US20200390194A1 - Knitting structure and knitting method thereof - Google Patents

Knitting structure and knitting method thereof Download PDF

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Publication number
US20200390194A1
US20200390194A1 US16/442,838 US201916442838A US2020390194A1 US 20200390194 A1 US20200390194 A1 US 20200390194A1 US 201916442838 A US201916442838 A US 201916442838A US 2020390194 A1 US2020390194 A1 US 2020390194A1
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United States
Prior art keywords
main thread
knitting
pattern layer
thread
fixing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US16/442,838
Inventor
Tung-Hua Chen
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JO-WELLAH ENTERPRISE Co Ltd
Original Assignee
JO-WELLAH ENTERPRISE Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JO-WELLAH ENTERPRISE Co Ltd filed Critical JO-WELLAH ENTERPRISE Co Ltd
Priority to US16/442,838 priority Critical patent/US20200390194A1/en
Assigned to JO-WELLAH ENTERPRISE CO., LTD. reassignment JO-WELLAH ENTERPRISE CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHEN, TUNG-HUA
Publication of US20200390194A1 publication Critical patent/US20200390194A1/en
Abandoned legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0245Uppers; Boot legs characterised by the constructive form
    • A43B23/025Uppers; Boot legs characterised by the constructive form assembled by stitching
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10Patterned fabrics or articles
    • D04B1/102Patterned fabrics or articles with stitch pattern
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/02Footwear characterised by the material made of fibres or fabrics made therefrom
    • A43B1/04Footwear characterised by the material made of fibres or fabrics made therefrom braided, knotted, knitted or crocheted
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0245Uppers; Boot legs characterised by the constructive form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D29/00Sacks or like containers made of fabrics; Flexible containers of open-work, e.g. net-like construction
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/22Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
    • D04B1/24Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration wearing apparel
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • D04B21/165Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads with yarns stitched through one or more layers or tows, e.g. stitch-bonded fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/20Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting articles of particular configuration
    • D04B21/207Wearing apparel or garment blanks
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments
    • D10B2501/043Footwear

