of the second alternative packaging assembly.
  • FIG. 12B is an enlarged view of Area B of FIG. 12A.
  • Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited to the details of operation or to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention may be implemented in various other embodiments and of being practiced or being carried out in alternative ways not expressly disclosed herein. Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use of “including” and “comprising” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof. Further, enumeration may be used in the description of various embodiments. Unless otherwise expressly stated, the use of enumeration should not be construed as limiting the invention to any specific order or number of components. Nor should the use of enumeration be construed as excluding from the scope of the invention any additional steps or components that might be combined with or into the enumerated steps or components.
  • DESCRIPTION OF CURRENT EMBODIMENTS
  • A packaging assembly 10 in accordance with an embodiment of the present invention is shown in FIG. 1. The packaging assembly 10 generally includes a pair of containers (in this case generally identical container 12 a and 12 b) separably joined by a snap ring 14. The containers 12 a and 12 b are oriented in face-to-face relationship with the container lips 16 a-b trapped together by the snap ring 14. The snap ring 14 includes an inwardly facing containment channel 20 that receives and retains the lips 16 a and 16 b of the two containers 12 a and 12 b, respectively. In this embodiment, the snap ring 14 includes a skirt 22 that provides a lead-in flange 50 shaped to guide the snap ring 14 into proper alignment with the container lips 16 a-b as the snap ring 14 is installed onto the container 12 a-b. To provide separation between the interiors of the two containers 12 a and 12 b, one or both of the containers 12 a and 12 b may be closed by a lid 18 a-b, such as a lidding film (as shown) or a separate thermoformed lid (not shown).
  • Directional terms, such as “vertical,” “horizontal,” “top,” “bottom,” “upper,” “lower,” “inner,” “inwardly,” “outer” and “outwardly,” are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
  • As noted above, the present invention provides a package assembly 10 including two container 12 a and 12 b that are joined in face-to-face relationship by a removable snap-ring 14. For example, in the illustrated embodiment, one container 12 a is positioned on the bottom in an upright position and the other container 12 b is inverted and positioned atop the bottom container 12 a. The snap ring 14 is removably fittable about to the lips 16 a-b of the containers 12 a-b and secured through a snap fit. In use, the snap ring 14 allows the two containers to be joined together for sale to a consumer and later separated by the consumer to separately gain access to the contents of the two containers. The containers 12 a and 12 b and the snap ring 14 are thermoformed using conventional thermoformable sheet materials and conventional thermoforming equipment, thereby providing a cost effective packaging assembly that is inexpensive enough to be discarded after use. For example, the containers 12 a and 12 b and the snap ring 14 can be thermoformed from a relatively rigid material such as polyethylene terephthalate (PET or PETE), although different materials may be used for each component 12 a, 12 b and 14. The use of a rigid material can provide stiffness and structural rigidity to the packaging assembly 10.
  • In the embodiment of FIGS. 1-7, the containers 12 a-b are generally conventional circular containers, each having a container body 22 a-b forming an internal cylindrical space that is accessible through a container mouth 24 a-b. The size, shape and configuration of the container body 22 a-b and mouth 24 a-b may vary from application to application. For example, the containers need not be circular, but may have other shapes, such as square, rectangular or oval. The mouth 24 a-b of each container 12 a-b is surrounded by an outwardly-extending periphery lip 16 a-b. The size, shape and configuration of the lips 16 a-b may vary from application to application. In the illustrated embodiment, each lip 16 a-b includes a planar ring-shaped inner portion 26 a-b that extends outwardly from the container body 22 a-b and terminates in a peripherally offset 28 a-b. The peripheral offset 28 a-b of this embodiment includes an angled transition portion 30 a-b and a substantially planar edge portion 32 a-b. In this embodiment, the edge portion 32 a-b is offset from and substantially parallel to the inner portion 26 a-b.
  • In the illustrated embodiment, each container 12 a-b is closed by a lid 18 a-b. It should be noted, however, that lids 18 a-b are optional and, in alternative applications, one or both of the containers may be incorporated into the packaging assembly 10 without a lid. When desired, the container may include essentially any type of lid. In the illustrated embodiment, each container 12 aa-b is closed by a lid 18 a-b formed by a lidding film affixed to the container lip 16 a-b. In each of the illustrated containers 12 a-b, the lidding film extends over and closes the mouth 24 a-b to close the interior space defined by the container body 22 a-b. In the illustrated containers 12 a-b, the lidding film is affixed to the container lip 16 a-b by cement or other adhesive. The type of lid 18 a-b may vary from application to application. For example, in other applications, one or both of the lids 18 a-b may be a thermoformed lid that is separately manufactured and attached to the container to close the mouth. In some applications, the lid may be snap-fitted into the interior of the mouth, for example, into a shoulder formed in the container body about the mouth. In other application, the lid may be snap-fitted about the exterior of the container lip. In each applications, the snap ring 14 is configured to receive and retain the container lips 16 a-b and whatever type of lid 18 a-b that might be used to close the container 12 a-b.
