US20190345790A1 - Injectable Seal for A Blowout Preventer - Google Patents
Injectable Seal for A Blowout Preventer Download PDFInfo
- Publication number
- US20190345790A1 US20190345790A1 US15/978,171 US201815978171A US2019345790A1 US 20190345790 A1 US20190345790 A1 US 20190345790A1 US 201815978171 A US201815978171 A US 201815978171A US 2019345790 A1 US2019345790 A1 US 2019345790A1
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- Prior art keywords
- bop
- sealing
- bore
- fluid
- conduit
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- 239000012530 fluid Substances 0.000 claims abstract description 124
- 230000000153 supplemental effect Effects 0.000 claims abstract description 37
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- 238000000034 method Methods 0.000 claims description 15
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Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/06—Blow-out preventers, i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers
- E21B33/061—Ram-type blow-out preventers, e.g. with pivoting rams
- E21B33/062—Ram-type blow-out preventers, e.g. with pivoting rams with sliding rams
- E21B33/063—Ram-type blow-out preventers, e.g. with pivoting rams with sliding rams for shearing drill pipes
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/035—Well heads; Setting-up thereof specially adapted for underwater installations
- E21B33/0355—Control systems, e.g. hydraulic, pneumatic, electric, acoustic, for submerged well heads
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/06—Blow-out preventers, i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH DRILLING; MINING
- E21B—EARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/06—Blow-out preventers, i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers
- E21B33/064—Blow-out preventers, i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers specially adapted for underwater well heads
Definitions
- a blowout preventer (BOP) stack is installed on a wellhead to seal and control an oil and gas well during drilling operations.
- a drill string may be suspended inside a drilling riser from a rig through the BOP stack into the well bore.
- a drilling fluid is delivered through the drill string and returned up through an annulus between the drill string and a casing that lines the well bore.
- the BOP stack may be actuated to seal the annulus and to control fluid pressure in the wellbore, thereby protecting well equipment disposed above the BOP stack.
- FIG. 1 is a schematic diagram of an embodiment of an offshore system having a supplemental sealing system
- FIG. 2 is a cross-sectional side view of an embodiment of a portion of a blowout preventer (BOP) that may be used in the offshore system of FIG. 1 , wherein a ram of the BOP is in an open position;
- BOP blowout preventer
- FIG. 3 is a cross-sectional side view of the portion of the BOP of FIG. 2 , wherein the ram is in a closed position;
- FIG. 4 is a cross-sectional side view of an embodiment of a portion of a BOP that may be used in the offshore system of FIG. 1 , wherein the BOP includes a conduit extending through a connecting rod of a ram;
- FIG. 5 is a schematic view of an embodiment of shear rams that may be used in a BOP of the offshore system of FIG. 1 , wherein a seal is formed at least in part by a sealing fluid injected into the BOP;
- FIG. 6 is a flow diagram of an embodiment of a method for sealing a wellbore using the supplemental sealing system of FIG. 1 .
- the present embodiments are generally directed to systems and methods for sealing a wellbore. More particularly, the present embodiments are directed to systems and methods that provide a sealing fluid (e.g., an injectable sealing fluid) to a blowout preventer (BOP) to seal the wellbore.
- a sealing fluid e.g., an injectable sealing fluid
- BOP blowout preventer
- rams of a BOP move from an open position in which the rams are withdrawn from the wellbore to enable fluid flow across the BOP to a closed position in which the rams seal the wellbore to block fluid flow across the BOP using sealing technology (e.g., elastomer seal elements).
- the sealing fluid may be injected into the wellbore or a bore of the BOP proximate to the rams of the BOP (e.g., on a high-pressure side of a seal formed by one or more seal elements of the BOP).
- the sealing fluid may flow into crevices, voids, or gaps in the one or more seal element that form the seal, and the sealing fluid may then change state (e.g., from a liquid to a solid) to form a sealing material that supplements (e.g., restores, repairs, patches, or enhances) the seal formed by the one or more seal elements.
- the sealing fluid may include multiple different fluids that are injected separately and that change state to form the sealing material upon mixing with one another.
- the sealing fluid may change state to form the sealing material in response to high pressure or other conditions within the wellbore.
- the sealing fluid and any other fluids (e.g., solvent) disclosed herein are not intended to be limited to liquid matter, but instead may be any injectable matter, including any liquid, gas, solid, or any combination thereof.
- the sealing fluid may be a liquid containing small particles (e.g., solid particles), which may act as a coagulant or otherwise assist in the transition to the solid state to form the sealing material.
- FIG. 1 is an embodiment of an offshore system 10 .
- the offshore system 10 includes an offshore vessel or platform 12 at a sea surface 14 .
- a BOP stack 16 is mounted to a wellhead 18 at a sea floor 20 .
- a tubular drilling riser 22 extends from the platform 12 to the BOP stack 16 .
- the riser 22 may return drilling fluid or mud to the platform 12 during drilling operations.
- Downhole operations are carried out by a tubular string 24 (e.g., drill string, production tubing string, or the like) that extends from the platform 12 , through the riser 22 , through a bore 25 of the BOP stack 16 , and into a wellbore 26 .
- a tubular string 24 e.g., drill string, production tubing string, or the like
- the BOP stack 16 and its components may be described with reference to an axial axis or direction 30 , a longitudinal axis or direction 32 , and a lateral axis or direction 34 .
- the BOP stack 16 includes multiple BOPs 36 (e.g., ram BOPs) axially stacked (e.g., along the axial axis 30 ) relative to one another.
- each BOP 36 includes a pair of longitudinally opposed rams and corresponding actuators 38 that actuate and drive the rams toward and away from one another along the longitudinal axis 32 .
- the BOP stack 16 for subsea applications may include any suitable number of BOPs (e.g., 3 or more ram BOPs with the ability to seal and 1 or more annular BOPs with the ability to seal). Additionally, the BOP stack 16 may include any of a variety of different types of rams. For example, in certain embodiments, the BOP stack 16 may include one or more BOPs 36 having opposed shear rams or shearing surfaces configured to sever the tubular string 24 , and one or more BOPs 36 having opposed pipe rams configured to engage the tubular string 24 and to seal the bore 25 (i.e., the annulus around the tubular string 24 disposed within the bore 25 ). A supplemental sealing system 40 may provide one or more sealing fluids (e.g., injectable sealing fluids) to one or more BOPs 36 .
