US20210022752A1 - Offset reamer driver - Google Patents
Offset reamer driver Download PDFInfo
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- US20210022752A1 US20210022752A1 US17/065,531 US202017065531A US2021022752A1 US 20210022752 A1 US20210022752 A1 US 20210022752A1 US 202017065531 A US202017065531 A US 202017065531A US 2021022752 A1 US2021022752 A1 US 2021022752A1
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- Prior art keywords
- reamer
- driver
- drive chain
- head
- motor shaft
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/16—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans
- A61B17/1613—Component parts
- A61B17/162—Chucks or tool parts which are to be held in a chuck
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/16—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans
- A61B17/1613—Component parts
- A61B17/1622—Drill handpieces
- A61B17/1624—Drive mechanisms therefor
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/16—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans
- A61B17/1613—Component parts
- A61B17/1631—Special drive shafts, e.g. flexible shafts
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods, e.g. tourniquets
- A61B17/16—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans
- A61B17/1662—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body
- A61B17/1664—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body for the hip
- A61B17/1666—Bone cutting, breaking or removal means other than saws, e.g. Osteoclasts; Drills or chisels for bones; Trepans for particular parts of the body for the hip for the acetabulum
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B50/00—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers
- A61B50/30—Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B50/00—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers
- A61B50/30—Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments
- A61B2050/3008—Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments having multiple compartments
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B50/00—Containers, covers, furniture or holders specially adapted for surgical or diagnostic appliances or instruments, e.g. sterile covers
- A61B50/30—Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments
- A61B50/33—Trays
Definitions
- This invention relates to a reamer driver suitable constructed to be used to reshape acetabular.
- An improved surgical reamer driver has four basic components and a distal and proximal end.
- the four components include a housing assembly, a transmission drive train, a motor shaft coupling, and a handle assembly.
- the transmission drive train is enclosed in the housing assembly, and has a surgical tool connector at the distal end thereof.
- the motor shaft coupling is disposed at the proximal end thereof.
- a handle assembly is disposed at the proximal end thereof.
- An object of the invention is to provide a driver which, in a fully assembled state, effectively prevents debris from access in the inner workings of the device. This encapsulation of the inner workings also prevents abrasion of soft tissues during use.
- Another object of the invention is to provide a driver which allows an easy replacement of components e.g. when components are worn out.
- Another object of the invention is to provide a driver wherein the transmission of the load applied on the motor shaft coupling is essentially transmitted to the body of the reamer handle.
- the load applied on the handle is also essentially transmitted to the body of the reamer handle. There is no contact between the motor shaft coupling and the handle assembly.
- Another object of the invention is to provide a reamer driver having a simple reamer driver connection that allows quick connect of different type of acetabular reamers from the center of the driver with a mechanism with no nukes or crannies that might trap or attract bone chips or debris.
- the locking mechanism located in the center of the driver consists of a plate whose length in the axial direction allows for axial translation without revealing spaces in which debris or chips might enter, thereby preventing such debris and bone chips from jamming the mechanism. Chips and debris is highly undesirable as such may potentially disconnect the reamer from the reamer driver. It also reduces soft tissue irritation while rotating by limiting the sharp edges of components located around the head of the reamer driver.
- Another object of the invention is to provide a locking mechanism in the head of a driver which, unlike the standard lock/release function, can be locked in its open position. This allows the surgeon to insert the cutting tool through a minimal invasive opening first. Then, once locked, the reamer handle can be inserted through the same minimal invasive opening and connected to the cutting tool without activating the locking of the mechanism.
- FIG. 1 is a perspective view of the fully assembled reamer driver.
- FIG. 2 is an exploding view of main components of the reamer driver.
- FIG. 3A is a top view of the housing assembly of the reamer driver, showing the transmission drive chain assembled.
- FIG. 3B is a perspective view of the housing assembly of the reamer driver, showing the transmission drive chain assembled.
- FIG. 4 is a perspective view of the housing assembly of the reamer driver, showing a part of the transmission drive chain, and showing the motor shaft coupling uncoupled from the transmission drive chain.
- FIG. 5A is a perspective view of the housing assembly of the reamer driver, showing a part of the transmission drive chain, and showing the motor shaft coupling coupled to the transmission drive chain.
- FIG. 5B is a detail of FIG. 5A showing the motor shaft coupling in the position coupled to the transmission drive chain.
- FIG. 5C is a detail showing a snap feature of the invention for retaining the handle against free fall when disassembling the reamer handle.
- FIG. 6 is a perspective view of the housing assembly of the reamer driver, showing a part of the transmission drive chain, the motor shaft coupling coupled to the transmission drive chain, and the handle assembly uncoupled to the motor shaft coupling and uncoupled to the housing assembly of the reamer driver.
- FIG. 7A is a front view of the assembled reamer driver with the handle indexed in the vertical position.
- FIG. 7B is a front view of the assembled reamer driver with the handle indexed in an angled position.
- FIG. 8 is a cross-section of the fully assembled reamer driver.
- FIG. 9 is a detail of FIG. 8 showing interconnection between the handle assembly, the housing assembly, the motor shaft coupling and the transmission drive chain.
- FIG. 10 is a detail of FIG. 8 showing the reamer head portion.
- FIG. 11 is a detail of FIG. 8 showing the transmission drive chain positioned in the body of the reamer driver.
- FIG. 12 is a detailed exploding view of individual components used in a variant of the invention.
- FIG. 13 is a detailed exploding view of typical components used on a universal joint as used as functional element(s) of the transmission drive chain.
- FIG. 14 is a perspective view of a universal joint as used as functional element(s) of the transmission drive chain.
- FIG. 15 is a detailed exploding view of the reamer head portion.
- FIG. 16 is a perspective view of the reamer head portion.
- FIG. 17 is a partially exploding view of the reamer head portion.
- FIG. 18 is a perspective view of the reamer head connection in the lock open position.
- FIG. 19 is a multiple reamer coupling of the invention is shown.
- FIG. 20 is a multiple reamer coupling of the invention is shown.
- FIG. 21 is a multiple reamer coupling of the invention is shown.
- FIG. 22 shows a perspective view of the preferred embodiment of the reamer driver with two acetabular reamers with different type of couplings.
- FIG. 23 shows a perspective view of the preferred embodiment of the reamer driver head having an acetabular reamer connected to it.
- FIG. 24 shows a different view of the reamer driver head.
- FIG. 25 shows a cross-section view of the reamer driver head having an acetabular reamer connected to it.
- FIG. 26A shows a detailed cross-section view of the reamer driver head in its closed position.
- FIG. 26B shows a detailed cross-section view of the reamer driver head in its opened position.
- FIG. 27A shows a cross-section view of the reamer driver head partially disassembled.
- FIG. 27B shows a different cross-section view of the reamer driver head partially disassembled.
- FIG. 28A shows a perspective view of the reamer driver head fully disassembled.
- FIG. 28B shows a different perspective view of the reamer driver head fully disassembled.
- FIG. 28C shows an exploded view of the release sleeve and the locking mechanism.
- FIG. 29 shows a perspective view of a second embodiment of the reamer driver head.
- FIG. 30A shows a perspective view of a second embodiment of the reamer driver head fully disassembled.
- FIG. 30B shows a different perspective view of a second embodiment of the reamer driver head fully disassembled.
- FIG. 31 is a kit of the invention.
- FIG. 32 is a flow chart of the method of the invention.
- Such a reamer driver 1 is a surgical instrument used to drive bone cutting tools during minimal invasive surgeries.
- a distal tube 2 of the handle assembly 9 fully closing the top opening 30 of the body 10 .
- This tube 2 is part of the handle assembly 9 .
- Housing assembly or handle assembly 10 preferably has a Z shape at position 3 , where the central axis of the proximal transmission shaft 25 (power input) and the central axis of the distal transmission shaft 24 (power output) are not coincident.
- a quick tool connector 4 is affixed to the distal transmission shaft 24 .
- Bone cutting tools (not shown) are connected to the said reamer head 4 .
- Handle 5 is part of handle assembly 9 .
- the handle 5 may be for example out of metal, plastic or silicone, and possess an anti-slippery coating, and may be shaped ergonomically, with or without anti-slippery profile.
- a motor shaft quick connection 6 allows the application of torque.
- the ring 7 allows the release of a bone cutting tool (not shown).
- the sleeve 8 allows the release of the handle assembly 9 .
- One of the differences to the known prior art is that the device is the fully encapsulated, avoiding penetration of debris and abrasion of soft tissues during use.
- the variant shown in the figures is made out of four main components, the transmission drive chain 21 , the body 10 , the motor shaft coupling 11 and the handle assembly 9 .
- FIG. 2 showing the main components, the transmission drive chain 21 , the body 10 , the motor shaft coupling 11 and the handle assembly 9 , separated from each other.
- Mechanical load applied on the handle 5 is transmitted through to the head bearing 23 and finally to the driver head 4 .
- the head bearing 23 may be made for example out of PEEK, carbon fiber PEEK, Teflon, PPSU, metal.
