US20170145760A1 - Dynamically automated adjustable downhole conveyance technique for an interventional application - Google Patents
Dynamically automated adjustable downhole conveyance technique for an interventional application Download PDFInfo
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- US20170145760A1 US20170145760A1 US15/318,760 US201415318760A US2017145760A1 US 20170145760 A1 US20170145760 A1 US 20170145760A1 US 201415318760 A US201415318760 A US 201415318760A US 2017145760 A1 US2017145760 A1 US 2017145760A1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/14—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells for displacing a cable or a cable-operated tool, e.g. for logging or perforating operations in deviated wells
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
- E21B19/008—Winding units, specially adapted for drilling operations
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B23/00—Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells
- E21B23/001—Self-propelling systems or apparatus, e.g. for moving tools within the horizontal portion of a borehole
-
- E21B2023/008—
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/06—Measuring temperature or pressure
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/06—Measuring temperature or pressure
- E21B47/07—Temperature
Definitions
- a variety of different interventional applications may be performed within the well with a host of different tools.
- providing downhole access to wells of such challenging architecture may require more than simply dropping a wireline into the well with the applicable tool located at the end thereof
- a spool of wireline cable, slickline, coiled tubing or other conveyance line may be outfitted with the application tool and forcibly directed through tortuous well architecture to the targeted downhole location where the application is to take place.
- an operator at the oilfield surface may monitor the deployment of the conveyance line from the spool.
- the operator may have available readings regarding the speed at which the spool or line is being advanced into the well.
- tension on the line may be monitored from a surface position at the well.
- the operator may be able to direct a change in the speed or even direction of the line as needed by exercising control over a corresponding winch, or reel (or injector) that in turn is able to control the advancing line. So, for example, where the line is advancing at an unacceptable rate, or not at all due to an unexpected obstruction in the well, the operator may be alerted to this condition based on available speed or line tension readings and take appropriate corrective action.
- a tractor in a horizontal well section may be directed to tractor at a rate of 3,000 feet/hr. while 2,500 feet/hr. of line is deployed. This does lessen the likelihood of the emergence of an undesirably low tensions condition in the horizontal well section. Unfortunately, it also increases the odds that the tractor motor or associated features will prematurely wear and/or fail. Indeed, given the nature of current conveyance applications, operators are generally left balancing between such inefficient maneuvers and risking undesirable slack in the line.
- a method for adjusting an interventional application is disclosed.
- the adjusting may comprise dynamically adjusting the interventional application.
- the method may comprise conveying an interventional tool into a well over a conveyance from an oilfield surface from a reel thereat.
- a dynamic characteristic measurement of the well, the conveyance, the formation, the flow or even the tool itself may be acquired. Based on such measurement, the manner of conveying the tool through the well may be automatically adjusted in real-time. Once more, the dynamic characteristic measurement may be re-acquired following the adjustment. Thus, the manner of conveying the tool may be automatically re-adjusted based on the re-acquired measurement.
- FIG. 1 is a schematic view of an embodiment of a dynamically adjustable intervention system.
- FIG. 2 is an overview of an oilfield with a well accommodating a tractor-based interventional tool and conveyance of the system of FIG. 1 .
- FIG. 3A is an enlarged view of the interventional tool and conveyance of FIG. 2 located within a horizontal section of the well.
- FIG. 3B is a perspective sectional view of the conveyance of the system revealing a communicative feature.
- FIG. 4A is a view of an alternative, tractorless jarring tool and conveyance utilizing the system of FIG. 1 .
- FIG. 4B is a view of an alternative, tractorless pump-down tool and conveyance utilizing the system of FIG. 1 .
- FIG. 5 is a flow-chart summarizing an embodiment of utilizing a dynamically adjustable intervention technique and system.
- an interventional tool is a tool or at least a portion of a tool that enters an existing well.
- the interventional tool may perform, without limitation, a service, sense a property, or obtain a sample within the existing well or the interventional tool may perform a function related to a downhole tool string such as, but not limited to, providing a tractoring force or the like.