- a supplemental sealing system 40 may provide one or more sealing fluids (e.g., injectable sealing fluids) to one or more BOPs 36 .
- FIG. 2 is a cross-sectional side view of an embodiment of a portion of one BOP 36 in an open position 50
- FIG. 3 is a cross-sectional side view of the portion of the BOP 36 in a closed position 52 .
- each ram 54 is withdrawn from the bore 25 and/or does not contact the corresponding opposed ram 54 .
- each ram 54 is advanced into the bore 25 and/or contacts a respective opposing ram 54 .
- the rams 54 may seal the bore 25 and/or may block a flow of fluid from the wellbore 26 ( FIG. 1 ) through the bore 25 .
- the BOP 36 includes a support structure having a housing 56 that defines ram-supporting cavities 57 and the bore 25 .
- the housing 56 is generally rectangular in the illustrated embodiment, although the housing 56 may have any cross-sectional shape, including any polygonal shape or an annular shape.
- the support structure includes a bonnet assembly 58 mounted to the housing 56 (e.g., via threaded fasteners).
- the bonnet assembly 58 may support the actuators 38 , which each include a piston 60 and a connecting rod 62 .
- the actuators 38 may drive the rams 54 toward and away from one another along the longitudinal axis 32 and through the bore 25 to adjust the BOP 36 between the open position 50 and the closed position 52 .
- the illustrated actuators 38 include hydraulically operated pistons 60 movably positioned within chambers 88 , although any of a variety of actuators may be employed to drive the rams 54 toward and away from one another.
- the illustrated rams 54 are shear and seal rams that include one or more shearing surface 63 configured to shear the tubular string 24 and to seal the bore 25 , thereby isolating equipment vertically above the BOP 36 from the wellbore 26 ( FIG. 1 ) vertically below the BOP 36 .
- the rams 54 include a first ram 64 (e.g., upper ram) and a second ram 66 (e.g., lower ram), and the BOP 36 includes a sealing system that seals the bore 25 when the BOP 36 is in the closed position 52 .
- the sealing system includes one or more sealing assemblies having one or more seal elements (e.g., primary seal elements) that form a seal (e.g., primary seal) across the bore 25 when the BOP 36 is in the closed position 52 .
- the first ram 64 includes a first seal assembly 67 having a first seal element 68 (e.g., laterally-extending seal) positioned along a first surface 70 (e.g., axially-facing surface) of a body 72 of the first ram 64 .
- the first seal element 68 is configured to seal against an opposed surface 74 (e.g., axially-facing surface) of the second ram 66 when the BOP 36 is in the closed position 52 .
- the first seal assembly 67 also includes a second seal element 76 (e.g., laterally-extending seal) that is positioned along an outer surface 78 (e.g., axially-facing surface) of the body 72 of the first ram 64 and is configured to seal against the housing 56 of the BOP 36 .
- a second seal element 76 e.g., laterally-extending seal
- an outer surface 78 e.g., axially-facing surface
- the second ram 66 includes a second seal assembly 77 having a second seal element 80 (e.g., laterally-extending seal) that is positioned along an outer surface 82 (e.g., axially-facing surface) of a body 84 of the second ram 66 and is configured to seal against the housing 56 of the BOP 36 .
- the first and second sealing assemblies 67 , 77 form a seal across the bore 25 when the BOP 36 is in the closed position 52 .
- first and second sealing assemblies 67 , 77 may include additional seal elements, some or all of the illustrated seal elements may be omitted, and/or the various seal elements may be positioned at other locations of the rams 54 or at other components of the BOP 36 .
- first seal element 68 may be positioned along an axially-extending surface or at any other surface of the first or second ram 64 , 66 that enables the first seal element 68 to form a seal between the rams 54 .
- the BOP 36 may include additional sealing assemblies or seal elements that isolate the bore 25 from other equipment and the environment.
- the illustrated embodiment includes annular seal elements 86 supported in the bonnet 58 to seal against the connecting rod 62 , thereby isolating the chambers 88 from the bore 25 .
- the seal elements disclosed herein may be elastomer seals, metal seals, or any other suitable type of seal.
- the illustrated embodiment includes the supplemental sealing system 40 to deliver or inject one or more sealing fluids to supplement the seal formed by the one or more sealing assemblies (e.g., the first and second sealing assemblies 67 , 77 ) of the BOP 36 .
- the supplemental sealing system 40 includes a first fluid source 100 that supports a sealing fluid and is fluidly coupled to a first conduit 102 that extends through the housing 56 to an outlet 103 at the bore 25 .
- the supplemental sealing system 40 also includes a second fluid source 104 that supports a sealing fluid and is fluidly coupled to a second conduit 106 that extends through the housing 56 to an outlet 107 the bore 25 .
- the supplemental sealing system 40 may inject one or more sealing fluids proximate to the rams 54 (e.g., on an upstream side [toward the wellbore 26 , FIG. 1 ] of the seal formed by the one or more sealing assemblies or axially below the one or more sealing assemblies).
- the one or more sealing fluids may flow into crevices, voids, or gaps in the seal elements, and the one or more sealing fluids may then change state to form a sealing material that supplements the seal formed by the one or more sealing assemblies of the BOP 36 .
- the seal across the bore 25 may be formed in part by the sealing material.
- the high pressure in the bore 25 axially below the one or more sealing assemblies drives the one or more sealing fluids toward the rams 54 , and any leak path in the one or more sealing assemblies of the rams 54 may draw the one or more sealing fluids toward the crevices, breaks, voids, or gaps creating the leak path to facilitate sealing the bore 25 .
- the one or more sealing fluids may supplement the seal by forming a new seal (e.g., physically separate from the seal elements) between components of the BOP 36 (e.g., filling voids or gaps between the opposed rams 54 or between the opposed rams 54 and the housing 56 , and without flowing into voids or gaps in the seal elements).
- a new seal e.g., physically separate from the seal elements
- the supplemental sealing system 40 may have various features.
- the first fluid source 100 and the first conduit 102 may provide a first type of fluid to the bore 25
- the second fluid source 104 and the second conduit 106 may provide a second, different type of fluid to the bore 25 .
- the first and second fluids may change state to form a sealing material upon mixing with one another.
- the first and second fluids may be capable of being injected into the bore 25 , flowing toward the one or more sealing assemblies of the BOP 26 (e.g., flowing toward the crevices, voids, or gaps creating the leak path), and then mixing and changing state at the appropriate location to supplement the seal.
