US20180140038A1 - Slip-resistant material - Google Patents

Slip-resistant material Download PDF

Info

Publication number
US20180140038A1
US20180140038A1 US15/821,524 US201715821524A US2018140038A1 US 20180140038 A1 US20180140038 A1 US 20180140038A1 US 201715821524 A US201715821524 A US 201715821524A US 2018140038 A1 US2018140038 A1 US 2018140038A1
Authority
US
United States
Prior art keywords
slip
resistant material
nodules
base fabric
fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/821,524
Inventor
Stephen SCRAFFORD
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US15/821,524 priority Critical patent/US20180140038A1/en
Publication of US20180140038A1 publication Critical patent/US20180140038A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/14Footwear characterised by the material made of plastics
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B1/00Footwear characterised by the material
    • A43B1/02Footwear characterised by the material made of fibres or fabrics made therefrom
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/22Soles made slip-preventing or wear-resisting, e.g. by impregnation or spreading a wear-resisting layer
    • A43B13/223Profiled soles
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/14Soles; Sole-and-heel integral units characterised by the constructive form
    • A43B13/22Soles made slip-preventing or wear-resisting, e.g. by impregnation or spreading a wear-resisting layer
    • A43B13/223Profiled soles
    • A43B13/226Profiled soles the profile being made in the foot facing surface
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B17/00Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
    • A43B17/003Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined characterised by the material
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B17/00Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined
    • A43B17/08Insoles for insertion, e.g. footbeds or inlays, for attachment to the shoe after the upper has been joined ventilated
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0205Uppers; Boot legs characterised by the material
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/07Linings therefor
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/08Heel stiffeners; Toe stiffeners
    • A43B23/081Toe stiffeners
    • A43B23/086Toe stiffeners made of impregnated fabrics, plastics or the like
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/693Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural or synthetic rubber, or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/04Processes in which the treating agent is applied in the form of a foam
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/16Processes for the non-uniform application of treating agents, e.g. one-sided treatment; Differential treatment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0043Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by their foraminous structure; Characteristics of the foamed layer or of cellular layers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/06Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/128Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with silicon polymers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • D06N3/142Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0092Non-continuous polymer coating on the fibrous substrate, e.g. plastic dots on fabrics
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B5/00Footwear for sporting purposes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/50Modified hand or grip properties; Softening compositions
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/10Properties of the materials having mechanical properties
    • D06N2209/106Roughness, anti-slip, abrasiveness
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2211/00Specially adapted uses
    • D06N2211/12Decorative or sun protection articles
    • D06N2211/18Medical, e.g. bandage, prostheses, catheter
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments
    • D10B2501/043Footwear

