US20190281850A1 - Starch-based texturizers for food compositions - Google Patents

Starch-based texturizers for food compositions Download PDF

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US20190281850A1
US20190281850A1 US16/464,125 US201716464125A US2019281850A1 US 20190281850 A1 US20190281850 A1 US 20190281850A1 US 201716464125 A US201716464125 A US 201716464125A US 2019281850 A1 US2019281850 A1 US 2019281850A1
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composition
starch
waxy
texturizing agent
enzymatically
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US16/464,125
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Brandon Roa
Erhan Yildiz
David Stevenson
William Anthony
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Corn Products Development Inc USA
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Corn Products Development Inc USA
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Assigned to CORN PRODUCTS DEVELOPMENT, INC. reassignment CORN PRODUCTS DEVELOPMENT, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: YILDIZ, ERHAN, ANTHONY, WILLIAM, STEVENSON, DAVID, ROA, Brandon
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C9/00Milk preparations; Milk powder or milk powder preparations
    • A23C9/12Fermented milk preparations; Treatment using microorganisms or enzymes
    • A23C9/13Fermented milk preparations; Treatment using microorganisms or enzymes using additives
    • A23C9/137Thickening substances
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C19/00Cheese; Cheese preparations; Making thereof
    • A23C19/06Treating cheese curd after whey separation; Products obtained thereby
    • A23C19/068Particular types of cheese
    • A23C19/076Soft unripened cheese, e.g. cottage or cream cheese
    • A23C19/0765Addition to the curd of additives other than acidifying agents, dairy products, proteins except gelatine, fats, enzymes, microorganisms, NaCl, CaCl2 or KCl; Foamed fresh cheese products
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C19/00Cheese; Cheese preparations; Making thereof
    • A23C19/06Treating cheese curd after whey separation; Products obtained thereby
    • A23C19/068Particular types of cheese
    • A23C19/08Process cheese preparations; Making thereof, e.g. melting, emulsifying, sterilizing
    • A23C19/082Adding substances to the curd before or during melting; Melting salts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C19/00Cheese; Cheese preparations; Making thereof
    • A23C19/06Treating cheese curd after whey separation; Products obtained thereby
    • A23C19/09Other cheese preparations; Mixtures of cheese with other foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C20/00Cheese substitutes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C9/00Milk preparations; Milk powder or milk powder preparations
    • A23C9/12Fermented milk preparations; Treatment using microorganisms or enzymes
    • A23C9/13Fermented milk preparations; Treatment using microorganisms or enzymes using additives
    • A23C9/1307Milk products or derivatives; Fruit or vegetable juices; Sugars, sugar alcohols, sweeteners; Oligosaccharides; Organic acids or salts thereof or acidifying agents; Flavours, dyes or pigments; Inert or aerosol gases; Carbonation methods
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23CDAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
    • A23C9/00Milk preparations; Milk powder or milk powder preparations
    • A23C9/152Milk preparations; Milk powder or milk powder preparations containing additives
    • A23C9/154Milk preparations; Milk powder or milk powder preparations containing additives containing thickening substances, eggs or cereal preparations; Milk gels
    • A23C9/1544Non-acidified gels, e.g. custards, creams, desserts, puddings, shakes or foams, containing eggs or thickening or gelling agents other than sugar; Milk products containing natural or microbial polysaccharides, e.g. cellulose or cellulose derivatives; Milk products containing nutrient fibres
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D7/00Edible oil or fat compositions containing an aqueous phase, e.g. margarines
    • A23D7/005Edible oil or fat compositions containing an aqueous phase, e.g. margarines characterised by ingredients other than fatty acid triglycerides
    • A23D7/0053Compositions other than spreads
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23DEDIBLE OILS OR FATS, e.g. MARGARINES, SHORTENINGS, COOKING OILS
    • A23D7/00Edible oil or fat compositions containing an aqueous phase, e.g. margarines
    • A23D7/005Edible oil or fat compositions containing an aqueous phase, e.g. margarines characterised by ingredients other than fatty acid triglycerides
    • A23D7/0056Spread compositions
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/206Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
    • A23L29/212Starch; Modified starch; Starch derivatives, e.g. esters or ethers
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L29/00Foods or foodstuffs containing additives; Preparation or treatment thereof
    • A23L29/20Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
    • A23L29/206Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
    • A23L29/212Starch; Modified starch; Starch derivatives, e.g. esters or ethers
    • A23L29/219Chemically modified starch; Reaction or complexation products of starch with other chemicals
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L35/00Food or foodstuffs not provided for in groups A23L5/00 – A23L33/00; Preparation or treatment thereof
    • A23L35/10Emulsified foodstuffs
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

Definitions

  • Disclosed herein is one or more food compositions comprising at least one edible ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof. Also disclosed herein is a process for making said one or more food compositions, the method comprising adding a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof to the composition, wherein an effective amount of the texturizing agent is added to thicken the food composition.
  • the texturizing agent described herein has improved efficacy in food compositions, and, as such, can replace costly proteins and/or fats contained in the food composition to reduce manufacturing costs.
  • Texturizing agents play a key role in adding high value to innovative food preparations. They are added to food to modify overall texture and bring a change in the mouthfeel of foods, as well as in their appearance.
  • texturing agents for use in food applications, including cellulose derivatives, gums, pectins, gelatins, algae extract, milk proteins, inulin and starch. These texturizing agents are used in a wide variety of food applications such as dairy products, confectionaries, baked goods, snacks, meats, pet foods, beverages, sauces, soups and dressings. These texturizing agents help improve gelling, thickening, stability, clarity, binding, consistency, and shelf-life in many food applications, among other functions.
  • Starch is a key texturizing agent used in food products. Due to rising manufacturing and ingredient costs, food producers are interested in reducing costs while maintaining the textural attributes consumers expect. Disclosed herein is a lower cost starch-based food texturizer that produces food compositions with the textural attributes desired by consumers.
  • compositions comprising at least one edible ingredient and a texturizing agent, wherein the texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof.
  • the food composition comprises at least one edible ingredient and a texturizing agent, wherein said texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca and combinations thereof, with the proviso that said food composition does not contain one or more other texturizing agent or with the proviso that said texturizing agent is the sole texturizing agent in the composition.
  • the texturizing agent is present in an amount effective to thicken, gel, or thicken and gel one or more food composition described herein.
  • the texturizing agent described herein is present in the food composition in an amount of about 0.5% to about 15.0%, about 1.0% to about 12.0%, about 1.0% to about 10.0%, or about 10.0% or less by weight of the food composition.
  • the texturizing agent is the sole texturizing agent in the food composition.
  • the inhibited starch and the non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof are present in the texturizing agent described herein in a weight ratio of about 1.0:1.0 to about 19.0:1.0, from about 13.0:7.0 to about 9.0:1.0, from about 3.0:1.0 to about 17.0:3.0, or about 3.0:1.0 inhibited starch to non-granular, enzymatically-debranched waxy starch.
  • the non-granular, enzymatically-debranched waxy starch has a dextrose equivalent (DE) of about 10.0 or less, from about 4.0 to about 10.0, from about 4.0 to about 9.0, from about 4.0 to about 8.0, from about 4.0 to about 7.0, from about 5.0 to about 10.0, or from about 6.0 to about 10.0, or from about 6.0 to about 7.0.
  • DE dextrose equivalent
  • the non-granular, enzymatically-debranched waxy starch is only partially debranched.
  • the non-granular, enzymatically-debranched waxy starch is debranched with an ⁇ -1,6-D-glucanohydrolase.
  • Still yet a further embodiment is directed to a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein the weight ratio of inhibited starch to non-granular, enzymatically-debranched waxy starch is from about 1.0:1.0 to about 19.0:1.0, and wherein the non-granular, enzymatically-debranched waxy starch has a dextrose equivalent of about 10.0 or less or from about 6.0 to about 7.0.
  • Exemplary food compositions containing the texturizing agent described herein include, but are not limited to, for example, yogurt compositions; cheese compositions; cream cheese compositions; dairy dessert compositions; and oil-in-water emulsion compositions, such as, e.g. spreadable dressings and reduced fat mayonnaise.
  • the food composition containing the texturizing agent described herein is selected from a yogurt composition, cheese composition, cream cheese composition, dairy dessert composition, and oil-in-water emulsion composition.
  • Also provided herein is a method for making one or more food composition described herein. Further provided herein is one or more texturizing agent for use in one or more food composition described herein.
  • Disclosed herein is one or more food composition containing at least one edible ingredient and a texturizing agent comprising an inhibited starch and an enzymatically debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof.
  • the texturizing agent described herein provides a combination of starches that acts synergistically to produce the same gel strength and mouthfeel in a variety of food formulations at a reduced amount or concentration of texturizing agent compared to currently available starch-based texturizers, thereby reducing overall manufacturing costs.
  • the inhibited starch has substantial native granule integrity and has been inhibited so that under the processing conditions of preparing a food composition the starch will substantially retain granule integrity.
  • the predominant granule integrity of the starch is not destroyed, and will most likely be swollen and exhibit a reduced degree of crystallinity, if any.
  • the starch retains at least part of its granular structure, thereby exhibiting at least some intact starch granules, although some granule fragmentation is acceptable and typical to processes involving homogenizers or other high shear processing. Such fragmentation can occur in larger inhibited starch granules such as potato starch during product processing (e.g., homogenization), yet the inhibited starch fragments can still provide a viscosifying effect in the end product.
  • the inhibited starch described herein is derived from a native starch found in nature.
  • the native source from which the inhibited starch is derived is selected from a cereal, e.g., wheat, corn or maize, rice, and oat; tubers and roots, e.g., potato and tapioca; legumes; and fruits.
  • the inhibited starc 1 described herein is derived from a plant obtained by standard breeding techniques, including, but not limited to, for example, crossbreeding, translocation, inversion, transformation, insertion, irradiation, chemically or other induced mutation, and any other method of gene or chromosome engineering to include variations thereof.
  • inhibited granular waxy starch derived from a plant grown from induced mutations and variations of the above generic composition that can be produced by known standard methods of mutation breeding are also suitable herein. It is understood that the source of the enzymatically-debranched waxy maize and waxy tapioca starches can also be obtained by these techniques.
  • the inhibited starch is any starch variety, including low amylose (waxy) varieties.
  • the inhibited starch is a starch variety selected from corn, rice, tapioca, cassava, potato, wheat, waxy corn, waxy potato, waxy sweet potato, waxy barley, waxy wheat, waxy rice, waxy sago, waxy amaranth, waxy tapioca, waxy arrowroot, waxy canna, waxy pea, waxy banana, waxy oat, waxy rye, waxy triticale, and waxy sorghum.
  • waxy or “low amylose” is meant a starch which has an amylopectin content of at least about 90%, at least about 95%, at least about 97%, or at least about 99%, amylopectin, and/or less than about 10%, less than about 5%, less than about 3%, or less than about 1%, amylose by weight.
  • Inhibition of the starch used in one or more food composition described herein can be accomplished by a variety of known methods. Inhibition includes both chemical and physical (thermal) inhibition.
  • the inhibited starch is a thermally inhibited starch.
  • thermally inhibited starch means a starch subjected to a heat treatment process that results in the starch becoming and remaining inhibited.
  • the starch granule is inhibited by chemically crosslinking the granule with a food grade crosslinking reagent.
  • a food grade crosslinking reagent Such crosslinking toughens the granule so that on swelling, the integrity of the swollen granule is maintained.
  • Useful crosslinking reagents include a phosphate-based crosslinking reagent, such as, for example, a soluble metaphosphate (e.g., sodium trimetaphosphate (hereinafter STMP)); phosphorous oxychloride (hereinafter POCl 3 ); and linear dicarboxylic acid anhydrides.
  • the crosslinking reagent is POCl 3 , STMP or adipic-acetic anhydride.
  • the crosslinked starch can be further modified by, for example, derivatization.
  • Crosslinking can be conducted using methods known in the art.
  • the amount of crosslinking can vary depending upon the desired viscosity, but preferably the starch is moderately to highly crosslinked.
  • the specific conditions employed in crosslinking depend upon the type of crosslinking agent used, the type of base starch employed, the reaction scale utilized, and so forth.
  • an increased level of crosslinking is generally obtained by use of increased amounts of crosslinking reagent.
  • factors such as length of time of reaction (longer time promotes crosslinking), pH of reaction medium (higher pH promotes crosslinking) and conditions of drying (longer time and/or higher drying temperatures promote crosslinking) will also affect the degree of crosslinking, and thus, degree of inhibition, except when the reaction medium is neutralized or made mildly acidic (e.g., pH of 5 to 6), or the product starch is washed to a neutral pH before drying.
