US20190240803A1 - Surface Treatment Apparatus - Google Patents

Surface Treatment Apparatus Download PDF

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Publication number
US20190240803A1
US20190240803A1 US15/888,958 US201815888958A US2019240803A1 US 20190240803 A1 US20190240803 A1 US 20190240803A1 US 201815888958 A US201815888958 A US 201815888958A US 2019240803 A1 US2019240803 A1 US 2019240803A1
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surface treatment
treatment apparatus
frame
lever
linkage
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US15/888,958
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Malachi Donald Matson
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/18Single-purpose machines or devices for grinding floorings, walls, ceilings or the like
    • B24B7/186Single-purpose machines or devices for grinding floorings, walls, ceilings or the like with disc-type tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • B24B7/19Single-purpose machines or devices for grinding plane decorative patterns
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/08Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
    • E01C23/085Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades using power-driven tools, e.g. vibratory tools
    • E01C23/088Rotary tools, e.g. milling drums
    • E01C23/0885Rotary tools, e.g. milling drums with vertical or steeply inclined rotary axis
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/34Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with bucket-arms, i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms directly pivoted on the frames of tractors or self-propelled machines
    • E02F3/3414Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets with bucket-arms, i.e. a pair of arms, e.g. manufacturing processes, form, geometry, material of bucket-arms directly pivoted on the frames of tractors or self-propelled machines the arms being pivoted at the rear of the vehicle chassis, e.g. skid steer loader
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/96Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements

Definitions

  • the present invention relates generally to surface treatment wherein said surface is a floor or pavement constructed of concrete, stone, terrazzo, and/or similar materials and the said treatment is grinding, polishing, coating removal, or the like.
  • Floor and pavement surfaces are commonly constructed of durable materials such as concrete, stone, and terrazzo. This has been the case for thousands of years and is common globally. In recent years, beginning in the 1990 s , treating such surfaces with modern grinding and polishing equipment is a practice that has seen increasing popularity and widespread common use. This practice is for the purpose of achieving surface qualities that are recognized as valuable to the application for which the surface is used. Such qualities include, but are not limited to: roughness, waviness, hardness, flatness, levelness, profile, and reflectivity. These surface qualities are modified to achieve: improved aesthetics, increased service life, easy low-cost maintenance, better vehicle ride quality, increased traction, improved bonding with toppings and coverings, and more.
  • the modern grinding and polishing equipment which has been key to the growth in the surface treatment industry is the abrasive diamond-impregnated tooling and the floor grinder or planetary grinder, hereafter referred to as “grinder”, to which this tooling is attached.
  • the most common embodiment of the grinder used for floor and pavement surface treatment incorporates a grinding head.
  • This grinding head has the diamond tooling affixed to multiple rotatable discs; these discs are mounted to a rotatable drum; there is an input shaft which, when rotated, drives a mechanism which causes the drum to rotate and the discs to rotate and move the diamonds across and against the surface which is being treated.
  • the grinding head is most commonly driven by an electric motor which is mounted upon it.
  • This grinding head assembly and motor is pivotally mounted to a wheeled chassis which has handle bars; the operator stands behind the machine holding the handle bars and pushes it across the surface while the diamond tooling rotates across and against the surface to treat the surface as per desired.
  • This equipment is commonly referred to herein as the walk-behind grinder.
  • the diamond tooling often incorporates specific sizes of impregnated diamond particles in a bonding material. This bonding material also can be varied with the type of surface treatment needed. Often, multiple subsequent stages of surface treatment are required. These stages are performed as follows: the operator will treat an area of the surface with one type of diamond tooling and when that is complete they will replace the diamond tooling on the grinder with a different type of diamond tooling and proceed to treat the same area again with the grinder; this process will be repeated with as many types of diamond tooling and stages necessary to achieve the desired results.
  • the diamond tooling wears out as it is abraded against the surface. The operator will service or replace the diamond tooling numerous times during the course of the surface treatment job, therefore, it is important that they can safely and conveniently access the underside of the discs to which the diamond tooling is mounted.
  • Consistency in the quality of finished surface is important when treating a surface and the surface treatment contractor is expected to deliver similar quality of results across the entire surface being treated.
  • Three factors that affect the quality of results are: the speed of the diamond tooling across the surface, the pressure of the diamond tooling against the surface, and the ability for the diamond tooling to freely follow the contours of the surface. Variations in the speed of the diamond tooling across the surface will effect varying surface treatment results and affect the longevity of the diamond tooling. To maximize productivity the speed of the diamond tooling is maximized, however, there is a limit to the speed. If the speed of the diamond tooling is excessive the longevity of the diamond tooling and the quality of surface treatment results are adversely affected.
  • the rate of productivity is limited because the ramifications, such as higher cost of replacing diamond tooling and more time spent repeating surface treatments to achieve desired consistency of results, outweigh the benefit of any additional increase in productivity. Variations in the pressure of the diamond tooling against the surface will achieve varying surface treatment results and affect the longevity of the diamond tooling.
  • every surface has imperfections in flatness and levelness, if the design of the grinding equipment does not allow the diamond tooling to adjust to these imperfections, and maintain contact with the contour of the surface, then areas of the surface will be skipped and remain untreated and/or areas will be treated excessively with excessive pressure. This will result in inconstancies in the finished surface as well as higher costs in replacing diamond tooling. Therefore, it is important for the grinding equipment to allow reasonable control of the speed and down pressure of the diamond tooling and to allow the diamond to freely ride along the contours of the surface.