Definitions

  • This relates generally to a slip-resistant material, and more particularly, to a slip-resistant material that can be used as a liner between an article and the wearer's skin to hold the article in place during movement.
  • shelf liners may be made of foam polyvinyl chloride (PVC) that can hold an object in place by compressing and partially conforming to the anatomy of the object when the object is placed on top of the shelf liner.
  • PVC polyvinyl chloride
  • These typical slip-resistant materials may not be safe to wear directly against a person's skin or do not provide the necessary comfort, breathability, and durability for athletic or everyday activities.
  • the disclosure relates to a lightweight, slip-resistant material that can be safely worn directly against a person's skin.
  • the material can compress, partially enveloping the body's contours and gripping the skin to prevent the material from slipping, or at least to reduce slippage.
  • the material can be used as a liner to help keep an article in place during physical activity.
  • the material can have gaps for enhanced breathability and be durable enough for physical activity.
  • the material's properties can also act as a shock absorber during physical activity, further enhancing athletic performance.
  • the slip-resistant material can be created from a sheet of lightweight synthetic hexagonal mesh that can be dipped in a warm chemical bath that bonds to the mesh.
  • the mesh can be made of lightweight fabric such as nylon, polyester, spandex, or a blend thereof.
  • the coating can be a blend of silicone, polyurethane, ethylene-vinyl acetate (EVA), or thermoplastic elastomers that may not retain fluid, which can make the material easy to wash and air dry to prevent or reduce odor.
  • the mesh design can allow for increased breathability, while the soft, foam-like coating can increase the coefficient of friction to prevent slippage.
  • the soft, foam-like coating can be hydrophilic (e.g., allows water to pass through). In this way, the soft, foam-like coating can allow wicking at the points of contact with the skin.
  • Some embodiments of the disclosure relate to a two-layer, slip-resistant material that can include soft nodules on a base fabric.
  • the nodules can be placed on the base fabric at varying densities, with high-wear areas of the base fabric having a higher density of nodules than others.
  • the base fabric can be a breathable wicking fabric.
  • the base fabric can be a porous or mesh fabric.
  • the nodules can be a blend of elastomers, such as silicone and neoprene, and lightweight, high-compression set foams, such as EVA and urethane.
  • the nodules can be tiny, soft, lightweight, pressure-sensitive, and abrasion-resistant.
  • the nodules can be hydrophilic (e.g., allow water to pass through). In this way, the nodules can allow wicking at the points of contact with the skin.
  • the nodules can be formed on a base fabric in a pyramid shape. The wide base of the nodules can ensure that the nodules are not ripped from the base fabric, and the narrow head of the nodules can increase sensitivity to pressure and response time and can enhance the overall comfort and feel of the material.
  • the nodules' shape can also lengthen the reach of the pressure-sensitive material to the skin, and can improve breathability by increasing air circulation around the nodules and allowing sweat and water to reach the moisture-wicking fabric.
  • the soft, flexible, pyramid-shaped nodules can reach out into the skin's negative space and fill where they are needed and compress where they are not.
  • the nodules can constantly compress or decompress to adapt to their changing environment and comfortably grip the surface of the skin.
  • the resulting effect is a breathable fabric that can constantly react to maintain an enhanced fit.
  • a two-layer, slip-resistant material that can include a top layer formed on a base fabric.
  • the base fabric can be a breathable wicking fabric.
  • the top layer and can be a blend of elastomers, such as silicone and neoprene, and lightweight, high-compression set foams, such as EVA and urethane.
  • the top layer can include nodules on the side opposite the base fabric.
  • the top layer can also include pores.
  • the nodules can have the same properties as the nodules described above.
  • the pores of the top layer can allow sweat and water to reach the moisture-wicking fabric.
  • the top layer can be hydrophilic (e.g., allows water to pass through). In this way, the top layer can allow wicking at the points of contact with the skin.
  • Some embodiments of the disclosure relate to a combination of a lightweight, pressure-sensitive, polymer-based thread or cord and a base fabric.
  • the base fabric can be a breathable wicking fabric, such as nylon, polyester, spandex, or a blend thereof.
  • the base fabric can be a porous or mesh fabric.
  • the polymer-based thread can be a blend of elastomers and lightweight, high-compression set foams.
  • the polymer-based thread can be manufactured from traditional chemical and spinning processes for making synthetic fibers.
  • the polymer-based thread can be 1 mm or less in diameter and can be knitted, weaved, or embroidered into the base fabric.
  • the polymer-based thread can also be woven into the base fabric and then sheared to a specific length.
  • the polymer-based thread can be hydrophilic (e.g., allows water to pass through). In this way, the polymer-based thread can allow wicking at the points of contact with the skin.
  • a knotting embroidery technique may also be employed to create small knots on the base fabric similar to the nodules described above. The combination of the base fabric and the polymer-based thread can result in a lightweight and breathable, slip-resistant material that can respond to the topography of the human body—compressing and decompressing—during physical activity.
  • FIG. 1 illustrates an exemplary slip-resistant material according to some embodiments of the disclosure.
  • FIG. 2 illustrates an exemplary coated mesh over a person's foot according to some embodiments of the disclosure.
  • FIG. 3 illustrates an amplified view of an exemplary coated mesh over a person's foot according to some embodiments of the disclosure.
  • FIG. 4 illustrates an exemplary manufacturing system that can make a coated mesh material according to some embodiments of the disclosure.
  • FIG. 5 illustrates an exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 5A illustrates an amplified view of the underside of an exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 6 illustrates another exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 7 illustrates an exemplary slip-resistant material employing a base fabric and nodules according to some embodiments of the disclosure.
  • FIG. 8A illustrates a top-level view of an exemplary slip-resistant material employing a base fabric and nodules according to some embodiments of the disclosure.
  • FIG. 8B illustrates an amplified view of an exemplary slip-resistant material employing a base fabric and nodules according to some embodiments of the disclosure.
  • FIG. 8C illustrates an exemplary nodule according to some embodiments of the disclosure.
  • FIG. 9 illustrates an exemplary slip-resistant shoe upper employing a base fabric and nodules according to some embodiments of the disclosure.
  • FIG. 10 illustrates another exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 11 illustrates another exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 12 illustrates an amplified view of another exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 13 illustrates an exemplary slip-resistant material employing a base fabric and a top layer with nodules and pores according to some embodiments of the disclosure.