- the interventional tool may be in communication with the surface of the well or wellbore in real-time or the interventional tool, or a portion of the interventional tool, may be operated in memory mode.
- a variety of other modes of conveyances and lines may be utilized for any number of interventional applications.
- alternative conveyance lines may be utilized, with or without the aid of a tractor. These may include coiled tubing, coiled tubing with fiber optic, e-line coiled tubing, wireline, wireline or slickline deployed within drill pipe, and even cabled or wired drill pipe. So long as the system allows for automatic conveyance adjustment and re-adjustment based on real-time downhole dynamic characteristics, appreciable benefit may be realized.
- the system 100 includes a downhole assembly 110 with an interventional tool 150 for performing an interventional application in a well.
- the tool 150 may be a sampling tool.
- fishing, clean-out, setting, stimulation, logging, perforating, mechanical services and a variety of other tool types may be conveyed by such a system 100 .
- a communicative conveyance line 125 is also provided. The line 125 is housed on a reel 117 that is provided to the oilfield 190 as part of an overall surface drive system, such as a winch system 115 .
- the tool 150 may be deployed from an oilfield surface 190 past a well head 180 and into a well for the interventional application.
- the surface drive system 115 comprises that equipment that controls deployment of the line 125 and/or creates motion for the deployment of the line 125 .
- the above referenced conveyance line 125 allows for a convenient manner of tool retrieval once the downhole interventional application has been completed. Specifically, the line 125 may be unwound from the reel 117 of the surface drive system or winch system 115 in order to deploy the tool 150 into the well with the reel 117 later rewound for retrieval thereof along with the tool 150 once the application is complete.
- the depicted line 125 may be a communicative slickline as noted above, where coiled tubing or other heavier line types are utilized
- the surface drive system 115 may comprise an injector or other appropriate surface equipment such as, but not limited to, surface equipment for pumping a fluid into a tubular or the well to enable the pumped fluid to convey the tool 150 into the well.
- the overall system 100 is also dynamically adjustable. That is, while a surface control assembly 101 may direct and/or operate the surface drive system reel 115 to deploy the line 125 at a given speed, to a certain depth, etc., the downhole assembly 110 may acquire readings or measurements that lead to adjustments in the deployment.
- the line 125 includes a communicative capacity. Therefore, sensors 111 , 112 of the downhole assembly 110 may be used to acquire dynamic data such as speed, tension or well position during the deployment.
- the sensors include a telemetry cartridge 111 for communicating various readings from the downhole assembly 110 such as tension and shock and movement sensing capacity as well as a depth correlation cartridge 112 for providing tool depth with casing collar and gamma-ray sensing capacity.
- a telemetry cartridge 111 for communicating various readings from the downhole assembly 110 such as tension and shock and movement sensing capacity as well as a depth correlation cartridge 112 for providing tool depth with casing collar and gamma-ray sensing capacity.
- different and/or additional sensing capacity may be included, such as, but not limited to, tool location, readings from a borehole caliper sensor and the status of various aspects of the tool (for instance if a jar is open or closed).
- such sensors may be located elsewhere on the downhole assembly 110 or as part of the conveyance line 125 . Regardless, the sensed downhole data is made available to the surface control assembly 101 in real-time.
- the surface control assembly 101 is equipped with both a control unit 105 for directing the conveyance application as noted, as well as an acquisition unit 107 for management of the acquired data from such sensors 111 , 112 .
- adjustments to the conveyance of the downhole assembly 110 may be made in real-time that are based on actual downhole data and conditions as opposed to measurements taken from surface locations.
- the surface control assembly 101 includes a control unit 105 as indicated.
- a control line 106 is run between the unit 105 and the wench system 115 that houses and drives the reel 117 . Therefore, the control unit 105 may initially direct the conveyance application to take place through the winch system 115 in a pre-programmed manner.