- the transmission drive chain typically includes universal joints 22 , a distal transmission shaft 24 , a proximal transmission shaft 25 , a stop ring 26 allowing the axially positioning of the transmission drive chain when inserted into the bearing(s) 32 , 35 , a rotational transmission feature 27 (Hex, square, triangle, . . . ) allowing transmission of the rotational torque from the motor shaft coupling 11 to the transmission drive chain 21 .
- This feature transmits only rotational torque but not the eventual axial force applied on the motor shaft coupling 11 .
- a rotational transmission feature 29 (Hexagon, square, triangular, or any polygonal shape) to be connected with rotational transmission feature 27 .
- Motor shaft bearing 31 may be made fin example out of PEEK, carbon fiber PEEK, Teflon, PPSU or metal.
- One or more distal transmission drive chain bearing(s) 32 , 35 may be made for example out of PEEK, carbon fiber PEEK, Teflon, PPSU or metal, having a snapping feature to capture the proximal transmission shaft 25 and maintain it in place. This distal transmission drive chain bearing(s) 32 , 35 are also insuring the axial positioning of the transmission drive chain with the stop ring 26 .
- FIG. 3A is showing a top view of the housing assembly 10 of the reamer driver 1 , showing the transmission drive chain 21 assembled
- FIG. 3B is showing a perspective view of the housing assembly 10 of the reamer driver 1 , showing the transmission drive chain assembled.
- a point of contact 33 between the stop ring 26 and the distal transmission drive chain bearing(s) 32 , 35 is avoiding axial frontward movement of the shaft 25 .
- a point of contact 34 between the proximal transmission shaft 25 and the distal transmission drive chain bearing(s) 32 , 35 insures the concentricity of the proximal transmission shaft 25 within the housing (e.g. tubes) of the housing assembly 10 and allows its rotation.
- Grooves 36 allowing the angular indexing of the handle in several positions, as shown in FIG. 7A and FIG. 7B .
- FIG. 4 showing a perspective view of the housing assembly 10 of the reamer driver 1 , showing a part of the transmission drive chain 21 , and showing the motor shaft coupling 11 uncoupled from the transmission drive chain 21 . Insertion of the motor shaft coupling 11 in direction 40 into the housing assembly 10 . A retaining ring 41 allowing transmission of the axial load on the motor shaft quick connection 6 onto the motor shaft bearing 31 . A back opening 42 of the housing assembly 10 where the motor shaft coupling 11 is being inserted.
- FIG. 5A showing a perspective view of the housing assembly 10 of the reamer driver 1 , showing a part of the transmission drive chain 21 , and showing the motor shaft coupling 11 coupled to the transmission drive chain 21 .
- FIG. 5B showing a detail of FIG. 5A showing the motor shaft coupling 11 in the position coupled to the transmission drive chain.
- the transmission of the load 96 applied on the motor shaft coupling 11 is made through the retaining ring 41 to the motor shaft bearing 31 and finally to the housing assembly 10 .
- No load is transmitted into the handle assembly 9 .
- a snap feature of the invention for retaining the handle 5 against free fall or inadvertent release when disassembling the reamer handle.
- the snap feature is enabled by creating a flexible finger retention via, for example, an adjacent relief slot 50 to pin recesses 36 ′, which enables a raised boss 52 on a finger 51 created by this adjacent slot, to move out of the way of a pin 63 , and snap back thereby retaining the handle.
- FIG. 6 showing a perspective view of the housing assembly 10 of the reamer driver 1 , showing a part of the transmission drive chain 21 , the motor shaft coupling 11 coupled to the transmission drive chain 21 , and the handle assembly 9 uncoupled to the motor shaft coupling 11 and uncoupled to the housing assembly 10 of the reamer driver 1 .
- a trigger feature 61 of the sleeve 8 allowing release of the handle assembly 9 .
- This trigger feature 61 can be made longer in order to be activated by e.g. a finger without moving the hand away from the handle 5 (similar a trigger of a pistol).
- One or more openings 62 into the sleeve 8 allowing circulation of water/steam during cleaning and sterilization.
- FIG. 7A and FIG. 7B whereof FIG. 7A showing a front view of the assembled reamer driver 1 with the handle 5 indexed in the vertical position and whereof FIG. 7B showing a front view of the assembled reamer driver 1 with the handle 5 indexed in an angled position, the indexing angle 70 .
- At least a pin 63 (shown in FIG. 6 ) located in the handle assembly 9 form-locks with at least one of the grooves 36 and allows the angular indexing of the handle 5 in multiple positions.
- FIG. 8 showing a cross-section of the fully assembled reamer driver 1 .
- FIG. 9 showing a detail of FIG, 8 showing interconnection between the handle assembly 9 , the housing assembly 10 , the motor shaft coupling 11 and the transmission drive chain 21 .
- a ball 90 allowing connection of the handle assembly 9 with the housing assembly 10 .
- the at least one ball 90 pushed down by profiled groove 92 of the release sleeve 8 , falls into the groove 95 .
- a spring 91 maintaining the release sleeve 8 in its frontward position.
- the profiled groove 92 allowing the ball 90 to move away from the groove 95 when the release sleeve 8 is in its backward position and allowing the ball 90 to be pushed into the groove 95 when the release sleeve 8 is in its frontward position in order to lock the handle assembly 9 into the housing assembly 10 .
- the groove 95 is formed into the proximal portion 94 of the housing assembly 10 .
- One or more hole(s) 97 are formed through the distal tube 2 where they receive the locking ball(s) 90 .
- the inside edge of the hole(s) 97 (towards the inside of the distal tube 2 ) has a lip slightly smaller diameter than the hole(s) 97 in order to retain the ball(s) 90 of going out.
- FIG. 10 showing a detail of FIG. 8 , showing a point of contact 100 between the distal end of the body 3 and the head bearing 23 .
- An axial load applied on the housing assembly 10 (through the handle assembly 9 and through the motor connection shaft 11 ) is transmitted to the reamer driver head 4 through the head bearing 23 .
- FIG. 8 shows a point of contact 101 between the head bearing 23 and the reamer driver head 4 .
- FIG. 11 showing another detail of FIG. 8 , showing an enlarged diameter portion 110 of the proximal transmission shaft 25 , increasing the surface of contact when pushing the proximal transmission shaft 25 up for disassembling.
- a distal opening 111 in the housing assembly 3 allowing access with a finger to push the enlarged diameter portion 110 of the proximal transmission shaft 25 up.
- a point of contact 112 of the rotational transmission feature 27 allowing transmission of the rotational torque from the motor shaft coupling 11 to the transmission drive chain 21 . This feature transmits only rotational torque but not the eventual axial force applied on the motor shaft coupling 11 .
- FIG. 12 showing a detailed exploding view of individual components used in a variant of the invention.
- a central cutting tool connection 120 a spring 121 , a front face 122 of the housing assembly 10 , transmitting the axial load applied on the housing assembly 10 (through the handle assembly 9 and through the motor connection shaft 11 ) to the reamer driver head 4 through the head bearing 23 .
- FIG. 13 showing a detailed exploding view of typical components used on a universal joint 22 as used as functional element(s) of the transmission drive chain 21 .
- the first fork is split in half 130 , 139 to allow assembling of the central block 138 .
- Bearing sleeves 134 , the bearing sleeve 134 might be made for example out of PEEK, carbon fiber PEEK, Teflon, PPSU or metal.
- Cylindrical extensions 135 of the central block 138 allowing its rotation with the two halves 130 , 139 of the first fork.
- a cylindrical pin 136 allowing rotation of central block 138 with the second fork 131 .
- the cylindrical pin 136 is press fit into the central hole 137 of the central block 138 .
- a central hole 137 of the central block 138 .
- a positioning pin 141 press fit into the two halves 130 , 139 of the first fork, to maintain the two halves 130 , 139 together.
- Inner bearing surfaces 142 of the bearing sleeves 134 insuring positioning and low friction with the inner surfaces 145 of the fork.
- FIG. 14 showing a perspective view of a universal joint 22 as used as functional element(s) of the transmission drive chain 21 .
- the two halves can be secured together by welding, gluing.
- FIG. 15 showing a detailed exploding view of the reamer head portion.
- a retaining rib 150 allowing the retention of the head bearing 23 once assembled onto the reamer head 4 .
- This retaining rib 150 is positioned in such way to allow slight translation movement of the head bearing 23 for easier cleaning but to retain the head bearing 23 of falling off.
- FIG. 16 showing a perspective view of the reamer head portion.
- An elongated groove 160 allowing the cutting tool locking mechanism (ring 7 , pin 151 and central cutting tool connection 120 ) to slide backward/frontward in direction 181 in order to release/lock the cutting tool.
- the cutting tool locking mechanism is spring loaded with spring 121 in its locked position.
- the elongated groove 161 allowing the cutting tool locking mechanism (ring 7 , pin 151 and central cutting tool connection 120 ) to be locked in the release (open) position.