  • FIG. 14 illustrates an exemplary slip-resistant material employing a base fabric and embroidered knots according to some embodiments of the disclosure.
  • FIG. 15 illustrates an exemplary slip-resistant material combining a base fabric and a lightweight, pressure-sensitive, polymer-based thread or cord according to some embodiments of the disclosure.
  • FIG. 16 illustrates an exemplary athletic shoe according to some embodiments of the disclosure.
  • FIG. 17 illustrates another exemplary athletic shoe according to some embodiments of the disclosure.
  • FIG. 18 illustrates an exemplary athletic shoe outsole according to some embodiments of the disclosure.
  • the slip-resistant material can be a comfortable material that partially conforms to the body's contours during physical activity.
  • the slip-resistant material can have gaps for enhanced breathability.
  • the slip-resistant material can be a lightweight, synthetic, hexagonal mesh coated with a blend of silicone, polyurethane, EVA, or thermoplastic elastomers.
  • the slip-resistant material can be a base fabric with soft nodules formed on it.
  • the slip-resistant material can be a base fabric topped with an elastomer layer with soft nodules.
  • the slip-resistant material can be a base fabric with a synthetic thread knitted, weaved, or embroidered into it.
  • FIG. 1 illustrates an exemplary lightweight, slip-resistant material 100 according to some embodiments of the disclosure.
  • Slip-resistant material 100 can be safely worn directly against a person's skin and can include gaps 102 to ensure breathability. When pressure is applied to the material, the material can compress, partially enveloping the body's contours and gripping the skin to prevent the material from slipping, or at least to reduce slippage.
  • the material can be durable enough for physical or everyday activities.
  • FIG. 2 illustrates an exemplary slip-resistant material 200 according to some embodiments of the disclosure.
  • Slip-resistant material 200 is safe to wear directly against a person's skin and is shown partially covering a person's foot for purposes of clarity.
  • FIG. 3 illustrates an amplified view of slip-resistant material 200 over a person's foot.
  • Slip-resistant material 200 can be a lightweight, synthetic mesh 204 with a soft, abrasion-resistant, non-absorbent, foam-like coating 206 .
  • the slip-resistant material can be waterproof for easy cleaning and to help prevent odor by not retaining sweat, bacteria, and sediment.
  • a waterproof, slip-resistant material can also reduce wear from sediment friction.
  • coating 206 can be hydrophilic (e.g., allows water to pass through). In this way, coating 206 can allow wicking at the points of contact with the skin.
  • the mesh design can include gaps 202 to ensure breathability.
  • FIG. 4 illustrates an exemplary manufacturing system that can be used to make slip-resistant material
  • FIG. 5 illustrates an exemplary shoe insole 500 made of slip-resistant material 200 .
  • Insole 500 can employ raised hexagons 506 to promote drainage and grip. The centers of the hexagons can be filled with the non-absorbent, foam-like coating of material 200 or can be gaps for added breathability. Insole 500 can also have pores 502 at the corners of the hexagons for ventilation and drainage.
  • FIG. 5A illustrates an amplified view of the underside of shoe insole 500 and shows pores 502 coming through the outside of the insole that can help vent air in and let sweat out.
  • FIG. 6 illustrates another exemplary shoe insole 600 that can be made of slip-resistant material 200 . In the example of FIG.
  • the slip-resistant material 200 can also be a lightweight synthetic mesh with a soft, abrasion-resistant, non-absorbent, foam-like coating similar to that shown in FIG. 1 , except that the gaps can be formed as small, tubular openings 602 in the slip-resistant material that allow moisture to escape.
  • Shoe insole 600 can also be a thin layer of foam-like coating 206 .
  • These insole designs can contribute to a non-slip running experience during loading, landing, and takeoff.
  • Insoles according to some embodiments of the disclosure can be constructed with a textured contact surface aimed to grip the bottom of the foot and, due to its shared properties with the upper, allows for adequate breathability. This design can help eliminate friction created from ill-fitted shoes, enabling the runner to avoid skin abrasion, energy loss, and momentum displacement while improving his or her athletic experience.
  • FIG. 7 illustrates an exemplary slip-resistant material 700 according to some embodiments of the disclosure.
  • Slip-resistant material 700 can be formed by a base fabric 704 and soft nodules 706 dispersed on the base fabric.
  • the base fabric 704 can be a lightweight, durable, wicking fabric.
  • Base fabric 704 can be a porous or mesh material with gaps 702 to enhance breathability.
  • the spacing between nodules 706 can allow sweat and other liquids to reach the wicking base fabric 704 , which can pull moisture away from the skin to keep the person dry and comfortable. Keeping the person dry during physical activity can help avoid chafing and keep the person cool.
  • the nodules can be hydrophilic (e.g., allow water to pass through). In this way, the nodules can allow wicking at the points of contact with the skin.
  • FIG. 8A illustrates a top-level view of an exemplary slip-resistant material 700 and shows base fabric 704 , nodules 706 , and gaps 702 .
  • FIG. 8B illustrates an amplified view of slip-resistant material 700 and shows base fabric 704 and nodules 706 .
  • FIG. 8C illustrates an exemplary nodule 706 with a narrow tip and wide base.
  • the nodules can be a blend of elastomers, such as silicone and neoprene, and lightweight, high-compression set foams, such as EVA and urethane. While the nodules can have a low durometer to achieve a soft and conformable feel, the durometer of the nodules can be slightly higher than that of the skin.
  • the nodules' pyramid shape can gently press into and grip the surface of the person's skin, preventing the material from sliding across the surface of the skin during physical activity.
  • the nodules can compress and decompress during physical activity to maintain a secure fit.
  • the length of the nodules can also allow greater air circulation by allowing space between the base fabric and the skin.
  • the nodules may have a height of about 1 mm, in some examples.
  • the nodules can also have wicking properties to further keep the skin dry.
  • the nodules can be porous to increase breathability.
  • FIG. 9 illustrates an exemplary slip-resistant shoe upper 900 made of slip-resistant material 700 .
  • Shoe upper 900 illustrates a base fabric 704 with nodules 706 .
  • the shoe upper in FIG. 9 illustrates how nodules 706 may be placed at varying densities on base fabric 704 .
  • the shoe upper can be one even piece to eliminate seams and stiches that often cause abrasions and blisters.
  • FIG. 10 illustrates an exemplary shoe insole 1000 made of slip-resistant material 700 .
  • Insole 1000 also illustrates how the 706 nodules can be dispersed on the base fabric 704 at varying densities and with varying distance between nodules. For example, a higher density of nodules at high-wear areas of the insole can provide additional support and comfort to the wearer. Additionally, targeted placement of the nodules can reduce the number of nodules on the base fabric, which can reduce the weight of the slip-resistant material.
  • FIG. 11 illustrates another exemplary shoe insole 1100 made of slip-resistant material 700 .
