US20190093263A1 - Novel knitted fabric - Google Patents
Novel knitted fabric Download PDFInfo
- Publication number
- US20190093263A1 US20190093263A1 US16/033,211 US201816033211A US2019093263A1 US 20190093263 A1 US20190093263 A1 US 20190093263A1 US 201816033211 A US201816033211 A US 201816033211A US 2019093263 A1 US2019093263 A1 US 2019093263A1
- Authority
- US
- United States
- Prior art keywords
- fiber
- pin
- sorona
- low
- viscose
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/30—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polycondensation products not covered by indexing codes D10B2331/02 - D10B2331/14
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/01—Surface features
- D10B2403/011—Dissimilar front and back faces
- D10B2403/0114—Dissimilar front and back faces with one or more yarns appearing predominantly on one face, e.g. plated or paralleled yarns
Definitions
- the present invention relates to a textile manufacturing field, in particular relates to a novel knitted fabric.
- Fabrics made of nylon, polyethylene terephthalate and polyurethane fiber can have excellent strength, and difficulties of being burst and torn, but they still have less skin-friendly effect and cause serious pollutions to our environment.
- Du-Pont Company disclosed a sorona polymer which contains a raw material of 37% obtained from nonpetroleum regenerative sources, capable of greatly reducing the human dependency of acquiring materials from limited petroleum sources and therefore obtaining reductions of a source consumption of 30% and a carbon dioxide gas discharge of 63% so that a perfect combination of functionalities of the related textile productions and purpose of environmental protections can be attained.
- sorona fiber is characterized with excellent stretchability and recoverability and properties of chloride resistance, ultraviolet resistance and anti-pollution and easy-to-clean effects, thus to be extensively applied on different kinds of clothing fabrics.
- fabrics made by adding sorona into the natural fiber or the viscose only can provide a slight flexibility, i.e., without high flexibility and high recoverability, and imperfect plastic effects.
- technicians in this field shall study and develop how to apply an environmentally-protective fiber materials to allow a knitted fabric for preserving excellent functions of traditional chemical fiber fabrics and how to particularly provide advantages of skin-friendly effects, comforts, natures and environmental protections, which are also the production of the invention accordingly.
- the purpose of the present invention is to provide a novel knitted fabric, which comprises advantages of excellent stretchability, recoverability, plastic and packaging functions, wearing comfort, and conformation of modern environmental thoughts.
- the technical project of the invention is to provide a novel knitted fabric characterized in that a double-sided structure is weft-knitted by a natural fiber or a viscose, a sorona and a polyurethane fiber, in which a first side of the double-sided structure is constituted by the natural fiber or the viscose and the polyurethane fiber, a second side of the double-sided structure is constituted by the sorona, and a yarn ingredient proportion comprises 60-50% of the natural fiber or the viscose, 40-30% of the sorona, and 5-20% of polyurethane fiber.
- a yarn process for manufacturing the novel knitted fabric comprises steps of: in a first step, feeding the polyurethane fiber, and providing an upper pin-tray high-pin loop tucking, a lower knitting cylinder high-pin loop tucking, an upper pin-tray low stitching and a lower knitting cylinder low stitching which are float stitches; in a second step, feeding the sorona, and providing an upper pin-tray high-low pin looping and a lower knitting cylinder high-low pin which are the float stitches; in a third step, feeding the natural fiber or the viscose and the polyurethane fiber, providing an upper pin-tray high-low stitching which is the float stitch, and providing a lower knitting cylinder high-low pin looping; in a fourth step, feeding the polyurethane fiber, providing an upper pin-tray high stitching and a lower knitting cylinder high-pin which are the float stitches, and providing an upper pin-tray low stitching loop tucking and a lower knitting cylinder low stitch
- the natural fiber or the viscose is a tight sirospun, and the sorona is Du-pont filament.
