US20210008650A1 - Key duplicating machine - Google Patents
Key duplicating machine Download PDFInfo
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- US20210008650A1 US20210008650A1 US16/507,145 US201916507145A US2021008650A1 US 20210008650 A1 US20210008650 A1 US 20210008650A1 US 201916507145 A US201916507145 A US 201916507145A US 2021008650 A1 US2021008650 A1 US 2021008650A1
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- sliding table
- key
- base
- clamp
- duplicating machine
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- 230000005484 gravity Effects 0.000 claims abstract description 9
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/28—Grooving workpieces
- B23C3/35—Milling grooves in keys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2235/00—Details of milling keys
- B23C2235/48—Tracers, probes or styli
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C2260/00—Details of constructional elements
- B23C2260/48—Indication scales
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/30084—Milling with regulation of operation by templet, card, or other replaceable information supply
- Y10T409/300952—Milling with regulation of operation by templet, card, or other replaceable information supply to cut lock key
- Y10T409/301064—Complete cycle
Definitions
- the present invention relates to a cutting machine tool, especially to a key duplicating machine.
- a conventional key duplicating machine can be used for duplicating shapes of notches on a side of a key.
- the key duplicating machine comprises a base assembly 91 and a swing table 92 .
- the swing table 92 is pivotally mounted on a pivot shaft 911 of the base assembly 91 and is linearly movable along the pivot shaft 911 .
- a first clamp 921 and a second clamp 922 are fixed on a top of the swing table 92 .
- the base assembly 91 has a cutting element 912 , a motor 913 and a guiding element 914 .
- the motor 913 rotates the cutting element 912 .
- a shape of a tip of the guiding element 914 is same as a shape of the edge of the cutting element 912 , and a distance between the guiding element 914 and the cutting element 912 is equal to a distance between the first clamp 921 and second clamp 922 .
- an original key 93 to be duplicated and a key blank 94 are clamped respectively by the first clamp 921 and the second clamp 922 (as shown in FIG. 23 ), and then the swing table 92 is pushed towards the guiding element 914 , which makes one of the notches on a side of the original key 93 abut against the tip of the guiding element 914 . Meanwhile, a side of the key blank 94 contacts the edge of the cutting element 912 and is cut by the cutting element 912 , thereby making a notch in the same shape as one of the notches on the original key 93 formed on the key blank 94 by the cutting element 912 (as shown in FIG. 23 ).
- the swing table 92 is moved linearly along an axial direction of the pivot shaft 911 to make the guiding element 914 pass all the notches on the side of the original key 93 , which makes the cutting element 912 cut and duplicate all notches from the original key 92 to the key blank 94 .
- the swing table 92 Since the function of the swing table 92 is merely to provide a fixation for the two keys (the original key 93 and the key blank 94 ) and to make the two keys move together relative to the base assembly 91 , the swing table 92 is light-weighted and most of the weight of a conventional key duplicating machine falls on the base assembly 91 . Among all components of the base assembly 91 , the motor 913 is a major source of weight.
- the conventional key duplicating machine has the following shortcomings.
- the keys are fixed on the swing table 92 , but the swing table 92 is not fixed but pivotable and movable, and therefore a cutting force affects positions of the keys, and results in deviations of depths and positions of the duplicated notches.
- the deviations are gradually accumulated through each duplication process, and finally cause a failed duplicated key. For example, a key number one is duplicated from the original key 92 , and then a key number two is duplicated from the key number one, but the key number two is likely to fail due to the accumulated deviations.
- the user when duplicating a key, the user needs to control movements of the swing table 92 in two different directions simultaneously, which makes it more difficult to use.
- the user in order to duplicate all the notches from the side of the original key 93 , the user needs to push the cutting element 912 towards the swing table 92 to control the depth of the notch, and meanwhile the other hand of the user needs to push the swing table 92 along the axial direction of the pivot shaft 911 to control the positions where the cutting element 912 cuts, which makes it difficult to use.
- the present invention provides a key duplicating machine to mitigate or obviate the aforementioned problems.
- the main objective of the present invention is to provide a key duplicating machine wherein keys are fixed on a base assembly of the key duplicating machine, and a motor, a guiding element and a cutting element of the key duplicating machine are pivotal and movable for duplicating the keys, which improves accuracy of duplication and ease in use.
- the key duplicating machine used for duplicating notches of an original key to a key blank comprises a base assembly, a first clamp, a second clamp, a first sliding table, a first driving mechanism and a cutting module.
- the base assembly has a base, a first direction and a second direction. The second direction is opposite to the first direction.
- the first clamp is fixed on the base of the base assembly for clamping the original key.
- the notches of the original key are arranged in the first direction.
- the second clamp is fixed on the base of the base assembly and disposed apart from the first clamp.
- the second clamp is used for clamping the key blank.
- the first sliding table is slidably mounted on the base assembly and is movable along the first direction or the second direction relative to the base assembly.
- the first sliding table is located next to the first clamp and the second clamp along the second direction.
- the first driving mechanism is mounted between the base assembly and the first sliding table, and drives the first sliding table to move relative to the base assembly.
- the first driving mechanism has a first manual operating part.
- the cutting module is pivotally mounted on the first sliding table.
- the cutting module has a swing table, a guiding element, a cutting element and a motor.
- the swing table is pivotally mounted on the first sliding table.
- the guiding element is fixed on the swing table and protrudes from a side, which is directed towards the first direction, of the swing table.
- the guiding element corresponds in position to the original key.
- the cutting element is rotatably mounted on the swing table and protrudes from the side, which is directed towards the first direction, of the swing table.
- the cutting element corresponds in position to the key blank.
- the motor is fixed on the swing table and drives the cutting element to rotate.
- a center of gravity of the cutting module is located between the second clamp and a pivoting axis of the cutting module such that the cutting module rotates in a direction in which the guiding element and the cutting element move towards a top surface of the first sliding table, thereby making the guiding element selectively abut against one of the notches of the original key.
- the cutting element cuts the key blank.
- the keys are clamped on the first clamp and the second clamp, and both clamps are fixed on the base. Therefore, the reaction force from key cutting can hardly affect the position of the keys, and the precision of key duplication is improved.
- the weight of the cutting module is significantly greater than that of the conventional swing table because the cutting module has a motor, a cutting element and a guiding element. The increased weight reduces the effect of the reaction force from key cutting and stabilizes the position of the guiding element and the cutting element, which further improves the precision of duplication.
- a cutting depth of the cutting element is automatically controlled by the weight of the cutting module pressing against the guiding element and the cutting element, and therefore when duplicating a key, the user only has to control the position where the cutting element cuts by operating the first driving mechanism with one hand.
- the first driving mechanism moves the guiding element and the cutting element along the first direction or the second direction and completes the duplication.
- the present invention is easier to use and faster in duplication.
