US20200332546A1 - Automatic swimming pool cleaners and components thereof - Google Patents
Automatic swimming pool cleaners and components thereof Download PDFInfo
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- US20200332546A1 US20200332546A1 US16/848,350 US202016848350A US2020332546A1 US 20200332546 A1 US20200332546 A1 US 20200332546A1 US 202016848350 A US202016848350 A US 202016848350A US 2020332546 A1 US2020332546 A1 US 2020332546A1
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- track
- vane
- swimming pool
- fluid
- pool cleaner
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- 230000009182 swimming Effects 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 16
- 230000002411 adverse Effects 0.000 abstract description 2
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- 238000000429 assembly Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 230000036961 partial effect Effects 0.000 description 5
- 101100323406 Caenorhabditis elegans apc-10 gene Proteins 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 238000013024 troubleshooting Methods 0.000 description 2
- 206010010904 Convulsion Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 230000008569 process Effects 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
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- 238000005201 scrubbing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 238000002560 therapeutic procedure Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/30—Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C2/40—Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C2/08 or F04C2/22 and having a hinged member
- F04C2/44—Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C2/08 or F04C2/22 and having a hinged member with vanes hinged to the inner member
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H4/00—Swimming or splash baths or pools
- E04H4/14—Parts, details or accessories not otherwise provided for
- E04H4/16—Parts, details or accessories not otherwise provided for specially adapted for cleaning
- E04H4/1654—Self-propelled cleaners
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/08—Rotary pistons
- F01C21/0809—Construction of vanes or vane holders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/08—Rotary pistons
- F01C21/0809—Construction of vanes or vane holders
- F01C21/0818—Vane tracking; control therefor
- F01C21/0854—Vane tracking; control therefor by fluid means
- F01C21/0863—Vane tracking; control therefor by fluid means the fluid being the working fluid
Definitions
- This invention relates to components of cleaners for liquid-containing bodies such as swimming pools and spas and more particularly, although not necessarily exclusively, to cleaning devices capable of moving autonomously within the bodies during operation.
- APCs automatic pool cleaners
- Various embodiments of these APCs may include one or more bladed scrubbers configured to rotate about shafts oriented generally perpendicularly to a surface to be cleaned. Rotation of the scrubbers may produce downforce biasing a cleaner toward the to-be-cleaned surface. It also may create vortex action tending to induce debris-laden water to flow toward an inlet of the cleaner for filtering. Blades of the APCs may be “semi-rigid” as described in the van der Meijden patent so as to accommodate passage of large debris into the inlet with minimal or no blockage.
- exemplary APCs may utilize a fluid-powered motor of the type detailed in commonly-owned U.S. Patent Application Publication No. 2010/0119358 of van der Meijden, et al.
- the motor may include rotating blades or paddles configured to interact with water flowing therethrough.
- the paddles may have distal edges which are “locally flexible to facilitate passage of debris.”
- APCs of the Rief patent include a turbine housing defining a water-flow chamber in which a rotor is positioned. Also included are a series of vanes pivotally connected to the rotor. Water interacting with the vanes rotates the rotor in one direction (clockwise as illustrated in the Rief patent), with the vanes pivoting when encountering “debris of substantial size” to allow the debris to pass through the housing for collection.
- the APCs may include features designed to avoid, or reduce adverse effects of, clogging by debris. They also may include easily-removable fluid-powered motors should clogging nevertheless occur.
- the APCs may also include improvements to the motive assemblies to help facilitate movement of the APCs around the liquid-containing bodies without interruption, such as when a track of the motive assembly slips off course.
- FIG. 1 is a perspective view of an exemplary automatic swimming pool cleaners (APC) of the present invention, shown with the cover in the open position.
- APC automatic swimming pool cleaners
- FIG. 2 is a cut-away side view of components of the APC of FIG. 1 .
- FIG. 3A is a top perspective view of portions of the APC of FIG. 1 , shown with the cover removed for clarity and with the upper portion in the open position.
- FIG. 3B is a perspective view of the core of the APC of FIG. 1 .
- FIG. 3C is another top perspective view of portions of the APC of FIG. 1 , shown with the cover removed for clarity and with the upper portion in the open position.
- FIG. 3D is a perspective view of the upper portion of the APC of FIG. 1 .
- FIG. 3E is a cut-away view illustrating how the core is retained within the APC of FIG. 1 while the cover is in the closed position.
- FIG. 3F is a perspective view of portions of the APC of FIG. 1 , shown with the cover removed for clarity, the upper portion in the open position and the core partially removed.
- FIGS. 4A-4C are partial, side views illustrating a seal of the APC of FIG. 1 in various positions.
- FIG. 5A is a perspective front view of a vane of the APC of FIG. 1 .
- FIG. 5B is a perspective side view of the vane of FIG. 5A .
- FIG. 5C is a side view of the vane of FIG. 5A .
- FIG. 5D is a partial, cut-away view of the vanes of FIG. 5A assembled in the APC of FIG. 1 .
- FIG. 5E is a perspective, partial view of a vane of FIG. 5A assembled in the APC of FIG. 1 .
- FIG. 6A is a perspective view of a pin of the APC of FIG. 1 .
- FIGS. 6B-6F are perspective, partial views of the pin of FIG. 6A assembled in the APC of FIG. 1 .
- FIGS. 7A-7J conceptually detail various features of the vane of FIG. 5A .
- FIG. 8 is a perspective view of another exemplary APC of the present invention, shown with the cover in the closed position.
- FIG. 9 is a side view of the APC of FIG. 8 , shown with the cover in the closed position.
- FIG. 10 is a perspective of the APC of FIG. 8 , shown with the cover in the open position.