- the knitted fabric of the invention using the natural fiber or the viscose, the sorona and the polyurethane fiber is formed by the application of the unique yarn count allocation and the weaving process, so that the knitted fabric of the invention can have excellent properties such as natural warmth, soft hand feeling, moisture absorbing and perspiration dissipation and unidirectional moisture transportation, etc. Therefore, the invention can not only preserve excellent properties of strength, bursting effect, packaging and plastic functions in traditional chemical fiber fabrics, but also provide advantages of skin-friendly effects, comforts, natures, and conformation of modern environmental thoughts.
- a novel knitted fabric is a double-sided structure which is weft-knitted by a natural fiber or a viscose, a sorona and a polyurethane fiber.
- a first side of the double-sided structure is constituted by the natural fiber or the viscose and the polyurethane fiber, and a second side of the double-sided structure is constituted by the sorona, and a yarn ingredient proportion comprises 60-50% of the natural fiber or the viscose, 40-30% of the sorona, and 5-20% of polyurethane fiber.
- the natural fiber or the viscose is a tight sirospun, and the sorona is Du-pont filament.
- a yarn process for manufacturing the novel knitted fabric comprises steps of: in a first step, feeding the polyurethane fiber, and providing an upper pin-tray high-pin loop tucking, a lower knitting cylinder high-pin loop tucking, an upper pin-tray low stitching and a lower knitting cylinder low stitching which are float stitches; in a second step, feeding the sorona, and providing an upper pin-tray high-low pin looping and a lower knitting cylinder high-low pin which are the float stitches; in a third step, feeding the natural fiber or the viscose and the polyurethane fiber, providing an upper pin-tray high-low stitching which is the float stitch, and providing a lower knitting cylinder high-low pin looping; in a fourth step, feeding the polyurethane fiber, providing an upper pin-tray high stitching and a lower knitting cylinder high-pin which are the float stitches, and providing an upper pin-tray low stitching loop tucking and a lower knitting cylinder low stitch
- the knitted fabric of the invention can have excellent properties such as natural warmth, soft hand feeling, moisture absorbing and perspiration dissipation and unidirectional moisture transportation, etc. Therefore, the invention can not only preserve properties of strength, bursting effect, packaging and plastic functions in traditional chemical fiber fabrics, but also provide of advantages of skin-friendly effects, comforts, natures, and conformation of modern environmental thoughts.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
Description
- The present invention relates to a textile manufacturing field, in particular relates to a novel knitted fabric.
- Traditionally, sportswear is majorly fabricated by polyethylene terephthalate and nylon. Polyethylene terephthalate and nylon are petroleum products and most dependently obtained therefrom, but these products surely cause lots of pollutions to our environment. Pure natural cotton fiber is characterized with excellent moisture absorption, moisture retention and skin-friendly effects, but defects such as inferior elasticity, extensibility and strength, tendency to tension fracture, and less wear resistance are relatively existed, incapable of satisfying requirements of sport fabrics. Fabrics made of natural fiber or a viscose mixed with polyurethane fiber can have excellent wearing comfort, but they still have defects of less strength and bursting effect, inferior tension fracture, and tendency to wrinkling and deformation are existed. Fabrics made of nylon, polyethylene terephthalate and polyurethane fiber can have excellent strength, and difficulties of being burst and torn, but they still have less skin-friendly effect and cause serious pollutions to our environment. In America, Du-Pont Company disclosed a sorona polymer which contains a raw material of 37% obtained from nonpetroleum regenerative sources, capable of greatly reducing the human dependency of acquiring materials from limited petroleum sources and therefore obtaining reductions of a source consumption of 30% and a carbon dioxide gas discharge of 63% so that a perfect combination of functionalities of the related textile productions and purpose of environmental protections can be attained. Besides, sorona fiber is characterized with excellent stretchability and recoverability and properties of chloride resistance, ultraviolet resistance and anti-pollution and easy-to-clean effects, thus to be extensively applied on different kinds of clothing fabrics. However, fabrics made by adding sorona into the natural fiber or the viscose only can provide a slight flexibility, i.e., without high flexibility and high recoverability, and imperfect plastic effects. To overcome the above difficulties, technicians in this field shall study and develop how to apply an environmentally-protective fiber materials to allow a knitted fabric for preserving excellent functions of traditional chemical fiber fabrics and how to particularly provide advantages of skin-friendly effects, comforts, natures and environmental protections, which are also the production of the invention accordingly.