- FIG. 1 is a perspective view of a key duplicating machine in accordance with the present invention
- FIG. 2 is another perspective view of the key duplicating machine in FIG. 1 ;
- FIG. 3 is an exploded view of the key duplicating machine in FIG. 1 ;
- FIG. 4 is another exploded view of the key duplicating machine in FIG. 1 ;
- FIG. 5 is a top view of the key duplicating machine in FIG. 1 ;
- FIG. 6 is a side view of the key duplicating machine in FIG. 1 ;
- FIG. 7 is another side view of the key duplicating machine in FIG. 1 , showing a different status of a first driving mechanism of the key duplicating machine;
- FIG. 8 is another side view of the key duplicating machine in FIG. 1 , showing a different status of an angular fixing mechanism of the key duplicating machine;
- FIG. 9 is another perspective view of the key duplicating machine in FIG. 8 ;
- FIGS. 10 and 11 are sectional views in partial section of the key duplicating machine, showing different statuses of the angular fixing mechanism
- FIGS. 12 and 13 are side views of the key duplicating machine in FIG. 1 , showing different statuses of a pry bar of the key duplicating machine;
- FIGS. 14 and 15 are front views of part of the components of the key duplicating machine in FIG. 1 , showing different statuses of a second driving mechanism of the key duplicating machine;
- FIG. 16 is another exploded view of part of the components of the key duplicating machine in FIG. 1 ;
- FIG. 17 is a rear view in partial section of the key duplicating machine in FIG. 1 ;
- FIGS. 18 and 19 are rear views of the key duplicating machine in FIG. 1 , showing different statuses of the second driving mechanism and a switching mechanism of the key duplicating machine;
- FIGS. 20 to 22 are side views in partial section of the key duplicating machine in FIG. 1 , showing different operating statuses of the present invention.
- FIGS. 23 to 24 are perspective views of a conventional key duplicating machine in different operating statuses.
- a key duplicating machine in accordance with the present invention comprises a base assembly 10 , a first sliding table 20 , a first driving mechanism 30 , a first clamp 40 , a second clamp 50 and a cutting module 60 .
- the present invention further comprises an angular fixing mechanism 70 and a pry bar 80 .
- the base assembly 10 has a base 11 , and in a preferred embodiment, the base assembly 10 further has a second sliding table 12 , a second driving mechanism 13 , a switching mechanism 14 and a distance indicator 15 .
- the base assembly 10 has a first direction D 1 and a second direction D 2 .
- the first direction D 1 and the second direction D 2 are opposite to each other.
- the second sliding table 12 is slidably mounted on the base 11 , and is movable in a direction perpendicular to the first direction D 1 and the second direction D 2 .
- the base 11 has two guide rods 111 .
- the guide rods 111 are parallel to each other, and are fixed on a top of the base 11 .
- the guide rods 11 are slidably mounted through guide holes 121 formed in opposite walls of the second sliding table 12 , which makes the second sliding table 12 able to slide sideways relative to the base 11 .
- a dowel pin 122 protrudes from one side of the second sliding table 12 , and the dowel pin 122 extends along the first direction D 1 .
- the second driving mechanism 13 is used to control a relative movement between the second sliding table 12 and the base 11 .
- the second driving mechanism 13 is mounted between the base 11 and the second sliding table 12 , and drives the second sliding table 12 to move relative to the base 11 .
- the second driving mechanism 13 has a second manual operating part 131 .
- the second manual operating part 131 is a lever pivotally mounted on the base 11 .
- the pivot of the second manual operating part 131 is a pivot shaft 133 , and the pivot shaft 133 is located above the dowel pin 122 .
- a drive slot 132 is formed on an end of the lever where the lever is pivotally mounted on the base 11 .
- the drive slot 132 is located around the dowel pin 122 .
- the lever pivots relative to the base 11 , and the dowel pin 122 is driven by the drive slot 132 and makes the dowel pin 122 move in a direction perpendicular to the first direction D 1 (in a preferred embodiment, said direction being an extending direction along a pivoting axis L 1 mentioned later).
- the movement of the dowel pin 122 makes the second sliding table 12 move sideways relative to the base 11 .
- the pivot shaft 133 can be located under the dowel pin 122 , as long as a height of the dowel pin 122 is different from a height of the pivot shaft 133 , which transforms a pivoting of the lever into sideways movement of the dowel pin 122 .
- the drive slot 132 is a curved slot, and therefore the pivot shaft 133 can be located on a side of the dowel pin 122 , which means the pivot shaft 133 and the dowel pin 122 can be at the same height. In this case the pivoting of the lever can still be transformed into sideways movement of the second sliding table 12 .
- the switching mechanism 14 is mounted between the base 11 and the second sliding table 12 .
- the switching mechanism 14 has a fixed block 141 , a switching block 142 , two first positioning balls 143 and two first resilient elements.
- the fixed block 141 is mounted on the base 11 .
- a through hole is formed through the fixed block 141 , and the through hole of the fixed block 141 is slidably located around one of the guide rods 111 .
- a set screw is mounted in the fixed block 141 and abuts against the guide rod 111 . Using the set screw, the fixed block 141 can be fixed on multiple locations on the base 11 .
- Two positioning recesses 1411 are formed on the fixed block 141 and vertically disposed apart from each other.
- the switching block 142 is fixed on the second sliding table 12 .
- Two mounting holes 1421 are formed in the switching block 142 , and heights of the two mounting holes 1421 are same to the heights of the two positioning recesses 1411 respectively.
- the two mounting holes 1421 are disposed apart along a direction perpendicular to the first direction D 1 , which means a distance between the two mounting holes 1421 along the direction perpendicular to the first direction D 1 is different from a distance between the two positioning recesses 1411 along the direction perpendicular to the first direction D 1 .
- the two mounting holes 1421 do not align with the two positioning recesses 1411 simultaneously.
- the two first positioning balls 143 are mounted in the two mounting holes 1421 respectively, and correspond in position to the two positioning recesses 1411 respectively.
- the first positioning ball 143 inside said mounting hole 1421 is mounted in said positioning recess 1411 .
- the two resilient elements (not shown in Figs.) are mounted in the two mounting holes 1421 respectively, and push the two first positioning balls 143 towards the two positioning recesses 1411 , which makes the positioning balls 143 automatically mounted in the corresponding positioning recess 1411 when the mounting hole 1421 aligns with the positioning recess 1411 .
- the function of the switching mechanism 14 is to provide two stopping positions during the travel of the second sliding table 12 relative to the base 11 .
- one of the two mounting holes 1421 aligns with the corresponding positioning recess 1411 , and the corresponding first positioning ball 143 is automatically mounted in the positioning recess 1411 and fixes the second sliding table 12 in said stopping position.
- the first positioning balls 143 are driven by the resilient elements, the first positioning balls 143 can be forced out of the positioning recesses 1411 when the user moves the second sliding table 12 manually with a relatively larger force, and therefore, the position of the second sliding table 12 can be switched quickly between the two stopping positions.
- the distance between the two positioning recesses 1411 does not have to be same as a distance between the two stopping positions, which is especially useful when the distance between the two stopping positions is very short.
- the two positioning recesses 1411 can still maintain a proper distance to keep the two positioning recesses 1411 from communicating with each other and losing the positioning function.
- the two stopping positions can also be adjusted along with the position of the fixed block 141 .
