US20200391348A1 - Hood for Drum Sander - Google Patents
Hood for Drum Sander Download PDFInfo
- Publication number
- US20200391348A1 US20200391348A1 US17/008,840 US202017008840A US2020391348A1 US 20200391348 A1 US20200391348 A1 US 20200391348A1 US 202017008840 A US202017008840 A US 202017008840A US 2020391348 A1 US2020391348 A1 US 2020391348A1
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- United States
- Prior art keywords
- drum
- fin
- hood
- workpiece
- workpiece shaping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000000428 dust Substances 0.000 claims abstract description 60
- 238000007493 shaping process Methods 0.000 claims description 23
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- 239000000463 material Substances 0.000 abstract description 12
- 239000003562 lightweight material Substances 0.000 abstract description 2
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- 230000009471 action Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 241001529251 Gallinago gallinago Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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- 238000012423 maintenance Methods 0.000 description 1
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- 230000000284 resting effect Effects 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D9/00—Wheels or drums supporting in exchangeable arrangement a layer of flexible abrasive material, e.g. sandpaper
- B24D9/006—Tools consisting of a rolled strip of flexible material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
- B24B55/05—Protective covers for the grinding wheel specially designed for portable grinding machines
Definitions
- the present invention relates generally to a power tool and more particularly to a housing for a power tool.
- Power tools such as saws, sanders, drills, and the like, generate debris in the form of dust, chips, and particulates, from the material being worked.
- the debris may be referred to as sawdust in some instances. It is beneficial to collect the debris as it is being generated using a dust collecting system rather than let is accumulate at the tool or become airborne.
- Dust collectors are available for both large workshops as well as for small shops or work areas, including for home workshops.
- the dust collectors may include vacuum and filtration systems that are connected by hoses to duct collecting ports on the power tools. The efficiency of the dust collecting system may depend on the configuration of the power tool.
- the present invention provides a hood for a power tool and provides a power tool that includes a hood for collecting dust generated during operation of the power tool.
- the hood encloses a portion of the working element of the power tool and includes an outlet port to which a dust collector is connected.
- the hood includes one or more fins directed toward the working element and shaped to conform to a contour of the working element. The one or more fins may extend within the hood to deflect and direct dust and particles from the working element toward the outlet port.
- FIG. 1 is an perspective view from the front, top, left side of a drum sander
- FIG. 2 is a perspective view from the front, top, left side of exterior of the hood of the drum sander of FIG. 1 ;
- FIG. 3 is a perspective view from the front, bottom, left side of the interior of the hood;
- FIG. 4 is a bottom plan view of the hood
- FIG. 5 is a partial cross-sectional view along a diagonal line through the hood showing a fin of the hood adjacent the drum of the drum sander;
- FIG. 6 is a cross-sectional view along a transverse line through the drum sander showing a workpiece being worked by the drum sander.
- FIG. 1 a drum sander 10 mounted on a stand 12 .
- the drum sander 10 includes a drum carriage 14 that is positioned above a take-up conveyor 16 .
- the spacing between the drum carriage 14 and the take-up conveyor 16 is adjustable by adjusting a drum and motor support 18 . Operation of the drum sander 10 is controlled at a control panel 20 .
- the stand 12 includes four legs 22 at the lower end of which are adjustable feet 24 for leveling the drum sander 10 and/or accommodating an uneven floor.
- a shelf 26 extends between the legs 22 .
- the drum sander 10 may be mounted on a cabinet, workbench, counter or other location.
- the drum sander 10 may be mounted on a cabinet having shelves, doors, drawers, or the like.
- An upper portion of the stand 12 supports a table 28 on which the take-up conveyor 16 is mounted.
- An alignment knob 30 is connected to a vertically disposed threaded adjustment screw 30 a that extends between a top parallel adjustment flange 31 a that extends from the take-up conveyor 16 and a bottom parallel adjustment flange 31 b that extends from the table 28 .
- the adjustment screw 30 a rotates in a threaded nut or bore to change the distance between the top parallel adjustment flange 31 a and the bottom parallel adjustment flange 31 b .
- the parallel adjustment flanges 31 a and 31 b are connected to the outside edges of the take-up conveyor 16 and the table 28 .
- the tilt angle of the take-up conveyor 16 relative to the table 28 is changed, which changes the tilt angle of the take-up conveyor 16 relative to the drum carriage 14 .
- the user may rotate the alignment knob 30 to adjust the parallelism between the sanding drum and the take-up conveyor 16 .
- the drum and conveyor are commonly maintained in a parallel position although other positions are possible.
- Adjustment of the conveyor 16 to an out-of-parallel position permits the sanding of workpieces that are wider than the length of the drum by sanding each side at an angle so that the surface of the workpiece is slightly higher in the middle of the workpiece and lower at the edges.
- the present parallelism adjustment is performed without tools by rotating the hand adjustable alignment knob 30 to the desired position.
- a detent, clicker, stop or other indicator interacts between the parallel adjustment flange and the alignment knob 30 or on the adjustment screw 30 a to provide an audible, physical or haptic indicator to the user when the conveyor 16 has been moved to the parallel position. The user may quickly and easily return the tool to a parallel position.
- a table locking screw 32 is shown for fastening the table 28 to the stand 12 .
- Several table locking screws 32 may be provided at positions around the table 28 to hold the drum sander 10 to the stand 12 .
- the take-up conveyor 16 includes a conveyor belt 33 that supports workpieces and moves them beneath the drum carriage 14 .
- the workpieces may be pieces of wood or other material to be sanded, smoothed, shaped or otherwise worked by the drum sander.
- the conveyor belt 33 is supported by a conveyor support plate 35 at its middle extent and is movable on a drive roller 34 and a driven roller 36 .