- the first fluid source 100 and the first conduit 102 may provide the same type of fluid to the bore 25 as the second fluid source 104 and the second conduit 106 .
- Such a configuration may enable the supplemental sealing system 40 to provide the sealing fluid at different axial and/or circumferential locations within the bore 25 and/or at various locations relative to the bore 25 (e.g., within the ram-supporting cavities 57 ), which may enable the sealing fluid to efficiently reach various seal elements of the one or more sealing assemblies.
- multiple conduits e.g., the first conduit 102 and the second conduit 106
- the conduits (e.g., the first conduit 102 and the second conduit 106 ) utilized to deliver the sealing fluid may be existing or unused choke/kill ports of the BOP 36 , or may be formed as new conduits uniquely used for injection of the sealing fluid.
- the supplemental sealing system 40 may provide the sealing fluid at the different locations simultaneously or the supplemental sealing system 40 may selectively provide the sealing fluid at one or more particular locations closest to a suspected leak path (e.g., based on sensor data, such as pressure data, obtained from one or more sensors positioned about the BOP 36 or axially above the BOP 36 ).
- the sensor data may be received and processed at a controller 112 (e.g., electronic controller having a processor 114 and memory 116 ) within or communicative coupled to the supplemental sealing system 40 , and the supplemental sealing system 40 may then selectively deliver the sealing fluid based on the sensor data or based on any other factors, such as a position of the rams 54 (e.g., whether the BOP 36 is in the open position 50 or the closed position 52 ).
- a controller 112 e.g., electronic controller having a processor 114 and memory 116
- the supplemental sealing system 40 may then selectively deliver the sealing fluid based on the sensor data or based on any other factors, such as a position of the rams 54 (e.g., whether the BOP 36 is in the open position 50 or the closed position 52 ).
- an operator may receive an indication of the sensor data and may provide an input the to the controller 112 to instruct the supplemental sealing system 40 to selectively deliver the fluid based on the sensor data or based on any other factors.
- the supplemental sealing system 40 may be operated by the controller 112 sending actuation signals to valve actuators 118 that adjust valves 120 from closed positions to open positions to deliver the respective fluid from the respective fluid source to the bore 25 of the BOP 36 .
- the controller 112 may control (or be part of a control system that controls) movement of the rams 54 and operation of the supplemental sealing system 40 , and thus, the movement of the rams 54 and delivery of the sealing fluid may be coordinated (e.g., the sealing fluid may be delivered automatically in response to the rams 54 moving toward or reaching the closed position 52 ).
- the processor 114 may be used to execute software.
- the processor 108 may include multiple microprocessors, one or more “general-purpose” microprocessors, one or more special-purpose microprocessors, and/or one or more application specific integrated circuits (ASICS), or some combination thereof.
- the processor 112 may include one or more reduced instruction set (RISC) processors.
- the memory 116 may include a volatile memory, such as random access memory (RAM), and/or a nonvolatile memory, such as read only memory (ROM).
- the memory 116 may store a variety of information and may be used for various purposes.
- the memory 116 may store processor-executable instructions (e.g., firmware or software) for the processor 114 to execute, such as instructions for controlling the one or more valve actuators 118 .
- the supplemental sealing system 40 may inject two different types of sealing fluids that form the sealing material upon mixing with one another and/or in response to being subjected to high pressure or other conditions within the bore 25 over time.
- Such fluids may include a two-part epoxy, including an epoxy resin and a hardener or other catalyst that form a solid sealing material upon mixing and/or being subjected to conditions within the bore 25 over time.
- the supplemental sealing system 40 may inject a single type of sealing fluid that forms the sealing material in response to being subjected to high pressure or other conditions within the bore 25 over a period of time.
- Such fluids may include an epoxy resin or a viscous fluid or foam that forms a solid sealing material upon being subjected to conditions within the bore 25 over time.
- a solvent e.g., fluid capable of removing the sealing material, preferably without affecting or degrading any primary sealing material or seal elements
- a conduit e.g., through one of the conduits 102 , 106 at a separate time from the sealing fluid or through a dedicated conduit
- the supplemental sealing system 40 includes a third fluid source 108 (e.g., solvent fluid source) that supports a solvent, and the third fluid source 108 is fluidly coupled to a third conduit 110 (e.g., solvent conduit) that extends through the housing 56 to an outlet 109 at the bore 25 .
- the third conduit 110 may be positioned to provide the solvent at any of a variety of locations, such as on an upstream side of the sealing material, within the bore 25 , and/or within the ram-supporting cavities 57 , to enable the solvent to remove the sealing material.
- the controller 112 may control delivery of the solvent based on sensor data and/or position of the rams 54 , such as automatically delivering the solvent in response to the rams 54 moving toward or reaching the open position 50 .
- a bore cleaning tool may be inserted into the bore 25 (e.g., from the surface) and may be operated to physically remove (e.g., mill or scrape) the sealing material from the BOP 36 .
- FIG. 4 is a cross-sectional side view of an embodiment of a portion of the BOP 36 having a ram-supported conduit 130 extending through the connecting rod 62 to deliver the sealing fluid and/or the solvent to the bore 25 .
- the ram-supported conduit 130 is fluidly coupled to a respective fluid source 132 and extends longitudinally through the connecting rod 62 to an outlet 134 at a sidewall 136 (e.g., annular wall) of the connecting rod 62 .
- the fluid may flow from the outlet 134 into the ram-supporting cavity 57 , as shown by arrow 138 .
- the sealing fluid When the fluid is a sealing fluid, the sealing fluid may flow into crevices, voids, or gaps in the seal elements that form the seal across the bore 25 , and the sealing fluid may then change state to form a sealing material that supplements the seal formed by the seal elements.
- the fluid When the fluid is a solvent, the solvent may flow toward the sealing material to facilitate removal of the sealing material from the BOP 36 .
- one or more ram-supported conduits may be provided in one or both connecting rods 62 of the BOP 36 to provide multiple different fluids and/or to provide one or more fluids at multiple locations. It should also be appreciated that one or more ram-supported conduits (e.g., ram-supported conduit 130 in FIG. 4 ) and the conduits through the housing 56 (e.g., conduits 102 , 106 in FIGS. 2 and 3 ) may be provided to inject the sealing fluids and/or the solvent into various locations of the BOP 36 . Indeed, any of the features disclosed in FIGS. 1-4 may be combined in any suitable manner to carry out the techniques disclosed herein.