  • Treating a surface usually requires multiple parallel passes to treat the entire surface area. It is important that the entire surface area gets treated and no areas are missed.
  • the operator will overlap the current area of treatment pass with the previous treatment pass. To maximize productivity the operator will strive to keep the overlap to a minimum since the treatment in the area of overlap is redundant. If any gap exists between the two passes then the area in the gap will be left untreated and the quality of results will be unsatisfactory.
  • the common industry practice is for the operator to blend each pass by moving the surface treatment apparatus side-to-side while traveling forwards, resulting in a sinusoidal-like path of motion across the surface. This practice has been found to be a reliable way to achieve a consistent quality of treatment results across an entire surface without sacrificing productivity.
  • a surface treatment apparatus as an attachment for use with mobile hydraulic equipment is not a novel concept, however, there exists several problems with the prior art that limit the productivity and quality that is achievable and also presents a potential safety hazard. As aforementioned, it is important for the surface treatment apparatus to achieve a consistent quality of results but unequal distributions of downward force are detrimental to such. With the prior art, the apparatus is restricted from floating on a bumpy or uneven surface or moving with a sufficient range of motion independent from the mobile hydraulic equipment. Irregularities in the flatness of the surface being treated cause the surface contact points of the surface treatment apparatus to be on a different plane than the surface contact points of the wheels on the surface treatment apparatus.
  • the apparatus When this occurs, if the apparatus does not have sufficient range of motion independent from the mobile hydraulic equipment the rigidity of the system will cause unequal distributions of downward force on the diamond tooling, causing an undesirable quality of results.
  • One example of these undesirable results is that the apparatus will cut off the high spots of the floor and bridge over the low spots leaving noticeable variation in the look and finish of the floor which is undesirable.
  • the grinding heads are restricted from moving with a sufficient range of motion independent from the frame to which they are attached.
  • irregularities in the flatness of the surface being treated cause the surface contact points of one grinding head to be on a different plane than another grinding head the rigidity of the system will cause unequal distributions of downward force on the diamond tooling, causing an undesirable quality of results.
  • the operator often attempts to improve the quality by making multiple staggered passes with the machine and/or passes with different directions of travel.
  • the current invention is an apparatus, in the form of a machine attachment, for surface treatment which achieves greater productivity than traditional methods and improves upon the prior art to solve a plurality of problems inherent with the function of said prior art.
  • One advantage of said apparatus over prior art is that it achieves a consistent quality of surface treatment because the configuration of the machine attachment results in a consistent and evenly distributed downward force of the abrasive tooling onto the surface being treated.
  • Another advantage of the said apparatus over prior art is that it achieves a greater consistency in the quality of surface treatment because it allows each rotating drum assembly within a plurality of rotating drum assemblies to move independently, pivoting about multiple independent axis and thereby conforming to the unevenness of the surface.
  • Another way the said apparatus achieves a greater consistency in the quality of surface treatment results is through a design which allows the apparatus to move freely within a limited distance side-to-side while treating a surface, effectively blending passes with a natural sinusoidal motion.
  • the said apparatus incorporates features which prevent the apparatus from unexpectedly moving due to drifting hydraulic cylinders on the mobile hydraulic equipment. The said apparatus also allows personnel to safely and conveniently service the diamond tooling without being endangered by working under a suspended load.
  • FIG. 1 illustrates an example of a surface treatment apparatus.
  • FIG. 2 illustrates an example of a surface treatment apparatus with hydraulic components and mounted to mobile hydraulic equipment.
  • FIG. 3 illustrates a top view of an example of a surface treatment apparatus.
  • FIG. 4 illustrates a side view of an example of a surface treatment apparatus.
  • FIG. 5 illustrates a front view of an example of a surface treatment apparatus.
  • FIG. 6 illustrates an example of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • FIGS. 7, 8, and 9 illustrate an example of a surface treatment apparatus mounted to mobile hydraulic equipment and illustrate the freedom of movement of the components.
  • FIG. 10 illustrates an example of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • FIG. 11 illustrates a side view of an example of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • FIG. 12 illustrates a top view of an example of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • FIG. 13 illustrates a front view of an example of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • FIG. 14 illustrates an example of a surface treatment apparatus with hydraulic components and mounted to mobile hydraulic equipment.
  • FIG. 15 illustrates a top view of an example of a surface treatment apparatus with hydraulic components and mounted to mobile hydraulic equipment.
  • FIG. 16 illustrates a front view of an example of a surface treatment apparatus with hydraulic components and mounted to mobile hydraulic equipment.
  • FIGS. 17 and 18 illustrate examples of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • the present disclosure provides an apparatus, in the form of a machine attachment, for surface treatment; wherein said surface is a floor or pavement constructed of concrete, stone, terrazzo, and/or similar materials and the said treatment is grinding, polishing, coating removal, or the like.
  • the apparatus 001 has one or more grinding heads 006 affixed to a machine coupler interface 002 by means of one or more gimbals 005 , one or more frames 004 , and one or more linkages 003 .
  • the said grinding head 006 is a mechanical device powered by rotating an input shaft to rotate discs incorporated thereon and upon which abrasive tooling bits are attached.
  • the machine coupler interface 002 provides features by which to attach the apparatus to mobile hydraulic equipment.
  • the system of gimbal(s) 005 , frame(s) 004 , and linkage(s) 003 allow the grinding head(s) 006 to be manipulated by an operator in such a way that the abrasive tooling bits engage in contact with a surface which shall be treated.