Definitions

  • the present invention relates to knitting, and more particularly, to a knitting structure and a knitting method thereof.
  • a shoe or a bag is usually formed by mainly fabric material.
  • an ordinary fabric material has a less than optimal stretching ability and suffers from a low air-permeability.
  • an ordinary shoe with a shoe vamp thereof formed of a fabric material has lower extensibility, such that the user feels a tense sensation after wearing a conventional shoe for a long period.
  • the poor air-permeability of the shoe causes a muggy discomfort upon the foot of the user.
  • a cord woven structure is developed by the industry, whereby shoes and bags are formed of woven cords which is acquired by use of raffia fibers, so as to achieve an optimal extensibility and air-permeability.
  • cord knitting technical is manually carried out with a time-costly and low-efficiency process. As a result, the cost of manufacturing remains high.
  • a knitting structure is disclosed.
  • a fixing thread is tied on the main thread for efficiently shaping the pattern layer.
  • a knitting structure in accordance with an embodiment of the present invention comprising:
  • a pattern layer formed by a main thread along a predetermined route, with a fixing thread tied on the main thread along the predetermined route and disposed in adjacent to the main thread, such that the pattern layer is fixed.
  • a plurality of pattern layers are included, wherein the pattern layers are stacked and combined together with a fixing thread.
  • the knitting structure is applied as the bag face of the bag.
  • a knitting method of a knitting structure comprising:
  • the fixing thread is combined with the main thread in a manner of electric embroidery.
  • the main thread is formed of a material selected from the group consisting of polyethylene, polypropylene, synthetic fiber, natural fiber, paper fiber, starchy bioplastic, polyurethane, and combination thereof.
  • the main thread is formed of two ropes braided together.
  • the fixing thread is applied for tying up the closely winded main thread at the adjacent point thereof, whereby the pattern layer is efficiently knitted, thus improving the manufacturing efficiency and lowering the cost thereof.
  • FIG. 2 is a schematic plan view illustrating the shoe vamp in FIG. 1 being expanded.
  • the shoe vamp 200 comprises a pattern layer 10 , a pattern layer 20 , a pattern layer 30 , and two pattern layers 40 .
  • the pattern layer 10 which forms the bottom layer of the shoe vamp 200 , is formed of a main thread 11 being knitted along a predetermined route.
  • the pattern layer 10 is formed of the main thread 11 along a predetermined flat knitting route, such as by a flat knitting machine, wherein the pattern layer 10 is formed in a loop structure.
  • the fixing thread 50 is applied for tying up certain sections of the main thread 11 that are adjacent to each other (at the loop forming sections, as shown by FIG. 3 ), so as to fix the structure of the pattern layer 10 .
  • the fixing thread 50 is tied on the main thread 11 in an electric embroidery manner, will achieves an efficient combination between the fixing thread 50 and the main thread 11 .
  • the pattern layer 20 , the pattern layer 30 , and the two pattern layers 40 are applied for forming the toe box, the shoe top, and the two shoe sides, respectively.
  • the pattern layer 20 , the pattern layer 30 , and the two patter layers 40 are formed by the main thread 21 , the main thread 31 , and the main thread 41 that are being winded along the predetermined compact winding route, respectively.
  • the compactly winding manner indicates that the sections of a thread are folded up to closely contact each other.
  • the two pattern layers 40 are symmetrically disposed to form two identical shapes on two corresponding sides of the shoe.
  • the fixing thread 60 is tied on the adjacent folded sections of the main thread 21 , the main thread 31 , and the main thread 41 along the predetermined routes, respectively, so as to fix the structure of the pattern layer 20 , the pattern layer 30 , and the two patter layers 40 .
  • the fixing thread 60 is tied on adjacent folded sections of the main threads 21 , 31 , 41 together with the main thread 11 in an electric embroidery manner, so as to efficiently stack the pattern layer 20 , the pattern layer 30 , and the two pattern layers 40 on the pattern layer 10 .
  • the main threads 11 , 21 , 31 , 41 are formed of a material from the group consisting of polyethylene, polypropylene, synthetic fiber, natural fiber, paper fiber, starchy bioplastic, polyurethane, and any combination thereof.
  • the main threads 11 , 21 , 31 , 41 are formed of paper fiber material. Nevertheless, the materials above are environmentally friendly, thus preventing environmental pollution.
  • the main threads 11 , 21 , 31 , 41 are formed of two ropes braided together. In another embodiment, the main threads 11 , 21 , 31 , 41 are also allowed to be formed of two ropes twisted together, not limited to the braiding manner above.
  • the shoe vamp 200 of a shoe 100 is provided only for illustration of the technical features of the present invention.
  • the knitting structure provided by the present invention is applicable to any proper daily commodities.
  • a bag such knitting structure is able to be applied to the bag face of the bag (not shown). Therefore, the knitting structure is not limited to the shoe vamp 200 of a shoe 100 .
  • the knitting structure is also not limited to the embodiment above, which comprises a plurality of pattern layers. In other words, the knitting structure is also applicable to any singular layer structure (such as only comprising one pattern layer 10 in the aforementioned embodiment).

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

A knitting structure and a knitting method thereof are provided. The knitting structure includes a pattern layer formed of a main thread knitted along a predetermined route, with a fixing thread tied on adjacent sections of the main thread for fixing a structure of the pattern layer formed by the main thread. Therefore, an improvement of the knitting efficiency is achieved.