- the control unit 105 may direct deployment of the downhole assembly 110 to proceed through a well at about 3,000 ft./hr. with a given level of tension expected on the line 125 .
- surface measurements may be taken on the line 125 as the conveyance application proceeds to help ensure that the conveyance is taking place as intended.
- tension, metering and accelerometer readings may be taken from a metering device 119 near the reel 117 , at sheaves 175 or near the well head 180 as depicted.
- the likelihood is that the downhole assembly 110 may begin to move at a rate and under line tension that is considerably lower than the preprogrammed speed and tension called for.
- the preprogrammed speed and tension called for.
- the line tension may be considerably lower than the preprogrammed speed and tension called for.
- this slow-down may not be fully detectable at the surface 190 in time to prevent equipment damage. Therefore, in order to prevent the potentially catastrophic circumstance of an entangled or unraveling line, this slow-down may nevertheless be detected by downhole assembly sensors 111 , 112 .
- downhole measurements from such sensors 111 , 112 may be acquired in real-time by the acquisition unit 107 at the oilfield surface 190 over a data line 109 .
- the acquisition unit 107 may then analyze the acquired data for relay and any adjustment to the conveyance application being carried out by the control unit 105 .
- automatic adjustments may be made to the conveyance application based on actual downhole conditions as opposed to more removed surface detections.
- the conveyance line 125 is deployed through a well by way of a tractor 114 as alluded to above along with the winch system 115 and its unwinding reel 117 .
- the manner in which the tractor 114 and winch system 115 may be dynamically and/or automatically adjusted based on true downhole conditions such as true speed, line tension, etc. provide a for a self-piloting mode of interventional conveyance.
- an injector may be utilized as part of the winch system 115 .
- a mode of self-piloting would be attained with algorithms and software of the acquisition unit 107 capable of analyzing the real-time downhole acquired data in a manner to automatically generate adjustments to the control unit 105 as the interventional conveyance application proceeds.
- FIG. 2 an overview of an oilfield is shown with a well 280 accommodating the tractor-driven downhole assembly 110 of FIG. 1 along with the mode of conveyance therefor (i.e. a slickline cable 125 ).
- the downhole assembly 110 is shown advancing through a horizontal portion 287 of the well 280 .
- the well 280 includes a vertical section defined by casing 285 that traverses several thousand feet below the oilfield surface 190 across multiple formation layers 290 , 295 .
- a conventional rig 225 and pressure control equipment 250 are provided to aid in a tractor-driven slickline conveyance as indicated.
- an injector may be disposed over the well head 180 .
- alternative types of conveyances such as wireline or drill pipe may be utilized.
- the well 280 transitions into the noted horizontal portion 285 at an elbow 289 where the vertical portion and casing 285 terminate.
- this type of architecture may be directed at recovering hydrocarbons from the lower formation layer 295 at the location of the horizontal portion 287 .
- a variety of different interventions may be directed at this location over the course of the life of the well 280 .
- the type of well architecture depicted in FIG. 2 also introduces a great distance and multiple directional axes between the oilfield surface 190 and the interventional location downhole. That is, as noted above, the horizontal portion 287 of the well 280 is located several thousand feet below surface and at a perpendicular axis to that of the vertical cased portion of the well 280 . As a result, speed, tension, and other characteristics of the line 125 (and assembly 110 ) at the downhole location may be quite different than such characteristics nearer the oilfield surface 190 . For example, the extensive length, weight and vertical nature of the line 125 in the vertical section may result in dramatically greater tension on the line 125 as compared to line 125 in the horizontal portion 287 of the well 280 .
- tension readings taken from surface alone would not likely alert an operator or the surface control assembly 101 of a build-up of slack or low tension condition, perhaps at the elbow 289 . More specifically, in the embodiment shown, if the tractor of the assembly 110 were to appreciably slow to a rate allowing the line 125 to become built up at the elbow 289 , surface-based readings would not reveal such a condition.
- the assembly 110 is outfitted with sensors capable of providing such information to the surface control assembly 101 in real-time.
