US20170363347A1

US20170363347A1 - Shelf assembly for a domestic cooling appliance

Info

Publication number: US20170363347A1
Application number: US15/695,277
Authority: US
Inventors: Johann Schenkl; Manfredi Signorino; Georg Spiessl; Georg Wilhelm; Benjamin Schemela
Original assignee: emz Hanauer GmbH and Co KGaA
Current assignee: emz Hanauer GmbH and Co KGaA
Priority date: 2016-02-19
Filing date: 2017-09-05
Publication date: 2017-12-21

Abstract

A domestic cooling appliance includes a cabinet having a set of inner walls defining a cooling space, and a shelf assembly provided in the cooling space. The shelf assembly includes a shelf panel and a pair of left and right metal support brackets disposed adjacent one of the pair of lateral edges of the shelf panel and extend between front and rear edges of the shelf panel. Each support bracket includes at least one mounting member for mounting the support bracket to an inner rear wall of the cabinet and one or more coupling members for coupling the shelf panel to the pair of support brackets where at least a first coupling member of the one or more coupling members is designed as an elongated U-shaped metal profile defining only a first pocket for engaging the shelf panel.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates generally to a shelf assembly and a domestic cooling appliance equipped with such a shelf assembly.

2. Description of the Prior Art

A domestic cooling appliance such as, e.g., a refrigerator or a freezer, has an interior cooling space destined for accommodating foodstuffs. The foodstuffs may be placed on one or more shelf panels (shelf boards) arranged in the cooling space. Some conventional shelf panels are made of a transparent material, e.g., a glass or plastics material.

SUMMARY OF THE INVENTION

An object of the present disclosure is to provide a shelf assembly that provides robustness and can be assembled with ease. Another object of the present disclosure is to provide a domestic cooling appliance equipped with a shelf assembly.
To achieve one or more of the above objects, embodiments of the present disclosure provide a shelf assembly having a shelf panel with a front edge, a rear edge and a pair of lateral edges extending between the front and rear edges; a pair of left and right support brackets each disposed adjacent a respective one of the lateral edges of the shelf panel, each support bracket including at least one mounting member for mounting the support bracket to a rear wall structure; and one or more coupling members for coupling the shelf panel to the pair of support brackets, at least one of the one or more coupling members being configured with a first pocket, wherein the shelf panel engages the first pocket.
In one embodiment, the at least one or more coupling members has at least a first coupling member designed as an elongated U-shaped metal profile defining only a first pocket where the shelf panel engages the first pocket.
In another embodiment, the first coupling member is fixedly attached to an upper edge of a first support bracket of the pair of left and right metal support brackets by a weld connection.
In certain embodiments, the shelf panel is clamped between opposite side surfaces of the first pocket.
In certain embodiments, the shelf panel is fixated in the first pocket by an adhesive. At least a portion of the adhesive may be provided between an upper surface of the shelf panel and an adjacent side surface of the first pocket.
In certain embodiments, the U-shaped metal profile includes a shorter profile leg and a pair of opposite longer profile legs. Each of the pair of opposite longer profile legs has a first leg end and an opposite second leg end. The pair of opposite longer profile legs are connected to each other at the first leg end by the shorter profile leg where the first coupling member is clamped between the pair of opposite longer profile legs. The pair of opposite longer profile legs define a bottleneck at a location distanced from the second leg end of each of the pair of opposite longer profile legs.
In certain embodiments, one of the pair of opposite longer profile legs is arcuate or has an arcuate portion.
In certain embodiments, one of the pair of opposite longer profile legs is straight.
In certain embodiments, the U-shaped metal profile includes a shorter profile leg and a pair of opposite longer profile legs. Each of the pair of opposite longer profile legs has a first leg end and an opposite second leg end. The pair of opposite longer profile legs are connected to each other at the first leg end by the shorter profile leg where the weld connection is established at the first leg end of one of the pair of opposite longer profile legs.
In certain embodiments, at least one of the first support bracket and the U-shaped metal profile is made of sheet metal.
In certain embodiments, the U-shaped metal profile is a bent sheet metal part.
In certain embodiments, the U-shaped metal profile and the first support bracket are made of the same metal material.
In certain embodiments, the metal material of the U-shaped metal profile and the first support bracket is one of aluminum, pig iron and low-alloy steel.
In certain embodiments, the U-shaped metal profile and the first support bracket are each provided with a coating layer where a material of the coating layer is the same for the U-shaped metal profile and the first support bracket.
In certain embodiments, the coating layer is one of a powder coating layer and an anodic coating layer.
In certain embodiments, the shelf panel is held in the first pocket without using an adhesive.
In certain embodiments, the weld connection includes a plurality of welding spots formed in a mutually spaced manner along a direction of longitudinal extension of the U-shaped metal profile.
In certain embodiments, the first coupling member is mounted to extend alongside one of the lateral edges of the shelf panel.
In certain embodiments, the at least one of the one or more coupling members is further configured with a second pocket, wherein one of the pair of support brackets engages the second pocket. The first and second pockets may extend in mutually orthogonal planes. The one of the pair of support brackets may be at least one of: clamped between opposite side surfaces of the second pocket, and fixated in the second pocket by an adhesive.
In certain embodiments, the at least one of the one or more coupling members is fixedly attached to one of the pair of support brackets by a weld or solder connection.
In certain embodiments, the at least one of the one or more coupling members is designed as an elongated profile member mounted to extend alongside the rear edge of the shelf panel.
In certain embodiments, the profile member has opposite longitudinal end portions each connected to one of the pair of support brackets by a bolt connection.
In certain embodiments, the at least one of the one or more coupling members is designed as an elongated profile member mounted to extend alongside one of the lateral edges of the shelf panel.
In certain embodiments, the at least one of the one or more coupling members is disposed in a corner region of the shelf panel, wherein a portion of the rear edge and a portion of one of the lateral edges of the shelf panel extend into the first pocket.
In certain embodiments, the first pocket has a general U-shape in cross-section and the shelf panel extends into the first pocket substantially as far as a bottom area of the first pocket.
In certain embodiments, the second pocket has a general U-shape in cross-section and the one of the pair of support brackets extends into the second pocket substantially as far as a bottom area of the second pocket.
The present disclosure further provides a domestic cooling appliance comprising: a cabinet having a set of inner walls defining a cooling space, the set of inner walls including an inner rear wall; a door mounted to the cabinet to close the cooling space; and a shelf assembly provided in the cooling space, the shelf assembly comprising: a shelf panel having a front edge, a rear edge and a pair of lateral edges extending between the front and rear edges; a pair of left and right support brackets each disposed adjacent a respective one of the pair of lateral edges of the shelf panel, each of the pair of left and right support brackets includes at least one mounting member for mounting to the inner rear wall; and one or more coupling members for coupling the shelf panel to the pair of left and right support brackets, at least a first coupling member of the one or more coupling members being designed as an elongated U-shaped metal profile defining only a first pocket, wherein the shelf panel engages the first pocket. The first coupling member is fixedly attached to an upper edge of a first support bracket of the pair of left and right metal support brackets by a weld connection.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 schematically shows a domestic cooling appliance according to an embodiment.