- a channel 162 allowing the cutting tool locking mechanism (ring 7 , pin 151 and central cutting tool connection 120 ) to be switched between the release/lock movement and the locked open position by rotation 180 .
- FIG. 17 showing a partially exploding view of the reamer head portion.
- a central cutting tool connection 120 a spring 121 , a reamer head 4 .
- FIG. 18 showing a perspective view of the reamer head connection in the lock open position, indicating the direction 180 of the rotation of the ring 7 (and therefore the tool locking mechanism) to switch between the release/lock movement and the locked open position. Indicating the direction 181 of a pull movement of the ring 7 (and therefore the tool locking mechanism) to release the cutting tool.
- an alternate multiple reamer coupling of the invention used to connect with the reamer bar 211 shown in FIG. 30 , has a locking head 190 with at least one pin 196 located in such a way as to close the L-shaped openings 195 and therefore capture the connecting bars of the acetabular reamer once engaged into it in order to maintaining the reamer firmly connected to the driver.
- Different L-shaped openings 194 may be used to connect non-cylindrical connecting bars of different types of acetabular reamers.
- both rectangular L-shaped openings 194 and cylindrical L-shaped openings 195 are used in the same reamer head in order to connect different acetabular reamers having either rectangular or cylindrical connecting bars.
- a further alternate embodiment of the multiple reamer coupling of the invention has strategically located pins 196 lock the cutting tool in place.
- the embodiment of FIG. 20 may be configured, based on the location of the locking pins, to lock three different types of tools 210 , having three different types of interfaces 211 , 212 , and 213 , respectively.
- an acetabular reamer driver 501 is provided to assist the surgeon in reaming the acetabular socket for the implantation of a cup prosthesis.
- the reamer driver 501 comprises a driver head 506 that can be connected to different types of acetabular reamers.
- a release sleeve 509 can be pulled backward to open the connection and connect or release the acetabular reamer from the driver.
- the driver head 506 has an elongated shaft 541 ending by a quick connector 508 that can be coupled to a source of energy (powered drill as example).
- a handle sleeve 507 is assembled around the elongated shaft 541 and allows the surgeon to hold the reamer driver while rotating.
- a washer 544 insures bearing contact between the handle sleeve 507 and the distal portion of the reamer driver.
- the acetabular reamer 502 has four connecting bars 503 converging at the center of the reamer to form a cross.
- the acetabular reamer 504 has two connecting bars 505 spaced apart and perpendicular from each other. It will be noted that the acetabular reamer connections may have only 2 or 3 connecting bars not necessary oriented perpendicular to each other.
- the acetabular reamer may be of different shapes, like cylindrical, conical, flat or any other profile. Different instruments than acetabular reamers may be connected to the reamer drive.
- the shape of the bars 503 and 505 has a circular cross-section but can be of any other shape or cross-section.
- FIG. 23 shows the acetabular reamer 504 connected to the reamer driver 501 .
- At least one connecting bar 505 is engaged into one L-shaped opening 531 of the driver head 506 .
- the more distal connecting bar is in contact with the front surface 532 of the driver head 506 (shown in FIG. 24 ).
- Centering features 520 may be used to keep the acetabular reamer 504 centered with the cylindrical portion 521 of the reamer head 506 .
- FIG. 25 a cross-section of the reamer driver 501 is shown.
- a locking member 540 is sliding in the center of the driver head 6 and shown in its locked position.
- the locking member 540 and its locking head 530 is capturing the connecting bar 505 of the acetabular reamer 504 once engaged into the L-shaped openings 531 and therefore maintaining the reamer firmly connected to the driver.
- FIG. 26A shows a different cross-section, perpendicular to the cross-section of FIG. 25 .
- the locking member 540 is still in its locked position.
- At least one groove 571 located in the locking head 530 , closes the L-shape opening 531 and maintains the connecting bar of the acetabular reamer in the connected position.
- a compression spring 550 maintains the locking member 540 in its locked position.
- a cross-pin 551 rigidly assembled into the locking member 540 , can be inserted and connected into the release sleeve 509 and maintained in position by a spring washer 542 .
- the locking member 540 and its locking head 530 move backward and clear the L-shaped opening 531 , allowing the connecting bar of the acetabular reamer to come out, as shown in the cross-section view of FIG. 26B .
- the spring 550 ′ is compressed.
- the acetabular reamer may also be connected to the reamer driver without having to manually pull on the release sleeve 509 .
- the connecting bar While engaging the connecting bar into the L-shaped openings 531 , the connecting bar contacts the front face of the locking head 530 and therefore pushes it backward until it reaches its opened position. This clears the L-shaped opening 531 and allows the connecting bar to be fully engaged into the L-shaped opening.
- the locking head 530 is pushed back by the compression spring 550 in its initial position.
- the grooves 571 located in the locking head 530 , close the L-shape openings 531 and block the connecting bar of the acetabular reamer in the connected position. Pulling on the release sleeve 509 to release the connecting bar is mandatory.
- FIG. 27A and 27B show cross-section views of the reamer driver where the release sleeve 509 has been disconnected from the cross-pin 551 .
- the spring washer 542 allows disengagement of the cross-pin 551 and therefore disconnection of the two components.
- the handle sleeve 507 may also be pulled out of the elongated shaft 541 for better cleaning.
- the inside diameter of the washer 544 is adjusted in order to stay free on the shaft portion of the driver head 6 but not fall out of the assembly.
- FIGS. 28A and 28B the fully disassembled reamer driver is shown.
- the release sleeve 509 has been disconnected from the cross-pin 551 allowing the locking member 540 and its locking head 530 to freely moves frontward and outside the driver head 506 ,
- a retaining pin 543 is connected to the proximal end of the locking member 540 .
- This pin is captured into and slides in the groove 570 of the shaft portion of the driver head 506 and stops the locking member 540 to completely fall out of the reamer driver. This prevents the medical staff to lose any components during disassembling, cleaning and sterilization.
- the groove 572 guides and limits the range of motion of the cross-pin 551 , and therefore the movements of the release sleeve 509 when connected to it.
- the cross-pin 551 slide in the groove 572 until reaching its proximal end 574 .
- the locking head 530 is then in its fully opened position and an acetabular reamer can be inserted into or pulled out of the driver head. If the release sleeve 509 is released from this position, the compression spring 550 will push the locking member 540 and its locking head 530 back in its initial closed position.
- FIG. 28C shows an exploded view of the release sleeve 509 . It's worth noting that some of the components are not shown in this figure for clarity and simplification of the drawing.
- the opening 575 of the release sleeve 509 allows the cross-pin 551 to he inserted into it.
- the spring washer 542 has a groove 577 forming an elastic blade 578 acting as a spring. After insertion of the cross-pin 551 through the opening 575 , a rotation of the release sleeve 509 clockwise locks the cross-pin 551 into the channel 576 .
- the elastic blade 578 maintains pressure on the cross-pin 551 and avoids free motion of it.
- the release sleeve 509 is then connected to the cross-pin 551 .
- a counterclockwise rotation of the release sleeve 509 disengages the cross-pin 551 from the channel 576 .
- Disconnection force may be adjusted by modifying the dimensions of the groove 577 forming the elastic blade 578 .
- Different geometries of the release sleeve and the spring washer allowing connection and disconnection of the cross-pin may be considered without changing the scope of the present invention.
- a spring loaded ball may be used in place of the spring washer.
- release sleeve having forceps feature may be used to connect and disconnect the cross-pin.
- the locking head 582 has at least one pin 581 located in such a way to close the L-shaped openings 531 and therefore capture the connecting bars of the acetabular reamer once engaged into it in order to maintaining the reamer firmly connected to the driver.
- Different L-shaped openings 580 may be used to connect non-cylindrical connecting bars of different types of acetabular reamers.
- both rectangular L-shaped openings 580 and cylindrical L-shaped openings 531 are used in the same reamer driver in order to connect different acetabular reamers having either rectangular or cylindrical connecting bars.
- FIGS. 30A and 30B the fully disassembled second embodiment of the reamer driver is shown.
- the release sleeve 509 has been disconnected from the cross-pin allowing the locking member 540 and its locking head 530 to freely moves frontward and outside the driver head 506 .
- a retaining pin 543 is connected to the proximal end of the locking member 540 . This pin is captured into and slides in the groove 570 of the shaft portion of the driver head 506 and stops the locking member 540 to completely fall out of the reamer driver.
- a kit 220 includes the surgical reamer driver and its components (including some alternate components for alternate configurations), and in addition, a case 221 for organizing and storing the components of the kit.
- the surgical kit 220 further includes surgical tools 227 (one shown here by duplicates and others having differing outside diameters may be provided) of various sizes and styles, adapted to interface with the surgical tool connector 4 .
- surgical tools 227 one shown here by duplicates and others having differing outside diameters may be provided
- an alternative motor coupling 11 , 11 ′ are provided, having an alternative connection configuration.
- alternate transmission drive trains 21 and 21 ′ are provided as well, each having an alternate surgical tool connector 4 , 4 ′.