- the distance indicator 15 is mounted between the base 11 and the second sliding table 12 .
- the positions of the second sliding table 12 and the base 11 relative to each other are measured and displayed on the distance indicator 15 .
- the first sliding table 20 is slidably mounted on the base assembly 10 , and is movable along the first direction or the second direction relative to the base assembly 10 .
- the first sliding table 20 is mounted on the second sliding table 12 of the base assembly 10 , and is movable along the first direction D 1 or the second direction D 2 relative to the second sliding table 12 .
- a size of the first sliding table 20 can be larger than a size of the second sliding table 12 , and a position of the first sliding table 20 and a position of the second sliding table 12 can be exchanged, which means the second sliding table 12 can be slidably mounted on the first sliding table 20 .
- both the second driving mechanism 13 and the switching mechanism 14 can be mounted between the first sliding table 20 and the second sliding table 12 for controlling the sideways movement of the second sliding table 12 .
- the second sliding table 12 can be omitted, and the first sliding table 20 can be mounted directly on the base 11 to reduce structural complexity.
- the first driving mechanism 30 is mounted between the base assembly 10 and the first sliding table 20 , and drives the first sliding table 20 to move relative to the base assembly 10 .
- the first driving mechanism 30 has a first manual operating part 31 .
- the first manual operating part 31 is a rod, and the rod is pivotally mounted on the first sliding table 20 .
- the first driving mechanism 30 further has a gear 32 and a gear rack 33 .
- the gear 32 is fixed on the first manual operating part 31
- the gear rack 33 is fixed on the second sliding table 12 of the base assembly 10 and engages with the gear 32 .
- the gear 32 rotates together with the rod and produces a relative movement between the gear 32 and the gear rack 33 , thereby determining positions of the first sliding table 20 and the base assembly 10 relative to each other by a pivoting angle of the rod.
- the first driving mechanism 30 drives the first sliding table 20 to move backwards and forwards accordingly.
- the structure of the first driving mechanism 30 is not limited by the abovementioned, as long as the user can make the first sliding table 20 move relative to the base assembly 10 by operating the first manual operating part 31 .
- the first clamp 40 and the second clamp 50 are fixed on the base 11 of the base assembly 10 .
- the first clamp 40 and the second clamp 50 are located next to the first sliding table 20 along the first direction D 1 .
- the first clamp 40 is used for clamping the original key A, and makes the notches A 1 on the original key A arranged along the first direction D 1 .
- the second clamp 50 is used for clamping the key blank B.
- the cutting module 60 is pivotally mounted on the first sliding table 20 , and has a swing table 61 , a guiding element 62 , a cutting element 63 and a motor 64 .
- the swing table 61 is pivotally mounted on the first sliding table 20 .
- An angular fixing hole 611 is formed in the swing table 61 .
- the swing table 61 is pivotally mounted on the first sliding table 20 along a pivoting axis L 1 .
- the pivoting axis L 1 is, but not limited to, parallel to a direction in which the second sliding table 12 moves sideways relative to the base 11 .
- the guiding element 62 is fixed on the swing table 61 , and protrudes from a side, which is directed towards the first direction, of the swing table 61 .
- the cutting element 63 is rotatably mounted on the swing table 61 , and protrudes from the side, which is directed towards the first direction D 1 , of the swing table 61 .
- the guiding element 62 and the cutting element 63 correspond in position to the original key A and the key blank B respectively, which means when the second sliding table 12 , the first sliding table 20 and the swing table 61 are located in proper positions respectively, the guiding element 62 abuts against one of the notches A 1 of the original key A, and meanwhile the cutting element 63 cuts the key blank B and duplicates the notch A 1 to the key blank B.
- the motor 64 is fixed on the swing table 61 , and drives the cutting element 63 to rotate.
- a center of gravity of the cutting module 60 is located between the second clamp 50 and the pivoting axis L 1 of the first sliding table 20 .
- a line connecting between the first clamp 40 and the second clamp 50 is defined as a connecting line L 2 .
- the center of gravity of the cutting module 60 is located between the pivoting axis L 1 and the connecting line L 2 .
- the center of gravity of the cutting module 60 makes the cutting module 60 rotate in a direction in which the guiding element 62 and the cutting element 63 move towards a top surface of the first sliding table 20 , and thus the guiding element 62 selectively abuts against one of the notches A 1 of the original key A (as shown in FIG. 22 ).
- the center of gravity of the cutting module 60 is deliberately located towards the positions of the first clamp 40 and the second clamp 50 , which makes the cutting module 60 rotate due to gravity, and thus the guiding element 62 automatically abuts downwards against one of the notches A 1 of the original key A. Meanwhile, a weight of the cutting module 60 makes the cutting element 63 press against the key blank B to cut the key blank B, and produces notches which correspond to the notches A 1 of the original key A.
- the angular fixing mechanism 70 is mounted between the cutting module 60 and the first sliding table 20 , and is able to fix a relative angle between the cutting module 60 and the first sliding table 20 .
- the angular fixing mechanism 70 has an angular fixing pin 71 , a second positioning ball 72 and a second resilient element (not shown in the figures).
- the angular fixing pin 71 is mounted through the first sliding table 20 , and is able to further mount through the angular fixing hole 611 of the swing table 61 to fix the cutting module 60 in a raised position.
- a position of the guiding element 62 is higher than a position of the first clamp 40
- a position of the cutting element 63 is higher than a position of the second clamp 50 .
- a first annular groove 711 and a second annular groove 712 are formed in an annular surface on the angular fixing pin 71 .
- the second positioning ball 72 is mounted in the swing table 61 of the cutting module 60 .
- the second resilient element pushes the second positioning ball 72 towards the angular fixing pin 71 .
- the second positioning ball 72 is mounted in the second annular groove 712 to prevent the angular fixing pin 71 from leaving the angular fixing hole 611 , and thus prevents unexpected rotation of the cutting module 60 .
- the second positioning ball 72 is mounted in the first annular groove 711 to prevent the angular fixing pin 71 from coming off the swing table 61 when the user pulls the angular fixing pin 71 .
- the pry bar 80 is pivotally mounted on the base 11 of the base assembly 10 , and two opposite ends of the ply bar 80 are a first end 81 and a second end 82 , respectively.
- the first end 81 extends to a bottom of the swing table 61 , and is located between the pivoting axis L 1 of the cutting module 60 and the connecting line L 2 .
- the second end 82 is disposed proximal to a pivoting axis of the pry bar 80 relative to the first end 81 .
- the first end 81 abuts upward against the bottom of the swing table 61 to raise a height of the guiding element 62 and the cutting element 63 .
- the weight of the cutting module 60 makes the cutting element 63 rotate towards the top of the first sliding table 20 to cut the key blank B downward until the tip of the guiding element 62 abuts against one of the notches A 1 of the original key A (as shown in FIG. 22 ) to duplicate one of the notches A 1 .
- the user then keeps pulling the first manual operating part 31 along the first direction D 1 to complete duplication of all the notches A 1 of the original key A to the key blank B. Key duplication takes less than four seconds.