  • the degree of crosslinking will be at least about 0.01%, at least about 0.02%, from about 0.01% to about 0.08%, from about 0.02% to about 0.05%, or from about 0.03% to about 0.045% by weight of phosphorus oxychloride reagent used to cross-link the starch. Weight percentages are by weight of the starch. The use of other crosslinking agents should be in amounts sufficient to provide equivalent levels of crosslinking.
  • Starch inhibition can be characterized by Brabender curves.
  • the Brabender curve will be flat, indicating that the starch or flour is so inhibited that it is resisting any further gelatinization, or the curve will be a rising Brabender curve, indicating that gelatinization is occurring at a slow rate and to a limited extent.
  • the Brabender curve will be a dropping curve, but the overall breakdown in viscosity from the peak viscosity will be lower than that for a non-inhibited starch.
  • the inhibited starch can optionally be further treated by a combination of modifications in any order, provided the modification does not destroy the granular nature of the starch.
  • additional modifications include, without limitation, stabilization, acetylation, esterification, hydroxyethylation, hydroxypropylation, phosphorylation, cationic modification, anionic modification, and so forth.
  • Base starches suitable for subsequent modification also optionally include starches prepared by oxidation, enzyme conversion, acid hydrolysis, heat and/or acid dextrinization, thermal and/or sheared starches.
  • the inhibited starch is further modified to obtain extended shelf-life in the food formulation; that is, the starch is stabilized.
  • the starch can be stabilized by any of a variety of means, including substitution with STPP, succinic anhydride, acetyl or hydroxypropyl groups. Acetylation adds acetyl groups to the crosslinked starch, thereby inhibiting syneresis of, for example, a yogurt. Stabilization of the starch can occur after crosslinking by making the pH of the reaction slurry mildly alkaline and then adding the stabilizing agent (e.g., acetic anhydride). In one embodiment, the stabilizing agent is added to the reaction slurry in an amount of from about 0.5% to about 10.0%, from about 0.75% to about 8.0%, or from about 1.0% to about 7.0% by weight of the starch granule.
  • the stabilizing agent e.g., acetic anhydride
  • the inhibited starch is a food quality starch in which the starch is modified by both crosslinking and stabilization.
  • the inhibited starch is a stabilized and cross-linked starch selected from hydroxypropylated distarch phosphate, acetylated distarch adipate, and waxy maize starch having at least one recessive sugary-2 allele that is subsequently chemically crosslinked or thermally inhibited.
  • the inhibited starch is a hydroxypropylated distarch phosphate with a degree of substitution of from about 3.5% to about 8.8% or about 5.7% to about 6.7% by weight of the bound propylene oxide on starch.
  • the degree of cross-linking is at least about 0.01%, from about 0.01% to about 0.08%, from about 0.02% to about 0.05%, or from about 0.03% to about 0.045% by weight of phosphorus oxychloride reagent used to crosslink the starch. Weight percent is based on weight of the starch.
  • “food quality starches” are starches that are edible by animals, including human beings.
  • the enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof can be prepared by the following process.
  • a starch suspension or slurry is prepared from native waxy starch selected from waxy maize, waxy tapioca, and combinations thereof and water in a concentration of about 5% to about 50% starch solids by weight of the slurry.
  • This suspension or slurry is gelatinized by heating (e.g., by jet-cooking) and then cooled.
  • the pH of this cooled suspension is adjusted—depending upon the requirements of the enzyme chosen to debranch the starch—to a pH of from about 3.0 to about 7.5.
  • This pH-adjusted suspension is then mixed with a debranching enzyme (e.g., isoamylase EC.3.2.1.68, pullulanase EC. 3.2.1.41 and/or other debranching enzymes) and heated to a temperature suitable for the chosen debranching enzyme (typically from about 25° C. to about 75° C., more typically about 60° C.+/ ⁇ 2° C.).
  • a debranching enzyme e.g., isoamylase EC.3.2.1.68, pullulanase EC. 3.2.1.41 and/or other debranching enzymes
  • a temperature suitable for the chosen debranching enzyme typically from about 25° C. to about 75° C., more typically about 60° C.+/ ⁇ 2° C.
  • the mixture is stirred until the desired degree of debranching is obtained, and the suspension then heated to inactivate the debranching enzyme(s) (e.g., to about 130° C. to about 150° C
  • Typical debranching parameters include addition of the debranching enzyme in an amount of from about 0.01% to about 5.00%, from about 0.05% to about 2.00%, or from about 0.10% to about 0.75% by weight of anhydrous starch added to the reaction mixture, and a debranching period of from about 3.5 hours to about 25.0 hours or from about 10.0 hours to about 20.0 hours.
  • the starch can be isolated by drying (e.g., by spray-drying).
  • the enzymatically-debranched waxy starch described herein is prepared using a debranching enzyme.
  • the debranching enzyme rapidly hydrolyzes only the ⁇ -1,6-D-glucosidic bonds, releasing short chain amylose.
  • the debranching enzyme is an ⁇ -1,6-D-glucanohydrolase.
  • the ⁇ -1,6-D-glucanohydrolase is an isoamylase EC.3.2.1.68, pullulanase EC. 3.2.1.41, or combination thereof.
  • the ⁇ -1,6-D-glucanohydrolase enzyme is an endo-enzyme capable of hydrolyzing the ⁇ -1,6-D-glucosidic linkages of the starch molecule, and incapable of any significant degree of hydrolysis of the ⁇ -1,4-D-glucosidic bonds.
  • the enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof is incompletely or only partially debranched and, thus, contains amylopectin, which has residual branching.
  • the starch may be debranched by treatment with an alpha-1,6-D-glucanohydrolase until up to 65%, by weight, of the starch has been debranched to short chain amylose.
  • the enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof contains up to 65%, by weight, short chain amylose.
  • the degree of debranching of the debranched waxy starch is determined by its dextrose equivalent (“DE”), which is a measure of the amount of reducing sugars present in a sugar product, relative to dextrose, expressed as a percentage on a dry basis. A higher degree of debranching is typically indicated by a higher DE.
  • DE dextrose equivalent
  • the DE of the enzymatically-debranched waxy starch is about 10.0 or less, from about 4.0 to about 10.0, from about 4.0 to about 9.0, from about 4.0 to about 8.0, from about 4.0 to about 7.0, from about 5.0 to about 10.0, or from about 6.0 to about 10.0, or from about 6.0 to about 7.0.
  • the DE of the enzymatically-debranched waxy starch is about 10.0 or less, from about 2.0 to about 9.0, from about 3.5 to about 5.0, or from about 4.0 to about 5.0. In still another embodiment, the DE of the enzymatically-debranched waxy starch is from about 4.0 to about 10.0 or from about 6.0 to about 7.0. In yet still another embodiment, the DE of the enzymatically-debranched waxy starch is about 10.0 or less or from about 6.0 to about 7.0. In one embodiment, the DE is determined as set forth in Example 1b.
  • the model aqueous system can simply be an aqueous dispersion of the enzymatically-debranched waxy starch in water at 8% to 10% solids by weight.
  • DE is an excellent indicator of the enzymatically-debranched waxy maize and/or tapioca starches that will provide the strongest gels.
  • the texturizing agent described herein comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof in a weight ratio of inhibited starch to non-granular enzymatically-debranched waxy starch of from about 1.0:1.0 to about 19.0:1.0, about 1.0:1.0 to about 4.0:1.0, from about 13.0:7.0 to about 9.0:1.0, from about 3.0:1.0 to about 17.0:3.0, or about 3.0:1.0.
  • the inhibited starch and non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof are present in the texturizing agent in a weight ratio of from about 1.0:1.0 to about 19.0:1.0.
  • the inhibited starch and non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof are present in the texturizing agent in a weight ratio of about 1.0:1.0 to about 4.0:1.0.
  • the inhibited starch and non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof are present in the texturizing agent in a weight ratio of about 3.0:1.0.
  • the texturizing agent described herein is present in the food composition in an amount of about 0.5% to about 15.0%, about 1.0% to about 12.0%, about 1.0% to about 10.0%, about 10.0% or less by weight of the food composition. In another embodiment, the texturizing agent described herein is present in the food composition in an amount of about 10.0% or less by weight of the food composition. In another embodiment, the texturizing agent described herein is present in the food composition in an amount of about 0.5% to about 15.0%, more typically about 1.0% to about 12.0%, and even more typically about 1.0% to about 10.0% by weight of the food composition.
  • the components of the texturizing agent described herein are not pre-blended prior to incorporation into a food composition and, thus, are separately added to the food composition.
  • the texturizing agent described herein finds use in a wide variety of food compositions.
  • the food composition containing the texturizing agent described herein is selected from a yogurt composition; a cheese product composition, e.g., solid cheese compositions and cream cheese compositions; a dairy dessert composition; and an oil-in-water emulsion composition, e.g., spreads and dressings.
  • the food composition containing the texturizing agent described herein is selected from a yogurt composition, cheese composition, cream cheese composition, dairy dessert composition, and oil-in-water emulsion composition.
  • One embodiment is directed to a yogurt composition
  • a yogurt composition comprising at least one dairy ingredient and a texturizing agent, wherein the texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, and, optionally, wherein said composition comprises an effective amount of the texturizing agent to gel the yogurt, wherein said yogurt composition is gelled.
  • the yogurt composition described herein is any style or type of yogurt composition.
  • the yogurt composition described herein is a set, stirred or concentrated type yogurt composition.
  • the yogurt composition described herein is a set or stirred type composition.
  • Another embodiment is directed to a method of making a yogurt composition
  • a method of making a yogurt composition comprising mixing together at least one dairy ingredient and at least one texturing agent to form a yogurt base, wherein the texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, and, optionally, wherein an effective amount of the texturizing agent is added to gel the yogurt.
  • yogurt typically comprises a cultured milk product produced by culturing ate least one dairy ingredient to form a yogurt base with a characterizing bacterial culture.
  • the bacterial culture typically contains Lactobacillus bulgaricus and Streptococcus thermophilus .
  • the culture may optionally comprise additional culture specie(s) as is known in the art such as Lactobacillus acidophilus and/or bifidus .
  • the dairy ingredient(s) can be directly acidified, for example, to a pH of about 3.5 to about 5.0 or about 4.1 to about 4.7.
  • yogurt as used herein means an acidified food product containing at least one dairy ingredient and having a gelled texture, including acidified food products that do and do not meet the standard identity for yogurt.
  • dairy product or dairy ingredient means a food product that contains milk, at least one product derived from milk, or at least one dairy alternative ingredient derived from grain or plant sources, including, but not limited to, for example, rice milk, soy milk, hemp milk, coconut milk, almond milk, and peanut milk.
  • Dairy ingredients used in forming the yogurt product are first blended to form a yogurt base and optionally deaerated, heated and homogenized.
  • This yogurt base is pasteurized at high temperatures and then cooled to culturing temperatures of about 40° C. to about 50° C.
  • the pasteurized, cooled yogurt base is then inoculated with culture and fermented to a desired acid content or titratable acidity and pH of about 3.5 to about 5.0 or about 4.1 to about 4.7, at which curdling or coagulation occurs which forms the yogurt.
  • Acid development and bacterial growth are then arrested by cooling the mixture, generally to a filling temperature of about 0° C. to about 15° C. or 0° C. to 5° C., and storing at these refrigeration temperatures.
  • At least one yogurt composition described herein contains a gelling amount of a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof.
  • at least one yogurt composition described herein contains an effective amount of the texturizing agent described herein to provide a yogurt composition having a soft gelled texture.
  • a useful measure of the gelling of the yogurt is the gel strength test, described below, in which the resistant force against a plunging probe is measured.
  • gel strength is meant a gel strength that is measured prior to any heating of the gel that is sufficient to melt the non-granular, enzymatically-debranched waxy starch described herein.
  • the gel strength of a yogurt, dairy dessert, or cream cheese is measured in accordance with the respective methods set forth in Example 1f.
  • the yogurt base comprises less than about 10% by weight of the texturizing agent, e.g. from about 0.5% to about 10% by weight. In another embodiment, the yogurt base comprises from about 1% to about 8% by weight, from about 1.5% to 7.0%, or from about 2% to about 6% of the texturizing agent.
  • the texturizing agent described herein is the sole gelling agent (other than any dairy protein that may be present) in the yogurt composition.