- FIG. 11 is a perspective of the APC of FIG. 8 , shown with the cover in the open position and with the core removed.
- FIG. 12 is a cross-sectional view of components of the APC of FIG. 8 .
- FIG. 13 is a perspective view of the core of the APC of FIG. 8 .
- FIG. 14A is a perspective view of a pin of the APC of FIG. 8 .
- FIG. 14B is a partial, cross-sectional view of the core of FIG. 13 assembled with the APC of FIG. 8 .
- FIG. 15 is a side perspective view of a portion of the track of the APC of FIG. 8 .
- FIG. 16 is a top perspective view of a portion of the track of the APC of FIG. 8 .
- FIG. 1 illustrates an exemplary APC 10 incorporating aspects of the inventions.
- Cleaner 10 may be similar to APCs shown or described in the van der Meijden patent, although such similarity is not necessary.
- Cleaner 10 may include at least body 14 and motive assembly 18 , with motive assembly 18 comprising (closed-loop) track 22 having external and internal surfaces 26 and 30 , respectively.
- Motive assembly 18 also may include pulley or drive wheel 34 and undriven wheels 38 and 42 .
- a motive assembly 18 typically will be present at each of the left and right sides of cleaner 10 .
- body 14 includes chamber 46 (see FIG. 3A ) accessible at least via opening 50 .
- cover 54 preferably abuts opening 50 during operation of cleaner 10 , closing access to chamber 46 from above.
- FIG. 1 shows cover 54 having been moved relative to opening 50 so as to expose chamber 46 from above. In this position, cover 54 allows access to chamber 46 and to fluid-powered motor 58 positioned at least partially therein.
- Cover 54 may attach to body 14 in any appropriate manner.
- FIG. 1 illustrates cover 54 connecting to body 14 using a pin or hinges so that the cover 54 may pivot to and from the open position shown in FIG. 1 .
- a latch, snaps, or any other suitable fasteners may be used to retain the cover 54 in that position during operation of APC 10 .
- a user may simply push a button to unfasten cover 54 from body 14 and thus allow cover 54 to pivot under manual or mechanical force.
- Persons skilled in the art will recognize that other methods of causing movement of cover 54 manually, without using tools, may be employed instead.
- At least some versions of cleaner 10 will connect, via at least one hose, to an inlet of a pump of a water-circulation system of a swimming pool.
- These versions are known as “suction-side” cleaners because of their connection to a pump inlet.
- the pump evacuates cleaner 10 , drawing debris-laden water from the pool through an inlet of body 14 into the hose for eventual travel to a filter to separate and remove debris from the water.
- versions of cleaner 10 may be “pressure-side” cleaners, connecting directly or indirectly to an outlet of such a pump. In these APCs, pressurized water exiting the pump is used, employing the Venturi principle, to create a low-pressure area configured to draw debris-laden water into the inlet of body 14 .
- motor 58 may constitute a turbine resembling that of the Rief patent.
- motor 58 may include housing 62 defining interior vacuum chamber 66 and having interior chamber wall 70 , inlet port 74 , and outlet port 78 .
- Rotor 82 may be mounted within housing 62 on shaft 86 and configured to rotate about an axis coincident with the shaft 86 .
- Inlet port 74 preferably is near the inlet of body 14 so that water entering that inlet may pass generally unobstructed to the inlet port 74 .
- outlet port 78 preferably is, or is near, an outlet of cleaner 10 to which a hose may be connected directly or indirectly.
- spokes 90 Extending radially from an outer circumference of rotor 82 are spokes 90 . Seven such spokes 90 are illustrated as so extending in FIG. 2 , with spokes 90 being spaced uniformly along the outer circumference. More or fewer spokes 90 may be employed, however, and their spacing need not necessarily be uniform. Pivotally attached to each spoke 90 is a vane 94 , with vanes 94 beneficially pivoting about axes parallel to that about which rotor 82 rotates. Collectively, at least rotor 82 , shaft 86 , spokes 90 , and vanes 94 may be considered to constitute core 98 of motor 58 . In some embodiments, gears 100 (see FIG. 3B ) additionally may be part of core 98 . Gears 100 may, directly or indirectly, help drive the drive wheels 34 .
- Housing 62 may be formed of more than one part.
- FIG. 1 illustrates upper portion 102 of an exemplary housing 62 being attached to, or otherwise configured to move with, cover 54 , while lower portion 106 (see FIG. 3F ) remains positioned within chamber 46 of body 14 .
- cover 54 exposes core 98 .
- This result is particularly useful when debris has impeded or obstructed operation of motor 58 , as exposing core 98 may facilitate removal of that debris.
- core 98 may be configured within chamber 46 so that it is manually removable as a unit for cleaning, maintenance, repair, replacement, troubleshooting, or otherwise. Hence, merely by opening cover 54 , core 98 is both exposed and available for removal from cleaner 10 . Especially valuable is that no tool is required for any of these actions—manual manipulation of the components is sufficient.
- FIGS. 3A-F illustrate and describe additional features of motor 58 and its interaction with, e.g., body 14 .
- upper portion 102 also holds motor 58 in position within lower portion 106 , which may form a lower fluid boundary during operation of the APC 10 .
- FIGS. 2 and 4A -C depict seal 110 which may be present within interior vacuum chamber 66 of motor 58 .
- seal 110 helps bias water flow from inlet port 74 toward the right side of vacuum chamber 66 (as shown in FIG. 2 ) and promotes efficiency of engine operation. Generally, therefore, debris-laden water flows, and rotor 82 rotates, generally counterclockwise in FIG. 2 .