  • As noted above, the two containers 12 a-b are selectively joined by the snap ring 14. The snap ring 14 of the illustrated embodiment is a generally peripheral body configured to entrap the container lips 16 a-b. In the illustrated embodiment, the snap ring 14 is generally circular in shape corresponding with the circular shape of the containers 12 a-b. In the illustrated embodiment, the snap ring 14 includes an inner flange 62 that defines an internal opening 40 capable of being fitted over the container body 22 a-b of at least one of the two containers 12 a-b, for example, over the container body 22 b of the top container 12 b as shown in FIG. 1. The size, shape and configuration of the snap ring 14 and the internal opening 40 may vary from application to application to accommodate different sized and shaped container bodies.
  • In the illustrated embodiment, the snap ring 14 includes a containment flange 20 configured to receive and entrap the lips 16 a-b of the two adjacent containers 12 a-b. The containment flange 20 of the illustrated embodiment has a compound shape with a first portion 42 defining an inwardly facing containment channel 44 adapted to closely receive the two container lips 16 a-b and a second portion 46 in the form of a skirt 48 forming a lead-in flange 50 extending downwardly around the periphery of the snap ring 14. The lead-in flange 50 of the illustrated embodiment extends at an outward angle to define a circular somewhat funnel-like surface having a diameter larger than that of the container lips 16 a-b. During use, the lead-in flange 50 helps to shepherd the snap ring 14 into a centered position as it is pushed down over the container lips 16 a-b.
  • In the illustrated embodiment, the bottom wall 52 of the containment channel 44 is discontinuous being cooperatively formed by a plurality of ribs 54 spaced around the skirt 48. The arrangement of spaced ribs 54 has the effect of allowing the bottom wall 52 of the snap ring 14 to resiliently expand as it is forced to pass over the lips 16 a-b during installation and removal of the snap ring 14. FIGS. 4A and 4B are cross sectional views of the snap ring 14 taken through a skirt rib 54. As can be seen, the skirt rib 54 includes an inner segment 56 and a top segment 58 that are joined by a rounded corner 64. The configuration of the skirt ribs 54, including the inner segment 56 and the top segment 58, can be varied to control the characteristics of the snap ring. For example, the number, size, shape, spacing and configuration of the skirt ribs may be selected to control the force required to install and remove the snap ring 14.
  • The snap ring may include contours and/or other features configured to provide the desired structural support. For example, the snap ring 14 of the illustrated embodiment includes a support rib 60. In this embodiment, the support rib 60 is a continuous circumferential rib that extends around the snap ring 14. As perhaps best shown in FIG. 4B, the support rib 60 is formed from contours in the peripheral body disposed inwardly from the containment channel 44. In this embodiment, the support rib 60 extends upwardly from the peripheral body. The number, size, shape and configuration of the support rib 60 may vary from application to application to provide the snap ring with the desired structural characteristics.
  • As noted above, the containment channel 44 is configured to receive the lips 16 a-b of two stacked containers 12 a-b. In this embodiment, the containment channel 44 is somewhat rectangular in cross section defined by a top wall, a bottom wall and an outer wall. The shape of the containment channel 44 may vary from application to application. For example, the containment channel 44 may be semicircular in cross section formed by a single curved wall segment. Referring now to FIG. 6B, the width of the channel 44 is sufficient to accommodate the peripheral offsets 28 a-b of the two adjacent container lips 16 a-b. In those applications in which the container lid 18 a-b extends over and/or beyond the container lips 16 a-b, the channel 44 may be configured to also accommodate the container lid(s) 18 a-b. In this embodiment, the top wall of the containment channel 44 is axially offset from the inner flange 62 a distance corresponding with the peripheral offset 28 b of the top container 12 b, which allows the inner flange 62 and the top wall of the containment channel 44 to simultaneously engage the container lip 16 b and the peripheral offset 28 b (See FIG. 6B). As noted above, the bottom wall of the channel 44 is cooperatively defined by the top segments 58 of the plurality of skirt ribs 54. The top segments 58 may be inclined at an angle of about 45 degrees from vertical to help provide the desired snap lock action. The configuration of the containment channel 44 may vary from application to application in correspondence with the configuration of the container lips and any container lid(s) that might extend into the containment channel.