FIG. 2 shows a shelf assembly including a coupling member according to an embodiment.

FIG. 3 shows a coupling member according to another embodiment.

FIG. 4 shows a coupling member according to another embodiment.

FIG. 5 shows a side view of the coupling member of FIG. 2.

FIG. 6 shows a coupling member according to another embodiment.

FIG. 7 shows a detail of the coupling member of FIG. 6.

DETAILED DESCRIPTION

Reference is now made to FIG. 1, which depicts a schematic front view of a domestic cooling appliance 10. Although exemplarily described by means of the domestic cooling appliance 10, the present invention is not limited thereto. Rather, a shelf assembly according to the present invention may be mounted to any suitable rear wall structure in domestic homes or any other desired locations. The domestic cooling appliance 10 may particularly but not exclusively refer to a refrigerator or a freezer and may therefore be suitable to cool or freeze objects such as food to a certain temperature. The domestic cooling appliance 10 has the form of a cabinet that includes a corpus 12, a bottom wall 14, a top wall 16, a rear wall 18 (also a rear wall structure 18) and a pair of side walls 20. The corpus 12 is framed by the bottom wall 14, the top wall 16, the rear wall 18 and the pair of side walls 20, thereby forming an access opening 22. A user can access a cooling space 24 of the domestic cooling appliance 10 through the access opening 22, which can be closed by a cabinet door 26 that is mounted to one of the pair of side walls 20.
The cooling space 24 of the domestic cooling appliance 10 may comprise a plurality of mounting parts suitable for the user to apply objects that are supposed to be cooled or frozen. At least one of these mounting parts constitutes a shelf assembly 28 that comprises a shelf panel 30. The shelf panel 30 may be manufactured from glass or plastics or any other suitable material. The material may be transparent or translucent. The shelf panel 30 may further include structures suited to obtain a desired light-deflecting effect. The shelf panel 30 may be from substantially rectangular shape and has a front edge facing the access opening 22, a rear edge facing the rear wall 18 and a pair of lateral edges extending between the front and rear edges, each of them facing one of the side walls 20. The shelf assembly 28 further comprises a pair of support brackets 32, each of them being disposed adjacent one of the lateral edges of the shelf panel 30. The support brackets 32 may be fully or partially formed from any suitable conductive material as e.g. metal. The support brackets 32 may have, but are not limited to, a cantilever design. In FIG. 1, only one of the pair of support brackets 32 is shown by a dashed line. Each of the support brackets 32 includes at least one mounting member (not shown), e.g. a reinforced hook or any other suitable structure for mounting the support brackets 32 to mounting structures (not shown) of the rear wall 18 of the domestic cooling appliance 10. The domestic cooling appliance 10 of FIG. 1 further comprises at least one additional shelf panel 34 suitable for the user to apply objects such as food. Although not shown, the shelf panel 34 may be a part of a shelf assembly that is identically formed to the shelf assembly 28.
FIG. 2 depicts an exemplary shelf assembly 28 according to an embodiment of the present invention. The shelf assembly comprises a shelf panel 30 and a pair of support brackets 32 as described with reference to FIG. 1. Further, the shelf assembly comprises a coupling member 36 that is arranged to couple the shelf panel 30 to the pair of support brackets 32. The coupling member 36 may be fully or partially manufactured from plastic or metal or from any other suitable material. In the embodiment shown, the coupling member 36 is designed as an elongated profile member and substantially extends alongside the rear edge of the shelf panel 30. According to FIG. 2, the coupling member 36 has opposite longitudinal end portions that are each connected to one of the pair of support brackets 32 by a bolt connection 38.
Although the shelf assembly 28 in FIG. 2 comprises a single coupling member 36, the present invention is not limited thereto. For example, the shelf assembly 28 may also comprise two or more coupling members 36. Details of the one or more coupling members 36 according to the present invention will now be described with reference to FIGS. 3-7. The respective Figures show different variations of a coupling mechanism between the shelf panel 30 and the support brackets 32 as indicated in FIG. 2 by means of differently shaped and arranged coupling members 36. In the Figures, equal components or components of equal function are supplied with the same reference signs, but may be discriminated by different small letters appended to the respective reference signs.
FIG. 3 shows a perspective view of the rear side of a shelf assembly 28 a. The rear edge of the shelf panel 30 a is facing the rear wall 18 of the domestic cooling appliance 10 of FIG. 1. The same applies for FIGS. 4 and 6.