  • the system of gimbal(s) 005 , frame(s) 004 , and linkage(s) 003 also allow sufficient range of motion for the grinding head(s) to move independently from the machine coupler interface 002 to achieve a consistent contact pressure on the abrasive tooling bits when engaged in contact with the surface which shall be treated.
  • the system of gimbal(s) 005 , frame(s) 004 , and linkage(s) 003 also allows the grinding head(s) 006 to be manipulated by an operator in such a way that the abrasive tooling bits can be accessed for service and/or replacement.
  • FIG. 2 illustrates the side view of one implementation of one embodiment of the apparatus 008 hydraulically powered by the auxiliary hydraulic circuit of a mobile hydraulic equipment 007 to which it is attached, where the said hydraulic equipment in FIG. 2 is a skid-steer loader.
  • the illustration depicts the preferred orientation of the apparatus as it is being used to treat a surface 018 .
  • FIGS. 3-5 show top, side, and front views of one embodiment of the surface treatment apparatus 001 .
  • the apparatus 001 is depicted with a machine coupler interface 002 connected to a frame 004 by means of linkages 003 joined together pivotally by means of pins and bearings 020 .
  • the grinding heads are each illustrated with a motor 021 attached.
  • the linkage 003 is illustrated with a geometry which allows it to be used as a lever to lift the frame 004 and components attached thereon.
  • the linkage 003 is also shown to include a wheel 015 attached to an extended portion of the effort arm of the linkage when it is functioning as a lever.
  • the frame 004 depicted has multiple mounting holes 019 for the gimbals 005 to be attached at different positions on the frame, this is to allow for the positions of the gimbals and corresponding grinding heads 006 to be repositioned to adjust the overall width of the apparatus 001 .
  • the operator of the mobile hydraulic equipment 007 attaches one embodiment of the apparatus 001 to the mobile hydraulic equipment by securing the machine coupler interface on the apparatus to a coupler on the mobile hydraulic equipment. Wedges on the coupler engage with features on the machine coupler interface to mechanically secure the coupler and machine coupler interface together. The operator then manipulates the apparatus 001 by means of lifting and tilting the coupler as enabled by the mobile hydraulic equipment 007 . The operator proceeds to treat a surface 018 using the apparatus 001 by lifting the apparatus and driving the mobile hydraulic equipment 007 onto, or near, the surface which shall be treated.
  • the operator then raises the apparatus 001 and tilts it forwards and then lowers the apparatus until the abrasive tooling bits engage in contact with the surface 018 .
  • the operator positions the machine coupler interface in such an orientation that the frame on the apparatus is free to move vertically 015 , move horizontally 013 , pitch 010 forwards and backwards, and roll 023 side-to-side, all within a limited yet sufficient range of motion relative to the mobile hydraulic equipment 007 and machine coupler interface; this orientation is depicted in the figures.
  • the operator then applies power to motor(s) mounted to the grinding head(s) 006 to rotate input shaft(s) on each grinding head(s) and thereby start the motion of the abrasive tooling bits across and against the surface 018 .
  • abrasive tooling bits achieve the desired surface treatment in areas where they contact the surface 018 with sufficient pressure and speed, enough to cause particles of the surface to break free. While sustaining power to the motor(s) on the grinding head(s) the operator next proceeds to drive the mobile hydraulic equipment 007 across 012 the surface 018 pushing the apparatus across the surface and thereby treating any areas where the abrasive tooling bits contact the surface.
  • the mobile hydraulic equipment and the conjoined machine coupler interface may pitch 011 , roll 023 , or move vertically 025 , due to irregularities of the surface or accelerations of the mobile hydraulic equipment, however, due to the inventive design these motions have negligible effect on the orientation of the grinding head(s) and the pressure applied to the abrasive tooling bits against the surface remains consistent.
  • the gimbal(s) to which the grinding head(s) are mounted are designed to allow the grinding head(s) to pitch and roll 009 independently from the frame, conforming to the unevenness of the surface, to achieve a consistent pressure of the abrasive tooling bits against the surface.
  • One or more bearing(s) on the pin joint(s) for the linkage(s) joining the machine coupler interface to the frame allow the pin joint(s) to rotate about a center point in two orthogonal directions, permitting the frame to move 013 left to right within a limited range of motion and allowing a sinusoidal-like motion 014 of the grinding head(s) to occur as the apparatus is moved across the surface.
  • FIGS. 10-13 illustrate another implementation of one embodiment of the surface treatment apparatus 001 attached to a mobile hydraulic equipment 007 resting on a surface 018 .
  • These illustrations depict the preferred orientation of the apparatus to allow personnel access to service the abrasive tooling bits 016 , which are mounted to rotatable discs 017 on the underside of the grinding heads 006 .
  • This orientation is preferred for this task because the weight of the apparatus 001 is directly supported by the surface 018 rather than being held aloft by hydraulic jacks on the mobile hydraulic equipment.
  • linkages 003 allowing it to function as a lever where the reactionary forces of the surface 018 support the load on the effort arm of said lever, with the fulcrum of the lever being the point where the linkage is attached to the machine coupler interface.
  • the point where the linkage 003 attaches to the frame 004 of the apparatus 001 is on the load arm of the lever and the linkage thereby serves to support aloft the weight of the frame and members attached thereon.
  • a wheel 015 is depicted on what is the effort arm of the portion of the linkage 003 when it functions as a lever. These wheels 015 serve to allow the effort arm to roll along the surface during the action of the lever, and thereby preventing the linkage from scratching or marring the surface.