- seal 110 is flexible in nature. In particular, seal 110 may flex downward in FIG. 2 if necessary to allow passage of debris. Thus, seal 110 aids motor 58 in avoiding seizures by allowing debris to re-circulate within vacuum chamber 66 .
- FIG. 4A shows a vane 94 in a normal sealed position against seal 110 .
- Water pressure across the vane 94 helps retain this sealed relationship, and housing 62 may include rigid retention features 114 (see FIG. 4B ) preventing seal 110 from extending upward in FIG. 2 beyond a particular point.
- seal 110 may flex downward to accommodate extension of vane 94 (see FIG. 4B ) as well as to allow passage of debris (see FIG. 4C ). After debris passes, seal 110 may return to its normal position, as shown in FIG. 4A .
- FIGS. 5A-E depict structural features of a vane 94 .
- Vane 94 may include a proximal portion 116 into which an elongated hole 118 is formed so as to receive a connector such as pin 222 (see FIG. 6A ). In this manner, vane 94 may connect to a corresponding spoke 90 .
- Vane 94 also may include a distal portion 126 having an edge 130 as well as side edges 131 and 132 . By tapering edges 131 and 132 , the likelihood that debris will be trapped between a vane 94 and interior chamber wall 70 may be reduced without increasing leakage between the vane 94 and the wall 70 .
- edge 130 may comprise leading portion 134 and lagging portion 138 .
- leading portion 134 is configured so as to be perpendicular to the direction of motion of its vane 94
- lagging portion 138 has an angled surface.
- the perpendicular nature of leading portion 134 facilitates its moving debris while not channeling the debris toward any gap between components.
- the angled surface of lagging portion 138 by contrast, aids debris located between components to move out of any such gap.
- FIGS. 6A-F illustrate pin 222 .
- pin 222 may comprise a generally-straight first section 226 and a generally-curved second section 230 .
- First section 226 is sized and shaped so as to be received by hole 118 of a vane 94 and forms an axis about which vane 94 can pivot.
- Second section 230 bears against surface protrusion 234 of rotor 82 (see, e.g., FIGS. 6C and 6F ), being retained in that position by rise 236 of rotor 82 .
- first section 226 into hole 118 , deform second section 230 so that it may pass over rise 236 , and then allow second section 230 to relax so that it bears against surface protrusion 234 .
- pin 222 may function as a pivot axis for a corresponding vane 94 while restricting any translation of the vane 94 .
- the attachment process is reversible if necessary at least in part by re-deforming pin 222 and passing it back over rise 236 .
- FIGS. 7A-J conceptually detail additional features of vanes 94 .
- debris may settle in or be forced into the gaps and potentially impede proper exercise of hinges or other moveable components.
- gaps sizes have been fixed prior to manufacturing production components: if made too large, more debris may settle in them; if made smaller, increased fabrication precision, leading to increased manufacturing costs, may occur.
- FIGS. 7A-J illustrate this concept, with FIG. 7A showing vane 94 in a sealed position with respect to spoke 90 .
- FIGS. 7B-C illustrate vane 94 separating slightly from spoke 90 , allowing release of accumulated debris.
- FIGS. 7D-E depict vane 94 returning to its sealed position relative to spoke 90 . Similar functionality is illustrated in FIGS. 7F-I .
- FIG. 7J finally, illustrates core 98 with vanes 94 in various positions.
- FIG. 8 illustrates another exemplary APC 1000 incorporating aspects of the inventions.
- Cleaner 1000 may be similar to APC 10 shown in the previous figures, although such similarity is not necessary.
- Cleaner 1000 may include at least body 1014 and motive assembly 1018 , with motive assembly 1018 comprising (closed-loop) track 1022 having external and internal surfaces 1026 and 1030 , respectively.
- Motive assembly 1018 also may include pulley or drive wheel 1034 and undriven wheels 1038 and 1042 .
- Drive wheel 1034 may include an oversized outer flange 1036 that helps retain track 1022 in position and prevent it from slipping laterally off the motive assembly 1018 .
- outer flange 1036 may be configured so it extends beyond external surface 1026 of track 1022 to serve as a stop against which track 1022 can abut, restricting lateral movement of track 1022 .
- a motive assembly 1018 typically will be present at each of the left and right sides of cleaner 1000 .
- track 1022 includes tread 1023 on external surface 1026 and teeth 1028 on internal surface 1030 .
- the pattern of tread 1023 is such that tread 1023 is in-line with each tooth 1028 .
- an axis 1037 of each tooth 1028 intersects at least a portion of tread 1023 .
- This tooth 1028 to tread 1023 alignment leaves thin sections 1024 (corresponding to gaps between the teeth 1028 and gaps between the tread 1023 ), allowing track 1022 to remain flexible.
- track 1022 includes bridges 1032 that link the tread 1023 . These bridges 1032 help prevent track 1022 from stretching.
- the vertical position of each bridge 1032 alternates between each tread 1023 , such that adjacent bridges 1032 are vertically offset from one another. Offsetting bridges 1032 further helps track 1022 remain flexible.
- body 1014 includes chamber 1046 accessible at least via opening 1050 .
- cover 1054 preferably abuts opening 1050 during operation of cleaner 1000 , closing access to chamber 1046 from above.
- FIG. 10 shows cover 1054 having been moved relative to opening 1050 into an open position so as to expose chamber 1046 from above. In this position, cover 1054 allows access to chamber 1046 and to fluid-powered motor 1058 positioned at least partially therein.
- Cleaner 1000 also includes a handle 1060 , which can help facilitate carrying and manually moving cleaner 1000 .
- Cleaner 1000 further includes scrub brushes 1044 for scrubbing the bottom of the swimming pool or other liquid-containing body. Any number of scrub brushes 1044 may be included and they make take any suitable form.