- the notches A 1 of most keys are arranged along the first direction D 1 and arranged in one straight line
- the notches of some special keys are arranged in two paralleled straight lines respectively, and the two straight lines are spaced apart along the pivoting axis L 1 .
- the position of the guiding element 62 and the cutting element 63 needs to be adjusted along the pivoting axis L 1 to align the center of the guiding element 62 with the center of each notch A 1 . If said centers are not aligned, the tip of the guiding element 62 cannot abut against bottoms of the notches A 1 , which results in failed duplication.
- the position of the second sliding table 12 needs to be adjusted accurately to align the center of the guiding element 62 with the center of each notch A 1 , and the adjustment is carried out by operating the second manual operating part 131 according to measurement of the distance indicator 15 .
- the special keys have two rows of notches disposed 0.6 millimeter apart from each other, and therefore in a preferred embodiment, the two stopping positions of the switching mechanism 14 are disposed 0.6 millimeter apart from each other, and each stopping position corresponds to the center of each row.
- the switching mechanism 14 can be used for fast center alignment between the guiding element 62 and the notches A 1 , and the adjustment according to the measurement of the distance indicator 15 can be omitted, which accelerates the duplication process.
- the height of the guiding element 62 can be controlled accurately by the pry bar 80 to detect shapes of the notches A 1 of the original key A.
- the two clamps used for clamping keys are fixed on the base assembly.
- the first sliding table is slidably mounted on the base assembly.
- the cutting module is pivotally mounted on the first sliding table and the center of gravity of the cutting module is located towards the clamps, so that the weight of the cutting module presses against the key. Precision of the key duplication is improved, and it is easier to duplicate a key.
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Abstract
A key duplicating machine is used for duplicating notches of an original key to a key blank. The key duplicating machine includes a base assembly, a first sliding table, a first driving mechanism, a first clamp, a second clamp and a cutting module. The first sliding table is slidably mounted on the base assembly. The first driving mechanism controls a position of the first sliding table. The two clamps are fixed on the base assembly. The original key and key blank are fixed on the two clamps respectively. The cutting module is pivotally mounted on the first sliding table, and has a guiding element, a TO cutting element and a motor. Gravity makes the cutting module rotate, and makes the guiding element and the cutting element press against the keys. The duplicating can be carried out with one hand, which is easier to use and more precise.
Description
- The present invention relates to a cutting machine tool, especially to a key duplicating machine.
- With reference to
FIGS. 23 and 24 , a conventional key duplicating machine can be used for duplicating shapes of notches on a side of a key. The key duplicating machine comprises abase assembly 91 and a swing table 92. The swing table 92 is pivotally mounted on apivot shaft 911 of thebase assembly 91 and is linearly movable along thepivot shaft 911. Afirst clamp 921 and asecond clamp 922 are fixed on a top of the swing table 92. Thebase assembly 91 has acutting element 912, amotor 913 and a guidingelement 914. Themotor 913 rotates thecutting element 912. A shape of a tip of theguiding element 914 is same as a shape of the edge of thecutting element 912, and a distance between theguiding element 914 and thecutting element 912 is equal to a distance between thefirst clamp 921 andsecond clamp 922. - When using the key duplicating machine, an
original key 93 to be duplicated and a key blank 94 are clamped respectively by thefirst clamp 921 and the second clamp 922 (as shown inFIG. 23 ), and then the swing table 92 is pushed towards theguiding element 914, which makes one of the notches on a side of theoriginal key 93 abut against the tip of the guidingelement 914. Meanwhile, a side of the key blank 94 contacts the edge of thecutting element 912 and is cut by thecutting element 912, thereby making a notch in the same shape as one of the notches on theoriginal key 93 formed on the key blank 94 by the cutting element 912 (as shown inFIG. 23 ). Then, the swing table 92 is moved linearly along an axial direction of thepivot shaft 911 to make the guidingelement 914 pass all the notches on the side of theoriginal key 93, which makes thecutting element 912 cut and duplicate all notches from theoriginal key 92 to the key blank 94. - Since the function of the swing table 92 is merely to provide a fixation for the two keys (the
original key 93 and the key blank 94) and to make the two keys move together relative to thebase assembly 91, the swing table 92 is light-weighted and most of the weight of a conventional key duplicating machine falls on thebase assembly 91. Among all components of thebase assembly 91, themotor 913 is a major source of weight. - However, the conventional key duplicating machine has the following shortcomings.
- First, the keys are fixed on the swing table 92, but the swing table 92 is not fixed but pivotable and movable, and therefore a cutting force affects positions of the keys, and results in deviations of depths and positions of the duplicated notches. The deviations are gradually accumulated through each duplication process, and finally cause a failed duplicated key. For example, a key number one is duplicated from the
original key 92, and then a key number two is duplicated from the key number one, but the key number two is likely to fail due to the accumulated deviations. - Second, when duplicating a key, the user needs to control movements of the swing table 92 in two different directions simultaneously, which makes it more difficult to use. To be precise, in order to duplicate all the notches from the side of the
original key 93, the user needs to push thecutting element 912 towards the swing table 92 to control the depth of the notch, and meanwhile the other hand of the user needs to push the swing table 92 along the axial direction of thepivot shaft 911 to control the positions where thecutting element 912 cuts, which makes it difficult to use. - To overcome the shortcomings, the present invention provides a key duplicating machine to mitigate or obviate the aforementioned problems.
- The main objective of the present invention is to provide a key duplicating machine wherein keys are fixed on a base assembly of the key duplicating machine, and a motor, a guiding element and a cutting element of the key duplicating machine are pivotal and movable for duplicating the keys, which improves accuracy of duplication and ease in use.
- The key duplicating machine used for duplicating notches of an original key to a key blank comprises a base assembly, a first clamp, a second clamp, a first sliding table, a first driving mechanism and a cutting module. The base assembly has a base, a first direction and a second direction. The second direction is opposite to the first direction. The first clamp is fixed on the base of the base assembly for clamping the original key. The notches of the original key are arranged in the first direction. The second clamp is fixed on the base of the base assembly and disposed apart from the first clamp. The second clamp is used for clamping the key blank. The first sliding table is slidably mounted on the base assembly and is movable along the first direction or the second direction relative to the base assembly. The first sliding table is located next to the first clamp and the second clamp along the second direction. The first driving mechanism is mounted between the base assembly and the first sliding table, and drives the first sliding table to move relative to the base assembly. The first driving mechanism has a first manual operating part. The cutting module is pivotally mounted on the first sliding table. The cutting module has a swing table, a guiding element, a cutting element and a motor. The swing table is pivotally mounted on the first sliding table. The guiding element is fixed on the swing table and protrudes from a side, which is directed towards the first direction, of the swing table. The guiding element corresponds in position to the original key. The cutting element is rotatably mounted on the swing table and protrudes from the side, which is directed towards the first direction, of the swing table. The cutting element corresponds in position to the key blank. The motor is fixed on the swing table and drives the cutting element to rotate. A center of gravity of the cutting module is located between the second clamp and a pivoting axis of the cutting module such that the cutting module rotates in a direction in which the guiding element and the cutting element move towards a top surface of the first sliding table, thereby making the guiding element selectively abut against one of the notches of the original key. When the guiding element abuts against one of the notches of the original key, the cutting element cuts the key blank.