  • the yogurt base can additionally comprise modest amounts of additional supplemental stabilizers.
  • Useful optional stabilizers can include gelatin, gum acacia, carrageenan, gum karaya, pectin, gum Tragacanth, xanthan, maltodextrins, or mixtures thereof. These supplemental stabilizers are well known food ingredients and are commercially available.
  • Another embodiment is directed to a cheese composition
  • a cheese composition comprising at least one dairy ingredient and a texturizing agent, wherein the texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein said texturizing agent is present in an amount effective to increase the firmness of said composition.
  • cheese compositions include, but are not limited to, mozzarella, cheddar, parmesan, and colby cheese.
  • the cheese composition is sufficiently firm so that it can be sliced, cut, shredded or grated.
  • the composition is grated or shredded mozzarella cheese.
  • Yet another embodiment is directed to a method of making a cheese composition
  • a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof into a solid cheese composition containing at least one dairy ingredient, wherein an effective amount of the texturizing agent is added to increase the firmness of the cheese composition.
  • the cheese composition described herein is not a natural cheese.
  • the cheese composition described herein is an imitation cheese, and as such is prepared from a base of conventional ingredients for such imitation cheese composition into which is incorporated the texturizing agent described herein.
  • Still a further embodiment is directed to a cheese composition
  • a cheese composition comprising a) moisture in an amount of from about 40% to about 50% or at least about 30%, 35%, or 40% by weight of the composition; b) the texturizing agent described herein in an amount of from about 2% to about 4% or at least about 1.5% by weight of the composition; c) casein or caseinate in an amount of from about 3% to about 30%, from about 10% to about 20, or at least about 3% by weight of the composition; d) a fat source of from about 20% to about 30% or at least about 10% by weight of the composition; and e) an emulsification salt of from about 0.5 to about 1.5% or at least about 0.01% by weight of the cheese composition.
  • the cheese composition described herein contains the texturizing agent described herein in an amount calculated to replace at least about 20%, at least about 25%, at least about 30%, at least about 35%, at least about 40% or at least about 45% by weight of the casein or caseinate present in an equivalent cheese product.
  • the cheese composition described herein optionally contains at least one additional GRAS (Generally Regarded as Safe) ingredients.
  • the optional additional GRAS ingredient is selected from at least one natural or artificial flavor ingredient, at least one natural or artificial color, at least one preservative, and at least one acidulant.
  • the texturizing agent contained in the cheese composition described herein comprises the non-granular enzymatically-debranched waxy starch described herein in an amount of from about 0.5% to about 15%, from about 0.5% to about 5%, from about 1% to about 4%, or from about 1.5% to about 3% by weight of the solid cheese composition and/or the inhibited starch in an amount of from about 0.25% to about 4.0%, from about 0.5% to about 3.5%, or from about 0.75% to about 2.5% by weight of the cheese composition.
  • the texturizing agent described herein is the sole gelling agent in the cheese composition (other than any dairy protein that may be present).
  • the texturizing agent comprises at least one other secondary starch and/or maltodextrin conventionally used in cheese compositions.
  • the other secondary starch is added in any amount needed to obtain the functionality of the composition.
  • the other secondary starch is added in an amount of about 0.5% to about 5.0% by weight, based on the cheese composition.
  • the cheese composition described herein contains a fat source from an animal, vegetable, or mixture thereof, wherein said fat source can be liquid or solid at room temperature (e.g., 21° C.).
  • exemplary fat sources include, but are not limited to, lard, butter, cream, double cream, anhydrous milk fat (“AMF”), liquefied fresh frozen milk fat for recombining (“FFMR”), fully saturated vegetable oils, partially hydrogenated vegetable oils, non-hydrogenated vegetable oils, soybean oil, sunflower oil, olive oil, canola (rapeseed) oil, cottonseed oil, coconut oil, palm kernel oil, corn oil, butterfat, safflower oil, and mixtures thereof.
  • AMF anhydrous milk fat
  • FFMR liquefied fresh frozen milk fat for recombining
  • typical fats include, but are not limited to, butter and partially hydrogenated vegetable oil, soybean oil, and mixtures thereof.
  • the fat source can include butterfat to improve the flavor of the solid cheese composition.
  • the fat source is selected from cream, double cream, butter, AMF, liquefied FFMR, and a non-dairy fat, such as, vegetable oil.
  • the cheese composition comprises an effective amount of fat, wherein an effective amount is the amount needed to provide the desired texture and consistency.
  • the cheese composition comprises fat in an amount of at least about 10%, about 15% to about 35%, or about 20% to about 30% by weight of the composition.
  • part of the fat e.g., typically from about one third to about two thirds of the foregoing amounts of fat
  • the cheese composition further comprises at least one emulsification salt selected from mono, di or polyvalent cationic citrate or phosphate salts; sodium stearoyl lactylate; glycerol esters; acid pyrophosphate; fatty acid esters such as polysorbates; phospholipids such as lecithins; and mixtures thereof.
  • emulsification salts include trisodium citrate (TSC), lactylate, sodium hexametaphosphate (SHMP), disodium phosphate (DSP) and blends of sodium polyphosphate (SPP) and sodium orthophosphate (SOP).
  • the emulsification salt is a mono, di or polyvalent cationic citrate or phosphate salt.
  • at least one cheese composition described herein comprises an emulsification salt in an effective amount to disperse the fat evenly throughout the composition in an emulsified form.
  • the emulsification salt is present in an amount of about 0.5% to about 1.5% by weight of the dairy protein in the composition.
  • the emulsification salt is present in the solid cheese composition in an amount of at least 0.01%, at least about 0.05% to about 2.5%, or about 0.75% to about 1.25% by weight of the composition.
  • Another embodiment is directed to a cream cheese composition
  • a cream cheese composition comprising at least one dairy ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein said composition comprises an effective amount of the texturizing agent to provide a firm composition, wherein said cream cheese composition is firm.
  • the texturizing agent described herein produces cream cheese with excellent texture, firmness, and creaminess.
  • Another embodiment is directed to a method of making a cream cheese composition by mixing together at least one dairy ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein an effective amount of said texturizing agent is added to increase the firmness of said cream cheese composition.
  • a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein an effective amount of said texturizing agent is added to increase the firmness of said cream cheese composition.
  • the amount of water used will be less and the amount of fat and protein will be greater.
  • the amount of water can be from about 15% to about 45%, about 20% to about 35%, or about 25% to about 30% by weight of the cream cheese composition.
  • the amount of fat can be from about 15% to about 35% or from about 20% to about 30% by weight of the composition, and can be butter or milkfat in another form.
  • the amount of protein can be from about 20% to about 50% or from about 30% to about 40% by weight of the composition, and can be fresh cheese curd.
  • the cream cheese composition contains one or more emulsification salts and acidulants.
  • Another embodiment is directed to a dairy dessert composition
  • a dairy dessert composition comprising at least one dairy ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein said composition comprises an effective amount of the texturizing agent to provide a firm composition, wherein said dairy dessert composition is firm.
  • the texturizing agent described herein produces a dairy dessert composition with excellent texture, firmness, and creaminess.
  • Yet another embodiment is directed to a process for making a dairy dessert composition described herein, wherein said process comprises mixing together at least one dairy ingredient and a texturizing agent to form said dairy dessert composition, wherein said texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, and further wherein an effective amount of said texturizing agent is added to the dairy dessert composition to increase the firmness of said composition.
  • Another embodiment is directed to an oil-in-water emulsion composition
  • a fat ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein said composition comprises an effective amount of the texturizing agent to increase the firmness of the oil-in-water emulsion composition, wherein said composition is firm.
  • the firmness of the oil-in-water emulsion composition is measured in accordance with the Viscosity Measurement set forth in Example 1g.
  • One embodiment is directed to a process for making an oil-in-water emulsion composition, wherein said process comprises mixing together an oil-in-water emulsion composition containing a fat ingredient with a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein an effective amount of said texturizing agent is added to increase the firmness of the oil-in-water emulsion.
  • a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein an effective amount of said texturizing agent is added to increase the firmness of the oil-in-water emulsion.
  • Yet another embodiment is directed to a process for making an oil-in-water emulsion, wherein said method comprises providing an oil in water emulsion base comprising at least one fat, and replacing at least a portion of the fat in the oil-in-water emulsion base with an effective amount of a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, to increase the firmness of the oil-in-water emulsion.
  • a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, to increase the firmness of the oil-in-water emulsion.
  • Exemplary oil-in-water emulsion compositions include, for example, thick and spreadable dressings (e.g., spoonable mayonnaise), which can be used as a base and/or binder in coleslaw, potato salads, cold sauces (e.g., shrimp cocktail sauce), salad dressings (e.g., thousand island dressing), etc.
  • thick and spreadable dressings e.g., spoonable mayonnaise
  • cold sauces e.g., shrimp cocktail sauce
  • salad dressings e.g., thousand island dressing
  • Many consumers prefer low fat dressings that have the same functionality, taste and mouthfeel, particularly texture, of the full fat alternatives.
  • the texturizing agent described herein facilitates the production of cost-effective oil-in-water emulsion compositions having reduced fat content as well as excellent texture and firmness.
  • an effective amount of the texturizing agent is from about 0.5% to about 6%, from about 0.75% to about 3%, or from about 1.0% to about 2% by weight of the composition.
  • the inhibited starch is added in any amount desired or necessary to provide a composition with the desired functionality.
  • the amount of inhibited starch is from about 0.5% to about 6%, from about 2% to about 6%, or from about 2.5% to about 5% by weight of the oil-in-water emulsion composition.
  • the oil contained in the oil-in-water emulsion composition is an edible oil.
  • the oil is a vegetable oil.
  • the vegetable oil is selected from sunflower oil, canola oil, olive oil, soya oil, palm oil, and mixtures thereof.
  • the vegetable oil is canola oil.
  • the oil-in-water emulsion composition comprises an amount of oil of from about 10% to about 80%, from about 15% to about 35%, or from about 15% to about 25% by weight of the oil-in-water emulsion composition.
  • At least one oil-in-water emulsion composition described herein comprises at least one water-based liquid.
  • the water-based liquid is selected from water, vinegar, milk, and mixtures thereof.
  • the water-based liquid is water, white wine vinegar, or mixtures thereof.
  • the oil-in-water emulsion composition comprises an amount of water-based liquid of from about 5% to about 75%, from about 10% to about 75%, from about 20% to about 75%, from about 30% to about 75%, or from about 40% to about 70% by weight of the oil-in-water emulsion composition.
  • non-starch hydrocolloid when used in connection with the oil-in-water emulsion compositions described herein, refers to a substance comprising at least one particle that, when mixed with at least one water based liquid, is microscopically dispersed throughout the water-based liquid.
  • Suitable non-starch hydrocolloids include, but are not limited to, for example, agar, carrageenan processed Vietnamesea algae, locust bean gum, guar gum, tragacanth, gum arabic, karaya gum, tara flour, cellulose, methyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, ethyl methyl cellulose, carboxymethyl cellulose, sodium carboxymethyl cellulose, cross-linked sodium carboxy methyl cellulose, enzymatically hydrolyzed carboxymethyl cellulose, and mixtures thereof.
  • at least one oil-in-water emulsion composition described herein comprises a non-starch hydrocolloid.
  • the oil-in-water emulsion compositions described herein comprises an amount of the non-starch hydrocolloid of from about 0.001% to about 2%, from about 0.05% to about 1%, or from about 0.1% to about 0.5%, by weight, of the oil-in-water emulsion composition.
  • the oil-in-water emulsion composition comprises egg, at least one egg derivative, an alternative emulsifier, or mixtures thereof.
  • the term “egg derivative” refers to any product derived from egg.
  • the at least one egg derivative is an egg yolk (e.g., fresh, pasteurized, frozen or dried egg yolk).
  • the at least one egg derivative is a pasteurized liquid egg yolk.
  • the alternative emulsifier is any suitable food ingredient emulsifier including, but not limited to, proteins (e.g., soy, pulses, dairy, etc.), lecithins (e.g.
  • soy, egg, sunflower, etc. hydrophobic starches (e.g., starch octenyl succinate esters), and gums/hydrocolloids (e.g. propylene glycol alginate, tamarind gum, pectin, etc.).
  • the alternative emulsifier is selected from soy lecithin, soy protein, hydrophobic starches, and gums/hydrocolloids.
  • the alternative emulsifier is selected from soy proteins, pulse proteins, dairy proteins, soy lecithin, egg lecithin, sunflower lecithin, starch octenyl succinate esters, propylene glycol alginates, tamarind gums, and pectins.