- cleaner 1000 may be configured as a suction-side cleaner or a pressure-side cleaner. In either case, water drawn into body 1014 additionally may operate fluid-powered motor 1058 .
- motor 1058 may include housing 1062 defining interior vacuum chamber 1066 and having interior chamber wall 1070 , inlet port 1074 , and outlet port 1078 .
- Rotor 1082 may be mounted within housing 1062 on shaft 1086 and configured to rotate about an axis coincident with the shaft 1086 .
- Inlet port 1074 preferably is near the inlet of body 1014 so that water entering that inlet may pass generally unobstructed to the inlet port 1074 .
- outlet port 1078 preferably is, or is near, an outlet of cleaner 1000 to which a hose may be connected directly or indirectly.
- spokes 1090 Extending radially from an outer circumference of rotor 1082 are spokes 1090 . Seven such spokes 1090 are illustrated as so extending in FIG. 12 , with spokes 1090 being spaced uniformly along the outer circumference. More or fewer spokes 1090 may be employed, however, and their spacing need not necessarily be uniform.
- Pivotally attached to each spoke 90 is a vane 1094 , with vanes 1094 pivoting about axes parallel to that about which rotor 1082 rotates.
- Collectively, at least rotor 1082 , shaft 1086 , spokes 1090 , and vanes 1094 may be considered to constitute core 1098 (see FIGS. 11 and 13 ) of motor 1058 .
- gears 1100 (see FIG. 13 ) additionally may be part of core 1098 . Gears 1100 may, directly or indirectly, help drive the drive wheels 1034 .
- housing 1062 may be formed of more than one part if desired, although it need not be.
- core 1098 may be configured within chamber 1046 so that it is manually removable as a unit, as shown in FIG. 11 , for cleaning, maintenance, repair, replacement, troubleshooting, or otherwise. Hence, merely by opening cover 1054 , core 1098 can be removed without obstruction from cleaner 1000 without requiring use of a tool, as shown in FIG. 11 .
- vanes 1094 of core 1098 may include a domed portion 1102 so a face of vane 1094 is convex.
- domed portion 1102 extends from a distal end to a proximal end of each vane 1094 to substantially cover face of vane 1094 .
- debris that does not exit through outlet port 1078 may nest in cavity 1104 (see FIG. 12 ) created between housing 1062 and domed portion 1102 of vane 1094 .
- This cavity 1104 allows the debris to circulate through the motor 1058 again without causing the motor 1058 to stall.
- cleaner 1000 may not have a seal such as seal 110 described with respect to cleaner 10 .
- FIG. 14A illustrates pin 1222 , which may comprise generally-straight first section 1226 and generally-straight second section 1230 separated by angle 1232 .
- First section 1226 is sized and shaped so as to be received by a hole (such as hole 118 of vane 94 ) within vane 1094 and form an axis about which vane 1094 can pivot.
- Pin 1222 is trapped from lateral movement, as shown in the cross-sectional view of core 1098 in FIG. 14B , by the mating parts around it. No adhesive hence need be used to retain pin 1222 in appropriate position.
- no other component of cleaner 1000 need be deformed to allow placement of the pin 1222 . Accordingly, in use pin 1222 may function as a pivot axis for a corresponding vane 1094 while restricting any translation of the vane 1094 .
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Abstract
Description
- This application claims priority to U.S. Provisional Application No. 62/837,017, filed on Apr. 22, 2019 and titled “Automatic Swimming Pool Cleaners and Components Thereof,” the entire contents of which are incorporated by reference herein.
- This invention relates to components of cleaners for liquid-containing bodies such as swimming pools and spas and more particularly, although not necessarily exclusively, to cleaning devices capable of moving autonomously within the bodies during operation.
- Commonly-owned U.S. Pat. No. 9,611,668 to van der Meijden, et al. describes components and aspects of certain automatic pool cleaners (APCs). Various embodiments of these APCs may include one or more bladed scrubbers configured to rotate about shafts oriented generally perpendicularly to a surface to be cleaned. Rotation of the scrubbers may produce downforce biasing a cleaner toward the to-be-cleaned surface. It also may create vortex action tending to induce debris-laden water to flow toward an inlet of the cleaner for filtering. Blades of the APCs may be “semi-rigid” as described in the van der Meijden patent so as to accommodate passage of large debris into the inlet with minimal or no blockage.
- Disclosed in the van der Meijden patent is that exemplary APCs may utilize a fluid-powered motor of the type detailed in commonly-owned U.S. Patent Application Publication No. 2010/0119358 of van der Meijden, et al. The motor may include rotating blades or paddles configured to interact with water flowing therethrough. As disclosed in the van der Meijden application, the paddles may have distal edges which are “locally flexible to facilitate passage of debris.”
- Referenced in the van der Meijden application is U.S. Pat. No. 6,292,970 to Rief, et al. APCs of the Rief patent include a turbine housing defining a water-flow chamber in which a rotor is positioned. Also included are a series of vanes pivotally connected to the rotor. Water interacting with the vanes rotates the rotor in one direction (clockwise as illustrated in the Rief patent), with the vanes pivoting when encountering “debris of substantial size” to allow the debris to pass through the housing for collection.
- Automatic swimming pool cleaners (APCs) are detailed herein. The APCs may include features designed to avoid, or reduce adverse effects of, clogging by debris. They also may include easily-removable fluid-powered motors should clogging nevertheless occur. The APCs may also include improvements to the motive assemblies to help facilitate movement of the APCs around the liquid-containing bodies without interruption, such as when a track of the motive assembly slips off course.
- The specification makes reference to the following appended figures, in which use of like reference numerals in different figures is intended to illustrate like or analogous components.