- When using the present invention, fix the original key and the key blank respectively on the two clamps, and then move the first sliding table to make the guiding element on the cutting module abut against one of the notches of the original key. Meanwhile, the user operates the first driving mechanism to make the guiding element slide along all notches of the original key. The duplication of key is finished after the guiding element has slide-passed all notches of the original key, which makes the cutting element that moves together with the guiding element cut and duplicate all notches on the side of the key blank.
- The advantages of the present invention are as follows.
- First, the keys are clamped on the first clamp and the second clamp, and both clamps are fixed on the base. Therefore, the reaction force from key cutting can hardly affect the position of the keys, and the precision of key duplication is improved. Moreover, the weight of the cutting module is significantly greater than that of the conventional swing table because the cutting module has a motor, a cutting element and a guiding element. The increased weight reduces the effect of the reaction force from key cutting and stabilizes the position of the guiding element and the cutting element, which further improves the precision of duplication.
- Second, a cutting depth of the cutting element is automatically controlled by the weight of the cutting module pressing against the guiding element and the cutting element, and therefore when duplicating a key, the user only has to control the position where the cutting element cuts by operating the first driving mechanism with one hand. The first driving mechanism moves the guiding element and the cutting element along the first direction or the second direction and completes the duplication. The present invention is easier to use and faster in duplication.
- Other objectives, advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
-
FIG. 1 is a perspective view of a key duplicating machine in accordance with the present invention; -
FIG. 2 is another perspective view of the key duplicating machine inFIG. 1 ; -
FIG. 3 is an exploded view of the key duplicating machine inFIG. 1 ; -
FIG. 4 is another exploded view of the key duplicating machine inFIG. 1 ; -
FIG. 5 is a top view of the key duplicating machine inFIG. 1 ; -
FIG. 6 is a side view of the key duplicating machine inFIG. 1 ; -
FIG. 7 is another side view of the key duplicating machine inFIG. 1 , showing a different status of a first driving mechanism of the key duplicating machine; -
FIG. 8 is another side view of the key duplicating machine inFIG. 1 , showing a different status of an angular fixing mechanism of the key duplicating machine; -
FIG. 9 is another perspective view of the key duplicating machine inFIG. 8 ; -
FIGS. 10 and 11 are sectional views in partial section of the key duplicating machine, showing different statuses of the angular fixing mechanism; -
FIGS. 12 and 13 are side views of the key duplicating machine inFIG. 1 , showing different statuses of a pry bar of the key duplicating machine; -
FIGS. 14 and 15 are front views of part of the components of the key duplicating machine inFIG. 1 , showing different statuses of a second driving mechanism of the key duplicating machine; -
FIG. 16 is another exploded view of part of the components of the key duplicating machine inFIG. 1 ; -
FIG. 17 is a rear view in partial section of the key duplicating machine inFIG. 1 ; -
FIGS. 18 and 19 are rear views of the key duplicating machine inFIG. 1 , showing different statuses of the second driving mechanism and a switching mechanism of the key duplicating machine; -
FIGS. 20 to 22 are side views in partial section of the key duplicating machine inFIG. 1 , showing different operating statuses of the present invention; and -
FIGS. 23 to 24 are perspective views of a conventional key duplicating machine in different operating statuses. - With reference to
FIGS. 1 to 4 , a key duplicating machine in accordance with the present invention comprises abase assembly 10, a first sliding table 20, afirst driving mechanism 30, afirst clamp 40, asecond clamp 50 and acutting module 60. In a preferred embodiment, the present invention further comprises anangular fixing mechanism 70 and apry bar 80. - With reference to
FIGS. 3 and 4 , thebase assembly 10 has abase 11, and in a preferred embodiment, thebase assembly 10 further has a second sliding table 12, asecond driving mechanism 13, aswitching mechanism 14 and adistance indicator 15. - With reference to
FIGS. 2, 3, 5 and 6 , thebase assembly 10 has a first direction D1 and a second direction D2. The first direction D1 and the second direction D2 are opposite to each other. The second sliding table 12 is slidably mounted on thebase 11, and is movable in a direction perpendicular to the first direction D1 and the second direction D2. In a preferred embodiment, thebase 11 has twoguide rods 111. Theguide rods 111 are parallel to each other, and are fixed on a top of thebase 11. Theguide rods 11 are slidably mounted through guide holes 121 formed in opposite walls of the second sliding table 12, which makes the second sliding table 12 able to slide sideways relative to thebase 11. However, the mechanism which makes the second sliding table 12 slidable relative to thebase 11 is not limited to the abovementioned. In a preferred embodiment, adowel pin 122 protrudes from one side of the second sliding table 12, and thedowel pin 122 extends along the first direction D1. - With reference to
FIGS. 1, 4, 14 and 15 , thesecond driving mechanism 13 is used to control a relative movement between the second sliding table 12 and thebase 11. Thesecond driving mechanism 13 is mounted between the base 11 and the second sliding table 12, and drives the second sliding table 12 to move relative to thebase 11. Thesecond driving mechanism 13 has a second manual operatingpart 131. In a preferred embodiment, the second manual operatingpart 131 is a lever pivotally mounted on thebase 11. The pivot of the second manual operatingpart 131 is apivot shaft 133, and thepivot shaft 133 is located above thedowel pin 122. Adrive slot 132 is formed on an end of the lever where the lever is pivotally mounted on thebase 11. Thedrive slot 132 is located around thedowel pin 122. When a user presses or lifts the lever, the lever pivots relative to thebase 11, and thedowel pin 122 is driven by thedrive slot 132 and makes thedowel pin 122 move in a direction perpendicular to the first direction D1 (in a preferred embodiment, said direction being an extending direction along a pivoting axis L1 mentioned later). The movement of thedowel pin 122 makes the second sliding table 12 move sideways relative to thebase 11. In another preferred embodiment, thepivot shaft 133 can be located under thedowel pin 122, as long as a height of thedowel pin 122 is different from a height of thepivot shaft 133, which transforms a pivoting of the lever into sideways movement of thedowel pin 122. In still another embodiment, thedrive slot 132 is a curved slot, and therefore thepivot shaft 133 can be located on a side of thedowel pin 122, which means thepivot shaft 133 and thedowel pin 122 can be at the same height. In this case the pivoting of the lever can still be transformed into sideways movement of the second sliding table 12. - With reference to
FIGS. 2 and 16 , theswitching mechanism 14 is mounted between the base 11 and the second sliding table 12. Theswitching mechanism 14 has a fixedblock 141, aswitching block 142, two first positioning balls 143 and two first resilient elements. - With reference to