  • FIG. 12 illustrates an amplified view of exemplary shoe insole 1100 made of slip-resistant material 700 and shows base fabric 704 , nodules 706 , and gaps 702 .
  • FIG. 13 illustrates an exemplary slip-resistant material 1300 according to some embodiments of the disclosure.
  • Slip-resistant material can be formed by a base fabric 1304 and a top layer 1306 that can have nodules 1308 and pores 1310 .
  • Top layer 1306 and nodules 1308 can be a blend of elastomers, such as silicone and neoprene, and lightweight, high-compression set foams, such as EVA and urethane.
  • Base fabric 1304 can be a lightweight, durable wicking fabric and can have the same properties as wicking base fabric 704 in FIGS. 7 through 12 .
  • Top layer 1306 and nodules 1308 can have the same properties as nodules 706 in FIGS. 7 through 12 .
  • Pores 1310 can allow sweat and other liquids to reach the wicking base fabric 1304 to reduce moisture.
  • FIG. 14 illustrates an exemplary slip-resistant material 1400 according to some embodiments of the disclosure.
  • Slip-resistant material 1400 can be formed by embroidering soft knots 1406 from a lightweight, pressure-sensitive, polymer-based thread or cord onto base fabric 1404 .
  • the polymer-based thread or cord can be hydrophilic (e.g., allows water to pass through). In this way, knots 1406 can allow wicking at the points of contact with the skin.
  • the base fabric 1404 can be a breathable wicking fabric, such as nylon, polyester, spandex, or a blend thereof.
  • Base fabric 1404 can be a porous or mesh material.
  • Slip-resistant material 1500 can be formed by a base fabric 1504 and a lightweight, pressure-sensitive, polymer-based thread or cord 1506 .
  • Synthetic thread 1506 can be knitted, woven, or embroidered into base fabric 1504 .
  • synthetic thread 1506 can be hydrophilic (e.g., allows water to pass through). In this way, synthetic thread 1506 can allow wicking at the points of contact with the skin.
  • FIG. 15 illustrates polymer-based thread 1506 woven into base fabric 1504 and sheared to a desired height by shearer 1508 .
  • the slip-resistant material according to embodiments of the disclosure can be used as a liner to keep items in place or at least reduce slippage.
  • the inside of a shoe can be lined with the slip-resistant material described above.
  • FIG. 16 illustrates an exemplary athletic shoe.
  • FIG. 17 illustrates how the athletic shoe may be formed using a slip-resistant material according to some embodiments of the disclosure.
  • the slip resistant material 1702 may form the first layer of the upper.
  • a second layer of fine monofilament screen 1704 can be heat welded to the first layer of the flexible mesh upper. This screen reinforces and protects the softer layer of mesh beneath it.
  • the third and outermost layer of the upper is an exoskeleton 1706 composed of a strong, film-like material, which creates structure in key areas of the shoe, such as eyelets and loading phase stress points. These synthetic overlays also provide a significant contribution to the overall shoe design and aesthetic appearance.
  • FIG. 18 illustrates an exemplary athletic shoe outsole utilizing blown and carbon rubber to reduce wear in key areas of thread. Because the slip-resistant material is breathable, durable, and comfortable, athletic shoes such as the ones shown in FIGS. 16 and 17 may be worn without socks, further enhancing performance.
  • slip-resistant material described above can also be used to line braces, wraps, knee pads, prosthetics, chin guards, undergarments, jock straps, bras, backpacks, sleeves, military equipment, football pads, and any other article that comes in direct contact with a person's skin that must stay in place during any physical activity.
  • some examples of the disclosure are directed to a slip-resistant material, comprising: a fabric including one or more air gaps; wherein the fabric is configured to partially conform to a shape of a person's body; and wherein the fabric is further configured to grip the person's body to reduce slippage between the fabric and the person's body.
  • the fabric is a mesh fabric.
  • the mesh fabric is coated with a foam-like substance.
  • the mesh fabric is nylon.
  • the foam-like substance is a blend of silicone, polyurethane, ethylene-vinyl acetate, or thermoplastic elastomers. Additionally or alternatively to one or more of the examples disclosed above, in some examples the air gaps are pores.
  • Some examples of the disclosure are directed to a method for making a slip-resistant material, comprising: dipping a fabric in a chemical substance until the chemical substance coats the fabric; and allowing the chemical substance to bond to the fabric.
  • a slip-resistant material comprising: a base fabric layer; and nodules formed on the base fabric layer.
  • the base fabric layer is a porous fabric.
  • the base fabric layer is a mesh fabric.
  • the base fabric layer is a wicking fabric.
  • the nodules have a pyramid shape. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are formed on the base fabric layer at varying proximities.
  • the nodules are formed on one side of the base fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the durometer of the nodules is higher than that of skin. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules have wicking properties. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules have pores. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are formed at a higher density on the high-wear areas of the base fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are a blend of elastomers and high-compression set foams.
  • a slip-resistant material comprising: a base fabric layer; and a top layer formed on the base fabric layer, wherein the top layer comprises nodules and pores.
  • the base fabric layer is a porous fabric.
  • the base fabric layer is a mesh fabric.
  • the base fabric layer is a wicking fabric.
  • the nodules have a pyramid shape.
  • the nodules are at varying proximities on the top layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are formed on one side of the top layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the durometer of the nodules is higher than that of skin. Additionally or alternatively to one or more of the examples disclosed above, in some examples the top layer has wicking properties. Additionally or alternatively to one or more of the examples disclosed above, in some examples the top layer has pores. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are formed at a higher density on the high-wear areas of the top layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the top layer is a blend of elastomers and high-compression set foams.
  • a slip-resistant material comprising: a base fabric layer; and a polymer-based thread combined with the base fabric layer.
  • the base fabric layer is a porous fabric.
  • the base fabric layer is a mesh fabric.
  • the base fabric layer is a wicking fabric.
  • the polymer-based thread is woven into the base fabric layer.
  • the polymer-based thread woven into the base fabric layer is sheared.
  • the polymer-based thread is knitted into the base fabric layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the polymer-based thread is embroidered into the base fabric layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the polymer-based thread is embroidered into knots on the base fabric layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the knots are embroidered on the base fabric layer at varying proximities from other knots. Additionally or alternatively to one or more of the examples disclosed above, in some examples the knots are embroidered on one side of the base fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the durometer of the knots is higher than that of skin.