- the drive roller 34 is at the outlet side of the drum sander 10 so that workpieces are pulled through the sander as opposed to being pushed through the sander by a driven roller at the input side.
- the drive roller 34 is connected to a belt drive motor 37 which operates to move the conveyor belt 33 on the rollers 34 and 36 .
- the belt drive motor 37 may be controlled to vary the speed of the conveyor belt 33 automatically or manually.
- the spacing between the drive roller 34 and the driven roller 36 may be adjusted to adjust the tension on and alignment of the belt 33 .
- a belt tension adjuster 39 is provided at both edges of the conveyor support plate 35 and is operable by a wrench or other tool to adjust the tension and alignment of the belt 33 on the rollers 34 and 36 .
- the spacing between the conveyor support plate 35 and the driven roller 36 is adjustable by the belt tension adjuster 39 .
- the illustrated embodiment includes an infeed table 38 and an outfeed table 40 that are mounted to the stand 12 or the table 28 and extend in the plane of the take-up conveyor to support processing of longer workpieces.
- the infeed table 38 and outfeed table 40 may be added or removed as needed.
- the drum carriage 14 includes a frame 42 which supports a drum 44 .
- the drum 44 is mounted on an axle 46 , the axle 46 being mounted for rotation in bearings 48 affixed to the frame 42 .
- a hood 50 is mounted on the frame 42 above the drum 44 .
- the hood 50 includes a dust collecting port 52 to which may be connected a pipe or hose of a dust collector, such as a vacuum dust collector, which operates to draw air through the dust collecting port 52 for collecting any dust or debris generated by the operation of the drum sander.
- On the inside surface of the hood 50 are a pair of fins 54 that are angled to direct dust generated by the sanding operation of the drum sander 10 to the dust collecting port 52 .
- the hood 50 is fastened to the frame 42 by a pair of hinges 56 , one of which is visible in this view, along a back edge of the hood 50 so that the hood 50 may be pivoted to provide access to the drum 44 , such as for changing the abrasive paper on the drum 44 .
- a latch 58 on the front edge of the hood 50 secures the hood 50 in a closed position, such as during operation of the drum sander.
- the latch 58 is releasable by the user to that the drum 44 can be inspected, the abrasive media changed, the bearings inspected, or other operations or maintenance performed.
- the drum carriage 14 is held by the drum and motor support 18 .
- the drum and motor support includes a shroud 60 that encloses a motor mount slide 62 to which is attached a motor 64 and the drum carriage.
- the motor 64 may be a 11 ⁇ 2 HP electric motor in certain examples, although other motors may be provided instead.
- the motor mount slide 62 may be moved vertically within the shroud 60 to adjust the spacing between the take-up conveyor 16 and the drum 44 to accommodate different thicknesses of workpieces.
- the vertical movement of the drum carriage 14 may be provided by a threaded height adjustment lead screw 65 on which the motor mount slide 62 is mounted.
- the height adjustment lead screw 65 is rotated using a drum height adjustment handle 66 that provides a crank mounted in the top of the shroud 60 for rotating the vertically disposed lead screw 65 .
- a depth indicator 68 is mounted on the shroud 60 and an indicator arrow extends from the motor mount slide 62 to indicate a distance between the take-up conveyor 16 and the drum 44 corresponding to the depth of the workpiece to be sanded or otherwise worked.
- the body of the drum sander 10 may be of die cast aluminum in certain embodiments.
- the aluminum body weighs less than steel or other materials that may be used, reducing the stress on the cantilevered components.
- the control panel 20 extends from the shroud 18 and includes an on/off switch 70 by which the operation of the motor 64 may be controlled.
- a safety key is provided for the on/off switch, for example, to prevent inadvertent operation of the motor 64 .
- a feed rate controller 72 includes a dial by which the feed rate of workpieces below the drum 44 may be controlled. The feed rate controller 72 may sense the rotating speed of the drum 44 and/or the load on the motor 64 as the workpiece is moved by the take-up conveyor 16 . When the load on the motor 64 increases above a level set by the user via the dial, the feed rate of the workpiece by the take-up conveyor is reduced.
- Reduction of the load on the motor 64 may result in the feed rate being increased, at least to a predetermined feed rate.
- Different materials have different resistance to being worked, such as softer woods or harder woods or differences in grain in the wood or the presence of knots, for example.
- the feed rate controller 72 may accommodate such differences.
- An indicator light 74 may be provided to indicate a feed rate setting that is too fast or a depth of cut setting that is too great for the material being worked by illumination of the indicator light.
- Other features of the drum sander 10 may be provided as will be understood by those of skill in the art.
- an abrading machine a cutting machine, a drilling machine, a turning machine, a rotating machine or other machine and are not limited to a drum sander.
- machines on which the hood according to the present invention may be provided include a drum sander, belt sander, disk sander, stroke sander, oscillating sander, grinder, saw, drill, planer, polisher, router, lathe, tenoner, milling machine, boring machine, etc.
- the hood 50 has an overall rectangular shape with a top surface 80 , a front surface 82 , a back surface 84 , and opposite end surfaces 86 and 88 .
- the top surface 80 may be curved and the edges between the top, front, back and end surfaces may be rounded, beveled, or otherwise shaped.
- the front surface 82 includes a hole 90 at which the latch 58 may be attached.
- the dust collecting port 52 includes a cylindrical flange 92 about a circular opening 94 through the top surface 80 of the hood 50 .
- Support struts 96 extend from an inside surface of the cylindrical flange 92 and cross within the cylindrical interior space of the cylindrical flange 92 .
- Four such struts 96 are provided evenly spaced within the cylindrical flange 92 , the struts 96 being connected to one another at a center of the cylindrical interior space.
- the struts 96 have straight top edges and curved bottom edges. The struts 96 reinforce the cylindrical flange 96 against the forces that might be exerted by a hose clamp, for example, for clamping a hose of a dust collector onto the flange 96 .
