US20180274354A1 - Downhole drilling system - Google Patents

Downhole drilling system Download PDF

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Publication number
US20180274354A1
US20180274354A1 US15/926,030 US201815926030A US2018274354A1 US 20180274354 A1 US20180274354 A1 US 20180274354A1 US 201815926030 A US201815926030 A US 201815926030A US 2018274354 A1 US2018274354 A1 US 2018274354A1
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drilling
sensor unit
sensor
data
sensor units
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US15/926,030
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English (en)
Inventor
Carsten NESGAARD
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Welltec Oilfield Solutions AG
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Welltec AS
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Publication of US20180274354A1 publication Critical patent/US20180274354A1/en
Assigned to WELLTEC OILFIELD SOLUTIONS AG reassignment WELLTEC OILFIELD SOLUTIONS AG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: WELLTEC A/S
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    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/02—Determining slope or direction
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/02—Determining slope or direction
    • E21B47/022—Determining slope or direction of the borehole, e.g. using geomagnetism
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/06—Measuring temperature or pressure
    • E21B47/065—
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/06—Measuring temperature or pressure
    • E21B47/07—Temperature
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/09—Locating or determining the position of objects in boreholes or wells, e.g. the position of an extending arm; Identifying the free or blocked portions of pipes
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/26—Storing data down-hole, e.g. in a memory or on a record carrier
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B41/00—Equipment or details not covered by groups E21B15/00 - E21B40/00
    • E21B41/0085—Adaptations of electric power generating means for use in boreholes
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00—Survey of boreholes or wells
    • E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
    • E21B47/13—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling by electromagnetic energy, e.g. radio frequency
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00—Special methods or apparatus for drilling
    • E21B7/04—Directional drilling

Definitions

  • the present invention relates to a downhole drilling system, to a method for providing a downhole drilling system according to the present invention and to a method for determining drilling direction.
  • Wells are formed by drilling a borehole in the ground for retrieving e.g. natural gas or petroleum.
  • various concerns need to be taken into account such as e.g. the drilling technique, the drill bit to be used, the actual structure of the formation etc.
  • drilling fluid in particular a drilling liquid commonly denoted “drilling mud”, is used to assist in the drilling process.
  • drilling mud provides a lower density fluid in the drilled borehole, whereby formation fluids are prevented from flowing into the borehole.
  • the drilling fluid is preferably selected in order to provide efficient cooling and cleaning of the drill bit.
  • the drilling fluid is normally conducted by the drill string carrying the drill bit, and apertures in the drill string will allow the drilling fluid to flow into the borehole for achieving the functionalities mentioned above. As cuttings are released downhole, these are carried upwards by the flow of the drilling fluid through the annular space between the drill string and the drilled borehole until they reach the surface. Hence, recirculation of the drilling fluid is possible.
  • the shape of the borehole is defined by a bottom hole assembly, forming the most distal part of the drill string.
  • the bottom hole assembly may be equipped with one or more tools for performing measurement while drilling (MWD). These tools are configured to measure properties of the drilling process, such as the trajectory of the borehole.
  • MWD measurement while drilling
  • the MWD tools provide data to the surface, preferably via mud pulse telemetry, whereby an operator can evaluate the drilling process.
  • mud pulse telemetry drops rapidly with increasing well depth, and transmitting mud pulses may, in such situations, require interruption of the drilling process.
  • a downhole drilling system comprising:
  • a drill string having a drill head configured to drill a borehole having a borehole wall forming an annulus between the drill string and the borehole,
  • each one of said sensor units is distributed in a drilling fluid, said drilling fluid flowing in the annulus and in the drill string, and at least one of said sensor units is provided with a detector for measuring position data of said sensor unit.
  • the plurality of sensor units forming a mesh network provides for a reliable data path even though at least some of the sensor units are out of range from the data collection provided at surface or at seabed level.
  • All sensor units may be provided with a detector for measuring position data.
  • the detector may comprise an accelerometer and/or a magnetometer, and position data may comprise inclination and/or azimuth.
  • the downhole drilling system according to the present invention may further comprise a sensor module comprising additional sensors.
  • Said sensor module may comprise a temperature sensor and/or a pressure sensor.
  • each sensor unit may be configured to receive wirelessly transmitted data from an adjacent sensor unit, and to forward the received data to the adjacent sensor units.