- The purpose of the present invention is to provide a novel knitted fabric, which comprises advantages of excellent stretchability, recoverability, plastic and packaging functions, wearing comfort, and conformation of modern environmental thoughts.
- To attain the purposes above, the technical project of the invention is to provide a novel knitted fabric characterized in that a double-sided structure is weft-knitted by a natural fiber or a viscose, a sorona and a polyurethane fiber, in which a first side of the double-sided structure is constituted by the natural fiber or the viscose and the polyurethane fiber, a second side of the double-sided structure is constituted by the sorona, and a yarn ingredient proportion comprises 60-50% of the natural fiber or the viscose, 40-30% of the sorona, and 5-20% of polyurethane fiber.
- A yarn process for manufacturing the novel knitted fabric comprises steps of: in a first step, feeding the polyurethane fiber, and providing an upper pin-tray high-pin loop tucking, a lower knitting cylinder high-pin loop tucking, an upper pin-tray low stitching and a lower knitting cylinder low stitching which are float stitches; in a second step, feeding the sorona, and providing an upper pin-tray high-low pin looping and a lower knitting cylinder high-low pin which are the float stitches; in a third step, feeding the natural fiber or the viscose and the polyurethane fiber, providing an upper pin-tray high-low stitching which is the float stitch, and providing a lower knitting cylinder high-low pin looping; in a fourth step, feeding the polyurethane fiber, providing an upper pin-tray high stitching and a lower knitting cylinder high-pin which are the float stitches, and providing an upper pin-tray low stitching loop tucking and a lower knitting cylinder low stitching loop tucking; in a fifth step, feeding the sorona, and providing the upper pin-tray high-low pin looping and the lower knitting cylinder high-low pin which are the float stitches; and in a sixth step, feeding the natural fiber or the viscose and the polyurethane fiber, providing an upper pin-tray high-low which is the float stitch, and providing the upper pin-tray high-low stitching.
- The natural fiber or the viscose is a tight sirospun, and the sorona is Du-pont filament.
- According to the above-mentioned project, the knitted fabric of the invention using the natural fiber or the viscose, the sorona and the polyurethane fiber is formed by the application of the unique yarn count allocation and the weaving process, so that the knitted fabric of the invention can have excellent properties such as natural warmth, soft hand feeling, moisture absorbing and perspiration dissipation and unidirectional moisture transportation, etc. Therefore, the invention can not only preserve excellent properties of strength, bursting effect, packaging and plastic functions in traditional chemical fiber fabrics, but also provide advantages of skin-friendly effects, comforts, natures, and conformation of modern environmental thoughts.
- A detailed description is given in the following embodiments with reference to the accompanying drawings.
- The following description is of the best-contemplated embodiment of carrying out a novel knitted fabric and a weaving method for manufacturing the novel knitted fabric of the invention.
- A novel knitted fabric is a double-sided structure which is weft-knitted by a natural fiber or a viscose, a sorona and a polyurethane fiber. A first side of the double-sided structure is constituted by the natural fiber or the viscose and the polyurethane fiber, and a second side of the double-sided structure is constituted by the sorona, and a yarn ingredient proportion comprises 60-50% of the natural fiber or the viscose, 40-30% of the sorona, and 5-20% of polyurethane fiber. The natural fiber or the viscose is a tight sirospun, and the sorona is Du-pont filament.