Abstract

A slip-resistant material is disclosed. According to embodiments of the disclosure, the slip-resistant material can partially conform to the body's contours during physical activity to eliminate, or at least to reduce, slippage. The slip-resistant material can be a coated lightweight, synthetic hexagonal mesh. The slip-resistant material can also be a base wicking fabric with soft nodules formed on it. The slip-resistant material can also be a base wicking fabric with a top layer comprising nodules and pores. The slip-resistant material can also be a combination of a base wicking fabric with a polymer-based thread. The embodiments of the disclosure are safe to be worn directly against skin and are comfortable, breathable, and durable. The embodiments of the disclosure can be used as a liner between an article and the wearer's skin to hold the article in place during movement.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application claims benefit of U.S. Provisional Patent Application No. 62/426,155, filed Nov. 23, 2016, which is hereby incorporated by reference in its entirety.
  • FIELD OF THE DISCLOSURE
  • This relates generally to a slip-resistant material, and more particularly, to a slip-resistant material that can be used as a liner between an article and the wearer's skin to hold the article in place during movement.
  • BACKGROUND
  • Many slip-resistant materials are presently available for holding objects in place, such as shelf liners found in home improvement stores. Shelf liners may be made of foam polyvinyl chloride (PVC) that can hold an object in place by compressing and partially conforming to the anatomy of the object when the object is placed on top of the shelf liner. These typical slip-resistant materials, however, may not be safe to wear directly against a person's skin or do not provide the necessary comfort, breathability, and durability for athletic or everyday activities.
  • Other materials, such as spandex, nylon, or polyester, are safe to be worn directly against a person's skin but tend to slip during athletic activity, causing discomfort from friction. This is particularly true for athletic shoes. During athletic activity, a shoe's fit shifts as multidirectional weight transfers occur, causing the foot to slip in its position. This micro-slippage results in inefficient energy transfer, and the friction generated creates painful blisters and reduces overall athletic performance. As the foot moves inside of the shoe, ground is lost and energy is wasted. Products such as TRUSOX™ attempt to prevent slippage in shoes by including tacky pads on both the inside and outside of socks. These tacky pads, however, are uncomfortable and can cause painful blisters.
  • Accordingly, there is a need for a slip-resistant material that not only can be safely worn directly against a person's skin, but also is comfortable, breathable, and durable for athletic and everyday activities.
  • SUMMARY
  • The disclosure relates to a lightweight, slip-resistant material that can be safely worn directly against a person's skin. When pressure is applied to the material, the material can compress, partially enveloping the body's contours and gripping the skin to prevent the material from slipping, or at least to reduce slippage. The material can be used as a liner to help keep an article in place during physical activity. The material can have gaps for enhanced breathability and be durable enough for physical activity. The material's properties can also act as a shock absorber during physical activity, further enhancing athletic performance.
  • Some embodiments of the disclosure relate to a soft, abrasion-resistant, non-absorbent, foam-like material that partially envelopes the contours of the wearer's skin, gripping and holding the material in place. According to some embodiments of the disclosure, the slip-resistant material can be created from a sheet of lightweight synthetic hexagonal mesh that can be dipped in a warm chemical bath that bonds to the mesh. The mesh can be made of lightweight fabric such as nylon, polyester, spandex, or a blend thereof. The coating can be a blend of silicone, polyurethane, ethylene-vinyl acetate (EVA), or thermoplastic elastomers that may not retain fluid, which can make the material easy to wash and air dry to prevent or reduce odor. The mesh design can allow for increased breathability, while the soft, foam-like coating can increase the coefficient of friction to prevent slippage. In some examples, the soft, foam-like coating can be hydrophilic (e.g., allows water to pass through). In this way, the soft, foam-like coating can allow wicking at the points of contact with the skin.
  • Some embodiments of the disclosure relate to a two-layer, slip-resistant material that can include soft nodules on a base fabric. The nodules can be placed on the base fabric at varying densities, with high-wear areas of the base fabric having a higher density of nodules than others. The base fabric can be a breathable wicking fabric. The base fabric can be a porous or mesh fabric. The nodules can be a blend of elastomers, such as silicone and neoprene, and lightweight, high-compression set foams, such as EVA and urethane. The nodules can be tiny, soft, lightweight, pressure-sensitive, and abrasion-resistant. In some examples, the nodules can be hydrophilic (e.g., allow water to pass through). In this way, the nodules can allow wicking at the points of contact with the skin. The nodules can be formed on a base fabric in a pyramid shape. The wide base of the nodules can ensure that the nodules are not ripped from the base fabric, and the narrow head of the nodules can increase sensitivity to pressure and response time and can enhance the overall comfort and feel of the material. The nodules' shape can also lengthen the reach of the pressure-sensitive material to the skin, and can improve breathability by increasing air circulation around the nodules and allowing sweat and water to reach the moisture-wicking fabric. During physical activity, the soft, flexible, pyramid-shaped nodules can reach out into the skin's negative space and fill where they are needed and compress where they are not. As the wearer's body moves during physical activity and the body swells with heat and pulses under the strain of exertion, the nodules can constantly compress or decompress to adapt to their changing environment and comfortably grip the surface of the skin. The resulting effect is a breathable fabric that can constantly react to maintain an enhanced fit.
  • Some embodiments of the disclosure relate to a two-layer, slip-resistant material that can include a top layer formed on a base fabric. The base fabric can be a breathable wicking fabric. The top layer and can be a blend of elastomers, such as silicone and neoprene, and lightweight, high-compression set foams, such as EVA and urethane. The top layer can include nodules on the side opposite the base fabric. The top layer can also include pores. The nodules can have the same properties as the nodules described above. The pores of the top layer can allow sweat and water to reach the moisture-wicking fabric. In some examples, the top layer can be hydrophilic (e.g., allows water to pass through). In this way, the top layer can allow wicking at the points of contact with the skin.
  • Some embodiments of the disclosure relate to a combination of a lightweight, pressure-sensitive, polymer-based thread or cord and a base fabric. The base fabric can be a breathable wicking fabric, such as nylon, polyester, spandex, or a blend thereof. The base fabric can be a porous or mesh fabric. The polymer-based thread can be a blend of elastomers and lightweight, high-compression set foams. The polymer-based thread can be manufactured from traditional chemical and spinning processes for making synthetic fibers. The polymer-based thread can be 1 mm or less in diameter and can be knitted, weaved, or embroidered into the base fabric. The polymer-based thread can also be woven into the base fabric and then sheared to a specific length. In some examples, the polymer-based thread can be hydrophilic (e.g., allows water to pass through). In this way, the polymer-based thread can allow wicking at the points of contact with the skin. A knotting embroidery technique may also be employed to create small knots on the base fabric similar to the nodules described above. The combination of the base fabric and the polymer-based thread can result in a lightweight and breathable, slip-resistant material that can respond to the topography of the human body—compressing and decompressing—during physical activity.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 illustrates an exemplary slip-resistant material according to some embodiments of the disclosure.
  • FIG. 2 illustrates an exemplary coated mesh over a person's foot according to some embodiments of the disclosure.
  • FIG. 3 illustrates an amplified view of an exemplary coated mesh over a person's foot according to some embodiments of the disclosure.
  • FIG. 4 illustrates an exemplary manufacturing system that can make a coated mesh material according to some embodiments of the disclosure.
  • FIG. 5 illustrates an exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 5A illustrates an amplified view of the underside of an exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 6 illustrates another exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 7 illustrates an exemplary slip-resistant material employing a base fabric and nodules according to some embodiments of the disclosure.