  • the downhole drilling system as described above may further comprise a surface system configured to receive downhole data from said sensor units.
  • the surface system may be at least partly arranged at the seabed level.
  • said surface system may further be configured to determine the position of at least one sensor unit in relation to the surface system, and to associate said determined relative position with associated position data.
  • the surface system may be configured to determine the relative position of at least one sensor unit by Monte Carlo simulation and/or Shortest Path simulation.
  • the present invention also relates to a method for providing a downhole drilling system as described above, said method comprising:
  • each sensor unit is positioned in said annulus.
  • Each sensor unit may be flowing randomly in said annulus.
  • the present invention further relates to a method for determining drilling direction, comprising:
  • Said method for determining drilling direction may further comprise determining the position of said activated sensor unit in relation to the surface system, and associating said determined relative position with the corresponding position data received by said surface system.
  • activating at least one sensor unit may comprise measuring inclination and/or azimuth.
  • the method for determining drilling direction may further comprise comparing the determined drilling direction with an intended drilling direction, and optionally adjusting the current drilling direction based on the comparison.
  • the term “mesh network” should be interpreted as a network of which each associated sensor forms a network node being configured to relay data for the network. All network sensors thus cooperate in the distribution of data in the network.
  • data transfer is accomplished by routing data between the sensors until the data reaches its destination. The data path is not constant, but it is re-routed if any existing sensors are unavailable.
  • FIG. 1 shows a drilling operation according to prior art
  • FIG. 2 shows a drilling operation according to an embodiment
  • FIG. 3 is a schematic view of a drilling system according to an embodiment
  • FIG. 4 is a schematic view of a sensor unit for use with a drilling system according to an embodiment
  • FIG. 5 is a diagram showing data communication between different sensor units of a drilling system according to an embodiment
  • FIG. 6 is a schematic view of a method of providing a downhole drilling system according to an embodiment
  • FIG. 7 is a schematic view of a method of determining drilling direction according to an embodiment
  • FIG. 8 is a schematic view of a self-powering device of a sensor unit.
  • FIG. 9 shows a cross-sectional view of a drilling system.
  • FIG. 1 schematically shows a drilling operation according to prior art solutions.
  • a drill string DS is provided for drilling a borehole in an underground formation F from a surface level S.
  • the distal end of the drill string DS is equipped with a drill bit DB configured to mechanically cut through the formation.
  • a drill bit DB configured to mechanically cut through the formation.
  • an annulus A will be formed between the drill string DS and the walls W of the borehole.
  • a drilling mud DM is provided at the drilling area, i.e. at the current position of the drill bit DB.
  • the drilling mud DM will flow upwards through the annulus A back to the surface level S.
  • the drilling mud DM can then be re-circulated back to the drill string DS, optionally after intermediate cleaning or modification of the used drilling mud DM.
  • FIG. 2 a drilling process according to an embodiment of the present invention is schematically shown.
  • a drilling fluid 5 e.g. drilling mud
  • a plurality of individual sensor units 10 which are conducted by the drilling fluid along the drilling string and out through the drill head/bit 6 and along the annular space to surface level 60 or seabed level.
  • Each sensor unit 10 is positioned arbitrarily in the flowable drilling fluid 5 , e.g. drilling mud, and the distribution of sensor units 10 is thus random.
  • the sensor units 10 will follow the drilling fluid as it flows upwards and towards the surface level 60 .
  • the position of the sensor units 10 will thus not be fixed, but instead randomly distributed in the annulus 4 both in the axial direction, i.e. the longitudinal extension of the borehole 2 , in the radial direction, and in the circumferential direction.
  • the drilling fluid 5 is supplied through the drill string 1 and enters the annulus 4 via one or more outlet ports 7 . These ports may be arranged at the drill bit 6 , as illustrated in FIG. 2 .
  • the sensor units change position over time along with the drilling fluid.
  • the sensor units 10 are entered in the drilling fluid in order to form “smart drilling mud”, i.e. to provide information to the surface relating to the drilling direction over time, i.e. during the entire drilling process as long as drilling fluid 5 is present.
  • a physically distributed independent and localised sensing network i.e. a mesh network, preferably with peer-to-peer communication architecture.
  • the mesh network being established by the sensor units 10 , as a self-healing mesh network, will automatically provide for a reliable and self-healing data path, even though at least some of the sensor units 10 are out of range from the final destination, i.e.