  • the surface treatment apparatus 008 is depicted with a hydraulic system which powers hydraulic motors on the grinding heads.
  • the apparatus 008 is shown attached to a mobile hydraulic equipment 007 where said mobile hydraulic equipment is a skid-steer loader.
  • the apparatus is shown in the preferred orientation when in use treating a surface 018 .
  • FIG. 17 illustrates one embodiment of the apparatus 001 attached to a mobile hydraulic equipment in the form of a telehandler 022 , the apparatus is depicted in the preferred orientation for treating a surface.
  • FIG. 18 illustrates one embodiment of the apparatus 001 attached to a mobile hydraulic equipment in the form of a compact wheel loader 026 , the apparatus is depicted in the preferred orientation for servicing abrasive tooling bits on the grinding heads.

Abstract

A surface treatment apparatus in the form of an attachment for use with mobile hydraulic equipment which incorporates one or more grinding head. The apparatus incorporates components such as a gimbal and a linkage which further enhance the ability of the grinding head to achieve uniform surface treatment results on uneven surfaces. The linkage may also serve as a lever to prop up the weight of the apparatus on the surface and thereby allowing personnel safe and convenient access to service abrasive tooling bits on the underside of the grinding head. The purpose of such an apparatus is to achieve greater productivity without sacrificing quality of surface treatment finished results when treating a surface.

Description

    FIELD OF THE INVENTION
  • The present invention relates generally to surface treatment wherein said surface is a floor or pavement constructed of concrete, stone, terrazzo, and/or similar materials and the said treatment is grinding, polishing, coating removal, or the like.
  • BACKGROUND OF THE INVENTION
  • Floor and pavement surfaces are commonly constructed of durable materials such as concrete, stone, and terrazzo. This has been the case for thousands of years and is common globally. In recent years, beginning in the 1990 s, treating such surfaces with modern grinding and polishing equipment is a practice that has seen increasing popularity and widespread common use. This practice is for the purpose of achieving surface qualities that are recognized as valuable to the application for which the surface is used. Such qualities include, but are not limited to: roughness, waviness, hardness, flatness, levelness, profile, and reflectivity. These surface qualities are modified to achieve: improved aesthetics, increased service life, easy low-cost maintenance, better vehicle ride quality, increased traction, improved bonding with toppings and coverings, and more. These improvements are so valued by surface owners, and end users of the surface, that there exists a global market for thousands of contractors to compete in providing surface treatment services. As a result, these contractors are willing to invest in acquiring equipment which will better enable them in meeting the surface treatment needs of their clients. This has therefore resulted in a market for such equipment where developers, manufacturers, and marketing companies compete to produce and sell surface treatment equipment favored by the contractors.
  • The modern grinding and polishing equipment which has been key to the growth in the surface treatment industry is the abrasive diamond-impregnated tooling and the floor grinder or planetary grinder, hereafter referred to as “grinder”, to which this tooling is attached. The most common embodiment of the grinder used for floor and pavement surface treatment incorporates a grinding head. This grinding head has the diamond tooling affixed to multiple rotatable discs; these discs are mounted to a rotatable drum; there is an input shaft which, when rotated, drives a mechanism which causes the drum to rotate and the discs to rotate and move the diamonds across and against the surface which is being treated. The grinding head is most commonly driven by an electric motor which is mounted upon it. This grinding head assembly and motor is pivotally mounted to a wheeled chassis which has handle bars; the operator stands behind the machine holding the handle bars and pushes it across the surface while the diamond tooling rotates across and against the surface to treat the surface as per desired. This equipment is commonly referred to herein as the walk-behind grinder.
  • There are a variety of types of diamond tooling which are designed to achieve a specific quality when treating the surface. The diamond tooling often incorporates specific sizes of impregnated diamond particles in a bonding material. This bonding material also can be varied with the type of surface treatment needed. Often, multiple subsequent stages of surface treatment are required. These stages are performed as follows: the operator will treat an area of the surface with one type of diamond tooling and when that is complete they will replace the diamond tooling on the grinder with a different type of diamond tooling and proceed to treat the same area again with the grinder; this process will be repeated with as many types of diamond tooling and stages necessary to achieve the desired results. The diamond tooling wears out as it is abraded against the surface. The operator will service or replace the diamond tooling numerous times during the course of the surface treatment job, therefore, it is important that they can safely and conveniently access the underside of the discs to which the diamond tooling is mounted.
  • Consistency in the quality of finished surface is important when treating a surface and the surface treatment contractor is expected to deliver similar quality of results across the entire surface being treated. Three factors that affect the quality of results are: the speed of the diamond tooling across the surface, the pressure of the diamond tooling against the surface, and the ability for the diamond tooling to freely follow the contours of the surface. Variations in the speed of the diamond tooling across the surface will effect varying surface treatment results and affect the longevity of the diamond tooling. To maximize productivity the speed of the diamond tooling is maximized, however, there is a limit to the speed. If the speed of the diamond tooling is excessive the longevity of the diamond tooling and the quality of surface treatment results are adversely affected. Therefore, the rate of productivity is limited because the ramifications, such as higher cost of replacing diamond tooling and more time spent repeating surface treatments to achieve desired consistency of results, outweigh the benefit of any additional increase in productivity. Variations in the pressure of the diamond tooling against the surface will achieve varying surface treatment results and affect the longevity of the diamond tooling.