  • the oil-in-water emulsion compositions describe herein comprise an amount of egg and/or egg derivative of from about 0.1% to about 10%, from about 1% to about 6%, or from about 2% to about 4% by weight of the oil-in-water emulsion composition.
  • the addition of egg and/or at least one egg derivative has the additional advantage of providing an oil-in-water emulsion composition with the desired color/surface appeal.
  • the use level of the alternative emulsifier will depend upon the type of emulsifier chosen, the precise oil loading of the emulsion, and the precise food system in which the emulsion is employed.
  • oil-in-water emulsion compositions described herein further comprise any ingredient typically used in an edible oil-in-water emulsion.
  • further ingredients include, but are not limited to, for example, salt, sugar, mustard, citrus fruit, and melt-based ingredients.
  • the edible oil-in-water emulsion composition is selected from a mayonnaise, a spread, and a dressing.
  • the oil-in-water emulsion composition is a reduced fat mayonnaise, spread, or dressing.
  • a “reduced fat mayonnaise, spread, or dressing” refers to a fat content that is lower than about 65%, 55%, or 45% by weight of the oil-in-water emulsion composition.
  • the oil-in-water emulsion compositions described herein contain the ingredients mentioned above over a wide range of weight ratios.
  • the oil-in-water emulsion composition described herein comprises ingredients in the following weight ratios, based on the oil-in-water emulsion composition, of: from about 15% to about 25% or from about 18% to about 22% by weight of at least one oil; from about 50% to about 70% or from about 55% to about 65% by weight of at least one water based liquid; from about 0.5% to about 6% or from about 3% to about 5% by weight of at least one inhibited starch; from about 0.1% to about 5% or from about 0.5% to about 2% by weight of an enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof; and up to 5% or from 2% to 4% by weight egg, at least one egg derivative, or mixtures thereof.
  • oil-in-water emulsion compositions described herein contain food grade ingredients.
  • the oil-in-water emulsion composition described herein such as, e.g. low fat mayonnaise, is prepared by adding an emulsifier (typically egg or egg derivative, such as, e.g. egg-yolk) to the water-phase and/or to the oil-phase before starting emulsification.
  • an emulsifier typically egg or egg derivative, such as, e.g. egg-yolk
  • an inhibited granular cook-up thickening starch it can be added to the water phase and precooked before making the emulsion.
  • a pregelatinized granular starch it can be added via the oil-phase towards the end of the emulsification process.
  • Another embodiment is directed to a process for preparing an oil-in-water emulsion composition described herein, wherein said process comprises preparing a pre-emulsion water phase comprising at least one water based liquid, and, optionally, a sugar, salt, vinegar, mustard, and/or non-granular enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof; mixing half of an oil into the pre-emulsion water-phase, and pre-mixing the other half of the oil with at least one hydrocolloid and at least one pregelatinized granular starch and/or a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof to form an oil phase; emulsifying the pre-emulsion water phase with the oil phase; and introducing an egg and/or at least one egg derivative at the beginning of the emulsifying step.
  • a pre-emulsion water phase comprising
  • a further embodiment is directed to a food product comprising an oil-in-water emulsion composition described herein.
  • the food product is selected from coleslaw, potato salad, shrimp cocktail, thousand island dressing, and vegetable salad.
  • a starch slurry for the enzymatic reaction was prepared by suspending 1.5 kg of waxy maize and/or waxy tapioca starch in 6 kg of tap water. This suspension was pre-acidified to a pH of 4.0 to 4.1 with aqueous hydrochloric acid and then jet-cooked at approximately 155-160° C. The solution was transferred directly into a double walled reactor heated to 58.5° C. and then pH-adjusted—if necessary—to a pH of 4.6 using aqueous hydrochloric acid (1M). The debranching enzyme (PROMOZYME D2 pullulanase, available from Novozymes A/S, Bagsvaerd, Denmark) was added at various wt.
  • PROMOZYME D2 pullulanase available from Novozymes A/S, Bagsvaerd, Denmark
  • DE Dextrose Equivalence
  • EDWM enzymatically-debranched waxy maize
  • EWT enzymatically-debranched waxy tapioca
  • 25.0 ml Luff-Schoorl reagent available from Fischer Scientific
  • 10 ml of demiwater are mixed together in flask and allowed to boil for 10 min from the point when the mixture begins boiling.
  • the mixture is then cooled down by placing the flask in a waterbath for about 0.5 hrs.
  • 10 ml of potassium iodide (KI) solution and 25 ml of sulfuric acid (H 2 SO 4 ) are added to the mixture and the mixture is titrated with sodium thiosulphate to a white solution.
  • KI potassium iodide
  • H 2 SO 4 sulfuric acid
  • the DE is calculated via the following equation: (e factor ⁇ 100)/((100 ⁇ moisture of the EDWP starch) ⁇ sample amount ⁇ 1000).
  • the e factor of the titrate for the used amount of sodium thiosulphate is determined by subtracting the used titrate from the blank (i.e. Blank —titrate).
  • the blank is determined by repeating the above described titration process without adding the EDWM and/or EDWT starch thereto. That is, the titration process excludes the addition of the EDWM and/or EDWT starch to provide the blank.
  • Dairy desserts were prepared as follows. The dry ingredients were blended together and then combined with one or more dairy ingredients in a Thermomix model TM31 mixer (available from Vorwerk & Co., Wuppertal, Germany). This mixture was heated to 90° C. while mixing at speed 2. Once 90° C. was reached, the mixture was held at that temperature for 35 min and then poured into water-tight containers and cooled in an ice batch to approximately 25° C. (approximately room temperature). The samples were subsequently stored at 4° C.
  • TM31 mixer available from Vorwerk & Co., Wuppertal, Germany
  • the cream cheese was prepared as follows. The dry powders, quark and butter were mixed well in a Stephan cutter (available from Stephan Machinery GmbH, Hameln, Germany) at 3000 rpm for 1 minute. Water was added to the cooker and heated to 50° C. The pH was checked and, if needed, adjusted to a pH of 5 to 5.2 and, after acid addition, the ingredients were mixed at 3000 rpm for 30 seconds. The mixture was then further heated to 85° C. with mixing at 1500 rpm. Pre-melt was added to the mixture, and the mixture creamed and mixed at 80-85° C. and 3000 rpm for 5 minutes.
  • a Stephan cutter available from Stephan Machinery GmbH, Hameln, Germany
  • This mixture was then homogenized hot at high pressure (200/50 bars) using a Model MC2-6TBSX homogenizer (available from APV Gaulin GmbH, Lübeck, Germany).
  • the homogenized mixture was filled into containers and the containers turned upside down to avoid skin formation.
  • the mixture was then slowly cooled down to room temperature and then store at 4° C.
  • Spoonable dressings were prepared as follows. A paste was prepared by blending the dry ingredients together and adding these blended ingredients to water and vinegar in a stainless steel beaker while stirring for complete dispersion. This mixture was heated in a boiling water bath while being lightly stirred for 6 mins. The beaker was removed from the water bath and the mixture cooled at ambient temperature overnight. Next, a coarse emulsion was prepared by mixing the paste and eggs in a Kitchen Aid mixing bowl for 2 mins on speed 2. The bowl was scraped and oil slowly added while mixing in the Kitchen Aid mixing bowl on speed 2 until all of the oil was incorporated into the mixture.
  • the coarse emulsion was emulsified with a Scott Turbon Mixer, Laboratory Mixer Model MlI 110SE, (Scott Turbon Mixer, A Hayward Gordon Co., Adelanto, Calif.) for 2 minutes at 30 hertz and this thusly produced emulsion placed in 4 ounce plastic jars and stored at 22° C.
  • the viscosity of spoonable dressings was measured using a Brookfield viscometer, Model DVIIT (Brookfield Viscometer LTD, Harlow, UK) with heliopath as follows. T bar spindle C was used while the measurement was taken at 20 rpm for 30 seconds. A data point was taken every 2 seconds during the 30 second measurement and averaged.
  • EDWM and EDWT starches used in the Examples below were prepared as described above in Example 1a using the debranching times and enzyme dosages set forth in Table 1. Comparative starch materials (“SM”) used in the Examples below is described in Table 2.
  • Dairy dessert compositions were produced according to the process described above in Example 1c using the formulae described in Table 3.
  • the Gel Strength of each Dairy Dessert was measured according to the method set forth in Example 1f.
  • the characteristics and gel strength of each dairy dessert are provided in Table 4 below.
  • Cream cheese was produced according to the process described above in 1d using the formulae described in Table 5.

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Abstract

Disclosed herein is one or more food compositions comprising at least one edible ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca and combinations thereof. Also disclosed herein is a process for making said food compositions, the method comprising adding a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca and combinations thereof to the composition, wherein an effective amount of the texturizing agent is added to thicken the food composition. The texturizing agent can be used to replace protein and/or fat in said one or more food composition.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application is related to and claims the benefit of priority from U.S. Provisional Patent Application Ser. No. 62/426,776, filed Nov. 28, 2016, which is hereby incorporated herein by reference in its entirety.
  • Disclosed herein is one or more food compositions comprising at least one edible ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof. Also disclosed herein is a process for making said one or more food compositions, the method comprising adding a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof to the composition, wherein an effective amount of the texturizing agent is added to thicken the food composition. The texturizing agent described herein has improved efficacy in food compositions, and, as such, can replace costly proteins and/or fats contained in the food composition to reduce manufacturing costs.
  • Texturizing agents play a key role in adding high value to innovative food preparations. They are added to food to modify overall texture and bring a change in the mouthfeel of foods, as well as in their appearance. There is a wide variety of texturing agents for use in food applications, including cellulose derivatives, gums, pectins, gelatins, algae extract, milk proteins, inulin and starch. These texturizing agents are used in a wide variety of food applications such as dairy products, confectionaries, baked goods, snacks, meats, pet foods, beverages, sauces, soups and dressings. These texturizing agents help improve gelling, thickening, stability, clarity, binding, consistency, and shelf-life in many food applications, among other functions.
  • Starch is a key texturizing agent used in food products. Due to rising manufacturing and ingredient costs, food producers are interested in reducing costs while maintaining the textural attributes consumers expect. Disclosed herein is a lower cost starch-based food texturizer that produces food compositions with the textural attributes desired by consumers.
  • Disclosed herein is one or more food compositions comprising at least one edible ingredient and a texturizing agent, wherein the texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof. In another embodiment, the food composition comprises at least one edible ingredient and a texturizing agent, wherein said texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca and combinations thereof, with the proviso that said food composition does not contain one or more other texturizing agent or with the proviso that said texturizing agent is the sole texturizing agent in the composition. In one embodiment, the texturizing agent is present in an amount effective to thicken, gel, or thicken and gel one or more food composition described herein. In a further embodiment, the texturizing agent described herein is present in the food composition in an amount of about 0.5% to about 15.0%, about 1.0% to about 12.0%, about 1.0% to about 10.0%, or about 10.0% or less by weight of the food composition. In still another embodiment, the texturizing agent is the sole texturizing agent in the food composition.
  • In a still further embodiment, the inhibited starch and the non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof are present in the texturizing agent described herein in a weight ratio of about 1.0:1.0 to about 19.0:1.0, from about 13.0:7.0 to about 9.0:1.0, from about 3.0:1.0 to about 17.0:3.0, or about 3.0:1.0 inhibited starch to non-granular, enzymatically-debranched waxy starch. In yet another embodiment, the non-granular, enzymatically-debranched waxy starch has a dextrose equivalent (DE) of about 10.0 or less, from about 4.0 to about 10.0, from about 4.0 to about 9.0, from about 4.0 to about 8.0, from about 4.0 to about 7.0, from about 5.0 to about 10.0, or from about 6.0 to about 10.0, or from about 6.0 to about 7.0. In a further embodiment, the non-granular, enzymatically-debranched waxy starch is only partially debranched. In yet another embodiment, the non-granular, enzymatically-debranched waxy starch is debranched with an α-1,6-D-glucanohydrolase. Still yet a further embodiment is directed to a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein the weight ratio of inhibited starch to non-granular, enzymatically-debranched waxy starch is from about 1.0:1.0 to about 19.0:1.0, and wherein the non-granular, enzymatically-debranched waxy starch has a dextrose equivalent of about 10.0 or less or from about 6.0 to about 7.0.