- a collar 98 is provided at the base of the cylindrical flange 96 where it joins the top surface 80 .
- the collar 98 may provide a reinforced connection between the flange 96 and the top surface 80 .
- the inside of the hood 50 includes a fin 100 that extends from an inside top surface 102 .
- the fin 100 extends perpendicular to a plane that defines an overall shape of the top surface 102 , ignoring local curvature of the top surface 102 .
- the fin 100 includes a first fin section 104 that extends from the end 88 to the circular opening 94 and a second fin section 106 that extends from the opposite end 86 to the circular opening 94 .
- a tangent fin section 108 is connected between the first fin section 104 and the second fin section 106 and is disposed generally along a tangent or portion of a perimeter of the circular opening 94 .
- the fin sections 104 and 106 not only extend from side to side in the hood 50 but also extend from front to back.
- an outside end 110 of the first fin section 104 at the end surface 88 is adjacent the front surface 80 and an outside end 112 of the second fin section 106 at the end surface 86 is adjacent the front surface 80 .
- An inside end 114 of the first fin section 104 and an inside end 116 of the second fin section 106 at the circular opening 94 are adjacent the back surface 84 .
- the first and second fin sections 104 and 106 each extend diagonally within the hood 50 in opposite directions so that the fin 100 has an chevron shape or a V shape.
- the height of the fin 100 from the inside surface 102 changes along its length in certain embodiments.
- the fin 100 extends a greater distance from the inside surface 102 at the outside end 110 and the outside end 112 as well as at the inside end 114 and the inside end 116 .
- the fin 100 extends a lesser distance from the inside surface 102 at a middle portion 118 of the first fin section 104 and at a middle portion 120 of the second fin section 106 .
- the difference in the height of the fin 100 from the inside surface 102 may depend on the shaped of the inside surface 102 . For example, a more cylindrical inside surface 102 may result in less difference in the height of the fin along its length, or even no difference.
- the free edge of the fin 100 is curved generally in a first arc from the outside end 110 to the middle portion 118 and to the inside end 114 , in other words along the first fin portion 104 , and in a second arc from the outside end 112 to the middle portion 120 and to the inside end 116 , in other words along the second fin portion 106 .
- the free edges of the first fin portion 104 and the second fin portion 106 may be curved.
- the first fin portion 104 and the second fin portion 106 may extend in a straight line or may be curved or otherwise shaped as desired.
- the inside of the hood 50 includes gussets 122 .
- the gussets 122 extend between the inside top surface 102 and the back surface 84 .
- one gusset 122 is provided at each of the hinges 56 .
- the gussets 122 strengthen the hood 50 at the hinges 56 .
- FIG. 4 A bottom view of the hood 50 is provided in FIG. 4 , wherein the V shape or chevron shape of the fin 100 is apparent.
- the first fin portion 104 extends to the end surface 88 at its outside end 110 and the second fin portion 106 extends to the end surface 86 at its outside end 112 .
- the distance traversed by the fin 100 from front to back of the hood 50 is approximately equal to the diameter of the opening 94 in certain embodiments.
- the side-to-side extent of the fin 100 is the full length of the hood 50 .
- the V-shaped fin 100 directs sawdust and debris from the full length of the hood 50 toward the opening 94 of the dust collecting port 52 .
- the V-shaped fin 100 extends the full length of the drum 44 for directing sawdust and debris along the full length of the drum 44 .
- the hinges 56 of the illustrated embodiment includes each include two hinge parts or hinge knuckles 56 a and 56 b that fit onto cooperating hinge parts on the frame 42 and that receive a hinge pin around which the hinge parts pivot.
- the dust collecting opening 94 is located at the center of the hood 50 in certain embodiments.
- Alternative embodiments may locate the dust collecting opening at a location other than the center.
- the dust collecting opening may be located adjacent or at an end of the hood or at another location.
- the fins of such alternative embodiments may be shaped and positioned to direct dust toward the dust collecting opening.
- FIG. 5 shows the relationship between the drum 44 of the drum sander 10 and the hood 50 when the hood is in the closed position for operation of the drum sander 10 .
- the drum 44 rotates about the axle 46 by operation of the motor 64 which drives the axle 46 .
- the rotating motion is transferred from the axle 46 through spokes 124 to a drum cylinder 126 .
- An abrasive 128 such as sandpaper is mounted on the drum cylinder 126 .
- the abrasive is a length of sandpaper that has been wrapped in a spiral around the drum cylinder 126 to cover the surface of the drum cylinder 126 .
- a sandpaper strip 128 may be spiral wrapped in touching wraps onto the drum cylinder 126 .
- the ends of the sandpaper strip 128 may be held in clips or otherwise fastened onto the drum 44 .
- the hood 50 is shown in cross section along a portion of the fin 100 in FIG. 5 .
- the fin 100 has the outside end 110 extending a greater distance from the inside top surface 102 , the middle portion 118 extending a lesser distance from the surface 102 , and the inside end 114 of the fin extending a greater distance from the surface 102 .
- the fin 100 has a free edge 130 that is curved.
- the curved free edge 130 wraps part of the way around the drum 44 .
- the curved free edge 130 of the fin 100 maintains a close spacing of the edge to the drum surface along the length of the first fin section 104 .
- a similar shape for the second fin section 106 results in the second fin section being in close proximity to the cylindrical shaped of the drum along the length of the fin section 106 .
- the free edge 130 of the first fin section 104 of certain embodiments lies in a first helical inclined plane rotating in a first direction and the free edge 130 of the second fin section 106 lies in a helical inclined plane rotating in a second direction.
- a cut out 132 may be provided in the drum 44 at which an end of the abrasive sandpaper strip may be fastened.
