US20200227077A1 - Piezoelectric-based locking of actuator elevator mechanism for cold storage data storage device - Google Patents
Piezoelectric-based locking of actuator elevator mechanism for cold storage data storage device Download PDFInfo
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- US20200227077A1 US20200227077A1 US16/731,740 US201916731740A US2020227077A1 US 20200227077 A1 US20200227077 A1 US 20200227077A1 US 201916731740 A US201916731740 A US 201916731740A US 2020227077 A1 US2020227077 A1 US 2020227077A1
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- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/48—Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed
- G11B5/4806—Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed specially adapted for disk drive assemblies, e.g. assembly prior to operation, hard or flexible disk drives
- G11B5/4813—Mounting or aligning of arm assemblies, e.g. actuator arm supported by bearings, multiple arm assemblies, arm stacks or multiple heads on single arm
Definitions
- Embodiments of the invention may relate generally to a reduced-head hard disk drive having an actuator elevator mechanism to provide read-write access to the recording disks and particularly to approaches to locking and unlocking such a mechanism.
- HDDs hard disk drives
- Other approaches considered may include HDDs with extra large diameter disks and HDDs having an extra tall form factor, with both requiring large capital investment due to unique components and assembly processes, low value proposition in the context of cost savings, and barriers to adoption in the marketplace due to uniquely large form factors, for example.
- FIG. 1 is a plan view illustrating a hard disk drive, according to an embodiment
- FIG. 2A is a perspective view illustrating a piezoelectric-based circular clamp actuator arm locking mechanism, according to an embodiment
- FIG. 2B is a perspective view illustrating the circular clamp locking mechanism of FIG. 2A , according to an embodiment
- FIG. 2C is a perspective view illustrating a U-clamp locking mechanism for the arrangement of FIG. 2A , according to an embodiment
- FIG. 3A is a plan view illustrating a piezoelectric-based actuator-to-coil actuator arm locking mechanism, according to an embodiment
- FIG. 3B is a perspective view illustrating the actuator-to-coil locking mechanism of FIG. 3A , according to an embodiment
- FIG. 4A is a plan view illustrating a piezoelectric-based dual-motor actuator arm locking mechanism, according to an embodiment
- FIG. 4B is a side view illustrating the dual-motor locking mechanism of FIG. 4A in an actuated state, according to an embodiment
- FIG. 4C is a plan view illustrating a piezoelectric-based dual-motor actuator arm locking mechanism, according to an embodiment
- FIG. 4D is a side view illustrating the dual-motor locking mechanism of FIG. 4C in an actuated state, according to an embodiment
- FIG. 4E is a plan view illustrating a piezoelectric-based dual-motor capped actuator arm locking mechanism, according to an embodiment
- FIG. 4F is a side view illustrating the dual-motor capped locking mechanism of FIG. 4E in an actuated state, according to an embodiment
- FIG. 4G is a plan view illustrating a piezoelectric-based single-motor actuator arm locking mechanism, according to an embodiment
- FIG. 4H is a side view illustrating the single-motor locking mechanism of FIG. 4G in an actuated state, according to an embodiment
- FIG. 5A is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism, according to an embodiment
- FIG. 5B is a plan view illustrating the platform elevator locking mechanism of FIG. 5A , according to an embodiment
- FIG. 5C is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism, according to an embodiment
- FIG. 5D is a perspective view illustrating a mounting configuration for the platform elevator locking mechanism of FIG. 5C , according to an embodiment
- FIG. 5E is a perspective view illustrating an alternative piezo configuration for the platform elevator locking mechanism of FIG. 5C , according to an embodiment
- FIG. 5F is a perspective view illustrating an alternative piezo configuration for the platform elevator locking mechanism of FIG. 5C , according to an embodiment
- FIG. 6A is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism, according to an embodiment
- FIG. 6B is a perspective view illustrating the platform elevator locking mechanism of FIG. 6A , according to an embodiment
- FIG. 6C is a plan view illustrating the platform elevator locking mechanism of FIG. 6A , according to an embodiment
- FIG. 6D is an exploded view illustrating the platform elevator locking mechanism of FIG. 6A , according to an embodiment.
- FIG. 7 is a flow diagram illustrating a method of accessing a plurality of recording disks in a reduced-head hard disk drive, according to an embodiment.
- Embodiments may be used in the context of a multi-disk, reduced read-write head, digital data storage device (DSD) such as a hard disk drive (HDD).
- DSD digital data storage device
- HDD hard disk drive
- FIG. 1 a plan view illustrating a conventional HDD 100 is shown in FIG. 1 to aid in describing how a conventional HDD typically functions.
- FIG. 1 is a plan view illustrating a hard disk drive, according to an embodiment.
- Components of a hard disk drive (HDD) 100 include a slider 110 b that includes a magnetic read-write head 110 a . Collectively, slider 110 b and head 110 a may be referred to as a head slider.
- the HDD 100 includes at least one head gimbal assembly (HGA) 110 including the head slider, a lead suspension 110 c attached to the head slider typically via a flexure, and a load beam 110 d attached to the lead suspension 110 c.
- the HDD 100 also includes at least one recording medium 120 rotatably mounted on a spindle 124 and a drive motor (not visible) attached to the spindle 124 for rotating the medium 120 .
- HGA head gimbal assembly
- the HDD 100 also includes at least one recording medium 120 rotatably mounted on a spindle 124 and a drive motor (not visible) attached to the spindle 124 for rotating the medium 120
- the read-write head 110 a which may also be referred to as a transducer, includes a write element and a read element for respectively writing and reading information stored on the medium 120 of the HDD 100 .
- the medium 120 or a plurality of disk media may be affixed to the spindle 124 with a disk clamp 128 .
- the HDD 100 further includes an arm 132 attached to the HGA 110 , a carriage 134 , a voice-coil motor (VCM) that includes an armature 136 including a voice coil 140 attached to the carriage 134 and a stator 144 including a voice-coil magnet (not visible).
- the armature 136 of the VCM is attached to the carriage 134 and is configured to move the arm 132 and the HGA 110 to access portions of the medium 120 , all collectively mounted on a pivot shaft 148 with an interposed pivot bearing assembly 152 .
- the carriage 134 may be referred to as an “E-block,” or comb, because the carriage is arranged to carry a ganged array of arms that gives it the appearance of a comb.
- An assembly comprising a head gimbal assembly (e.g., HGA 110 ) including a flexure to which the head slider is coupled, an actuator arm (e.g., arm 132 ) and/or load beam to which the flexure is coupled, and an actuator (e.g., the VCM) to which the actuator arm is coupled, may be collectively referred to as a head stack assembly (HSA).
- HSA head stack assembly
- An HSA may, however, include more or fewer components than those described.
- an HSA may refer to an assembly that further includes electrical interconnection components.
- an HSA is the assembly configured to move the head slider to access portions of the medium 120 for read and write operations.
- electrical signals comprising a write signal to and a read signal from the head 110 a
- FCA flexible cable assembly
- FCA flexible cable assembly
- Interconnection between the flex cable 156 and the head 110 a may include an arm-electronics (AE) module 160 , which may have an on-board pre-amplifier for the read signal, as well as other read-channel and write-channel electronic components.
- the AE module 160 may be attached to the carriage 134 as shown.
- the flex cable 156 may be coupled to an electrical-connector block 164 , which provides electrical communication, in some configurations, through an electrical feed-through provided by an HDD housing 168 .
- the HDD housing 168 (or “enclosure base” or “baseplate” or simply “base”), in conjunction with an HDD cover, provides a semi-sealed (or hermetically sealed, in some configurations) protective enclosure for the information storage components of the HDD 100 .
- DSP digital-signal processor
- the spinning medium 120 creates a cushion of air that acts as an air-bearing on which the air-bearing surface (ABS) of the slider 110 b rides so that the slider 110 b flies above the surface of the medium 120 without making contact with a thin magnetic-recording layer in which information is recorded.
- ABS air-bearing surface
- the spinning medium 120 creates a cushion of gas that acts as a gas or fluid bearing on which the slider 110 b rides.
- the electrical signal provided to the voice coil 140 of the VCM enables the head 110 a of the HGA 110 to access a track 176 on which information is recorded.
- the armature 136 of the VCM swings through an arc 180 , which enables the head 110 a of the HGA 110 to access various tracks on the medium 120 .
- Information is stored on the medium 120 in a plurality of radially nested tracks arranged in sectors on the medium 120 , such as sector 184 .
- each track is composed of a plurality of sectored track portions (or “track sector”) such as sectored track portion 188 .
- Each sectored track portion 188 may include recorded information, and a header containing error correction code information and a servo-burst-signal pattern, such as an ABCD-servo-burst-signal pattern, which is information that identifies the track 176 .
- a servo-burst-signal pattern such as an ABCD-servo-burst-signal pattern, which is information that identifies the track 176 .
- the read element of the head 110 a of the HGA 110 reads the servo-burst-signal pattern, which provides a position-error-signal (PES) to the servo electronics, which controls the electrical signal provided to the voice coil 140 of the VCM, thereby enabling the head 110 a to follow the track 176 .
- PES position-error-signal
- the head 110 a Upon finding the track 176 and identifying a particular sectored track portion 188 , the head 110 a either reads information from the track 176 or writes information to the track 176 depending on instructions received by the disk controller from an external agent, for example, a microprocessor of a computer system.
- an external agent for example, a microprocessor of a computer system.
- An HDD's electronic architecture comprises numerous electronic components for performing their respective functions for operation of an HDD, such as a hard disk controller (“HDC”), an interface controller, an arm electronics module, a data channel, a motor driver, a servo processor, buffer memory, etc. Two or more of such components may be combined on a single integrated circuit board referred to as a “system on a chip” (“SOC”). Several, if not all, of such electronic components are typically arranged on a printed circuit board that is coupled to the bottom side of an HDD, such as to HDD housing 168 .
- HDC hard disk controller
- SOC system on a chip
- references herein to a hard disk drive may encompass an information storage device that is at times referred to as a “hybrid drive”.
- a hybrid drive refers generally to a storage device having functionality of both a traditional HDD (see, e.g., HDD 100 ) combined with solid-state storage device (SSD) using non-volatile memory, such as flash or other solid-state (e.g., integrated circuits) memory, which is electrically erasable and programmable.
- the solid-state portion of a hybrid drive may include its own corresponding controller functionality, which may be integrated into a single controller along with the HDD functionality.
- a hybrid drive may be architected and configured to operate and to utilize the solid-state portion in a number of ways, such as, for non-limiting examples, by using the solid-state memory as cache memory, for storing frequently-accessed data, for storing I/O intensive data, and the like. Further, a hybrid drive may be architected and configured essentially as two storage devices in a single enclosure, i.e., a traditional HDD and an SSD, with either one or multiple interfaces for host connection.