-
FIG. 1 is a perspective view of an exemplary automatic swimming pool cleaners (APC) of the present invention, shown with the cover in the open position. -
FIG. 2 is a cut-away side view of components of the APC ofFIG. 1 . -
FIG. 3A is a top perspective view of portions of the APC ofFIG. 1 , shown with the cover removed for clarity and with the upper portion in the open position. -
FIG. 3B is a perspective view of the core of the APC ofFIG. 1 . -
FIG. 3C is another top perspective view of portions of the APC ofFIG. 1 , shown with the cover removed for clarity and with the upper portion in the open position. -
FIG. 3D is a perspective view of the upper portion of the APC ofFIG. 1 . -
FIG. 3E is a cut-away view illustrating how the core is retained within the APC ofFIG. 1 while the cover is in the closed position. -
FIG. 3F is a perspective view of portions of the APC ofFIG. 1 , shown with the cover removed for clarity, the upper portion in the open position and the core partially removed. -
FIGS. 4A-4C are partial, side views illustrating a seal of the APC ofFIG. 1 in various positions. -
FIG. 5A is a perspective front view of a vane of the APC ofFIG. 1 . -
FIG. 5B is a perspective side view of the vane ofFIG. 5A . -
FIG. 5C is a side view of the vane ofFIG. 5A . -
FIG. 5D is a partial, cut-away view of the vanes ofFIG. 5A assembled in the APC ofFIG. 1 . -
FIG. 5E is a perspective, partial view of a vane ofFIG. 5A assembled in the APC ofFIG. 1 . -
FIG. 6A is a perspective view of a pin of the APC ofFIG. 1 . -
FIGS. 6B-6F are perspective, partial views of the pin ofFIG. 6A assembled in the APC ofFIG. 1 . -
FIGS. 7A-7J conceptually detail various features of the vane ofFIG. 5A . -
FIG. 8 is a perspective view of another exemplary APC of the present invention, shown with the cover in the closed position. -
FIG. 9 is a side view of the APC ofFIG. 8 , shown with the cover in the closed position. -
FIG. 10 is a perspective of the APC ofFIG. 8 , shown with the cover in the open position. -
FIG. 11 is a perspective of the APC ofFIG. 8 , shown with the cover in the open position and with the core removed. -
FIG. 12 is a cross-sectional view of components of the APC ofFIG. 8 . -
FIG. 13 is a perspective view of the core of the APC ofFIG. 8 . -
FIG. 14A is a perspective view of a pin of the APC ofFIG. 8 . -
FIG. 14B is a partial, cross-sectional view of the core ofFIG. 13 assembled with the APC ofFIG. 8 . -
FIG. 15 is a side perspective view of a portion of the track of the APC ofFIG. 8 . -
FIG. 16 is a top perspective view of a portion of the track of the APC ofFIG. 8 . - Avoiding clogging of APCs by large debris remains a considerable challenge to designers of these devices. Thus, although both the van der Meijden and Rief patents identify solutions to this challenge, developing additional solutions may be advantageous. The present inventions seek to accomplish this in multiple innovative manners. The inventions also include facilitating unclogging of APCs should clogging nevertheless occur.
-
FIG. 1 illustrates anexemplary APC 10 incorporating aspects of the inventions.Cleaner 10 may be similar to APCs shown or described in the van der Meijden patent, although such similarity is not necessary.Cleaner 10 may include atleast body 14 andmotive assembly 18, withmotive assembly 18 comprising (closed-loop)track 22 having external andinternal surfaces Motive assembly 18 also may include pulley or drivewheel 34 andundriven wheels motive assembly 18 typically will be present at each of the left and right sides of cleaner 10. - As depicted,
body 14 includes chamber 46 (seeFIG. 3A ) accessible at least viaopening 50. Additionally illustrated inFIG. 1 iscover 54.Cover 54 preferably abuts opening 50 during operation of cleaner 10, closing access tochamber 46 from above. By contrast,FIG. 1 shows cover 54 having been moved relative to opening 50 so as to exposechamber 46 from above. In this position, cover 54 allows access tochamber 46 and to fluid-poweredmotor 58 positioned at least partially therein. -
Cover 54 may attach tobody 14 in any appropriate manner.FIG. 1 , for example, illustratescover 54 connecting tobody 14 using a pin or hinges so that thecover 54 may pivot to and from the open position shown inFIG. 1 . Whencover 54 pivots to the closedposition abutting opening 50, a latch, snaps, or any other suitable fasteners may be used to retain thecover 54 in that position during operation ofAPC 10. Preferably (although not necessarily), a user may simply push a button to unfastencover 54 frombody 14 and thus allowcover 54 to pivot under manual or mechanical force. Persons skilled in the art will recognize that other methods of causing movement ofcover 54 manually, without using tools, may be employed instead. - At least some versions of cleaner 10 will connect, via at least one hose, to an inlet of a pump of a water-circulation system of a swimming pool. These versions are known as “suction-side” cleaners because of their connection to a pump inlet. When the system is operating, the pump evacuates cleaner 10, drawing debris-laden water from the pool through an inlet of
body 14 into the hose for eventual travel to a filter to separate and remove debris from the water. Alternatively, versions of cleaner 10 may be “pressure-side” cleaners, connecting directly or indirectly to an outlet of such a pump. In these APCs, pressurized water exiting the pump is used, employing the Venturi principle, to create a low-pressure area configured to draw debris-laden water into the inlet ofbody 14. - In either event, water drawn into
body 14 additionally may operate fluid-poweredmotor 58. In this respect,motor 58 may constitute a turbine resembling that of the Rief patent. As shown inFIG. 2 ,motor 58 may includehousing 62 defininginterior vacuum chamber 66 and havinginterior chamber wall 70,inlet port 74, andoutlet port 78.Rotor 82 may be mounted withinhousing 62 on shaft 86 and configured to rotate about an axis coincident with the shaft 86.Inlet port 74 preferably is near the inlet ofbody 14 so that water entering that inlet may pass generally unobstructed to theinlet port 74. Similarly,outlet port 78 preferably is, or is near, an outlet of cleaner 10 to which a hose may be connected directly or indirectly. - Extending radially from an outer circumference of