- the method 600 of the invention includes several steps.
- a first step 602 the sliding release sleeve 8 is actuated to unlock a handle assembly 9 from a housing 10 , thereby permitting the de-encapsulation of a drive train 21 within the housing assembly.
- the handle assembly is slid off of the housing thereby effectively de-encapsulating the drive train.
- the motor shaft coupling 11 is pulled out of the housing thereby freeing the drive train from axial constraint on one end.
- the drive train is unsnapped on the one end from a restraint 32 and lifted out of the housing thereby permitting removal of the drive train.
- a fifth step 612 the drive train is pulled out of the housing, thus removing the drive train from the housing.
- An advantage of the present invention is to provide a reamer driver having fully closed tube in order to avoid penetration of debris and abrasion of soft tissues during use.
- the reamer driver shown in this application has only 4 components that can be easily replaced when worn out.
- Another advantage is that the transmission of the load applied on the motor shaft coupling is transmitted to the body of the reamer handle only.
- the load applied on the handle is also transmitted to the body of the reamer handle only. There is no contact between the motor shaft coupling and the handle assembly.
- An advantage of the present invention is to provide a simple reamer driver connection that allows for the quick connect of different type of acetabular reamers from the center of the driver.
- the locking mechanism located in the center of the driver prevent debris and bone chips to enter into the mechanism and potentially disconnect the reamer from the reamer driver. It also reduces soft tissue irritation while rotating by limiting the sharp edges of components located around the head of the reamer driver.
- the invention provides a locking mechanism in the head of a driver which, unlike the standard lock/release function, can be locked in its open position. This allows the surgeon to insert the cutting tool through a minimal invasive opening first. Then, once locked, the reamer handle can be inserted through the same minimal invasive opening and connected to the cutting tool without activating the locking of the mechanism.
- Another advantage of the invention is to provide an easy to assemble and disassemble reamer driver connection for better cleaning and sterilization. The number of components and the risk that parts could be lost have been minimized.
- the present invention may be embodied as a system, a device, or a method.
- system contemplates the use, sale and/or distribution of any goods, services or information having similar functionality described herein.
- the terms “includes”, “comprising”, or variations thereof, are intended to refer to a non-exclusive listing of elements, such that any apparatus, process, method, article, or composition of the invention that includes a list of elements, that does not include only those elements recited, but may also include other elements described in the instant specification. Unless otherwise explicitly stated, the use of the term “consisting” or “consisting of” or “consisting essentially of” is not intended to limit the scope of the invention to the enumerated elements named thereafter, unless otherwise indicated. Other combinations and/or modifications of the above-described elements, materials or structures used in the practice of the present invention may be varied or adapted by the skilled artisan to other designs without departing from the general principles of the invention.
- Copyright may be owned by the Applicant(s) or their assignee and, with respect to express Licensees to third parties of the rights defined in one or more claims herein, no implied license is granted herein to use the invention as defined in the remaining claims. Further, vis-à-vis the public or third parties, no express or implied license is granted to prepare derivative works based on this patent specification, inclusive of the appendix hereto and any computer program comprised therein.
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Abstract
Description
- This application is a divisional application of U.S. Ser. No. 15/753,336, filed on Feb. 19, 2018, which is the National Stage of International Application No. PCT/IB2016/001143, filed on August 18, 2016, which claims the benefit of U.S. Provisional Application No. 62/206,351, filed 18 Aug. 2015 and U.S.
Provisional Application 62/256,749, filed 18 Nov. 2015, the contents of the entirety of which is explicitly incorporated herein by reference and relied upon to define features for which protection may be sought hereby as it is believed that the entirety thereof contributes to solving the technical problem underlying the invention, some features that may be mentioned hereunder being of particular importance. - A portion of the disclosure of this patent document contains material which is subject to copyright protection. The Applicant has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure as it appears in the Patent and Trademark Office patent tile or records, but otherwise reserves all copyright rights whatsoever. Further, no references to third party patents or articles made herein is to be construed as an admission that the present invention is not entitled to antedate such material by virtue of prior invention.
- This invention relates to a reamer driver suitable constructed to be used to reshape acetabular.
- There exists a need for a reamer driver in order to avoid penetration of debris and abrasion of soft tissues into the mechanism of the said reamer driver.
- An improved surgical reamer driver has four basic components and a distal and proximal end. The four components include a housing assembly, a transmission drive train, a motor shaft coupling, and a handle assembly. The transmission drive train is enclosed in the housing assembly, and has a surgical tool connector at the distal end thereof. The motor shaft coupling is disposed at the proximal end thereof. A handle assembly is disposed at the proximal end thereof.
- An object of the invention is to provide a driver which, in a fully assembled state, effectively prevents debris from access in the inner workings of the device. This encapsulation of the inner workings also prevents abrasion of soft tissues during use.
- Another object of the invention is to provide a driver which allows an easy replacement of components e.g. when components are worn out.
- Another object of the invention is to provide a driver wherein the transmission of the load applied on the motor shaft coupling is essentially transmitted to the body of the reamer handle. The load applied on the handle is also essentially transmitted to the body of the reamer handle. There is no contact between the motor shaft coupling and the handle assembly. These two cumulated loads are directly transmitted to the reamer head without compressing the universal transmission drive chain, which transmit the torque applied essentially on the motor shaft coupling.
- Another object of the invention is to provide a reamer driver having a simple reamer driver connection that allows quick connect of different type of acetabular reamers from the center of the driver with a mechanism with no nukes or crannies that might trap or attract bone chips or debris. In comparison to the existing reamer driver connections described in the prior art, the locking mechanism located in the center of the driver consists of a plate whose length in the axial direction allows for axial translation without revealing spaces in which debris or chips might enter, thereby preventing such debris and bone chips from jamming the mechanism. Chips and debris is highly undesirable as such may potentially disconnect the reamer from the reamer driver. It also reduces soft tissue irritation while rotating by limiting the sharp edges of components located around the head of the reamer driver.
- Another object of the invention is to provide a locking mechanism in the head of a driver which, unlike the standard lock/release function, can be locked in its open position. This allows the surgeon to insert the cutting tool through a minimal invasive opening first. Then, once locked, the reamer handle can be inserted through the same minimal invasive opening and connected to the cutting tool without activating the locking of the mechanism.
- The attached drawings represent, by way of example, different embodiments of the subject of the invention.
-
FIG. 1 is a perspective view of the fully assembled reamer driver. -
FIG. 2 is an exploding view of main components of the reamer driver. -
FIG. 3A is a top view of the housing assembly of the reamer driver, showing the transmission drive chain assembled. -
FIG. 3B is a perspective view of the housing assembly of the reamer driver, showing the transmission drive chain assembled. -
FIG. 4 is a perspective view of the housing assembly of the reamer driver, showing a part of the transmission drive chain, and showing the motor shaft coupling uncoupled from the transmission drive chain. -
FIG. 5A is a perspective view of the housing assembly of the reamer driver, showing a part of the transmission drive chain, and showing the motor shaft coupling coupled to the transmission drive chain. -
FIG. 5B is a detail ofFIG. 5A showing the motor shaft coupling in the position coupled to the transmission drive chain. -
FIG. 5C is a detail showing a snap feature of the invention for retaining the handle against free fall when disassembling the reamer handle. -
FIG. 6 is a perspective view of the housing assembly of the reamer driver, showing a part of the transmission drive chain, the motor shaft coupling coupled to the transmission drive chain, and the handle assembly uncoupled to the motor shaft coupling and uncoupled to the housing assembly of the reamer driver. -
FIG. 7A is a front view of the assembled reamer driver with the handle indexed in the vertical position. -
FIG. 7B is a front view of the assembled reamer driver with the handle indexed in an angled position. -
FIG. 8 is a cross-section of the fully assembled reamer driver. -
FIG. 9 is a detail ofFIG. 8 showing interconnection between the handle assembly, the housing assembly, the motor shaft coupling and the transmission drive chain. -
FIG. 10 is a detail ofFIG. 8 showing the reamer head portion. -
FIG. 11 is a detail ofFIG. 8 showing the transmission drive chain positioned in the body of the reamer driver. -
FIG. 12 is a detailed exploding view of individual components used in a variant of the invention. -
FIG. 13 is a detailed exploding view of typical components used on a universal joint as used as functional element(s) of the transmission drive chain. -
FIG. 14 is a perspective view of a universal joint as used as functional element(s) of the transmission drive chain. -
FIG. 15 is a detailed exploding view of the reamer head portion. -
FIG. 16 is a perspective view of the reamer head portion. -
FIG. 17 is a partially exploding view of the reamer head portion. -
FIG. 18 is a perspective view of the reamer head connection in the lock open position. -
FIG. 19 is a multiple reamer coupling of the invention is shown. -
FIG. 20 is a multiple reamer coupling of the invention is shown. -
FIG. 21 —is a multiple reamer coupling of the invention is shown. -
FIG. 22 shows a perspective view of the preferred embodiment of the reamer driver with two acetabular reamers with different type of couplings. -
FIG. 23 shows a perspective view of the preferred embodiment of the reamer driver head having an acetabular reamer connected to it. -
FIG. 24 shows a different view of the reamer driver head. -
FIG. 25 shows a cross-section view of the reamer driver head having an acetabular reamer connected to it. -
FIG. 26A shows a detailed cross-section view of the reamer driver head in its closed position. -
FIG. 26B shows a detailed cross-section view of the reamer driver head in its opened position. -
FIG. 27A shows a cross-section view of the reamer driver head partially disassembled. -
FIG. 27B shows a different cross-section view of the reamer driver head partially disassembled. -
FIG. 28A shows a perspective view of the reamer driver head fully disassembled. -
FIG. 28B shows a different perspective view of the reamer driver head fully disassembled. -
FIG. 28C shows an exploded view of the release sleeve and the locking mechanism. -
FIG. 29 shows a perspective view of a second embodiment of the reamer driver head. -
FIG. 30A shows a perspective view of a second embodiment of the reamer driver head fully disassembled. -
FIG. 30B shows a different perspective view of a second embodiment of the reamer driver head fully disassembled. -
FIG. 31 —is a kit of the invention. -
FIG. 32 is a flow chart of the method of the invention. - Those skilled in the art will appreciate that elements in the Figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, dimensions may be exaggerated relative to other elements to help improve understanding of the invention and its embodiments. Furthermore, when the terms ‘first’, ‘second’, and the like are used herein, their use is intended for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. Moreover, relative terms like ‘front’, ‘back’ , ‘top’ and ‘bottom’, and the like in the Description and/or in the claims are not necessarily used for describing exclusive relative position. Those skilled in the art will therefore understand that such terms may be interchangeable with other terms, and that the embodiments described herein are capable of operating in other orientations than those explicitly illustrated or otherwise described.