As shown in FIG. 3, the coupling member 36 a is designed as an elongated profile member that is mounted to extend alongside one of the lateral edges of the shelf panel 30 a. The coupling member 36 a comprises a first pocket 40 a configured to receive the shelf panel 30 a. According to the embodiment, the first pocket 40 a has a general U-shape in cross-section and comprises a pocket bottom and opposite side surfaces extending from the pocket bottom. The opposite side surfaces define a pocket interior therebetween. In the following, a coupling mechanism between the shelf panel 30 a and the coupling member 36 a is described. The shelf panel 30 a extends into the first pocket 40 a substantially as far as the pocket bottom. In an alternative embodiment, the shelf panel 30 a may extend into the first pocket 40 a substantially as far as the half of a length of the opposite side surfaces of the first pocket 40 a or as far as two thirds of the length of said side surfaces. The shelf panel 30 a may be clamped between the opposite side surfaces of the first pocket 40 a. In such an embodiment, the respective side surfaces of the first pocket 40 a apply an initial load that suffices to securely hold the shelf panel 30 a therebetween in a stable manner. Additionally or alternatively, the shelf panel 30 a may be fixated in the first pocket 40 a by an adhesive, such as e.g. a resin. The adhesive may be applied between an upper surface of the shelf panel 30 a and one of the side surfaces of the first pocket 40 a facing the upper surface of the shelf panel 30 a. From a predetermined amount of the adhesive, all or just a part of it may be applied in the described manner. Alternatively or additionally, the adhesive may be fully or partially applied between the pocket bottom of the first pocket 40 a and the adjacent side edge of the shelf panel 30 a and/or between a lower surface of the shelf panel 30 a and the side surface of the first pocket 40 a facing the lower surface of the shelf panel 30 a.
As it is further illustrated in FIG. 3, the coupling member 36 a comprises a second pocket 42 a. Although the present invention is not limited thereto, the second pocket 42 a extends in an orthogonal plane with respect to the first pocket 40 a. In an alternative embodiment, the first pocket 40 a and the second pocket 42 a may extend in mutually different, e.g. skew planes. The second pocket 42 a is configured to receive one of the pair of support brackets 32 a. As depicted in FIG. 3, the second pocket 42 a has a general U-shape in cross-section and comprises a pocket bottom and opposite side surfaces extending from the pocket bottom. The opposite side surfaces define a pocket interior therebetween. In the following, a coupling mechanism between one of the pair of support brackets 32 a and the coupling member 36 a is described. Although not limiting, one of the pair of support brackets 32 a extends into the second pocket 42 a substantially as far as the pocket bottom. In an alternative embodiment, the one of the pair of support brackets 32 a may extend into the second pocket 42 a substantially as far as the half of a length of the opposite side surfaces of the second pocket 42 a or as far as two thirds of the length of said side surfaces. The one of the pair of support brackets 32 a may be clamped between the side surfaces of the second pocket 42 a. In such an embodiment, the respective side surfaces of the second pocket 42 a apply an initial load that suffices to securely hold the one of the pair of support brackets 32 a therebetween in a stable manner. Additionally or alternatively, the one of the pair of support brackets 32 a may be fixated in the first pocket by an adhesive, such as e.g. a resin or a solder. The resin may optionally be applied between one of the side surfaces of the second pocket 42 a or the pocket bottom of the second pocket 42 a and an adjacent surface or edge of the respective support bracket 32 a. Alternatively, the resin may be applied between both the two side surfaces as well as the pocket bottom of the second pocket 42 a and the adjacent surfaces and edge of the respective support bracket 32 a.
Turning now to FIG. 4, there is shown another example of a coupling member 36 b of a shelf assembly 28 b. Similarly to the embodiment in FIG. 3, the coupling member 36 b is designed as an elongated profile member that is mounted to extend alongside one of the lateral edges of the shelf panel 30 b. The coupling member 36 b comprises a first pocket 40 b that may be configured substantially similar to the first pocket 40 a of the embodiment of FIG. 3. Further, a coupling mechanism between the first pocket 40 b and the shelf panel 30 b may be configured substantially similar to the coupling mechanism of the embodiment of FIG. 3. The coupling member 36 b thus comprises the first pocket 40 b, which is configured to receive the shelf panel 30 b. The first pocket 40 b has a general U-shape in cross-section and comprises a pocket bottom and