- A yarn process for manufacturing the novel knitted fabric comprises steps of: in a first step, feeding the polyurethane fiber, and providing an upper pin-tray high-pin loop tucking, a lower knitting cylinder high-pin loop tucking, an upper pin-tray low stitching and a lower knitting cylinder low stitching which are float stitches; in a second step, feeding the sorona, and providing an upper pin-tray high-low pin looping and a lower knitting cylinder high-low pin which are the float stitches; in a third step, feeding the natural fiber or the viscose and the polyurethane fiber, providing an upper pin-tray high-low stitching which is the float stitch, and providing a lower knitting cylinder high-low pin looping; in a fourth step, feeding the polyurethane fiber, providing an upper pin-tray high stitching and a lower knitting cylinder high-pin which are the float stitches, and providing an upper pin-tray low stitching loop tucking and a lower knitting cylinder low stitching loop tucking; in a fifth step, feeding the sorona, and providing the upper pin-tray high-low pin looping and the lower knitting cylinder high-low pin which are the float stitches; and in a sixth step, feeding the natural fiber or the viscose and the polyurethane fiber, providing an upper pin-tray high-low which is the float stitch, and providing the upper pin-tray high-low stitching. Several specific embodiments of the knitted fabric of the present invention are illustrated as follows.
-
Yarn Fabric product ingredient Yarn gram weight Embodiment Title of yarn proportion specification (g/m2) First natural fiber or 55% 32S/1 320-340 embodiment viscose sorona 32% 30D/32F polyurethane 13% 40D fiber Second natural fiber or 55% 40S/1 280-300 embodiment viscose Sorona 32% 30D/32F polyurethane 13% 40D fiber Third natural fiber or 55% 50S/1 250-270 embodiment viscose Sorona 32% 30D/32F polyurethane 13% 40D fiber Fourth natural fiber or 55% 60S/1 220-240 embodiment viscose Sorona 32% 30D/32F polyurethane 13% 40D fiber Fifth natural fiber or 55% 80S/1 190-210 embodiment viscose Sorona 32% 30D/32F polyurethane 13% 40D fiber Sixth natural fiber or 55% 100S/1 160-180 embodiment viscose Sorona 32% 30D/32F polyurethane 13% 40D fiber Seventh natural fiber or 56% 60S/1 250-270 embodiment viscose Sorona 33% 50D/32F polyurethane 11% 40D fiber Eighth natural fiber or 50% 60S/1 290-310 embodiment viscose Sorona 30% 50D/32F polyurethane 20% 70D fiber Ninth natural fiber or 55% 50S/1 250-270 embodiment viscose Sorona 40% 75D/32F polyurethane 5% 20D fiber Tenth natural fiber or 60% 40S/1 330-350 embodiment viscose Sorona 32% 75D/32F polyurethane 8% 30D fiber - With the application of the unique yarn count allocation and the weaving process, the knitted fabric of the invention can have excellent properties such as natural warmth, soft hand feeling, moisture absorbing and perspiration dissipation and unidirectional moisture transportation, etc. Therefore, the invention can not only preserve properties of strength, bursting effect, packaging and plastic functions in traditional chemical fiber fabrics, but also provide of advantages of skin-friendly effects, comforts, natures, and conformation of modern environmental thoughts.
- While the invention has been described by way of example and in terms of the preferred embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. To the contrary, it is intended to cover various modifications and similar arrangements (as would be apparent to those skilled in the art). Therefore, the scope of the appended claims should be accorded the broadest interpretation so as to encompass all such modifications and similar arrangements.