  • FIG. 8A illustrates a top-level view of an exemplary slip-resistant material employing a base fabric and nodules according to some embodiments of the disclosure.
  • FIG. 8B illustrates an amplified view of an exemplary slip-resistant material employing a base fabric and nodules according to some embodiments of the disclosure.
  • FIG. 8C illustrates an exemplary nodule according to some embodiments of the disclosure.
  • FIG. 9 illustrates an exemplary slip-resistant shoe upper employing a base fabric and nodules according to some embodiments of the disclosure.
  • FIG. 10 illustrates another exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 11 illustrates another exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 12 illustrates an amplified view of another exemplary shoe insole according to some embodiments of the disclosure.
  • FIG. 13 illustrates an exemplary slip-resistant material employing a base fabric and a top layer with nodules and pores according to some embodiments of the disclosure.
  • FIG. 14 illustrates an exemplary slip-resistant material employing a base fabric and embroidered knots according to some embodiments of the disclosure.
  • FIG. 15 illustrates an exemplary slip-resistant material combining a base fabric and a lightweight, pressure-sensitive, polymer-based thread or cord according to some embodiments of the disclosure.
  • FIG. 16 illustrates an exemplary athletic shoe according to some embodiments of the disclosure.
  • FIG. 17 illustrates another exemplary athletic shoe according to some embodiments of the disclosure.
  • FIG. 18 illustrates an exemplary athletic shoe outsole according to some embodiments of the disclosure.
  • DETAILED DESCRIPTION
  • In the following description, reference is made to the accompanying drawings which form a part hereof, and in which it is shown by way of illustration specific embodiments which can be practiced. It is to be understood that other embodiments can be used, and structural changes can be made, without departing from the scope of the embodiments of this disclosure.
  • Some embodiments of the disclosure relate to a slip-resistant material that can be safely worn directly against a person's skin. For example, the slip-resistant material can be a comfortable material that partially conforms to the body's contours during physical activity. The slip-resistant material can have gaps for enhanced breathability. In some examples, the slip-resistant material can be a lightweight, synthetic, hexagonal mesh coated with a blend of silicone, polyurethane, EVA, or thermoplastic elastomers. In other examples, the slip-resistant material can be a base fabric with soft nodules formed on it. In additional examples, the slip-resistant material can be a base fabric topped with an elastomer layer with soft nodules. In further examples, the slip-resistant material can be a base fabric with a synthetic thread knitted, weaved, or embroidered into it.
  • FIG. 1 (not necessarily to scale) illustrates an exemplary lightweight, slip-resistant material 100 according to some embodiments of the disclosure. Slip-resistant material 100 can be safely worn directly against a person's skin and can include gaps 102 to ensure breathability. When pressure is applied to the material, the material can compress, partially enveloping the body's contours and gripping the skin to prevent the material from slipping, or at least to reduce slippage. The material can be durable enough for physical or everyday activities.
  • FIG. 2 illustrates an exemplary slip-resistant material 200 according to some embodiments of the disclosure. Slip-resistant material 200 is safe to wear directly against a person's skin and is shown partially covering a person's foot for purposes of clarity. FIG. 3 illustrates an amplified view of slip-resistant material 200 over a person's foot. Slip-resistant material 200 can be a lightweight, synthetic mesh 204 with a soft, abrasion-resistant, non-absorbent, foam-like coating 206. The slip-resistant material can be waterproof for easy cleaning and to help prevent odor by not retaining sweat, bacteria, and sediment. A waterproof, slip-resistant material can also reduce wear from sediment friction. In some examples, coating 206 can be hydrophilic (e.g., allows water to pass through). In this way, coating 206 can allow wicking at the points of contact with the skin. The mesh design can include gaps 202 to ensure breathability. FIG. 4 illustrates an exemplary manufacturing system that can be used to make slip-resistant material 200.
  • FIG. 5 illustrates an exemplary shoe insole 500 made of slip-resistant material 200. Insole 500 can employ raised hexagons 506 to promote drainage and grip. The centers of the hexagons can be filled with the non-absorbent, foam-like coating of material 200 or can be gaps for added breathability. Insole 500 can also have pores 502 at the corners of the hexagons for ventilation and drainage. FIG. 5A illustrates an amplified view of the underside of shoe insole 500 and shows pores 502 coming through the outside of the insole that can help vent air in and let sweat out. FIG. 6 illustrates another exemplary shoe insole 600 that can be made of slip-resistant material 200. In the example of FIG. 6, the slip-resistant material 200 can also be a lightweight synthetic mesh with a soft, abrasion-resistant, non-absorbent, foam-like coating similar to that shown in FIG. 1, except that the gaps can be formed as small, tubular openings 602 in the slip-resistant material that allow moisture to escape. Shoe insole 600 can also be a thin layer of foam-like coating 206. These insole designs can contribute to a non-slip running experience during loading, landing, and takeoff. Insoles according to some embodiments of the disclosure can be constructed with a textured contact surface aimed to grip the bottom of the foot and, due to its shared properties with the upper, allows for adequate breathability. This design can help eliminate friction created from ill-fitted shoes, enabling the runner to avoid skin abrasion, energy loss, and momentum displacement while improving his or her athletic experience.
  • FIG. 7 (not necessarily to scale) illustrates an exemplary slip-resistant material 700 according to some embodiments of the disclosure. Slip-resistant material 700 can be formed by a base fabric 704 and soft nodules 706 dispersed on the base fabric. The base fabric 704 can be a lightweight, durable, wicking fabric. Base fabric 704 can be a porous or mesh material with gaps 702 to enhance breathability. The spacing between nodules 706 can allow sweat and other liquids to reach the wicking base fabric 704, which can pull moisture away from the skin to keep the person dry and comfortable. Keeping the person dry during physical activity can help avoid chafing and keep the person cool. In some examples, the nodules can be hydrophilic (e.g., allow water to pass through). In this way, the nodules can allow wicking at the points of contact with the skin.
  • FIG. 8A illustrates a top-level view of an exemplary slip-resistant material 700 and shows base fabric 704, nodules 706, and gaps 702. FIG. 8B illustrates an amplified view of slip-resistant material 700 and shows base fabric 704 and nodules 706. FIG. 8C illustrates an exemplary nodule 706 with a narrow tip and wide base. The nodules can be a blend of elastomers, such as silicone and neoprene, and lightweight, high-compression set foams, such as EVA and urethane. While the nodules can have a low durometer to achieve a soft and conformable feel, the durometer of the nodules can be slightly higher than that of the skin. This can allow the nodules' pyramid shape to gently press into and grip the surface of the person's skin, preventing the material from sliding across the surface of the skin during physical activity. The nodules can compress and decompress during physical activity to maintain a secure fit. The length of the nodules can also allow greater air circulation by allowing space between the base fabric and the skin. The nodules may have a height of about 1 mm, in some examples. The nodules can also have wicking properties to further keep the skin dry. In some examples, the nodules can be porous to increase breathability.
  • FIG. 9 illustrates an exemplary slip-resistant shoe upper 900 made of slip-resistant material 700. Shoe upper 900 illustrates a base fabric 704 with nodules 706. The shoe upper in FIG. 9 illustrates how nodules 706 may be placed at varying densities on base fabric 704. The shoe upper can be one even piece to eliminate seams and stiches that often cause abrasions and blisters.
  • FIG. 10 illustrates an exemplary shoe insole 1000 made of slip-resistant material 700. Insole 1000 also illustrates how the 706 nodules can be dispersed on the base fabric 704 at varying densities and with varying distance between nodules. For example, a higher density of nodules at high-wear areas of the insole can provide additional support and comfort to the wearer. Additionally, targeted placement of the nodules can reduce the number of nodules on the base fabric, which can reduce the weight of the slip-resistant material. FIG. 11 illustrates another exemplary shoe insole 1100 made of slip-resistant material 700. FIG. 12 illustrates an amplified view of exemplary shoe insole 1100 made of slip-resistant material 700 and shows base fabric 704, nodules 706, and gaps 702.