  • Exemplary food compositions containing the texturizing agent described herein include, but are not limited to, for example, yogurt compositions; cheese compositions; cream cheese compositions; dairy dessert compositions; and oil-in-water emulsion compositions, such as, e.g. spreadable dressings and reduced fat mayonnaise. In one embodiment, the food composition containing the texturizing agent described herein is selected from a yogurt composition, cheese composition, cream cheese composition, dairy dessert composition, and oil-in-water emulsion composition.
  • Also provided herein is a method for making one or more food composition described herein. Further provided herein is one or more texturizing agent for use in one or more food composition described herein.
  • Disclosed herein is one or more food composition containing at least one edible ingredient and a texturizing agent comprising an inhibited starch and an enzymatically debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof. The texturizing agent described herein provides a combination of starches that acts synergistically to produce the same gel strength and mouthfeel in a variety of food formulations at a reduced amount or concentration of texturizing agent compared to currently available starch-based texturizers, thereby reducing overall manufacturing costs.
  • In one embodiment, the inhibited starch has substantial native granule integrity and has been inhibited so that under the processing conditions of preparing a food composition the starch will substantially retain granule integrity. In another embodiment, the predominant granule integrity of the starch is not destroyed, and will most likely be swollen and exhibit a reduced degree of crystallinity, if any. In another embodiment, the starch retains at least part of its granular structure, thereby exhibiting at least some intact starch granules, although some granule fragmentation is acceptable and typical to processes involving homogenizers or other high shear processing. Such fragmentation can occur in larger inhibited starch granules such as potato starch during product processing (e.g., homogenization), yet the inhibited starch fragments can still provide a viscosifying effect in the end product.
  • In one embodiment, the inhibited starch described herein is derived from a native starch found in nature. In another embodiment, the native source from which the inhibited starch is derived is selected from a cereal, e.g., wheat, corn or maize, rice, and oat; tubers and roots, e.g., potato and tapioca; legumes; and fruits. In another embodiment, the inhibited starc 1 described herein is derived from a plant obtained by standard breeding techniques, including, but not limited to, for example, crossbreeding, translocation, inversion, transformation, insertion, irradiation, chemically or other induced mutation, and any other method of gene or chromosome engineering to include variations thereof. In addition, inhibited granular waxy starch derived from a plant grown from induced mutations and variations of the above generic composition that can be produced by known standard methods of mutation breeding are also suitable herein. It is understood that the source of the enzymatically-debranched waxy maize and waxy tapioca starches can also be obtained by these techniques.
  • In one embodiment, the inhibited starch is any starch variety, including low amylose (waxy) varieties. In another embodiment, the inhibited starch is a starch variety selected from corn, rice, tapioca, cassava, potato, wheat, waxy corn, waxy potato, waxy sweet potato, waxy barley, waxy wheat, waxy rice, waxy sago, waxy amaranth, waxy tapioca, waxy arrowroot, waxy canna, waxy pea, waxy banana, waxy oat, waxy rye, waxy triticale, and waxy sorghum. By “waxy” or “low amylose” is meant a starch which has an amylopectin content of at least about 90%, at least about 95%, at least about 97%, or at least about 99%, amylopectin, and/or less than about 10%, less than about 5%, less than about 3%, or less than about 1%, amylose by weight.
  • Inhibition of the starch used in one or more food composition described herein can be accomplished by a variety of known methods. Inhibition includes both chemical and physical (thermal) inhibition. In one embodiment, the inhibited starch is a thermally inhibited starch. As used herein, the phrase “thermally inhibited starch” means a starch subjected to a heat treatment process that results in the starch becoming and remaining inhibited.
  • In one embodiment, the starch granule is inhibited by chemically crosslinking the granule with a food grade crosslinking reagent. Such crosslinking toughens the granule so that on swelling, the integrity of the swollen granule is maintained. Useful crosslinking reagents include a phosphate-based crosslinking reagent, such as, for example, a soluble metaphosphate (e.g., sodium trimetaphosphate (hereinafter STMP)); phosphorous oxychloride (hereinafter POCl3); and linear dicarboxylic acid anhydrides. In one embodiment, the crosslinking reagent is POCl3, STMP or adipic-acetic anhydride. The crosslinked starch can be further modified by, for example, derivatization. Crosslinking can be conducted using methods known in the art. The amount of crosslinking can vary depending upon the desired viscosity, but preferably the starch is moderately to highly crosslinked. The specific conditions employed in crosslinking depend upon the type of crosslinking agent used, the type of base starch employed, the reaction scale utilized, and so forth.
  • It will be appreciated by one of ordinary skill in the art that an increased level of crosslinking is generally obtained by use of increased amounts of crosslinking reagent. However, others factors such as length of time of reaction (longer time promotes crosslinking), pH of reaction medium (higher pH promotes crosslinking) and conditions of drying (longer time and/or higher drying temperatures promote crosslinking) will also affect the degree of crosslinking, and thus, degree of inhibition, except when the reaction medium is neutralized or made mildly acidic (e.g., pH of 5 to 6), or the product starch is washed to a neutral pH before drying.
  • When the crosslinking agent utilized is POCl3, the degree of crosslinking will be at least about 0.01%, at least about 0.02%, from about 0.01% to about 0.08%, from about 0.02% to about 0.05%, or from about 0.03% to about 0.045% by weight of phosphorus oxychloride reagent used to cross-link the starch. Weight percentages are by weight of the starch. The use of other crosslinking agents should be in amounts sufficient to provide equivalent levels of crosslinking.
  • Starch inhibition can be characterized by Brabender curves. For a highly inhibited starch, the Brabender curve will be flat, indicating that the starch or flour is so inhibited that it is resisting any further gelatinization, or the curve will be a rising Brabender curve, indicating that gelatinization is occurring at a slow rate and to a limited extent. For a less inhibited starch, the Brabender curve will be a dropping curve, but the overall breakdown in viscosity from the peak viscosity will be lower than that for a non-inhibited starch.
  • The inhibited starch can optionally be further treated by a combination of modifications in any order, provided the modification does not destroy the granular nature of the starch. Such additional modifications include, without limitation, stabilization, acetylation, esterification, hydroxyethylation, hydroxypropylation, phosphorylation, cationic modification, anionic modification, and so forth. Base starches suitable for subsequent modification also optionally include starches prepared by oxidation, enzyme conversion, acid hydrolysis, heat and/or acid dextrinization, thermal and/or sheared starches.
  • In one embodiment, the inhibited starch is further modified to obtain extended shelf-life in the food formulation; that is, the starch is stabilized. The starch can be stabilized by any of a variety of means, including substitution with STPP, succinic anhydride, acetyl or hydroxypropyl groups. Acetylation adds acetyl groups to the crosslinked starch, thereby inhibiting syneresis of, for example, a yogurt. Stabilization of the starch can occur after crosslinking by making the pH of the reaction slurry mildly alkaline and then adding the stabilizing agent (e.g., acetic anhydride). In one embodiment, the stabilizing agent is added to the reaction slurry in an amount of from about 0.5% to about 10.0%, from about 0.75% to about 8.0%, or from about 1.0% to about 7.0% by weight of the starch granule.
  • In one embodiment, the inhibited starch is a food quality starch in which the starch is modified by both crosslinking and stabilization. In another embodiment, the inhibited starch is a stabilized and cross-linked starch selected from hydroxypropylated distarch phosphate, acetylated distarch adipate, and waxy maize starch having at least one recessive sugary-2 allele that is subsequently chemically crosslinked or thermally inhibited.
  • In one embodiment, the inhibited starch is a hydroxypropylated distarch phosphate with a degree of substitution of from about 3.5% to about 8.8% or about 5.7% to about 6.7% by weight of the bound propylene oxide on starch. In another embodiment, the degree of cross-linking is at least about 0.01%, from about 0.01% to about 0.08%, from about 0.02% to about 0.05%, or from about 0.03% to about 0.045% by weight of phosphorus oxychloride reagent used to crosslink the starch. Weight percent is based on weight of the starch. As used herein, “food quality starches” are starches that are edible by animals, including human beings.
  • The enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof can be prepared by the following process. A starch suspension or slurry is prepared from native waxy starch selected from waxy maize, waxy tapioca, and combinations thereof and water in a concentration of about 5% to about 50% starch solids by weight of the slurry. This suspension or slurry is gelatinized by heating (e.g., by jet-cooking) and then cooled. The pH of this cooled suspension is adjusted—depending upon the requirements of the enzyme chosen to debranch the starch—to a pH of from about 3.0 to about 7.5. This pH-adjusted suspension is then mixed with a debranching enzyme (e.g., isoamylase EC.3.2.1.68, pullulanase EC. 3.2.1.41 and/or other debranching enzymes) and heated to a temperature suitable for the chosen debranching enzyme (typically from about 25° C. to about 75° C., more typically about 60° C.+/−2° C.). The mixture is stirred until the desired degree of debranching is obtained, and the suspension then heated to inactivate the debranching enzyme(s) (e.g., to about 130° C. to about 150° C.). Typical debranching parameters include addition of the debranching enzyme in an amount of from about 0.01% to about 5.00%, from about 0.05% to about 2.00%, or from about 0.10% to about 0.75% by weight of anhydrous starch added to the reaction mixture, and a debranching period of from about 3.5 hours to about 25.0 hours or from about 10.0 hours to about 20.0 hours. These debranching parameters are ultimately dependent upon enzyme dosage concentration and the desired amount of debranching. Optionally, the starch can be isolated by drying (e.g., by spray-drying).
  • As noted above, the enzymatically-debranched waxy starch described herein is prepared using a debranching enzyme. In one embodiment, the debranching enzyme rapidly hydrolyzes only the α-1,6-D-glucosidic bonds, releasing short chain amylose. In another embodiment, the debranching enzyme is an α-1,6-D-glucanohydrolase. In still another embodiment, the α-1,6-D-glucanohydrolase is an isoamylase EC.3.2.1.68, pullulanase EC. 3.2.1.41, or combination thereof. In still yet another embodiment, the α-1,6-D-glucanohydrolase enzyme is an endo-enzyme capable of hydrolyzing the α-1,6-D-glucosidic linkages of the starch molecule, and incapable of any significant degree of hydrolysis of the α-1,4-D-glucosidic bonds.
  • In one embodiment, the enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof is incompletely or only partially debranched and, thus, contains amylopectin, which has residual branching. For example, depending on the end use and the starch source selected, the starch may be debranched by treatment with an alpha-1,6-D-glucanohydrolase until up to 65%, by weight, of the starch has been debranched to short chain amylose. In another embodiment, the enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof contains up to 65%, by weight, short chain amylose. The degree of debranching of the debranched waxy starch is determined by its dextrose equivalent (“DE”), which is a measure of the amount of reducing sugars present in a sugar product, relative to dextrose, expressed as a percentage on a dry basis. A higher degree of debranching is typically indicated by a higher DE. In one embodiment, the DE of the enzymatically-debranched waxy starch is about 10.0 or less, from about 4.0 to about 10.0, from about 4.0 to about 9.0, from about 4.0 to about 8.0, from about 4.0 to about 7.0, from about 5.0 to about 10.0, or from about 6.0 to about 10.0, or from about 6.0 to about 7.0. In another embodiment, the DE of the enzymatically-debranched waxy starch is about 10.0 or less, from about 2.0 to about 9.0, from about 3.5 to about 5.0, or from about 4.0 to about 5.0. In still another embodiment, the DE of the enzymatically-debranched waxy starch is from about 4.0 to about 10.0 or from about 6.0 to about 7.0. In yet still another embodiment, the DE of the enzymatically-debranched waxy starch is about 10.0 or less or from about 6.0 to about 7.0. In one embodiment, the DE is determined as set forth in Example 1b.
  • In one embodiment, a good correlation exists between the DE of the enzymatically-debranched waxy starches and the gel strength exhibited by gels of such starches in a model aqueous system as well as in food formulations. The model aqueous system can simply be an aqueous dispersion of the enzymatically-debranched waxy starch in water at 8% to 10% solids by weight. Thus, DE is an excellent indicator of the enzymatically-debranched waxy maize and/or tapioca starches that will provide the strongest gels.
  • In one embodiment, the texturizing agent described herein comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof in a weight ratio of inhibited starch to non-granular enzymatically-debranched waxy starch of from about 1.0:1.0 to about 19.0:1.0, about 1.0:1.0 to about 4.0:1.0, from about 13.0:7.0 to about 9.0:1.0, from about 3.0:1.0 to about 17.0:3.0, or about 3.0:1.0. In another embodiment, the inhibited starch and non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof are present in the texturizing agent in a weight ratio of from about 1.0:1.0 to about 19.0:1.0. In still another embodiment, the inhibited starch and non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof are present in the texturizing agent in a weight ratio of about 1.0:1.0 to about 4.0:1.0. In yet still another embodiment, the inhibited starch and non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof are present in the texturizing agent in a weight ratio of about 3.0:1.0.