- a fastener for the abrasive 128 may be provided at the cutout 132 .
- a tool-less take-up clip is provided at the cut out 132 to hold the end of the sandpaper strip to the drum 44 .
- the drum 44 of certain embodiments is of extruded material and is shaped to dissipate heat that is generated during the sanding operation.
- the drum may be 16 inches in length, providing up to 16 inches of sanding in a single pass or 32 inches of sanding in a double pass.
- the drum is 18 inches in length, providing an 18 inch single pass or 36 inch double pass sanding width.
- a workpiece 134 shown here as a wooden board, is resting on the take-up conveyor 16 .
- the take-up conveyor 16 operates to more the workpiece 134 in the direction of linear arrow 136 .
- the drum 44 is driven by the motor 64 to rotate in the direction of arcuate arrow 138 .
- the drum carriage 14 is positioned to bring the drum 44 into contact with the workpiece 134 .
- the abrasive 128 on the surface of the drum 44 abrades the surface of the workpiece 134 .
- the abrading action removes any irregularities such as saw marks from the surface of the workpiece 134 and, depending on the grit size of the abrasive, smooths the surface and/or thins the workpiece.
- Rotation of the drum 44 not only abrades the workpiece 134 but also results in a layer of air around the drum being carried along with the rotating drum 44 .
- Material removed from the workpiece by the abrading action of the abrasive may become airborne and be carried in the moving air.
- Airborne sawdust and sanding dust generated at the center of the sanding drum is carried under the circular opening 94 in the hood 50 by the rotation of the drum 44 and is removed from the drum sander 10 by the vacuum operation of the dust collector.
- Airborne sawdust and sanding dust generated at portions of the drum sander spaced from the center of the drum, including at the ends of the sanding drum are carried in the air around the drum until the air and dust stream encounters the fin 100 .
- the fin 100 extends in close proximity to the surface of the drum 44 to block the continued rotation of dust and air around the drum.
- the fin sections 104 and 106 are disposed at an angle so that the combined effect of the fin angle, the air carried along with the rotating drum, and the vacuum of the dust collector directs the air and dust from the full length of the drum 44 to the dust collecting port 52 .
- the curved free edge of the fin 100 is provided at a relatively constant spacing from the surface of the drum 44 to ensure that air along the full length of the drum 44 is directed toward the dust collecting port 52 .
- the increased height of the fin 100 at the outer ends ensures that dust is channeled to the dust collecting port 52 from the ends of the drum 44 .
- the increased height of the fin 100 at the center of the fin 100 or tangent fin section 108 ensures that the higher concentration of dust that has been channeled toward the center of the drum is caught-up in the air stream and removed.
- the fin 100 is shaped and positioned so that the curved free edge 130 directs air and sanding dust from the full length of the drum 44 toward the dust collecting port 52 .
- Sanding dust, sawdust, and particles entrained in the air are blocked from being carried around the drum 44 by the fin 100 so that the air entrained particles are removed from the drum sander 10 .
- the angled fin sections 104 and 106 and the curved free edge 130 catch and direct the air being moved by the rotating drum 44 to direct the sawdust and sanding dust from all parts of the drum to the outlet.
- the operation of the drum sander 10 provides the possibility that sanding dust and debris will be generated along the entire length of the drum, for example if a wide workpiece is being sanded.
- the fin 100 extends along the full length of the dust and debris generating portion of the drum 44 .
- Operation of the drum sander 10 generates air flow around the drum 44 in the rotating direction of the drum 44 .
- the fin 100 is angled relative to the air flow direction to use the drum generated air flow to direct the dust and debris toward the dust collecting outlet.
- the drum is cylindrical.
- the fin 100 includes curved free edges that are shaped to conform to a shape of the working element or drum.
- the fin edge is curved to extend around a portion of the circumference of the drum 44 so better collect the dust and debris from the cylindrical drum. While a single fin is shown, a plurality of fins may be provided, for example, in series or as parallel fins.
- the principles shown herein may be applied to other material shaping machines, such as abrading, cutting, and drilling machines.
- the material shaping machine may be a rotating machine or reciprocating or vibrating machine.
- a hood for collecting debris of such material shaping machine may be provided with a dust collecting outlet and at least one fin to direct dust generated by the machine to the outlet.
- the at least one fin may extend along a dust or debris generating portion of the working tool, may be angled to deflect and direct
- Efficiency of the dust removal has increased significantly by hood as shown and described herein.
- a 27 percent increase in dust collection was measured compared to drum sanders without the fin.
- FIG. 6 shows rollers 140 and 142 at the lower portion of the frame 42 .
- the roller 140 is an infeed tension roller and the roller 142 is an outfeed tension roller.
- the tension rollers 140 and 142 provide downward pressure on the workpiece and tension to counter to the moving direction of the workpiece.
- the tension by the rollers 140 and 142 may be separately adjusted to prevent snipe marks on the workpiece, which are linear marks across the width of the board.
- a drum sander having a fin for deflecting airflow around the drum and directing dust and debris to a dust collecting outlet.
- a tool free adjustment of parallelism may be provided.
- the workpieces are pulled through the sander rather than being pushed through.
- Lightweight materials reduce stress on the assembly. Heat is dissipated by the configuration and material of the drum.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
- This application claims the benefit of U.S. patent application Ser. No. 15/645,356 filed Jul. 10, 2017 entitled “Hood For Drum Sander” which claims the benefit of U.S. Design patent application Ser. No. 29/608,768, filed Jun. 26, 2017 entitled “Hood for Drum Sander,” which are incorporated herein by their references.
- The present invention relates generally to a power tool and more particularly to a housing for a power tool.