- The following description is not intended to limit the scope of the invention in any way as they are exemplary in nature, serving to describe the best mode of the invention known the inventors as of the filing date hereof. Consequently, changes may be made in the arrangement and/or function of any of the elements described in the exemplary embodiments disclosed herein without departing from the spirit and scope of the invention.
- Referring to
FIG. 1 showing the assembled reamer driver 1. Such a reamer driver 1 is a surgical instrument used to drive bone cutting tools during minimal invasive surgeries. Adistal tube 2 of thehandle assembly 9 fully closing thetop opening 30 of thebody 10. Thistube 2 is part of thehandle assembly 9. Housing assembly or handleassembly 10 preferably has a Z shape atposition 3, where the central axis of the proximal transmission shaft 25 (power input) and the central axis of the distal transmission shaft 24 (power output) are not coincident. Aquick tool connector 4, is affixed to thedistal transmission shaft 24. Bone cutting tools (not shown) are connected to the saidreamer head 4.Handle 5 is part ofhandle assembly 9. Thehandle 5 may be for example out of metal, plastic or silicone, and possess an anti-slippery coating, and may be shaped ergonomically, with or without anti-slippery profile. A motor shaftquick connection 6 allows the application of torque. Thering 7 allows the release of a bone cutting tool (not shown). Thesleeve 8 allows the release of thehandle assembly 9. One of the differences to the known prior art is that the device is the fully encapsulated, avoiding penetration of debris and abrasion of soft tissues during use. The variant shown in the figures is made out of four main components, thetransmission drive chain 21, thebody 10, themotor shaft coupling 11 and thehandle assembly 9. - Now referring to
FIG. 2 showing the main components, thetransmission drive chain 21, thebody 10, themotor shaft coupling 11 and thehandle assembly 9, separated from each other. Mechanical load applied on thehandle 5 is transmitted through to the head bearing 23 and finally to thedriver head 4. There is no transmission of load into themotor shaft coupling 11. Thehead bearing 23 may be made for example out of PEEK, carbon fiber PEEK, Teflon, PPSU, metal. The transmission drive chain typically includesuniversal joints 22, adistal transmission shaft 24, aproximal transmission shaft 25, astop ring 26 allowing the axially positioning of the transmission drive chain when inserted into the bearing(s) 32, 35, a rotational transmission feature 27 (Hex, square, triangle, . . . ) allowing transmission of the rotational torque from themotor shaft coupling 11 to thetransmission drive chain 21. This feature transmits only rotational torque but not the eventual axial force applied on themotor shaft coupling 11. Afront opening 28 of thehousing assembly 10 where thetransmission drive chain 21 can be inserted. A rotational transmission feature 29 (Hexagon, square, triangular, or any polygonal shape) to be connected withrotational transmission feature 27. Atop opening 30 of thehousing assembly 10 where thetransmission drive chain 21 exits during while inserting into thehousing assembly 10 and before it reaches its assembled position. Motor shaft bearing 31 may be made fin example out of PEEK, carbon fiber PEEK, Teflon, PPSU or metal. One or more distal transmission drive chain bearing(s) 32, 35, may be made for example out of PEEK, carbon fiber PEEK, Teflon, PPSU or metal, having a snapping feature to capture theproximal transmission shaft 25 and maintain it in place. This distal transmission drive chain bearing(s) 32, 35 are also insuring the axial positioning of the transmission drive chain with thestop ring 26. - Now referring to
FIG. 3A andFIG. 3B , whereofFIG. 3A is showing a top view of thehousing assembly 10 of the reamer driver 1, showing thetransmission drive chain 21 assembled andFIG. 3B is showing a perspective view of thehousing assembly 10 of the reamer driver 1, showing the transmission drive chain assembled. A point ofcontact 33 between thestop ring 26 and the distal transmission drive chain bearing(s) 32, 35 is avoiding axial frontward movement of theshaft 25. A point ofcontact 34 between theproximal transmission shaft 25 and the distal transmission drive chain bearing(s) 32, 35 insures the concentricity of theproximal transmission shaft 25 within the housing (e.g. tubes) of thehousing assembly 10 and allows its rotation.Grooves 36 allowing the angular indexing of the handle in several positions, as shown inFIG. 7A andFIG. 7B . - Now referring to
FIG. 4 showing a perspective view of thehousing assembly 10 of the reamer driver 1, showing a part of thetransmission drive chain 21, and showing themotor shaft coupling 11 uncoupled from thetransmission drive chain 21. Insertion of themotor shaft coupling 11 indirection 40 into thehousing assembly 10. A retainingring 41 allowing transmission of the axial load on the motor shaftquick connection 6 onto themotor shaft bearing 31. Aback opening 42 of thehousing assembly 10 where themotor shaft coupling 11 is being inserted. - Now referring
FIG. 5A showing a perspective view of thehousing assembly 10 of the reamer driver 1, showing a part of thetransmission drive chain 21, and showing themotor shaft coupling 11 coupled to thetransmission drive chain 21. - Now referring
FIG. 5B showing a detail ofFIG. 5A showing themotor shaft coupling 11 in the position coupled to the transmission drive chain. Whereas the transmission of theload 96 applied on themotor shaft coupling 11 is made through the retainingring 41 to the motor shaft bearing 31 and finally to thehousing assembly 10. No load is transmitted into thehandle assembly 9. There is no contact between themotor shaft coupling 11 and thehandle assembly 9. - Referring now to
FIG. 5C , a snap feature of the invention for retaining thehandle 5 against free fall or inadvertent release when disassembling the reamer handle. The snap feature is enabled by creating a flexible finger retention via, for example, anadjacent relief slot 50 to pinrecesses 36′, which enables a raisedboss 52 on afinger 51 created by this adjacent slot, to move out of the way of apin 63, and snap back thereby retaining the handle. - Now referring to
FIG. 6 showing a perspective view of thehousing assembly 10 of the reamer driver 1, showing a part of thetransmission drive chain 21, themotor shaft coupling 11 coupled to thetransmission drive chain 21, and thehandle assembly 9 uncoupled to themotor shaft coupling 11 and uncoupled to thehousing assembly 10 of the reamer driver 1. Insertion of thehandle assembly 9 indirection 60 onto the assembledbody 10,transmission drive chain 21 andmotor shaft coupling 11. Atrigger feature 61 of thesleeve 8 allowing release of thehandle assembly 9. Thistrigger feature 61 can be made longer in order to be activated by e.g. a finger without moving the hand away from the handle 5 (similar a trigger of a pistol). One ormore openings 62 into thesleeve 8 allowing circulation of water/steam during cleaning and sterilization. - Now referring to
FIG. 7A andFIG. 7B , whereofFIG. 7A showing a front view of the assembled reamer driver 1 with thehandle 5 indexed in the vertical position and whereofFIG. 7B showing a front view of the assembled reamer driver 1 with thehandle 5 indexed in an angled position, theindexing angle 70. At least a pin 63 (shown inFIG. 6 ) located in thehandle assembly 9 form-locks with at least one of thegrooves 36 and allows the angular indexing of thehandle 5 in multiple positions. - Now referring to
FIG. 8 showing a cross-section of the fully assembled reamer driver 1. - Now referring to
FIG. 9 showing a detail of FIG, 8 showing interconnection between thehandle assembly 9, thehousing assembly 10, themotor shaft coupling 11 and thetransmission drive chain 21. Aball 90 allowing connection of thehandle assembly 9 with thehousing assembly 10. The at least oneball 90, pushed down by profiledgroove 92 of therelease sleeve 8, falls into thegroove 95. - A
spring 91 maintaining therelease sleeve 8 in its frontward position. The profiledgroove 92 allowing theball 90 to move away from thegroove 95 when therelease sleeve 8 is in its backward position and allowing theball 90 to be pushed into thegroove 95 when therelease sleeve 8 is in its frontward position in order to lock thehandle assembly 9 into thehousing assembly 10. Agroove 93 on themotor shaft coupling 11 where the lip of the motor shaft bearing 31, slightly smaller in diameter, falls into in order to secure the assembly of the motor shaft bearing 31 onto themotor shaft coupling 11. Thegroove 95 is formed into theproximal portion 94 of thehousing assembly 10. One or more hole(s) 97 are formed through thedistal tube 2 where they receive the locking ball(s) 90. The inside edge of the hole(s) 97 (towards the inside of the distal tube 2) has a lip slightly smaller diameter than the hole(s) 97 in order to retain the ball(s) 90 of going out. - Now referring to
FIG. 10 showing a detail ofFIG. 8 , showing a point ofcontact 100 between the distal end of thebody 3 and thehead bearing 23. An axial load applied on the housing assembly 10 (through thehandle assembly 9 and through the motor connection shaft 11) is transmitted to thereamer driver head 4 through thehead bearing 23. FurtherFIG. 8 shows a point ofcontact 101 between the head bearing 23 and thereamer driver head 4. - Now referring to