  • It is also to be noted, every surface has imperfections in flatness and levelness, if the design of the grinding equipment does not allow the diamond tooling to adjust to these imperfections, and maintain contact with the contour of the surface, then areas of the surface will be skipped and remain untreated and/or areas will be treated excessively with excessive pressure. This will result in inconstancies in the finished surface as well as higher costs in replacing diamond tooling. Therefore, it is important for the grinding equipment to allow reasonable control of the speed and down pressure of the diamond tooling and to allow the diamond to freely ride along the contours of the surface.
  • The process of surface treatment is time consuming; to achieve the specified surface qualities contractors work many hours and surface treatment jobs usually span many days and weeks and, for larger surface areas, the process may span months. The surface is not available for use during the surface treatment process, therefore, it is in the surface owner's interest to complete the process as quickly as possible so that the surface can be again put to use for the intended purpose. To expedite the surface treatment process a contractor requires numerous personnel operating many grinders. The cost of employing skilled laborers is the often the greatest expense relating to the surface treatment process.
  • Treating a surface usually requires multiple parallel passes to treat the entire surface area. It is important that the entire surface area gets treated and no areas are missed. In common practice, when performing parallel passes, the operator will overlap the current area of treatment pass with the previous treatment pass. To maximize productivity the operator will strive to keep the overlap to a minimum since the treatment in the area of overlap is redundant. If any gap exists between the two passes then the area in the gap will be left untreated and the quality of results will be unsatisfactory. To ensure there is complete coverage of the surface area the common industry practice is for the operator to blend each pass by moving the surface treatment apparatus side-to-side while traveling forwards, resulting in a sinusoidal-like path of motion across the surface. This practice has been found to be a reliable way to achieve a consistent quality of treatment results across an entire surface without sacrificing productivity.
  • There has been an ever-growing demand for surface treatment services. This increasing popularity stems from industries becoming more aware of the advantages of various surface treatment practices while the cost for such services lowers with improved surface treatment technology and methods that increase productivity and reduce material costs. Existing facilities and infrastructure have surfaces that are constantly deteriorating from environmental conditions and use and therefore regularly require surface treatment to enable continued use of the surface. Newly constructed surfaces also receive surface treatment to achieve the surface qualities specified by the surface owner. Also, with the lower cost of surface treatment services, more surface owners can afford these services for even larger surface areas. As the demand has grown for even larger surface areas to be treated there has been a corresponding growing impetus to increase the productivity of the surface treatment equipment.
  • To achieve productivity gains and treat larger surfaces in shorter amounts of time, without increasing labor cost by employing additional personnel for the task, extensive efforts have been made to improve the design of the traditional walk-behind grinder. The productivity gains possible with a walk behind grinder using current diamond tooling technology have plateaued. This is because the diamond tooling has operational speed limitations, therefore, to increase the rate of productivity the design must have an increased surface area of diamond tooling, however, to maintain the required pressure of the diamond tooling against the surface there must be an increase in the weight of the machine to correspond with the increased diamond tooling surface area. Since the walk-behind grinder is manually operated by a person pushing and maneuvering it across the surface there is a limit how heavy the machine can be before the physical bodily strength and endurance required to operate the machine exceeds what the average human body can sustain. Any increase in weight of the walk-behind polisher results in a higher rate of fatigue and risk of injury to the operator. This has led to the development of larger, mechanically assisted ride-on machines.
  • Realizing the limitations of the walk-behind grinder, developers have designed specialized ride-on grinders to achieve additional productivity gains. These are wheeled drivable machines which are equipped with mechanical lifting devices attached to one or more grinding heads; the operator rides on the machine and control the mechanical lifting device to lower the grinding heads to engage the diamond tooling with the surface or to raise the grinding heads for transport across the floor and/or service the diamond tooling. One example of a ride-on grinder that has been made commercially available, by the company HTC Sweden AB, is the “HTC 2500 iX”. These types of specialized ride-on machines tend to be too expensive for most surface treatment contractors to afford, and there is not yet a large enough market demand for these machines to manufacture in volumes that would achieve economies of scale which would lower costs of these machines to a more affordable amount. Since these machines are highly specialized and expensive a contractor must commit to investing a high capital expense with the risk of not securing enough contracts, for floor treatment jobs using the machine, to get a positive return on investment. Some companies have taken an alternative approach by innovating a less costly, and more versatile, high-productivity grinding machine by utilizing currently existing mobile hydraulic equipment.
  • This different approach to a less costly, and more versatile, high-productivity grinding machine involves utilizing commonly available mobile hydraulic equipment to hydraulically power the grinding equipment which is mounted on a separate attachment to the machine. Mobile hydraulic equipment is in common use in many forms on most construction jobs around the world, and many forms have been developed to accommodate various implement attachments which can be powered by an auxiliary hydraulic system integrated on the machine. Some examples of these forms of mobile hydraulic equipment are skid-steer loaders, compact track loaders, compact loaders, and telehandlers. These machines can lift, carry, manipulate, and power attachments mounted to an interface design which is universally common and standard to construction industries. By designing a surface treatment apparatus as an attachment for mobile hydraulic equipment, the overall investment cost can be kept significantly lower than a specialized ride-on grinder. This is because the mobile hydraulic equipment is produced in much greater volumes and can be produced at economies of scale to be more affordable; thereby accomplishing the mobility and power required at lower cost while the only specialized portion is on the attachment. One example of a machine attachment designed for use as a surface treatment apparatus is the “Stone Extreme” made commercially available by the company Stonekor, LLC. The specialized grinding equipment attachment will be known hereafter as an apparatus.