- substantially will be understood to describe a feature that is largely or nearly structured, configured, dimensioned, etc., but with which manufacturing tolerances and the like may in practice result in a situation in which the structure, configuration, dimension, etc. is not always or necessarily precisely as stated. For example, describing a structure as “substantially vertical” would assign that term its plain meaning, such that the sidewall is vertical for all practical purposes but may not be precisely at 90 degrees.
- HDD hard disk drive
- n disks in one rotating disk stack but containing fewer than 2 n read-write heads
- Such a storage device may utilize an articulation mechanism that can move the heads to mate with the different disk surfaces (for a non-limiting example, only 2 heads but 5+disks for an air drive or 8+disks for a He drive), where the primary cost savings may come from eliminating the vast majority of the heads in the drive.
- reduced-head HDD is used herein to refer to an HDD in which the number of read-write heads is less than the number of magnetic-recording disk media surfaces.
- a very thin structure e.g., the read-write head stack assembly, or “HSA”
- HSA read-write head stack assembly
- One approach may involve an actuator subsystem comprising a low profile ball screw cam assembly, which transforms rotary motion into linear motion, with a motor disposed therein to form an actuator elevator subassembly, which is disposed within the actuator pivot and pivot bearing of the actuator subsystem (e.g., the “pivot cartridge”) and is configured to vertically translate at least one actuator arm (see, e.g., arm 132 of FIG.
- Such an actuator subsystem for a reduced-head HDD may comprise two actuator arm assemblies each with a corresponding HGA (e.g., a modified HSA, in which the actuator arm assemblies translate vertically, or elevate, while the VCM coil may be fixed in the vertical direction) housing a corresponding read-write head (see, e.g., read-write head 110 a of FIG. 1 ).
- a corresponding HGA e.g., a modified HSA, in which the actuator arm assemblies translate vertically, or elevate, while the VCM coil may be fixed in the vertical direction
- a corresponding read-write head see, e.g., read-write head 110 a of FIG. 1 .
- Another approach may involve implementation of an elevator mechanism comprising a movable platform used for housing a complete actuator assembly (e.g., a conventional HSA), and for example a load/unload ramp assembly, and for example some electronics and electrical interconnection components, and the like, and for collectively translating or elevating such sub-components.
- FIG. 2A is a perspective view illustrating a piezoelectric-based circular clamp actuator arm locking mechanism
- FIG. 2B is a perspective view illustrating the circular clamp locking mechanism of FIG. 2A
- FIG. 2C is a perspective view illustrating a U-clamp locking mechanism for the arrangement of FIG. 2A , all according to embodiments.
- FIGS. 2A-2C collectively illustrate a shaft-style lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated.
- HSA head-stack assembly
- a piezoelectric-based locking mechanism 200 comprises at least one piezoelectric actuator 203 movably coupled to a support feature, such that actuation of the actuator 203 either locks or unlocks the locking mechanism 200 relative to the support feature.
- a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here; see, e.g., coil 140 of FIG. 1 ), a coil support structure 206 (e.g., similar to armature 136 of FIG. 1 ), and an actuator arm 208 (e.g., similar to arm 132 of FIG.
- a voice coil coil not shown here; see, e.g., coil 140 of FIG. 1
- a coil support structure 206 e.g., similar to armature 136 of FIG. 1
- an actuator arm 208 e.g., similar to arm 132 of FIG.
- actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here; see, e.g., recording medium 120 of FIG. 1 ).
- the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments.
- the piezoelectric effect refers to the ability of certain materials to generate an electric charge in response to applied mechanical stress and, conversely, generate stress when an electric field is applied, which can operate to expand and compress the material via manipulation of the underlying crystalline structure of the material.
- a piezoelectric actuator may be configured to expand or contract when an electric field is applied, i.e., when actuated.
- a typical manufactured/synthetic type of piezoelectric material is a ceramic, lead zirconate titanate (Pb[Zr x Ti 1-x ]O 3 with 0 ⁇ x ⁇ 1), which is commonly referred to as “PZT”.
- the material used for each of the described piezoelectric actuators is PZT.
- each embodiment is not necessarily limited to that specific material, as other piezoelectric materials could be utilized.
- the support feature comprises a shaft 204 coupled with the coil support structure 206 , and along which the actuator arm 208 moves to access various disk media.
- the actuator assembly translates or elevates along the shaft 204 , such as vertically in the scenario in which the shaft 204 is positioned vertically.
- the locking mechanism 200 comprises a C-shaped clamp 202 coupled with the actuator arm 208 , and positioned around at least part of the shaft 204 , where the C-shaped clamp 202 comprises the at least one piezoelectric actuator 203 which is positioned to open the clamp 202 in response to actuation of the actuator 203 .
- the actuator assembly is free to translate along the shaft 204 under the driving force of the actuator elevator assembly. While this embodiment is described as expanding when actuated, thus opening the clamp 202 in which the piezoelectric actuator 203 is “embedded”, the piezoelectric actuator 203 could be reversely configured to be open when at rest with no electricity applied and, therefore, close the clamp 202 when actuated, based on implementation requirements/goals.
- the locking mechanism 200 comprises a U-shaped clamp 202 a coupled with the actuator arm 208 , and positioned around at least part of the shaft 204 , where the U-shaped clamp 202 a comprises the at least one piezoelectric actuator 203 a which is positioned to open the clamp 202 a in response to actuation of the actuator 203 a .
- the piezoelectric actuator 203 a could be reversely configured to be open when at rest with no electricity applied and, therefore, close the clamp 202 a when actuated, based on implementation requirements/goals.
- FIG. 3A is a plan view illustrating a piezoelectric-based actuator-to-coil actuator arm locking mechanism
- FIG. 3B is a perspective view illustrating the actuator-to-coil locking mechanism of FIG. 3A , both according to embodiments.
- FIGS. 3A-3C collectively illustrate an actuator-to-coil lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated.
- HSA head-stack assembly
- a piezoelectric-based locking mechanism 300 comprises at least one piezoelectric actuator 303 movably coupled to a support feature, such that actuation of the actuator 303 either locks or unlocks the locking mechanism 300 relative to the support feature.
- a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here; see, e.g., coil 140 of FIG. 1 ), a coil support structure 306 (e.g., similar to armature 136 of FIG. 1 ), and an actuator arm 308 (e.g., similar to arm 132 of FIG.
- a voice coil coil not shown here; see, e.g., coil 140 of FIG. 1
- a coil support structure 306 e.g., similar to armature 136 of FIG. 1
- an actuator arm 308 e.g., similar to arm 132 of FIG.
- actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here; see, e.g., recording medium 120 of FIG. 1 ).
- the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments.
- the support feature comprises a slider structure 304 coupled with the coil support structure 306 , and comprising a slider surface 305 movably mating with a surface 309 of the actuator arm 308 , and along which the actuator arm 308 moves to access various disk media.
- the actuator assembly translates or elevates along the slider structure 304 , such as vertically in the scenario in which the slider structure 304 is positioned vertically.
- the locking mechanism 300 comprises at least one piezoelectric actuator 303 a (and 303 b , with two shown here, according to an embodiment) coupled with the actuator arm 308 , and positioned to release the surface 309 of the actuator arm 308 from contact with the slider surface 305 in response to actuation of the actuator 303 a and/or 303 b .
- the actuator assembly is free to translate along the slider structure 304 under the driving force of the actuator elevator assembly.
- the contact surfaces 305 , 309 may vary from implementation to implementation.
- the contact surface 305 , 309 planes may be coincident to or with the actuator assembly pivot center, e.g., as depicted in FIGS. 3A-3B , according to an embodiment.
- the contact surface 305 , 309 planes on both sides of the locking mechanism may be parallel to each other (e.g., both “left” side surfaces parallel to both “right” side surfaces), which may enable higher tolerance machining operation(s) in manufacturing.
- FIG. 4A is a plan view illustrating a piezoelectric-based dual-motor actuator arm locking mechanism
- FIG. 4B is a side view illustrating the dual-motor locking mechanism of FIG. 4A in an actuated state, both according to embodiments.
- FIGS. 4A-4B collectively illustrate a dual-motor lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated.
- HSA head-stack assembly
- a piezoelectric-based locking mechanism 400 a comprises a piezoelectric linear actuator 403 a - 1 and a piezoelectric bending actuator 403 a - 2 coupled to a support feature, such that actuation of the actuators 403 a - 1 , 403 a - 2 can be implemented to either lock or unlock the locking mechanism 400 a relative to the support feature.
- a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here; see, e.g., coil 140 of FIG. 1 ), a coil support structure 406 a (e.g., similar to armature 136 of FIG.
- actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here; see, e.g., recording medium 120 of FIG. 1 ).
- the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments.
- the support feature comprises a slider structure 404 a constituent to or coupled with the coil support structure 406 a , and comprising a slider surface 405 a movably mating with a surface 409 a of the actuator arm 408 a , and along which the actuator arm 408 a moves to access various disk media.
- the actuator assembly translates or elevates along the slider structure 404 a , such as vertically in the scenario in which the slider structure 404 a is positioned vertically.
- the locking mechanism 400 a comprises a piezoelectric linear actuator 403 a - 1 , which is configured to contract and expand linearly (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers), and a piezoelectric bending actuator 403 a - 2 , which is configured to contract and expand (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers) to bend a lock arm 410 a extending from the main actuator arm 408 a .
- Each of the linear actuator 403 a - 1 and the bending actuator 403 a - 2 is coupled with (e.g., bonded to) the lock arm 410 a extending from the main actuator arm 408 a , with each actuator 403 a - 1 , 403 a - 2 configured and positioned to deflect the lock arm 410 a (e.g., as depicted by block arrows) and thereby release the surface 409 a of the lock arm 410 a from contact with the slider surface 405 a of the slider structure 404 a in response to actuation of the actuators 403 a - 1 , 403 a - 2 .
- the actuator assembly is free to translate along the slider structure 404 a under the driving force of the actuator elevator assembly.
- This arrangement is such that the linear actuator 403 a - 1 initially bends the lock arm 410 a utilizing high leverage geometry to initiate a high slope on the end of the lock arm 410 a , where the bending actuator 403 a - 2 is located.
- the bending actuator 403 a - 2 continues deflecting the end of the lock arm 410 a at its end that contacts the slider structure 404 a of the coil support structure 406 a , which is all to release the surface 409 a from the surface 405 a.