FIGS. 16 and 17 , the fixedblock 141 is mounted on thebase 11. To be precise, a through hole is formed through the fixedblock 141, and the through hole of the fixedblock 141 is slidably located around one of theguide rods 111. A set screw is mounted in the fixedblock 141 and abuts against theguide rod 111. Using the set screw, the fixedblock 141 can be fixed on multiple locations on thebase 11. Twopositioning recesses 1411 are formed on the fixedblock 141 and vertically disposed apart from each other. - The
switching block 142 is fixed on the second sliding table 12. Two mountingholes 1421 are formed in theswitching block 142, and heights of the two mountingholes 1421 are same to the heights of the twopositioning recesses 1411 respectively. The two mountingholes 1421 are disposed apart along a direction perpendicular to the first direction D1, which means a distance between the two mountingholes 1421 along the direction perpendicular to the first direction D1 is different from a distance between the twopositioning recesses 1411 along the direction perpendicular to the first direction D1. As a result, the two mountingholes 1421 do not align with the twopositioning recesses 1411 simultaneously. - The two first positioning balls 143 are mounted in the two mounting
holes 1421 respectively, and correspond in position to the twopositioning recesses 1411 respectively. When one of the mountingholes 1421 align with one of the positioning recesses 1411, the first positioning ball 143 inside said mountinghole 1421 is mounted in saidpositioning recess 1411. - The two resilient elements (not shown in Figs.) are mounted in the two mounting
holes 1421 respectively, and push the two first positioning balls 143 towards the twopositioning recesses 1411, which makes the positioning balls 143 automatically mounted in thecorresponding positioning recess 1411 when the mountinghole 1421 aligns with thepositioning recess 1411. - With reference to
FIGS. 17, 18 and 19 , the function of theswitching mechanism 14 is to provide two stopping positions during the travel of the second sliding table 12 relative to thebase 11. To be specific, when the second sliding table 12 is in one of the two stopping positions, one of the two mountingholes 1421 aligns with thecorresponding positioning recess 1411, and the corresponding first positioning ball 143 is automatically mounted in thepositioning recess 1411 and fixes the second sliding table 12 in said stopping position. Because the first positioning balls 143 are driven by the resilient elements, the first positioning balls 143 can be forced out of the positioning recesses 1411 when the user moves the second sliding table 12 manually with a relatively larger force, and therefore, the position of the second sliding table 12 can be switched quickly between the two stopping positions. - Besides, by having the two mounting
holes 1421, the two positioning balls 143 and the twopositioning recesses 1411 correspond in position with each other, the distance between the twopositioning recesses 1411 does not have to be same as a distance between the two stopping positions, which is especially useful when the distance between the two stopping positions is very short. For example, when the distance between the two stopping positions is merely 0.6 mm, the twopositioning recesses 1411 can still maintain a proper distance to keep the twopositioning recesses 1411 from communicating with each other and losing the positioning function. Finally, because a position of the fixedblock 141 relative to the base 11 can be adjusted, the two stopping positions can also be adjusted along with the position of the fixedblock 141. - With reference to
FIGS. 2 and 18 , thedistance indicator 15 is mounted between the base 11 and the second sliding table 12. The positions of the second sliding table 12 and the base 11 relative to each other are measured and displayed on thedistance indicator 15. - With reference to
FIGS. 1, 3 and 5 , the first sliding table 20 is slidably mounted on thebase assembly 10, and is movable along the first direction or the second direction relative to thebase assembly 10. In a preferred embodiment, the first sliding table 20 is mounted on the second sliding table 12 of thebase assembly 10, and is movable along the first direction D1 or the second direction D2 relative to the second sliding table 12. - In another preferred embodiment, a size of the first sliding table 20 can be larger than a size of the second sliding table 12, and a position of the first sliding table 20 and a position of the second sliding table 12 can be exchanged, which means the second sliding table 12 can be slidably mounted on the first sliding table 20. Meanwhile, both the
second driving mechanism 13 and theswitching mechanism 14 can be mounted between the first sliding table 20 and the second sliding table 12 for controlling the sideways movement of the second sliding table 12. In still another preferred embodiment, the second sliding table 12 can be omitted, and the first sliding table 20 can be mounted directly on the base 11 to reduce structural complexity. - With reference to
FIGS. 1, 3 and 6 , thefirst driving mechanism 30 is mounted between thebase assembly 10 and the first sliding table 20, and drives the first sliding table 20 to move relative to thebase assembly 10. Thefirst driving mechanism 30 has a first manual operatingpart 31. In a preferred embodiment, the first manual operatingpart 31 is a rod, and the rod is pivotally mounted on the first sliding table 20. Thefirst driving mechanism 30 further has agear 32 and agear rack 33. Thegear 32 is fixed on the first manual operatingpart 31, and thegear rack 33 is fixed on the second sliding table 12 of thebase assembly 10 and engages with thegear 32. When the rod is rotated, thegear 32 rotates together with the rod and produces a relative movement between thegear 32 and thegear rack 33, thereby determining positions of the first sliding table 20 and thebase assembly 10 relative to each other by a pivoting angle of the rod. When the user moves the rod backwards and forwards, thefirst driving mechanism 30 drives the first sliding table 20 to move backwards and forwards accordingly. The structure of thefirst driving mechanism 30 is not limited by the abovementioned, as long as the user can make the first sliding table 20 move relative to thebase assembly 10 by operating the first manual operatingpart 31. - With reference to
FIGS. 1, 4, 5 and 6 , thefirst clamp 40 and thesecond clamp 50 are fixed on thebase 11 of thebase assembly 10. Thefirst clamp 40 and thesecond clamp 50 are located next to the first sliding table 20 along the first direction D1. Thefirst clamp 40 is used for clamping the original key A, and makes the notches A1 on the original key A arranged along the first direction D1. Thesecond clamp 50 is used for clamping the key blank B. - With reference to
FIGS. 1 and 3 , the cuttingmodule 60 is pivotally mounted on the first sliding table 20, and has a swing table 61, a guidingelement 62, a cuttingelement 63 and amotor 64. - With reference to
FIGS. 3, 5 and 6 , the swing table 61 is pivotally mounted on the first sliding table 20. Anangular fixing hole 611 is formed in the swing table 61. In a preferred embodiment, the swing table 61 is pivotally mounted on the first sliding table 20 along a pivoting axis L1. The pivoting axis L1 is, but not limited to, parallel to a direction in which the second sliding table 12 moves sideways relative to thebase 11. The guidingelement 62 is fixed on the swing table 61, and protrudes from a side, which is directed towards the first direction, of the swing table 61. The cuttingelement 63 is rotatably mounted on the swing table 61, and protrudes from the side, which is directed towards the first direction D1, of the swing table 61. - With reference to