- Power tools, such as saws, sanders, drills, and the like, generate debris in the form of dust, chips, and particulates, from the material being worked. The debris may be referred to as sawdust in some instances. It is beneficial to collect the debris as it is being generated using a dust collecting system rather than let is accumulate at the tool or become airborne. Dust collectors are available for both large workshops as well as for small shops or work areas, including for home workshops. The dust collectors may include vacuum and filtration systems that are connected by hoses to duct collecting ports on the power tools. The efficiency of the dust collecting system may depend on the configuration of the power tool.
- The present invention provides a hood for a power tool and provides a power tool that includes a hood for collecting dust generated during operation of the power tool. The hood encloses a portion of the working element of the power tool and includes an outlet port to which a dust collector is connected. The hood includes one or more fins directed toward the working element and shaped to conform to a contour of the working element. The one or more fins may extend within the hood to deflect and direct dust and particles from the working element toward the outlet port.
-
FIG. 1 is an perspective view from the front, top, left side of a drum sander; -
FIG. 2 is a perspective view from the front, top, left side of exterior of the hood of the drum sander ofFIG. 1 ; -
FIG. 3 is a perspective view from the front, bottom, left side of the interior of the hood; -
FIG. 4 is a bottom plan view of the hood; -
FIG. 5 is a partial cross-sectional view along a diagonal line through the hood showing a fin of the hood adjacent the drum of the drum sander; and -
FIG. 6 is a cross-sectional view along a transverse line through the drum sander showing a workpiece being worked by the drum sander. - In
FIG. 1 is shown adrum sander 10 mounted on astand 12. Thedrum sander 10 includes adrum carriage 14 that is positioned above a take-up conveyor 16. The spacing between thedrum carriage 14 and the take-up conveyor 16 is adjustable by adjusting a drum andmotor support 18. Operation of thedrum sander 10 is controlled at acontrol panel 20. - In particular, the
stand 12 includes fourlegs 22 at the lower end of which areadjustable feet 24 for leveling thedrum sander 10 and/or accommodating an uneven floor. Ashelf 26 extends between thelegs 22. Instead of the illustrated stand, thedrum sander 10 may be mounted on a cabinet, workbench, counter or other location. For example, thedrum sander 10 may be mounted on a cabinet having shelves, doors, drawers, or the like. An upper portion of thestand 12 supports a table 28 on which the take-up conveyor 16 is mounted. - An
alignment knob 30 is connected to a vertically disposed threadedadjustment screw 30 a that extends between a topparallel adjustment flange 31 a that extends from the take-up conveyor 16 and a bottomparallel adjustment flange 31 b that extends from the table 28. As thealignment knob 30 is rotated, the adjustment screw 30 a rotates in a threaded nut or bore to change the distance between the topparallel adjustment flange 31 a and the bottomparallel adjustment flange 31 b. Theparallel adjustment flanges up conveyor 16 and the table 28. By rotating thealignment knob 30, the tilt angle of the take-up conveyor 16 relative to the table 28 is changed, which changes the tilt angle of the take-up conveyor 16 relative to thedrum carriage 14. The user may rotate thealignment knob 30 to adjust the parallelism between the sanding drum and the take-up conveyor 16. For workpieces that are narrower than the length of the sanding drum, the drum and conveyor are commonly maintained in a parallel position although other positions are possible. Adjustment of theconveyor 16 to an out-of-parallel position permits the sanding of workpieces that are wider than the length of the drum by sanding each side at an angle so that the surface of the workpiece is slightly higher in the middle of the workpiece and lower at the edges. The present parallelism adjustment is performed without tools by rotating the handadjustable alignment knob 30 to the desired position. In certain embodiments, a detent, clicker, stop or other indicator interacts between the parallel adjustment flange and thealignment knob 30 or on theadjustment screw 30 a to provide an audible, physical or haptic indicator to the user when theconveyor 16 has been moved to the parallel position. The user may quickly and easily return the tool to a parallel position. - A
table locking screw 32 is shown for fastening the table 28 to thestand 12. Severaltable locking screws 32 may be provided at positions around the table 28 to hold thedrum sander 10 to thestand 12. - The take-
up conveyor 16 includes aconveyor belt 33 that supports workpieces and moves them beneath thedrum carriage 14. The workpieces may be pieces of wood or other material to be sanded, smoothed, shaped or otherwise worked by the drum sander. Theconveyor belt 33 is supported by aconveyor support plate 35 at its middle extent and is movable on adrive roller 34 and a drivenroller 36. Thedrive roller 34 is at the outlet side of thedrum sander 10 so that workpieces are pulled through the sander as opposed to being pushed through the sander by a driven roller at the input side. Thedrive roller 34 is connected to abelt drive motor 37 which operates to move theconveyor belt 33 on therollers belt drive motor 37 may be controlled to vary the speed of theconveyor belt 33 automatically or manually. The spacing between thedrive roller 34 and the drivenroller 36 may be adjusted to adjust the tension on and alignment of thebelt 33. For example, abelt tension adjuster 39 is provided at both edges of theconveyor support plate 35 and is operable by a wrench or other tool to adjust the tension and alignment of thebelt 33 on therollers conveyor support plate 35 and the drivenroller 36 is adjustable by thebelt tension adjuster 39. - The illustrated embodiment includes an infeed table 38 and an outfeed table 40 that are mounted to the
stand 12 or the table 28 and extend in the plane of the take-up conveyor to support processing of longer workpieces. The infeed table 38 and outfeed table 40 may be added or removed as needed. - The