FIG. 11 showing another detail ofFIG. 8 , showing anenlarged diameter portion 110 of theproximal transmission shaft 25, increasing the surface of contact when pushing theproximal transmission shaft 25 up for disassembling. Adistal opening 111 in thehousing assembly 3 allowing access with a finger to push theenlarged diameter portion 110 of theproximal transmission shaft 25 up. A point ofcontact 112 of therotational transmission feature 27 allowing transmission of the rotational torque from themotor shaft coupling 11 to thetransmission drive chain 21. This feature transmits only rotational torque but not the eventual axial force applied on themotor shaft coupling 11. Anaccess 113 with a finger or other mean to push theproximal transmission shaft 25 up. - Now referring to
FIG. 12 showing a detailed exploding view of individual components used in a variant of the invention. A centralcutting tool connection 120, aspring 121, afront face 122 of thehousing assembly 10, transmitting the axial load applied on the housing assembly 10 (through thehandle assembly 9 and through the motor connection shaft 11) to thereamer driver head 4 through thehead bearing 23. - Now referring to
FIG. 13 showing a detailed exploding view of typical components used on a universal joint 22 as used as functional element(s) of thetransmission drive chain 21. Afirst half 130 and asecond half 139 of the first fork of theuniversal joint 22. The first fork is split inhalf central block 138. Asecond fork 131 of theuniversal joint 22. A bearingsurface 132 of the first half of thefirst fork 130. A bearingsurface 133 of thesecond fork 131. Bearingsleeves 134, thebearing sleeve 134 might be made for example out of PEEK, carbon fiber PEEK, Teflon, PPSU or metal.Cylindrical extensions 135 of thecentral block 138 allowing its rotation with the twohalves cylindrical pin 136 allowing rotation ofcentral block 138 with thesecond fork 131. Thecylindrical pin 136 is press fit into thecentral hole 137 of thecentral block 138. Acentral hole 137 of thecentral block 138.Bearing surface 140 of thesecond half 139 of the first fork. Apositioning pin 141, press fit into the twohalves halves sleeves 134 insuring positioning and low friction with theinner surfaces 145 of the fork. Outer bearing surfaces 143 of the bearingsleeves 134 insuring positioning and low friction with the side surfaces 144 of thecentral block 138. Side surfaces 144 of thecentral block 138, adjacent to thecylindrical extension 135. Part of the invention is the use ofuniversal joints 22 having four bearingsleeves 134 for this kind of devices. It is expected to highly increase the life of the universal joint 22 by reducing the friction and therefore the wear. More traditional universal joints have metal on metal friction. - Now referring to
FIG. 14 showing a perspective view of a universal joint 22 as used as functional element(s) of thetransmission drive chain 21. Acontact surface 146 between the twohalves pin 141, the two halves can be secured together by welding, gluing. - Now referring to
FIG. 15 showing a detailed exploding view of the reamer head portion. A retainingrib 150 allowing the retention of the head bearing 23 once assembled onto thereamer head 4. This retainingrib 150 is positioned in such way to allow slight translation movement of the head bearing 23 for easier cleaning but to retain the head bearing 23 of falling off. Apin 151 connecting thering 7 with the centralcutting tool connection 120 together, as also visible inFIG. 10 . - Now referring to
FIG. 16 showing a perspective view of the reamer head portion. Anelongated groove 160 allowing the cutting tool locking mechanism (ring 7,pin 151 and central cutting tool connection 120) to slide backward/frontward indirection 181 in order to release/lock the cutting tool. The cutting tool locking mechanism is spring loaded withspring 121 in its locked position. Theelongated groove 161 allowing the cutting tool locking mechanism (ring 7,pin 151 and central cutting tool connection 120) to be locked in the release (open) position. Achannel 162 allowing the cutting tool locking mechanism (ring 7,pin 151 and central cutting tool connection 120) to be switched between the release/lock movement and the locked open position byrotation 180. - Now referring to
FIG. 17 showing a partially exploding view of the reamer head portion. A centralcutting tool connection 120, aspring 121, areamer head 4. - Now referring to
FIG. 18 showing a perspective view of the reamer head connection in the lock open position, indicating thedirection 180 of the rotation of the ring 7 (and therefore the tool locking mechanism) to switch between the release/lock movement and the locked open position. Indicating thedirection 181 of a pull movement of the ring 7 (and therefore the tool locking mechanism) to release the cutting tool. - Referring now to
FIGS. 19 and 20 , an alternate multiple reamer coupling of the invention, used to connect with thereamer bar 211 shown inFIG. 30 , has a lockinghead 190 with at least onepin 196 located in such a way as to close the L-shapedopenings 195 and therefore capture the connecting bars of the acetabular reamer once engaged into it in order to maintaining the reamer firmly connected to the driver. Different L-shapedopenings 194 may be used to connect non-cylindrical connecting bars of different types of acetabular reamers. As shown is these figures, both rectangular L-shapedopenings 194 and cylindrical L-shapedopenings 195 are used in the same reamer head in order to connect different acetabular reamers having either rectangular or cylindrical connecting bars. - A further alternate embodiment of the multiple reamer coupling of the invention has strategically located
pins 196 lock the cutting tool in place. - Referring now to
FIG. 21 , the embodiment ofFIG. 20 may be configured, based on the location of the locking pins, to lock three different types oftools 210, having three different types ofinterfaces - Referring to
FIG. 22 , anacetabular reamer driver 501 is provided to assist the surgeon in reaming the acetabular socket for the implantation of a cup prosthesis. Thereamer driver 501 comprises adriver head 506 that can be connected to different types of acetabular reamers. Arelease sleeve 509 can be pulled backward to open the connection and connect or release the acetabular reamer from the driver. Thedriver head 506 has an elongatedshaft 541 ending by aquick connector 508 that can be coupled to a source of energy (powered drill as example). Ahandle sleeve 507 is assembled around theelongated shaft 541 and allows the surgeon to hold the reamer driver while rotating. Awasher 544 insures bearing contact between thehandle sleeve 507 and the distal portion of the reamer driver. - By way of example only, two acetabular reamers with different type of couplings are shown. The
acetabular reamer 502 has four connectingbars 503 converging at the center of the reamer to form a cross. Theacetabular reamer 504 has two connectingbars 505 spaced apart and perpendicular from each other. It will be noted that the acetabular reamer connections may have only 2 or 3 connecting bars not necessary oriented perpendicular to each other. The acetabular reamer may be of different shapes, like cylindrical, conical, flat or any other profile. Different instruments than acetabular reamers may be connected to the reamer drive. The shape of thebars -
FIG. 23 shows theacetabular reamer 504 connected to thereamer driver 501. At least one connectingbar 505 is engaged into one L-shapedopening 531 of thedriver head 506. When the acetabular reamer has spaced apart connecting bars, the more distal connecting bar is in contact with thefront surface 532 of the driver head 506 (shown inFIG. 24 ). Centeringfeatures 520 may be used to keep theacetabular reamer 504 centered with thecylindrical portion 521 of thereamer head 506. - Now referring to
FIG. 25 , a cross-section of thereamer driver 501 is shown. A lockingmember 540 is sliding in the center of thedriver head 6 and shown in its locked position. The lockingmember 540 and its lockinghead 530 is capturing the connectingbar 505 of theacetabular reamer 504 once engaged into the L-shapedopenings 531 and therefore maintaining the reamer firmly connected to the driver.FIG. 26A shows a different cross-section, perpendicular to the cross-section ofFIG. 25 . The lockingmember 540 is still in its locked position. At least onegroove 571, located in the lockinghead 530, closes the L-shape opening 531 and maintains the connecting bar of the acetabular reamer in the connected position. Acompression spring 550 maintains the lockingmember 540 in its locked position. A cross-pin 551, rigidly assembled into the lockingmember 540, can be inserted and connected into therelease sleeve 509 and maintained in position by aspring washer 542. By pulling therelease sleeve 509 backward, the lockingmember 540 and its lockinghead 530 move backward and clear the L-shapedopening 531, allowing the connecting bar of the acetabular reamer to come out, as shown in the cross-section view ofFIG. 26B . In this opened position, thespring 550′ is compressed. The acetabular reamer may also be connected to the reamer driver without having to manually pull on therelease sleeve 509. While engaging the connecting bar into the L-shapedopenings 531, the connecting bar contacts the front face of the lockinghead 530 and therefore pushes it backward until it reaches its opened position. This clears the L-shapedopening 531 and allows the connecting bar to be fully engaged into the L-shaped opening. Once the connecting bar is fully engaged into the L-shaped openings, the lockinghead 530 is pushed back by thecompression spring 550 in its initial position. Thegrooves 571, located in the lockinghead 530, close the L-shape openings 531 and block the connecting bar of the acetabular reamer in the connected position. Pulling on therelease sleeve 509 to release the connecting bar is mandatory. - One advantage of the present invention is the ability of disassembling the reamer driver for cleaning and sterilization.