FIGS. 5 to 7 , the guidingelement 62 and the cuttingelement 63 correspond in position to the original key A and the key blank B respectively, which means when the second sliding table 12, the first sliding table 20 and the swing table 61 are located in proper positions respectively, the guidingelement 62 abuts against one of the notches A1 of the original key A, and meanwhile the cuttingelement 63 cuts the key blank B and duplicates the notch A1 to the key blank B. Themotor 64 is fixed on the swing table 61, and drives the cuttingelement 63 to rotate. - One of the major characteristics of the present invention is that a center of gravity of the
cutting module 60 is located between thesecond clamp 50 and the pivoting axis L1 of the first sliding table 20. In a preferred embodiment, a line connecting between thefirst clamp 40 and thesecond clamp 50 is defined as a connecting line L2. The center of gravity of thecutting module 60 is located between the pivoting axis L1 and the connecting line L2. The center of gravity of thecutting module 60 makes thecutting module 60 rotate in a direction in which the guidingelement 62 and the cuttingelement 63 move towards a top surface of the first sliding table 20, and thus the guidingelement 62 selectively abuts against one of the notches A1 of the original key A (as shown inFIG. 22 ). In other words, the center of gravity of thecutting module 60 is deliberately located towards the positions of thefirst clamp 40 and thesecond clamp 50, which makes thecutting module 60 rotate due to gravity, and thus the guidingelement 62 automatically abuts downwards against one of the notches A1 of the original key A. Meanwhile, a weight of thecutting module 60 makes the cuttingelement 63 press against the key blank B to cut the key blank B, and produces notches which correspond to the notches A1 of the original key A. - With reference to
FIGS. 1, 3, 10 and 11 , theangular fixing mechanism 70 is mounted between the cuttingmodule 60 and the first sliding table 20, and is able to fix a relative angle between the cuttingmodule 60 and the first sliding table 20. In a preferred embodiment, theangular fixing mechanism 70 has anangular fixing pin 71, asecond positioning ball 72 and a second resilient element (not shown in the figures). - The
angular fixing pin 71 is mounted through the first sliding table 20, and is able to further mount through theangular fixing hole 611 of the swing table 61 to fix thecutting module 60 in a raised position. When thecutting module 60 is fixed in the raised position (as shown inFIGS. 8 and 9 ), a position of the guidingelement 62 is higher than a position of thefirst clamp 40, and a position of the cuttingelement 63 is higher than a position of thesecond clamp 50. After fixing thecutting module 60 in the raised position, the user can easily clean metal chips through a gap between the raisedcutting module 60 and the first and second clamps. - A first
annular groove 711 and a secondannular groove 712 are formed in an annular surface on theangular fixing pin 71. Thesecond positioning ball 72 is mounted in the swing table 61 of thecutting module 60. The second resilient element pushes thesecond positioning ball 72 towards theangular fixing pin 71. When theangular fixing pin 71 is mounted in theangular fixing hole 611, thesecond positioning ball 72 is mounted in the secondannular groove 712 to prevent theangular fixing pin 71 from leaving theangular fixing hole 611, and thus prevents unexpected rotation of thecutting module 60. When theangular fixing pin 71 is not mounted in theangular fixing hole 611, thesecond positioning ball 72 is mounted in the firstannular groove 711 to prevent theangular fixing pin 71 from coming off the swing table 61 when the user pulls theangular fixing pin 71. - With reference to
FIGS. 3, 5, 12 and 13 , thepry bar 80 is pivotally mounted on thebase 11 of thebase assembly 10, and two opposite ends of theply bar 80 are afirst end 81 and asecond end 82, respectively. Thefirst end 81 extends to a bottom of the swing table 61, and is located between the pivoting axis L1 of thecutting module 60 and the connecting line L2. Thesecond end 82 is disposed proximal to a pivoting axis of thepry bar 80 relative to thefirst end 81. When thesecond end 82 is pushed downward by the user, thefirst end 81 abuts upward against the bottom of the swing table 61 to raise a height of the guidingelement 62 and the cuttingelement 63. - With reference to
FIGS. 6, 7 and 20 to 22 , when using the present invention, clamp the original key A with thefirst clamp 40 and keep the notches A1 facing upwards. Clamp the key blank B with the second clamp 50 (as shown inFIGS. 6 and 20 ), and then pull the first manual operatingpart 31 along the first direction D1 to make the first sliding table 20 move along the first direction D1. The cuttingmodule 60 moves together with the first sliding table 20 along the first direction D1 (as shown inFIG. 7 ). When the guidingelement 62 and the cuttingelement 63 are located above the original key A and the key blank B (as shown inFIG. 21 ), the weight of thecutting module 60 makes the cuttingelement 63 rotate towards the top of the first sliding table 20 to cut the key blank B downward until the tip of the guidingelement 62 abuts against one of the notches A1 of the original key A (as shown inFIG. 22 ) to duplicate one of the notches A1. The user then keeps pulling the first manual operatingpart 31 along the first direction D1 to complete duplication of all the notches A1 of the original key A to the key blank B. Key duplication takes less than four seconds. - Although the notches A1 of most keys are arranged along the first direction D1 and arranged in one straight line, the notches of some special keys are arranged in two paralleled straight lines respectively, and the two straight lines are spaced apart along the pivoting axis L1. In order to duplicate the special keys correctly, the position of the guiding
element 62 and the cuttingelement 63 needs to be adjusted along the pivoting axis L1 to align the center of the guidingelement 62 with the center of each notch A1. If said centers are not aligned, the tip of the guidingelement 62 cannot abut against bottoms of the notches A1, which results in failed duplication. - When the present invention is used for duplication said special original key A, the position of the second sliding table 12 needs to be adjusted accurately to align the center of the guiding
element 62 with the center of each notch A1, and the adjustment is carried out by operating the second manual operatingpart 131 according to measurement of thedistance indicator 15. - Additionally, most of the special keys have two rows of notches disposed 0.6 millimeter apart from each other, and therefore in a preferred embodiment, the two stopping positions of the
switching mechanism 14 are disposed 0.6 millimeter apart from each other, and each stopping position corresponds to the center of each row. As a result, theswitching mechanism 14 can be used for fast center alignment between the guidingelement 62 and the notches A1, and the adjustment according to the measurement of thedistance indicator 15 can be omitted, which accelerates the duplication process. - With reference to
FIGS. 12 and 13 , before cutting the key blank B, the height of the guidingelement 62 can be controlled accurately by thepry bar 80 to detect shapes of the notches A1 of the original key A. - In summary, the two clamps used for clamping keys are fixed on the base assembly. The first sliding table is slidably mounted on the base assembly. The cutting module is pivotally mounted on the first sliding table and the center of gravity of the cutting module is located towards the clamps, so that the weight of the cutting module presses against the key. Precision of the key duplication is improved, and it is easier to duplicate a key.
- Even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and features of the invention, the disclosure is illustrative only. Changes may be made in the details, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.