  • In use, the snap ring can be selectively fitted simultaneously over a pair of adjacent container lips to join the containers, for example, to allow two separately packaged products to be sold in combination, and can be easily removed to allow the containers to be separated by the consumer. To install the snap ring 14, the second container 12 b is inverted and stacked upon the first container 12 a. In this application, the two containers are essentially identical and are disposed so that the container lips 16 a-b are substantially coextensive. Once stacked, the snap ring 14 is fitted over the body of the second container 16 and pushed down until the lead-in flange 50 engages the container lip 16 b of the second container 16 b. Physical interaction between the lead-in flange 50 and the container lip 16 b helps to center the snap ring 14 over the containers 12 a-b and bring them into proper alignment. Further downward force on the snap ring 14 causes the snap ring 14 to pass down over the container lips 16 a-b allowing the lips to snap lock into the containment channel 44. This is made possible by resilient deformation of the snap ring 14 and/or the container lips 16 a-b. Once installed, the snap ring 14 will firmly hold the containers 12 a-b in a stacked assembly until removed.
  • In the embodiment of FIGS. 1-7, the two containers are generally identical circular containers. As noted above, the shape of the containers may vary from application to application. For example, FIGS. 8-10B show an alternative packaging assembly 10′ in which the containers 12 a-b′ have container bodies 22 a-b′ that differ from those of containers 12 a-b. It should be noted that the container lips 16 a-b′ of these two containers 12 a-b are essentially identical to the container lips 16 a-b of containers 12 a-b. As a result, the snap ring 14′ is essentially identical to snap ring 14, thereby demonstrating the ability of a single snap ring to be used with different containers provided that the container lips are sufficient similar. FIGS. 8-10B includes reference numerals that generally correspond with the reference numerals used in FIGS. 1-7, except that a “′” is added to the end of each reference numeral to denote that the illustrations show an alternative embodiment. The packaging assemblies 10 and 10′ each include essentially identical top and bottom containers 12 a-b, 12 a-b′. In alternative embodiments, the top and bottom containers may be different. For example, FIGS. 11-12B show a packaging assembly 10″ with a larger top container 12 b″. In this embodiment, the container lips 16 a-b″ are again essentially identical to container lips 16 a-b, thereby allowing the two containers 16 a-b″ despite their different size to be removably joined by a snap ring 14″ that is essentially identical to snap ring 14. FIGS. 11-12B includes reference numerals that generally correspond with the reference numerals used in FIGS. 1-7, except that a “″” is added to the end of each reference numeral to denote that the illustrations show an alternative embodiment.
  • The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles “a,” “an,” “the” or “said,” is not to be construed as limiting the element to the singular.

Claims (20)

The embodiments of the invention in which an exclusive property or privilege is claimed are defined as follows:
1. A packaging assembly comprising:
a first container having a first container body defining a first mouth and a first lip extending from the first container body about the mouth, the first lip defining a first face;
a second container having a second container body defining a second mouth and a second lip extending from the second container body, the second lip defining a second face, the second container disposed adjacent to the first container in face-to-face relation with the first lip and the second lip extending adjacent to one another; and
a snap ring removably snap-fitted about the first container and the second container, the snap ring having a peripheral main body defining an inner opening, the inner opening disposed about the first container body, the snap ring including a containment flange extending from the main body, the containment flange defining an inwardly opening containment channel, the containment channel receiving the first lip and the second lip, the containment flange including a skirt extending from the containment channel and forming a lead-in flange shepherding the first lip and the second lip into the containment channel as the snap ring is installed about the containers.
2. The packaging assembly of claim 1 wherein the main body of the snap ring further includes a support rib.
3. The packaging assembly of claim 2 wherein the support rib is a generally continuous rib extending around the main body, the support rib disposed inwardly of the containment flange.
4. The packaging assembly of claim 2 wherein at least one of the first container lip and the second container lip includes an inner portion extending outwardly from the container body and terminating in an edge portion, the edge portion being offset from the inner portion by a first distance.
5. The packaging assembly of claim 4 wherein the containment channel of the snap ring includes a first wall extending from the main body, the first wall of the containment channel being offset from the main body by about the first distance.
6. The packaging assembly of claim 5 wherein the inner opening of the main body is slightly larger than the diameter of the first container body.