drum carriage 14 includes aframe 42 which supports adrum 44. Thedrum 44 is mounted on anaxle 46, theaxle 46 being mounted for rotation inbearings 48 affixed to theframe 42. Ahood 50 is mounted on theframe 42 above thedrum 44. Thehood 50 includes adust collecting port 52 to which may be connected a pipe or hose of a dust collector, such as a vacuum dust collector, which operates to draw air through thedust collecting port 52 for collecting any dust or debris generated by the operation of the drum sander. On the inside surface of thehood 50 are a pair offins 54 that are angled to direct dust generated by the sanding operation of thedrum sander 10 to thedust collecting port 52. Thehood 50 is fastened to theframe 42 by a pair ofhinges 56, one of which is visible in this view, along a back edge of thehood 50 so that thehood 50 may be pivoted to provide access to thedrum 44, such as for changing the abrasive paper on thedrum 44. Alatch 58 on the front edge of thehood 50 secures thehood 50 in a closed position, such as during operation of the drum sander. Thelatch 58 is releasable by the user to that thedrum 44 can be inspected, the abrasive media changed, the bearings inspected, or other operations or maintenance performed. - The
drum carriage 14 is held by the drum andmotor support 18. The drum and motor support includes ashroud 60 that encloses amotor mount slide 62 to which is attached amotor 64 and the drum carriage. Themotor 64 may be a 1½ HP electric motor in certain examples, although other motors may be provided instead. Themotor mount slide 62 may be moved vertically within theshroud 60 to adjust the spacing between the take-upconveyor 16 and thedrum 44 to accommodate different thicknesses of workpieces. The vertical movement of thedrum carriage 14 may be provided by a threaded heightadjustment lead screw 65 on which themotor mount slide 62 is mounted. The heightadjustment lead screw 65 is rotated using a drum height adjustment handle 66 that provides a crank mounted in the top of theshroud 60 for rotating the vertically disposedlead screw 65. Adepth indicator 68 is mounted on theshroud 60 and an indicator arrow extends from themotor mount slide 62 to indicate a distance between the take-upconveyor 16 and thedrum 44 corresponding to the depth of the workpiece to be sanded or otherwise worked. - The body of the
drum sander 10 may be of die cast aluminum in certain embodiments. The aluminum body weighs less than steel or other materials that may be used, reducing the stress on the cantilevered components. - The
control panel 20 extends from theshroud 18 and includes an on/offswitch 70 by which the operation of themotor 64 may be controlled. In certain embodiments, a safety key is provided for the on/off switch, for example, to prevent inadvertent operation of themotor 64. Afeed rate controller 72 includes a dial by which the feed rate of workpieces below thedrum 44 may be controlled. Thefeed rate controller 72 may sense the rotating speed of thedrum 44 and/or the load on themotor 64 as the workpiece is moved by the take-upconveyor 16. When the load on themotor 64 increases above a level set by the user via the dial, the feed rate of the workpiece by the take-up conveyor is reduced. Reduction of the load on themotor 64 may result in the feed rate being increased, at least to a predetermined feed rate. Different materials have different resistance to being worked, such as softer woods or harder woods or differences in grain in the wood or the presence of knots, for example. Thefeed rate controller 72 may accommodate such differences. Anindicator light 74 may be provided to indicate a feed rate setting that is too fast or a depth of cut setting that is too great for the material being worked by illumination of the indicator light. Other features of thedrum sander 10 may be provided as will be understood by those of skill in the art. - The features and improvements disclosed herein may be provided on an abrading machine, a cutting machine, a drilling machine, a turning machine, a rotating machine or other machine and are not limited to a drum sander. Examples of machines on which the hood according to the present invention may be provided include a drum sander, belt sander, disk sander, stroke sander, oscillating sander, grinder, saw, drill, planer, polisher, router, lathe, tenoner, milling machine, boring machine, etc.
- Turning to
FIG. 2 , thehood 50 has an overall rectangular shape with atop surface 80, afront surface 82, aback surface 84, and opposite end surfaces 86 and 88. Thetop surface 80 may be curved and the edges between the top, front, back and end surfaces may be rounded, beveled, or otherwise shaped. Thefront surface 82 includes ahole 90 at which thelatch 58 may be attached. - The
dust collecting port 52 includes acylindrical flange 92 about acircular opening 94 through thetop surface 80 of thehood 50. Support struts 96 extend from an inside surface of thecylindrical flange 92 and cross within the cylindrical interior space of thecylindrical flange 92. Foursuch struts 96 are provided evenly spaced within thecylindrical flange 92, thestruts 96 being connected to one another at a center of the cylindrical interior space. Thestruts 96 have straight top edges and curved bottom edges. Thestruts 96 reinforce thecylindrical flange 96 against the forces that might be exerted by a hose clamp, for example, for clamping a hose of a dust collector onto theflange 96. Other numbers or shapes of struts or other means for reinforcing theflange 96 may be provided within the scope of this invention. In the illustrated embodiment, acollar 98 is provided at the base of thecylindrical flange 96 where it joins thetop surface 80. Thecollar 98 may provide a reinforced connection between theflange 96 and thetop surface 80. - In
FIG. 3 , the inside of thehood 50 includes afin 100 that extends from an insidetop surface 102. In certain embodiments, thefin 100 extends perpendicular to a plane that defines an overall shape of thetop surface 102, ignoring local curvature of thetop surface 102. Thefin 100 includes afirst fin section 104 that extends from theend 88 to thecircular opening 94 and asecond fin section 106 that extends from theopposite end 86 to thecircular opening 94. Atangent fin section 108 is connected between thefirst fin section 104 and thesecond fin section 106 and is disposed generally along a tangent or portion of a perimeter of thecircular opening 94. Thefin sections hood 50 but also extend from front to back. In particular, anoutside end 110 of thefirst fin section 104 at theend surface 88 is adjacent thefront surface 80 and anoutside end 112 of thesecond fin section 106 at theend surface 86 is adjacent thefront surface 80. Aninside end 114 of thefirst fin section 104 and aninside end 116 of thesecond fin section 106 at thecircular opening 94 are adjacent theback surface 84. The first andsecond fin sections hood 50 in opposite directions so that thefin 100 has an chevron shape or a V shape. - The height of the