  • FIG. 13 (not necessarily to scale) illustrates an exemplary slip-resistant material 1300 according to some embodiments of the disclosure. Slip-resistant material can be formed by a base fabric 1304 and a top layer 1306 that can have nodules 1308 and pores 1310. Top layer 1306 and nodules 1308 can be a blend of elastomers, such as silicone and neoprene, and lightweight, high-compression set foams, such as EVA and urethane. Base fabric 1304 can be a lightweight, durable wicking fabric and can have the same properties as wicking base fabric 704 in FIGS. 7 through 12. Top layer 1306 and nodules 1308 can have the same properties as nodules 706 in FIGS. 7 through 12. Pores 1310 can allow sweat and other liquids to reach the wicking base fabric 1304 to reduce moisture.
  • FIG. 14 (not necessarily to scale) illustrates an exemplary slip-resistant material 1400 according to some embodiments of the disclosure. Slip-resistant material 1400 can be formed by embroidering soft knots 1406 from a lightweight, pressure-sensitive, polymer-based thread or cord onto base fabric 1404. In some examples, the polymer-based thread or cord can be hydrophilic (e.g., allows water to pass through). In this way, knots 1406 can allow wicking at the points of contact with the skin. The base fabric 1404 can be a breathable wicking fabric, such as nylon, polyester, spandex, or a blend thereof. Base fabric 1404 can be a porous or mesh material. FIG. 15 (not necessarily to scale) illustrates another exemplary slip-resistant material 1500 according to some embodiments of the disclosure. Slip-resistant material 1500 can be formed by a base fabric 1504 and a lightweight, pressure-sensitive, polymer-based thread or cord 1506. Synthetic thread 1506 can be knitted, woven, or embroidered into base fabric 1504. In some examples, synthetic thread 1506 can be hydrophilic (e.g., allows water to pass through). In this way, synthetic thread 1506 can allow wicking at the points of contact with the skin. FIG. 15 illustrates polymer-based thread 1506 woven into base fabric 1504 and sheared to a desired height by shearer 1508.
  • The slip-resistant material according to embodiments of the disclosure can be used as a liner to keep items in place or at least reduce slippage. For example, the inside of a shoe can be lined with the slip-resistant material described above. FIG. 16 illustrates an exemplary athletic shoe. FIG. 17 illustrates how the athletic shoe may be formed using a slip-resistant material according to some embodiments of the disclosure. For example, the slip resistant material 1702 may form the first layer of the upper. To further the shoe's system of support, a second layer of fine monofilament screen 1704 can be heat welded to the first layer of the flexible mesh upper. This screen reinforces and protects the softer layer of mesh beneath it. The third and outermost layer of the upper is an exoskeleton 1706 composed of a strong, film-like material, which creates structure in key areas of the shoe, such as eyelets and loading phase stress points. These synthetic overlays also provide a significant contribution to the overall shoe design and aesthetic appearance. FIG. 18 illustrates an exemplary athletic shoe outsole utilizing blown and carbon rubber to reduce wear in key areas of thread. Because the slip-resistant material is breathable, durable, and comfortable, athletic shoes such as the ones shown in FIGS. 16 and 17 may be worn without socks, further enhancing performance. The slip-resistant material described above can also be used to line braces, wraps, knee pads, prosthetics, chin guards, undergarments, jock straps, bras, backpacks, sleeves, military equipment, football pads, and any other article that comes in direct contact with a person's skin that must stay in place during any physical activity.
  • It should be understood that although the various examples described above may be described and illustrated separate from other examples, in other examples various combinations of the fabrics and materials described above can be employed in a single slip-resistant material.
  • Therefore, according to the above, some examples of the disclosure are directed to a slip-resistant material, comprising: a fabric including one or more air gaps; wherein the fabric is configured to partially conform to a shape of a person's body; and wherein the fabric is further configured to grip the person's body to reduce slippage between the fabric and the person's body. Additionally or alternatively to one or more of the examples disclosed above, in some examples the fabric is a mesh fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the mesh fabric is coated with a foam-like substance. Additionally or alternatively to one or more of the examples disclosed above, in some examples the mesh fabric is nylon. Additionally or alternatively to one or more of the examples disclosed above, in some examples the foam-like substance is a blend of silicone, polyurethane, ethylene-vinyl acetate, or thermoplastic elastomers. Additionally or alternatively to one or more of the examples disclosed above, in some examples the air gaps are pores.
  • Some examples of the disclosure are directed to a method for making a slip-resistant material, comprising: dipping a fabric in a chemical substance until the chemical substance coats the fabric; and allowing the chemical substance to bond to the fabric.
  • Some examples of the disclosure are directed to a slip-resistant material, comprising: a base fabric layer; and nodules formed on the base fabric layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the base fabric layer is a porous fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the base fabric layer is a mesh fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the base fabric layer is a wicking fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules have a pyramid shape. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are formed on the base fabric layer at varying proximities. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are formed on one side of the base fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the durometer of the nodules is higher than that of skin. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules have wicking properties. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules have pores. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are formed at a higher density on the high-wear areas of the base fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are a blend of elastomers and high-compression set foams.
  • Some examples of the disclosure are directed to a slip-resistant material, comprising: a base fabric layer; and a top layer formed on the base fabric layer, wherein the top layer comprises nodules and pores. Additionally or alternatively to one or more of the examples disclosed above, in some examples the base fabric layer is a porous fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the base fabric layer is a mesh fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the base fabric layer is a wicking fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules have a pyramid shape. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are at varying proximities on the top layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are formed on one side of the top layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the durometer of the nodules is higher than that of skin. Additionally or alternatively to one or more of the examples disclosed above, in some examples the top layer has wicking properties. Additionally or alternatively to one or more of the examples disclosed above, in some examples the top layer has pores. Additionally or alternatively to one or more of the examples disclosed above, in some examples the nodules are formed at a higher density on the high-wear areas of the top layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the top layer is a blend of elastomers and high-compression set foams.
  • Some examples of the disclosure are directed to a slip-resistant material, comprising: a base fabric layer; and a polymer-based thread combined with the base fabric layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the base fabric layer is a porous fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the base fabric layer is a mesh fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the base fabric layer is a wicking fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the polymer-based thread is woven into the base fabric layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the polymer-based thread woven into the base fabric layer is sheared. Additionally or alternatively to one or more of the examples disclosed above, in some examples the polymer-based thread is knitted into the base fabric layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the polymer-based thread is embroidered into the base fabric layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the polymer-based thread is embroidered into knots on the base fabric layer. Additionally or alternatively to one or more of the examples disclosed above, in some examples the knots are embroidered on the base fabric layer at varying proximities from other knots. Additionally or alternatively to one or more of the examples disclosed above, in some examples the knots are embroidered on one side of the base fabric. Additionally or alternatively to one or more of the examples disclosed above, in some examples the durometer of the knots is higher than that of skin.
  • Although embodiments of this disclosure have been fully described with reference to the accompanying drawings, it is to be noted that various changes and modifications will become apparent to those skilled in the art. Such changes and modifications are to be understood as being included within the scope of embodiments of this disclosure as defined by the appended claims.