7. The packaging assembly of claim 6 wherein the skirt includes a plurality of spaced apart skirt ribs, a portion of the skirt ribs forming a second wall of the containment channel.
8. The packaging assembly of claim 7 wherein at least one of the first container and the second container includes a lid.
9. The packaging assembly of claim 8 wherein the lid is a lidding film secured to the container lip to close the mouth.
10. A snap ring for selectively joining first and second stacked containers comprising:
a peripheral main body corresponding in shape with a container lip of the first container, the peripheral main body defining an internal opening corresponding in shape with a container body of the second container, the peripheral main body including a containment flange having a first portion forming a containment channel and a second portion forming a skirt, the containment flange opening inwardly and being of sufficient width to receive a container lip of the first container and a container lip of the second container, the skirt extending from the containment channel and being angled to form a lead-in flange shepherding, the skirt having a plurality of inwardly extending protrusions.
11. The snap ring of claim 10 wherein the peripheral main body of the snap ring further includes a support rib.
12. The snap ring of claim 11 wherein the support rib is a generally continuous rib extending around the peripheral main body, the support rib disposed inwardly of the containment flange.
13. The snap ring of claim 12 wherein the peripheral main body includes a generally planar section and the containment channel includes a first wall extending from the peripheral main body, the first wall of the containment channel being offset from the generally planar section of the main body.
14. The snap ring of claim 13 wherein the inner opening is slightly larger than a body of the first container body.
15. The snap ring of claim 14 wherein the skirt protrusions cooperatively form a second wall of the containment channel.
16. A packaging assembly comprising:
a first container having a first circular container body defining a first circular mouth and a first circular lip extending from the first container body about the circumference of the first circular mouth, the first circular lip having a diameter greater than a diameter of the first container body;
a second container having a second circular container body defining a second circular mouth and a second circular lip extending from the second container body about the circumference of the second circular mouth, the second container disposed adjacent to the first container with the first circular lip and the second circular lip being generally coextensive; and
a snap ring removably snap-fitted about the first container and the second container, the snap ring having a peripheral circular main body defining a coaxial circular inner opening, the inner opening having a diameter greater than the first container body and lesser than the first container lip, the snap ring disposed with the inner opening positioned about the first container body, the snap ring including a coaxial containment flange extending circumferentially from the main body, the containment flange defining a coaxial inwardly opening circumferential containment channel, the containment channel receiving the first lip and the second lip, the containment flange including a coaxial circular skirt extending from the containment channel and forming a coaxial lead-in flange capable of shepherding the first lip and the second lip into the containment channel as the snap ring is installed about the containers.
17. The packaging assembly of claim 16 wherein the skirt includes a plurality of circumferentially spaced skirt protrusions, the skirt protrusions cooperatively forming a second wall of the containment channel.
18. The packaging assembly of claim 17 wherein at least one of the first container and the second container includes a lidding film.
19. A method for packaging article in isolation in a single packaging assembly, comprising the steps of:
providing a first container containing a first article, the first container having a first container body defining a first container mouth and a first container lip extending outwardly from the first container mouth;
providing a second container containing a second article, the second container having a second container body defining a second container mouth and a second container lip extending from the second container mouth, at least one of the first container and the second container including a lid, the lid maintaining separation between the first article and the second article;
stacking the first container and the second container with the first container lip disposed generally adjacent to the second container lip;
providing a snap ring with a peripheral body defining an internal opening and a inwardly opening containment channel; and
moving the snap ring over the container body of the first container with the internal opening receiving the container body of the first container and snap-fitting the snap ring about the first container lip and the second container lip, the first container lip and the second container being retained in adjacent relationship by the containment channel.
20. The method of claim 19 wherein the containment channel has first and second opposed walls that form opposite sides of the containment channel and the snap ring including a skirt extending from the second wall to define an angled lead-in flange; and
wherein the step of snap-fitting the snap ring about the first container lip and the second container lip includes:
moving the snap ring to bring the lead-in flange into engagement with the lip of the first container; and
forcing the skirt over the first container lip and the second container lip until both the first container lip and the second container lip are received within the containment channel between the first and second opposed walls.
US16/581,914 2019-09-25 2019-09-25 Thermoformed dual container packaging assembly Abandoned US20210086956A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD1024797S1 (en) * 2023-03-08 2024-04-30 Wisalsson AB Packing container for foodstuffs

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD1024797S1 (en) * 2023-03-08 2024-04-30 Wisalsson AB Packing container for foodstuffs

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