- FIG. 4C is a plan view illustrating a piezoelectric-based dual-motor actuator arm locking mechanism
- FIG. 4D is a side view illustrating the dual-motor locking mechanism of FIG. 4C in an actuated state, both according to embodiments.
- FIGS. 4C-4D collectively illustrate a dual-motor lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated.
- HSA head-stack assembly
- a piezoelectric-based locking mechanism 400 b comprises a piezoelectric linear actuator 403 b - 1 and a piezoelectric bending actuator 403 b - 2 coupled to a support feature, such that actuation of the actuators 403 b - 1 , 403 b - 2 can be implemented to either lock or unlock the locking mechanism 400 b relative to the support feature.
- actuation of the actuators 403 b - 1 , 403 b - 2 can be implemented to either lock or unlock the locking mechanism 400 b relative to the support feature.
- a reduced-head hard disk drive in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here), a coil support structure 406 a , and an actuator arm 408 a , and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here).
- actuator assembly comprising a voice coil (coil not shown here), a coil support structure 406 a , and an actuator arm 408 a
- some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here).
- the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments.
- the support feature comprises a slider structure 404 b constituent to or coupled with the coil support structure 406 b , and comprising a slider surface 405 b movably mating with a surface 409 b of the actuator arm 408 b , and along which the actuator arm 408 b moves to access various disk media.
- the actuator assembly translates or elevates along the slider structure 404 b , such as vertically in the scenario in which the slider structure 404 b is positioned vertically.
- the locking mechanism 400 b comprises a piezoelectric linear actuator 403 b - 1 , which is configured to contract and expand linearly (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers), and a piezoelectric bending actuator 403 b - 2 , which is configured to contract and expand (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers) to bend a lock arm 410 b extending from the main actuator arm 408 b .
- Each of the linear actuator 403 b - 1 and the bending actuator 403 b - 2 is coupled with (e.g., bonded to) the lock arm 410 b extending from the main actuator arm 408 b , with each actuator 403 b - 1 , 403 b - 2 configured and positioned to deflect the lock arm 410 b (e.g., as depicted by block arrows) and thereby release the surface 409 b of the lock arm 410 b from contact with the slider surface 405 b of the slider structure 404 b in response to actuation of the actuators 403 b - 1 , 403 b - 2 .
- the actuator assembly is free to translate along the slider structure 404 b under the driving force of the actuator elevator assembly.
- the linear actuator 403 b - 1 initially bends the lock arm 410 b utilizing high leverage geometry to initiate a high slope on the end of the lock arm 410 b , where the bending actuator 403 b - 2 is located.
- the bending actuator 403 b - 2 continues deflecting the end of the lock arm 410 b at its end that contacts the slider structure 404 b of the coil support structure 406 b , which is all to release the surface 409 b from the surface 405 b .
- the linear actuator 403 b - 1 is oriented differently, e.g., at a 30° angle, to maximize the actuator height.
- the bending actuator 403 b - 2 and the lock arm 410 b are also oriented differently, e.g., rotated 24°, to maximize the actuator length.
- FIG. 4E is a plan view illustrating a piezoelectric-based dual-motor capped actuator arm locking mechanism
- FIG. 4F is a side view illustrating the dual-motor capped locking mechanism of FIG. 4E in an actuated state, both according to embodiments.
- FIGS. 4E-4F collectively illustrate a dual-motor capped lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated.
- HSA head-stack assembly
- a piezoelectric-based locking mechanism 400 c comprises a piezoelectric linear actuator 403 c - 1 and a piezoelectric bending actuator 403 c - 2 coupled to a support feature, such that actuation of the actuators 403 c - 1 , 403 c - 2 can be implemented to either lock or unlock the locking mechanism 400 c relative to the support feature.
- actuation of the actuators 403 c - 1 , 403 c - 2 can be implemented to either lock or unlock the locking mechanism 400 c relative to the support feature.
- a reduced-head hard disk drive in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here), a coil support structure 406 c , and an actuator arm 408 c , and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here).
- actuator assembly comprising a voice coil (coil not shown here), a coil support structure 406 c , and an actuator arm 408 c , and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here).
- the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments.
- the support feature comprises a slider structure 404 c constituent to or coupled with the coil support structure 406 c , and comprising a slider surface 405 c movably mating with a surface 409 c of the actuator arm 408 c , and along which the actuator arm 408 c moves to access various disk media.
- the actuator assembly translates or elevates along the slider structure 404 c , such as vertically in the scenario in which the slider structure 404 c is positioned vertically.
- the locking mechanism 400 c comprises a piezoelectric linear actuator 403 c - 1 , which is configured to contract and expand linearly (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers), and a piezoelectric bending actuator 403 c - 2 , which is configured to contract and expand (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers) to bend a lock arm 410 c extending from the main actuator arm 408 c .
- Each of the linear actuator 403 c - 1 and the bending actuator 403 c - 2 is coupled with (e.g., bonded to) the lock arm 410 c extending from the main actuator arm 408 c , with each actuator 403 c - 1 , 403 c - 2 configured and positioned to deflect the lock arm 410 c (e.g., as depicted by block arrows) and thereby release the surface 409 c of the lock arm 410 c from contact with the slider surface 405 c of the slider structure 404 c in response to actuation of the actuators 403 c - 1 , 403 c - 2 .
- the actuator assembly is free to translate along the slider structure 404 c under the driving force of the actuator elevator assembly.
- This arrangement is such that the linear actuator 403 c - 1 initially bends the lock arm 410 c utilizing high leverage geometry to initiate a high slope on the end of the lock arm 410 c, where the bending actuator 403 c - 2 is located.
- the bending actuator 403 c - 2 continues deflecting the end of the lock arm 410 c at its end that contacts the slider structure 404 c of the coil support structure 406 c , which is all to release the surface 409 c from the surface 405 c .
- the linear actuator 403 c - 1 initially bends the lock arm 410 c utilizing high leverage geometry to initiate a high slope on the end of the lock arm 410 c, where the bending actuator 403 c - 2 is located.
- the bending actuator 403 c - 2 continues deflecting the end of the lock arm 410 c at its end that contacts the slider structure 404 c of the coil support structure 406 c , which is all to release the surface 409 c
- locking mechanism 400 c further comprises a cap 403 c - 3 , coupled with the linear actuator 403 c - 1 , which is not fixed to the lock arm 410 c. That is, when a piezoelectric actuator is mounted to a flat face on each end, slight misalignments among the faces can produce edge squeezing and localized high pressures, which can damage the actuator. Thus, the cap 403 c - 3 on the end of the linear actuator 403 c - 1 is in sliding contact with surfaces of the lock arm 410 c and ultimately allows the lock arm 410 c to more freely bend and its end to more readily deflect. According to an embodiment, the cap 403 c - 3 is a ceramic cap having a radius surface at its end.
- FIG. 4G is a plan view illustrating a piezoelectric-based single-motor actuator arm locking mechanism, according to an embodiment
- FIG. 4H is a side view illustrating the single-motor locking mechanism of FIG. 4G in an actuated state, both according to embodiments.
- FIGS. 4G-4H collectively illustrate a single-motor lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated.
- HSA head-stack assembly
- a piezoelectric-based locking mechanism 400 d comprises a piezoelectric bending actuator 403 d coupled to a support feature, such that actuation of the actuator 403 d can be implemented to either lock or unlock the locking mechanism 400 d relative to the support feature.
- a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here), a coil support structure 406 c , and an actuator arm 408 c , and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here).
- the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments.
- the support feature comprises a slider structure 404 d constituent to or coupled with the coil support structure 406 d , and comprising a slider surface 405 d movably mating with a surface 409 d of the actuator arm 408 d , and along which the actuator arm 408 d moves to access various disk media.
- the actuator assembly translates or elevates along the slider structure 404 d , such as vertically in the scenario in which the slider structure 404 d is positioned vertically.
- the locking mechanism 400 d comprises a piezoelectric bending actuator 403 d , which is configured to contract and expand (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers) to bend a lock arm 410 d extending from the main actuator arm 408 d .
- the bending actuator 403 d is coupled with (e.g., bonded to) the lock arm 410 d (at a proximal end) extending from the main actuator arm 408 d , with actuator 403 d configured and positioned to deflect the lock arm 410 d (e.g., as depicted by block arrows) and thereby release the distal surface 409 d of the lock arm 410 d from contact with the slider surface 405 d of the slider structure 404 d in response to actuation of the actuator 403 d .
- the actuator assembly is free to translate along the slider structure 404 d under the driving force of the actuator elevator assembly.
- FIG. 5A is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism
- FIG. 5B is a plan view illustrating the platform elevator locking mechanism of FIG. 5A , both according to embodiments.
- FIGS. 5A-5B collectively illustrate a shaft-clamp-style platform lock/unlock mechanism, which unlocks to allow a platform elevator housing at least a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated.
- HSA head-stack assembly
- a piezoelectric-based locking mechanism 500 comprises a plurality of piezoelectric actuator locking mechanisms movably coupled to a support feature, such that actuation of the actuator locking mechanisms can be implemented to either lock or unlock the locking mechanism 500 relative to the support feature.
- a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (see, e.g., coil 140 of FIG. 1 ), a coil support structure (see, e.g., armature 136 of FIG. 1 ), and an actuator arm (see, e.g., arm 132 of FIG.
- actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (see, e.g., recording medium 120 of FIG. 1 ).
- the aforementioned movable platform may function as a suitable actuator elevator assembly, according to embodiments.
- the support feature comprises a plurality of shafts 504 supporting an elevator platform 512 , along with which the actuator assembly moves to access various disk media.
- the actuator assembly is mounted to and translates or elevates along with the platform 512 along the axes of the shafts 504 , such as vertically in the scenario in which the shafts 504 are positioned vertically.
- the locking mechanism 500 comprises a plurality of C-shaped clamps 502 fixed to the platform 512 and movably/slidably coupled with a respective corresponding shaft 504 , and positioned around at least part of the corresponding shaft 504 , where each C-shaped clamp 502 comprises the at least one piezoelectric actuator 503 which is positioned to open the clamp 502 in response to actuation of the actuator 503 .
- the piezoelectric actuator 503 could be reversely configured to be open when at rest with no electricity applied and, therefore, close the clamp 502 when actuated, based on implementation requirements/goals.
- each of the plurality of clamps 502 further comprises a corresponding pad 502 a coupled with each piezoelectric actuator 503 , and disposed between and providing a mechanical interface (e.g., frictional) between a corresponding actuator 503 and the shaft 504 .
- the pads 502 a may be preloaded via a spring if desired.
- the number of piezoelectric actuators 503 per clamp 502 may vary from implementation (e.g., based on cost, design goals and requirements, and the like) and, therefore, are not limited to the number shown.