rotor 82 arespokes 90. Sevensuch spokes 90 are illustrated as so extending inFIG. 2 , withspokes 90 being spaced uniformly along the outer circumference. More orfewer spokes 90 may be employed, however, and their spacing need not necessarily be uniform. Pivotally attached to each spoke 90 is avane 94, withvanes 94 beneficially pivoting about axes parallel to that about whichrotor 82 rotates. Collectively, atleast rotor 82, shaft 86,spokes 90, andvanes 94 may be considered to constitutecore 98 ofmotor 58. In some embodiments, gears 100 (seeFIG. 3B ) additionally may be part ofcore 98.Gears 100 may, directly or indirectly, help drive thedrive wheels 34. -
Housing 62 may be formed of more than one part.FIG. 1 illustratesupper portion 102 of anexemplary housing 62 being attached to, or otherwise configured to move with,cover 54, while lower portion 106 (seeFIG. 3F ) remains positioned withinchamber 46 ofbody 14. In this manner, the simple act of openingcover 54 exposescore 98. This result is particularly useful when debris has impeded or obstructed operation ofmotor 58, as exposingcore 98 may facilitate removal of that debris. - Equally as significant,
core 98 may be configured withinchamber 46 so that it is manually removable as a unit for cleaning, maintenance, repair, replacement, troubleshooting, or otherwise. Hence, merely by openingcover 54,core 98 is both exposed and available for removal from cleaner 10. Especially valuable is that no tool is required for any of these actions—manual manipulation of the components is sufficient. -
FIGS. 3A-F illustrate and describe additional features ofmotor 58 and its interaction with, e.g.,body 14.FIGS. 3A and C-F depictupper portion 102, which may form an upper fluid boundary during normal operation of cleaner 10. Whencover 54 is latched,upper portion 102 also holdsmotor 58 in position withinlower portion 106, which may form a lower fluid boundary during operation of theAPC 10. -
FIGS. 2 and 4A -C depictseal 110 which may be present withininterior vacuum chamber 66 ofmotor 58. The existence ofseal 110 helps bias water flow frominlet port 74 toward the right side of vacuum chamber 66 (as shown inFIG. 2 ) and promotes efficiency of engine operation. Generally, therefore, debris-laden water flows, androtor 82 rotates, generally counterclockwise inFIG. 2 . - Unlike conventional rigid seals,
seal 110 is flexible in nature. In particular,seal 110 may flex downward inFIG. 2 if necessary to allow passage of debris. Thus, seal 110 aids motor 58 in avoiding seizures by allowing debris to re-circulate withinvacuum chamber 66. -
FIG. 4A shows avane 94 in a normal sealed position againstseal 110. Water pressure across thevane 94 helps retain this sealed relationship, andhousing 62 may include rigid retention features 114 (seeFIG. 4B ) preventingseal 110 from extending upward inFIG. 2 beyond a particular point. By contrast,seal 110 may flex downward to accommodate extension of vane 94 (seeFIG. 4B ) as well as to allow passage of debris (seeFIG. 4C ). After debris passes, seal 110 may return to its normal position, as shown inFIG. 4A . -
FIGS. 5A-E depict structural features of avane 94.Vane 94 may include aproximal portion 116 into which anelongated hole 118 is formed so as to receive a connector such as pin 222 (seeFIG. 6A ). In this manner,vane 94 may connect to a correspondingspoke 90.Vane 94 also may include adistal portion 126 having anedge 130 as well as side edges 131 and 132. By taperingedges vane 94 andinterior chamber wall 70 may be reduced without increasing leakage between thevane 94 and thewall 70. - Shown in
FIG. 5D is thatedge 130 may comprise leadingportion 134 and laggingportion 138. Preferably, leadingportion 134 is configured so as to be perpendicular to the direction of motion of itsvane 94, while laggingportion 138 has an angled surface. The perpendicular nature of leadingportion 134 facilitates its moving debris while not channeling the debris toward any gap between components. The angled surface of laggingportion 138, by contrast, aids debris located between components to move out of any such gap. -
FIGS. 6A-F illustratepin 222. As especially visible inFIG. 6A , pin 222 may comprise a generally-straightfirst section 226 and a generally-curvedsecond section 230.First section 226 is sized and shaped so as to be received byhole 118 of avane 94 and forms an axis about which vane 94 can pivot.Second section 230 bears againstsurface protrusion 234 of rotor 82 (see, e.g.,FIGS. 6C and 6F ), being retained in that position byrise 236 ofrotor 82. Thus, to attach avane 94, one may insertfirst section 226 intohole 118, deformsecond section 230 so that it may pass overrise 236, and then allowsecond section 230 to relax so that it bears againstsurface protrusion 234. - No adhesive hence need be used to retain
pin 222 in appropriate position. Likewise, no other component of cleaner 10 need be deformed to allow placement of thepin 222. Accordingly, in use, pin 222 may function as a pivot axis for a correspondingvane 94 while restricting any translation of thevane 94. Moreover, the attachment process is reversible if necessary at least in part byre-deforming pin 222 and passing it back overrise 236. -
FIGS. 7A-J conceptually detail additional features ofvanes 94. Whenever an APC includes gaps (around hinges between components, for example), debris may settle in or be forced into the gaps and potentially impede proper exercise of hinges or other moveable components. Historically, gaps sizes have been fixed prior to manufacturing production components: if made too large, more debris may settle in them; if made smaller, increased fabrication precision, leading to increased manufacturing costs, may occur. - Accordingly, the present invention seeks to provide dynamic gap sizing that may both increase and decrease during operation of cleaner 10.