  • The idea of a surface treatment apparatus as an attachment for use with mobile hydraulic equipment is not a novel concept, however, there exists several problems with the prior art that limit the productivity and quality that is achievable and also presents a potential safety hazard. As aforementioned, it is important for the surface treatment apparatus to achieve a consistent quality of results but unequal distributions of downward force are detrimental to such. With the prior art, the apparatus is restricted from floating on a bumpy or uneven surface or moving with a sufficient range of motion independent from the mobile hydraulic equipment. Irregularities in the flatness of the surface being treated cause the surface contact points of the surface treatment apparatus to be on a different plane than the surface contact points of the wheels on the surface treatment apparatus. When this occurs, if the apparatus does not have sufficient range of motion independent from the mobile hydraulic equipment the rigidity of the system will cause unequal distributions of downward force on the diamond tooling, causing an undesirable quality of results. One example of these undesirable results is that the apparatus will cut off the high spots of the floor and bridge over the low spots leaving noticeable variation in the look and finish of the floor which is undesirable.
  • Additionally, with the prior art the grinding heads are restricted from moving with a sufficient range of motion independent from the frame to which they are attached. When irregularities in the flatness of the surface being treated cause the surface contact points of one grinding head to be on a different plane than another grinding head the rigidity of the system will cause unequal distributions of downward force on the diamond tooling, causing an undesirable quality of results. When the quality inconsistencies occur, the operator often attempts to improve the quality by making multiple staggered passes with the machine and/or passes with different directions of travel. These additional efforts increase the time required, consume additional diamond tooling, and reduces the overall productivity.
  • Another problem experienced with prior art results from the tendency for hydraulic cylinders on mobile hydraulic equipment to drift. When the operator parks and exits the mobile hydraulic equipment they will often leave the apparatus attached to the machine in a raised and tilted position. In raising and tilting the apparatus a significant amount of gravitational potential energy is stored and is held aloft only by hydraulic jacks on the mobile hydraulic equipment. Inherent to the design of the hydraulic system on the mobile hydraulic equipment these cylinders will slowly drift under the load. When left unattended for a sufficient amount of time, such as overnight, the apparatus will have drifted until it contacts the surface or any obstacle, such as a wall, structure, or other equipment. This can result in costly damages. The alternative is to detach the apparatus from the machine which is time consuming and unproductive since the apparatus will need to be reattached again when the operator proceeds to resume use of the apparatus.
  • Finally, use of the prior art can present a potential safety hazard to personnel attempting to service the diamond tooling. When servicing the diamond tooling the attachment is raised and tilted to expose the underside of the apparatus to make the diamond tooling accessible to personnel servicing the diamond tooling. In raising and tilting the apparatus a significant amount of gravitational potential energy is stored and is held aloft only by hydraulic jacks on the mobile hydraulic equipment. If the hydraulic system were to fail, or be inadvertently actuated, the personnel servicing the diamond tooling would be in grave danger of being crushed since they would likely be standing in the path of motion of the falling apparatus. Standard Title 29 CFR 1926.600(a)(3)(i) issued by United States Department of Labor Occupational Safety and Health Administration (OSHA) states that “Heavy Machinery, equipment, or parts thereof, which are suspended or held aloft by use of slings, hoists, or jacks shall be substantially blocked or cribbed to prevent falling or shifting before employees are permitted to work under or between them. Bulldozer and scraper blades, end-loader buckets, dump bodies, and similar equipment, shall be either fully lowered or blocked when being repaired or when not in use. All controls shall be in neutral position, with the motors stopped and brakes set, unless work being performed requires otherwise.” To safely service the diamond tooling on the prior art personnel must take additional measures to block up the apparatus. This can easily be overlooked without proper training or forgotten by personnel and also adds to the time it takes to service the diamond tooling, negatively impacting productivity.
  • SUMMARY OF THE INVENTION
  • During a surface treatment process the operator of a surface treatment apparatus seeks to achieve the desired surface qualities at the highest rate of productivity possible without risking the safety of any personnel and minimizing the diamond tooling consumption. The current invention is an apparatus, in the form of a machine attachment, for surface treatment which achieves greater productivity than traditional methods and improves upon the prior art to solve a plurality of problems inherent with the function of said prior art. One advantage of said apparatus over prior art is that it achieves a consistent quality of surface treatment because the configuration of the machine attachment results in a consistent and evenly distributed downward force of the abrasive tooling onto the surface being treated By designing the apparatus to be freely floating, or moving up and down, independently from the machine to which it is attached. Another advantage of the said apparatus over prior art is that it achieves a greater consistency in the quality of surface treatment because it allows each rotating drum assembly within a plurality of rotating drum assemblies to move independently, pivoting about multiple independent axis and thereby conforming to the unevenness of the surface. Another way the said apparatus achieves a greater consistency in the quality of surface treatment results is through a design which allows the apparatus to move freely within a limited distance side-to-side while treating a surface, effectively blending passes with a natural sinusoidal motion. Additionally, the said apparatus incorporates features which prevent the apparatus from unexpectedly moving due to drifting hydraulic cylinders on the mobile hydraulic equipment. The said apparatus also allows personnel to safely and conveniently service the diamond tooling without being endangered by working under a suspended load.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 illustrates an example of a surface treatment apparatus.
  • FIG. 2 illustrates an example of a surface treatment apparatus with hydraulic components and mounted to mobile hydraulic equipment.
  • FIG. 3 illustrates a top view of an example of a surface treatment apparatus.
  • FIG. 4 illustrates a side view of an example of a surface treatment apparatus.
  • FIG. 5 illustrates a front view of an example of a surface treatment apparatus.