- FIG. 5C is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism
- FIG. 5D is a perspective view illustrating a mounting configuration for the platform elevator locking mechanism of FIG. 5C , both according to embodiments.
- FIGS. 5C-5D collectively illustrate a shaft-clamp-style platform lock/unlock mechanism, which unlocks to allow a platform elevator housing at least a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated.
- HSA head-stack assembly
- a piezoelectric-based locking mechanism 520 comprises a plurality of piezoelectric actuator locking mechanisms movably coupled to a support feature, such that actuation of the actuator locking mechanisms can be implemented to either lock or unlock the locking mechanism 520 relative to the support feature.
- a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil, a coil support structure, and an actuator arm, and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack.
- the aforementioned movable platform may function as a suitable actuator elevator assembly, according to embodiments.
- the locking mechanism 520 comprises a plurality of collars 522 fixed to the platform 512 and movably/slidably coupled with a respective corresponding shaft 504 , and positioned around at least part of the corresponding shaft 504 , where each collar 522 comprises the at least one piezoelectric actuator 523 which is positioned to open the collar 522 in response to actuation of the actuator 523 .
- piezoelectric actuator 523 While this embodiment is described as expanding when actuated, thus opening the collar 522 in which the piezoelectric actuator 523 is “embedded”, the piezoelectric actuator 523 could be reversely configured to be open when at rest with no electricity applied and, therefore, close the collar 522 when actuated, based on implementation requirements/goals.
- the number of piezoelectric actuators 523 per collar 522 may vary from implementation (e.g., based on cost, design goals and requirements, and the like) and, therefore, are not limited to the number shown.
- FIG. 5E is a perspective view illustrating an alternative piezo configuration for the platform elevator locking mechanism of FIG. 5C , according to an embodiment, in which collar 522 a comprises a dual-motor configuration comprising two piezoelectric actuators 523 a .
- FIG. 5F is a perspective view illustrating another alternative piezo configuration for the platform elevator locking mechanism of FIG. 5C , according to an embodiment, in which collar 522 b comprises a single-motor configuration comprising a single piezoelectric actuator 523 b embedded within an inner diameter position of the collar 522 b.
- FIG. 6A is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism
- FIG. 6B is a perspective view illustrating the platform elevator locking mechanism of FIG. 6A
- FIG. 6C is a plan view illustrating the platform elevator locking mechanism of FIG. 6A
- FIG. 6D is an exploded view illustrating the platform elevator locking mechanism of FIG. 6A , all according to embodiments.
- HSA head-stack assembly
- a piezoelectric-based locking mechanism comprises a plurality of piezoelectric actuator locking mechanisms movably coupled to a support feature, such that actuation of the actuator locking mechanisms can be implemented to either lock or unlock the locking mechanism relative to the support feature.
- a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (see, e.g., coil 140 of FIG. 1 ), a coil support structure (see, e.g., armature 136 of FIG. 1 ), and an actuator arm (see, e.g., arm 132 of FIG.
- actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (see, e.g., recording medium 120 of FIG. 1 ).
- the aforementioned movable platform may function as a suitable actuator elevator assembly, according to embodiments.
- the support feature comprises a plurality of shafts 504 supporting an elevator platform 512 (see, e.g., FIGS. 5A, 5C ), along with which the actuator assembly moves to access various disk media.
- the actuator assembly is mounted to and translates or elevates along with the platform 512 along the axes of the shafts 504 , such as vertically in the scenario in which the shafts 504 are positioned vertically.
- the locking mechanism comprises a plurality of roller bearing clamp assemblies 600 fixed to the platform 512 and movably/slidably coupled with a respective corresponding shaft 504 , and positioned around at least part of the corresponding shaft 504 .
- Each roller bearing clamp assembly 600 comprises the at least one piezoelectric actuator 608 which is positioned to open the roller bearing clamp assembly 600 in response to actuation of the actuator 608 .
- Each roller bearing clamp assembly 600 further comprises a clamp body 602 , at least one roller bearing 604 (preferably two as depicted), and a clamp 606 that is activated/deactivated via operation of the actuator 608 .
- the clamp body 602 is configured to house the at least one roller bearing 604 and the clamp 606 , and each roller bearing 604 (e.g., a ball bearing) is configured to mechanically interface with a corresponding shaft 504 to provide a bearing force/support for such interface while facilitating the translation of the roller bearing clamp assembly 600 and the platform 512 or other suitable actuator elevator assembly or sub-assembly.
- the clamp 606 e.g., stainless steel
- the clamp 606 is configured to house the piezoelectric actuator 608 , and to lock/unlock from a corresponding shaft 504 responsive to actuation of the actuator 608 .
- the platform 512 is free to translate along the shafts 504 under the driving force of the actuator elevator assembly. While this embodiment is described as unlocked when actuated, thus opening the clamp 606 in which the piezoelectric actuator 608 is “embedded”, the clamp 606 and piezoelectric actuator 608 could be reversely configured to be open when at rest with no electricity applied and, therefore, close the clamp 606 and clamp assembly 600 when actuated, based on implementation requirements/goals.
- FIG. 7 is a flow diagram illustrating a method of accessing a plurality of recording disks in a reduced-head hard disk drive (HDD), according to an embodiment. That is, the method of FIG. 7 involves accessing a plurality of n recording disks of a disk stack, by a plurality of less than 2 n head sliders of a head-stack assembly each comprising a read-write transducer configured to read from and to write to at least two disk media of the disk stack.
- HDD hard disk drive
- an actuator assembly is locked at a first position along the disk stack, wherein the locking comprises maintaining a piezoelectric motor in a deactivated state.
- any and all of the piezoelectric actuators of the piezoelectric-based locking mechanisms described herein in reference to FIGS. 2A-6D may be configured to movably couple with a corresponding support feature described herein in reference to FIGS. 2A-6D and to lock such locking mechanism relative to the support feature (e.g., in a deactivated/deactuated state), such that an actuator assembly comprising a voice coil (see, e.g., coil 140 of FIG. 1 ), a coil support structure (see, e.g., armature 136 of FIG. 1 ), and an actuator arm (see, e.g., arm 132 of FIG. 1 ), and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature, are temporarily locked in position.
- a voice coil see, e.g., coil 140 of FIG. 1
- the actuator assembly moves the plurality of head sliders to access portions of at least one recording disk, of the disk stack, corresponding to the first position.
- FIG. 1 for a description of the operational capabilities of a conventional HDD, which may be applicable here in regard to accessing data on a recording disk.
- the actuator assembly is unlocked from the first position, wherein the unlocking comprises activating the piezoelectric motor.
- the piezoelectric actuators of the piezoelectric-based locking mechanisms described herein in reference to FIGS. 2A-6D may be configured to unlock such locking mechanism relative to the support feature (e.g., in an activated/actuated state), such that the actuator assembly and actuator elevator assembly are temporarily unlocked from their locked position of block 702 .
- the actuator assembly is translated along at least one support feature to a second position along the disk stack.
- the aforereferenced ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly for translating/elevating the actuator assembly, according to embodiments.
- the actuator assembly moves the plurality of head sliders to access portions of at least one recording disk, of the disk stack, corresponding to the second position.
- FIG. 1 for a description of the operational capabilities of a conventional HDD, which may be applicable here in regard to accessing data on a recording disk.
Landscapes
- Moving Of The Head To Find And Align With The Track (AREA)
- Moving Of Heads (AREA)
Abstract
Description
- This application claims the benefit of priority to U.S. Provisional Patent Application Ser. No. 62/792,336, filed Jan. 14, 2019; the entire content of which is incorporated by reference for all purposes as if fully set forth herein.
- Embodiments of the invention may relate generally to a reduced-head hard disk drive having an actuator elevator mechanism to provide read-write access to the recording disks and particularly to approaches to locking and unlocking such a mechanism.
- There is an increasing need for archival storage. Tape is a traditional solution for data back-up, but is very slow to access data. Current archives are increasingly “active” archives, meaning some level of continuing random read data access is required. Traditional hard disk drives (HDDs) can be used but cost may be considered undesirably high. Other approaches considered may include HDDs with extra large diameter disks and HDDs having an extra tall form factor, with both requiring large capital investment due to unique components and assembly processes, low value proposition in the context of cost savings, and barriers to adoption in the marketplace due to uniquely large form factors, for example.
- Any approaches described in this section are approaches that could be pursued, but not necessarily approaches that have been previously conceived or pursued. Therefore, unless otherwise indicated, it should not be assumed that any of the approaches described in this section qualify as prior art merely by virtue of their inclusion in this section.
- Embodiments are illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which like reference numerals refer to similar elements and in which:
-
FIG. 1 is a plan view illustrating a hard disk drive, according to an embodiment; -
FIG. 2A is a perspective view illustrating a piezoelectric-based circular clamp actuator arm locking mechanism, according to an embodiment; -
FIG. 2B is a perspective view illustrating the circular clamp locking mechanism ofFIG. 2A , according to an embodiment; -
FIG. 2C is a perspective view illustrating a U-clamp locking mechanism for the arrangement ofFIG. 2A , according to an embodiment; -
FIG. 3A is a plan view illustrating a piezoelectric-based actuator-to-coil actuator arm locking mechanism, according to an embodiment; -
FIG. 3B is a perspective view illustrating the actuator-to-coil locking mechanism ofFIG. 3A , according to an embodiment; -
FIG. 4A is a plan view illustrating a piezoelectric-based dual-motor actuator arm locking mechanism, according to an embodiment; -
FIG. 4B is a side view illustrating the dual-motor locking mechanism ofFIG. 4A in an actuated state, according to an embodiment; -
FIG. 4C is a plan view illustrating a piezoelectric-based dual-motor actuator arm locking mechanism, according to an embodiment; -
FIG. 4D is a side view illustrating the dual-motor locking mechanism ofFIG. 4C in an actuated state, according to an embodiment; -
FIG. 4E is a plan view illustrating a piezoelectric-based dual-motor capped actuator arm locking mechanism, according to an embodiment; -
FIG. 4F is a side view illustrating the dual-motor capped locking mechanism ofFIG. 4E in an actuated state, according to an embodiment; -
FIG. 4G is a plan view illustrating a piezoelectric-based single-motor actuator arm locking mechanism, according to an embodiment; -
FIG. 4H is a side view illustrating the single-motor locking mechanism ofFIG. 4G in an actuated state, according to an embodiment; -
FIG. 5A is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism, according to an embodiment; -
FIG. 5B is a plan view illustrating the platform elevator locking mechanism ofFIG. 5A , according to an embodiment; -
FIG. 5C is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism, according to an embodiment; -
FIG. 5D is a perspective view illustrating a mounting configuration for the platform elevator locking mechanism ofFIG. 5C , according to an embodiment; -
FIG. 5E is a perspective view illustrating an alternative piezo configuration for the platform elevator locking mechanism ofFIG. 5C , according to an embodiment; -
FIG. 5F is a perspective view illustrating an alternative piezo configuration for the platform elevator locking mechanism ofFIG. 5C , according to an embodiment; -
FIG. 6A is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism, according to an embodiment; -
FIG. 6B is a perspective view illustrating the platform elevator locking mechanism ofFIG. 6A , according to an embodiment; -
FIG. 6C is a plan view illustrating the platform elevator locking mechanism ofFIG. 6A , according to an embodiment; -
FIG. 6D is an exploded view illustrating the platform elevator locking mechanism ofFIG. 6A , according to an embodiment; and -
FIG. 7 is a flow diagram illustrating a method of accessing a plurality of recording disks in a reduced-head hard disk drive, according to an embodiment. - Approaches to a multi-disk hard disk drive having an actuator elevator mechanism and an associated locking mechanism(s) are described. In the following description, for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the invention described herein. It will be apparent, however, that the embodiments of the invention described herein may be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to avoid unnecessarily obscuring the embodiments of the invention described herein.