- FIG. 5 is a schematic view of shear rams 54 that may be used in the BOP 36 , in accordance with an embodiment of the present disclosure.
- the shear rams 54 are shown separated from one another to facilitate discussion; however, it should be understood that respective opposed faces 140 of the rams 54 may contact one another when the BOP 36 is in the closed position 52 , as shown in FIGS. 3 and 4 . More particularly, the shearing surfaces 63 may overlap in the longitudinal direction 32 , longitudinally opposed front seal elements 142 may contact one another, side seal elements 144 may contact the housing 56 ( FIGS. 2-4 ), and the second seal elements 76 , 80 may also contact the housing 56 .
- the first seal element 68 FIGS.
- the various seal elements 68 , 76 , 80 , 142 , and 144 form the first and second sealing assemblies 67 , 77 that are designed to form the seal across the bore 25 when the BOP 36 is in the closed position 52 .
- a sealing material 148 e.g., supplemental sealing material or supplemental seal
- the sealing material 148 is shown within (e.g., within a void) of one of the front seal elements 142 , it should be appreciated that any of the seal elements disclosed herein or any other portion of the BOP 25 may be supplemented or sealed by the sealing material 148 .
- the supplemental sealing system 40 disclosed herein may be used with any of a variety of other types of rams (e.g., pipe rams or blind rams) in the BOP 36 .
- the supplemental sealing system 40 may be utilized with other types of equipment within the mineral extraction system 10 , such as annular blowout preventers, diverters, or valves (e.g., ball valves or gate valves).
- the supplemental sealing system 40 may also be utilized with subsea systems as well as with land-based or onshore systems.
- FIG. 6 is a flow chart illustrating a method 150 for sealing the wellbore 26 using the supplemental sealing system 40 , in accordance with an embodiment of the present disclosure.
- the method 150 includes various steps represented by blocks. It should be noted that some or all of the steps of the method 150 may be performed as an automated procedure by a system, such as the supplemental sealing system 40 having the controller 112 . Although the flow chart illustrates the steps in a certain sequence, it should be understood that the steps may be performed in any suitable order and certain steps may be carried out simultaneously, where appropriate.
- the method 150 for sealing the wellbore 26 using the supplemental sealing system 40 may be initiated automatically (e.g., in response to initiation of movement of the rams 54 , the rams 54 reaching the closed position 52 , or receipt of sensor data indicative of a potential leak path) or in response to operator input to the supplemental sealing system 40 .
- the method 150 may begin by adjusting the BOP 36 from the open position 50 to the closed position 52 , in step 152 .
- the supplemental sealing system 40 may inject one or more sealing fluids proximate to the rams 54 (e.g., on an upstream side of the seal formed by the one or more sealing assemblies or axially below the one or more sealing assemblies), in step 154 .
- the one or more sealing fluids may flow into crevices, breaks, voids, or gaps, and the one or more sealing fluids may then change state to form a sealing material that supplements the seal formed by the one or more sealing assemblies of the BOP 36 .
- the high pressure in the bore 25 axially below the one or more sealing assemblies drives the one or more sealing fluids toward the rams 54 , and any leak path in the one or more sealing assemblies of the rams 54 may draw the one or more sealing fluids toward the crevices, breaks, voids, or gaps creating the leak path to facilitate sealing the bore 25 .
- a solvent may be injected proximate to the sealing material to remove the sealing material, at step 154 .
- a bore cleaning tool may be inserted into the bore 25 and may be operated to physically remove (e.g., mill or scrape) the supplemental sealing material from the BOP 36 .
Abstract
A supplemental sealing system for a blowout preventer (BOP) includes a fluid source configured to support a sealing fluid and a conduit fluidly coupled to the fluid source. The conduit is configured to deliver the sealing fluid from the fluid source to a bore of the BOP to enable the sealing fluid to supplement a seal formed by one or more primary seal elements of the BOP.
Description
- This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present disclosure, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
- A blowout preventer (BOP) stack is installed on a wellhead to seal and control an oil and gas well during drilling operations. A drill string may be suspended inside a drilling riser from a rig through the BOP stack into the well bore. During drilling operations, a drilling fluid is delivered through the drill string and returned up through an annulus between the drill string and a casing that lines the well bore. In the event of a rapid invasion of formation fluid in the annulus, commonly known as a “kick,” the BOP stack may be actuated to seal the annulus and to control fluid pressure in the wellbore, thereby protecting well equipment disposed above the BOP stack.
- Various features, aspects, and advantages of the present disclosure will become better understood when the following detailed description is read with reference to the accompanying figures in which like characters represent like parts throughout the figures, wherein:
-
FIG. 1 is a schematic diagram of an embodiment of an offshore system having a supplemental sealing system; -
FIG. 2 is a cross-sectional side view of an embodiment of a portion of a blowout preventer (BOP) that may be used in the offshore system ofFIG. 1 , wherein a ram of the BOP is in an open position; -
FIG. 3 is a cross-sectional side view of the portion of the BOP ofFIG. 2 , wherein the ram is in a closed position; -
FIG. 4 is a cross-sectional side view of an embodiment of a portion of a BOP that may be used in the offshore system ofFIG. 1 , wherein the BOP includes a conduit extending through a connecting rod of a ram; -
FIG. 5 is a schematic view of an embodiment of shear rams that may be used in a BOP of the offshore system ofFIG. 1 , wherein a seal is formed at least in part by a sealing fluid injected into the BOP; and -
FIG. 6 is a flow diagram of an embodiment of a method for sealing a wellbore using the supplemental sealing system ofFIG. 1 . - One or more specific embodiments of the present disclosure will be described below. These described embodiments are only exemplary of the present disclosure. Additionally, in an effort to provide a concise description of these exemplary embodiments, all features of an actual implementation may not be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
- The present embodiments are generally directed to systems and methods for sealing a wellbore. More particularly, the present embodiments are directed to systems and methods that provide a sealing fluid (e.g., an injectable sealing fluid) to a blowout preventer (BOP) to seal the wellbore. Generally, rams of a BOP move from an open position in which the rams are withdrawn from the wellbore to enable fluid flow across the BOP to a closed position in which the rams seal the wellbore to block fluid flow across the BOP using sealing technology (e.g., elastomer seal elements). The sealing fluid may be injected into the wellbore or a bore of the BOP proximate to the rams of the BOP (e.g., on a high-pressure side of a seal formed by one or more seal elements of the BOP). The sealing fluid may flow into crevices, voids, or gaps in the one or more seal element that form the seal, and the sealing fluid may then change state (e.g., from a liquid to a solid) to form a sealing material that supplements (e.g., restores, repairs, patches, or enhances) the seal formed by the one or more seal elements.