  • FIG. 6 illustrates an example of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • FIGS. 7, 8, and 9 illustrate an example of a surface treatment apparatus mounted to mobile hydraulic equipment and illustrate the freedom of movement of the components.
  • FIG. 10 illustrates an example of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • FIG. 11 illustrates a side view of an example of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • FIG. 12 illustrates a top view of an example of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • FIG. 13 illustrates a front view of an example of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • FIG. 14 illustrates an example of a surface treatment apparatus with hydraulic components and mounted to mobile hydraulic equipment.
  • FIG. 15 illustrates a top view of an example of a surface treatment apparatus with hydraulic components and mounted to mobile hydraulic equipment.
  • FIG. 16 illustrates a front view of an example of a surface treatment apparatus with hydraulic components and mounted to mobile hydraulic equipment.
  • FIGS. 17 and 18 illustrate examples of a surface treatment apparatus mounted to mobile hydraulic equipment.
  • DETAILED DESCRIPTION
  • The present disclosure provides an apparatus, in the form of a machine attachment, for surface treatment; wherein said surface is a floor or pavement constructed of concrete, stone, terrazzo, and/or similar materials and the said treatment is grinding, polishing, coating removal, or the like.
  • In one embodiment, illustrated in FIG. 1, the apparatus 001 has one or more grinding heads 006 affixed to a machine coupler interface 002 by means of one or more gimbals 005, one or more frames 004, and one or more linkages 003. The said grinding head 006 is a mechanical device powered by rotating an input shaft to rotate discs incorporated thereon and upon which abrasive tooling bits are attached. The machine coupler interface 002 provides features by which to attach the apparatus to mobile hydraulic equipment. The system of gimbal(s) 005, frame(s) 004, and linkage(s) 003 allow the grinding head(s) 006 to be manipulated by an operator in such a way that the abrasive tooling bits engage in contact with a surface which shall be treated. The system of gimbal(s) 005, frame(s) 004, and linkage(s) 003 also allow sufficient range of motion for the grinding head(s) to move independently from the machine coupler interface 002 to achieve a consistent contact pressure on the abrasive tooling bits when engaged in contact with the surface which shall be treated. The system of gimbal(s) 005, frame(s) 004, and linkage(s) 003 also allows the grinding head(s) 006 to be manipulated by an operator in such a way that the abrasive tooling bits can be accessed for service and/or replacement.
  • FIG. 2 illustrates the side view of one implementation of one embodiment of the apparatus 008 hydraulically powered by the auxiliary hydraulic circuit of a mobile hydraulic equipment 007 to which it is attached, where the said hydraulic equipment in FIG. 2 is a skid-steer loader. The illustration depicts the preferred orientation of the apparatus as it is being used to treat a surface 018.
  • FIGS. 3-5 show top, side, and front views of one embodiment of the surface treatment apparatus 001. In these illustrations, the apparatus 001 is depicted with a machine coupler interface 002 connected to a frame 004 by means of linkages 003 joined together pivotally by means of pins and bearings 020. There are three grinding heads 006 depicted, each pivotally attached to a gimbal 005 which is pivotally attached to the frame 004. The grinding heads are each illustrated with a motor 021 attached. The linkage 003 is illustrated with a geometry which allows it to be used as a lever to lift the frame 004 and components attached thereon. The linkage 003 is also shown to include a wheel 015 attached to an extended portion of the effort arm of the linkage when it is functioning as a lever. The frame 004 depicted has multiple mounting holes 019 for the gimbals 005 to be attached at different positions on the frame, this is to allow for the positions of the gimbals and corresponding grinding heads 006 to be repositioned to adjust the overall width of the apparatus 001.
  • In one implementation, illustrated in FIGS. 6-9, the operator of the mobile hydraulic equipment 007 attaches one embodiment of the apparatus 001 to the mobile hydraulic equipment by securing the machine coupler interface on the apparatus to a coupler on the mobile hydraulic equipment. Wedges on the coupler engage with features on the machine coupler interface to mechanically secure the coupler and machine coupler interface together. The operator then manipulates the apparatus 001 by means of lifting and tilting the coupler as enabled by the mobile hydraulic equipment 007. The operator proceeds to treat a surface 018 using the apparatus 001 by lifting the apparatus and driving the mobile hydraulic equipment 007 onto, or near, the surface which shall be treated. The operator then raises the apparatus 001 and tilts it forwards and then lowers the apparatus until the abrasive tooling bits engage in contact with the surface 018. The operator positions the machine coupler interface in such an orientation that the frame on the apparatus is free to move vertically 015, move horizontally 013, pitch 010 forwards and backwards, and roll 023 side-to-side, all within a limited yet sufficient range of motion relative to the mobile hydraulic equipment 007 and machine coupler interface; this orientation is depicted in the figures. The operator then applies power to motor(s) mounted to the grinding head(s) 006 to rotate input shaft(s) on each grinding head(s) and thereby start the motion of the abrasive tooling bits across and against the surface 018. These abrasive tooling bits achieve the desired surface treatment in areas where they contact the surface 018 with sufficient pressure and speed, enough to cause particles of the surface to break free. While sustaining power to the motor(s) on the grinding head(s) the operator next proceeds to drive the mobile hydraulic equipment 007 across 012 the surface 018 pushing the apparatus across the surface and thereby treating any areas where the abrasive tooling bits contact the surface. As the operator drives the mobile hydraulic equipment 007 across the surface 018 the mobile hydraulic equipment and the conjoined machine coupler interface may pitch 011, roll 023, or move vertically 025, due to irregularities of the surface or accelerations of the mobile hydraulic equipment, however, due to the inventive design these motions have negligible effect on the orientation of the grinding head(s) and the pressure applied to the abrasive tooling bits against the surface remains consistent. Irregularities in the surface 018 being treated cause the frame(s) on the apparatus 001 to pitch 010 or roll 023 and assume a planar orientation different from the planar orientation of the grinding head(s) resting on the surface, therefore, the gimbal(s) to which the grinding head(s) are mounted are designed to allow the grinding head(s) to pitch and roll 009 independently from the frame, conforming to the unevenness of the surface, to achieve a consistent pressure of the abrasive tooling bits against the surface. One or more bearing(s) on the pin joint(s) for the linkage(s) joining the machine coupler interface to the frame allow the pin joint(s) to rotate about a center point in two orthogonal directions, permitting the frame to move 013 left to right within a limited range of motion and allowing a sinusoidal-like motion 014 of the grinding head(s) to occur as the apparatus is moved across the surface.