  • All sensor units 10 are preferably identical, although provided with a unique ID.
  • An example of a sensor system i.e. a drilling system 100 , is schematically shown in FIG. 3 .
  • the drilling system 100 comprises a surface system 110 and a sub-surface system 120 .
  • the sub-surface system 120 comprises a plurality of sensor units 10 , although only one sensor unit 10 is shown in FIG. 3 .
  • Each sensor unit 10 is provided with a number of components configured to provide various functionality to the sensor unit 10 .
  • each sensor unit 10 includes a power supply 11 , a digital processing unit 12 , a transceiver 13 , a detector 14 , and optionally a sensor module comprising additional sensors 15 .
  • the sensor module may e.g.
  • the detector 14 together with the digital processing unit 12 , form a detecting unit for determining position data of the sensor unit 10 .
  • the detector 14 comprises an accelerometer 14 a and/or a magnetometer 14 b (shown in FIG. 4 ).
  • the accelerometer 14 a is configured to measure the inclination, or tilt angle, of the sensor unit 10 according to well known principles, while the magnetometer 14 b is configured to measure the azimuth, or projected angle, of the sensor unit 10 .
  • the measured inclination and/or the azimuth form/forms position data.
  • the digital processing unit 12 is configured to receive the position data and to perform various analysing algorithms in order to provide an output representing the current position of the sensor unit 10 .
  • the analysing algorithms are provided at the surface level, i.e. by means of the surface system 110 .
  • the digital processing unit 12 may be configured to apply a compensation algorithm to the position data in order that the exact orientation of the sensor unit 10 does not affect the resulting position data value.
  • a compensation algorithm could e.g. be programmed to calculate a delta position, i.e. calculate a change in position from a previously determined position.
  • the position data determined by means of the detector 14 may therefore represent the motion of the sensor units 10 , rather than the exact position.
  • each sensor unit 10 may be programmed to measure position data continuously, or at given sample intervals. These intervals may be pre-set and dependent on the flow rate of the drilling fluid 5 in order to ensure sufficient resolution of the detected position data.
  • the sensor units 10 will flow into the borehole, and change its flowing direction when they exit the drill string, it may be possible to detect this change in direction and determine the associated position data (i.e. the inclination and azimuth) at this point in time. Accordingly, as this position data is measured at the longitudinal end of the borehole, the trajectory of the borehole can be determined.
  • the power supply 11 is configured to supply power to the other components 12 - 15 of the sensor unit 10 , either by means of an internal power storage, such as one or more batteries, or by converting energy of the surrounding fluid to electrical energy and thus the power supply 11 may be in the form of a self-powering device.
  • the power supply 11 may include a piezo element being configured to convert mechanical vibrations of the surrounding fluid, i.e. drilling fluid, to electrical energy.
  • a capacitor may be included in the power supply 11 for temporarily storing harvested energy.
  • a generator may e.g. include a turbine or similar.
  • the self-powering device 11 is shown in further detail.
  • the self-powering device 11 is configured to provide electrical power to the various electrical components of the sensor unit by harvesting energy from the downhole environment while flowing in the drilling fluid.
  • the self-powering device 11 therefore comprises an energy harvesting module 1100 .
  • the harvesting module 1100 may be selected from the group comprising a vibrating member 1101 , a piezoelectric member 1102 , a magnetostrictive member 1103 , and a thermoelectric generator 1104 . As is shown in FIG. 8 , any of these members is possible.
  • the energy harvesting module 1100 is configured to convert mechanical vibrations of the surrounding environment, such as in the downhole fluid or drilling fluid, to electrical energy.
  • the harvesting module 1100 is configured to convert thermal energy of the surrounding energy to electrical energy.
  • the harvested energy is preferably supplied to a rectifier 1105 .
  • the rectifier 1105 is configured to provide a direct voltage and comprises a switching unit 1106 and a rectifier 1107 . It should be noted that the position of the switching unit 1106 and the rectifier 1107 could be changed, in order that the rectifier 1107 is directly connected to the harvesting module 1100 .
  • the rectifier 1107 is preferably connected to a capacitor 1108 for storing the harvested energy.
  • the electrical components 12 - 15 of the sensor unit are therefore connected to the capacitor 1108 to form the required power source or storage buffer.
  • the self-powering device 11 is further provided with an amplifier (not shown), and/or with control electronics (not shown) for the switching unit 1106 . Additional capacitors may also be provided.