Description

    BACKGROUND OF THE INVENTION 1. Field of the Invention
  • The present invention relates to knitting, and more particularly, to a knitting structure and a knitting method thereof.
  • 2. Description of the Related Art
  • In conventional daily commodities, a shoe or a bag is usually formed by mainly fabric material. However, an ordinary fabric material has a less than optimal stretching ability and suffers from a low air-permeability. For example, an ordinary shoe with a shoe vamp thereof formed of a fabric material has lower extensibility, such that the user feels a tense sensation after wearing a conventional shoe for a long period. Also, the poor air-permeability of the shoe causes a muggy discomfort upon the foot of the user. For resolving such issues raised by fabric-made commodity, a cord woven structure is developed by the industry, whereby shoes and bags are formed of woven cords which is acquired by use of raffia fibers, so as to achieve an optimal extensibility and air-permeability. However, such cord knitting technical is manually carried out with a time-costly and low-efficiency process. As a result, the cost of manufacturing remains high.
  • Therefore, it is desirable for the industry to overcome the issues of a manually cord knitting technique.
  • SUMMARY OF THE INVENTION
  • For improving the issues above, a knitting structure is disclosed. When the main thread is knitted along a predetermined route, a fixing thread is tied on the main thread for efficiently shaping the pattern layer.
  • To achieve the aforementioned objectives, a knitting structure in accordance with an embodiment of the present invention is provided, comprising:
  • a pattern layer formed by a main thread along a predetermined route, with a fixing thread tied on the main thread along the predetermined route and disposed in adjacent to the main thread, such that the pattern layer is fixed.
  • Preferably, a plurality of pattern layers are included, wherein the pattern layers are stacked and combined together with a fixing thread.
  • Preferably, the knitting structure is applied as the shoe vamp of the shoe.
  • Preferably, the knitting structure is applied as the bag face of the bag.
  • In an embodiment of the present invention, a knitting method of a knitting structure is provided, comprising:
  • forming a pattern layer by a main thread along a predetermined route; and
  • combining a fixing thread tied on the main thread along the predetermined route and disposed in adjacent to the main thread, such that the pattern layer is fixed.
  • Therein, the fixing thread is combined with the main thread in a manner of electric embroidery.
  • Therein, the main thread is formed of a material selected from the group consisting of polyethylene, polypropylene, synthetic fiber, natural fiber, paper fiber, starchy bioplastic, polyurethane, and combination thereof.
  • Therein, the main thread is formed of two ropes braided together.
  • Therein, the main thread is formed of two ropes twisted together.
  • Therefore, when the main thread forms the patter layer along the predetermined route, the fixing thread is applied for tying up the closely winded main thread at the adjacent point thereof, whereby the pattern layer is efficiently knitted, thus improving the manufacturing efficiency and lowering the cost thereof.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a schematic view illustrating the knitting structure in accordance with an embodiment of the present invention being applied for forming the shoe vamp of a shoe.
  • FIG. 2 is a schematic plan view illustrating the shoe vamp in FIG. 1 being expanded.
  • FIG. 3 is a partially enlarged view at point A in FIG. 2.
  • DETAILED DESCRIPTION OF THE INVENTION
  • The aforementioned and further advantages and features of the present invention will be understood by reference to the description of the preferred embodiment in conjunction with the accompanying drawings where the components are illustrated based on a proportion for explanation but not subject to the actual component proportion.
  • Referring to FIG. 1 to FIG. 3, a knitting structure and a knitting method thereof are provided. In an embodiment of a shoe 100 and a shoe vamp 200 thereof, the shoe vamp 200 comprises a pattern layer 10, a pattern layer 20, a pattern layer 30, and two pattern layers 40.
  • The pattern layer 10, which forms the bottom layer of the shoe vamp 200, is formed of a main thread 11 being knitted along a predetermined route. In the embodiment, the pattern layer 10 is formed of the main thread 11 along a predetermined flat knitting route, such as by a flat knitting machine, wherein the pattern layer 10 is formed in a loop structure. When the main thread 11 forms the pattern layer 10, the fixing thread 50 is applied for tying up certain sections of the main thread 11 that are adjacent to each other (at the loop forming sections, as shown by FIG. 3), so as to fix the structure of the pattern layer 10. In an embodiment of the present invention, the fixing thread 50 is tied on the main thread 11 in an electric embroidery manner, will achieves an efficient combination between the fixing thread 50 and the main thread 11.
  • The pattern layer 20, the pattern layer 30, and the two pattern layers 40 are applied for forming the toe box, the shoe top, and the two shoe sides, respectively. Therein, the pattern layer 20, the pattern layer 30, and the two patter layers 40 are formed by the main thread 21, the main thread 31, and the main thread 41 that are being winded along the predetermined compact winding route, respectively. In the embodiment, the compactly winding manner indicates that the sections of a thread are folded up to closely contact each other. The two pattern layers 40 are symmetrically disposed to form two identical shapes on two corresponding sides of the shoe. When the main thread 21, the main thread 31, and the main thread 41 form the pattern layer 20, the pattern layer 30, and the two patter layers 40, respectively, the fixing thread 60 is tied on the adjacent folded sections of the main thread 21, the main thread 31, and the main thread 41 along the predetermined routes, respectively, so as to fix the structure of the pattern layer 20, the pattern layer 30, and the two patter layers 40.
  • Regarding the shoe vamp 200, the pattern layer 20, the pattern layer 30, and the two pattern layers 40 are stacked up on the pattern layer 10, respectively. Therein, when the fixing thread 60 is tied on the adjacent sections of the main thread 21, the main thread 31, and the main thread 41 along the predetermined routes, respectively, the fixing thread 60 is also tied to the main thread 11 on where the pattern layer 20, the pattern layer 30, and the two pattern layers 40 are stacked up, whereby the pattern layer 20, the pattern layer 30, and the two pattern layers 40 are combined with the pattern layer 10. In an embodiment of the present invention, the fixing thread 60 is tied on adjacent folded sections of the main threads 21, 31, 41 together with the main thread 11 in an electric embroidery manner, so as to efficiently stack the pattern layer 20, the pattern layer 30, and the two pattern layers 40 on the pattern layer 10.
  • The main threads 11, 21, 31, 41 are formed of a material from the group consisting of polyethylene, polypropylene, synthetic fiber, natural fiber, paper fiber, starchy bioplastic, polyurethane, and any combination thereof. In an embodiment of the present invention, the main threads 11, 21, 31, 41 are formed of paper fiber material. Nevertheless, the materials above are environmentally friendly, thus preventing environmental pollution. Further, the main threads 11, 21, 31, 41 are formed of two ropes braided together. In another embodiment, the main threads 11, 21, 31, 41 are also allowed to be formed of two ropes twisted together, not limited to the braiding manner above.
  • To sum up, the pattern layer 10, the pattern layer 20, the pattern layer 30, and the two pattern layers 40 are formed of the main thread 11, main thread 21, main thread 31, and main thread 41 that are knitted along predetermined routes, respectively, with the fixing thread 50 tied on the adjacent folded sections of the main thread 11 and the fixing thread 60 tied on the adjacent folded sections of the main thread 21, the main thread 31, and the main thread 41 along the predetermined routes, respectively. Therefore, structures of the pattern layer 10, the pattern layer 20, the pattern layer 30, and the two pattern layers 40 are efficiently formed by the knitting structure of the present invention. Compared with the conventionally manual knitting method, the knitting process of the present invention is relatively efficient, thus improving the overall manufacturing efficiency and lowering the cost of manual manufacturing operation, achieving an improvement of the manufacturing efficiency and a reduction of the manufacturing cost.
  • In the knitting structure of the present invention, the shoe vamp 200 of a shoe 100 is provided only for illustration of the technical features of the present invention. However, the knitting structure provided by the present invention is applicable to any proper daily commodities. As for a bag, such knitting structure is able to be applied to the bag face of the bag (not shown). Therefore, the knitting structure is not limited to the shoe vamp 200 of a shoe 100. In addition, the knitting structure is also not limited to the embodiment above, which comprises a plurality of pattern layers. In other words, the knitting structure is also applicable to any singular layer structure (such as only comprising one pattern layer 10 in the aforementioned embodiment).
  • Although particular embodiments of the invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not to be limited except as by the appended claims.