- the control assembly 101 would be automatically alerted and corrective adjustment automatically taken.
- the corrective action may include slowing down the winch assembly 115 to prevent an undesirable build-up of slack or actual line 125 at a downhole location such as the indicated elbow 289 .
- Preventing the build-up of downhole slack in the line 125 in this manner avoids issues such as entangling or unraveling of the line 125 as alluded to above. In the case of coiled tubing applications, this may also help to avoid the circumstance of unnecessarily introducing a substantial amount of added weight downhole.
- any adjustment such as an automatic adjustment to the conveyance application as indicated involves automatically aligning the speed of the winch assembly 115 with that of the downhole assembly 110 .
- no operator at surface is forced to examine surface readings, take an educated guess as to actual downhole conditions, and then adjust winch speed accordingly. This not only reduces the likelihood of slack developing in the line, it also avoids operator overcompensation for such possibilities. That is, the operator need not intentionally slow down the winch assembly 115 and drive up tension in the line 125 with the tractor fighting the slowed winch speed downhole just to ensure that slack does not emerge. Instead, automatically aligning winch speed with that of the tractor or other interventional assembly 110 results in an operation of maximized efficiency. This is also easier on the interventional assembly 110 , the winch assembly 115 , and even the operator, who may now be freed up to focus on more routine surface tasks.
- FIG. 3A an enlarged view of the interventional downhole assembly 110 and conveyance line 125 are depicted centralized by a centralizer 113 within the horizontal portion 287 of the well 280 .
- the assembly 110 is described as moving in a downhole direction (arrow 375 ).
- the tractor 114 of the assembly is outfitted with rollers 314 or wheels that serve as an aid to downhole advancement.
- rollers 314 due to slippage or for any other reason, may fail to maintain downhole advancement of the assembly 110 at precisely the preprogrammed rate. Nevertheless, the actual rate of advancement is provided to the surface control assembly 101 in real-time on an ongoing basis as detailed above. So, for example, the winch assembly 115 may be adjusted to ensure proper tension is maintained on the line 125 as it rounds the elbow 289 of the well 280 .
- embodiments of the line 125 may be a communicative slickline cable as indicated above.
- the noted actual rate of advancement for the downhole assembly 110 may be provided to the surface control assembly 101 by way of a metal core 327 .
- this core 327 is surrounded by an insulating jacket 325 and may be used to provide power to the tractor 114 or other assembly components.
- the core 327 may be fiber optic in nature.
- the data transmitted over the line 125 may be obtained from the sensor or sensor devices 111 , 112 as alluded to above. More specifically, these devices 111 , 112 may constitute entire sensor packages with a variety of sensing capabilities.
- one sensor may be a telemetry cartridge 111 for housing a shock measuring accelerometer 315 and deviation sensor 320 in addition to the noted battery 310 .
- the other sensor 112 may be a depth correlation cartridge 112 , for example, housing a gamma ray sensor 330 and a casing collar locator 340 .
- a separate velocity sensor 350 may also be provided to the assembly 110 .
- the data made available to surface may relate to both speed in a general sense as well as more specific correlation to known downhole well features.
- the tool 100 comprises a logging tool and the speed of the tool 100 may be regulated to a substantially constant speed with the feedback and/or adjustment of the surface drive system operation.
- a head tension sensor may be incorporated into the downhole assembly 110 .
- the assembly 110 may also be outfitted with a pressure sensor, borehole caliper sensor, an inclination sensor, an azimuth sensor, and other types of sensors as well.
- a variety of different types of high data rate communication lines may also be utilized to support the techniques described above.
- the line 125 may also provide downhole readings such as temperature or be coupled to additional sensors providing pressure or other information such as via an ERD (electrical resonating diaphragm) sensor.