- Physical Description of an Illustrative Operating Context
- Embodiments may be used in the context of a multi-disk, reduced read-write head, digital data storage device (DSD) such as a hard disk drive (HDD). Thus, in accordance with an embodiment, a plan view illustrating a
conventional HDD 100 is shown inFIG. 1 to aid in describing how a conventional HDD typically functions. -
FIG. 1 is a plan view illustrating a hard disk drive, according to an embodiment. Components of a hard disk drive (HDD) 100 include aslider 110 b that includes a magnetic read-write head 110 a. Collectively,slider 110 b andhead 110 a may be referred to as a head slider. TheHDD 100 includes at least one head gimbal assembly (HGA) 110 including the head slider, alead suspension 110 c attached to the head slider typically via a flexure, and aload beam 110 d attached to thelead suspension 110c. TheHDD 100 also includes at least onerecording medium 120 rotatably mounted on aspindle 124 and a drive motor (not visible) attached to thespindle 124 for rotating the medium 120. The read-write head 110 a, which may also be referred to as a transducer, includes a write element and a read element for respectively writing and reading information stored on the medium 120 of theHDD 100. The medium 120 or a plurality of disk media may be affixed to thespindle 124 with adisk clamp 128. - The
HDD 100 further includes anarm 132 attached to theHGA 110, acarriage 134, a voice-coil motor (VCM) that includes anarmature 136 including avoice coil 140 attached to thecarriage 134 and astator 144 including a voice-coil magnet (not visible). Thearmature 136 of the VCM is attached to thecarriage 134 and is configured to move thearm 132 and theHGA 110 to access portions of the medium 120, all collectively mounted on apivot shaft 148 with an interposedpivot bearing assembly 152. In the case of an HDD having multiple disks, thecarriage 134 may be referred to as an “E-block,” or comb, because the carriage is arranged to carry a ganged array of arms that gives it the appearance of a comb. - An assembly comprising a head gimbal assembly (e.g., HGA 110) including a flexure to which the head slider is coupled, an actuator arm (e.g., arm 132) and/or load beam to which the flexure is coupled, and an actuator (e.g., the VCM) to which the actuator arm is coupled, may be collectively referred to as a head stack assembly (HSA). An HSA may, however, include more or fewer components than those described. For example, an HSA may refer to an assembly that further includes electrical interconnection components. Generally, an HSA is the assembly configured to move the head slider to access portions of the medium 120 for read and write operations.
- With further reference to
FIG. 1 , electrical signals (e.g., current to thevoice coil 140 of the VCM) comprising a write signal to and a read signal from thehead 110 a, are transmitted by a flexible cable assembly (FCA) 156 (or “flex cable”). Interconnection between theflex cable 156 and thehead 110 a may include an arm-electronics (AE)module 160, which may have an on-board pre-amplifier for the read signal, as well as other read-channel and write-channel electronic components. TheAE module 160 may be attached to thecarriage 134 as shown. Theflex cable 156 may be coupled to an electrical-connector block 164, which provides electrical communication, in some configurations, through an electrical feed-through provided by anHDD housing 168. The HDD housing 168 (or “enclosure base” or “baseplate” or simply “base”), in conjunction with an HDD cover, provides a semi-sealed (or hermetically sealed, in some configurations) protective enclosure for the information storage components of theHDD 100. - Other electronic components, including a disk controller and servo electronics including a digital-signal processor (DSP), provide electrical signals to the drive motor, the
voice coil 140 of the VCM and thehead 110 a of theHGA 110. The electrical signal provided to the drive motor enables the drive motor to spin providing a torque to thespindle 124 which is in turn transmitted to the medium 120 that is affixed to thespindle 124. As a result, the medium 120 spins in adirection 172. The spinningmedium 120 creates a cushion of air that acts as an air-bearing on which the air-bearing surface (ABS) of theslider 110 b rides so that theslider 110 b flies above the surface of the medium 120 without making contact with a thin magnetic-recording layer in which information is recorded. Similarly in an HDD in which a lighter-than-air gas is utilized, such as helium for a non-limiting example, the spinningmedium 120 creates a cushion of gas that acts as a gas or fluid bearing on which theslider 110 b rides. - The electrical signal provided to the
voice coil 140 of the VCM enables thehead 110 a of theHGA 110 to access atrack 176 on which information is recorded. Thus, thearmature 136 of the VCM swings through anarc 180, which enables thehead 110 a of theHGA 110 to access various tracks on the medium 120. Information is stored on the medium 120 in a plurality of radially nested tracks arranged in sectors on the medium 120, such assector 184. Correspondingly, each track is composed of a plurality of sectored track portions (or “track sector”) such assectored track portion 188. Eachsectored track portion 188 may include recorded information, and a header containing error correction code information and a servo-burst-signal pattern, such as an ABCD-servo-burst-signal pattern, which is information that identifies thetrack 176. In accessing thetrack 176, the read element of thehead 110 a of theHGA 110 reads the servo-burst-signal pattern, which provides a position-error-signal (PES) to the servo electronics, which controls the electrical signal provided to thevoice coil 140 of the VCM, thereby enabling thehead 110 a to follow thetrack 176. Upon finding thetrack 176 and identifying a particularsectored track portion 188, thehead 110 a either reads information from thetrack 176 or writes information to thetrack 176 depending on instructions received by the disk controller from an external agent, for example, a microprocessor of a computer system. - An HDD's electronic architecture comprises numerous electronic components for performing their respective functions for operation of an HDD, such as a hard disk controller (“HDC”), an interface controller, an arm electronics module, a data channel, a motor driver, a servo processor, buffer memory, etc. Two or more of such components may be combined on a single integrated circuit board referred to as a “system on a chip” (“SOC”). Several, if not all, of such electronic components are typically arranged on a printed circuit board that is coupled to the bottom side of an HDD, such as to
HDD housing 168. - References herein to a hard disk drive, such as
HDD 100 illustrated and described in reference toFIG. 1 , may encompass an information storage device that is at times referred to as a “hybrid drive”. A hybrid drive refers generally to a storage device having functionality of both a traditional HDD (see, e.g., HDD 100) combined with solid-state storage device (SSD) using non-volatile memory, such as flash or other solid-state (e.g., integrated circuits) memory, which is electrically erasable and programmable. As operation, management and control of the different types of storage media typically differ, the solid-state portion of a hybrid drive may include its own corresponding controller functionality, which may be integrated into a single controller along with the HDD functionality. A hybrid drive may be architected and configured to operate and to utilize the solid-state portion in a number of ways, such as, for non-limiting examples, by using the solid-state memory as cache memory, for storing frequently-accessed data, for storing I/O intensive data, and the like. Further, a hybrid drive may be architected and configured essentially as two storage devices in a single enclosure, i.e., a traditional HDD and an SSD, with either one or multiple interfaces for host connection. - References herein to “an embodiment”, “one embodiment”, and the like, are intended to mean that the particular feature, structure, or characteristic being described is included in at least one embodiment of the invention. However, instance of such phrases do not necessarily all refer to the same embodiment,
- The term “substantially” will be understood to describe a feature that is largely or nearly structured, configured, dimensioned, etc., but with which manufacturing tolerances and the like may in practice result in a situation in which the structure, configuration, dimension, etc. is not always or necessarily precisely as stated. For example, describing a structure as “substantially vertical” would assign that term its plain meaning, such that the sidewall is vertical for all practical purposes but may not be precisely at 90 degrees.
- While terms such as “optimal”, “optimize”, “minimal”, “minimize”, “maximal”, “maximize”, and the like may not have certain values associated therewith, if such terms are used herein the intent is that one of ordinary skill in the art would understand such terms to include affecting a value, parameter, metric, and the like in a beneficial direction consistent with the totality of this disclosure. For example, describing a value of something as “minimal” does not require that the value actually be equal to some theoretical minimum (e.g., zero), but should be understood in a practical sense in that a corresponding goal would be to move the value in a beneficial direction toward a theoretical minimum.
- Recall that there is an increasing need for cost effective “active” archival storage (also referred to as “cold storage”), preferably having a conventional form factor and utilizing many standard components. One approach involves a standard hard disk drive (HDD) form factor (e.g., a 3.5″ form factor) and largely common HDD architecture, with n disks in one rotating disk stack, but containing fewer than 2n read-write heads, according to embodiments. Such a storage device may utilize an articulation mechanism that can move the heads to mate with the different disk surfaces (for a non-limiting example, only 2 heads but 5+disks for an air drive or 8+disks for a He drive), where the primary cost savings may come from eliminating the vast majority of the heads in the drive. Generally, the term “reduced-head HDD” is used herein to refer to an HDD in which the number of read-write heads is less than the number of magnetic-recording disk media surfaces.