Claims (8)
1. A key duplicating machine, the key duplicating machine for duplicating notches of an original key to a key blank and comprising:
a base assembly having
a base;
a first direction; and
a second direction opposite to the first direction;
a first clamp fixed on the base of the base assembly; the first clamp used for clamping the original key; the notches of the original key arranged in the first direction of the base assembly;
a second clamp fixed on the base of the base assembly, and disposed apart from the first clamp; the second clamp used for clamping the key blank;
a second sliding table slidably mounted on the base, and being movable in a direction perpendicular to the first direction and the second direction relative to the base;
a second driving mechanism mounted between the base and the second sliding table, and driving the second sliding table to move relative to the base; the second driving mechanism having
a second manual operating part being a lever pivotally mounted on the base; a drive slot formed in one end of the lever; and
a dowel pin protruding from a side of the second sliding table; the dowel pin extending along the first direction or the second direction, and slidably mounted in the drive slot; wherein positions of the second sliding table and the base relative to each other are determined by a pivoting angle of the lever;
a first sliding table slidably mounted on the second sliding table, and being movable along the first direction or the second direction relative to the second sliding table; the first sliding table located next to the first clamp and the second clamp along the second direction;
a first driving mechanism mounted between the base assembly and the first sliding table; the first driving mechanism driving the first sliding table to move relative to the base assembly; and the first driving mechanism having
a first manual operating part; and
a cutting module pivotally mounted on the first sliding table, and having:
a swing table pivotally mounted on the first sliding table;
a guiding element fixed on the swing table, and protruding from a side, which is directed towards the first direction, of the swing table; the guiding element corresponding in position to the original key;
a cutting element rotatably mounted on the swing table, and protruding from the side, which is directed towards the first direction, of the swing table; the cutting element corresponding in position to the key blank; and
a motor fixed on the swing table and driving the cutting element to rotate;
wherein a center of gravity of the cutting module is located between the second clamp and a pivoting axis of the cutting module, such that the cutting module rotates in a direction in which the guiding element and the cutting element move towards a top surface of the first sliding table, thereby the guiding element selectively abutting against one of the notches of the original key;
wherein when the guiding element abuts against one of the notches of the original key, the cutting element cuts the key blank.
2.-4. (canceled)
5. The key duplicating machine as claimed in claim 1 , wherein the base assembly further has
a switching mechanism mounted between the base and the second sliding table, and having
a fixed block mounted on the base; two positioning recesses formed in the fixed block;
a switching block mounted on the second sliding table; two mounting holes formed in the switching block; a distance between the two mounting holes along a direction perpendicular to the first direction is different from a distance between the two positioning recesses along the direction perpendicular to the first direction;
two first positioning balls; the two first positioning balls mounted in the two mounting holes respectively, and corresponding in position to the two positioning recesses respectively; and
two first resilient elements; the two first resilient elements mounted in the two mounting holes respectively, and pushing the two first positioning balls respectively towards the two positioning recesses;
wherein one of the two positioning balls is selectively mounted in the corresponding positioning recess.
6. The key duplicating machine as claimed in claim 1 , wherein the base assembly further has
a distance indicator mounted between the base and the second sliding table for measuring a relative distance between the second sliding table and the base.
7. The key duplicating machine as claimed in claim 1 , wherein
the first manual operating part of the first driving mechanism is a rod; the rod is pivotally mounted on the first sliding table;
the first driving mechanism further has
a gear rack fixed on the second sliding table of the base assembly; and
a gear fixed on the first manual operating part, and engaged with the gear rack;
wherein positions of the first sliding table and the base assembly relative to each other are determined by a pivoting angle of the rod.
8. The key duplicating machine as claimed in claim 1 , wherein the key duplicating machine further comprises an angular fixing mechanism mounted between the cutting module and the first sliding table, and selectively fixing a relative angle between the cutting module and the first sliding table.
9. The key duplicating machine as claimed in claim 8 , wherein
an angular fixing hole is formed in the swing table of the cutting module;
the angular fixing mechanism has
an angular fixing pin mounted through the first sliding table, and selectively mounted in the angular fixing hole; wherein when the angular fixing pin is mounted through the angular fixing hole, a position of the guiding element is higher than a position of the first clamp, and a position of the cutting element is higher than a position of the second clamp; the annular fixing pin has
two annular grooves formed in an annular surface on the angular fixing pin;
the angular fixing mechanism further has a second positioning ball mounted in the swing table, and mounted in one of the two annular grooves.
10. The key duplicating machine as claimed in claim 1 , wherein the key duplicating machine further comprises
a pry bar pivotally mounted on the base of the base assembly and having
a first end located at one end of the pry bar, and extending to a bottom of the swing table; the first end located between the pivoting axis of the cutting module and a connecting line connecting between the first clamp and the second clamp; and
a second end located opposite to the first end of the pry bar and disposed proximal to a pivoting axis of the pry bar relative to the first end; wherein when the second end is pushed downward, the first end abuts upward against the bottom of the swing table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US16/507,145 US10888935B1 (en) | 2019-07-10 | 2019-07-10 | Key duplicating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US16/507,145 US10888935B1 (en) | 2019-07-10 | 2019-07-10 | Key duplicating machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US10888935B1 US10888935B1 (en) | 2021-01-12 |
| US20210008650A1 true US20210008650A1 (en) | 2021-01-14 |
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|---|---|---|---|
| US16/507,145 Active US10888935B1 (en) | 2019-07-10 | 2019-07-10 | Key duplicating machine |
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| Country | Link |
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| US (1) | US10888935B1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12397563B2 (en) | 2023-08-24 | 2025-08-26 | Stolle Machinery Company, Llc | Automatic label creator and method for can decorating |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115401251A (en) * | 2022-08-02 | 2022-11-29 | 杭州新智远数控设备有限公司 | Automatic key milling machine |
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| US1565047A (en) * | 1923-04-02 | 1925-12-08 | Biondi August | Key-cutting machine |
| US1803428A (en) * | 1927-10-31 | 1931-05-05 | Falk Morris | Key-cutting machine |
| US2098728A (en) * | 1936-01-27 | 1937-11-09 | Seth A Mcphee | Key cutting machine |
| US2757578A (en) * | 1953-06-18 | 1956-08-07 | Saucedo Carlos | Key cutting machine for pin tumbler cylinder locks |
| US3286596A (en) * | 1964-12-31 | 1966-11-22 | Curtis Noll Corp | Automatic key cutting machine |
| FR1532689A (en) * | 1967-06-20 | 1968-07-12 | Universal milling machine in particular for the production of keys | |
| US3469498A (en) * | 1967-08-24 | 1969-09-30 | Ilco Corp | Code key cutter device |
| BE754438A (en) * | 1969-08-19 | 1971-02-05 | Yale Spa | AUTOMATIC KEY COPY MACHINE |
| DE2166055A1 (en) * | 1971-11-22 | 1973-02-01 | Cole National Corp | KEY CUTTING MACHINE |
| US4325662A (en) * | 1980-04-04 | 1982-04-20 | Henry Bartos | Tubular key cutting machine |
| US5122018A (en) * | 1991-07-22 | 1992-06-16 | Alfred Zion | High productivity key cutting machine |
| US5244321A (en) * | 1992-01-21 | 1993-09-14 | Keymak Company | Key cutting apparatus |
| IT1266760B1 (en) * | 1993-07-29 | 1997-01-14 | Silca Spa | DUPLICATING MACHINE FOR SECURITY KEYS |
-
2019
- 2019-07-10 US US16/507,145 patent/US10888935B1/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12397563B2 (en) | 2023-08-24 | 2025-08-26 | Stolle Machinery Company, Llc | Automatic label creator and method for can decorating |
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| US10888935B1 (en) | 2021-01-12 |
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