- Various sealing fluids are envisioned. For example, the sealing fluid may include multiple different fluids that are injected separately and that change state to form the sealing material upon mixing with one another. In some embodiments, the sealing fluid may change state to form the sealing material in response to high pressure or other conditions within the wellbore. It should also be understood that the sealing fluid and any other fluids (e.g., solvent) disclosed herein are not intended to be limited to liquid matter, but instead may be any injectable matter, including any liquid, gas, solid, or any combination thereof. For example, the sealing fluid may be a liquid containing small particles (e.g., solid particles), which may act as a coagulant or otherwise assist in the transition to the solid state to form the sealing material.
- With the foregoing in mind,
FIG. 1 is an embodiment of anoffshore system 10. Theoffshore system 10 includes an offshore vessel orplatform 12 at asea surface 14. ABOP stack 16 is mounted to awellhead 18 at asea floor 20. Atubular drilling riser 22 extends from theplatform 12 to theBOP stack 16. Theriser 22 may return drilling fluid or mud to theplatform 12 during drilling operations. Downhole operations are carried out by a tubular string 24 (e.g., drill string, production tubing string, or the like) that extends from theplatform 12, through theriser 22, through abore 25 of theBOP stack 16, and into awellbore 26. - To facilitate discussion, the
BOP stack 16 and its components may be described with reference to an axial axis ordirection 30, a longitudinal axis ordirection 32, and a lateral axis ordirection 34. As shown, theBOP stack 16 includes multiple BOPs 36 (e.g., ram BOPs) axially stacked (e.g., along the axial axis 30) relative to one another. As discussed in more detail below, eachBOP 36 includes a pair of longitudinally opposed rams andcorresponding actuators 38 that actuate and drive the rams toward and away from one another along thelongitudinal axis 32. Although fourBOPs 36 are shown, theBOP stack 16 for subsea applications may include any suitable number of BOPs (e.g., 3 or more ram BOPs with the ability to seal and 1 or more annular BOPs with the ability to seal). Additionally, theBOP stack 16 may include any of a variety of different types of rams. For example, in certain embodiments, theBOP stack 16 may include one ormore BOPs 36 having opposed shear rams or shearing surfaces configured to sever thetubular string 24, and one ormore BOPs 36 having opposed pipe rams configured to engage thetubular string 24 and to seal the bore 25 (i.e., the annulus around thetubular string 24 disposed within the bore 25). Asupplemental sealing system 40 may provide one or more sealing fluids (e.g., injectable sealing fluids) to one ormore BOPs 36. -
FIG. 2 is a cross-sectional side view of an embodiment of a portion of oneBOP 36 in anopen position 50, andFIG. 3 is a cross-sectional side view of the portion of theBOP 36 in a closedposition 52. In theopen position 50, eachram 54 is withdrawn from thebore 25 and/or does not contact the correspondingopposed ram 54. In the closedposition 52, eachram 54 is advanced into thebore 25 and/or contacts a respectiveopposing ram 54. In the closedposition 52, therams 54 may seal thebore 25 and/or may block a flow of fluid from the wellbore 26 (FIG. 1 ) through thebore 25. - As shown, the
BOP 36 includes a support structure having ahousing 56 that defines ram-supportingcavities 57 and thebore 25. Thehousing 56 is generally rectangular in the illustrated embodiment, although thehousing 56 may have any cross-sectional shape, including any polygonal shape or an annular shape. In the illustrated embodiment, the support structure includes abonnet assembly 58 mounted to the housing 56 (e.g., via threaded fasteners). Thebonnet assembly 58 may support theactuators 38, which each include apiston 60 and a connectingrod 62. Theactuators 38 may drive therams 54 toward and away from one another along thelongitudinal axis 32 and through thebore 25 to adjust theBOP 36 between theopen position 50 and the closedposition 52. The illustratedactuators 38 include hydraulically operatedpistons 60 movably positioned withinchambers 88, although any of a variety of actuators may be employed to drive therams 54 toward and away from one another. - To facilitate discussion, the illustrated
rams 54 are shear and seal rams that include one or more shearingsurface 63 configured to shear thetubular string 24 and to seal thebore 25, thereby isolating equipment vertically above theBOP 36 from the wellbore 26 (FIG. 1 ) vertically below theBOP 36. Therams 54 include a first ram 64 (e.g., upper ram) and a second ram 66 (e.g., lower ram), and theBOP 36 includes a sealing system that seals thebore 25 when theBOP 36 is in the closedposition 52. In the illustrated embodiment, the sealing system includes one or more sealing assemblies having one or more seal elements (e.g., primary seal elements) that form a seal (e.g., primary seal) across thebore 25 when theBOP 36 is in the closedposition 52. More particularly, thefirst ram 64 includes afirst seal assembly 67 having a first seal element 68 (e.g., laterally-extending seal) positioned along a first surface 70 (e.g., axially-facing surface) of abody 72 of thefirst ram 64. Thefirst seal element 68 is configured to seal against an opposed surface 74 (e.g., axially-facing surface) of thesecond ram 66 when theBOP 36 is in the closedposition 52. As shown, thefirst seal assembly 67 also includes a second seal element 76 (e.g., laterally-extending seal) that is positioned along an outer surface 78 (e.g., axially-facing surface) of thebody 72 of thefirst ram 64 and is configured to seal against thehousing 56 of theBOP 36. - In the illustrated embodiment, the
second ram 66 includes asecond seal assembly 77 having a second seal element 80 (e.g., laterally-extending seal) that is positioned along an outer surface 82 (e.g., axially-facing surface) of abody 84 of thesecond ram 66 and is configured to seal against thehousing 56 of theBOP 36. Together, the first andsecond sealing assemblies bore 25 when theBOP 36 is in the closedposition 52. It should be appreciated that the first andsecond sealing assemblies rams 54 or at other components of theBOP 36. For example, thefirst seal element 68 may be positioned along an axially-extending surface or at any other surface of the first orsecond ram first seal element 68 to form a seal between therams 54. Furthermore, theBOP 36 may include additional sealing assemblies or seal elements that isolate thebore 25 from other equipment and the environment. For example, the illustrated embodiment includesannular seal elements 86 supported in thebonnet 58 to seal against the connectingrod 62, thereby isolating thechambers 88 from thebore 25. The seal elements disclosed herein may be elastomer seals, metal seals, or any other suitable type of seal. - It is now recognized that it may be desirable to supplement the seal formed by the one or more sealing assemblies of the
BOP 36 when therams 54 are in theclosed position 52, thus ensuring that the one or more sealing assemblies of theBOP 36 seal thebore 25 in the expected manner and/or at the expected locations. For example, certain well operators may wish to strengthen the seal formed by the one or more sealing assemblies or provide additional sealing material across thebore 25 once therams 54 reached theclosed position 52. In some cases, one or more seal elements of the one or more sealing assemblies of theBOP 36 may be worn and/or may be unable to reliably seal thebore 25. - Accordingly, the illustrated embodiment includes the