FIGS. 7A-J illustrate this concept, withFIG. 7A showing vane 94 in a sealed position with respect tospoke 90.FIGS. 7B-C illustratevane 94 separating slightly fromspoke 90, allowing release of accumulated debris.FIGS. 7D-E depictvane 94 returning to its sealed position relative tospoke 90. Similar functionality is illustrated inFIGS. 7F-I .FIG. 7J , finally, illustratescore 98 withvanes 94 in various positions. -
FIG. 8 illustrates anotherexemplary APC 1000 incorporating aspects of the inventions.Cleaner 1000 may be similar toAPC 10 shown in the previous figures, although such similarity is not necessary.Cleaner 1000 may include atleast body 1014 andmotive assembly 1018, withmotive assembly 1018 comprising (closed-loop)track 1022 having external andinternal surfaces Motive assembly 1018 also may include pulley ordrive wheel 1034 andundriven wheels Drive wheel 1034 may include an oversizedouter flange 1036 that helps retaintrack 1022 in position and prevent it from slipping laterally off themotive assembly 1018. More specifically,outer flange 1036 may be configured so it extends beyondexternal surface 1026 oftrack 1022 to serve as a stop against which track 1022 can abut, restricting lateral movement oftrack 1022. Amotive assembly 1018 typically will be present at each of the left and right sides of cleaner 1000. - As shown in
FIG. 15 ,track 1022 includestread 1023 onexternal surface 1026 andteeth 1028 oninternal surface 1030. The pattern oftread 1023 is such thattread 1023 is in-line with eachtooth 1028. In this way, anaxis 1037 of eachtooth 1028 intersects at least a portion oftread 1023. Thistooth 1028 to tread 1023 alignment leaves thin sections 1024 (corresponding to gaps between theteeth 1028 and gaps between the tread 1023), allowingtrack 1022 to remain flexible. Moreover, as shown inFIG. 16 ,track 1022 includesbridges 1032 that link thetread 1023. Thesebridges 1032 help preventtrack 1022 from stretching. Moreover, the vertical position of eachbridge 1032 alternates between eachtread 1023, such thatadjacent bridges 1032 are vertically offset from one another. Offsettingbridges 1032 further helps track 1022 remain flexible. - As depicted, for example in
FIG. 10 ,body 1014 includeschamber 1046 accessible at least viaopening 1050. Additionally illustrated inFIGS. 8-10 iscover 1054.Cover 1054 preferably abuts opening 1050 during operation of cleaner 1000, closing access tochamber 1046 from above. By contrast,FIG. 10 shows cover 1054 having been moved relative to opening 1050 into an open position so as to exposechamber 1046 from above. In this position,cover 1054 allows access tochamber 1046 and to fluid-poweredmotor 1058 positioned at least partially therein. - As with
cover 54,cover 1054 may attach tobody 1014 in any appropriate manner, including those described with respect to the cleaner 10 ofFIG. 1 .Cleaner 1000 also includes ahandle 1060, which can help facilitate carrying and manually moving cleaner 1000.Cleaner 1000 further includesscrub brushes 1044 for scrubbing the bottom of the swimming pool or other liquid-containing body. Any number ofscrub brushes 1044 may be included and they make take any suitable form. - Like cleaner 10, cleaner 1000 may be configured as a suction-side cleaner or a pressure-side cleaner. In either case, water drawn into
body 1014 additionally may operate fluid-poweredmotor 1058. As shown inFIG. 12 ,motor 1058 may includehousing 1062 defininginterior vacuum chamber 1066 and havinginterior chamber wall 1070,inlet port 1074, andoutlet port 1078.Rotor 1082 may be mounted withinhousing 1062 onshaft 1086 and configured to rotate about an axis coincident with theshaft 1086.Inlet port 1074 preferably is near the inlet ofbody 1014 so that water entering that inlet may pass generally unobstructed to theinlet port 1074. Similarly,outlet port 1078 preferably is, or is near, an outlet of cleaner 1000 to which a hose may be connected directly or indirectly. - Extending radially from an outer circumference of
rotor 1082 are spokes 1090. Sevensuch spokes 1090 are illustrated as so extending inFIG. 12 , withspokes 1090 being spaced uniformly along the outer circumference. More orfewer spokes 1090 may be employed, however, and their spacing need not necessarily be uniform. Pivotally attached to each spoke 90 is avane 1094, withvanes 1094 pivoting about axes parallel to that about whichrotor 1082 rotates. Collectively, atleast rotor 1082,shaft 1086,spokes 1090, andvanes 1094 may be considered to constitute core 1098 (seeFIGS. 11 and 13 ) ofmotor 1058. In some embodiments, gears 1100 (seeFIG. 13 ) additionally may be part ofcore 1098.Gears 1100 may, directly or indirectly, help drive thedrive wheels 1034. - Like
housing 62,housing 1062 may be formed of more than one part if desired, although it need not be. Also likecore 98,core 1098 may be configured withinchamber 1046 so that it is manually removable as a unit, as shown inFIG. 11 , for cleaning, maintenance, repair, replacement, troubleshooting, or otherwise. Hence, merely by openingcover 1054,core 1098 can be removed without obstruction from cleaner 1000 without requiring use of a tool, as shown inFIG. 11 . - As shown in