  • FIGS. 10-13 illustrate another implementation of one embodiment of the surface treatment apparatus 001 attached to a mobile hydraulic equipment 007 resting on a surface 018. These illustrations depict the preferred orientation of the apparatus to allow personnel access to service the abrasive tooling bits 016, which are mounted to rotatable discs 017 on the underside of the grinding heads 006. This orientation is preferred for this task because the weight of the apparatus 001 is directly supported by the surface 018 rather than being held aloft by hydraulic jacks on the mobile hydraulic equipment. This is achieved by the design of the linkages 003 allowing it to function as a lever where the reactionary forces of the surface 018 support the load on the effort arm of said lever, with the fulcrum of the lever being the point where the linkage is attached to the machine coupler interface. The point where the linkage 003 attaches to the frame 004 of the apparatus 001 is on the load arm of the lever and the linkage thereby serves to support aloft the weight of the frame and members attached thereon. A wheel 015 is depicted on what is the effort arm of the portion of the linkage 003 when it functions as a lever. These wheels 015 serve to allow the effort arm to roll along the surface during the action of the lever, and thereby preventing the linkage from scratching or marring the surface.
  • In one embodiment, shown in FIGS. 14-16, the surface treatment apparatus 008 is depicted with a hydraulic system which powers hydraulic motors on the grinding heads. The apparatus 008 is shown attached to a mobile hydraulic equipment 007 where said mobile hydraulic equipment is a skid-steer loader. In the implementation illustrated, the apparatus is shown in the preferred orientation when in use treating a surface 018.
  • FIG. 17 illustrates one embodiment of the apparatus 001 attached to a mobile hydraulic equipment in the form of a telehandler 022, the apparatus is depicted in the preferred orientation for treating a surface. FIG. 18 illustrates one embodiment of the apparatus 001 attached to a mobile hydraulic equipment in the form of a compact wheel loader 026, the apparatus is depicted in the preferred orientation for servicing abrasive tooling bits on the grinding heads.
  • It is to be understood that, although the invention herein has been described and depicted with reference to particular embodiments and implementations, these embodiments are merely illustrative of the principles and applications of the present invention. Various changes may be made to the illustrative embodiments and other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.

Claims (11)

What is claimed is:
1. A surface treatment apparatus, comprising:
at least one machine coupler interface; and
at least one linkage pivotally attached to said machine coupler interface; and
at least one frame pivotally attached to said linkage; and
at least one gimbal pivotally attached to said frame; and
at least one grinding head pivotally attached to said gimbal.
2. The surface treatment apparatus in claim 1 which includes:
a lever; and
a pivoting point on the said machine coupler interface which is the fulcrum of said lever, and is configured such that, when the said machine coupler interface is tilted it contacts the effort arm of said lever, and it applies an input force upon the effort arm of said lever, and the load arm of said lever contacts said frame, and applies an output force upon said frame, so as to raise or lower the said frame.
3. The surface treatment apparatus in claim 2 wherein said linkage and the said lever are one and the same.
4. The surface treatment apparatus in claim 2 wherein the effort arm of said lever is of a geometry such that when the said machine coupler interface is positioned within close proximity to a surface the said effort arm contacts the said surface and the surface supports weight of said frame by way of leverage.
5. The surface treatment apparatus in claim 4 wherein at least one wheel is attached to said lever effort arm as an extension of the effort arm.
6. The surface treatment apparatus in claim 1 wherein said linkage is affixed to said frame by means of pins supported by at least one bearing that permits angular rotation about a central point in two orthogonal directions.
7. The surface treatment apparatus in claim 1 which has a plurality of gimbals attached to said frame.
8. The surface treatment apparatus in claim 7 wherein there are a plurality of planetary grinding heads attached to said gimbals.
9. The surface treatment apparatus in claim 1 wherein said frame has a plurality of mounting holes for attaching said gimbal at different positions on the frame.
10. The surface treatment apparatus in claim 1 wherein said grinding heads are receive an input torque from hydraulic motors.
11. The surface treatment apparatus in claim 1 wherein said grinding heads are receive an input torque from electric motors.
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USD876501S1 (en) * 2018-10-05 2020-02-25 Diamond Productions Ltd. Polishing machine attachment for grinding and polishing concrete
CN112359689A (en) * 2020-10-30 2021-02-12 黄龙 Uneven pavement pretreatment device for road widening construction
CN113059462A (en) * 2021-05-19 2021-07-02 中海石油(中国)有限公司深圳分公司 Rust removal grinding device
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