supplemental sealing system 40 to deliver or inject one or more sealing fluids to supplement the seal formed by the one or more sealing assemblies (e.g., the first andsecond sealing assemblies 67, 77) of theBOP 36. In the illustrated embodiment, thesupplemental sealing system 40 includes a firstfluid source 100 that supports a sealing fluid and is fluidly coupled to afirst conduit 102 that extends through thehousing 56 to anoutlet 103 at thebore 25. Thesupplemental sealing system 40 also includes a secondfluid source 104 that supports a sealing fluid and is fluidly coupled to asecond conduit 106 that extends through thehousing 56 to anoutlet 107 thebore 25. - In operation, as the
rams 54 are driven to theclosed position 52 or at any time before or after therams 54 reach theclosed position 52, thesupplemental sealing system 40 may inject one or more sealing fluids proximate to the rams 54 (e.g., on an upstream side [toward thewellbore 26, FIG.1] of the seal formed by the one or more sealing assemblies or axially below the one or more sealing assemblies). The one or more sealing fluids may flow into crevices, voids, or gaps in the seal elements, and the one or more sealing fluids may then change state to form a sealing material that supplements the seal formed by the one or more sealing assemblies of theBOP 36. Thus, in the illustrated embodiment, the seal across thebore 25 may be formed in part by the sealing material. The high pressure in thebore 25 axially below the one or more sealing assemblies drives the one or more sealing fluids toward therams 54, and any leak path in the one or more sealing assemblies of therams 54 may draw the one or more sealing fluids toward the crevices, breaks, voids, or gaps creating the leak path to facilitate sealing thebore 25. It should be appreciated that the one or more sealing fluids may supplement the seal by forming a new seal (e.g., physically separate from the seal elements) between components of the BOP 36 (e.g., filling voids or gaps between theopposed rams 54 or between theopposed rams 54 and thehousing 56, and without flowing into voids or gaps in the seal elements). - The
supplemental sealing system 40 may have various features. In the illustrated embodiment, the firstfluid source 100 and thefirst conduit 102 may provide a first type of fluid to thebore 25, while the secondfluid source 104 and thesecond conduit 106 may provide a second, different type of fluid to thebore 25. The first and second fluids may change state to form a sealing material upon mixing with one another. Thus, the first and second fluids may be capable of being injected into thebore 25, flowing toward the one or more sealing assemblies of the BOP 26 (e.g., flowing toward the crevices, voids, or gaps creating the leak path), and then mixing and changing state at the appropriate location to supplement the seal. - In some embodiments, the first
fluid source 100 and thefirst conduit 102 may provide the same type of fluid to thebore 25 as the secondfluid source 104 and thesecond conduit 106. Such a configuration may enable thesupplemental sealing system 40 to provide the sealing fluid at different axial and/or circumferential locations within thebore 25 and/or at various locations relative to the bore 25 (e.g., within the ram-supporting cavities 57), which may enable the sealing fluid to efficiently reach various seal elements of the one or more sealing assemblies. It should be appreciated that, in such cases, multiple conduits (e.g., thefirst conduit 102 and the second conduit 106) may extend from one fluid source (e.g., the first fluid source 100). The conduits (e.g., thefirst conduit 102 and the second conduit 106) utilized to deliver the sealing fluid may be existing or unused choke/kill ports of theBOP 36, or may be formed as new conduits uniquely used for injection of the sealing fluid. - Furthermore, the
supplemental sealing system 40 may provide the sealing fluid at the different locations simultaneously or thesupplemental sealing system 40 may selectively provide the sealing fluid at one or more particular locations closest to a suspected leak path (e.g., based on sensor data, such as pressure data, obtained from one or more sensors positioned about theBOP 36 or axially above the BOP 36). For example, the sensor data may be received and processed at a controller 112 (e.g., electronic controller having aprocessor 114 and memory 116) within or communicative coupled to thesupplemental sealing system 40, and thesupplemental sealing system 40 may then selectively deliver the sealing fluid based on the sensor data or based on any other factors, such as a position of the rams 54 (e.g., whether theBOP 36 is in theopen position 50 or the closed position 52). In some embodiments, an operator may receive an indication of the sensor data and may provide an input the to thecontroller 112 to instruct thesupplemental sealing system 40 to selectively deliver the fluid based on the sensor data or based on any other factors. In general, it should be appreciated that thesupplemental sealing system 40 may be operated by thecontroller 112 sending actuation signals tovalve actuators 118 that adjustvalves 120 from closed positions to open positions to deliver the respective fluid from the respective fluid source to thebore 25 of theBOP 36. Thecontroller 112 may control (or be part of a control system that controls) movement of therams 54 and operation of thesupplemental sealing system 40, and thus, the movement of therams 54 and delivery of the sealing fluid may be coordinated (e.g., the sealing fluid may be delivered automatically in response to therams 54 moving toward or reaching the closed position 52). - The
processor 114 may be used to execute software. Moreover, theprocessor 108 may include multiple microprocessors, one or more “general-purpose” microprocessors, one or more special-purpose microprocessors, and/or one or more application specific integrated circuits (ASICS), or some combination thereof. For example, theprocessor 112 may include one or more reduced instruction set (RISC) processors. Thememory 116 may include a volatile memory, such as random access memory (RAM), and/or a nonvolatile memory, such as read only memory (ROM). Thememory 116 may store a variety of information and may be used for various purposes. For example, thememory 116 may store processor-executable instructions (e.g., firmware or software) for theprocessor 114 to execute, such as instructions for controlling the one ormore valve actuators 118. - As noted above, any of a variety of sealing fluids are envisioned. For example, the
supplemental sealing system 40 may inject two different types of sealing fluids that form the sealing material upon mixing with one another and/or in response to being subjected to high pressure or other conditions within thebore 25 over time. Such fluids may include a two-part epoxy, including an epoxy resin and a hardener or other catalyst that form a solid sealing material upon mixing and/or being subjected to conditions within thebore 25 over time. In some embodiments, thesupplemental sealing system 40 may inject a single type of sealing fluid that forms the sealing material in response to being subjected to high pressure or other conditions within thebore 25 over a period of time. Such fluids may include an epoxy resin or a viscous fluid or foam that forms a solid sealing material upon being subjected to conditions within thebore 25 over time. - In certain embodiments, it may be desirable to remove (e.g., dissolve or break down) the sealing material when the seal is no longer needed, such as prior to, during, or after adjustment of the