fin 100 from theinside surface 102 changes along its length in certain embodiments. In particular, thefin 100 extends a greater distance from theinside surface 102 at theoutside end 110 and theoutside end 112 as well as at theinside end 114 and theinside end 116. Thefin 100 extends a lesser distance from theinside surface 102 at amiddle portion 118 of thefirst fin section 104 and at amiddle portion 120 of thesecond fin section 106. The difference in the height of thefin 100 from theinside surface 102 may depend on the shaped of theinside surface 102. For example, a more cylindricalinside surface 102 may result in less difference in the height of the fin along its length, or even no difference. - The free edge of the
fin 100 is curved generally in a first arc from theoutside end 110 to themiddle portion 118 and to theinside end 114, in other words along thefirst fin portion 104, and in a second arc from theoutside end 112 to themiddle portion 120 and to theinside end 116, in other words along thesecond fin portion 106. The free edges of thefirst fin portion 104 and thesecond fin portion 106 may be curved. Thefirst fin portion 104 and thesecond fin portion 106 may extend in a straight line or may be curved or otherwise shaped as desired. - The inside of the
hood 50 includesgussets 122. Thegussets 122 extend between the insidetop surface 102 and theback surface 84. In the illustrated embodiment, onegusset 122 is provided at each of the hinges 56. Thegussets 122 strengthen thehood 50 at the hinges 56. - A bottom view of the
hood 50 is provided inFIG. 4 , wherein the V shape or chevron shape of thefin 100 is apparent. Thefirst fin portion 104 extends to theend surface 88 at itsoutside end 110 and thesecond fin portion 106 extends to theend surface 86 at itsoutside end 112. The distance traversed by thefin 100 from front to back of thehood 50 is approximately equal to the diameter of theopening 94 in certain embodiments. The side-to-side extent of thefin 100 is the full length of thehood 50. The V-shapedfin 100 directs sawdust and debris from the full length of thehood 50 toward theopening 94 of thedust collecting port 52. In certain embodiments, the V-shapedfin 100 extends the full length of thedrum 44 for directing sawdust and debris along the full length of thedrum 44. - The hinges 56 of the illustrated embodiment includes each include two hinge parts or hinge
knuckles frame 42 and that receive a hinge pin around which the hinge parts pivot. - The
dust collecting opening 94 is located at the center of thehood 50 in certain embodiments. Alternative embodiments may locate the dust collecting opening at a location other than the center. For example, the dust collecting opening may be located adjacent or at an end of the hood or at another location. The fins of such alternative embodiments may be shaped and positioned to direct dust toward the dust collecting opening. -
FIG. 5 shows the relationship between thedrum 44 of thedrum sander 10 and thehood 50 when the hood is in the closed position for operation of thedrum sander 10. Thedrum 44 rotates about theaxle 46 by operation of themotor 64 which drives theaxle 46. The rotating motion is transferred from theaxle 46 throughspokes 124 to adrum cylinder 126. An abrasive 128 such as sandpaper is mounted on thedrum cylinder 126. In certain embodiments, the abrasive is a length of sandpaper that has been wrapped in a spiral around thedrum cylinder 126 to cover the surface of thedrum cylinder 126. For example, asandpaper strip 128 may be spiral wrapped in touching wraps onto thedrum cylinder 126. The ends of thesandpaper strip 128 may be held in clips or otherwise fastened onto thedrum 44. - The
hood 50 is shown in cross section along a portion of thefin 100 inFIG. 5 . In particular, thefin 100 has theoutside end 110 extending a greater distance from the insidetop surface 102, themiddle portion 118 extending a lesser distance from thesurface 102, and theinside end 114 of the fin extending a greater distance from thesurface 102. Thefin 100 has afree edge 130 that is curved. The curvedfree edge 130 wraps part of the way around thedrum 44. The curvedfree edge 130 of thefin 100 maintains a close spacing of the edge to the drum surface along the length of thefirst fin section 104. A similar shape for thesecond fin section 106 results in the second fin section being in close proximity to the cylindrical shaped of the drum along the length of thefin section 106. - The
free edge 130 of thefirst fin section 104 of certain embodiments lies in a first helical inclined plane rotating in a first direction and thefree edge 130 of thesecond fin section 106 lies in a helical inclined plane rotating in a second direction. - A cut out 132 may be provided in the
drum 44 at which an end of the abrasive sandpaper strip may be fastened. A fastener for the abrasive 128 may be provided at thecutout 132. In certain embodiments, a tool-less take-up clip is provided at the cut out 132 to hold the end of the sandpaper strip to thedrum 44. - The
drum 44 of certain embodiments is of extruded material and is shaped to dissipate heat that is generated during the sanding operation. In certain embodiments the drum may be 16 inches in length, providing up to 16 inches of sanding in a single pass or 32 inches of sanding in a double pass. In certain other embodiments, the drum is 18 inches in length, providing an 18 inch single pass or 36 inch double pass sanding width. - With reference to
FIG. 6 , aworkpiece 134, shown here as a wooden board, is resting on the take-upconveyor 16. The take-upconveyor 16 operates to more theworkpiece 134 in the direction oflinear arrow 136. Thedrum 44 is driven by themotor 64 to rotate in the direction ofarcuate arrow 138. Thedrum carriage 14 is positioned to bring thedrum 44 into contact with theworkpiece 134. As theworkpiece 134 moves under thedrum 44 under control of the take-upconveyor 16, the abrasive 128 on the surface of thedrum 44 abrades the surface of theworkpiece 134. The abrading action removes any irregularities such as saw marks from the surface of theworkpiece 134 and, depending on the grit size of the abrasive, smooths the surface and/or thins the workpiece. - Rotation of the