  • the digital processing unit 12 comprises a signal conditioning module 21 , a data processing module 22 , a data storage module 23 (STORAGE in FIG. 3 ), and a micro controller 24 .
  • the digital processing unit 12 is configured to control operation of the entire sensor unit 10 , as well as temporarily storing sensed data in the memory 23 of the data storage module 23 .
  • the transceiver 13 is configured to provide wireless communication with transceivers of adjacent sensor units 10 .
  • the transceiver 13 comprises a radio communication module and an antenna.
  • the radio communication module 13 may be configured to communicate according to well-established radio protocols, e.g. IEEE 801.1aq (Shortest Path Bridging), IEEE 802.15.4 (ZigBee) etc.
  • the radio communication module may also be configured to position the sensor units in relation to each other, i.e. configured to perform a distance measurement. In this way, a very reliant communication network is established which is independent of the depth of the borehole, since the sensor units communicate with the adjacent sensor unit communicating again with the adjacent sensor unit all the way up and down the well while drilling.
  • the surface system 110 also comprises a number of components for providing the desired functionality of the entire drilling system 100 .
  • the surface system 110 has a power supply 31 for providing power to the various components.
  • the power supply 31 may be connected to mains power, or it may be formed by one or more batteries.
  • the surface system 110 also comprises a transceiver 32 for receiving data communicated from the sensor units 10 , and also for transmitting data and control signals to the sensor units 10 .
  • the transceiver 32 is provided with a radio communication module and an antenna for allowing communication between the surface system 110 and the sensor units 10 of the sub-surface system 120 .
  • the surface system 110 also comprises a clock 33 , a human-machine interface 34 , and a digital processing unit 35 .
  • the digital processing unit 35 comprises the same functionality as the digital processing unit 12 of the sensor unit 10 , i.e. a signal conditioning module, a data processing module, a data storage module, and a micro controlling module.
  • the sensor unit 10 has a housing 19 which is configured to enclose the components previously described, as well as to form a protective casing which is capable of withstanding any impact with the drilling fluid and/or withstanding potential collisions with the borehole wall or the drill string.
  • a housing 19 which is configured to enclose the components previously described, as well as to form a protective casing which is capable of withstanding any impact with the drilling fluid and/or withstanding potential collisions with the borehole wall or the drill string.
  • the shape of the housing 19 may of course be chosen differently. For example, it may be advantageous to provide the housing 19 with only rounded corners.
  • the housing 19 may for such embodiment have a spherical shape.
  • the power supply 11 Inside the housing 19 , the following is fixedly mounted: the power supply 11 , the digital processing unit 12 , the transceiver 13 , the detector 14 , and optionally the sensor module, e.g. additional sensors 15 , 15 a, 15 b.
  • the detector 14 preferably comprises an accelerometer 14
  • each signal that is transmitted from a sensor unit 10 A-F comprises information relating to a unique ID of the sensor unit 10 A-F. Further, data echoing and cross-talk are reduced by limiting the number of possible re-transmissions between the sensor units 10 A-F.
  • the network knows its neighbours by their unique IDs, and hereby the transmitter can target the transmission of data, and thus the situation in which data is sent back and forth can be avoided in that the neighbouring sensor unit “knows” from which sensor unit the data is received and it will consequently not send that data back again.
  • Each sensor unit 10 A-F is preferably configured to operate in two different modes.
  • the first mode relating to activation for the purpose of receiving data relating to the position, or trajectory of the borehole, preferably comprises a step of gathering data (optionally including data from the additional sensors 15 , 15 a, 15 b shown in FIG. 4 ), and to transmit the data upon request.
  • the sensor units 10 A-F are configured to re-transmit received signals.
  • each sensor unit 10 A-F may also be determined by a round-trip elapsed time measured by the surface system 110 .
  • the surface system 110 may thus be configured to ping a specific sensor unit 10 A-F using the unique ID, whereby the specific sensor unit 10 A-F replies by transmitting a response signal with a unique tag.
  • the surface system 110 receives the transmitted signal with elapsed times, and either Monte Carlo simulation and/or Shortest Path simulation may be used to determine the specific position of the sensor unit 10 A-F.
  • a simulated sensor unit location model may be created having a uniform probability distribution. For such method, it may be possible to assume that the sensor units 10 A-F are randomly distributed over a specific borehole length, and that these locations, for a given time, are known in the simulated model.
  • the simulated model also includes a relay model with specific individual sensor processing delays.
  • the shortest round-trip travel time is calculated for each of the sensor units 10 A-F. This results in a map of travel time versus location of sensor units 10 A-F. It is then possible to compare the measured elapsed time with the map to determine the location of the sensor units 10 A-F.
  • the number of sensor units 10 A-F may preferably be selected in order that it is likely that at any given time, at least one sensor unit 10 A-F will be positioned at the end of the borehole (i.e. at the position closest to the drill bit 6 ). Once it has been determined which sensor unit 10 A-F is arranged at this position (e.g.
  • the surface system 110 pings a sensor unit 10 A-F
  • the round-trip times of multiple received signals, each one from a specific relay path are recorded.
  • the shortest time for the particular sensor unit 10 A-F is then determined by calculating the distance from the surface system 110 using the speed of light.
  • each sensor unit 10 A-F forms a node in the mesh network 130 .
  • Each node is configured to receive and transmit data signals, as well as adding ID and timestamp with each data package.
  • Each node will send a signal corresponding to its current state (i.e. the detected signals representing cement characteristics) asynchronously with respect to other nodes.
  • data communication in the mesh network 130 is explained further.
  • nX represents the node ID
  • TnX represents the timestamp for the particular node
  • sX represents the sensed data from the particular node.
  • data is communicated through the mesh network 130 until the signals are received by the surface system 110 .
  • the method 200 is performed by a first step 202 of providing a plurality of sensor units 10 , and by entering these sensor units 10 in a drilling fluid.
  • the drilling fluid e.g. drilling mud
  • the drilling operation is started, in which the drill bit/head will be activated to drill downhole.
  • the drilling fluid will flow downhole through the drill string, and exit close to the position of the drill bit, thereby flowing out in the annulus formed between the borehole wall and the drill string.
  • the sensor units 10 will thereby be distributed randomly in the annulus as they flow upwards with the drilling fluid and the generation of the mesh network can be initiated as described below.
  • the sensor units 10 are activated to monitor and determine position data corresponding to the trajectory of the borehole and thus also the position of the drill head/bit.
  • a method 300 performed for the purpose of such monitoring is schematically shown in FIG. 7 . As the method 300 requires the provision of a downhole drilling system, initially the method 200 described above is performed.
  • a surface system 110 is provided.
  • the surface system 110 described above with respect to FIG. 3 , is configured to communicate with the sub-surface system 120 , i.e. the drilling system provided by performing the method 200 , and comprises the downhole sensor units 10 flowing with the drilling fluid.
  • Linking is preferably performed during configuration and programming of the respective sensor units 10 as well as the surface system 110 , and step 304 may thus correspond to a confirmation step.
  • step 304 may be performed by sending a verification signal from the surface system 110 , and requesting replies from each sensor unit 10 . Once the replies are received, the drilling system 100 is verified and it is ready for operation. Each reply signal is routed via the sensor units 10 in accordance with the description relating to FIG. 5 . The sensor units 10 thus form a mesh network.
  • At least one of said sensor units 10 is activated in step 306 .
  • Activation may either occur as a response to a control signal transmitted from the surface system 110 , or the sensor units 10 may be programmed to be activated at pre-determined time intervals.
  • each sensor unit 10 may be programmed to “wake up” at specific times, such as every 10 seconds, every one minute etc. Determining the time intervals between subsequent activations may preferably be done prior to arranging the sensor units 10 downhole, or by transmitting a control signal from the surface system 110 .
  • a sensor unit 10 is activated, in step 308 it measures the current position, e.g. the inclination and the azimuth, by means of the detector.
  • the detected data is preferably processed by the sensor unit 10 , e.g. by executing one or more of the above mentioned position data algorithms, and the resulting data, corresponding to position data, is transmitted by means of the wireless transceiver.
  • further parameters may be measured as well, such as temperature and/or pressure, and data corresponding to such measurements may be included in the transmitted signal in step 308 .
  • the method 300 includes a step 310 of routing the data signal in order that it eventually reaches the surface system 110 .
  • routing may be achieved entirely by the sensor units 10 .
  • the drill string may be arranged in a sealed-off part of the borehole, in order that the drilling fluid is only present in this sealed-off part.
  • a data collecting tool may be provided downhole, either temporarily or permanently, to receive the routed data signals and forward the received data signals to the surface system 110 , either by wire or wirelessly.
  • Each sensor unit 10 is therefore programmed to, upon activation, also listen for transmitted signals and, upon receiving an already transmitted signal, re-send the signal. Any transmitted data signal will automatically be routed through the mesh network until it is received by the surface system 110 . Efficient routing may e.g. be achieved by utilising a protocol as described in the above table, whereby any data signal transmitted will not only contain the measured data, but also contain timestamps and information about which sensor units 10 are being used for routing. Each sensor unit 10 is thereby configured to relay data for the mesh network. In order to ensure the integrity of the data path, the network formed by the sensor units 10 is configured to apply a self-healing algorithm, e.g. Shortest Path Bridging. Should one or more sensor units 10 for some reason be damaged or by other means become non-functional, the network is configured to automatically self-heal by re-routing the data to existing and functional data paths.
  • a self-healing algorithm e.g. Shortest Path Bridging
  • step 312 the data signals are received by the surface system 110 , and data processing may be performed in order to convert the information of the data signal to readable values corresponding to the trajectory of the borehole.
  • step 314 the data is analysed, which may also include a comparison with an intended drilling operation.
  • the intended drilling operation normally includes an intended trajectory of the borehole, and by analysing the measured data which indicates the actual trajectory, it is possible to provide real-time feedback and to make appropriate adjustments in the control of the drilling operation, i.e. the drive of the drill string and the associated drill bit. Such adjustment of the drilling operation may be performed in step 316 .
  • FIG. 9 discloses the downhole drilling system 100 in a partly cross-sectional view.
  • the sensor units are conducted by the drill string and flow with the drilling fluid 5 down to the drill head 6 and out through the ports 7 into the annular space between the drill string 1 and the borehole wall 3 and upwards to surface.
  • the sensor units are thus distributed all along the borehole 2 , providing a mesh network to provide real time measurements of the trajectory of the borehole and thus providing measurements of the direction in which the drill head drills at present.
  • the sensor units 10 provide real time monitoring and communication from surface to the drill head to adjust the drilling direction in a much faster way than in the known methods and without the drilling process having to be stopped in order to communicate or send measured data.
  • drilling fluid or well fluid any kind of fluid that may be present in oil or gas wells downhole, such as natural gas, oil, oil mud, crude oil, water, etc.
  • gas any kind of gas composition present in a well, completion, or open hole
  • oil any kind of oil composition, such as crude oil, an oil-containing fluid, etc.
  • Gas, oil, and water fluids may thus all comprise other elements or substances than gas, oil, and/or water, respectively.
  • a downhole tractor can be used to push the tool all the way into position in the well.
  • the downhole tractor may have projectable arms having wheels, wherein the wheels contact the inner surface of the casing for propelling the tractor and the tool forward in the casing.
  • a downhole tractor is any kind of driving tool capable of pushing or pulling tools in a well downhole, such as a Well Tractor®.

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US20180274336A1 (en) * 2017-03-21 2018-09-27 Welltec A/S Downhole completion system
US20210396127A1 (en) * 2020-06-18 2021-12-23 Halliburton Energy Services, Inc. Estimating borehole shape between stationary survey locations
US11346161B2 (en) * 2020-09-15 2022-05-31 Halliburton Energy Services, Inc. Electroactive polymer vibration dampener for downhole drilling tools
US11771132B2 (en) 2020-08-27 2023-10-03 Rai Strategic Holdings, Inc. Atomization nozzle for aerosol delivery device
US11771136B2 (en) 2020-09-28 2023-10-03 Rai Strategic Holdings, Inc. Aerosol delivery device

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CN111396031A (zh) * 2020-03-18 2020-07-10 青海省环境地质勘查局 一种钻探流体参数监测系统及方法

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US11771136B2 (en) 2020-09-28 2023-10-03 Rai Strategic Holdings, Inc. Aerosol delivery device

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RU2019131555A (ru) 2021-04-21
CA3055697A1 (en) 2018-09-27
MX2019010494A (es) 2019-11-25
AU2018240330A1 (en) 2019-10-31
EP3601729A1 (en) 2020-02-05
WO2018172300A1 (en) 2018-09-27
CN110382820A (zh) 2019-10-25
BR112019018407A2 (pt) 2020-04-07

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