  • In one embodiment, the texturizing agent described herein is present in the food composition in an amount of about 0.5% to about 15.0%, about 1.0% to about 12.0%, about 1.0% to about 10.0%, about 10.0% or less by weight of the food composition. In another embodiment, the texturizing agent described herein is present in the food composition in an amount of about 10.0% or less by weight of the food composition. In another embodiment, the texturizing agent described herein is present in the food composition in an amount of about 0.5% to about 15.0%, more typically about 1.0% to about 12.0%, and even more typically about 1.0% to about 10.0% by weight of the food composition.
  • In one embodiment, the components of the texturizing agent described herein are not pre-blended prior to incorporation into a food composition and, thus, are separately added to the food composition.
  • In another embodiment, the texturizing agent described herein finds use in a wide variety of food compositions. In a further embodiment, the food composition containing the texturizing agent described herein is selected from a yogurt composition; a cheese product composition, e.g., solid cheese compositions and cream cheese compositions; a dairy dessert composition; and an oil-in-water emulsion composition, e.g., spreads and dressings. In a still further embodiment, the food composition containing the texturizing agent described herein is selected from a yogurt composition, cheese composition, cream cheese composition, dairy dessert composition, and oil-in-water emulsion composition.
  • Yogurt Compositions
  • One embodiment is directed to a yogurt composition comprising at least one dairy ingredient and a texturizing agent, wherein the texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, and, optionally, wherein said composition comprises an effective amount of the texturizing agent to gel the yogurt, wherein said yogurt composition is gelled. In one embodiment, the yogurt composition described herein is any style or type of yogurt composition. In another embodiment, the yogurt composition described herein is a set, stirred or concentrated type yogurt composition. In still another embodiment, the yogurt composition described herein is a set or stirred type composition.
  • Another embodiment is directed to a method of making a yogurt composition comprising mixing together at least one dairy ingredient and at least one texturing agent to form a yogurt base, wherein the texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, and, optionally, wherein an effective amount of the texturizing agent is added to gel the yogurt.
  • Very generally, yogurt typically comprises a cultured milk product produced by culturing ate least one dairy ingredient to form a yogurt base with a characterizing bacterial culture. The bacterial culture typically contains Lactobacillus bulgaricus and Streptococcus thermophilus. The culture may optionally comprise additional culture specie(s) as is known in the art such as Lactobacillus acidophilus and/or bifidus. Alternatively, the dairy ingredient(s) can be directly acidified, for example, to a pH of about 3.5 to about 5.0 or about 4.1 to about 4.7.
  • The term “yogurt” as used herein means an acidified food product containing at least one dairy ingredient and having a gelled texture, including acidified food products that do and do not meet the standard identity for yogurt.
  • The phrase “dairy product or dairy ingredient” as used herein means a food product that contains milk, at least one product derived from milk, or at least one dairy alternative ingredient derived from grain or plant sources, including, but not limited to, for example, rice milk, soy milk, hemp milk, coconut milk, almond milk, and peanut milk.
  • Dairy ingredients used in forming the yogurt product are first blended to form a yogurt base and optionally deaerated, heated and homogenized. This yogurt base is pasteurized at high temperatures and then cooled to culturing temperatures of about 40° C. to about 50° C. The pasteurized, cooled yogurt base is then inoculated with culture and fermented to a desired acid content or titratable acidity and pH of about 3.5 to about 5.0 or about 4.1 to about 4.7, at which curdling or coagulation occurs which forms the yogurt. Acid development and bacterial growth are then arrested by cooling the mixture, generally to a filling temperature of about 0° C. to about 15° C. or 0° C. to 5° C., and storing at these refrigeration temperatures.
  • In one embodiment, at least one yogurt composition described herein contains a gelling amount of a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof. In another embodiment, at least one yogurt composition described herein contains an effective amount of the texturizing agent described herein to provide a yogurt composition having a soft gelled texture. A useful measure of the gelling of the yogurt is the gel strength test, described below, in which the resistant force against a plunging probe is measured. By “gel strength” is meant a gel strength that is measured prior to any heating of the gel that is sufficient to melt the non-granular, enzymatically-debranched waxy starch described herein. In one embodiment, the gel strength of a yogurt, dairy dessert, or cream cheese is measured in accordance with the respective methods set forth in Example 1f.
  • In one embodiment, the yogurt base comprises less than about 10% by weight of the texturizing agent, e.g. from about 0.5% to about 10% by weight. In another embodiment, the yogurt base comprises from about 1% to about 8% by weight, from about 1.5% to 7.0%, or from about 2% to about 6% of the texturizing agent.
  • In one embodiment, the texturizing agent described herein is the sole gelling agent (other than any dairy protein that may be present) in the yogurt composition. Optionally, the yogurt base can additionally comprise modest amounts of additional supplemental stabilizers. Useful optional stabilizers can include gelatin, gum acacia, carrageenan, gum karaya, pectin, gum Tragacanth, xanthan, maltodextrins, or mixtures thereof. These supplemental stabilizers are well known food ingredients and are commercially available.
  • Cheese Compositions
  • Another embodiment is directed to a cheese composition comprising at least one dairy ingredient and a texturizing agent, wherein the texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein said texturizing agent is present in an amount effective to increase the firmness of said composition. Examples of cheese compositions include, but are not limited to, mozzarella, cheddar, parmesan, and colby cheese. In one embodiment, the cheese composition is sufficiently firm so that it can be sliced, cut, shredded or grated. In a further embodiment, the composition is grated or shredded mozzarella cheese.
  • Yet another embodiment is directed to a method of making a cheese composition comprising incorporating a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof into a solid cheese composition containing at least one dairy ingredient, wherein an effective amount of the texturizing agent is added to increase the firmness of the cheese composition.
  • In another embodiment, the cheese composition described herein is not a natural cheese. In still another embodiment, the cheese composition described herein is an imitation cheese, and as such is prepared from a base of conventional ingredients for such imitation cheese composition into which is incorporated the texturizing agent described herein.
  • Still a further embodiment is directed to a cheese composition comprising a) moisture in an amount of from about 40% to about 50% or at least about 30%, 35%, or 40% by weight of the composition; b) the texturizing agent described herein in an amount of from about 2% to about 4% or at least about 1.5% by weight of the composition; c) casein or caseinate in an amount of from about 3% to about 30%, from about 10% to about 20, or at least about 3% by weight of the composition; d) a fat source of from about 20% to about 30% or at least about 10% by weight of the composition; and e) an emulsification salt of from about 0.5 to about 1.5% or at least about 0.01% by weight of the cheese composition.
  • In a still a further embodiment, the cheese composition described herein contains the texturizing agent described herein in an amount calculated to replace at least about 20%, at least about 25%, at least about 30%, at least about 35%, at least about 40% or at least about 45% by weight of the casein or caseinate present in an equivalent cheese product.
  • In yet a still a further embodiment, the cheese composition described herein optionally contains at least one additional GRAS (Generally Regarded as Safe) ingredients. In yet another embodiment, the optional additional GRAS ingredient is selected from at least one natural or artificial flavor ingredient, at least one natural or artificial color, at least one preservative, and at least one acidulant.
  • In still an even further embodiment, the texturizing agent contained in the cheese composition described herein comprises the non-granular enzymatically-debranched waxy starch described herein in an amount of from about 0.5% to about 15%, from about 0.5% to about 5%, from about 1% to about 4%, or from about 1.5% to about 3% by weight of the solid cheese composition and/or the inhibited starch in an amount of from about 0.25% to about 4.0%, from about 0.5% to about 3.5%, or from about 0.75% to about 2.5% by weight of the cheese composition. In one aspect, the texturizing agent described herein is the sole gelling agent in the cheese composition (other than any dairy protein that may be present).
  • In another embodiment, the texturizing agent comprises at least one other secondary starch and/or maltodextrin conventionally used in cheese compositions. In a further embodiment, the other secondary starch is added in any amount needed to obtain the functionality of the composition. In still a further embodiment, the other secondary starch is added in an amount of about 0.5% to about 5.0% by weight, based on the cheese composition.
  • In yet another embodiment, the cheese composition described herein contains a fat source from an animal, vegetable, or mixture thereof, wherein said fat source can be liquid or solid at room temperature (e.g., 21° C.). Exemplary fat sources include, but are not limited to, lard, butter, cream, double cream, anhydrous milk fat (“AMF”), liquefied fresh frozen milk fat for recombining (“FFMR”), fully saturated vegetable oils, partially hydrogenated vegetable oils, non-hydrogenated vegetable oils, soybean oil, sunflower oil, olive oil, canola (rapeseed) oil, cottonseed oil, coconut oil, palm kernel oil, corn oil, butterfat, safflower oil, and mixtures thereof. Examples of typical fats include, but are not limited to, butter and partially hydrogenated vegetable oil, soybean oil, and mixtures thereof. In some embodiments, the fat source can include butterfat to improve the flavor of the solid cheese composition. In one embodiment, the fat source is selected from cream, double cream, butter, AMF, liquefied FFMR, and a non-dairy fat, such as, vegetable oil.
  • In a further embodiment, the cheese composition comprises an effective amount of fat, wherein an effective amount is the amount needed to provide the desired texture and consistency. In some embodiments, the cheese composition comprises fat in an amount of at least about 10%, about 15% to about 35%, or about 20% to about 30% by weight of the composition. In other embodiments, part of the fat (e.g., typically from about one third to about two thirds of the foregoing amounts of fat) is replaced with an additional amount of the texturizing agent described herein, depending on the degree of firmness desired and the amount of fat replaced.
  • In another embodiment, the cheese composition further comprises at least one emulsification salt selected from mono, di or polyvalent cationic citrate or phosphate salts; sodium stearoyl lactylate; glycerol esters; acid pyrophosphate; fatty acid esters such as polysorbates; phospholipids such as lecithins; and mixtures thereof. Suitable commercially available emulsification salts include trisodium citrate (TSC), lactylate, sodium hexametaphosphate (SHMP), disodium phosphate (DSP) and blends of sodium polyphosphate (SPP) and sodium orthophosphate (SOP). In one embodiment, the emulsification salt is a mono, di or polyvalent cationic citrate or phosphate salt. In another embodiment, at least one cheese composition described herein comprises an emulsification salt in an effective amount to disperse the fat evenly throughout the composition in an emulsified form. In yet another embodiment, the emulsification salt is present in an amount of about 0.5% to about 1.5% by weight of the dairy protein in the composition. In still another embodiment, the emulsification salt is present in the solid cheese composition in an amount of at least 0.01%, at least about 0.05% to about 2.5%, or about 0.75% to about 1.25% by weight of the composition.
  • Cream Cheese Compositions
  • Another embodiment is directed to a cream cheese composition comprising at least one dairy ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein said composition comprises an effective amount of the texturizing agent to provide a firm composition, wherein said cream cheese composition is firm. In a further embodiment, the texturizing agent described herein produces cream cheese with excellent texture, firmness, and creaminess.
  • Another embodiment is directed to a method of making a cream cheese composition by mixing together at least one dairy ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein an effective amount of said texturizing agent is added to increase the firmness of said cream cheese composition.
  • When producing a cream cheese composition, many of the same ingredients or ingredients similar to those used in making a cheese composition are used. In general, the amount of water used will be less and the amount of fat and protein will be greater. In this regard, the amount of water can be from about 15% to about 45%, about 20% to about 35%, or about 25% to about 30% by weight of the cream cheese composition. The amount of fat can be from about 15% to about 35% or from about 20% to about 30% by weight of the composition, and can be butter or milkfat in another form. The amount of protein can be from about 20% to about 50% or from about 30% to about 40% by weight of the composition, and can be fresh cheese curd. In some embodiments, the cream cheese composition contains one or more emulsification salts and acidulants.
  • Dairy Dessert Compositions
  • Another embodiment is directed to a dairy dessert composition comprising at least one dairy ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein said composition comprises an effective amount of the texturizing agent to provide a firm composition, wherein said dairy dessert composition is firm. In another embodiment, the texturizing agent described herein produces a dairy dessert composition with excellent texture, firmness, and creaminess.