FIG. 27A and 27B show cross-section views of the reamer driver where therelease sleeve 509 has been disconnected from the cross-pin 551. By rotating therelease sleeve 509, thespring washer 542 allows disengagement of the cross-pin 551 and therefore disconnection of the two components. Thehandle sleeve 507 may also be pulled out of theelongated shaft 541 for better cleaning. The inside diameter of thewasher 544 is adjusted in order to stay free on the shaft portion of thedriver head 6 but not fall out of the assembly. - Referring to
FIGS. 28A and 28B , the fully disassembled reamer driver is shown. Therelease sleeve 509 has been disconnected from the cross-pin 551 allowing the lockingmember 540 and its lockinghead 530 to freely moves frontward and outside thedriver head 506, A retainingpin 543 is connected to the proximal end of the lockingmember 540. This pin is captured into and slides in thegroove 570 of the shaft portion of thedriver head 506 and stops the lockingmember 540 to completely fall out of the reamer driver. This prevents the medical staff to lose any components during disassembling, cleaning and sterilization. - The
groove 572 guides and limits the range of motion of the cross-pin 551, and therefore the movements of therelease sleeve 509 when connected to it. By pulling therelease sleeve 509 backward, the cross-pin 551 slide in thegroove 572 until reaching itsproximal end 574. The lockinghead 530 is then in its fully opened position and an acetabular reamer can be inserted into or pulled out of the driver head. If therelease sleeve 509 is released from this position, thecompression spring 550 will push the lockingmember 540 and its lockinghead 530 back in its initial closed position. When the lockingmember 540 and its lockinghead 530 are in the fully opened position, a counterclockwise rotation of therelease sleeve 509 moves the cross-pin 551 towards the L-shapedend 573 of thegroove 572. This position prevents thecompression spring 550 to push the lockingmember 540 and its lockinghead 530 back in the closed position and therefore maintains the locking mechanism open. This option gives the surgeon the ability to use the reamer driver in the opened position without locking the acetabular reamer to the driver. -
FIG. 28C shows an exploded view of therelease sleeve 509. It's worth noting that some of the components are not shown in this figure for clarity and simplification of the drawing. Theopening 575 of therelease sleeve 509 allows the cross-pin 551 to he inserted into it. Thespring washer 542 has agroove 577 forming anelastic blade 578 acting as a spring. After insertion of the cross-pin 551 through theopening 575, a rotation of therelease sleeve 509 clockwise locks the cross-pin 551 into thechannel 576. Theelastic blade 578 maintains pressure on the cross-pin 551 and avoids free motion of it. Therelease sleeve 509 is then connected to the cross-pin 551. For disassembling, a counterclockwise rotation of therelease sleeve 509 disengages the cross-pin 551 from thechannel 576. Disconnection force may be adjusted by modifying the dimensions of thegroove 577 forming theelastic blade 578. Different geometries of the release sleeve and the spring washer allowing connection and disconnection of the cross-pin may be considered without changing the scope of the present invention. In a different embodiment, a spring loaded ball may be used in place of the spring washer. In a still different embodiment, release sleeve having forceps feature may be used to connect and disconnect the cross-pin. - Now referring to
FIG. 29 , a second embodiment of the reamer driver is shown. The lockinghead 582 has at least onepin 581 located in such a way to close the L-shapedopenings 531 and therefore capture the connecting bars of the acetabular reamer once engaged into it in order to maintaining the reamer firmly connected to the driver. Different L-shapedopenings 580 may be used to connect non-cylindrical connecting bars of different types of acetabular reamers. As shown is this figure, both rectangular L-shapedopenings 580 and cylindrical L-shapedopenings 531 are used in the same reamer driver in order to connect different acetabular reamers having either rectangular or cylindrical connecting bars. - Referring to
FIGS. 30A and 30B , the fully disassembled second embodiment of the reamer driver is shown. Therelease sleeve 509 has been disconnected from the cross-pin allowing the lockingmember 540 and its lockinghead 530 to freely moves frontward and outside thedriver head 506. A retainingpin 543 is connected to the proximal end of the lockingmember 540. This pin is captured into and slides in thegroove 570 of the shaft portion of thedriver head 506 and stops the lockingmember 540 to completely fall out of the reamer driver. - Referring now to
FIG. 31 , akit 220 includes the surgical reamer driver and its components (including some alternate components for alternate configurations), and in addition, acase 221 for organizing and storing the components of the kit. Thesurgical kit 220 further includes surgical tools 227 (one shown here by duplicates and others having differing outside diameters may be provided) of various sizes and styles, adapted to interface with thesurgical tool connector 4. Optionally, analternative motor coupling surgical tool connector - Referring now to
FIG. 32 , the method 600 of the invention includes several steps. In afirst step 602, the slidingrelease sleeve 8 is actuated to unlock ahandle assembly 9 from ahousing 10, thereby permitting the de-encapsulation of adrive train 21 within the housing assembly. In asecond step 604, the handle assembly is slid off of the housing thereby effectively de-encapsulating the drive train. In athird step 606, themotor shaft coupling 11 is pulled out of the housing thereby freeing the drive train from axial constraint on one end. In afourth step 610, the drive train is unsnapped on the one end from arestraint 32 and lifted out of the housing thereby permitting removal of the drive train. In afifth step 612, the drive train is pulled out of the housing, thus removing the drive train from the housing. Once disassembled, the components may be replaced with alternate components meeting another need or simply cleaned and/or sterilized in preparation for the next use. - An advantage of the present invention is to provide a reamer driver having fully closed tube in order to avoid penetration of debris and abrasion of soft tissues during use. The reamer driver shown in this application has only 4 components that can be easily replaced when worn out.
- Another advantage is that the transmission of the load applied on the motor shaft coupling is transmitted to the body of the reamer handle only. The load applied on the handle is also transmitted to the body of the reamer handle only. There is no contact between the motor shaft coupling and the handle assembly. These two cumulated loads are directly transmitted to the reamer head without compressing the universal transmission drive chain, which only transmit the torque applied on the motor shaft coupling.
- An advantage of the present invention is to provide a simple reamer driver connection that allows for the quick connect of different type of acetabular reamers from the center of the driver. In comparison to the existing reamer driver connections described in the prior art, the locking mechanism located in the center of the driver prevent debris and bone chips to enter into the mechanism and potentially disconnect the reamer from the reamer driver. It also reduces soft tissue irritation while rotating by limiting the sharp edges of components located around the head of the reamer driver.
- In another advantage, the invention provides a locking mechanism in the head of a driver which, unlike the standard lock/release function, can be locked in its open position. This allows the surgeon to insert the cutting tool through a minimal invasive opening first. Then, once locked, the reamer handle can be inserted through the same minimal invasive opening and connected to the cutting tool without activating the locking of the mechanism.
- Another advantage of the invention is to provide an easy to assemble and disassemble reamer driver connection for better cleaning and sterilization. The number of components and the risk that parts could be lost have been minimized.
- It will be understood that the particular method and devices embodying the invention are shown by way of illustration and not as a limitation of the invention. Although certain illustrative embodiments of the invention have been shown and described here, a wide range of modification, changes and substitutions is contemplated in the foregoing disclosure.
- Further, the invention should be considered as comprising all possible combinations of every feature described in the instant specification, appended claims, and/or drawing figures which may be considered new, inventive and industrially applicable.