BOP 36 from theclosed position 52 to theopen position 50. For example, a solvent (e.g., fluid capable of removing the sealing material, preferably without affecting or degrading any primary sealing material or seal elements) may be provided through a conduit (e.g., through one of theconduits bore 25. In the illustrated embodiment, thesupplemental sealing system 40 includes a third fluid source 108 (e.g., solvent fluid source) that supports a solvent, and the thirdfluid source 108 is fluidly coupled to a third conduit 110 (e.g., solvent conduit) that extends through thehousing 56 to anoutlet 109 at thebore 25. Thethird conduit 110 may be positioned to provide the solvent at any of a variety of locations, such as on an upstream side of the sealing material, within thebore 25, and/or within the ram-supportingcavities 57, to enable the solvent to remove the sealing material. Thecontroller 112 may control delivery of the solvent based on sensor data and/or position of therams 54, such as automatically delivering the solvent in response to therams 54 moving toward or reaching theopen position 50. In some embodiments, a bore cleaning tool may be inserted into the bore 25 (e.g., from the surface) and may be operated to physically remove (e.g., mill or scrape) the sealing material from theBOP 36. - As noted above, the sealing fluid and/or the solvent may be provided at any of a variety of locations of the
BOP 26.FIG. 4 is a cross-sectional side view of an embodiment of a portion of theBOP 36 having a ram-supportedconduit 130 extending through the connectingrod 62 to deliver the sealing fluid and/or the solvent to thebore 25. More particularly, in the illustrated embodiment, the ram-supportedconduit 130 is fluidly coupled to a respectivefluid source 132 and extends longitudinally through the connectingrod 62 to an outlet 134 at a sidewall 136 (e.g., annular wall) of the connectingrod 62. The fluid may flow from the outlet 134 into the ram-supportingcavity 57, as shown byarrow 138. When the fluid is a sealing fluid, the sealing fluid may flow into crevices, voids, or gaps in the seal elements that form the seal across thebore 25, and the sealing fluid may then change state to form a sealing material that supplements the seal formed by the seal elements. When the fluid is a solvent, the solvent may flow toward the sealing material to facilitate removal of the sealing material from theBOP 36. - It should be appreciated that one or more ram-supported conduits may be provided in one or both connecting
rods 62 of theBOP 36 to provide multiple different fluids and/or to provide one or more fluids at multiple locations. It should also be appreciated that one or more ram-supported conduits (e.g., ram-supportedconduit 130 inFIG. 4 ) and the conduits through the housing 56 (e.g.,conduits FIGS. 2 and 3 ) may be provided to inject the sealing fluids and/or the solvent into various locations of theBOP 36. Indeed, any of the features disclosed inFIGS. 1-4 may be combined in any suitable manner to carry out the techniques disclosed herein. -
FIG. 5 is a schematic view of shear rams 54 that may be used in theBOP 36, in accordance with an embodiment of the present disclosure. The shear rams 54 are shown separated from one another to facilitate discussion; however, it should be understood that respective opposed faces 140 of therams 54 may contact one another when theBOP 36 is in theclosed position 52, as shown inFIGS. 3 and 4 . More particularly, the shearing surfaces 63 may overlap in thelongitudinal direction 32, longitudinally opposedfront seal elements 142 may contact one another, side seal elements 144 may contact the housing 56 (FIGS. 2-4 ), and thesecond seal elements housing 56. The first seal element 68 (FIGS. 2-4 ) may be provided on one of therams 54 to extend axially between therams 54. Thevarious seal elements second sealing assemblies bore 25 when theBOP 36 is in theclosed position 52. - As shown, at least part of the seal may be supplemented or formed by a sealing material 148 (e.g., supplemental sealing material or supplemental seal) injected via the supplemental sealing system 40 (
FIGS. 1-4 ). While the sealingmaterial 148 is shown within (e.g., within a void) of one of thefront seal elements 142, it should be appreciated that any of the seal elements disclosed herein or any other portion of theBOP 25 may be supplemented or sealed by the sealingmaterial 148. - It should also be appreciated that the
supplemental sealing system 40 disclosed herein may be used with any of a variety of other types of rams (e.g., pipe rams or blind rams) in theBOP 36. Furthermore, thesupplemental sealing system 40 may be utilized with other types of equipment within themineral extraction system 10, such as annular blowout preventers, diverters, or valves (e.g., ball valves or gate valves). Thesupplemental sealing system 40 may also be utilized with subsea systems as well as with land-based or onshore systems. -
FIG. 6 is a flow chart illustrating amethod 150 for sealing thewellbore 26 using thesupplemental sealing system 40, in accordance with an embodiment of the present disclosure. Themethod 150 includes various steps represented by blocks. It should be noted that some or all of the steps of themethod 150 may be performed as an automated procedure by a system, such as thesupplemental sealing system 40 having thecontroller 112. Although the flow chart illustrates the steps in a certain sequence, it should be understood that the steps may be performed in any suitable order and certain steps may be carried out simultaneously, where appropriate. Themethod 150 for sealing thewellbore 26 using thesupplemental sealing system 40 may be initiated automatically (e.g., in response to initiation of movement of therams 54, therams 54 reaching theclosed position 52, or receipt of sensor data indicative of a potential leak path) or in response to operator input to thesupplemental sealing system 40. - The
method 150 may begin by adjusting theBOP 36 from theopen position 50 to theclosed position 52, instep 152. As therams 54 are driven to theclosed position 52 or at any time before or after therams 54 reach theclosed position 52, thesupplemental sealing system 40 may inject one or more sealing fluids proximate to the rams 54 (e.g., on an upstream side of the seal formed by the one or more sealing assemblies or axially below the one or more sealing assemblies), instep 154. The one or more sealing fluids may flow into crevices, breaks, voids, or gaps, and the one or more sealing fluids may then change state to form a sealing material that supplements the seal formed by the one or more sealing assemblies of theBOP 36. As noted above, the high pressure in thebore 25 axially below the one or more sealing assemblies drives the one or more sealing fluids toward therams 54, and any leak path in the one or more sealing assemblies of therams 54 may draw the one or more sealing fluids toward the crevices, breaks, voids, or gaps creating the leak path to facilitate sealing thebore 25. - In certain embodiments, it may be desirable to remove (e.g., dissolve or break down) the supplemental sealing material when the seal is no longer needed, such as prior to, during, or after adjustment of the
BOP 36 from theclosed position 52 to theopen position 50. Thus, a solvent may be injected proximate to the sealing material to remove the sealing material, atstep 154. Additionally or alternatively, in some embodiments, a bore cleaning tool may be inserted into thebore 25 and may be operated to physically remove (e.g., mill or scrape) the supplemental sealing material from theBOP 36. - While the disclosure may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the disclosure is not intended to be limited to the particular forms disclosed. Rather, the disclosure is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure as defined by the following appended claims.