opposite side surfaces extending from the pocket bottom. The opposite side surfaces define a pocket interior therebetween. The shelf panel 30 b extends into the first pocket 40 b substantially as far as the pocket bottom. In an alternative embodiment, the shelf panel 30 b may extend into the first pocket 40 b substantially as far as the half of a length of the opposite side surfaces of the first pocket 40 b or as far as two thirds of the length of said side surfaces. The shelf panel 30 b may be clamped between the opposite side surfaces of the first pocket 40 b. In such an embodiment, the side surfaces of the first pocket 40 b apply a sufficient force to securely hold the shelf panel 30 b therebetween in a stable manner. The shelf panel 30 b may be additionally fixated in the first pocket 40 b by an adhesive, such as e.g. a resin. Adhesive may, e.g., be applied between an upper surface of the shelf panel 30 b and one of the side surfaces of the first pocket 40 b facing the upper surface of the shelf panel 30 b. Alternatively or additionally, adhesive may be applied between the pocket bottom of the first pocket 40 b and the adjacent side edge of the shelf panel 30 b and/or between a lower surface of the shelf panel 30 b and the side surface of the first pocket 40 b facing the lower surface of the shelf panel 30 b.
In FIG. 4, the opposite side surfaces of the first pocket 40 b which define the pocket interior therebetween are inner surfaces of opposite longer profile legs 41 a, 41 b of the elongate profile forming the coupling member 36 b. The pocket bottom is delineated by a shorter profile leg 41 c of the elongate profile forming the coupling member 36 b. The shorter profile leg 41 c interconnects the longer profile legs 41 a, 41 b, thereby defining the U-shaped first pocket 40 b. The longer profile legs 41 a, 41 b extend from the shorter profile leg 41 c in a direction orthogonal or substantially orthogonal with respect to a plane defined by the pocket bottom. In the embodiment, the longer profile legs 41 a, 41 b have a substantially equal length, while a length of the shorter profile leg 41 c is smaller than the length of the longer profile legs 41 a, 41 b. For example, the length of the shorter profile leg 41 c may be one third or half the length of the longer profile legs 41 a, 41 b. The longer profile legs 41 a, 41 b may have a thickness of no more than 0.5 mm or no more than 1 mm or no more than 2 mm or no more than 3 mm. The same may apply to the length of shorter profile leg 41 c.
In embodiments, the longer profile legs 41 a, 41 b may extend in a straight manner from the shorter profile leg 41 c of the first pocket 40 b. Alternatively, longer profile leg 41 a, longer profile leg 41 b or both longer profile legs 41 a, 41 b may extend in a curved or at least arcuate manner from shorter profile leg 41 c of the first pocket 40 b. In the example of FIG. 4, longer profile leg 41 a extends in an arcuate manner from shorter profile leg 41 c while longer profile leg 41 b extends in a straight manner from shorter profile leg 41 c. A curvature of longer profile leg 41 a is shaped such that a distance between the inner surfaces, when viewed from the plane defined by the pocket bottom of the first pocket 40 b, decreases from the pocket bottom to substantially the middle of the first pocket 40 b and increases again from the middle of the first pocket 40 b to a top end of the first pocket 40 b. Such arrangement of longer profile legs 41 a, 41 b of the first pocket 40 b defines a bottleneck therebetween, i.e. a narrow point within the first pocket 40 b that supports the clamping of the shelf panel 30 b between the opposite inner surfaces of longer profile legs 41 a, 41 b. The curvature of longer profile leg 41 a is not limited to the one described above. It is further conceivable that the curvature of longer profile leg 41 a is shaped such that the described bottleneck is defined by the longer profile legs 41 a and 41 b at substantially one third or two thirds of a pocket depth extending from the pocket bottom to the top end of the first pocket 40 b.
In the embodiment of FIG. 4, the coupling member 36 b is a bent component made from metal like aluminum or steel, for example unalloyed steel. The same material may be used for the pair of support brackets 32 b. The coupling member 36 b may be made from a single sheet component such as sheet metal. The pair of support brackets 32 b may be made from a single metal plate. Compared to FIG. 3, the embodiment in FIG. 4 applies a different coupling mechanism between the coupling member 36 b and one of the pair of support brackets 32 b. That is, instead of comprising a second pocket, one of the side surfaces of the first pocket 40 b is configured to being fixedly attached to one of the pair of support brackets 32 b. In particular, a surficial area of the first pocket 40 b which is located at the opposite of a surficial area of the first pocket 40 b that is engaged with the shelf panel 30 b is formed to establish a connection to an upper edge of the one of the pair of support brackets 32 b. The pertaining surficial area of the first pocket 40 b may, although the present disclosure is not limited thereto, comprise a straight form in an area of contact with the upper edge of the one of the pair of support brackets 32 b. In FIG. 4, the coupling member 36 b as well as the support brackets 32 b may be formed from metal, but are not limited thereto. The fixed connection between the one of the side surfaces of the first pocket 40 b and the one of the pair of support brackets 32 b is established by a weld or solder connection. When a weld connection is established, the connection may be established by spot-welding.