- For a reduced-head HDD, a very thin structure (e.g., the read-write head stack assembly, or “HSA”) needs to be moved while keeping perpendicular to the axis on which it is moving. That structure also needs to maintain sufficient stiffness for structural and resonance control. One approach may involve an actuator subsystem comprising a low profile ball screw cam assembly, which transforms rotary motion into linear motion, with a motor disposed therein to form an actuator elevator subassembly, which is disposed within the actuator pivot and pivot bearing of the actuator subsystem (e.g., the “pivot cartridge”) and is configured to vertically translate at least one actuator arm (see, e.g.,
arm 132 ofFIG. 1 ) along with a respective HGA (see, e.g.,HGA 110 ofFIG. 1 ). Approaches to such an actuator subsystem are described in U.S. patent application Ser. No. 16/513,611 entitled “Low-Profile Ball Screw Cam Elevator Mechanism For Cold Storage Data Storage Device”, the entire content of which is hereby incorporated by reference for all purposes as if fully set forth herein. Such an actuator subsystem for a reduced-head HDD may comprise two actuator arm assemblies each with a corresponding HGA (e.g., a modified HSA, in which the actuator arm assemblies translate vertically, or elevate, while the VCM coil may be fixed in the vertical direction) housing a corresponding read-write head (see, e.g., read-write head 110 a ofFIG. 1 ). Another approach may involve implementation of an elevator mechanism comprising a movable platform used for housing a complete actuator assembly (e.g., a conventional HSA), and for example a load/unload ramp assembly, and for example some electronics and electrical interconnection components, and the like, and for collectively translating or elevating such sub-components. -
FIG. 2A is a perspective view illustrating a piezoelectric-based circular clamp actuator arm locking mechanism,FIG. 2B is a perspective view illustrating the circular clamp locking mechanism ofFIG. 2A , andFIG. 2C is a perspective view illustrating a U-clamp locking mechanism for the arrangement ofFIG. 2A , all according to embodiments.FIGS. 2A-2C collectively illustrate a shaft-style lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated. - A piezoelectric-based
locking mechanism 200 comprises at least onepiezoelectric actuator 203 movably coupled to a support feature, such that actuation of theactuator 203 either locks or unlocks thelocking mechanism 200 relative to the support feature. For context, a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here; see, e.g.,coil 140 ofFIG. 1 ), a coil support structure 206 (e.g., similar toarmature 136 ofFIG. 1 ), and an actuator arm 208 (e.g., similar toarm 132 ofFIG. 1 ), and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here; see, e.g.,recording medium 120 ofFIG. 1 ). For example, the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments. - Generally, the piezoelectric effect refers to the ability of certain materials to generate an electric charge in response to applied mechanical stress and, conversely, generate stress when an electric field is applied, which can operate to expand and compress the material via manipulation of the underlying crystalline structure of the material. Hence, depending on the orientation of the polarization of the material and the applied voltage, a piezoelectric actuator may be configured to expand or contract when an electric field is applied, i.e., when actuated. A typical manufactured/synthetic type of piezoelectric material is a ceramic, lead zirconate titanate (Pb[ZrxTi1-x]O3 with 0≤x≤1), which is commonly referred to as “PZT”. According to embodiments throughout this description, the material used for each of the described piezoelectric actuators is PZT. However, each embodiment is not necessarily limited to that specific material, as other piezoelectric materials could be utilized.
- With reference to
FIG. 2B and according to an embodiment, the support feature comprises ashaft 204 coupled with thecoil support structure 206, and along which theactuator arm 208 moves to access various disk media. For example, the actuator assembly translates or elevates along theshaft 204, such as vertically in the scenario in which theshaft 204 is positioned vertically. According to a related embodiment, thelocking mechanism 200 comprises a C-shapedclamp 202 coupled with theactuator arm 208, and positioned around at least part of theshaft 204, where the C-shapedclamp 202 comprises the at least onepiezoelectric actuator 203 which is positioned to open theclamp 202 in response to actuation of theactuator 203. Once theclamp 202 is opened and released from the friction with theshaft 204, the actuator assembly is free to translate along theshaft 204 under the driving force of the actuator elevator assembly. While this embodiment is described as expanding when actuated, thus opening theclamp 202 in which thepiezoelectric actuator 203 is “embedded”, thepiezoelectric actuator 203 could be reversely configured to be open when at rest with no electricity applied and, therefore, close theclamp 202 when actuated, based on implementation requirements/goals. - With reference to
FIG. 2C and according to an embodiment, thelocking mechanism 200 comprises aU-shaped clamp 202 a coupled with theactuator arm 208, and positioned around at least part of theshaft 204, where theU-shaped clamp 202 a comprises the at least onepiezoelectric actuator 203 a which is positioned to open theclamp 202 a in response to actuation of the actuator 203 a. Once theclamp 202 a is opened and released from the friction with theshaft 204, the actuator assembly is free to translate along theshaft 204 under the driving force of the actuator elevator assembly. Similarly to the C-clamp 202 andpiezoelectric actuator 203, while this embodiment is described as expanding when actuated, thus opening theclamp 202 a in which thepiezoelectric actuator 203 a is “embedded”, thepiezoelectric actuator 203 a could be reversely configured to be open when at rest with no electricity applied and, therefore, close theclamp 202 a when actuated, based on implementation requirements/goals. -
FIG. 3A is a plan view illustrating a piezoelectric-based actuator-to-coil actuator arm locking mechanism, andFIG. 3B is a perspective view illustrating the actuator-to-coil locking mechanism ofFIG. 3A , both according to embodiments. Thus,FIGS. 3A-3C collectively illustrate an actuator-to-coil lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated. - A piezoelectric-based
locking mechanism 300 comprises at least one piezoelectric actuator 303 movably coupled to a support feature, such that actuation of the actuator 303 either locks or unlocks thelocking mechanism 300 relative to the support feature. For context, a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here; see, e.g.,coil 140 ofFIG. 1 ), a coil support structure 306 (e.g., similar toarmature 136 ofFIG. 1 ), and an actuator arm 308 (e.g., similar toarm 132 ofFIG. 1 ), and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here; see, e.g.,recording medium 120 ofFIG. 1 ). For example, the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments. - According to an embodiment, the support feature comprises a
slider structure 304 coupled with thecoil support structure 306, and comprising aslider surface 305 movably mating with asurface 309 of theactuator arm 308, and along which theactuator arm 308 moves to access various disk media. For example, the actuator assembly translates or elevates along theslider structure 304, such as vertically in the scenario in which theslider structure 304 is positioned vertically. According to a related embodiment, thelocking mechanism 300 comprises at least onepiezoelectric actuator 303 a (and 303 b, with two shown here, according to an embodiment) coupled with theactuator arm 308, and positioned to release thesurface 309 of theactuator arm 308 from contact with theslider surface 305 in response to actuation of the actuator 303 a and/or 303 b. Once thesurfaces 305/309 are released from the friction with each other, the actuator assembly is free to translate along theslider structure 304 under the driving force of the actuator elevator assembly. Note that the contact surfaces 305, 309 may vary from implementation to implementation. That is, thecontact surface FIGS. 3A-3B , according to an embodiment. Alternatively, thecontact surface actuators -
FIG. 4A is a plan view illustrating a piezoelectric-based dual-motor actuator arm locking mechanism, andFIG. 4B is a side view illustrating the dual-motor locking mechanism ofFIG. 4A in an actuated state, both according to embodiments. Thus,FIGS. 4A-4B collectively illustrate a dual-motor lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated. - A piezoelectric-based
locking mechanism 400 a comprises a piezoelectric linear actuator 403 a-1 and a piezoelectric bending actuator 403 a-2 coupled to a support feature, such that actuation of the actuators 403 a-1, 403 a-2 can be implemented to either lock or unlock thelocking mechanism 400 a relative to the support feature. For context, a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here; see, e.g.,coil 140 ofFIG. 1 ), acoil support structure 406 a (e.g., similar toarmature 136 ofFIG. 1 ), and anactuator arm 408 a (e.g., similar toarm 132 ofFIG. 1 ), and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here; see, e.g.,recording medium 120 ofFIG. 1 ). For example, the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments. - According to an embodiment, the support feature comprises a
slider structure 404 a constituent to or coupled with thecoil support structure 406 a, and comprising aslider surface 405 a movably mating with asurface 409 a of theactuator arm 408 a, and along which theactuator arm 408 a moves to access various disk media. For example, the actuator assembly translates or elevates along theslider structure 404 a, such as vertically in the scenario in which theslider structure 404 a is positioned vertically. As introduced, thelocking mechanism 400 a comprises a piezoelectric linear actuator 403 a-1, which is configured to contract and expand linearly (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers), and a piezoelectric bending actuator 403 a-2, which is configured to contract and expand (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers) to bend alock arm 410 a extending from themain actuator arm 408 a. Each of the linear actuator 403 a-1 and the bending actuator 403 a-2 is coupled with (e.g., bonded to) thelock arm 410 a extending from themain actuator arm 408 a, with each actuator 403 a-1, 403 a-2 configured and positioned to deflect thelock arm 410 a (e.g., as depicted by block arrows) and thereby release thesurface 409 a of thelock arm 410 a from contact with theslider surface 405 a of theslider structure 404 a in response to actuation of the actuators 403 a-1, 403 a-2. Once thesurfaces 405 a/409 a are released from the friction with each other, the actuator assembly is free to translate along theslider structure 404 a under the driving force of the actuator elevator assembly. This arrangement is such that the linear actuator 403 a-1 initially bends thelock arm 410 a utilizing high leverage geometry to initiate a high slope on the end of thelock arm 410 a, where the bending actuator 403 a-2 is located. The bending actuator 403 a-2 continues deflecting the end of thelock arm 410 a at its end that contacts theslider structure 404 a of thecoil support structure 406 a, which is all to release thesurface 409 a from thesurface 405 a. -
FIG. 4C is a plan view illustrating a piezoelectric-based dual-motor actuator arm locking mechanism, andFIG. 4D is a side view illustrating the dual-motor locking mechanism ofFIG. 4C in an actuated state, both according to embodiments. Thus,FIGS. 4C-4D collectively illustrate a dual-motor lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated. - A piezoelectric-based
locking mechanism 400 b comprises a piezoelectriclinear actuator 403 b-1 and apiezoelectric bending actuator 403 b-2 coupled to a support feature, such that actuation of theactuators 403 b-1, 403 b-2 can be implemented to either lock or unlock thelocking mechanism 400 b relative to the support feature. For context and as withFIGS. 4A-4B , a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here), acoil support structure 406 a, and anactuator arm 408 a, and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here). For example, the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments. - According to an embodiment, the support feature comprises a