- ERD electrical resonating diaphragm
- the ability to automatically adjust the conveyance application based on actual downhole conditions and readings as opposed to surface measurements and guesswork, provides for a truly self-piloting manner of operation. That is, not only is the preprogrammed conveyance application adjusted in real-time based on actual readings downhole, but readings of tensions, speed, etc. are ongoing. Thus, a continuous bidirectional, feedback loop is presented. That is to say, as the conveyance application is automatically adjusted to account for real-time readings, the result is that the application changes, thereby affecting the real-time readings. Thus, the process is ongoing and dynamic with the application being truly self-piloting as indicated.
- the system may be able to automatically stop operation of either or both of the tractor and the winch or surface drive system.
- FIG. 4A is a view of a tractorless jarring tool 400 and application whereas FIG. 4B is a view of a tractorless pump-down form of the otherwise same general conveyance system 100 of FIG. 1 .
- a jarring tool 400 is shown delivered to a location within a vertical portion of the well 280 of FIGS. 2 and 3 .
- a jarring tool 400 is being directed to a mechanical packer 450 further uphole.
- the tool 400 includes a housing 425 and extension 475 that may be triggered for latching into a matching profile 455 of the packer 450 .
- an accurate correlation between the tool 400 position and winch dynamics at the oilfield surface 190 is desirable (see FIGS. 1-3 ).
- a downhole sensor package 401 may be provided for measuring and relaying real-time data over the line 125 in a manner allowing for dynamic and automatic adjustment to the conveyance application. More specifically, downhole tension in the line 125 , speed, positioning against known formation 290 or casing 285 characteristics, and other data may be used to adjust the conveyance application as needed. Ultimately, this may ensure proper placement of the tool 400 for retrieval of the packer 450 . Further, in the case of jarring, milling or other forcible-type intervention, additional real-time compression data may also be obtained and relayed by a compression sensor of the sensor package 401 during the application for any needed automatic and/or dynamic adjustment.
- a jarring tool 400 and application such as that depicted may also be incorporated into other downhole assemblies, including the assembly 110 shown in FIGS. 1-3 .
- the jarring tool 400 may be triggered to initiate a release of a stuck tractor 114 or other interventional device. Regardless, the ability to adjust the conveyance application in an ongoing manner allows for a more efficient and accurate mode of operation.
- FIG. 4B the tractor-aided mode of conveyance depicted in FIGS. 1-3 is now shown without the aid of a tractor 114 but instead utilizing a pump-down mode of delivery. That is, an interventional tool 150 is again delivered to the horizontal well portion 287 adjacent another formation layer 295 but in a manner that uses fluid flow from surface to propel the assembly downhole.
- an interventional tool 150 is again delivered to the horizontal well portion 287 adjacent another formation layer 295 but in a manner that uses fluid flow from surface to propel the assembly downhole.
- the lack of tractor guidance substantially increases the odds that the speed of the assembly and the tension on the line 125 downhole will largely fail to correlate with these same types of readings obtained at surface locations.
- a telemetry cartridge 495 with tension sensor and/or a depth correlation cartridge 490 may obtain and relay data in real-time over the line 125 according to techniques detailed hereinabove.
- winch speed may be dynamically and automatically adjusted to provide a self-piloting nature to the conveyance application.
- FIG. 5 a flow-chart is shown which summarizes an embodiment of utilizing a dynamically adjustable intervention technique and system.
- embodiments of the system utilized herein are employed by positioning an interventional tool and assembly into a well with a conveyance line that runs to a winch at an oilfield surface adjacent the well (see 515 ).
- the tool is moved within the well according to a preprogrammed conveyance protocol that is run by a control unit at the surface which controls the winch.
- an interventional application may be performed with the tool once reaching the application location in the well.
- the operation may be automatically dynamically adjustable. This is achieved in part by acquiring ( 560 ) and analyzing ( 575 ) real-time downhole data regarding the line, the tool or the well as the tool is moved within the well.
- both the moving of the tool and winch may be automatically adjusted as needed to ensure proper and aligned speed, tension, etc. Adjustments may also include action beyond attaining speed alignment. For example, a detection of tension increase in the line beyond a pre-set limit during uphole withdrawal may automatically stop the winch to prevent line breakage. Regardless, such automatic adjustments may take place in a feedback loop where the adjusted movements effect follow on readings for further acquisition, analysis and continuing adjustment as needed.