Claims (12)

What is claimed is:
1. A knitting structure, comprising:
a pattern layer formed of a main thread knitted along a predetermined route, with a fixing thread tied on adjacent sections of the main thread for fixing a structure of the pattern layer.
2. The knitting structure of claim 1, wherein a plurality of the pattern layers are provided, such that the pattern layers are stacked and combined by the fixing thread.
3. The knitting structure of claim 1, wherein the knitting structure forms a shoe vamp of a shoe.
4. The knitting structure of claim 1, wherein the knitting structure forms a bag face of a bag.
5. A knitting method of a knitting structure, comprising steps of:
forming a pattern layer by a main thread along a predetermined route; and
combining a fixing thread on the main thread along the predetermined route and disposed in adjacent to the main thread, so as to efficiently fix the pattern layer.
6. The knitting method of claim 5, wherein the fixing thread is tied on the main thread in a manner of electric embroidery.
7. The knitting method of claim 6, wherein the main thread is formed of a material selected from the group consisting of polyethylene, polypropylene, synthetic fiber, natural fiber, paper fiber, starchy bioplastic, polyurethane, and combination thereof.
8. The knitting method of claim 5, wherein the main thread is formed of at least two ropes braided together.
9. The knitting method of claim 5, wherein the main thread is formed of at least two ropes twisted together.
10. The knitting method of claim 5, wherein the pattern layer is formed of the main thread flat knitted along the predetermined route.
11. The knitting method of claim 5, wherein the pattern layer is formed by the main thread being winded along the predetermined route.
12. The knitting method of claim 5, wherein a plurality of the pattern layers are included, wherein the plurality of the pattern layers are stacked and combined with the fixing thread.
US16/442,838 2019-06-17 2019-06-17 Knitting structure and knitting method thereof Abandoned US20200390194A1 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114431576A (en) * 2022-01-25 2022-05-06 信泰(福建)科技有限公司 Manufacturing method of fabric and vamp
USD966685S1 (en) * 2021-10-15 2022-10-18 Nike, Inc. Shoe
US20240081470A1 (en) * 2022-09-14 2024-03-14 Lululemon Athletica Canada Inc. Upper for Article of Footwear with Forefoot Airflow Features
US20240081466A1 (en) * 2022-09-14 2024-03-14 Lululemon Athletica Canada Inc. Upper for Article of Footwear Incorporating a Knitted Butterfly Workpiece

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD966685S1 (en) * 2021-10-15 2022-10-18 Nike, Inc. Shoe
CN114431576A (en) * 2022-01-25 2022-05-06 信泰(福建)科技有限公司 Manufacturing method of fabric and vamp
US20240081470A1 (en) * 2022-09-14 2024-03-14 Lululemon Athletica Canada Inc. Upper for Article of Footwear with Forefoot Airflow Features
US20240081466A1 (en) * 2022-09-14 2024-03-14 Lululemon Athletica Canada Inc. Upper for Article of Footwear Incorporating a Knitted Butterfly Workpiece
US20240081471A1 (en) * 2022-09-14 2024-03-14 Lululemon Athletica Canada Inc. Upper for Article of Footwear with Forefoot Airflow Features
US11937662B1 (en) * 2022-09-14 2024-03-26 Lululemon Athletica Canada Inc. Upper for article of footwear incorporating a knitted butterfly workpiece
US11944159B1 (en) * 2022-09-14 2024-04-02 Lululemon Athletica Canada Inc. Upper for article of footwear with forefoot airflow features

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