Claims (3)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710875307.X | 2017-09-25 | ||
CN201710875307.XA CN107604520A (en) | 2017-09-25 | 2017-09-25 | A kind of healthy knitted fabric |
Publications (1)
Publication Number | Publication Date |
---|---|
US20190093263A1 true US20190093263A1 (en) | 2019-03-28 |
Family
ID=61058283
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US16/033,211 Abandoned US20190093263A1 (en) | 2017-09-25 | 2018-07-12 | Novel knitted fabric |
Country Status (2)
Country | Link |
---|---|
US (1) | US20190093263A1 (en) |
CN (1) | CN107604520A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20200102675A1 (en) * | 2018-09-28 | 2020-04-02 | Nygard International (Barbados) Limited | Knitted and woven fabric and garments made therewith |
CN114277495A (en) * | 2021-12-23 | 2022-04-05 | 上海眠白科技有限公司 | High-elasticity knitted weft-knitted fabric and production process and application thereof |
CN114959997A (en) * | 2022-06-10 | 2022-08-30 | 丹阳市丹祈纺织有限公司 | Preparation method of woven multifunctional unidirectional moisture-conducting synthetic fiber fabric |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110512342B (en) * | 2019-08-20 | 2021-03-19 | 泰安市丽源工贸有限公司 | Weft-knitted single-side folded high-elastic fabric and production process thereof |
CN115538015A (en) * | 2022-09-29 | 2022-12-30 | 桐乡市龙琪纺织有限公司 | Crease-resistant and anti-snagging blended fabric of Sorana fiber and silk floss and production process |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6289701B1 (en) * | 1999-06-15 | 2001-09-18 | ′WGF′ Colcoton-Garn Hasenack & Co. | Hosiery and method of making same |
US7240522B2 (en) * | 2001-10-31 | 2007-07-10 | Asahi Kasei Fibers Corporation | Elastic knitting fabric having multilayer structure |
US20130312236A1 (en) * | 2011-05-10 | 2013-11-28 | Danyang Danqi Yuyue Textile Company Limited | Method for preparing high-grade and casual fabric with special leather feel using biologically corn-based fibres |
US20160040328A1 (en) * | 2013-03-29 | 2016-02-11 | Asahi Kasei Fibers Corporation | Elastic knitted fabric and clothing item |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2435048B (en) * | 2006-02-08 | 2011-01-26 | Umbro Internat Ltd | Fabric |
CN102912543A (en) * | 2012-11-13 | 2013-02-06 | 泉州海天材料科技股份有限公司 | Pola fleece taking biobased PDT as raw material and production method thereof |
CN103031637B (en) * | 2013-01-11 | 2015-03-25 | 劲霸男装(上海)有限公司 | Sorona/wool semi-worsted spinning yarn as well as manufacturing process thereof and application thereof |
CN103938351B (en) * | 2014-03-24 | 2016-03-09 | 江阴芗菲服饰有限公司 | Sorona/ combing cotton fibre blended knitted fabric |
CN106978668A (en) * | 2017-04-14 | 2017-07-25 | 中山市霞湖世家服饰有限公司 | Resistance to deformation elastic knitted fabric fabric |
CN107190404B (en) * | 2017-06-08 | 2018-06-08 | 江门市大兴针织厂有限公司 | A kind of graphene and biology base fiber knitted fabric and its production method |
-
2017
- 2017-09-25 CN CN201710875307.XA patent/CN107604520A/en active Pending
-
2018
- 2018-07-12 US US16/033,211 patent/US20190093263A1/en not_active Abandoned
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6289701B1 (en) * | 1999-06-15 | 2001-09-18 | ′WGF′ Colcoton-Garn Hasenack & Co. | Hosiery and method of making same |
US7240522B2 (en) * | 2001-10-31 | 2007-07-10 | Asahi Kasei Fibers Corporation | Elastic knitting fabric having multilayer structure |
US20130312236A1 (en) * | 2011-05-10 | 2013-11-28 | Danyang Danqi Yuyue Textile Company Limited | Method for preparing high-grade and casual fabric with special leather feel using biologically corn-based fibres |
US20160040328A1 (en) * | 2013-03-29 | 2016-02-11 | Asahi Kasei Fibers Corporation | Elastic knitted fabric and clothing item |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20200102675A1 (en) * | 2018-09-28 | 2020-04-02 | Nygard International (Barbados) Limited | Knitted and woven fabric and garments made therewith |
CN114277495A (en) * | 2021-12-23 | 2022-04-05 | 上海眠白科技有限公司 | High-elasticity knitted weft-knitted fabric and production process and application thereof |
CN114959997A (en) * | 2022-06-10 | 2022-08-30 | 丹阳市丹祈纺织有限公司 | Preparation method of woven multifunctional unidirectional moisture-conducting synthetic fiber fabric |
Also Published As
Publication number | Publication date |
---|---|
CN107604520A (en) | 2018-01-19 |
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