The coupling mechanism between the coupling member 36 b and one of the pair of support brackets 32 b when a weld connection is established between the one of the side surfaces of the first pocket 40 b and the one of the pair of support brackets 32 b will be described in more detail below.
The side surfaces of the first pocket 40 b are defined by outer surfaces of the longer profile legs 41 a, 41 b of pocket 40 b. As shown in FIG. 4, the outer surface of longer profile leg 41 a may be a curved surface. A curvature of the curved surface may be formed substantially similar to the curvature of longer profile leg 41 a. For welding, the one of the pair of support brackets 32 b as well as the coupling member 32 b are held and aligned with respect to each other utilizing clips or other suited clamping means. Then, the one of the pair of support brackets 32 b is welded to the curved outer surface of longer profile leg 41 a substantially adjacent to the pocket bottom (i.e. in the area close to shorter profile leg 41 c) of the first pocket 40 b. The weld connection may be established by laser welding, but the invention is not limited thereto. The application of resistance welding or other suited welding technique is similarly conceivable.
In the embodiment, the weld between the first pocket 40 b and the one of the pair of support brackets 32 b is not a continuous weld (although such continuous weld is similarly conceivable). Rather, said weld may comprise a plurality of weld sections arranged alongside an extending direction of coupling member 36 b. A distance between the respective weld sections may be between 2 cm and 15 cm and for example between 5 cm and 10 cm. A length of the respective weld sections may be between 2 mm and 15 mm and for example between 5 mm and 10 mm. Since the application of spot-welding is also conceivable to establish the weld between coupling member 36 b and the one of the pair of support brackets 32 b, a plurality of welding spots may be applied alongside the extending direction of coupling member 36 b in alternative to the plurality of weld sections. A distance between the welding spots may be substantially similar to the distance between the weld sections described above.
After the weld connection between the coupling member 36 b and one of the pair of support brackets 32 b is established, the coupling member 36 b as well as the one of the pair of support brackets 32 b are coated in a single coating process. For the coating process, lacquer coating or powder coating (the present invention is not limited thereto) is applied to protect materials of the one of the pair of support brackets 32 b and the coupling member 36 b from corrosion and/or oxidation.
A front trim (not shown in FIG. 4) made from plastic or metal may be applied to cover and protect the front edge of the shelf panel 30 b. As an optional component, an illumination module (not shown in FIG. 4) may further be applied to the front edge of the shelf panel 30 b. The illumination module may comprise a plurality of light emitting diodes or other suited illumination means. If applied, the illumination module is received within the front trim of the shelf panel 30 b.
The illumination module may be supplied with electrical energy from a busbar provided behind the rear wall 18 and within corpus 12 of the domestic cooling appliance 10 (see FIG. 1). When the shelf assembly 28 b is mounted to the rear wall 18 of the domestic cooling appliance 10, current flows from the busbar into the one of the pair of support brackets 32 b. In a region adjacent the front edge of shelf panel 30 b (thus equally in a region of a front edge of the one of the pair of support brackets 32 b that faces the access opening 22 of the domestic cooling appliance 10), the coating of the one of the pair of support brackets 32 b is removed, for example by way of die cutting or any other suited technique so that the material of the one of the pair of support brackets 32 b is exposed to the outside in a relatively small region of exposure. This region of exposure may be circular in shape and may comprise a radius of around 1 mm or 2 mm or 4 mm or 8 mm. Alternatively, the region of exposure may be rectangular in shape an may comprise an edge length of around 1 mm or 2 mm or 4 mm or 8 mm. Other shapes and measures for the region of exposure are similarly conceivable. An electrical conductor may be coupled between the region of exposure and the illumination module. That is, the electrical conductor directly contacts the material of the one of the pair of support brackets 32 b in the region of exposure and directly contacts a power input of the illumination module. At least the coupling between the electrical conductor and the region of exposure may be carried out in a gastight manner. Accordingly, current flows, after entering the one of the pair of support brackets 32 b in a region near the rear wall of the domestic cooling appliance 10, through the one of the pair of support brackets 32 b and via the electrical conductor into the illumination module to provide the same with electrical energy. A return path for current flow from the illumination module to the busbar of the domestic cooling appliance 10 is configured in a similar manner via a second electrical conductor and the other one of the pair of support brackets 32 b.
A manufacturing process of a shelf assembly 28 b that comprises the illumination module is basically the same as a manufacturing process of a shelf assembly 28 b not comprising the illumination module. That is, the above described coupling by welding between the coupling member 36 b and the one of the pair of support brackets 32 b is identically carried out in either case. For a shelf assembly 28 b that comprises the illumination module, creation of the region of exposure and application of the electrical conductor is additionally carried out. With that, it is possible to manufacture respective pairs of coupling members 36 b and support brackets 32 b for shelf assemblies with and without the illumination module within the same production line.
Turning now to FIG. 5, there is shown another example of a coupling member 36 c of a shelf assembly 28 c. In FIG. 5, there is provided a side view of the shelf assembly 28 of FIG. 2. In this embodiment, the coupling member 36 c is designed as an elongated profile member that substantially extends alongside the rear edge of the shelf panel 30 c. In this way, the lateral edges of the shelf panel may not be utilized to establish a coupling between the shelf panel 30 c and the support brackets 32 c. The coupling member 36 c comprises a first pocket 40 c that may be configured substantially similar to the first pockets 40 a and 40 b of the embodiments of FIGS. 3 and 4, respectively. Further, a coupling mechanism between the first pocket 40 c and the shelf panel 30 c may be configured substantially similar to the coupling mechanisms between the first pockets 40 a, 40 b and the coupling members 36 a, 36 b of the embodiments of FIGS. 3 and 4. The coupling member 36 c has opposite longitudinal end portions that are each configured to receive at least one bolt element. The longitudinal end portions of the coupling member 36 c may form end portions of a ridge extending alongside the rear edge of the shelf panel 30 c and extending in an orthogonal plane with respect to a plane that comprises one of the opposite side surfaces of the first pocket 40 c. Further, each of the pair of support brackets 32 c is, in an area adjacent to the coupling member 36 c (i.e. in the vicinity of the rear edge of the shelf panel 30 c), configured to receive the at least one bolt element. As such, the longitudinal end portions of the coupling member 36 c are connected to the support brackets 32 c by a bolt connection 38. The bolt element may be a screw, a pin or any other suitable element.
Additionally, the shelf assembly 28 c may comprise second and third coupling members (for better discrimination designated 44 in FIG. 5) that are mounted to corner regions of the shelf panel 30 c. The respective corner regions in FIG. 5 are each constituted by the front edge and one of the lateral edges of the shelf panel 30 c, but are not limited thereto. The second and third coupling members 44 comprise a first pocket (not shown) that is configured substantially similar to the first pocket 40 c of the coupling member 36 c. Further, a coupling mechanism between the first pockets of the coupling members 44 and the shelf panel 30 c may be configured substantially similar to the coupling mechanism between the first pocket 40 c and the shelf panel 30 c. However, the first pockets of the second and third coupling members 44 are configured to receive a portion of the front edge as well as a portion of the lateral edge that constitute the respective corner region of the shelf panel 30 c. The coupling members 44 extend just to a minor part along the front edge and the respective lateral edge of the shelf panel 30 c. To the most part, e.g. at least 95% or at least 90% or at least 85% or at least 80% of the lateral edges of the shelf panel 30 c remain uncovered. This is particularly important since such a design allows a side-by-side positioning of two or more shelf assemblies 28 c in the cooling space 24 of the domestic cooling appliance 10. In such way, it is possible to obtain a space-saving design and to allow the user of the domestic cooling appliance 10 to conveniently slide objects between the two or more shelf assemblies 28 c. The shelf assembly 28 c may further comprise an elongate coverage profile that substantially extends alongside the front edge of the shelf panel 30 c and covers the same. In some embodiments, the elongate coverage profile may be configured to house a light source, such as an LED-module, but is not limited thereto. The elongate coverage profile has opposite longitudinal end portions that are each configured to receive at least one bolt element. Further, each of the pair of support brackets 32 c is, in an area adjacent to the respective coupling members 44 (i.e. in the vicinity of the front edge of the shelf panel 30 c), configured to receive the at least one bolt element. As such, the coupling members 44 are connected to the elongate coverage profile by a bolt connection that additionally attaches the respective support brackets 32 c to the elongate coverage profile. The bolt element may be a screw, a pin or any other suitable element.
As depicted in FIG. 5, the shelf panel 30 c has direct contact with the support brackets 32 c at least in the vicinity of the front and rear edges of the shelf panel 30 c. On the other hand, the shelf assembly 28 c comprises a gap between the support brackets 32 c and the shelf panel 30 c in a predominant area in a longitudinal direction of the lateral edges of the shelf panel 30 c. Alternatively, the shelf panel 30 c may have direct contact with the support brackets 32 c substantially alongside the lateral edges of the shelf panel 30 c.
Turning now to FIGS. 6 and 7, there is shown another example of a coupling member 36 d of a shelf assembly 28 d. In the embodiment shown, the shelf assembly 28 d comprises, but is not limited to, two coupling members 36 d. The coupling members 36 d each comprise a first pocket 40 d and a second pocket 42 d that are substantially configured similar to the first pocket 40 a and the second pocket 42 a of the embodiment of FIG. 3. Further, a coupling mechanism between the first pocket 40 d and the shelf panel 30 d as well as a coupling mechanism between the second pocket 42 d and the support brackets 32 d may be configured substantially similar to the respective coupling mechanisms of the embodiment of FIG. 3. Although not limiting, the second pocket 42 d in FIG. 7 extends in an orthogonal plane with respect to the first pocket 40 d. In an alternative embodiment, the first pocket 40 d and the second pocket 42 d may extend in mutually skew planes. The coupling members 36 d comprise a substantially rectangular upper surface that is located opposite to a side surface of the first pocket 40 d that faces an upper surface of the shelf panel 30 d. The coupling members 36 d are disposed in corner regions of the shelf panel 28 d, each receiving a portion of the rear edge and a portion of one of the lateral edges of the shelf panel 30 d. As will be readily understood, the present invention is not limited thereto. The coupling members 36 d may alternatively receive portions of the front edge and portions of the lateral edges of the shelf panel 30 d. Similarly to the embodiment in FIG. 5, the coupling members 36 d extend just to a minor part along the rear edge and the respective corner-forming lateral edge of the shelf panel 30 d. To the most part, e.g. at least 95% or at least 90% or at least 85% or at least 80% of the lateral edges and the rear edge of the shelf panel 30 d remain uncovered. This is particularly important since such a design allows a side-by-side positioning of two or more shelf assemblies 28 d in the cooling space 24 of the domestic cooling appliance 10. In such way, it is possible to obtain a space-saving design and to allow the user of the domestic cooling appliance 10 to conveniently slide objects between the two or more shelf assemblies 28 d. Further, the shelf panel 30 d is in direct contact with the support brackets 32 d at least in the vicinity of the front and rear edges of the shelf panel 30 d. On the other hand, the shelf assembly 28 d comprises a gap between the support brackets 32 d and the shelf panel 30 d in a predominant area in a longitudinal direction of the lateral edges of the shelf panel 30 d. Alternatively, the shelf panel 30 c may have direct contact with the support brackets 32 c substantially alongside the lateral edges of the shelf panel 30 c.
The embodiments disclosed herein describe variations of different coupling members and mechanisms between shelf panels and support brackets of shelf assemblies mounted into e.g. a domestic cooling appliance. The embodiments serve to optimize available space on the shelf panel and to enable a side-by-side positioning of two or more shelf assemblies under provision of a smooth transition between the respective shelf panels of the shelf assemblies. Further, all of the disclosed variations provide stable designs of shelf assemblies for the user to conveniently place, slide and take out objects such as food from the domestic cooling appliance.
Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.

Claims

What is claimed is:

1. A shelf assembly comprising:

a shelf panel having a front edge, a rear edge and a pair of lateral edges extending between the front edge and the rear edge;

a pair of left and right metal support brackets each disposed adjacent a respective one of the pair of lateral edges of the shelf panel, each support bracket including at least one mounting member for mounting the support bracket to a rear wall structure; and

one or more coupling members for coupling the shelf panel to the pair of left and right support brackets, at least a first coupling member of the one or more coupling members being designed as an elongated U-shaped metal profile defining only a first pocket, wherein the shelf panel engages the first pocket,

wherein the first coupling member is fixedly attached to an upper edge of a first support bracket of the pair of left and right metal support brackets by a weld connection.

2. The shelf assembly of claim 1, wherein the shelf panel is clamped between opposite side surfaces of the first pocket.

3. The shelf assembly of claim 1, wherein the U-shaped metal profile includes a shorter profile leg and a pair of opposite longer profile legs, each of the pair of opposite longer profile legs having a first leg end and an opposite second leg end, the pair of opposite longer profile legs being connected to each other at the first leg end by the shorter profile leg, wherein the first coupling member is clamped between the pair of opposite longer profile legs and the pair of opposite longer profile legs define a bottleneck at a location distanced from the second leg end of each of the pair of opposite longer profile legs.

4. The shelf assembly of claim 3, wherein at least one of the pair of opposite longer profile legs is arcuate or has an arcuate portion.

5. The shelf assembly of claim 3, wherein one of the pair of opposite longer profile legs is straight.

6. The shelf assembly of claim 1, wherein the U-shaped metal profile includes a shorter profile leg and a pair of opposite longer profile legs, each of the pair of opposite longer profile legs having a first leg end and an opposite second leg end, the pair of opposite longer profile legs being connected to each other at the first leg end by the shorter profile leg, wherein the weld connection is established at the first leg end of one of the pair of opposite longer profile legs.

7. The shelf assembly of claim 1, wherein at least one of the first support bracket and the U-shaped metal profile is made of sheet metal.

8. The shelf assembly of claim 1, wherein the U-shaped metal profile is a bent sheet metal part.

9. The shelf assembly of claim 1, wherein the U-shaped metal profile and the first support bracket are made of the same metal material.

10. The shelf assembly of claim 9, wherein the metal material of the U-shaped metal profile and the first support bracket is one of aluminum, pig iron and low-alloy steel.

11. The shelf assembly of claim 1, wherein the U-shaped metal profile and the first support bracket are each provided with a coating layer, wherein a material of the coating layer is the same for the U-shaped metal profile and the first support bracket.

12. The shelf assembly of claim 11, wherein the coating layer is one of a powder coating layer and an anodic coating layer.

13. The shelf assembly of claim 1, wherein the shelf panel is held in the first pocket without using an adhesive.

14. The shelf assembly of claim 1, wherein the weld connection includes a plurality of welding spots formed in a mutually spaced manner along a direction of longitudinal extension of the U-shaped metal profile.

15. The shelf assembly of claim 1, wherein the first coupling member is mounted to extend alongside one of the lateral edges of the shelf panel.

16. The shelf assembly of claim 1, wherein the first pocket has a general U-shape in cross-section and the shelf panel extends into the first pocket substantially as far as a bottom area of the first pocket.

17. A domestic cooling appliance comprising:

a cabinet having a set of inner walls defining a cooling space, the set of inner walls including an inner rear wall;

a door mounted to the cabinet to close the cooling space; and

a shelf assembly provided in the cooling space, the shelf assembly comprising:

a pair of left and right metal support brackets each disposed adjacent a respective one of the pair of lateral edges of the shelf panel, each of the pair of left and right support brackets includes at least one mounting member for mounting to the inner rear wall; and