US20170184234A1 - Systems and Methods for Hinge Couplings - Google Patents

Systems and Methods for Hinge Couplings Download PDF

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Publication number
US20170184234A1
US20170184234A1 US15/415,412 US201715415412A US2017184234A1 US 20170184234 A1 US20170184234 A1 US 20170184234A1 US 201715415412 A US201715415412 A US 201715415412A US 2017184234 A1 US2017184234 A1 US 2017184234A1
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United States
Prior art keywords
fastener
coupling
pivot
housing
preferred
Prior art date
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Abandoned
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US15/415,412
Inventor
Michael W. Horgan
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Tyco Fire Products LP
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Tyco Fire Products LP
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Publication date
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Priority to US15/415,412 priority Critical patent/US20170184234A1/en
Publication of US20170184234A1 publication Critical patent/US20170184234A1/en
Abandoned legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L21/00Joints with sleeve or socket
    • F16L21/06Joints with sleeve or socket with a divided sleeve or ring clamping around the pipe ends
    • F16L21/065Joints with sleeve or socket with a divided sleeve or ring clamping around the pipe ends tightened by tangentially-arranged threaded pins
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/04Flanged joints the flanges being connected by members tensioned in the radial plane
    • F16L23/08Flanged joints the flanges being connected by members tensioned in the radial plane connection by tangentially arranged pin and nut
    • F16L23/10Flanged joints the flanges being connected by members tensioned in the radial plane connection by tangentially arranged pin and nut with a pivoting or swinging pin
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B35/00Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws
    • F16B35/02Screw-bolts; Stay-bolts; Screw-threaded studs; Screws; Set screws divided longitudinally
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/02Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of fastening members using screw-thread
    • F16B5/0275Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of fastening members using screw-thread the screw-threaded element having at least two axially separated threaded portions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L17/00Joints with packing adapted to sealing by fluid pressure
    • F16L17/02Joints with packing adapted to sealing by fluid pressure with sealing rings arranged between outer surface of pipe and inner surface of sleeve or socket
    • F16L17/04Joints with packing adapted to sealing by fluid pressure with sealing rings arranged between outer surface of pipe and inner surface of sleeve or socket with longitudinally split or divided sleeve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L37/00Couplings of the quick-acting type
    • F16L37/08Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members
    • F16L37/12Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members using hooks, pawls, or other movable or insertable locking members
    • F16L37/124Couplings of the quick-acting type in which the connection between abutting or axially overlapping ends is maintained by locking members using hooks, pawls, or other movable or insertable locking members using bolts, fixed to a flange, which are able to tilt in slots of another flange, and being maintained there by the tightening of nuts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/0318Processes
    • Y10T137/0402Cleaning, repairing, or assembling

Definitions

  • This invention relates generally to pipe fittings and more specifically devices and methods for coupling fluid conveying piping or tubing.
  • the preferred coupling for coupling two pipe segments together includes a first housing component having a first end, a second end, and an arcuate surface extending between the first and second ends of the first component.
  • a second housing component having a first end, a second end, and an arcuate surface extends between the first and second ends of the first component.
  • Each of the first ends of the first and second housing components having a through hole and a fastener disposed within the through holes.
  • the preferred fastener has a first element and a second element to define a first configuration and a second configuration of the fastener.
  • the first configuration of the fastener includes the first and second elements of the fastener being substantially aligned such that the through holes of the first ends of the first and second components are substantially aligned so as to define an axis of alignment extending through the through holes
  • the second configuration of the fastener comprises the first and second elements being skewed with respect to one another about a pivot axis that extends substantially perpendicularly to the axis of alignment.
  • a method for assembling a pipe coupling that includes pivoting about a pivot axis a first fastener element disposed in a first end of a first housing component of the coupling relative to a second fastener element disposed in a first end of a second housing component of the coupling such that the first and second elements are disposed along a linear axis that is substantially perpendicular to the pivot axis so to bring interior surfaces of the first and second housing components opposed to one another to define a central axis of the coupling that runs substantially parallel to the pivot axis.
  • the method further includes securing a second end of the first housing component to the second end of the second housing component.
  • the coupling in another preferred embodiment of a coupling for coupling pipe segments, includes a first housing component, a second housing component, and a fastener coupling the first and second components together.
  • the fastener has a first element and a second element defining an aligned configuration including an axis of alignment such that first and second housing components are in a closed configuration so as to define a central axis of the coupling, the first and second elements of the fastener having a skewed configuration to define a pivot axis of the fastener such that the first and second housing components are in an open configuration.
  • the pivot axis is substantially parallel to the central axis and substantially perpendicular to the axis of alignment.
  • a coupling for coupling pipe segments includes a first housing component and a second housing component.
  • the first and second housing components have an open configuration and a closed configuration to define a central axis of the coupling.
  • a fastener couples the first and second components together, in which the fastener has a first element engaged with the first housing component along a first engagement axis and a second element engaged with the second housing component along a second engagement axis.
  • the first element is coupled to the second element such that the first and second elements of the fastener pivot with respect to one another about a pivot axis that is perpendicular to a plane defined by at least one of the first and second engagement axes.
  • the pivot axis is substantially parallel to the central axis of the coupling and defines the pivot axis about which the first and second housing components pivot relative to one another between the open and closed configuration.
  • the coupling includes a first housing component having a first through hole and a second housing component having a second through hole.
  • a fastener having a first fastener element is engaged with the first housing component and a second fastener element engaged with the second housing component, the fastener coupling the first and second components together so that the first and second housing components pivot with respect to one another.
  • the fastener has a cast fit within the through holes.
  • a fastener in yet another embodiment, includes a first element and a second element, each of the first and second elements having an enlarged head portion and a shank portion depending from the head portion along a longitudinal axis.
  • each of the first and second elements including a through hole to define a pivot axis.
  • a pin disposed in the through holes of each head portion of the fastener to couple the first element to the second clement such that the head portions of the first and second elements pivot with respect to one another about the axis.
  • FIG. 1 is a perspective view of a preferred coupling.
  • FIG. 2 is a partial cross-sectional view of the coupling of FIG. 1 .
  • FIG. 3A is a preferred embodiment of a fastener for use in the coupling in FIG. 1 .
  • FIG. 3B is a perspective view of the fastener of FIG. 3A .
  • FIG. 3C is a perspective view of an clement in the fastener of FIG. 3A .
  • FIG. 3D is an exploded view of the fastener of FIG. 3A .
  • FIG. 4A is a perspective view of another preferred coupling.
  • FIG. 5A is an open configuration view of a preferred coupling.
  • FIG. 5B is a perspective view of a preferred coupling in a closed configuration.
  • FIG. 6A is a plan view of a preferred bolt pad extension of a coupling housing component.
  • FIG. 6B is an elevation view of the preferred bolt pad extension of FIG. 6A .
  • FIG. 6C is a plan view of another preferred bolt pad extension of a coupling housing component.
  • FIG. 7A is a preferred coupling in an open assembly configuration.
  • FIG. 7B is the preferred coupling in FIG. 7A in a closed configuration.
  • FIG. 8A is another preferred coupling in an opened configuration.
  • FIG. 8B is the coupling of FIG. 8A in a closed configuration.
  • FIG. 9A is a partial cross-sectional view of preferred coupling assembly in a pipe joint using C shaped gasket.
  • FIG. 9B is a partial cross-sectional view of preferred coupling assembly in a pipe joint using a Tri-seal gasket.
  • FIG. 10A is a partial uncompressed schematic view of a preferred coupling housing and gasket arrangement.
  • FIG. 10B is a compressed view of the arrangement of FIG. 10A .
  • FIG. 1 Shown in FIG. 1 is a preferred embodiment of a hinged coupling 10 secured about two preferably grooved pipe segments 2 , 4 so as to couple the pipe segments 2 , 4 together along a pipe axis.
  • the preferred coupling includes two housing components 12 , 14 which surround a gasket (hidden) to form a fluid tight seal about the end of the pipe segments 2 , 4 .
  • the preferred coupling 10 includes an upper housing 12 and a lower housing 14 each of which is preferably dimensioned to cradle and house approximately one-half of the pipe assembly.
  • the coupling 10 could include more than two housing components provided adjacent components could be coupled together in a hinged arrangement as described herein.
  • the coupling 10 includes a coupled end 16 and a preferably diametrically opposed securement end 18 .
  • the coupling 10 is preferably preassembled for the user such that at the coupled end 16 , the upper housing 12 is coupled to the lower housing 14 by the manufacturer before delivery to the end user.
  • the housing components 12 , 14 additionally pivot with respect to one another about a pivot axis P-P located at the coupled end 16 . Accordingly, a user can place the coupling 10 in an open configuration, as seen for example in FIG. 2 , locate the lower housing component 14 about the ends of the pipe segments 2 , 4 and pivot the upper housing 12 with respect to the lower housing component 14 so as to enclose the ends of the pipe segment therebetween in the closed configuration of FIG. 1 .
  • the housing components 12 , 14 are secured together such that the housing components 12 , 14 cannot pivot with respect to one another and a fluid tight seal is formed about the pipe end segments 2 , 4 .
  • each of the lower and upper housing components 12 , 14 are similarly configured. More specifically, the upper housing component 12 includes a first end 16 a, a second end 18 a with a preferably substantially arcuate segment 12 a extending between the first and second ends 16 a, 18 a. Similarly, the lower housing component 14 includes a first end 16 b, a second end 18 b, with a preferably arcuate segment 14 a extending between the first and second ends 16 a, 18 a. With the housing components in their closed configuration, the arcuate segments are opposed to define a center axis C-C of the coupling 10 .
  • Each of the arcuate segments 12 a, 14 a have an interior surface 12 b, 14 b defining a gasket cavity for engaging and housing a gasket seal.
  • Each of the arcuate segments 12 a, 14 a define the outer peripheral surface segment 12 c, 14 c of the arcuate segments.
  • the peripheral surfaces 12 c, 14 c of the housing components together define an arcuate to substantially circular profile, but other geometric profiles are possible such as polygonal with multiple linear lines.
  • Each of the first end 16 a, 16 b and the second end 18 a, 18 b of the first and second housing components 12 , 14 is preferably defined by a bolt pad extension having a recess and more preferably a through hole 20 for receipt of one end of a fastener to couple the housing components together at each of the coupling end 16 and securement end 18 .
  • Shown in FIG. 2 is a preferred pivot fastener 22 engaged or disposed within the through holes 20 of the bolt pads at the first ends 16 a, 16 b of the upper and lower housing components 12 , 14 .
  • the pivot fastener 22 provides for relative pivoting motion between the upper and lower housing components 12 , 14 about a pivot axis P that preferably runs parallel to the central axis C of the coupling 10 . Because the housing components 12 , 14 in this embodiment are identical and preferably symmetrical, the preferred pivot fastener 22 can be installed in either of the two ends 16 , 18 of the coupling 10 such that either end of the coupling can serve as the coupling end 16 and the opposite end could serve as the securement end 18 .
  • Preferably disposed within the through holes 20 of the second ends 18 a, 18 b of the housing components 12 , 14 would be another fastener, preferably a fixed straight bolt secured by a nut (not shown) in order to maintain the coupling 10 in the closed configuration.
  • the preferred pivot fastener 22 ′ preferably includes a first element 22 ′ a and a second element 22 ′ b coupled or engaged with the first element 22 ′ a such that the elements 22 ′ a, 22 ′ b can pivot with respect to one another to define two or more configurations.
  • FIG. 3A shown in FIG. 3A are the first and second elements 22 ′ a, 22 ′ b in a first configuration in which the elements 22 ′ a, 22 ′ b are substantially axially aligned along axis Y-Y, and shown in FIG.
  • the elements 22 ′ a, 22 ′ b are pivoted relative to one another such that first element 22 ′ a extending along axis YA-YA is skewed with respect to the second element 22 ′ b extending along axis YB-YB.
  • the first and second elements 22 ′ a, 22 ′ b are preferably substantially identical, Shown in FIG. 3C is a preferred element 22 ′ a.
  • Each of the elements 22 ′ a, 22 ′ b of the fastener have a preferably enlarged head portion 24 a and a shank portion 26 a depending from the head portion 24 a along the longitudinal axis YA-YA of the element 22 ′ a.
  • the head portions 24 a, 24 b preferably engage or cooperatively operate with one another to define the pivoting relationship between the first and second elements 22 ′ a, 22 ′ b.
  • the head portion 24 a includes a first planar bearing surface 24 aa located in a plane that includes the central longitudinal axis of the element 22 ′ a.
  • the head portion 24 a further preferably includes a second planar shoulder surface 24 ab that extends perpendicular to the first planar bearing surface 24 aa. Transitioning from the enlarged head portion 24 to the preferably narrower shank portion 26 a of the elements 22 ′ a is a preferred frustroconical transition portion 24 ac.
  • the transition portion 24 ac can define an alternate geometry such as for example, circular cylindrical or a step transition from the head portion 24 a to the shank portion.
  • the shank portion is 26 a is preferably threaded for securing the fastener 22 ′ within the bolt pad ends 16 , 18 of the coupling housing components 12 , 14 .
  • FIG. 3D Shown in FIG. 3D is an exploded assembly view of the preferred pivot fastener 22 ′.
  • the planar bearing surfaces 24 aa, 24 ba of the elements 22 ′ a, 22 ′ b engage one another to define at least a line of contact in the plane that includes the central longitudinal axis of the pivot axis fastener.
  • the preferred fastener 22 ′ includes a pin element 28 that is disposed within through holes 24 ad, 24 bd formed in each of the head portions 24 a, 24 b of the elements 22 ′ a, 22 ′ b to define a pin axis P′-P′.
  • the through holes 24 ′ ad, 24 ′ bd preferably extend orthogonally through the first planar bearing surfaces 24 aa, 24 ba in each element 22 ′ a, 22 ′ b.
  • the elements 22 ′ a, 22 ′ b rotate or pivot with respect to one another about the pin 28 and its axis P′-P′.
  • the assembled preferred pivot fastener 22 ′ includes two preferably threaded ends 26 a, 26 b that are opposed about an enlarged central portion 24 a, 24 h along the longitudinal axis in the axially aligned configuration of the pivot fastener 22 ′.
  • the central portion 24 a, 24 b preferably defines a substantially circular cylindrical outer surface geometry.
  • the central portion 24 a, 24 b could be rectangular cylindrical or cubical.
  • the pin 28 preferably defines an axial length that is greater than the width of the central portion 24 a, 24 b such that the ends of the pin 28 protrude beyond the through hole openings 24 ad, 24 bd of the respective head portions 24 a, 24 b of the elements 22 ′ a, 22 ′ b.
  • the pin 28 could be integrally formed on one element 22 ′ a to be received in a through hole or recess formed on the other element 22 ′ b.
  • each of the elements 22 ′ a, 22 ′ b can be formed so as to have corresponding structures that engage and cooperate with one another such that the elements 22 ′ a, 22 ′ b can pivot with respect to one another in a manner as described herein.
  • the fastener 22 is preferably secured within the through holes 20 of the bolt pads formed at one of the ends 16 , 18 of the housing components 12 , 14 to provide the coupling 10 with a housing in which the components 12 , 14 are coupled together at one end and yet pivot with respect to one another about an axis P-P.
  • FIG. 4A Shown in FIG. 4A is another view of the preferred coupling 10 assembly in an open configuration with the preferred the pivot fastener 22 ′ secured at the coupling end 16 .
  • Each end of the preferred fastener pivot 22 ′ is secured within the through hole 20 of the bolt pad extensions 16 a, 16 b of the respective upper and lower housing components 12 , 14 .
  • a nut 29 is disposed about the threaded shank 26 a, 26 b of each element 22 ′ a, 22 ′ b of the fastener 22 ′.
  • the central portion 24 of the fastener is located between the housing components 12 , 14 such that the pin 28 pivot and its axis of the is disposed parallel to the central axis of the coupling 10 to thereby define the pivot axis for the coupling assembly.
  • the housing components can pivot with respect to one another about the pivot axis P-P to go from the open configuration, as shown for example in FIG. 5A to the closed configuration shown in FIG. 5B .
  • the fastener 22 ′ is preferably disposed such that the through holes 20 are substantially axially aligned, and in the open configuration, the fastener 22 ′ is disposed such that the through holes are skewed with respect to one another.
  • the range of angles through which the housing component may pivot with respect to one another is preferably only limited by the angular range over which the two elements 22 ′ a, 22 ′ b can pivot with respect to one another and the interference between the housing components over that angular range.
  • the first element 22 ′ a has a preferred angular range of rotation about 180° degrees and more preferably 210° degrees about the fastener pivot axis P′-P′ relative to the second element 22 ′ b.
  • the upper component 12 preferably pivots through a corresponding range of angular rotation about the pivot axis P-P with respect to the lower housing component 14 .
  • the bolt pad extensions ends that house the pivot fastener 22 ′ have an angled notch at the outer edge of the bolt pad extension 16 a, 16 b in the area that defines through hole 20 .
  • the bolt pads taper narrowly at the outer perimeter edge of the housing ends 16 a, 16 b to define the angled surface 30 a, 30 b.
  • the angled surfaces provide for a preferred notch or gap about the pivot axis P-P through which the housing components 12 , 14 can rotate relative to one another without interference.
  • the preferred coupling assembly 10 provides that relative rotation between the components about an axis YA-YA, YB-YB extending along a through hole 20 is minimized or more preferably eliminated.
  • the pivot fastener 22 ′ engages the interior surface of the bolt pad extension end 16 a, 16 b such that the components cannot rotate relative to one another about an axis YA-YA, YB-YB extending through the through hole 20 of the bolt pad extension 16 a, 16 b housing the fastener 22 ′.
  • the exposed ends of the pin 28 are located within the recesses 32 a, 32 b formed in the interior surface of the bolt pad extensions 16 a, 16 b which define the through holes 20 . Any tendency for the housing components 12 , 14 to rotate relative to one another is minimized or eliminated by the interaction of the exposed ends of the pin 28 and the interior surface defining the recess 32 which hold the exposed ends of the pin 28 .
  • FIGS. 6A and 6B are plan and cross-sectional views of a preferred bolt pad extension.
  • the bolt pad extensions 16 b for lower housing component 14 is being shown, but the opposite bolt pad extension end 18 b can be similarly configured as could the bolt pad extensions 16 a, 18 a of the upper housing component 12 .
  • the through hole 20 is shown, and proximate the opening to the through hole 20 are the recesses 32 b diametrically opposed about the opening to engage the exposed ends of the pin 28 in the preferred pivot fastener 22 ′. Shown in the cross-sectional view of FIG.
  • the recess 32 b defines a partially semicircular geometry, although other geometries for the recess 32 b could be chosen provided the recesses were properly located to at least partially house and engage the exposed ends of the pin 28 .
  • cross-sectional area of the through hole 20 preferably varies along its axis of elongation B-B or may alternatively be constant provided that the opening can accommodate the desired fastener for coupling the housing components 12 , 14 and/or provide their relative pivot motion about the pivot axis P-P. For example, as shown in FIG.
  • 6C is another preferred housing component 14 that includes, at both ends 16 b, 18 b through holes 20 ′ that define an oval geometry to engage a correspondingly shaped portion of a fastener to prevent the fastener from spinning within through hole 20 .
  • a nut can be threaded about the oval shaped fastener with only one hand.
  • the preferred coupling pivot fastener 22 can be installed on either end 16 , 18 of the coupling 10 .
  • a single housing component can serve as either the upper housing component or the lower housing component. Having a single symmetric housing component design may he desirable so as to eliminate the need to manufacture or inventory additional housing components for the coupling assembly. Additionally, the single housing component design may eliminate assembly errors by avoiding mismatching and improper assembly of dissimilar parts that require a specific orientation.
  • the housing components 12 , 14 can include additional features to facilitate their assembly, for example as shown in FIG. 6B .
  • the lower housing component 14 may include a tongue 34 b and recess 36 b on each end for mating respectively with a corresponding recess and tongue in the upper housing.
  • the tongue and recesses are preferably located radially inward of the bolt pad through holes 20 relative to the center C of the coupling 10 . Details of the tongue and recess are shown and described in U.S. Pat. No. 6,139,069 which is incorporated by reference in its entirety.
  • the preferred use of the pivot fastener can simplify manufacturing of the coupling 10 . Because the preferred pivot fastener 22 ′ provides for the pivot action of the coupling, and thus the precision fit and tolerances are in the pivot fastener, there is no need to machine the component housings 12 , 14 to form the hinged connection. Accordingly, the coupling 10 can employ a cast fit between the fastener 22 ′ and the housing components 12 , 14 . As such, the substantial axial alignment or substantial perpendicular orientation between components and elements of the coupling 10 only requires the components to be sufficiently aligned or oriented perpendicular to one another to provide the desired configurations of the coupling.
  • the coupling 10 is preassembled with the pivot fastener 22 installed and the upper and lower housing components 12 , 14 coupled together, Shown in FIGS. 7A 7 B, is a preferred method of joining pipe or tube segments together using the preferred coupling 10 .
  • a gasket seal 40 is disposed over the ends of the pipe segments 2 , 4 as shown in the end view of FIG. 7A (illustratively shown in cross-section in FIGS. 9A and 9B ).
  • the fastener 22 preferably in the skewed configuration such that the coupling 10 is in the fully open configuration
  • the lower housing component 14 is brought into engagement with the gasket 40 so as to be received within the housing recess defined by the inner surface 14 c of the lower housing component 14 .
  • the upper housing component 12 is pivoted about the pivot axis P-P, relative to the lower housing component 14 so as to bring the coupling 10 to a closed configuration about the coupling 40 such that the fastener 22 and the through holes 20 in which the fastener is disposed are in the axially aligned configuration.
  • a separate second fastener 42 a bolt 42 is inserted and disposed within the axially aligned through holes 20 of the securement end 18 of the coupling 10 opposite the coupled end 16 ,
  • a nut 44 is threaded onto the threaded shank of the bolt 42 and secured onto the bolt at an amount ranging from about thirty to about two hundred-fifty foot-pounds (30-250 ft.-lbs) of torque, preferably depending upon the size of the coupling.
  • the preferred pivot fastener 22 ′ is secured or partially secured at its ends by threaded nuts 29 .
  • the nuts 29 are preferably fastened and secured about the threaded shank portions 26 a, 26 b of the fastener 22 ′ at amount of about 60-100 ft-lbs, of torque or at an amount of torque to provide a fastened and secure engagement about the threaded shank portions 26 a, 26 b.
  • the ends 26 a, 26 b of the fastener 22 ′ can be secured to the housing components 12 , 14 by other techniques such as by press fit, staking the ends 26 a, 26 b in place, or using formed ends with other securing structures, i.e. pins, so long as the fastener is properly secured and located within the through holes 20 of the bolt pad extensions 16 a, 16 b and the coupling can satisfy a desired hydrostatic pressure and bending moment rating.
  • FIGS. 8A & 8B is an alternate embodiment of the coupling 10 ′.
  • the securement end 18 of the coupling 10 ′ is configured to provide a pre-assembled fastener 42 assembly.
  • the pre-assembled preferred coupling 10 ′ still includes at its coupled end 16 a fastener 22 , preferably pivot fastener 22 ′ that couples the upper housing component 12 and lower housing component 14 together and providing a pivot axis P-P about which the component pivots relative to one another.
  • the lower housing component 14 ′ preferably includes a slot 21 at the securement end 18 .
  • the slot 21 is in communication with through hole 20 of the bolt pad extension end 18 b and preferably includes a peripheral slot opening located at the outer lateral edge of the housing component 14 ′.
  • a fastener assembly in the form of a combined bolt 42 and nut 44 can be disposed within the through hole 20 of the bolt pad extension end 18 a of the upper housing component 12 , With the slot 21 in communication with the through hole 20 , the bolt pad extension 18 b ′ provides an elongated or preferably oval shaped, opening to engage a correspondingly shaped portion of the bolt to prevent the bolt spinning within the through hole 20 .
  • the pre-assembled coupling 10 ′ eliminates the need for the end user to insert a separate bolt in the securement end 18 of the coupling and secure a nut about the end of the fastener 42 . Instead, the end user can locate the coupling 10 ′ about the gasket 40 that is disposed about the aligned pipe segments 2 , 4 . The coupling is then brought to a closed configuration as shown for example in FIG. 8B .
  • the fastener assembly 42 , 44 can be positioned out of the way to allow the housing components to pivot to the closed position. Once in the closed configuration, the fastener assembly 42 , 44 can be inserted through the slot 21 and its opening into position in the through hole 20 .
  • the nut 44 is then tightened to the desired torque values and the pipe joint can be placed into service.
  • the slot 21 and its peripheral opening are described with respect to the lower housing 14 ′, it should be understood that the alternate housing component 14 ′ could he used as the upper housing component of the coupling assembly 10 .
  • the fastener assembly 42 can be pre-assembled within the through hole 20 of the lower housing component.
  • the above preferred coupling assemblies are preferably configured for joining nominal two inch (2 in.), 21 ⁇ 2 inch; three inch (3 in.); four inch (4 in.), six inch (6 in.), or eight inch (8 in.) pipe or tubing, but may be configured to join any size pipe or tubing provided the housing components are configured to hold and secure the pivot fastener 22 , in each of the preferred coupling assemblies described above, the pivot fastener 22 in combination with the securement fastener 42 provides sufficient distributed compression force through the housing components about the gasket 40 .
  • the inner surfaces 12 a, 14 a, of the upper and lower housings components 12 , 14 , which engage the gasket 40 , preferably define a profile to maximize and/or maintain a sufficient compressive force against the gasket so as to maintain an effective seal at the pipe joint.
  • FIG. 9A and 9B Shown in FIG. 9A and 9B is a known inner surface 12 a of the upper housing component 12 engaged with a preferred gasket 40 .
  • Details of an alternative inner surface 12 a, 14 a and a preferred gasket are shown in the FIGS. 10A and 10B for use in a hinge coupling arrangement described above.
  • Respectively shown in FIGS. 10A and 10B are uncompressed and compressed views in which a tapering inner surface 12 a of a coupling housing 12 define a pair of notches 30 which compress lateral sides of a preferred gasket 40 laterally against the interior sidewalls of the housing 12 .
  • FIGS. 10A and 10B are provided in International Application No. PCT/US10/53970, filed Oct.
  • the pivot fastener 22 provides at least three functions: i) it couples the housing components 12 , 14 together for a pre-assembly that minimize the number of separate components for the end user; ii) the fastener 22 defines the pivot axis of the coupling 10 ; and iii) in the closed configuration, the fastener 22 provides for a secure hold between the housing components 12 , 14 such that the user only has to properly torque one fastener 42 to form a fluid tight seal.
  • the preferred coupling assembly 10 more specifically provides for the preferred fastener 22 that, in its axial configuration, linearly aligns the through holes 20 of the housing components 12 , 14 to define the closed configuration of the coupling 10 as seen in FIG. 5B , and in its skewed configuration, defines the open configuration of the coupling 10 , as seen in FIG. 5A .
  • Shown in FIGS. 3A-3D and described above is a preferred embodiment of pivot fastener 22 ′.
  • alternative configurations of the fastener 22 and its configuration within the components 12 , 14 are possible provided that the resultant fastener functions as described.
  • the fastener and the coupling could be configured to hold the coupling in the open and closed configuration with the elements of the fastener in a skewed configuration.
  • a fastener could be provided and the bolt pad extensions configured so as not to require the fasteners to extend through a through hole, for example one or more of the bolt pad could include a threaded blind bore for the shanks of the pivot fasten

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  • General Engineering & Computer Science (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mutual Connection Of Rods And Tubes (AREA)
  • Pivots And Pivotal Connections (AREA)
  • Quick-Acting Or Multi-Walled Pipe Joints (AREA)
  • Hinges (AREA)
  • Clamps And Clips (AREA)
  • Joints With Sleeves (AREA)
  • Flanged Joints, Insulating Joints, And Other Joints (AREA)
  • Manipulator (AREA)
  • Accommodation For Nursing Or Treatment Tables (AREA)
  • Joints Allowing Movement (AREA)
  • Supports For Pipes And Cables (AREA)

Abstract

A coupling for coupling pipe segments. The coupling includes a first housing component, a second housing component, and a fastener coupling the first and second components together. The fastener has an aligned configuration defining an axis of alignment such that first and second housing components are in a closed configuration to define a central axis of the coupling. The fastener has a skewed configuration to define a pivot axis of the fastener such that the first and second housing components are in an open configuration. The pivot axis is substantially parallel to the central axis and substantially perpendicular to the axis of alignment.

Description

    PRIORITY DATA & INCORPORATION BY REFERENCE
  • This international application claims the benefit of priority to U.S. Provisional Application No. 61/255,351, filed Oct. 27, 2009, entitled “Systems and Methods for Hinge Couplings” and which is incorporated by reference in its entirety.
  • TECHNICAL FIELD
  • This invention relates generally to pipe fittings and more specifically devices and methods for coupling fluid conveying piping or tubing.
  • SUMMARY OF THE INVENTION
  • Provided are preferred systems and methods for a hinged coupling. The preferred coupling for coupling two pipe segments together includes a first housing component having a first end, a second end, and an arcuate surface extending between the first and second ends of the first component. A second housing component having a first end, a second end, and an arcuate surface extends between the first and second ends of the first component. Each of the first ends of the first and second housing components having a through hole and a fastener disposed within the through holes. The preferred fastener has a first element and a second element to define a first configuration and a second configuration of the fastener. The first configuration of the fastener includes the first and second elements of the fastener being substantially aligned such that the through holes of the first ends of the first and second components are substantially aligned so as to define an axis of alignment extending through the through holes, The second configuration of the fastener comprises the first and second elements being skewed with respect to one another about a pivot axis that extends substantially perpendicularly to the axis of alignment.
  • A method is provided for assembling a pipe coupling that includes pivoting about a pivot axis a first fastener element disposed in a first end of a first housing component of the coupling relative to a second fastener element disposed in a first end of a second housing component of the coupling such that the first and second elements are disposed along a linear axis that is substantially perpendicular to the pivot axis so to bring interior surfaces of the first and second housing components opposed to one another to define a central axis of the coupling that runs substantially parallel to the pivot axis. The method further includes securing a second end of the first housing component to the second end of the second housing component.
  • In another preferred embodiment of a coupling for coupling pipe segments, the coupling includes a first housing component, a second housing component, and a fastener coupling the first and second components together. The fastener has a first element and a second element defining an aligned configuration including an axis of alignment such that first and second housing components are in a closed configuration so as to define a central axis of the coupling, the first and second elements of the fastener having a skewed configuration to define a pivot axis of the fastener such that the first and second housing components are in an open configuration. The pivot axis is substantially parallel to the central axis and substantially perpendicular to the axis of alignment.
  • In another preferred embodiment, a coupling for coupling pipe segments includes a first housing component and a second housing component. The first and second housing components have an open configuration and a closed configuration to define a central axis of the coupling. A fastener couples the first and second components together, in which the fastener has a first element engaged with the first housing component along a first engagement axis and a second element engaged with the second housing component along a second engagement axis. The first element is coupled to the second element such that the first and second elements of the fastener pivot with respect to one another about a pivot axis that is perpendicular to a plane defined by at least one of the first and second engagement axes. The pivot axis is substantially parallel to the central axis of the coupling and defines the pivot axis about which the first and second housing components pivot relative to one another between the open and closed configuration.
  • In one preferred embodiment of a coupling, the coupling includes a first housing component having a first through hole and a second housing component having a second through hole. A fastener having a first fastener element is engaged with the first housing component and a second fastener element engaged with the second housing component, the fastener coupling the first and second components together so that the first and second housing components pivot with respect to one another. Preferably the fastener has a cast fit within the through holes.
  • In yet another embodiment, a fastener is provided that includes a first element and a second element, each of the first and second elements having an enlarged head portion and a shank portion depending from the head portion along a longitudinal axis.
  • The head portion of each of the first and second elements including a through hole to define a pivot axis. A pin disposed in the through holes of each head portion of the fastener to couple the first element to the second clement such that the head portions of the first and second elements pivot with respect to one another about the axis.
  • BRIEF DESCRIPTIONS OF THE DRAWINGS
  • The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate exemplary embodiments of the invention, and, together with the description given above, serve to explain the features of the invention.
  • FIG. 1 is a perspective view of a preferred coupling.
  • FIG. 2 is a partial cross-sectional view of the coupling of FIG. 1.
  • FIG. 3A is a preferred embodiment of a fastener for use in the coupling in FIG. 1.
  • FIG. 3B is a perspective view of the fastener of FIG. 3A.
  • FIG. 3C is a perspective view of an clement in the fastener of FIG. 3A.
  • FIG. 3D is an exploded view of the fastener of FIG. 3A.
  • FIG. 4A is a perspective view of another preferred coupling.
  • FIG. 5A is an open configuration view of a preferred coupling.
  • FIG. 5B is a perspective view of a preferred coupling in a closed configuration.
  • FIG. 6A is a plan view of a preferred bolt pad extension of a coupling housing component.
  • FIG. 6B is an elevation view of the preferred bolt pad extension of FIG. 6A.
  • FIG. 6C is a plan view of another preferred bolt pad extension of a coupling housing component.
  • FIG. 7A is a preferred coupling in an open assembly configuration.
  • FIG. 7B is the preferred coupling in FIG. 7A in a closed configuration.
  • FIG. 8A is another preferred coupling in an opened configuration.
  • FIG. 8B is the coupling of FIG. 8A in a closed configuration.
  • FIG. 9A is a partial cross-sectional view of preferred coupling assembly in a pipe joint using C shaped gasket.
  • FIG. 9B is a partial cross-sectional view of preferred coupling assembly in a pipe joint using a Tri-seal gasket.
  • FIG. 10A is a partial uncompressed schematic view of a preferred coupling housing and gasket arrangement.
  • FIG. 10B is a compressed view of the arrangement of FIG. 10A.
  • DETAILED DESCRIPTION
  • Shown in FIG. 1 is a preferred embodiment of a hinged coupling 10 secured about two preferably grooved pipe segments 2, 4 so as to couple the pipe segments 2, 4 together along a pipe axis. The preferred coupling includes two housing components 12, 14 which surround a gasket (hidden) to form a fluid tight seal about the end of the pipe segments 2, 4. More specifically, the preferred coupling 10 includes an upper housing 12 and a lower housing 14 each of which is preferably dimensioned to cradle and house approximately one-half of the pipe assembly. Alternatively, the coupling 10 could include more than two housing components provided adjacent components could be coupled together in a hinged arrangement as described herein.
  • The coupling 10 includes a coupled end 16 and a preferably diametrically opposed securement end 18. The coupling 10 is preferably preassembled for the user such that at the coupled end 16, the upper housing 12 is coupled to the lower housing 14 by the manufacturer before delivery to the end user. The housing components 12, 14 additionally pivot with respect to one another about a pivot axis P-P located at the coupled end 16. Accordingly, a user can place the coupling 10 in an open configuration, as seen for example in FIG. 2, locate the lower housing component 14 about the ends of the pipe segments 2,4 and pivot the upper housing 12 with respect to the lower housing component 14 so as to enclose the ends of the pipe segment therebetween in the closed configuration of FIG. 1. At the securement end 18, the housing components 12, 14 are secured together such that the housing components 12, 14 cannot pivot with respect to one another and a fluid tight seal is formed about the pipe end segments 2, 4.
  • Shown in FIG. 2 is the coupling 10 in a partially cross-sectional view. In this embodiment, each of the lower and upper housing components 12, 14 are similarly configured. More specifically, the upper housing component 12 includes a first end 16 a, a second end 18 a with a preferably substantially arcuate segment 12 a extending between the first and second ends 16 a, 18 a. Similarly, the lower housing component 14 includes a first end 16 b, a second end 18 b, with a preferably arcuate segment 14 a extending between the first and second ends 16 a, 18 a. With the housing components in their closed configuration, the arcuate segments are opposed to define a center axis C-C of the coupling 10. Each of the arcuate segments 12 a, 14 a have an interior surface 12 b, 14 b defining a gasket cavity for engaging and housing a gasket seal. Each of the arcuate segments 12 a, 14 a define the outer peripheral surface segment 12 c, 14 c of the arcuate segments. Preferably, the peripheral surfaces 12 c, 14 c of the housing components together define an arcuate to substantially circular profile, but other geometric profiles are possible such as polygonal with multiple linear lines.
  • Each of the first end 16 a, 16 b and the second end 18 a, 18 b of the first and second housing components 12, 14 is preferably defined by a bolt pad extension having a recess and more preferably a through hole 20 for receipt of one end of a fastener to couple the housing components together at each of the coupling end 16 and securement end 18. Shown in FIG. 2 is a preferred pivot fastener 22 engaged or disposed within the through holes 20 of the bolt pads at the first ends 16 a, 16 b of the upper and lower housing components 12, 14. In addition to coupling the housing components 12, 14 together, the pivot fastener 22 provides for relative pivoting motion between the upper and lower housing components 12, 14 about a pivot axis P that preferably runs parallel to the central axis C of the coupling 10. Because the housing components 12, 14 in this embodiment are identical and preferably symmetrical, the preferred pivot fastener 22 can be installed in either of the two ends 16, 18 of the coupling 10 such that either end of the coupling can serve as the coupling end 16 and the opposite end could serve as the securement end 18. Preferably disposed within the through holes 20 of the second ends 18 a, 18 b of the housing components 12, 14 would be another fastener, preferably a fixed straight bolt secured by a nut (not shown) in order to maintain the coupling 10 in the closed configuration.
  • Shown in FIGS. 3A and 3B is a preferred pivot fastener 22′. The preferred pivot fastener 22′ preferably includes a first element 22a and a second element 22b coupled or engaged with the first element 22a such that the elements 22a, 22b can pivot with respect to one another to define two or more configurations. For example, shown in FIG. 3A are the first and second elements 22a, 22b in a first configuration in which the elements 22a, 22b are substantially axially aligned along axis Y-Y, and shown in FIG. 3b the elements 22a, 22b are pivoted relative to one another such that first element 22a extending along axis YA-YA is skewed with respect to the second element 22b extending along axis YB-YB.
  • The first and second elements 22a, 22b are preferably substantially identical, Shown in FIG. 3C is a preferred element 22a. Each of the elements 22a, 22b of the fastener have a preferably enlarged head portion 24 a and a shank portion 26 a depending from the head portion 24 a along the longitudinal axis YA-YA of the element 22a. The head portions 24 a, 24 b preferably engage or cooperatively operate with one another to define the pivoting relationship between the first and second elements 22a, 22b. In one particular preferred embodiment, the head portion 24 a includes a first planar bearing surface 24 aa located in a plane that includes the central longitudinal axis of the element 22a. The head portion 24 a further preferably includes a second planar shoulder surface 24 ab that extends perpendicular to the first planar bearing surface 24 aa. Transitioning from the enlarged head portion 24 to the preferably narrower shank portion 26 a of the elements 22a is a preferred frustroconical transition portion 24 ac. The transition portion 24 ac can define an alternate geometry such as for example, circular cylindrical or a step transition from the head portion 24 a to the shank portion. The shank portion is 26 a is preferably threaded for securing the fastener 22′ within the bolt pad ends 16, 18 of the coupling housing components 12, 14.
  • Shown in FIG. 3D is an exploded assembly view of the preferred pivot fastener 22′. In the assembly, the planar bearing surfaces 24 aa, 24 ba of the elements 22a, 22b engage one another to define at least a line of contact in the plane that includes the central longitudinal axis of the pivot axis fastener. To secure the two elements together, the preferred fastener 22′ includes a pin element 28 that is disposed within through holes 24 ad, 24 bd formed in each of the head portions 24 a, 24 b of the elements 22a, 22b to define a pin axis P′-P′. The through holes 24ad, 24bd preferably extend orthogonally through the first planar bearing surfaces 24 aa, 24 ba in each element 22a, 22b. The elements 22a, 22b rotate or pivot with respect to one another about the pin 28 and its axis P′-P′. Referring again to FIG. 3A, the assembled preferred pivot fastener 22′ includes two preferably threaded ends 26 a, 26 b that are opposed about an enlarged central portion 24 a, 24 h along the longitudinal axis in the axially aligned configuration of the pivot fastener 22′. The central portion 24 a, 24 b preferably defines a substantially circular cylindrical outer surface geometry. Alternatively, the central portion 24 a, 24 b could be rectangular cylindrical or cubical. The pin 28 preferably defines an axial length that is greater than the width of the central portion 24 a, 24 b such that the ends of the pin 28 protrude beyond the through hole openings 24 ad, 24 bd of the respective head portions 24 a, 24 b of the elements 22a, 22b. Alternatively, the pin 28 could be integrally formed on one element 22a to be received in a through hole or recess formed on the other element 22b. Further in the alternative, the each of the elements 22a, 22b can be formed so as to have corresponding structures that engage and cooperate with one another such that the elements 22a, 22b can pivot with respect to one another in a manner as described herein.
  • As described above, the fastener 22 is preferably secured within the through holes 20 of the bolt pads formed at one of the ends 16, 18 of the housing components 12, 14 to provide the coupling 10 with a housing in which the components 12, 14 are coupled together at one end and yet pivot with respect to one another about an axis P-P. Shown in FIG. 4A is another view of the preferred coupling 10 assembly in an open configuration with the preferred the pivot fastener 22′ secured at the coupling end 16. Each end of the preferred fastener pivot 22′ is secured within the through hole 20 of the bolt pad extensions 16 a, 16 b of the respective upper and lower housing components 12, 14. To secure the fastener 22′, a nut 29 is disposed about the threaded shank 26 a, 26 b of each element 22a, 22b of the fastener 22′. With the fastener 22′ installed, the central portion 24 of the fastener is located between the housing components 12, 14 such that the pin 28 pivot and its axis of the is disposed parallel to the central axis of the coupling 10 to thereby define the pivot axis for the coupling assembly.
  • With the fastener 22′ properly located and disposed within the through holes 20 of the bolt pad extensions end 16 a, 16 b, the housing components can pivot with respect to one another about the pivot axis P-P to go from the open configuration, as shown for example in FIG. 5A to the closed configuration shown in FIG. 5B. In the closed configuration of the coupling 10, the fastener 22′ is preferably disposed such that the through holes 20 are substantially axially aligned, and in the open configuration, the fastener 22′ is disposed such that the through holes are skewed with respect to one another.
  • The range of angles through which the housing component may pivot with respect to one another is preferably only limited by the angular range over which the two elements 22a, 22b can pivot with respect to one another and the interference between the housing components over that angular range. Referring back to FIG. 3B, the first element 22a has a preferred angular range of rotation about 180° degrees and more preferably 210° degrees about the fastener pivot axis P′-P′ relative to the second element 22b. Accordingly, the upper component 12 preferably pivots through a corresponding range of angular rotation about the pivot axis P-P with respect to the lower housing component 14.
  • To minimize the interference between the housing components and to maximize the relative range of motion, the bolt pad extensions ends that house the pivot fastener 22′ have an angled notch at the outer edge of the bolt pad extension 16 a, 16 b in the area that defines through hole 20. For example, referring to FIGS. 4A and 5A, the bolt pads taper narrowly at the outer perimeter edge of the housing ends 16 a, 16 b to define the angled surface 30 a, 30 b. The angled surfaces provide for a preferred notch or gap about the pivot axis P-P through which the housing components 12, 14 can rotate relative to one another without interference.
  • In order to facilitate the relative motion between the housing components 12, 14 and closed sealed configuration of the coupling 10 about the pipe segments, it is desirable for the relative pivot motion between the housing components 12, 14 to occur in a common plane. Accordingly, the preferred coupling assembly 10 provides that relative rotation between the components about an axis YA-YA, YB-YB extending along a through hole 20 is minimized or more preferably eliminated. In the preferred coupling 10, the pivot fastener 22′ engages the interior surface of the bolt pad extension end 16 a, 16 b such that the components cannot rotate relative to one another about an axis YA-YA, YB-YB extending through the through hole 20 of the bolt pad extension 16 a, 16 b housing the fastener 22′. In the assembled coupling of FIG. 4A and as seen in FIG. 5B, the exposed ends of the pin 28 are located within the recesses 32 a, 32 b formed in the interior surface of the bolt pad extensions 16 a, 16 b which define the through holes 20. Any tendency for the housing components 12, 14 to rotate relative to one another is minimized or eliminated by the interaction of the exposed ends of the pin 28 and the interior surface defining the recess 32 which hold the exposed ends of the pin 28.
  • Shown in FIGS. 6A and 6B are plan and cross-sectional views of a preferred bolt pad extension. In this illustrative example, the bolt pad extensions 16 b for lower housing component 14 is being shown, but the opposite bolt pad extension end 18 b can be similarly configured as could the bolt pad extensions 16 a, 18 a of the upper housing component 12. In the plan view of FIG. 6A, the through hole 20 is shown, and proximate the opening to the through hole 20 are the recesses 32 b diametrically opposed about the opening to engage the exposed ends of the pin 28 in the preferred pivot fastener 22′. Shown in the cross-sectional view of FIG. 6B, the recess 32 b defines a partially semicircular geometry, although other geometries for the recess 32 b could be chosen provided the recesses were properly located to at least partially house and engage the exposed ends of the pin 28. With regard to the geometry of the through hole 20, cross-sectional area of the through hole 20 preferably varies along its axis of elongation B-B or may alternatively be constant provided that the opening can accommodate the desired fastener for coupling the housing components 12, 14 and/or provide their relative pivot motion about the pivot axis P-P. For example, as shown in FIG. 6C, is another preferred housing component 14 that includes, at both ends 16 b, 18 b through holes 20′ that define an oval geometry to engage a correspondingly shaped portion of a fastener to prevent the fastener from spinning within through hole 20. Thus, a nut can be threaded about the oval shaped fastener with only one hand.
  • Due to the preferred symmetrical configuration of the housing components, as noted above, the preferred coupling pivot fastener 22 can be installed on either end 16, 18 of the coupling 10. Moreover, because of the preferred common configuration of the housing components, a single housing component can serve as either the upper housing component or the lower housing component. Having a single symmetric housing component design may he desirable so as to eliminate the need to manufacture or inventory additional housing components for the coupling assembly. Additionally, the single housing component design may eliminate assembly errors by avoiding mismatching and improper assembly of dissimilar parts that require a specific orientation. The housing components 12, 14 can include additional features to facilitate their assembly, for example as shown in FIG. 6B. the lower housing component 14 may include a tongue 34 b and recess 36 b on each end for mating respectively with a corresponding recess and tongue in the upper housing. The tongue and recesses are preferably located radially inward of the bolt pad through holes 20 relative to the center C of the coupling 10. Details of the tongue and recess are shown and described in U.S. Pat. No. 6,139,069 which is incorporated by reference in its entirety.
  • The preferred use of the pivot fastener can simplify manufacturing of the coupling 10. Because the preferred pivot fastener 22′ provides for the pivot action of the coupling, and thus the precision fit and tolerances are in the pivot fastener, there is no need to machine the component housings 12, 14 to form the hinged connection. Accordingly, the coupling 10 can employ a cast fit between the fastener 22′ and the housing components 12, 14. As such, the substantial axial alignment or substantial perpendicular orientation between components and elements of the coupling 10 only requires the components to be sufficiently aligned or oriented perpendicular to one another to provide the desired configurations of the coupling.
  • Preferably, the coupling 10 is preassembled with the pivot fastener 22 installed and the upper and lower housing components 12, 14 coupled together, Shown in FIGS. 7A 7B, is a preferred method of joining pipe or tube segments together using the preferred coupling 10. A gasket seal 40 is disposed over the ends of the pipe segments 2, 4 as shown in the end view of FIG. 7A (illustratively shown in cross-section in FIGS. 9A and 9B). With the fastener 22 preferably in the skewed configuration such that the coupling 10 is in the fully open configuration, the lower housing component 14 is brought into engagement with the gasket 40 so as to be received within the housing recess defined by the inner surface 14 c of the lower housing component 14. The upper housing component 12 is pivoted about the pivot axis P-P, relative to the lower housing component 14 so as to bring the coupling 10 to a closed configuration about the coupling 40 such that the fastener 22 and the through holes 20 in which the fastener is disposed are in the axially aligned configuration. in order to fully seal and form the pipe joint, a separate second fastener 42, a bolt 42 is inserted and disposed within the axially aligned through holes 20 of the securement end 18 of the coupling 10 opposite the coupled end 16, A nut 44 is threaded onto the threaded shank of the bolt 42 and secured onto the bolt at an amount ranging from about thirty to about two hundred-fifty foot-pounds (30-250 ft.-lbs) of torque, preferably depending upon the size of the coupling.
  • Because the preferred coupling is preassembled, the preferred pivot fastener 22′ is secured or partially secured at its ends by threaded nuts 29. The nuts 29 are preferably fastened and secured about the threaded shank portions 26 a, 26 b of the fastener 22′ at amount of about 60-100 ft-lbs, of torque or at an amount of torque to provide a fastened and secure engagement about the threaded shank portions 26 a, 26 b. Alternatively, the ends 26 a, 26 b of the fastener 22′ can be secured to the housing components 12, 14 by other techniques such as by press fit, staking the ends 26 a, 26 b in place, or using formed ends with other securing structures, i.e. pins, so long as the fastener is properly secured and located within the through holes 20 of the bolt pad extensions 16 a, 16 b and the coupling can satisfy a desired hydrostatic pressure and bending moment rating.
  • The above described embodiment of coupling 10 was sealed using a separate fastener 42 that is installed and secured by the end user. In order to provide a more preferably fully pre-assembled coupling device, shown in FIGS. 8A & 8B is an alternate embodiment of the coupling 10′. In this alternative embodiment the securement end 18 of the coupling 10′ is configured to provide a pre-assembled fastener 42 assembly. The pre-assembled preferred coupling 10′ still includes at its coupled end 16 a fastener 22, preferably pivot fastener 22′ that couples the upper housing component 12 and lower housing component 14 together and providing a pivot axis P-P about which the component pivots relative to one another. Although the upper housing component 12 is configured as previously described, the lower housing component 14′ preferably includes a slot 21 at the securement end 18. The slot 21 is in communication with through hole 20 of the bolt pad extension end 18 b and preferably includes a peripheral slot opening located at the outer lateral edge of the housing component 14′. With the slot opening and slot 21 in the lower housing, a fastener assembly in the form of a combined bolt 42 and nut 44 can be disposed within the through hole 20 of the bolt pad extension end 18 a of the upper housing component 12, With the slot 21 in communication with the through hole 20, the bolt pad extension 18 b′ provides an elongated or preferably oval shaped, opening to engage a correspondingly shaped portion of the bolt to prevent the bolt spinning within the through hole 20.
  • The pre-assembled coupling 10′ eliminates the need for the end user to insert a separate bolt in the securement end 18 of the coupling and secure a nut about the end of the fastener 42. Instead, the end user can locate the coupling 10′ about the gasket 40 that is disposed about the aligned pipe segments 2, 4. The coupling is then brought to a closed configuration as shown for example in FIG. 8B. The fastener assembly 42, 44 can be positioned out of the way to allow the housing components to pivot to the closed position. Once in the closed configuration, the fastener assembly 42, 44 can be inserted through the slot 21 and its opening into position in the through hole 20. The nut 44 is then tightened to the desired torque values and the pipe joint can be placed into service. Although the slot 21 and its peripheral opening are described with respect to the lower housing 14′, it should be understood that the alternate housing component 14′ could he used as the upper housing component of the coupling assembly 10. In such an instance, the fastener assembly 42 can be pre-assembled within the through hole 20 of the lower housing component.
  • The above preferred coupling assemblies are preferably configured for joining nominal two inch (2 in.), 2½ inch; three inch (3 in.); four inch (4 in.), six inch (6 in.), or eight inch (8 in.) pipe or tubing, but may be configured to join any size pipe or tubing provided the housing components are configured to hold and secure the pivot fastener 22, in each of the preferred coupling assemblies described above, the pivot fastener 22 in combination with the securement fastener 42 provides sufficient distributed compression force through the housing components about the gasket 40. The inner surfaces 12 a, 14 a, of the upper and lower housings components 12, 14, which engage the gasket 40, preferably define a profile to maximize and/or maintain a sufficient compressive force against the gasket so as to maintain an effective seal at the pipe joint.
  • Shown in FIG. 9A and 9B is a known inner surface 12 a of the upper housing component 12 engaged with a preferred gasket 40. Details of an alternative inner surface 12 a, 14 a and a preferred gasket are shown in the FIGS. 10A and 10B for use in a hinge coupling arrangement described above. Respectively shown in FIGS. 10A and 10B are uncompressed and compressed views in which a tapering inner surface 12 a of a coupling housing 12 define a pair of notches 30 which compress lateral sides of a preferred gasket 40 laterally against the interior sidewalls of the housing 12. Detailed description of the gasket and the housing shown in FIGS. 10A and 10B are provided in International Application No. PCT/US10/53970, filed Oct. 25, 2010, entitled “Systems and Methods for Pipe Couplings”, and which claims priority to U.S. Provisional Patent Application No. 61/255,409, entitled, “System and Methods for Pipe Couplings,” filed Oct. 27, 2009, both which are incorporated by reference. Known gasket configurations may be used with the coupling assemblies described herein. For example, as shown in FIGS. 9A and 9B, standard style “C shaped” or “Tri-seal” gaskets as identified at page 12 in Tyco Fire & Suppression Products Publication IH-1000FP, entitled, “Grinnell®—Grooved Fire Protection Installation Manual” (August 2007) can be used in the preferred coupling assemblies 10, 10′. A copy of page 12 from the installation manual is included in U.S. Provisional Patent Application No. 61/255,351.
  • In the preferred coupling 10, 10′ and its installation, as described above, the pivot fastener 22 provides at least three functions: i) it couples the housing components 12, 14 together for a pre-assembly that minimize the number of separate components for the end user; ii) the fastener 22 defines the pivot axis of the coupling 10; and iii) in the closed configuration, the fastener 22 provides for a secure hold between the housing components 12, 14 such that the user only has to properly torque one fastener 42 to form a fluid tight seal. The preferred coupling assembly 10 more specifically provides for the preferred fastener 22 that, in its axial configuration, linearly aligns the through holes 20 of the housing components 12, 14 to define the closed configuration of the coupling 10 as seen in FIG. 5B, and in its skewed configuration, defines the open configuration of the coupling 10, as seen in FIG. 5A. Shown in FIGS. 3A-3D and described above is a preferred embodiment of pivot fastener 22′. However alternative configurations of the fastener 22 and its configuration within the components 12, 14 are possible provided that the resultant fastener functions as described. For example, the fastener and the coupling could be configured to hold the coupling in the open and closed configuration with the elements of the fastener in a skewed configuration. Additionally, a fastener could be provided and the bolt pad extensions configured so as not to require the fasteners to extend through a through hole, for example one or more of the bolt pad could include a threaded blind bore for the shanks of the pivot fastener.
  • While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present invention. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.

Claims (2)

1. A coupling for coupling two pipe segments together, the coupling comprising:
a first housing component having a first end, a second end, and an arcuate surface extending between the first and second ends of the first component;
a second housing component having a first end, a second end, and an arcuate surface extending between the first and second ends of the first component, each of the first ends of the first and second housing components having a through hole;
a fastener disposed within the through holes of the first ends of the first and second housing components so as to couple the first and second components, the fastener having a first element and a second element to define a first configuration and a second configuration of the fastener, the first configuration of the fastener includes the first and second elements of the fastener being substantially aligned such that the through holes of the first ends of the first and second components are substantially aligned so as to define an axis of alignment extending through the through holes, the second configuration of the fastener comprises the first and second elements being skewed with respect to one another about a pivot axis that extends substantially perpendicularly to the axis of alignment.
2-33. (canceled)
US15/415,412 2009-10-27 2017-01-25 Systems and Methods for Hinge Couplings Abandoned US20170184234A1 (en)

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US25535109P 2009-10-27 2009-10-27
PCT/US2010/054123 WO2011053590A1 (en) 2009-10-27 2010-10-26 Systems and methods for hinge couplings
US201213504102A 2012-06-25 2012-06-25
US14/879,961 US9556985B2 (en) 2009-10-27 2015-10-09 Systems and methods for hinge couplings
US15/415,412 US20170184234A1 (en) 2009-10-27 2017-01-25 Systems and Methods for Hinge Couplings

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NZ600078A (en) 2014-11-28
WO2011053590A1 (en) 2011-05-05
AR078780A1 (en) 2011-11-30
HK1175833A1 (en) 2013-07-12
IL219415A0 (en) 2012-06-28
US9169952B2 (en) 2015-10-27
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RU2012121698A (en) 2013-12-10
CL2012001075A1 (en) 2013-06-07
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IL219415A (en) 2015-09-24
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CN102656398A (en) 2012-09-05
US9556985B2 (en) 2017-01-31
CN102656398B (en) 2015-08-05
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TW201139874A (en) 2011-11-16
US20160033064A1 (en) 2016-02-04
RU2543923C2 (en) 2015-03-10
ES2524825T3 (en) 2014-12-12
MX2012004918A (en) 2012-06-19
TWI524013B (en) 2016-03-01
CR20120270A (en) 2012-08-23
BR112012010066A2 (en) 2016-05-31
CA2778956A1 (en) 2011-05-05
BR112012010066B1 (en) 2020-01-07
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AU2010313470A1 (en) 2012-06-14
CO6541609A2 (en) 2012-10-16
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EP2494252B1 (en) 2014-09-03
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MY164391A (en) 2017-12-15
KR101811822B1 (en) 2017-12-22

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