Claims (20)

What is claimed is:
1. A slip-resistant material, comprising:
a fabric including one or more air gaps;
wherein the fabric is configured to partially conform to a shape of a person's body; and
wherein the fabric is further configured to grip the person's body to reduce slippage between the fabric and the person's body.
2. The slip-resistant material of claim 1, wherein the fabric is a mesh fabric coated with a foam-like substance.
3. The slip-resistant material of claim 2, wherein the foam-like substance is a blend of silicone, polyurethane, ethylene-vinyl acetate, or thermoplastic elastomers.
4. The slip-resistant material of claim 2, wherein the air gaps are pores.
5. A slip-resistant material, comprising:
a base fabric layer; and
nodules formed on the base fabric layer.
6. The slip-resistant material of claim 5, wherein the base fabric layer is one of a porous fabric, a mesh fabric, and a wicking fabric.
7. The slip-resistant material of claim 5, wherein the nodules have a pyramid shape.
8. The slip-resistant material of claim 5, wherein the durometer of the nodules is higher than that of skin.
9. The slip-resistant material of claim 5, wherein the nodules have wicking properties.
10. The slip-resistant material of claim 5, wherein the nodules have pores.
11. The slip-resistant material of claim 5, wherein the nodules are formed at a higher density on the high-wear areas of the base fabric.
12. The slip-resistant material of claim 5, wherein the nodules are a blend of elastomers and high-compression set foams.
13. A slip-resistant material, comprising:
a base fabric layer; and
a polymer-based thread combined with the base fabric layer.
14. The slip-resistant material of claim 13, wherein the base fabric layer is one of a porous fabric, a mesh fabric, and a wicking fabric.
15. The slip-resistant material of claim 13, wherein the polymer-based thread is woven into the base fabric layer.
16. The slip-resistant material of claim 15, wherein the polymer-based thread woven into the base fabric layer is sheared.
17. The slip-resistant material of claim 13, wherein the polymer-based thread is knitted into the base fabric layer.
18. The slip-resistant material of claim 13, wherein the polymer-based thread is embroidered into knots on the base fabric layer.
19. The slip-resistant material of claim 18, wherein the knots are embroidered on the base fabric layer at varying proximities from other knots.
20. The slip-resistant material of claim 18, wherein the durometer of the knots is higher than that of skin.
US15/821,524 2016-11-23 2017-11-22 Slip-resistant material Abandoned US20180140038A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US15/821,524 US20180140038A1 (en) 2016-11-23 2017-11-22 Slip-resistant material

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201662426155P 2016-11-23 2016-11-23
US15/821,524 US20180140038A1 (en) 2016-11-23 2017-11-22 Slip-resistant material

Publications (1)

Publication Number Publication Date
US20180140038A1 true US20180140038A1 (en) 2018-05-24

Family

ID=62144004

Family Applications (1)

Application Number Title Priority Date Filing Date
US15/821,524 Abandoned US20180140038A1 (en) 2016-11-23 2017-11-22 Slip-resistant material

Country Status (1)

Country Link
US (1) US20180140038A1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190090586A1 (en) * 2017-09-28 2019-03-28 Severus Products, LLC Insole with non-slip, gripping nodules
US20230011794A1 (en) * 2021-07-12 2023-01-12 Invonu Llc Controlled friction interfacing

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180184759A1 (en) * 2014-12-23 2018-07-05 James Paul Chemeski Non-slip Removable Footwear Insert

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20180184759A1 (en) * 2014-12-23 2018-07-05 James Paul Chemeski Non-slip Removable Footwear Insert

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20190090586A1 (en) * 2017-09-28 2019-03-28 Severus Products, LLC Insole with non-slip, gripping nodules
US20230011794A1 (en) * 2021-07-12 2023-01-12 Invonu Llc Controlled friction interfacing

Similar Documents

Publication Publication Date Title
US7748056B2 (en) Garment having improved contact areas
US7757321B2 (en) Modular hook and loop attachment cushions
JP5242858B1 (en) wear
US20140090273A1 (en) Foot membrane
US20130152268A1 (en) Infant clothing with gripping element
US20160088879A1 (en) Health care sock
US20150181978A1 (en) Foot Membrane
EP3248501B1 (en) Counterweight massaging and buffering convective airbag cushion
US20180140038A1 (en) Slip-resistant material
KR101401627B1 (en) A socks with heel insert
WO2018023957A1 (en) Shoe with shoe eyelet structure
CN210432928U (en) Sock shoe
CN211065078U (en) Antibiotic deodorant leisure commercial affairs socks
CN204519525U (en) The antifriction antimycotic shoe-pad of gel decompression shock-absorbing of a kind of pre-antifriction blister, corn and tinea pedis
US20200337416A1 (en) Shoes Having Breathable Design
CN214156242U (en) Anti-skid sport socks
US20240090593A1 (en) Sock with padding
CN218008415U (en) Comfortable shock-absorbing leather shoes
CN211960946U (en) Sports pants with tendon protection function
CN209931629U (en) Latex shoe-pad
CN206866731U (en) A kind of soft cloth shoes
CN220557513U (en) Sport sole for foot massage
CN210445835U (en) Portable waterproof shoes
CN214386120U (en) Pressure damage prevention socks
CN212185391U (en) Military boots

Legal Events

Date Code Title Description
STPP Information on status: patent application and granting procedure in general

Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION

STPP Information on status: patent application and granting procedure in general

Free format text: NON FINAL ACTION MAILED

STPP Information on status: patent application and granting procedure in general

Free format text: RESPONSE TO NON-FINAL OFFICE ACTION ENTERED AND FORWARDED TO EXAMINER

STPP Information on status: patent application and granting procedure in general

Free format text: FINAL REJECTION MAILED

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION