US20180265176A1

US20180265176A1 - Pressure Reducing Second Stage for Underwater Use

Info

Publication number: US20180265176A1
Application number: US15/533,428
Authority: US
Inventors: Sergio Angelini; Christof Oelrich; Gabriele Canella
Original assignee: Mares SpA
Current assignee: Mares SpA
Priority date: 2015-02-11
Filing date: 2016-02-10
Publication date: 2018-09-20
Also published as: CN107108001A; WO2016128913A1; EP3256379B1; EP3256379A1

Abstract

A pressure reducing second stage for underwater use includes a case provided with a breathing gas inlet, with an inhalation/exhalation port and with an exhaled gas exhaust outlet with a non-return valve, the gas inhalation/exhalation port being connected to a mouthpiece tube, the breathing gas inlet in the case being connected to a breathing gas pressure reducing device provided with a hollow cylindrical element or pipe, which has a breathing gas inlet port communicating with a gas supply conduit through a valve which is interposed between the supply conduit and the mouthpiece tube, the case being provided with a pressure sensitive means device for controlling the opening/closure of the valve. The breathing gas inlet in the case is provided in its lower portion and the hollow cylindrical element is connected to the inlet on the case such that its axis is substantially vertical, when used in the upright position.

Description

The present invention relates to a pressure reducing second stage for underwater use.
Breathing gas supplying devices or pressure reducing second stages for underwater use are known which are connectable to pressure reducing first stages intended to reduce the high pressure (200-300 bar) of a breathing gas contained in a tank, usually a diving cylinder, to a predetermined intermediate value, which second stages reduce the pressure of the gas from said intermediate value to a value physiologically suitable for breathing.
A second stage supplying breathing gas for underwater use comprises a case with an inner chamber provided with:

- a pressurized gas inlet connectable, through a gas supply conduit or hose, to a pressure reducing first stage, which inlet is provided with a device with a valve reducing the pressure of the gas entering said chamber,
- an inhalation/exhalation port through which the breathing gas supplied in the inner chamber of the case is inhaled by the user and through which the user supplies the exhaled gas into the chamber, which port is connected to a inhalation/exhalation mouthpiece tube,
- an exhaled gas exhaust outlet provided with a non-return valve.

U.S. Pat. No. 4,002,166 describes a pressure reducing second stage provided with a bypass tube for conveying the incoming breathing gas after opening the reduction valve, directly from the supply conduit to the inhalation/exhalation mouthpiece tube, by-passing the inner chamber of the case.
The second stage provides the bypass tube, outside the case, to have a connection tangent to the mouthpiece tube and that provides a vane with an adjustable angle to be provided inside the mouthpiece tube.
Patent EP 937640 describes a pressure reducing second stage wherein the bypass tube is formed integrally inside the case of said second stage.
In known pressure reducing second stages for underwater use, provided with the bypass tube or not, considering the second stage used by a user in the upright position, the breathing gas inlet is placed on the case on the right or left of the inhalation/exhalation port connected to a inhalation/exhalation mouthpiece tube, and said second stage is connected to a pressure reducing first stage for a gas contained in a tank, usually a diving cylinder, through a gas supply conduit or hose that passes above the right or left shoulder of the user, when the gas tank is worn on the user back.
Such configuration of the second stage, with the gas inlet on the case at the right or left of the inhalation/exhalation port, is particularly uncomfortable when the breathing gas tank, generally a diving cylinder, is not worn on the back but it is placed at the right or left side of the user that is when the pressure reducing first stage connected to the gas tank is in a position considerably lower than the user mouth having to hold, by a mouthpiece connected to the inhalation/exhalation mouthpiece tube, the pressure reducing second stage, such to make it possible to breath underwater.
In this case the relative position of the breathing gas tank and of the scuba diver mouth are such that it is almost impossible to find a path of the gas supply conduit or hose connecting first and second stages in such a manner not to have a twisting effect thereon, resulting in the user being uncomfortable, except taking a very long hose (with consequent adverse effects on ergonomics, drag in water, costs) or using a joint (with consequent adverse effects on costs and reliability).
Generally in order to overcome such drawback gas supply conduits or hoses are used having such a length to pass behind the user head and to reach the user mouth not from the bottom but from the side, of the user face, such that the end portion of the supply conduit connected to the side inlet provided on the case of the second stage is substantially horizontal and it does not generate rotations of the second stage that make holding of the inhalation/exhalation mouthpiece tube in the user mouth little comfortable and therefore making breathing underwater little comfortable. This however results in an increase in drag due to a greater friction in water.
Another known solution to overcome such drawback is to place between the side inlet of the case and the supply conduit or hose a L-shaped joint allowing the second stage to be kept in the proper position in the mouth eliminating the twisting effect exerted by the supply conduit or hose connected to said second stage.
However such solution has the drawback that the joint is a potential point of failure or leakage that may cause breathing gas to escape with also serious consequences if the user is underwater far away from the surface.
Moreover it is known that the configuration of the second stage with gas inlet on the case at the right or left of the inhalation/exhalation port is particularly uncomfortable when the second stage is used as a secondary gas source that is as a source of gas to be supplied to a second scuba diver.
It is a common practice, when underwater, to use a diving regulator composed of a pressure reducing first stage connected through hoses to two pressure reducing second stages, so called “octopus” configuration, one of which is used by the scuba diver carrying the diving regulator for breathing and the other one is carried as an emergency and it is used, if necessary, to supply breathing gas to a second scuba diver in difficulty, for example a second scuba diver having his/her diving regulator not operating or having depleted his/her personal gas supply contained in the diving cylinder. In such situations the scuba diver with enough gas supply gives his/her secondary second stage to the other scuba diver in difficulty placed in front of him/her or by his/her side but it is known that the position of the gas inlet on the case on the right or left of the inhalation/exhalation port does not facilitate such operation since the hose connecting the first stage and the secondary second stage, in order to allow such operation, not only has to be long enough but has also to follow a S-shaped path, with consequent adverse effects on ergonomics.
Currently although the efforts for improving the operating conditions of the pressure reducing second stages, above all as regards the user effort in inhaling and exhaling the known pressure reducing second stages have not completely achieved optimal operating conditions.
Such optimal conditions consist in making the breathing effort in underwater condition, as much similar as possible to the one necessary in normal environment conditions. On one side the user has not to perform suck efforts for inhaling the supplied air, but on the other side the latter has not to be supplied at an excessive pressure therefore air being forced into the user respiratory tract.
The invention aims at overcoming the drawbacks of the known pressure reducing second stages, by providing a pressure reducing second stage that is simple and inexpensive to be manufactured and adjusted, that can be used comfortably by the user without the need of complicating the configuration of diving equipment with elements such as long hoses, or joints, while optimizing ergonomics and decreasing drag in water.
The aim of the present invention is also to make the breathing more comfortable as possible making the breathing effort as much similar as possible to that of normal environment conditions.
The aim of the present invention is also to provide a pressure reducing second stage easy and comfortable to be used as a secondary second stage for breathing gas, thus making the breathing gas supply to a scuba diver in difficulty more safe and comfortable, with the consequent advantage of reducing panic and stress in water.
A further aim of the present invention is to provide a pressure reducing second stage wherein both the gas inhalation and exhalation phases are facilitated, thus allowing inhalation and exhalation effort to be reduced. The invention achieves the aims described above by a pressure reducing second stage for underwater use comprising the combination of characteristics of claim 1.
Said combination of characteristics comprises:

- a case provided with a breathing gas inlet and with an inhalation/exhalation port through which the gas supplied into the case is inhaled by the user and through which the user supplies the exhaled gas into the case, said case being provided with an exhaled gas exhaust outlet with a non-return valve,
- the gas inhalation/exhalation port being connected to an inhalation/exhalation mouthpiece tube through which the breathing gas is inhaled by the user and through which the gas is exhaled into the case,
- the breathing gas inlet in the case being connected to a breathing gas pressure reducing device provided with a hollow cylindrical element or pipe, which hollow cylindrical element has a breathing gas inlet port communicating, through a valve, with a gas supply conduit, which valve is interposed between said supply conduit and said inhalation/exhalation mouthpiece tube for said breathing gas,
- said case being provided with pressure sensitive means for controlling the opening/closure of said valve,
- and wherein the breathing gas inlet in the case is provided in the lower portion of said case, considering the second stage used by a user in the upright position and said hollow cylindrical element of the pressure reducing device being connected to said inlet on the case such that its axis is vertical or substantially vertical with reference to the upright position of the user, that is substantially parallel to the longitudinal axis, or cranio-caudal axis, that is to the intersection of the sagittal plane with the coronal plane of the user body;

a bypass tube, supplying said breathing gas from the pressure reducing device directly into the inhalation/exhalation mouthpiece tube, the bypass tube being connected, at one end thereof, to an port provided on the shell wall of the hollow cylindrical element of the pressure reducing device, and at the opposite end to an port provided on the shell wall of the inhalation/exhalation mouthpiece tube.
By means of such characteristic the use of a second stage implemented according to the present invention is particularly advantageous if used for reducing the pressure of a breathing gas contained into a tank carried on one side of the user since the gas supply conduit or hose can connect the second stage to the pressure reducing first stage provided on the tank in a substantially straight manner without being bent, thus avoiding both the interruption of the gas flow due to clogs and the risk of moving the second stage from the proper position in the user mouth, making its use little comfortable.
The second stage implemented according to the present invention is advantageous also if used for reducing the pressure of a breathing gas contained in a tank carried at the front of the user, for example attached to the buoyancy control device, since it allows the gas supply conduit or hose to connect the second stage to the pressure reducing first stage, provided on the tank, without clogging the hose, for example said hose following a substantially U-shaped path, leaving, at the same time, complete freedom of movement to the user.
The bypass tube allows the gas inhalation action to be facilitated, making the breathing action more comfortable and physiologically suitable.
According to another characteristic of the present invention, in order to facilitate the gas exhalation at any depth the second stage is used and in order to make it as much similar as possible to natural breathing when out of water, said case is provided with a second exhaled gas exhaust outlet with a non-return valve.
Said two outlets can be placed at the sides of the breathing gas inlet in the case connected to said hollow cylindrical element of the pressure reducing device.
As described in more details below, in order to convey the gas escaping from the bypass towards the user mouth, in said second stage of the present invention, in the inhalation/exhalation mouthpiece tube there is provided a baffle tongue placed substantially diametrically with the orientation transverse to the axis of the bypass tube and with extension substantially parallel to the axis of said inhalation/exhalation mouthpiece tube.
The function of said baffle tongue or tongue is to convey the flow supplied through the bypass tube towards the mouthpiece such to improve the comfort of the second stage.
In one embodiment said tongue is provided substantially at a level coinciding with the central diametral position of the mouthpiece tube or at an intermediate level between said central diametral position and the upper semi-circumference with reference to the second supply stage in the condition worn by the user and with the user in the upright position.
In particular in said worn and upright position of the user the tongue extends substantially horizontally or parallel to the transversal plane of the user head according to the medical definition of said plane and/or parallel or coinciding with the diametral plane coinciding with the greater diameter of the mouthpiece in the condition mounted on the inhalation/exhalation mouthpiece tube.
According to a characteristic said tongue axially extends from a position where it substantially overlaps the outlet port of the bypass tube in the inhalation/exhalation mouthpiece tube, with one end thereof facing towards the inside of the pressure reducing second stage, up to the opposite end region of said inhalation/exhalation mouthpiece tube, that is facing the user and intended to be coupled to a mouthpiece element.
According to variant embodiments it is possible to provide different configurations of the tongue.
According to further variant embodiments, the tongue can be perfectly flat or can have a curved pattern according to one of the two axial and radial directions or according to both the directions and with radii of curvature different from each other and constant or variable along the angle extension of the curved shape.
Still according to further variant embodiments the tongue can also end with a substantially diametral leading edge, in the region downstream of the outlet port of the bypass tube in the inhalation/exhalation mouthpiece tube and it can extend till overlapping said outlet port by an appendage extending said leading edge of the tongue.
According to further characteristics said appendage can have different shapes and dimensions according to one embodiment it has a shape like a cap or half-shell.
In one embodiment, in particular said rear appendage has a first curvature according to one axis parallel to the axis of the inhalation/exhalation mouthpiece tube having a predetermined length substantially corresponding to the axial distance of the outlet port of the bypass tube in the inhalation/exhalation mouthpiece tube from the rear side of the tongue and an end portion with a cap-like shape.
As an alternative said extension has only one radius of curvature around a single axis oriented in the diametral direction of the inhalation/exhalation mouthpiece tube, or in the direction parallel to the tongue and to the rear edge thereof, such that the appendage has a curved pattern of the end radially aligned with the outlet port of the bypass tube in the inhalation/exhalation mouthpiece tube.
Also in this case the appendage can have a plan shape or a plan projection shape substantially rectangular or tapered or curved at the free end.
According to a further characteristic the tongue can be mounted removably in the inhalation/exhalation mouthpiece tube by means of cooperating means coupling it with the inner shell wall of said inhalation/exhalation mouthpiece tube.
In one embodiment the tongue can be coupled by snap fit, form fit, by force fit or by means of mutually removable locking means into two axial straight guides provided along the inner shell wall of the inhalation/exhalation mouthpiece tube, on two diametrically opposite sides of said wall and each one of said guides is intended to house the corresponding axial peripheral edge of the tongue.
In the case of a removable mounting it is possible to provide a kit comprising the pressure reducing second stage according to the present invention and a series of different tongues that have different shape and dimension characteristics and that can be mounted alternatively inside the inhalation/exhalation mouthpiece tube.
This allows the behavior of the second stage to be easily adjusted in a way corresponding to the personal needs of the user.
As an alternative to the tongue described above, according to one embodiment of the present invention a part of the port provided on the shell wall of the inhalation/exhalation mouthpiece tube putting the bypass tube in connection with said mouthpiece tube is surrounded by a wall protruding inside the mouthpiece tube and that curves in the direction of the port of the mouthpiece tube opposite to the port for the connection with the case, such to form a cap extending above said port in the shell wall of the mouthpiece tube and conveying the breathing gas flow coming from the bypass tube towards the user mouth.
According to another embodiment said cap-like wall extends for a given portion in the longitudinal direction inside said inhalation/exhalation mouthpiece tube partially surrounding the port provided on the shell wall of the inhalation/exhalation mouthpiece tube, and bending in the direction of the port of the mouthpiece tube opposite to the port for the connection to the case such to form inside said mouthpiece tube a tube extending in the longitudinal direction of the mouthpiece tube and placed at the lower shell wall of the inhalation/exhalation mouthpiece tube.

These and other characteristics and advantages of the present invention will be more clear from the following description of some embodiments shown in the annexed drawings wherein:

FIG. 1a is a front view of a known pressure reducing second stage provided with a bypass tube,

FIG. 1b is a broken plan view of one embodiment of a known pressure reducing second stage provided with bypass tube outside the case,

FIG. 1c is a partially sectional top view of one embodiment of a known pressure reducing second stage provided with bypass tube integrated within the case,

FIG. 2 is a perspective view of a second pressure reducing second stage provided with a bypass tube according to one embodiment of the present invention,

FIG. 3 is a side view of a pressure reducing second stage provided with a bypass tube according to one embodiment of the present invention,

FIG. 4 is a bottom view of a pressure reducing second stage provided with bypass tube according to one embodiment of the present invention,

FIG. 5 is the inhalation/exhalation mouthpiece tube and the outlet of the bypass tube of a pressure reducing second stage provided with said bypass according to one embodiment of the present invention,

FIGS. 6-10 are side sections of different embodiments of the outlet of the bypass tube of a pressure reducing second stage provided with said bypass tube according to the present invention.

FIGS. 11 and 12 are a section according to an axial plane of the inhalation/exhalation mouthpiece tube and a perspective section of a first variant embodiment respectively wherein in the inhalation mouthpiece tube a diametral tongue is mounted substantially oriented in the axial direction of said inhalation/exhalation mouthpiece tube,

FIGS. 13 and 14 are like FIGS. 11 and 12 one variant of said tongue.

FIGS. 15 to 17 each one is a top plan view of one of three different embodiments of the tongues.

FIGS. 18 and 19 are a top and bottom perspective view of a series of tongues having different dimensions and made according to a further embodiment substantially corresponding to that of FIGS. 13 and 14.

FIGS. 20 and 21 are views similar to those of FIGS. 18 and 19 with a further variant embodiment of the baffle tongue.

With reference to FIGS. 1a, 1b, 1c they show a pressure reducing second stage 1 for underwater use provided with a bypass tube 101, according to prior art.
The function of the pressure reducing second stage for underwater use is to reduce the pressure of breathing gas coming from a pressure reducing first stage and to supply it at ambient pressure depending on how deep the scuba diver is.
A pressure reducing first stage for underwater use allows high pressure of air contained in the diving cylinder (200-300 bar) to be reduced to an intermediate pressure of 8/10 bar higher than ambient pressure. The second stage, connected to the first stage, therefore allows pressure to be further reduced.
Such as shown in FIGS. 1b and 1c said second stage 1 is composed of a case 106 containing pressure sensitive means for controlling the opening/closure of a valve of a device reducing the pressure of a breathing gas conveyed in said device through a supply conduit 103, from a pressure reducing first stage (not shown) connected to a breathing gas source, generally a diving cylinder.
As it is known the pressure reducing device of the second stage, connected to an inlet provided on the case 106, comprises a hollow cylindrical element 107 or pipe, with a breathing gas inlet port 117 communicating, through a valve, with a gas supply conduit 103 connected to a pressure reducing first stage (not shown).
Such as shown in FIG. 1b in second stages according to prior art all or a part of the hollow cylindrical element 107 is provided, considering the second stage worn by a user in the upright position, on a side portion of the case 106, like a cylindrical extension of the side peripheral wall of the case itself.
Otherwise such as shown in FIG. 1c the hollow cylindrical element 107 is provided integrated within the case, made as a hollow side protrusion of the case itself, extending in a radial direction, such that the breathing gas inlet port 117 of the hollow cylindrical element 107 is formed on the wall of the case 106 itself.
At the breathing gas inlet port 117 a seal fastening terminal can be provided, for example like a bushing, for connecting said supply conduit 103 with said hollow cylindrical element or pipe 107.
Inside the hollow cylindrical element 107 a shutter 108 for a valve seat 104 is slidably mounted, particularly a piston-like shutter with enlarged head connected as one piece with a stem engaging in a hole provided on a wall opposite to the breathing gas inlet port 117.
The valve seat 104 is composed of a radial narrowing, inside the hollow cylindrical element 107, defining an aperture, along the central longitudinal axis of said hollow cylindrical element 107, with sharp edges that can cooperate with the surface of the head of the shutter 108 such to guarantee said seat 104 to be perfectly sealed when the shutter is in the closing position that is abutting against the valve seat 104.
A spring 109 urges the shutter 108 with a predetermined force in the firm closing direction. The shutter 108 is pivoted, in a known manner, to a lever 110 that is oscillating and that is operated by a deformable diaphragm 111 forming a part of the outer wall of the case 106.
The case 106, through a port, communicates with an inhalation/exhalation mouthpiece tube 102 through which the breathing gas inhaled by the user is exhaled into the case 106.
The inhalation/exhalation mouthpiece tube is provided with a mouthpiece 105.
In prior art only one exhaust outlet 113 is provided on the case 106 for the exhaled air that is supplied into the case 106 through the mouthpiece tube 102 and the inhalation/exhalation port.
Said outlet is provided with a non-return valve 123, like a membrane, opening as the pressure inside the case 106 increases due to the gas flowing during the exhalation phase and that is kept in the closed condition by the elasticity of the material said non-return valve 123 is made of.
During the inhalation phase the vacuum generated inside the case 106 causes the diaphragm 111 to push on the lever 110 acting against elastic means 109, that is the spring, and it moves the shutter 108 away from the valve seat 104, in the opening position, therefore the pressurized gas, from the supply conduit 103 can enter, from the inlet port 117, through the valve seat, into the hollow cylindrical element 107 of the reducing device and it can goes out from an outlet port 112, provided on the shell surface of said hollow cylindrical element 107, to which a dedicated supply conduit 101, so called bypass tube, is connected.
The pressure reducing device, acting for reducing and regulating the pressure of the breathing gas by adapting it to the ambient pressure, therefore has a valve seat 104 interposed between a gas inlet port 117 at an intermediate pressure (coming from the pressure reducing first stage) and a gas outlet port 112 at a reduced pressure.
Said bypass tube, connected to the outlet port 112, conveys the breathing gas directly into the inhalation/exhalation mouthpiece tube 102, without the gas passing inside the case 106.
Such as shown in the figures, for example FIG. 1c , said outlet port 112 for the gas towards the bypass tube 101 and therefore in the inhalation/exhalation mouthpiece tube 102 is composed of a side slot 112 provided in the shell wall of the hollow cylindrical element 107.
As it is known the bypass tube 101 can be outside the case (FIG. 1b ) or it can be obtained as one piece in the thickness of the wall of the case 106 of said second stage 1 (FIG. 1c ).
In the embodiments shown as prior art, particularly FIG. 1b , said hollow cylindrical element 107 passes through the wall of the case 106 only at one point where it is sealingly fastened to the case 106 and it is connected, by the open end, to the gas supply conduit 103 while it has such a length to end, by the other closed end, inside the case 106 itself.
However according to known, not shown, embodiments, said hollow cylindrical element 107 can end, even by the end not connected to the gas supply conduit 103, outside the case, by an end element that constitutes an axial pushing assembly manually drivable from the outside of the case 106, which pushing assembly acts on the elastic means that is on the spring 109 that in turn acts on the shutter 108 of the valve seat 104. As it is known said pushing assembly composed of several elements coaxial and fitted with each other in a sealing manner, for example by O-rings, has an end outside the case, that can be held by the user, such as a knob, and one end inside the case, abutting against an axially slidable abutment for the spring 109, such that a rotation of the external part causes said abutment to axially translate and therefore leads to a different pre-load condition of the spring 109 on the shutter 108 of the valve seat 104.
FIGS. 1a, 1b, 1c therefore show a pressure reducing second stage 1 for underwater use provided with a bypass tube 101, according to the prior art and wherein, considering the second stage 1 used by a user in the upright position, the inlet for the breathing gas in the case 106 and the hollow cylindrical element 107 are arranged on the right or left side of said case 106, that is at the side with respect to the inhalation/exhalation mouthpiece tube 102.
FIGS. 2 to 10 on the contrary show other embodiments of a second stage 1 according to the present invention.
Such as shown in FIG. 2 in the second stage of the present invention the inlet for the breathing gas in the case 106 is provided in the lower portion of said case 106, considering the second stage 1 used by a user in the upright position and the hollow cylindrical element or pipe 107 of the pressure reducing device is connected to said inlet on the case 106 such that its longitudinal axis is vertical or substantially vertical and perpendicular to the longitudinal axis of the inhalation/exhalation mouthpiece tube 102.
For illustrative and descriptive simplicity purposes, in the text the term “hollow cylindrical element or pipe 107” means both a hollow cylindrical element 107 provided outside the case 106 and a hollow cylindrical element 107 integrated into the case 106 it being like a lower hollow extension of the case 106 itself.
According to the present invention the case 106 is provided with a second exhaled gas exhaust outlet 113 with a non-return valve 123: such as shown in FIGS. 4 and 5 the two exhaust outlets 113 are placed at the sides of the breathing gas inlet in the case 106 connected to said hollow cylindrical element 107 of the pressure reducing device.
The two exhaust outlets 113 facilitate the exhaled gas to come out from the case 106, in practice by halving the breathing effort in water with respect to a conventional scuba regulator.
The second stage 1 of the present invention can be provided with a bypass tube 101 for conveying the incoming breathing gas, upon the opening of the pressure reducing valve, directly from the supply conduit 103 to the inhalation/exhalation mouthpiece tube 102, by-passing the inner chamber of the case.
Such as shown in the figures said bypass tube, considering the second stage as used for breathing by a user in an upright position, is located at the rear part of the second stage 1, that is in the part of the second stage 1 opposite to the deformable diaphragm 111 that forms a part of the outer wall of the case 106.
According to the shown embodiment the bypass tube 101 is composed of a hollow cylindrical element provided outside the case 106 but it is also possible to provide said tube 101 to be made as a hollow cylindrical element integrated in the case 106 it being like a rear hollow extension of the case 106 itself.
Such as shown in FIGS. 6 to 10 the bypass tube 101 is connected, at one end thereof, to an outlet port 112 provided on the shell wall of the hollow cylindrical element 107 of the device reducing the pressure of the breathing gas, and at the opposite end to an port 112′ provided on the shell wall of the inhalation/exhalation mouthpiece tube 102.
With the valve seat 104 in the open position, the pressurized gas from the supply conduit 103 can enter into the hollow cylindrical element 107 and pass, through the port 112, into the bypass tube 101 and then go, through the port 112′, into the inhalation/exhalation mouthpiece tube 102.
According to one embodiment shown in FIGS. 7 to 10 a portion of the port 112′ provided on the shell wall of the inhalation/exhalation mouthpiece tube 102 is surrounded by a wall protruding into said inhalation/exhalation mouthpiece tube 102 and it bends in the direction of the port of the mouthpiece tube 102 opposite to the port in connection with the case 106 such to form a cap-like wall 121 above said port 112′ which cap 121 conveys the breathing gas from the bypass tube towards the user mouth.
FIG. 6 shows a section of a pressure reducing second stage 1 with a bypass tube 101 free from said cap-like wall 121 while FIG. 7 shows a second stage 1 with a bypass tube provided, inside said inhalation/exhalation mouthpiece tube 102, with said cap-like wall 121, with the aperture facing the portion of the mouthpiece tube 102 in contact with the user mouth when using the second stage 1.
According to a further embodiment shown in FIGS. 8-10 it is possible to provide said cap-like wall 121 to extend longitudinally for a given portion inside said inhalation/exhalation mouthpiece tube 102 such to form inside said mouthpiece tube 102 a tube extending lengthwise of the mouthpiece tube 102 and placed at the lower shell wall of the inhalation/exhalation mouthpiece tube 102, considered in the common condition of use.
FIG. 5 shows the port delimited by the shell wall of said tube 121 extending for a given portion inside the inhalation/exhalation mouthpiece tube 102: as it is clear from the figure the port of the tube 121 is faced towards the portion of the mouthpiece tube 102 retained in the mouth by the user by a mouthpiece 105 such to convey the gas from the bypass tube 101 to the user mouth.
Said cap-like wall and particularly said tube 121 allow the Venturi effect inside the inhalation/exhalation mouthpiece tube 102 to be regulated in order to improve the breathing effort and to make more natural and simple breathing in water.
According to one embodiment said tube 121 inside the inhalation/exhalation mouthpiece tube 102 has a length ranging from 5 to 10 mm.
It is possible to provide said tube 121 inside the inhalation/exhalation mouthpiece tube 102 to have a length equal to 7 mm.
Such as shown in FIG. 10, the portion of the tube 121 facing the port of the pipe 102 opposite to the port for the connection with the case 106 has an enlargement flare.
Said enlargement flare can have an angle ranging from 5 to 15°.
According to one embodiment said enlargement flare has an angle of 10°.
The length of 7 mm of said tube 121 with a flare of 10° allows the Venturi effect to be optimized in order to improve the breathing action.
The present invention relates also to a pressure reducing second stage such as that shown in FIGS. 1a, 1b and 1c that is a second stage where the inlet for the breathing gas in the case 106 connected to a breathing gas pressure reducing device is provided, considering the second stage as worn by a user in the upright position, on a side portion of the case 106, and wherein the port 112′ of the bypass tube 101 provided on the shell wall of the inhalation/exhalation mouthpiece tube 102 is surrounded by a cap-like wall 121 as described above or said wall projects inside the mouthpiece tube 102 such to form a tube 121 extending in the lengthwise direction of the mouthpiece tube 102 and placed at the lower shell wall of the inhalation/exhalation mouthpiece tube 102.
FIGS. 11 and 12 show a variant embodiment wherein unlike the previous embodiments the bypass tube comes out flush with the inner shell wall of the inhalation/exhalation mouthpiece tube 102. In FIGS. 11 and 12 as in FIGS. 13 and 14 the parts of the pressure reducing second stage having the same configuration and/or function are denoted by the same reference numerals as in the figures about the previous embodiments.
In the inhalation and exhalation mouthpiece tube 102 at the diameter and with an orientation transverse to the axis of the bypass tube 101 a tongue 200 is provided. This latter has a substantially flat shape and it extends in a position substantially parallel to the transverse plane of the user head in the upright position and with the second stage in the worn condition that is in the position of use. The term transverse plane has to be meant as corresponding to the definition of sectional planes of the human body defined in the medical field.
The tongue 200 axially extends from the end of the inhalation and exhalation mouthpiece tube 102 opposite to the case of the second stage and it ends in a position radially overlapping the outlet port of the bypass tube 101 in said mouthpiece tube 102.
In the embodiment of FIGS. 11 and 12, starting from a given axial distance from the edge of the tongue 200 at the end of the inhalation/exhalation mouthpiece tube 102, the tongue takes a cap-like or concave shape 202, the side axial edges protruding downwards for the remaining lengthwise extension of the tongue and ending by a closed head side with a rounded shape 203 at or radially overlapping the outlet port of the bypass tube 101.
Along said side axial edges having the protrusion towards the side of the mouthpiece tube associated to the bypass tube, the tongue has such an extension in the diametral direction that said edges are spaced from the inner wall of the mouthpiece tube 102, the tongue being fastened to said walls only by the end portion where it is substantially flat and starting from the end of the mouthpiece tube 102 opposite to the case of the second stage.
The tongue according to such embodiment can have a plan shape like the one of FIG. 15 or 17 or of FIGS. 18 and 19. In such examples the tongue 200 has a flat part 204 placed at the end of the mouthpiece tube 102 and extending up to the region radially overlapping the outlet port of the bypass tube by an appendage 205.
Such appendage can be made like a cap, half-cap, spoon or the like and generally it has a convex shape closed by a side wall oriented towards the outlet port of the bypass tube on the two axial sides and on the end side opposite to the flat part of the tongue.
FIGS. 18 and 19 show top and bottom perspective views of a series of three different tongues with cap-like appendages 205 that are different from each other as regards the size that is the dimensions both in the axial and radial direction of the inhalation/exhalation mouthpiece tube 102.
According to a constructional characteristic not shown in detail, the tongue is fastenable in a removable manner inside the inhalation/exhalation mouthpiece tube 102, by means of coupling means cooperating with axial straight portions of the two opposite side edges of the flat part 204 of the tongue 200.
They can be any coupling means such an snap means, by elastic force, or by coupling teeth and grooves and the person skilled in the art can choose among the several variants available in his/her common knowledge.
An advantageous embodiment provides along opposite sides of the inner shell wall of the mouthpiece tube 102 a pair of guides, for example in the form of two ribs radially projecting inwards and spaced from each other to an extent corresponding to the thickness of the tongue. They cooperate each one with one of the side axial edges of the tongue and preferably of the straight portion.
The locking can take place by the elasticity of the material of the mouthpiece tube 102 and by the fact that the distance between axial ribs forming the guides cooperating with the axial edges of the tongue is selected such to generate an elastic force fit of the tongue. The locking force can be selected such that the fastening in place is reliable, while being it possible to manually remove the tongue.
As it is clear from FIGS. 18 and 19 when the tongue is not firmly fitted in the mouthpiece tube, but when it is possible to remove and replace it, it is possible to associate to the pressure reducing second stage of the present invention a series of tongues different from one another as regards configuration and/or dimensions and that can be fitted alternatively to one another. This guarantees the operating conditions of the second stage to suit the user in a tailor-made manner above all as regards efforts necessary for breathing.
The series of tongues can be sold as a kit associated to the scuba regulator or as an accessory.
FIG. 16 shows a variant embodiment of the tongue 200. In this case the rear leading edge 201 that is the edge facing the air stream coming from the second stage towards the mouthpiece tube 102, is slightly curved in the direction of said outlet port of the bypass tube. Said curvature is preferably made according to an axis of curvature diametral and parallel to the tongue 200.
FIGS. 13, 14 and 20, 21 like FIGS. 11 and 12, 15 e 17 and 18, 19 show a variant embodiment of the tongue 200. The arrangement and orientation in the inhalation mouthpiece tube 102, as well as the extension in the axial direction thereof are substantially the same as those in the embodiment according to FIGS. 11 and 12.
However in this case, the appendage 205 like a cap or similar shape extends with a protruding portion 206, substantially straight and oriented with its longitudinal axis in the direction substantially parallel to the axis of the inhalation/exhalation mouthpiece tube 102 towards the edge of the flat part 204 of the tongue, ending at a given distance from said edge.
Said protrusion 206 can be made in the form of two opposing and coaxial curved tongues 1206 that start from the lower side of the flat part 204 of the tongue. In particular the two opposing curved tongues complete with each other such to form a channel with a curved wall like a circular sector symmetric with respect to the plane perpendicular to the plan extension of the flat part of the tongue, axial and central with respect to the diametral extension of the tongue.
Moreover in one embodiment the lower side of the flat part 204 of the tongue is substantially tangent to said curved wall of said channel.
Still according to one embodiment, such as shown, the protrusion 206 has a radius higher than that of the appendage 205 with which therefore it is connected by a frustum conical shape of said appendage.
By means of said protrusion 206, the baffle, that is the tongue 200 according to such variant embodiment guarantees higher performances since it collects and conveys a greater amount of flow to the mouthpiece 105, therefore causing the diaphragm region to be sucked more thus resulting in a greater aperture of the valve.
Obviously also for such embodiment the characteristics about the methods for fastening or coupling the inhalation/exhalation mouthpiece tube 102 are valid and the possibility of providing several variants different from each other as regards dimension characteristics of the base arrangement are valid.
Still according to a further characteristic in common to the embodiments of the tongues 200 according to FIGS. 18 and 19 and 20, 21 the leading edge of the tongue 200, that is the edge of the substantially flat part 204 facing the inside of the second stage is made as curved in a manner symmetric to the central axis parallel to the axis of the inhalation/exhalation mouthpiece tube 102 and it starts with an initial substantially radial and straight portion at the respective sides edges by protruding towards a common vertex coinciding with a point along the central axis of the outer surface of the appendage 205 by a curved portion.
The invention is not limited to the embodiments described above but variants and/or changes can be made to the second stage of the present invention without departing from the described and claimed inventive concept.

Claims

The invention claimed is:

1. A pressure reducing second stage (1) for underwater use comprising:

a case (106) provided with a breathing gas inlet and with an inhalation/exhalation port through which breathing gas supplied into the case is inhaled by a user and through which the user supplies exhaled gas into the case, said case (106) being further provided with a first exhaled gas exhaust outlet having a non-return valve,

the inhalation/exhalation port being connected to an inhalation/exhalation mouthpiece tube (102) through which the breathing gas is inhaled by the user and through which the gas is exhaled into the case (106),

the breathing gas inlet in the case (106) being connected to a breathing gas pressure reducing device provided with a hollow cylindrical element (107), said hollow cylindrical element (107) having a breathing gas inlet port (117) communicating, through a valve, with a gas supply conduit (103), said valve being interposed between said supply conduit (103) and said inhalation/exhalation mouthpiece tube (102) for said breathing gas,

said case (106) being further provided with a pressure sensitive device that controls opening and closing of said valve,

wherein the breathing gas inlet in the case (106) is provided in a lower portion of said case (106), and

wherein a second stage (1) used by the user in an upright position and said hollow cylindrical element (107) of the pressure reducing device is connected to said inlet on the case (106) to have an axis that is vertical or substantially vertical, with reference to the upright position of the user, and substantially parallel to a longitudinal axis, or cranio-caudal axis, at an intersection of a sagittal plane with a coronal plane of the user's body;

further comprising a bypass tube (101), supplying said breathing gas from the pressure reducing device directly into the inhalation/exhalation mouthpiece tube (102), upon the opening of the valve, the bypass tube (101) being connected, at one end thereof, to a first port (112) provided on a shell wall of the hollow cylindrical element (107) of the pressure reducing device, and at an opposite end to a second port (112′) provided on a shell wall of the inhalation/exhalation mouthpiece tube (102).

2. The pressure reducing second stage (1) according to claim 1, wherein said case (106) is provided with a second exhaled gas exhaust outlet (113) with a nonreturn valve (123), said first and said second exhaled gas exhaust outlets (113) being placed at sides of the breathing gas inlet in the case (106) connected to said hollow cylindrical element (107) of the pressure reducing device.

3. The pressure reducing second stage (1) according to claim 1 wherein in the inhalation/exhalation mouthpiece tube (102) there is provided a tongue (200) placed substantially diametrically with an orientation transverse to an axis of the bypass tube (101) and has an extension substantially parallel to an axis of said inhalation/exhalation mouthpiece tube (102).

4. The pressure reducing second stage (1) according to claim 3, wherein said tongue (200) is provided substantially at a level coinciding with a central diametric position of the mouthpiece tube (102) or at an intermediate level between said central diametric position and an upper semi-circumference with reference to the second stage in a condition worn by the user and with the user in the upright position.

5. The pressure reducing second stage (1) according to claim 3, wherein in said worn and upright position of the user the tongue extends substantially horizontally or parallel to a transverse plane of the user's head or parallel or coinciding with a diametric plane coinciding with a greater diameter of the mouthpiece (105) in a condition mounted on the inhalation/exhalation mouthpiece tube (102).

6. The pressure reducing second stage (1) according to claim 3, wherein said tongue (200) axially extends from a position, where said tongue substantially overlaps an outlet port of the bypass tube (101) in the inhalation/exhalation mouthpiece tube (102), with one end thereof facing towards an inside of the pressure reducing second stage, up to an opposite end region of said inhalation/exhalation mouthpiece tube (102), facing the user and adapted to be coupled to a mouthpiece element (105).

7. The pressure reducing second stage (1) according to claim 3, wherein the tongue has one of the following configurations:

completely flat; or

with a curved pattern at least for a part according to at least one of the two axial and radial directions or according to both the axial and radial directions and with radii of curvature different from each other and constant or variable along an angle extension of the curved pattern.

8. The pressure reducing second stage (1) according to claim 6, wherein said tongue (200) ends with a substantially diametric leading edge, in a region downstream of the outlet port of the bypass tube (101) in the inhalation/exhalation mouthpiece tube (102) and extends till overlapping said outlet port by an appendage (205) extending said leading edge of the tongue (200).

9. The pressure reducing second stage (1) according to claim 8, wherein said appendage (205) has different shapes and dimensions of a base configuration.

10. The pressure reducing second stage (1) according to claim 8, wherein said appendage (205) alternatively has one configuration selected from the group consisting of:

a first curvature according to one axis parallel to the axis of the inhalation/exhalation mouthpiece tube (102) and with a predetermined length substantially corresponding to an axial distance of the outlet port of the bypass tube (101) in the inhalation/exhalation mouthpiece tube (102) from a rear side of the tongue (200) and an end portion with a cap-shape, or

only one radius of curvature around a single axis oriented in a diametric direction with respect to the inhalation/exhalation mouthpiece tube, or in a direction parallel to the tongue (200) and to a rear edge thereof.

11. The pressure reducing second stage (1) according to claim 8, wherein said appendage (205) has a protrusion (206) overlapping a lower side of the tongue (200) from which said appendage extends.

12. The pressure reducing second stage (1) according to claim 3, wherein the tongue (200) is mounted removably in the inhalation/exhalation mouthpiece tube (102) by a cooperating system coupling the tongue with an inner shell wall of said inhalation/exhalation mouthpiece tube.

13. The pressure reducing second stage (1) according to claim 3, further comprising in combination a series of different tongues (200) that have different shapes and dimensions and that are mounted alternatively inside the inhalation/exhalation mouthpiece tube.

14. The pressure reducing second stage (1) according to claim 1, wherein a portion of the second port (112′) provided on the shell wall of the inhalation/exhalation mouthpiece tube (102) is surrounded by a wall protruding into said inhalation/exhalation mouthpiece tube (102) and bends toward the port of the inhalation/exhalation mouthpiece tube (102) opposite to a port in connection with the case (106) to form a cap-shaped wall (121) above said second port (112′), and wherein which cap-shaped wall (121) conveys the breathing gas from the bypass tube (101) towards the user's mouth.

15. The pressure reducing second stage (1) according to claim 14, wherein said cap-shaped wall (121) extends longitudinally for a given portion inside said inhalation/exhalation mouthpiece tube (102) to form, inside said mouthpiece tube (102), a second tube (121) extending lengthwise along the mouthpiece tube (102) and placed at the lower shell wall of the inhalation/exhalation mouthpiece tube (102), said second tube (121) conveying the breathing gas coming from the bypass tube (101) to the user's mouth.

16. The pressure reducing second stage (1) according to claim 15, wherein said second tube (121) into the inhalation/exhalation mouthpiece tube (102) has a length ranging from 5 to 10 mm.

17. The pressure reducing second stage (1) according to claim 15, wherein said tube (121) in the inhalation/exhalation mouthpiece tube (102) has a length equal to 7 mm.

18. The pressure reducing second stage (1) according to claim 14, wherein a portion of the tube facing the port of the mouthpiece tube (102) opposite to the port in connection with the case (106) has an enlargement flare.

19. The pressure reducing second stage (1) according to claim 18, wherein said enlargement flare has an angle of 10°.

20. A pressure reducing second stage (1) for underwater use comprising:

a case (106) provided with a breathing gas inlet and with a inhalation/exhalation port through which breathing gas supplied into the case is inhaled by a user and through which the user supplies exhaled gas into the case, said case (106) being further provided with a first exhaled gas exhaust outlet having a non-return valve,

the inhalation/exhalation port being connected to an inhalation/exhalation mouthpiece tube (102) through which the breathing gas, inhaled by the user, is exhaled into the case (106),

said case (106) being further provided with pressure sensitive device that controls opening and closing of said valve,

which second stage further comprises:

a bypass tube, supplying said breathing gas from the pressure reducing device directly into the inhalation/exhalation mouthpiece tube (102), upon the opening of the valve, the bypass tube (101) being connected, at one end thereof, to a first port (112) provided on a shell wall of the hollow cylindrical element (107) of the pressure reducing device, and at an opposite end to a second port (112′) provided on a shell wall of the inhalation/exhalation mouthpiece tube (102),

wherein a portion of the second port (112′) provided on the shell wall of the inhalation/exhalation mouthpiece tube (102) is surrounded by a wall protruding into said inhalation/exhalation mouthpiece tube (102) and bends toward the port of the inhalation/exhalation mouthpiece tube (102) opposite to a port in connection with the case (106) to form a cap-shaped wall (121) above said second port (112′), and wherein which cap-shaped wall (121) conveys the breathing gas from the bypass tube (101) towards the user's mouth.