  • Yet another embodiment is directed to a process for making a dairy dessert composition described herein, wherein said process comprises mixing together at least one dairy ingredient and a texturizing agent to form said dairy dessert composition, wherein said texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, and further wherein an effective amount of said texturizing agent is added to the dairy dessert composition to increase the firmness of said composition.
  • Oil-in-Water Emulsions
  • Another embodiment is directed to an oil-in-water emulsion composition comprising a fat ingredient and a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein said composition comprises an effective amount of the texturizing agent to increase the firmness of the oil-in-water emulsion composition, wherein said composition is firm. In one embodiment, the firmness of the oil-in-water emulsion composition is measured in accordance with the Viscosity Measurement set forth in Example 1g.
  • One embodiment is directed to a process for making an oil-in-water emulsion composition, wherein said process comprises mixing together an oil-in-water emulsion composition containing a fat ingredient with a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, wherein an effective amount of said texturizing agent is added to increase the firmness of the oil-in-water emulsion. Yet another embodiment is directed to a process for making an oil-in-water emulsion, wherein said method comprises providing an oil in water emulsion base comprising at least one fat, and replacing at least a portion of the fat in the oil-in-water emulsion base with an effective amount of a texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof, to increase the firmness of the oil-in-water emulsion.
  • Exemplary oil-in-water emulsion compositions include, for example, thick and spreadable dressings (e.g., spoonable mayonnaise), which can be used as a base and/or binder in coleslaw, potato salads, cold sauces (e.g., shrimp cocktail sauce), salad dressings (e.g., thousand island dressing), etc. Many consumers prefer low fat dressings that have the same functionality, taste and mouthfeel, particularly texture, of the full fat alternatives. The texturizing agent described herein facilitates the production of cost-effective oil-in-water emulsion compositions having reduced fat content as well as excellent texture and firmness. In a further embodiment, an effective amount of the texturizing agent is from about 0.5% to about 6%, from about 0.75% to about 3%, or from about 1.0% to about 2% by weight of the composition.
  • In one embodiment, the inhibited starch is added in any amount desired or necessary to provide a composition with the desired functionality. In another embodiment, the amount of inhibited starch is from about 0.5% to about 6%, from about 2% to about 6%, or from about 2.5% to about 5% by weight of the oil-in-water emulsion composition.
  • In one embodiment, the oil contained in the oil-in-water emulsion composition is an edible oil. In another embodiment, the oil is a vegetable oil. In yet another embodiment, the vegetable oil is selected from sunflower oil, canola oil, olive oil, soya oil, palm oil, and mixtures thereof. In an even further embodiment, the vegetable oil is canola oil.
  • In some embodiments, the oil-in-water emulsion composition comprises an amount of oil of from about 10% to about 80%, from about 15% to about 35%, or from about 15% to about 25% by weight of the oil-in-water emulsion composition.
  • In other embodiments, at least one oil-in-water emulsion composition described herein comprises at least one water-based liquid. In still other embodiments, the water-based liquid is selected from water, vinegar, milk, and mixtures thereof. In still further embodiments, the water-based liquid is water, white wine vinegar, or mixtures thereof. In still yet other embodiments, the oil-in-water emulsion composition comprises an amount of water-based liquid of from about 5% to about 75%, from about 10% to about 75%, from about 20% to about 75%, from about 30% to about 75%, or from about 40% to about 70% by weight of the oil-in-water emulsion composition.
  • The term “non-starch hydrocolloid” when used in connection with the oil-in-water emulsion compositions described herein, refers to a substance comprising at least one particle that, when mixed with at least one water based liquid, is microscopically dispersed throughout the water-based liquid. Suitable non-starch hydrocolloids include, but are not limited to, for example, agar, carrageenan processed eucheuma algae, locust bean gum, guar gum, tragacanth, gum arabic, karaya gum, tara flour, cellulose, methyl cellulose, hydroxypropyl cellulose, hydroxypropyl methyl cellulose, ethyl methyl cellulose, carboxymethyl cellulose, sodium carboxymethyl cellulose, cross-linked sodium carboxy methyl cellulose, enzymatically hydrolyzed carboxymethyl cellulose, and mixtures thereof. In some embodiments, at least one oil-in-water emulsion composition described herein comprises a non-starch hydrocolloid.
  • In some embodiments, the oil-in-water emulsion compositions described herein comprises an amount of the non-starch hydrocolloid of from about 0.001% to about 2%, from about 0.05% to about 1%, or from about 0.1% to about 0.5%, by weight, of the oil-in-water emulsion composition.
  • In still another embodiment, the oil-in-water emulsion composition describe herein comprises egg, at least one egg derivative, an alternative emulsifier, or mixtures thereof. The term “egg derivative” refers to any product derived from egg. In further embodiments, the at least one egg derivative is an egg yolk (e.g., fresh, pasteurized, frozen or dried egg yolk). In still another embodiment, the at least one egg derivative is a pasteurized liquid egg yolk. In yet other embodiments, the alternative emulsifier is any suitable food ingredient emulsifier including, but not limited to, proteins (e.g., soy, pulses, dairy, etc.), lecithins (e.g. soy, egg, sunflower, etc.), hydrophobic starches (e.g., starch octenyl succinate esters), and gums/hydrocolloids (e.g. propylene glycol alginate, tamarind gum, pectin, etc.). In still yet other embodiments, the alternative emulsifier is selected from soy lecithin, soy protein, hydrophobic starches, and gums/hydrocolloids. In yet an even further embodiment, the alternative emulsifier is selected from soy proteins, pulse proteins, dairy proteins, soy lecithin, egg lecithin, sunflower lecithin, starch octenyl succinate esters, propylene glycol alginates, tamarind gums, and pectins.
  • In even further embodiments, the oil-in-water emulsion compositions describe herein comprise an amount of egg and/or egg derivative of from about 0.1% to about 10%, from about 1% to about 6%, or from about 2% to about 4% by weight of the oil-in-water emulsion composition. The addition of egg and/or at least one egg derivative has the additional advantage of providing an oil-in-water emulsion composition with the desired color/surface appeal. As will be appreciated by one of skill in this art, the use level of the alternative emulsifier will depend upon the type of emulsifier chosen, the precise oil loading of the emulsion, and the precise food system in which the emulsion is employed.
  • In another embodiment, the oil-in-water emulsion compositions described herein further comprise any ingredient typically used in an edible oil-in-water emulsion. Such further ingredients include, but are not limited to, for example, salt, sugar, mustard, citrus fruit, and melt-based ingredients.
  • In some embodiments, the edible oil-in-water emulsion composition is selected from a mayonnaise, a spread, and a dressing. In one embodiment, the oil-in-water emulsion composition is a reduced fat mayonnaise, spread, or dressing. A “reduced fat mayonnaise, spread, or dressing” refers to a fat content that is lower than about 65%, 55%, or 45% by weight of the oil-in-water emulsion composition.
  • In one embodiment, the oil-in-water emulsion compositions described herein contain the ingredients mentioned above over a wide range of weight ratios. In some embodiments, the oil-in-water emulsion composition described herein comprises ingredients in the following weight ratios, based on the oil-in-water emulsion composition, of: from about 15% to about 25% or from about 18% to about 22% by weight of at least one oil; from about 50% to about 70% or from about 55% to about 65% by weight of at least one water based liquid; from about 0.5% to about 6% or from about 3% to about 5% by weight of at least one inhibited starch; from about 0.1% to about 5% or from about 0.5% to about 2% by weight of an enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof; and up to 5% or from 2% to 4% by weight egg, at least one egg derivative, or mixtures thereof.
  • In one embodiment, the oil-in-water emulsion compositions described herein contain food grade ingredients.
  • In another embodiment, the oil-in-water emulsion composition described herein, such as, e.g. low fat mayonnaise, is prepared by adding an emulsifier (typically egg or egg derivative, such as, e.g. egg-yolk) to the water-phase and/or to the oil-phase before starting emulsification. When an inhibited granular cook-up thickening starch is used, it can be added to the water phase and precooked before making the emulsion. When using a pregelatinized granular starch, it can be added via the oil-phase towards the end of the emulsification process.
  • Another embodiment is directed to a process for preparing an oil-in-water emulsion composition described herein, wherein said process comprises preparing a pre-emulsion water phase comprising at least one water based liquid, and, optionally, a sugar, salt, vinegar, mustard, and/or non-granular enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof; mixing half of an oil into the pre-emulsion water-phase, and pre-mixing the other half of the oil with at least one hydrocolloid and at least one pregelatinized granular starch and/or a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca, and combinations thereof to form an oil phase; emulsifying the pre-emulsion water phase with the oil phase; and introducing an egg and/or at least one egg derivative at the beginning of the emulsifying step.
  • A further embodiment is directed to a food product comprising an oil-in-water emulsion composition described herein. In another embodiment, the food product is selected from coleslaw, potato salad, shrimp cocktail, thousand island dressing, and vegetable salad.
  • EXAMPLES
  • The invention will now be described in more detail in the following examples, which should not be construed to limit the invention. All amounts, parts and percentages in the specification and claims are by weight, unless noted otherwise.
  • Example 1 Methods and Materials
  • 1a. Production of Enzymatically-Debranched Waxy Starches
  • A starch slurry for the enzymatic reaction was prepared by suspending 1.5 kg of waxy maize and/or waxy tapioca starch in 6 kg of tap water. This suspension was pre-acidified to a pH of 4.0 to 4.1 with aqueous hydrochloric acid and then jet-cooked at approximately 155-160° C. The solution was transferred directly into a double walled reactor heated to 58.5° C. and then pH-adjusted—if necessary—to a pH of 4.6 using aqueous hydrochloric acid (1M). The debranching enzyme (PROMOZYME D2 pullulanase, available from Novozymes A/S, Bagsvaerd, Denmark) was added at various wt. % concentrations, based on the anhydrous weight of the starch (15% starch solids), to the reaction mixture. After stirring at 100 rpm for various time periods, the enzyme was deactivated by jet cooking at greater than 140° C. The reaction mixture was then diluted with tap water and spray dried (250° C. inlet; 110° C. outlet), providing enzymatically-debranched waxy starch products having a typical moisture content of about 6%.
  • 1b. Dextrose Equivalence Determination (Luff Schoorl Method)
  • Dextrose Equivalence (“DE”) was determined based on the Luff Schoorl method as set forth in “ISI 28-1e Determination of Reducing Sugar, DE by Luff-Schoorl's Method”, International Starch Institute, Science Park Aarhus, Denmark, Rev. LT 22.01.2002. This method is based upon iodine titration of excess copper. More specifically, 0.5-1.0 g of enzymatically-debranched waxy maize (“EDWM”) starch and/or enzymatically-debranched waxy tapioca (“EDWT”) starch (as dry starch), 25.0 ml Luff-Schoorl reagent (available from Fischer Scientific), and 10 ml of demiwater are mixed together in flask and allowed to boil for 10 min from the point when the mixture begins boiling. The mixture is then cooled down by placing the flask in a waterbath for about 0.5 hrs. After cooling, 10 ml of potassium iodide (KI) solution and 25 ml of sulfuric acid (H2SO4) are added to the mixture and the mixture is titrated with sodium thiosulphate to a white solution.
  • The DE is calculated via the following equation: (e factor×100)/((100−moisture of the EDWP starch)×sample amount×1000). The e factor of the titrate for the used amount of sodium thiosulphate is determined by subtracting the used titrate from the blank (i.e. Blank —titrate). The blank is determined by repeating the above described titration process without adding the EDWM and/or EDWT starch thereto. That is, the titration process excludes the addition of the EDWM and/or EDWT starch to provide the blank.
  • 1c. Method for Preparing Dairy Desserts
  • Dairy desserts were prepared as follows. The dry ingredients were blended together and then combined with one or more dairy ingredients in a Thermomix model TM31 mixer (available from Vorwerk & Co., Wuppertal, Germany). This mixture was heated to 90° C. while mixing at speed 2. Once 90° C. was reached, the mixture was held at that temperature for 35 min and then poured into water-tight containers and cooled in an ice batch to approximately 25° C. (approximately room temperature). The samples were subsequently stored at 4° C.
  • 1d. Method for Preparing Cream Cheese
  • The cream cheese was prepared as follows. The dry powders, quark and butter were mixed well in a Stephan cutter (available from Stephan Machinery GmbH, Hameln, Germany) at 3000 rpm for 1 minute. Water was added to the cooker and heated to 50° C. The pH was checked and, if needed, adjusted to a pH of 5 to 5.2 and, after acid addition, the ingredients were mixed at 3000 rpm for 30 seconds. The mixture was then further heated to 85° C. with mixing at 1500 rpm. Pre-melt was added to the mixture, and the mixture creamed and mixed at 80-85° C. and 3000 rpm for 5 minutes. This mixture was then homogenized hot at high pressure (200/50 bars) using a Model MC2-6TBSX homogenizer (available from APV Gaulin GmbH, Lübeck, Germany). The homogenized mixture was filled into containers and the containers turned upside down to avoid skin formation. The mixture was then slowly cooled down to room temperature and then store at 4° C.