slider structure 404 b constituent to or coupled with thecoil support structure 406 b, and comprising a slider surface 405 b movably mating with asurface 409 b of theactuator arm 408 b, and along which theactuator arm 408 b moves to access various disk media. For example, the actuator assembly translates or elevates along theslider structure 404 b, such as vertically in the scenario in which theslider structure 404 b is positioned vertically. As introduced, thelocking mechanism 400 b comprises a piezoelectriclinear actuator 403 b-1, which is configured to contract and expand linearly (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers), and apiezoelectric bending actuator 403 b-2, which is configured to contract and expand (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers) to bend alock arm 410 b extending from themain actuator arm 408 b. Each of thelinear actuator 403 b-1 and the bendingactuator 403 b-2 is coupled with (e.g., bonded to) thelock arm 410 b extending from themain actuator arm 408 b, with each actuator 403 b-1, 403 b-2 configured and positioned to deflect thelock arm 410 b (e.g., as depicted by block arrows) and thereby release thesurface 409 b of thelock arm 410 b from contact with the slider surface 405 b of theslider structure 404 b in response to actuation of theactuators 403 b-1, 403 b-2. Once the surfaces 405 b/409 b are released from the friction with each other, the actuator assembly is free to translate along theslider structure 404 b under the driving force of the actuator elevator assembly. - This arrangement is such that the
linear actuator 403 b-1 initially bends thelock arm 410 b utilizing high leverage geometry to initiate a high slope on the end of thelock arm 410 b, where the bendingactuator 403 b-2 is located. The bendingactuator 403 b-2 continues deflecting the end of thelock arm 410 b at its end that contacts theslider structure 404 b of thecoil support structure 406 b, which is all to release thesurface 409 b from the surface 405 b. In comparison with the embodiments in reference toFIGS. 4A-4B , thelinear actuator 403 b-1 is oriented differently, e.g., at a 30° angle, to maximize the actuator height. Similarly, the bendingactuator 403 b-2 and thelock arm 410 b are also oriented differently, e.g., rotated 24°, to maximize the actuator length. -
FIG. 4E is a plan view illustrating a piezoelectric-based dual-motor capped actuator arm locking mechanism, andFIG. 4F is a side view illustrating the dual-motor capped locking mechanism ofFIG. 4E in an actuated state, both according to embodiments. Thus,FIGS. 4E-4F collectively illustrate a dual-motor capped lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated. - A piezoelectric-based
locking mechanism 400 c comprises a piezoelectriclinear actuator 403 c-1 and apiezoelectric bending actuator 403 c-2 coupled to a support feature, such that actuation of theactuators 403 c-1, 403 c-2 can be implemented to either lock or unlock thelocking mechanism 400 c relative to the support feature. For context and as withFIGS. 4A-4B , a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here), acoil support structure 406 c, and anactuator arm 408 c, and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here). For example, the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments. - According to an embodiment, the support feature comprises a
slider structure 404 c constituent to or coupled with thecoil support structure 406 c, and comprising aslider surface 405 c movably mating with asurface 409 c of theactuator arm 408 c, and along which theactuator arm 408 c moves to access various disk media. For example, the actuator assembly translates or elevates along theslider structure 404 c, such as vertically in the scenario in which theslider structure 404 c is positioned vertically. As introduced, thelocking mechanism 400 c comprises a piezoelectriclinear actuator 403 c-1, which is configured to contract and expand linearly (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers), and apiezoelectric bending actuator 403 c-2, which is configured to contract and expand (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers) to bend alock arm 410 c extending from themain actuator arm 408 c. Each of thelinear actuator 403 c-1 and the bendingactuator 403 c-2 is coupled with (e.g., bonded to) thelock arm 410 c extending from themain actuator arm 408 c, with each actuator 403 c-1, 403 c-2 configured and positioned to deflect thelock arm 410 c (e.g., as depicted by block arrows) and thereby release thesurface 409 c of thelock arm 410 c from contact with theslider surface 405 c of theslider structure 404 c in response to actuation of theactuators 403 c-1, 403 c-2. Once thesurfaces 405 c/409 c are released from the friction with each other, the actuator assembly is free to translate along theslider structure 404 c under the driving force of the actuator elevator assembly. - This arrangement is such that the
linear actuator 403 c-1 initially bends thelock arm 410 c utilizing high leverage geometry to initiate a high slope on the end of thelock arm 410 c, where the bendingactuator 403 c-2 is located. The bendingactuator 403 c-2 continues deflecting the end of thelock arm 410 c at its end that contacts theslider structure 404 c of thecoil support structure 406 c, which is all to release thesurface 409 c from thesurface 405 c. In comparison with the embodiments in reference toFIGS. 4C-4D ,locking mechanism 400c further comprises acap 403 c-3, coupled with thelinear actuator 403 c-1, which is not fixed to thelock arm 410c. That is, when a piezoelectric actuator is mounted to a flat face on each end, slight misalignments among the faces can produce edge squeezing and localized high pressures, which can damage the actuator. Thus, thecap 403 c-3 on the end of thelinear actuator 403 c-1 is in sliding contact with surfaces of thelock arm 410 c and ultimately allows thelock arm 410 c to more freely bend and its end to more readily deflect. According to an embodiment, thecap 403 c-3 is a ceramic cap having a radius surface at its end. -
FIG. 4G is a plan view illustrating a piezoelectric-based single-motor actuator arm locking mechanism, according to an embodiment, andFIG. 4H is a side view illustrating the single-motor locking mechanism ofFIG. 4G in an actuated state, both according to embodiments. Thus,FIGS. 4G-4H collectively illustrate a single-motor lock/unlock mechanism, which unlocks to allow a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated. - A piezoelectric-based
locking mechanism 400 d comprises apiezoelectric bending actuator 403 d coupled to a support feature, such that actuation of theactuator 403 d can be implemented to either lock or unlock thelocking mechanism 400 d relative to the support feature. For context and as withFIGS. 4A-4B , a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (coil not shown here), acoil support structure 406 c, and anactuator arm 408 c, and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (not shown here). For example, the aforementioned ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly, according to embodiments. - According to an embodiment, the support feature comprises a
slider structure 404 d constituent to or coupled with thecoil support structure 406 d, and comprising aslider surface 405 d movably mating with asurface 409 d of theactuator arm 408 d, and along which theactuator arm 408 d moves to access various disk media. For example, the actuator assembly translates or elevates along theslider structure 404 d, such as vertically in the scenario in which theslider structure 404 d is positioned vertically. As introduced, thelocking mechanism 400 d comprises apiezoelectric bending actuator 403 d, which is configured to contract and expand (e.g., according to the orientation of the polarity and electric field of the piezoelectric material layers) to bend alock arm 410 d extending from themain actuator arm 408 d. The bendingactuator 403 d is coupled with (e.g., bonded to) thelock arm 410 d (at a proximal end) extending from themain actuator arm 408 d, withactuator 403 d configured and positioned to deflect thelock arm 410 d (e.g., as depicted by block arrows) and thereby release thedistal surface 409 d of thelock arm 410 d from contact with theslider surface 405 d of theslider structure 404 d in response to actuation of theactuator 403 d. Once thesurfaces 405 d/409 d are released from the friction with each other, the actuator assembly is free to translate along theslider structure 404 d under the driving force of the actuator elevator assembly. -
FIG. 5A is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism, andFIG. 5B is a plan view illustrating the platform elevator locking mechanism ofFIG. 5A , both according to embodiments. Thus,FIGS. 5A-5B collectively illustrate a shaft-clamp-style platform lock/unlock mechanism, which unlocks to allow a platform elevator housing at least a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated. - A piezoelectric-based
locking mechanism 500 comprises a plurality of piezoelectric actuator locking mechanisms movably coupled to a support feature, such that actuation of the actuator locking mechanisms can be implemented to either lock or unlock thelocking mechanism 500 relative to the support feature. For context, a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (see, e.g.,coil 140 ofFIG. 1 ), a coil support structure (see, e.g.,armature 136 ofFIG. 1 ), and an actuator arm (see, e.g.,arm 132 ofFIG. 1 ), and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (see, e.g.,recording medium 120 ofFIG. 1 ). For example, the aforementioned movable platform may function as a suitable actuator elevator assembly, according to embodiments. - According to an embodiment, the support feature comprises a plurality of
shafts 504 supporting anelevator platform 512, along with which the actuator assembly moves to access various disk media. For example, the actuator assembly is mounted to and translates or elevates along with theplatform 512 along the axes of theshafts 504, such as vertically in the scenario in which theshafts 504 are positioned vertically. According to a related embodiment, thelocking mechanism 500 comprises a plurality of C-shapedclamps 502 fixed to theplatform 512 and movably/slidably coupled with a respectivecorresponding shaft 504, and positioned around at least part of thecorresponding shaft 504, where each C-shapedclamp 502 comprises the at least onepiezoelectric actuator 503 which is positioned to open theclamp 502 in response to actuation of theactuator 503. Once theclamps 502 are opened and released from the friction with the correspondingshafts 504, theplatform 512 is free to translate along theshafts 504 under the driving force of the actuator elevator assembly. While this embodiment is described as expanding when actuated, thus opening theclamp 502 in which thepiezoelectric actuator 503 is “embedded”, thepiezoelectric actuator 503 could be reversely configured to be open when at rest with no electricity applied and, therefore, close theclamp 502 when actuated, based on implementation requirements/goals. - According to an embodiment, each of the plurality of
clamps 502 further comprises acorresponding pad 502 a coupled with eachpiezoelectric actuator 503, and disposed between and providing a mechanical interface (e.g., frictional) between acorresponding actuator 503 and theshaft 504. Thepads 502 a may be preloaded via a spring if desired. Furthermore, the number ofpiezoelectric actuators 503 perclamp 502 may vary from implementation (e.g., based on cost, design goals and requirements, and the like) and, therefore, are not limited to the number shown. -
FIG. 5C is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism, andFIG. 5D is a perspective view illustrating a mounting configuration for the platform elevator locking mechanism ofFIG. 5C , both according to embodiments. Thus,FIGS. 5C-5D collectively illustrate a shaft-clamp-style platform lock/unlock mechanism, which unlocks to allow a platform elevator housing at least a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated. - A piezoelectric-based
locking mechanism 520 comprises a plurality of piezoelectric actuator locking mechanisms movably coupled to a support feature, such that actuation of the actuator locking mechanisms can be implemented to either lock or unlock thelocking mechanism 520 relative to the support feature. For context and similarly toFIGS. 5A-5B , a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil, a coil support structure, and an actuator arm, and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack. For example, the aforementioned movable platform may function as a suitable actuator elevator assembly, according to embodiments. - According to an embodiment, the