- It should be appreciated that the particular implementations shown and herein described are representative of the invention and its best mode and are not intended to limit the scope of the present invention in any way.
- As will be appreciated by skilled artisans, the present invention may be embodied as a system, a device, or a method.
- The present invention is described herein with reference to block diagrams, devices, components, and modules, according to various aspects of the invention. It will be understood that each functional block of the blocks diagrams, and combinations of functional blocks in the block diagrams, can be implemented by computer program instructions which may be loaded onto a general purpose computer, special purpose computer, or other programmable data processing apparatus to produce a machine, such that the instructions which execute on the computer or other programmable data processing apparatus create enable the functionality specified in the block diagrams.
- Moreover, the system contemplates the use, sale and/or distribution of any goods, services or information having similar functionality described herein.
- The specification and figures should be considered in an illustrative manner, rather than a restrictive one and all modifications described herein are intended to be included within the scope of the invention claimed. Accordingly, the scope of the invention should be determined by the appended claims (as they currently exist or as later amended or added, and their legal equivalents) rather than by merely the examples described above. Steps recited in any method or process claims, unless otherwise expressly stated, may be executed in any order and are not limited to the specific order presented in any claim. Further, the elements and/or components recited in apparatus claims may be assembled or otherwise functionally configured in a variety of permutations to produce substantially the same result as the present invention. Consequently, the invention should not be interpreted as being limited to the specific configuration recited in the claims.
- Benefits, other advantages and solutions mentioned herein are not to be construed as critical, required or essential features or components of any or all the claims.
- As used herein, the terms “includes”, “comprising”, or variations thereof, are intended to refer to a non-exclusive listing of elements, such that any apparatus, process, method, article, or composition of the invention that includes a list of elements, that does not include only those elements recited, but may also include other elements described in the instant specification. Unless otherwise explicitly stated, the use of the term “consisting” or “consisting of” or “consisting essentially of” is not intended to limit the scope of the invention to the enumerated elements named thereafter, unless otherwise indicated. Other combinations and/or modifications of the above-described elements, materials or structures used in the practice of the present invention may be varied or adapted by the skilled artisan to other designs without departing from the general principles of the invention.
- The patents and articles mentioned above are hereby incorporated by reference herein, unless otherwise noted, to the extent that the same are not inconsistent with this disclosure.
- Other characteristics and modes of execution of the invention are described in the appended claims.
- Further, the invention should be considered as comprising all possible combinations of every feature described in the instant specification, appended claims, and/or drawing figures which may be considered new, inventive and industrially applicable.
- Copyright may be owned by the Applicant(s) or their assignee and, with respect to express Licensees to third parties of the rights defined in one or more claims herein, no implied license is granted herein to use the invention as defined in the remaining claims. Further, vis-à-vis the public or third parties, no express or implied license is granted to prepare derivative works based on this patent specification, inclusive of the appendix hereto and any computer program comprised therein.
- Additional features and functionality of the invention are described in the claims appended hereto. Such claims are hereby incorporated in their entirety by reference thereto in this specification and should be considered as part of the application as filed.
- Multiple variations and modifications are possible in the embodiments of the invention described here. Although certain illustrative embodiments of the invention have been shown and described here, a wide range of changes, modifications, and substitutions is contemplated in the foregoing disclosure. While the above description contains many specific details, these should not be construed as limitations on the scope of the invention, but rather exemplify one or another preferred embodiment thereof. In some instances, some features of the present invention may be employed without a corresponding use of the other features. Accordingly, it is appropriate that the foregoing description be construed broadly and understood as being illustrative only, the spirit and scope of the invention being limited only by the claims which ultimately issue in this application.
Claims (3)
Priority Applications (2)
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US17/065,531 US11576687B2 (en) | 2015-08-18 | 2020-10-08 | Offset reamer driver |
US18/081,819 US20230120359A1 (en) | 2015-08-18 | 2022-12-15 | Offset reamer driver |
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US201562206351P | 2015-08-18 | 2015-08-18 | |
US201562256749P | 2015-11-18 | 2015-11-18 | |
PCT/IB2016/001143 WO2017029546A2 (en) | 2015-08-18 | 2016-08-18 | Offset reamer driver |
US201815753336A | 2018-02-19 | 2018-02-19 | |
US17/065,531 US11576687B2 (en) | 2015-08-18 | 2020-10-08 | Offset reamer driver |
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US15/753,336 Division US10869678B2 (en) | 2015-08-18 | 2016-08-18 | Offset reamer driver |
PCT/IB2016/001143 Division WO2017029546A2 (en) | 2015-08-18 | 2016-08-18 | Offset reamer driver |
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US18/081,819 Continuation US20230120359A1 (en) | 2015-08-18 | 2022-12-15 | Offset reamer driver |
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US20210022752A1 true US20210022752A1 (en) | 2021-01-28 |
US11576687B2 US11576687B2 (en) | 2023-02-14 |
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US17/065,531 Active 2036-11-30 US11576687B2 (en) | 2015-08-18 | 2020-10-08 | Offset reamer driver |
US18/081,819 Abandoned US20230120359A1 (en) | 2015-08-18 | 2022-12-15 | Offset reamer driver |
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EP (1) | EP3337411B1 (en) |
CN (1) | CN108135623B (en) |
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US11812976B2 (en) * | 2017-11-07 | 2023-11-14 | Incipio Devices Sa | Offset reamer driver with remote release mechanism |
GB201805794D0 (en) * | 2018-04-06 | 2018-05-23 | Depuy Ireland Ultd Co | Surgical rotational tool driver and method |
US11639740B2 (en) | 2019-01-25 | 2023-05-02 | Encore Medical, L.P. | Universal joint assembly |
CN109674505B (en) * | 2019-02-15 | 2024-01-09 | 天衍医疗器材有限公司 | Medical bone drill convenient to clean steel wire soft spring |
EP4054427A4 (en) * | 2019-12-05 | 2023-05-31 | Sayan Tibbi Aletler Pazarlama Sanayi Ticaret Limited Sirketi | A holder for spherical medical cutters with a shaft having both angled and oval form |
CN111329555B (en) * | 2020-05-19 | 2020-08-07 | 上海龙慧医疗科技有限公司 | Gear type universal shaft connection anti-blocking acetabular bone rasp and cup placing self-locking mechanism rod |
CN115227463B (en) * | 2022-07-22 | 2023-04-07 | 北京长木谷医疗科技有限公司 | Surgical instrument's rasping device, surgical instrument and surgical robot |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
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US3740969A (en) * | 1971-05-07 | 1973-06-26 | Motor Gear & Eng Co Ltd | Universal joints |
US4037778A (en) * | 1975-02-26 | 1977-07-26 | Boyle Kenneth E | Universal bag support |
DE29901723U1 (en) * | 1999-02-02 | 2000-06-29 | Synthes Ag | Device for extracting bone chips |
US7115119B2 (en) * | 2000-06-24 | 2006-10-03 | Precimed S.A. | Dual reamer holder for surgical use |
EP1471837B1 (en) * | 2002-02-08 | 2018-11-07 | Gursharan Singh Chana | A device for holding and rotating an acetabular reamer |
JP4358102B2 (en) * | 2002-04-30 | 2009-11-04 | プレシメッド エス.アー. | Reamer spindle for minimally invasive joint surgery |
US7749227B2 (en) * | 2003-04-28 | 2010-07-06 | Greatbatch Medical S.A. | Precision assembleable surgical tool handle with limited-play interconnect mechanism |
US7763024B2 (en) * | 2004-09-23 | 2010-07-27 | Spine Solutions, Inc. | Adjustable cutting of cutout in vertebral bone |
EP1919377B1 (en) * | 2005-06-25 | 2013-04-03 | Stryker Corporation | Surgical handpiece with compact clutch |
US8398639B2 (en) * | 2005-09-29 | 2013-03-19 | Symmetry Medical Manufacturing, Inc. | Minimally invasive surgical driver |
US8398642B2 (en) | 2007-09-20 | 2013-03-19 | Symmetry Medical, Inc. | Dual reamer driver |
US8834471B2 (en) * | 2010-02-23 | 2014-09-16 | Greatbatch Medical S.A. | Angled reamer spindle for minimally invasive hip replacement surgery |
EP2693957B1 (en) * | 2011-04-07 | 2016-10-19 | Synthes GmbH | Surgical drill instrument with motor and locking mechanism to receive an attachment and a cutting burr |
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- 2016-08-18 US US15/753,336 patent/US10869678B2/en active Active
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CN108135623A (en) | 2018-06-08 |
US10869678B2 (en) | 2020-12-22 |
US20230120359A1 (en) | 2023-04-20 |
BR112018003064A2 (en) | 2018-10-02 |
CN108135623B (en) | 2021-05-11 |
WO2017029546A3 (en) | 2017-04-06 |
US20180206857A1 (en) | 2018-07-26 |
EP3337411B1 (en) | 2021-07-14 |
WO2017029546A2 (en) | 2017-02-23 |
BR112018003064B1 (en) | 2023-03-14 |
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