drum 44 not only abrades theworkpiece 134 but also results in a layer of air around the drum being carried along with therotating drum 44. Material removed from the workpiece by the abrading action of the abrasive may become airborne and be carried in the moving air. Airborne sawdust and sanding dust generated at the center of the sanding drum is carried under thecircular opening 94 in thehood 50 by the rotation of thedrum 44 and is removed from thedrum sander 10 by the vacuum operation of the dust collector. Airborne sawdust and sanding dust generated at portions of the drum sander spaced from the center of the drum, including at the ends of the sanding drum are carried in the air around the drum until the air and dust stream encounters thefin 100. Thefin 100 extends in close proximity to the surface of thedrum 44 to block the continued rotation of dust and air around the drum. Thefin sections drum 44 to thedust collecting port 52. The curved free edge of thefin 100 is provided at a relatively constant spacing from the surface of thedrum 44 to ensure that air along the full length of thedrum 44 is directed toward thedust collecting port 52. The increased height of thefin 100 at the outer ends ensures that dust is channeled to thedust collecting port 52 from the ends of thedrum 44. The increased height of thefin 100 at the center of thefin 100 ortangent fin section 108 ensures that the higher concentration of dust that has been channeled toward the center of the drum is caught-up in the air stream and removed. - The
fin 100 is shaped and positioned so that the curvedfree edge 130 directs air and sanding dust from the full length of thedrum 44 toward thedust collecting port 52. Sanding dust, sawdust, and particles entrained in the air are blocked from being carried around thedrum 44 by thefin 100 so that the air entrained particles are removed from thedrum sander 10. Theangled fin sections free edge 130 catch and direct the air being moved by therotating drum 44 to direct the sawdust and sanding dust from all parts of the drum to the outlet. - The operation of the
drum sander 10 provides the possibility that sanding dust and debris will be generated along the entire length of the drum, for example if a wide workpiece is being sanded. Thus, thefin 100 extends along the full length of the dust and debris generating portion of thedrum 44. Operation of thedrum sander 10 generates air flow around thedrum 44 in the rotating direction of thedrum 44. Thus, thefin 100 is angled relative to the air flow direction to use the drum generated air flow to direct the dust and debris toward the dust collecting outlet. The drum is cylindrical. Thus, thefin 100 includes curved free edges that are shaped to conform to a shape of the working element or drum. In the present example, the fin edge is curved to extend around a portion of the circumference of thedrum 44 so better collect the dust and debris from the cylindrical drum. While a single fin is shown, a plurality of fins may be provided, for example, in series or as parallel fins. - The principles shown herein may be applied to other material shaping machines, such as abrading, cutting, and drilling machines. The material shaping machine may be a rotating machine or reciprocating or vibrating machine. A hood for collecting debris of such material shaping machine may be provided with a dust collecting outlet and at least one fin to direct dust generated by the machine to the outlet. The at least one fin may extend along a dust or debris generating portion of the working tool, may be angled to deflect and direct
- Efficiency of the dust removal has increased significantly by hood as shown and described herein. In testing of an embodiment of the present hood, a 27 percent increase in dust collection was measured compared to drum sanders without the fin.
-
FIG. 6 showsrollers frame 42. Theroller 140 is an infeed tension roller and theroller 142 is an outfeed tension roller. Thetension rollers rollers - Thus, there is shown and described a drum sander having a fin for deflecting airflow around the drum and directing dust and debris to a dust collecting outlet. A tool free adjustment of parallelism may be provided. The workpieces are pulled through the sander rather than being pushed through. Lightweight materials reduce stress on the assembly. Heat is dissipated by the configuration and material of the drum.
- Although other modifications and changes may be suggested by those skilled in the art, it is the intention of the inventors to embody within the patent warranted hereon all changes and modifications as reasonably and properly come within the scope of their contribution to the art.
Claims (14)
Priority Applications (1)
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US17/008,840 US20200391348A1 (en) | 2017-06-26 | 2020-09-01 | Hood for Drum Sander |
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US29/608,768 USD818506S1 (en) | 2017-06-26 | 2017-06-26 | Hood for drum sander |
US15/645,356 US10759021B2 (en) | 2017-06-26 | 2017-07-10 | Hood for drum sander |
US17/008,840 US20200391348A1 (en) | 2017-06-26 | 2020-09-01 | Hood for Drum Sander |
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US15/645,356 Continuation US10759021B2 (en) | 2017-06-26 | 2017-07-10 | Hood for drum sander |
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US15/645,356 Active 2038-04-10 US10759021B2 (en) | 2017-06-26 | 2017-07-10 | Hood for drum sander |
US17/008,840 Pending US20200391348A1 (en) | 2017-06-26 | 2020-09-01 | Hood for Drum Sander |
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US15/645,356 Active 2038-04-10 US10759021B2 (en) | 2017-06-26 | 2017-07-10 | Hood for drum sander |
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USD818506S1 (en) * | 2017-06-26 | 2018-05-22 | Jpw Industries Inc. | Hood for drum sander |
EP3722051A1 (en) * | 2019-04-08 | 2020-10-14 | Hilti Aktiengesellschaft | Dust hood for a tool assembly |
USD1008580S1 (en) * | 2020-06-05 | 2023-12-19 | Kokido Development Limited | Rechargeable pool cleaner |
USD943649S1 (en) * | 2020-08-05 | 2022-02-15 | Mao Shan Machinery Industrial Co., Ltd. | Dust collection cover of drum sander |
CN113276026A (en) * | 2021-06-16 | 2021-08-20 | 浙江新峰机械有限公司 | Dust collection equipment of grinding machine |
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Also Published As
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USD818506S1 (en) | 2018-05-22 |
US20180369986A1 (en) | 2018-12-27 |
US10759021B2 (en) | 2020-09-01 |
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