Claims (20)
1. A supplemental sealing system for a blowout preventer (BOP), comprising:
a fluid source configured to support a sealing fluid; and
a conduit fluidly coupled to the fluid source, wherein the conduit is configured to deliver the sealing fluid from the fluid source to a bore of the BOP to enable the sealing fluid to supplement a seal formed by one or more primary seal elements of the BOP.
2. The system of claim 1 , wherein the conduit comprises an outlet positioned on an upstream side of the seal formed by the one or more primary seal elements of the BOP.
3. The system of claim 1 , wherein the conduit extends through a housing of the BOP.
4. The system of claim 1 , wherein the conduit extends through a connecting rod coupled to a ram of the BOP.
5. The system of claim 1 , comprising a second fluid source configured to support a second sealing fluid, and a second conduit fluidly coupled to the second fluid source, wherein the second conduit is configured to deliver the second sealing fluid to the bore of the BOP to enable the second sealing fluid to supplement the seal formed by one or more primary seal elements of the BOP.
6. The system of claim 5 , wherein respective outlets of the conduit and the second conduit are positioned at different axial locations, different circumferential locations, or both relative to the bore of the BOP.
7. The system of claim 1 , comprising a solvent fluid source configured to support a solvent, and a solvent conduit fluidly coupled to the solvent fluid source, wherein the solvent conduit is configured to deliver the solvent to the bore of the BOP to enable the solvent to remove a sealing material formed by the sealing fluid from the BOP.
8. The system of claim 1 , comprising a controller configured to instruct a valve actuator to adjust a valve to enable flow of the sealing fluid to the bore of the BOP in response to receipt of a signal indicating that the BOP will be moved to a closed position or is in the closed position.
9. The system of claim 1 , comprising a controller configured to instruct a valve actuator to adjust a valve to enable flow of the sealing fluid to the bore of the BOP in response to receipt of a signal indicating a potential leak path while the BOP is in a closed position.
10. A blowout preventer (BOP) system, comprising:
a housing configured to support opposed rams of a BOP;
one or more primary seal elements configured to form a seal across a bore of the BOP when the opposed rams are in a closed position; and
a supplemental sealing system configured to inject a sealing fluid proximate to the one or more primary seal elements to enable the sealing fluid to supplement the seal.
11. The system of claim 10 , wherein the supplemental sealing system comprises a fluid source configured to support the sealing fluid, and a conduit fluidly coupled to the fluid source and to the bore of the BOP.
12. The system of claim 11 , wherein the conduit comprises an outlet positioned on an upstream side of the seal formed by the one or more primary seal elements of the BOP.
13. The system of claim 11 , wherein the conduit extends through the housing of the BOP.
14. The system of claim 11 , wherein the conduit extends through a connecting rod coupled to one ram of the opposed rams.
15. The system of claim 10 , wherein the supplemental sealing system is configured to independently provide two different fluids to the bore of the BOP to enable mixing of the two different fluids within the bore to supplement the seal.
16. A method for sealing a bore of a blowout preventer (BOP):
providing a sealing fluid from a fluid source to a bore of the BOP via a conduit; and
supplementing a seal formed by one or more primary seal elements of the BOP using the sealing fluid within the bore.
17. The method of claim 16 , comprising providing a second sealing fluid from a second fluid source to the bore of the BOP via a second conduit, wherein supplementing the seal formed by one or more primary seal elements of the BOP using the sealing fluid within the bore comprises mixing the sealing fluid and the second sealing fluid within the bore to form a sealing material.
18. The method of claim 16 , comprising injecting a solvent into the bore of the BOP to dissolve a sealing material formed by the sealing fluid.
19. The method of claim 16 , comprising providing the sealing fluid in response to receipt of a signal indicating that the BOP will be moved to a closed position or is in the closed position.
20. The method of claim 16 , comprising providing the sealing fluid in response to receipt of a signal indicating a potential leak path while the BOP is in a closed position.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US15/978,171 US20190345790A1 (en) | 2018-05-13 | 2018-05-13 | Injectable Seal for A Blowout Preventer |
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Application Number | Priority Date | Filing Date | Title |
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US15/978,171 US20190345790A1 (en) | 2018-05-13 | 2018-05-13 | Injectable Seal for A Blowout Preventer |
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US20190345790A1 true US20190345790A1 (en) | 2019-11-14 |
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US15/978,171 Abandoned US20190345790A1 (en) | 2018-05-13 | 2018-05-13 | Injectable Seal for A Blowout Preventer |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11118419B2 (en) * | 2016-09-26 | 2021-09-14 | Electrical Subsea & Drilling As | Wellbore control device |
US11530590B2 (en) * | 2019-11-27 | 2022-12-20 | Worldwide Oilfield Machine, Inc. | Interlocking dual v-shaped shear ram and method |
-
2018
- 2018-05-13 US US15/978,171 patent/US20190345790A1/en not_active Abandoned
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11118419B2 (en) * | 2016-09-26 | 2021-09-14 | Electrical Subsea & Drilling As | Wellbore control device |
US11530590B2 (en) * | 2019-11-27 | 2022-12-20 | Worldwide Oilfield Machine, Inc. | Interlocking dual v-shaped shear ram and method |
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