locking mechanism 520 comprises a plurality ofcollars 522 fixed to theplatform 512 and movably/slidably coupled with a respectivecorresponding shaft 504, and positioned around at least part of thecorresponding shaft 504, where eachcollar 522 comprises the at least onepiezoelectric actuator 523 which is positioned to open thecollar 522 in response to actuation of theactuator 523. Once thecollars 522 are opened and released from the friction with the correspondingshafts 504, theplatform 512 is free to translate along theshafts 504 under the driving force of the actuator elevator assembly. While this embodiment is described as expanding when actuated, thus opening thecollar 522 in which thepiezoelectric actuator 523 is “embedded”, thepiezoelectric actuator 523 could be reversely configured to be open when at rest with no electricity applied and, therefore, close thecollar 522 when actuated, based on implementation requirements/goals. The number ofpiezoelectric actuators 523 percollar 522 may vary from implementation (e.g., based on cost, design goals and requirements, and the like) and, therefore, are not limited to the number shown. -
FIG. 5E is a perspective view illustrating an alternative piezo configuration for the platform elevator locking mechanism ofFIG. 5C , according to an embodiment, in whichcollar 522 a comprises a dual-motor configuration comprising twopiezoelectric actuators 523 a.FIG. 5F is a perspective view illustrating another alternative piezo configuration for the platform elevator locking mechanism ofFIG. 5C , according to an embodiment, in whichcollar 522 b comprises a single-motor configuration comprising a singlepiezoelectric actuator 523 b embedded within an inner diameter position of thecollar 522 b. -
FIG. 6A is a perspective view illustrating a piezoelectric-based actuator arm platform elevator locking mechanism,FIG. 6B is a perspective view illustrating the platform elevator locking mechanism ofFIG. 6A ,FIG. 6C is a plan view illustrating the platform elevator locking mechanism ofFIG. 6A , andFIG. 6D is an exploded view illustrating the platform elevator locking mechanism ofFIG. 6A , all according to embodiments. Thus,FIGS. 6A-6D collectively illustrate a shaft-clamp-roller-style platform lock/unlock mechanism, which unlocks to allow a platform elevator housing at least a head-stack assembly (HSA) (e.g., actuator arm, suspension, read-write head, etc.) to translate vertically when piezoelectric-based actuators (or “motors”) are actuated. - A piezoelectric-based locking mechanism comprises a plurality of piezoelectric actuator locking mechanisms movably coupled to a support feature, such that actuation of the actuator locking mechanisms can be implemented to either lock or unlock the locking mechanism relative to the support feature. For context, a reduced-head hard disk drive (HDD) in which this embodiment may be implemented further comprises an actuator assembly comprising a voice coil (see, e.g.,
coil 140 ofFIG. 1 ), a coil support structure (see, e.g.,armature 136 ofFIG. 1 ), and an actuator arm (see, e.g.,arm 132 ofFIG. 1 ), and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature to access at least two disk media of a disk stack (see, e.g.,recording medium 120 ofFIG. 1 ). For example, the aforementioned movable platform may function as a suitable actuator elevator assembly, according to embodiments. - According to an embodiment, the support feature comprises a plurality of
shafts 504 supporting an elevator platform 512 (see, e.g.,FIGS. 5A, 5C ), along with which the actuator assembly moves to access various disk media. For example, the actuator assembly is mounted to and translates or elevates along with theplatform 512 along the axes of theshafts 504, such as vertically in the scenario in which theshafts 504 are positioned vertically. According to a related embodiment, the locking mechanism comprises a plurality of rollerbearing clamp assemblies 600 fixed to theplatform 512 and movably/slidably coupled with a respectivecorresponding shaft 504, and positioned around at least part of thecorresponding shaft 504. - Each roller
bearing clamp assembly 600 comprises the at least onepiezoelectric actuator 608 which is positioned to open the rollerbearing clamp assembly 600 in response to actuation of theactuator 608. Each rollerbearing clamp assembly 600 further comprises aclamp body 602, at least one roller bearing 604 (preferably two as depicted), and aclamp 606 that is activated/deactivated via operation of theactuator 608. Theclamp body 602 is configured to house the at least oneroller bearing 604 and theclamp 606, and each roller bearing 604 (e.g., a ball bearing) is configured to mechanically interface with acorresponding shaft 504 to provide a bearing force/support for such interface while facilitating the translation of the rollerbearing clamp assembly 600 and theplatform 512 or other suitable actuator elevator assembly or sub-assembly. The clamp 606 (e.g., stainless steel) is configured to house thepiezoelectric actuator 608, and to lock/unlock from acorresponding shaft 504 responsive to actuation of theactuator 608. Once theclamp assemblies 600 are opened and released from the friction with the correspondingshafts 504, theplatform 512 is free to translate along theshafts 504 under the driving force of the actuator elevator assembly. While this embodiment is described as unlocked when actuated, thus opening theclamp 606 in which thepiezoelectric actuator 608 is “embedded”, theclamp 606 andpiezoelectric actuator 608 could be reversely configured to be open when at rest with no electricity applied and, therefore, close theclamp 606 and clampassembly 600 when actuated, based on implementation requirements/goals. -
FIG. 7 is a flow diagram illustrating a method of accessing a plurality of recording disks in a reduced-head hard disk drive (HDD), according to an embodiment. That is, the method ofFIG. 7 involves accessing a plurality of n recording disks of a disk stack, by a plurality of less than 2n head sliders of a head-stack assembly each comprising a read-write transducer configured to read from and to write to at least two disk media of the disk stack. - At
block 702, an actuator assembly is locked at a first position along the disk stack, wherein the locking comprises maintaining a piezoelectric motor in a deactivated state. For example, any and all of the piezoelectric actuators of the piezoelectric-based locking mechanisms described herein in reference toFIGS. 2A-6D may be configured to movably couple with a corresponding support feature described herein in reference toFIGS. 2A-6D and to lock such locking mechanism relative to the support feature (e.g., in a deactivated/deactuated state), such that an actuator assembly comprising a voice coil (see, e.g.,coil 140 ofFIG. 1 ), a coil support structure (see, e.g.,armature 136 ofFIG. 1 ), and an actuator arm (see, e.g.,arm 132 ofFIG. 1 ), and some form of actuator elevator assembly configured to move the actuator assembly along at least one support feature, are temporarily locked in position. - At
block 704, the actuator assembly moves the plurality of head sliders to access portions of at least one recording disk, of the disk stack, corresponding to the first position. Reference is made toFIG. 1 for a description of the operational capabilities of a conventional HDD, which may be applicable here in regard to accessing data on a recording disk. - At
block 706, the actuator assembly is unlocked from the first position, wherein the unlocking comprises activating the piezoelectric motor. For example, any and all of the piezoelectric actuators of the piezoelectric-based locking mechanisms described herein in reference toFIGS. 2A-6D may be configured to unlock such locking mechanism relative to the support feature (e.g., in an activated/actuated state), such that the actuator assembly and actuator elevator assembly are temporarily unlocked from their locked position ofblock 702. - At
block 708, the actuator assembly is translated along at least one support feature to a second position along the disk stack. For example, the aforereferenced ball screw cam assembly or movable platform may function as a suitable actuator elevator assembly for translating/elevating the actuator assembly, according to embodiments. - At
block 710, the actuator assembly moves the plurality of head sliders to access portions of at least one recording disk, of the disk stack, corresponding to the second position. Again, reference is made toFIG. 1 for a description of the operational capabilities of a conventional HDD, which may be applicable here in regard to accessing data on a recording disk. - In the foregoing description, embodiments of the invention have been described with reference to numerous specific details that may vary from implementation to implementation. Therefore, various modifications and changes may be made thereto without departing from the broader spirit and scope of the embodiments. Thus, the sole and exclusive indicator of what is the invention, and is intended by the applicants to be the invention, is the set of claims that issue from this application, in the specific form in which such claims issue, including any subsequent correction. Any definitions expressly set forth herein for terms contained in such claims shall govern the meaning of such terms as used in the claims. Hence, no limitation, element, property, feature, advantage or attribute that is not expressly recited in a claim should limit the scope of such claim in any way. The specification and drawings are, accordingly, to be regarded in an illustrative rather than a restrictive sense.
- In addition, in this description certain process steps may be set forth in a particular order, and alphabetic and alphanumeric labels may be used to identify certain steps. Unless specifically stated in the description, embodiments are not necessarily limited to any particular order of carrying out such steps. In particular, the labels are used merely for convenient identification of steps, and are not intended to specify or require a particular order of carrying out such steps.
Claims (18)
Priority Applications (2)
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US16/731,740 US10930307B2 (en) | 2019-01-14 | 2019-12-31 | Piezoelectric-based locking of actuator elevator mechanism for cold storage data storage device |
PCT/US2020/012991 WO2020150074A1 (en) | 2019-01-14 | 2020-01-09 | Piezoelectric-based locking of actuator elevator mechanism for cold storage data storage device |
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US201962792336P | 2019-01-14 | 2019-01-14 | |
US16/731,740 US10930307B2 (en) | 2019-01-14 | 2019-12-31 | Piezoelectric-based locking of actuator elevator mechanism for cold storage data storage device |
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US20200227077A1 true US20200227077A1 (en) | 2020-07-16 |
US10930307B2 US10930307B2 (en) | 2021-02-23 |
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US16/731,740 Active US10930307B2 (en) | 2019-01-14 | 2019-12-31 | Piezoelectric-based locking of actuator elevator mechanism for cold storage data storage device |
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US11875830B2 (en) | 2021-02-10 | 2024-01-16 | Seagate Technology Llc | Adjusting HGA z-height via HSA elevator using head/actuator feedback |
CN113035613A (en) * | 2021-03-12 | 2021-06-25 | 宁波华科汽车零部件有限公司 | Automatic assembling machine for movable contact spring of automobile combination switch and assembling method thereof |
US20230005502A1 (en) * | 2021-04-19 | 2023-01-05 | Seagate Technology Llc | Zero skew elevator system |
US20220335970A1 (en) * | 2021-04-19 | 2022-10-20 | Seagate Technology Llc | Zero skew elevator system |
US11348611B1 (en) * | 2021-04-19 | 2022-05-31 | Seagate Technology Llc | Zero skew elevator system |
US11948612B2 (en) * | 2021-04-19 | 2024-04-02 | Seagate Technology Llc | Zero skew elevator system |
US11443763B1 (en) * | 2021-06-18 | 2022-09-13 | Seagate Technology Llc | Disk drive with multiple actuators on a pivot axis |
US11361787B1 (en) | 2021-07-30 | 2022-06-14 | Seagate Technology Llc | Zero skew disk drive with dual actuators |
US11488624B1 (en) | 2021-09-20 | 2022-11-01 | Seagate Technology Llc | Ball bearing cartridge for linear actuator |
US11817125B1 (en) | 2021-10-14 | 2023-11-14 | Seagate Technology Llc | Calibratable brake crawler for multi-disk drives |
US11468909B1 (en) | 2021-11-02 | 2022-10-11 | Seagate Technology Llc | Zero skew with ultrasonic piezoelectric swing suspension |
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US11727957B1 (en) * | 2022-06-10 | 2023-08-15 | Seagate Technology Llc | Data storage drive with a vertically translatable actuator arm |
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