FIG. 13 , some or all ofvanes 1094 ofcore 1098 may include adomed portion 1102 so a face ofvane 1094 is convex. In some cases,domed portion 1102 extends from a distal end to a proximal end of eachvane 1094 to substantially cover face ofvane 1094. As themotor 1058 turns (for example, in a counterclockwise direction relative toFIG. 12 ), debris that does not exit throughoutlet port 1078 may nest in cavity 1104 (seeFIG. 12 ) created betweenhousing 1062 anddomed portion 1102 ofvane 1094. Thiscavity 1104 allows the debris to circulate through themotor 1058 again without causing themotor 1058 to stall. As shown inFIG. 12 , cleaner 1000 may not have a seal such asseal 110 described with respect to cleaner 10. -
FIG. 14A illustratespin 1222, which may comprise generally-straightfirst section 1226 and generally-straightsecond section 1230 separated byangle 1232.First section 1226 is sized and shaped so as to be received by a hole (such ashole 118 of vane 94) withinvane 1094 and form an axis about which vane 1094 can pivot.Pin 1222 is trapped from lateral movement, as shown in the cross-sectional view ofcore 1098 inFIG. 14B , by the mating parts around it. No adhesive hence need be used to retainpin 1222 in appropriate position. Likewise, no other component of cleaner 1000 need be deformed to allow placement of thepin 1222. Accordingly, inuse pin 1222 may function as a pivot axis for acorresponding vane 1094 while restricting any translation of thevane 1094. - The entire contents of the van der Meijden patent, the van der Meijden application, and the Rief patent are incorporated herein by this reference. Further, although applicant has described devices and techniques for use principally with swimming pools, persons skilled in the relevant field will recognize that the present invention may be employed in connection with other objects and in other manners. Finally, references to “pools” and “swimming pools” herein may also refer to spas or other water containing vessels used for recreation or therapy and for which cleaning is needed or desired.
- The foregoing is provided for purposes of illustrating, explaining, and describing embodiments of the present invention. Modifications and adaptations to these embodiments, including combinations of various features, will be apparent to those skilled in the art and may be made without departing from the scope or spirit of the invention. For avoidance of doubt, any combination of features not physically impossible or expressly identified as non-combinable herein may be within the scope of the invention.
Claims (23)
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US16/848,350 US20200332546A1 (en) | 2019-04-22 | 2020-04-14 | Automatic swimming pool cleaners and components thereof |
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US201962837017P | 2019-04-22 | 2019-04-22 | |
US16/848,350 US20200332546A1 (en) | 2019-04-22 | 2020-04-14 | Automatic swimming pool cleaners and components thereof |
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US20200332546A1 true US20200332546A1 (en) | 2020-10-22 |
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US16/848,350 Pending US20200332546A1 (en) | 2019-04-22 | 2020-04-14 | Automatic swimming pool cleaners and components thereof |
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US (1) | US20200332546A1 (en) |
EP (1) | EP3935242B1 (en) |
AU (2) | AU2020263235B2 (en) |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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USD950172S1 (en) * | 2020-02-02 | 2022-04-26 | Maytronics Ltd. | Swimming pool cleaner |
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US1516053A (en) * | 1922-12-09 | 1924-11-18 | John A Morgan | Pump |
US20080253915A1 (en) * | 2005-09-12 | 2008-10-16 | Phoenix Product Development Limited | Self-Aligning Rotary Pistone Machine |
US20150369245A1 (en) * | 2013-02-05 | 2015-12-24 | Halla Visteon Climate Control Corp. | Vane rotary compressor |
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US6292970B1 (en) | 1999-10-12 | 2001-09-25 | Poolvergnuegen | Turbine-driven automatic swimming pool cleaners |
EP2340356B1 (en) | 2008-09-23 | 2016-08-17 | Zodiac Pool Systems, Inc. | Fluid-powered motors and pumps |
US8402585B2 (en) * | 2009-10-19 | 2013-03-26 | Poolvergnuegen | Convertible pressure/suction swimming pool cleaner |
WO2012001472A1 (en) | 2010-06-28 | 2012-01-05 | Zodiac Pool Care Europe | Automatic pool cleaners and components thereof |
-
2020
- 2020-04-14 ES ES20722957T patent/ES2953942T3/en active Active
- 2020-04-14 WO PCT/US2020/028106 patent/WO2020219301A1/en unknown
- 2020-04-14 EP EP20722957.6A patent/EP3935242B1/en active Active
- 2020-04-14 AU AU2020263235A patent/AU2020263235B2/en active Active
- 2020-04-14 US US16/848,350 patent/US20200332546A1/en active Pending
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US1516053A (en) * | 1922-12-09 | 1924-11-18 | John A Morgan | Pump |
US20080253915A1 (en) * | 2005-09-12 | 2008-10-16 | Phoenix Product Development Limited | Self-Aligning Rotary Pistone Machine |
US20150369245A1 (en) * | 2013-02-05 | 2015-12-24 | Halla Visteon Climate Control Corp. | Vane rotary compressor |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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USD950172S1 (en) * | 2020-02-02 | 2022-04-26 | Maytronics Ltd. | Swimming pool cleaner |
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AU2020263235A1 (en) | 2021-11-25 |
WO2020219301A1 (en) | 2020-10-29 |
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EP3935242B1 (en) | 2023-07-26 |
EP4056788A3 (en) | 2022-12-14 |
EP3935242A1 (en) | 2022-01-12 |
AU2024203751A1 (en) | 2024-06-20 |
ES2953942T3 (en) | 2023-11-17 |
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