  • 1e. Method for Preparing Spoonable Dressings
  • Spoonable dressings were prepared as follows. A paste was prepared by blending the dry ingredients together and adding these blended ingredients to water and vinegar in a stainless steel beaker while stirring for complete dispersion. This mixture was heated in a boiling water bath while being lightly stirred for 6 mins. The beaker was removed from the water bath and the mixture cooled at ambient temperature overnight. Next, a coarse emulsion was prepared by mixing the paste and eggs in a Kitchen Aid mixing bowl for 2 mins on speed 2. The bowl was scraped and oil slowly added while mixing in the Kitchen Aid mixing bowl on speed 2 until all of the oil was incorporated into the mixture. The coarse emulsion was emulsified with a Scott Turbon Mixer, Laboratory Mixer Model MlI 110SE, (Scott Turbon Mixer, A Hayward Gordon Co., Adelanto, Calif.) for 2 minutes at 30 hertz and this thusly produced emulsion placed in 4 ounce plastic jars and stored at 22° C.
  • 1f. Gel Strength Measurements
  • Measuring Gel Strength of Dairy Desserts
  • Gel strength of dairy dessert samples was measured using a Texture Analyzer, Model TA.XT2 (available from Texture Technologies Corp., Hamilton, Mass., USA) as follows. Dairy dessert peak gel strength was tested at approximately 4° C. The reading was taken using a 1 inch diameter acrylic cylinder at absolute peak force achieved during a 15 mm plunge into the sample. The probe moved through the sample at 0.2 mm/s.
  • 1g. Viscosity Measurement
  • The viscosity of spoonable dressings was measured using a Brookfield viscometer, Model DVIIT (Brookfield Viscometer LTD, Harlow, UK) with heliopath as follows. T bar spindle C was used while the measurement was taken at 20 rpm for 30 seconds. A data point was taken every 2 seconds during the 30 second measurement and averaged.
  • 1h. Starch Materials
  • The non-granular, EDWM and EDWT starches used in the Examples below were prepared as described above in Example 1a using the debranching times and enzyme dosages set forth in Table 1. Comparative starch materials (“SM”) used in the Examples below is described in Table 2.
  • TABLE 1
    EDWM and EDWT Starches
    Enzyme Debranching Dextrose
    Starch Dosage (wt %) Time (hours) Equivalent (DE)
    EDWM 1 0.5 3.5 4.0
    EDWM 2 0.5 15 5.6
    EDWM 3 2.0 3.5 6.3
    EDWM 4 2.0 15 7.6
    EDWT 1 0.5 3.5 3.5
    EDWT 2 0.5 15 4.6
    EDWT 3 2.0 3.5 6.5
    EDWT 4 2.0 15 7.5
  • TABLE 2
    Starch Materials
    Starch Material No. Description
    SM 1 maltodextrin
    SM 2 Starch blend containing granular
    thermally inhibited starch
    SM 3 inhibited instant waxy maize starch
    SM 4 modified tapioca starch
    SM1 = N-DULGE ® SA1 maltodextrin available from Ingredion Incorporated, Bridgewater, New Jersey, USA.
    SM2 = NOVATION ® Indulge 1720 starch, available from Ingredion Incorporated, Bridgewater, New Jersey, USA.
    SM3 = ULTRA-SPERSE ® SR modified food starch, available from Ingredion Incorporated, Bridgewater, New Jersey, USA.
    SM4 = NATIONAL ® FRIGEX ® HV modified food starch, available from Ingredion Incorporated, Bridgewater, New Jersey, USA.
  • Examples 2-4 and Comparative and Negative Examples A Dairy Dessert Compositions
  • Dairy dessert compositions were produced according to the process described above in Example 1c using the formulae described in Table 3. The Gel Strength of each Dairy Dessert was measured according to the method set forth in Example 1f. The characteristics and gel strength of each dairy dessert are provided in Table 4 below.
  • TABLE 3
    Dairy Dessert Compositions
    Ingredients Ex. A, Ex. A,
    (wt %) Ex. 2 Ex. 3 Ex. 4 Comparative Negative
    Milk 82.75 82.75 83.15 82.75 84.75
    Sugar 10 10 10 10 10
    SM 4 7.25 5.25 5.25 5.25 5.25
    SM 1 0 0 0 2.0 0
    EDWT 4 0 2.0 1.6 0 0
    Total 100.00 100.00 100.00 100.00 100.00
  • TABLE 4
    Dairy Dessert Characteristics and Gel Strength
    Max Peak
    Sample Force (g) Texture Description 7 Days
    Ex. A, 284 Firm, cuttable texture.
    Comparative Similar to flan.
    Ex. A, 28 Flowable, thin texture.
    Negative
    Ex. 2 303 Pasty, cohesive, sticky texture.
    Ex. 3 314 Firmer than Ex. A. Cuttable
    texture. Similar to flan.
    Ex. 4 244 Similar firmness to Ex. A.
    Cuttable texture. Similar
    to flan.
  • Prophetic Examples 5-7 Cream Cheese Compositions
  • Cream cheese was produced according to the process described above in 1d using the formulae described in Table 5.
  • TABLE 5
    Cream Cheese Formulations
    Ingredients (wt %) Ex. 5 Ex. 6 Ex. 7
    Water 27.62 28.84 28.37
    Butter 25 25 25
    Quark (0% fat) 35 35 35
    Skim Milk Powder 6 6 6
    Melting Salt * 1 1 1
    Salt 0.70 0.70 0.70
    SM 2 2 2 2
    T4 or M4 2.5 2.13 1.75
    Citric Acid 0.15 0.15 0.15
    Potassium Sorbate 0.03 0.03 0.03
    * TURRISIN ® FK 6, available from BK Guilini GmbH, Landenberg, Germany
  • Examples 8 and Comparative and Negative Examples B Spoonable Dressing Compositions
  • Spoonable dressings were produced according the process described above in 1e using the formulae described in Tables 6A and 6B below. The viscosity was measured according to the method set forth in Example 1g. The viscosity of each spoonable dressing is provided in Table 7 below.
  • TABLE 6A
    Spoonable Dressing Paste Formulations
    Ex. B, Ex. B,
    Ingredients (wt %) Comparative Negative Ex. 8 Ex. 9 Ex. 10 Ex. 11 Ex. 12
    Water 59.74 60.74 59.74 59.74 59.94 59.74 59.94
    Thermtex 5 5 6 5 5 5 5
    Vinegar 12.5 12.5 12.5 12.5 12.5 12.5 12.5
    Sugar 17.7 17.7 17.7 17.7 17.7 17.7 17.7
    Mustard powder 0.35 0.35 0.35 0.35 0.35 0.35 0.35
    Paprika 1 1 1 1 1 1 1
    Salt 2.6 2.6 2.6 2.6 2.6 2.6 2.6
    EDTA 0.01 0.01 0.01 0.01 0.01 0.01 0.01
    Potassium sorbate 0.1 0.1 0.1 0.1 0.1 0.1 0.1
    SM1 1 0 0 0 0 0 0
    EDWS: M4 0 0 0 1 0.8 0 0
    EDWS: T4 0 0 0 0 0 1 0.8
    Total 100.00 100.00 100.00 100.00 100.00 100.00 100.00
  • TABLE 6B
    Spoonable Dressing Formulations
    Ex. B, Ex. B
    Ingredients (wt %) Comparative Negative Ex. 8 Ex. 9 Ex. 10 Ex. 11 Ex. 12
    Paste 65 65 65 65 65 65 65
    Egg Yolks (10% 5 5 5 5 5 5 5
    salted)
    Salad oil 30 30 30 30 30 30 30
    Total 100.00 100.00 100.00 100.00 100.00 100.00 100.00
  • TABLE 7
    Spoonable Dressing Viscosity Results
    1 Week 1 Month Texture Description
    Sample Viscosity (cP) Viscosity (cP) 7 Days
    Ex. B, 16,200 13,950 Firm, spoonable texture.
    Comparative Holds shape on spoon.
    Ex. B, 15,900 14,150 Thinner than control.
    Negative Slightly less shape
    on spoon vs. Ex. B.
    Ex. 8 26,450 23,350 Pasty, cohesive, sticky
    texture.
    Ex. 9 18,000 16,850 Slightly firmer than Ex.
    B. Holds shape on spoon.
    Ex. 10 17,800 16,550 Slightly firmer than Ex.
    B. Holds shape on spoon.
    Ex. 11 17,600 16,600 Slightly firmer than Ex.
    B. Holds shape on spoon.
    Ex. 12 17,250 16,050 Slightly firmer than Ex.
    B. Holds shape on spoon.
  • The above description is for the purpose of teaching the person of ordinary skill in the art how to practice the present invention, and it is not intended to detail all those obvious modifications and variations which will become apparent to the skilled worker upon reading the description. It is intended, however, that all such obvious modifications and variations be included within the scope of the present invention which is defined by the following claims.

Claims (13)

1. A food composition comprising:
a. at least one edible ingredient; and
b. a texturizing agent, wherein said texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca and combinations thereof.
2. The composition of claim 1, wherein said composition comprises an effective amount of said texturizing agent to thicken, gel, or thicken and gel said composition.
3. The composition of claim 1, wherein the texturizing agent is present in an amount of about 0.5% to about 15.0%, about 1.0% to about 12.0%, about 1.0% to about 10.0%, or about 10.0% or less, by weight, of the food composition.
4. The composition of claim 1, wherein the inhibited starch and the non-granular, enzymatically-debranched waxy starch are present in the texturizing agent in a weight ratio of about 1.0:1.0 to about 19.0:1.0, from about 13.0:7.0 to about 9.0:1.0, from about 3.0:1.0 to about 17.0:3.0, or about 3.0:1.0 inhibited starch to non-granular, enzymatically-debranched waxy starch.
5. The composition of claim 1, wherein the non-granular, enzymatically-debranched waxy starch has a dextrose equivalent of about 10.0 or less, from about 4.0 to about 10.0, from about 4.0 to about 9.0, from about 4.0 to about 8.0, from about 4.0 to about 7.0, from about 5.0 to about 10.0, from about 6.0 to about 10.0, or from about 6.0 to about 7.0.
6. The composition of claim 1, wherein the non-granular, enzymatically-debranched waxy starch is debranched with an α-1,6-D-glucanohydrolase.
7. The composition of claim 6, wherein wherein the α-1,6-D-glucanohydrolase is an isoamylase EC.3.2.1.68, pullulanase EC. 3.2.1.41, or combination thereof.
8. The composition of claim 1, wherein the non-granular, enzymatically-debranched waxy starch is partially debranched.
9. The composition of claim 1, wherein the texturizing agent is the sole texturizing agent in the composition.
10. The composition of claim 1, with the proviso that said composition does not contain one or more other texturizing agent or with the proviso that said texturizing agent is the sole texturizing agent in the composition
11. The composition of claim 1, wherein the composition is selected from a yogurt composition, cheese composition, cream cheese composition, dairy dessert composition, and oil-in-water emulsion composition.
12. A method of making a food composition comprising mixing together at least one edible ingredient and a texturizing agent to form a food composition, wherein the texturizing agent comprises an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca and combinations thereof and wherein the texturizing agent is present in an effective amount to thicken, gel, or thicken and gel the food composition.
13. A texturizing agent comprising an inhibited starch and a non-granular, enzymatically-debranched waxy starch selected from waxy maize, waxy tapioca and combinations thereof, wherein the weight ratio of inhibited starch to non-granular, enzymatically-debranched waxy starch is from about 1.0:1.0 to about 19.0:1.0, from about 13.0:7.0 to about 9.0:1.0, from about 3.0:1.0 to about 17.0:3.0, or about 3.0:1.0, and wherein the non-granular, enzymatically-debranched waxy starch has a dextrose equivalent of about 10.0 or less, from about 4.0 to about 10.0, from about 4.0 to about 9.0, from about 4.0 to about 8.0, from about 4.0 to about 7.0, from about 5.0 to about 10.0, from about 6.0 to about 10.0, or from about 6.0 to about 7.0.
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