- efficiency of the conveyance may truly be maximized on a continuous basis.
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Abstract
Description
- Exploring, drilling and completing hydrocarbon and other wells are generally complicated, time consuming and ultimately very expensive endeavors. As a result, over the years well architecture has become more sophisticated where appropriate in order to help enhance access to underground hydrocarbon reserves. For example, as opposed to wells of limited depth, it is not uncommon to find hydrocarbon wells exceeding 30,000 feet in depth with deviated or horizontal sections aimed at targeting particular underground reserves.
- While such well depths and architecture may increase the likelihood of accessing underground hydrocarbon reservoirs, other challenges are presented in terms of well management and the maximization of hydrocarbon recovery from such wells. To this end, during the life of a well, a variety of different interventional applications may be performed within the well with a host of different tools. However, providing downhole access to wells of such challenging architecture may require more than simply dropping a wireline into the well with the applicable tool located at the end thereof For example, a spool of wireline cable, slickline, coiled tubing or other conveyance line may be outfitted with the application tool and forcibly directed through tortuous well architecture to the targeted downhole location where the application is to take place.
- In order to properly deliver the application tool to the target location, an operator at the oilfield surface may monitor the deployment of the conveyance line from the spool. The operator may have available readings regarding the speed at which the spool or line is being advanced into the well. Additionally, tension on the line may be monitored from a surface position at the well. Thus, in theory, the operator may be able to direct a change in the speed or even direction of the line as needed by exercising control over a corresponding winch, or reel (or injector) that in turn is able to control the advancing line. So, for example, where the line is advancing at an unacceptable rate, or not at all due to an unexpected obstruction in the well, the operator may be alerted to this condition based on available speed or line tension readings and take appropriate corrective action.
- Unfortunately, the above technique of monitoring and adjusting the conveyance application relies heavily on operator alertness and inherent human limitations. For example, any adjustment to the conveyance application, such as altering injector speed, may involve a specialized level of skill that not each operator possesses. Further, even with sufficient training and experience, the variable of human error remains, particularly where the conveyance application takes several hours to complete and may involve non-stop alertness on the part of the operator.
- Complicating matters further is the fact that the available conveyance application readings are likely to be inaccurate to begin with. That is, measurements of speed, tension and others are generally taken at the oilfield surface. This is understandable given that the coiled tubing injector or spooling device from which the line is taken is also located at the oilfield surface. However, the application tool, tractor and any other equipment is advancing within the well, likely several thousand feet away from the location where such measurements are being taken. Further, it is this more distant location at which measurements are more likely to be of consequence. For example, the surface measurement and application protocol may both call for a tractor at the end of the conveyance line to advance at about 3,000 feet/hr. Yet, in reality, the actual speed of the tractor may be 2,500 feet/hr. due to slipping, intermittent downhole obstructions, etc. However, due to preceding stretch in the line, cable weight and other factors, the slower rate of tractor advancement might not be detected by measurements taken on the line at the oilfield surface.
- In the case of slickline or wireline conveyance, such an undetected condition of slower downhole advancement than apparent at surface leads to a lack of tension and slack in the line. In the case of a coiled tubing conveyance, this may result in an undetected increased load being undesirably placed on such downhole tools. In the case of wireline or slickline, this lack of tension in the line may result in knotting, unwinding of braided cable, entanglement of the line with a tractor or other downhole tools or a variety of other undesirable conditions.
- It is known that such inadequate line tension often presents in tractoring applications through a deviated well where slack in the line may accumulate near the “elbow” transition between the vertical and horizontal well sections. For example, due to its own weight, a line may be of sufficient tension in a vertical well section. However, this same line may actually be in a low or even zero tension state within the horizontal well section near, and downhole of, the noted elbow. However, due to the nature of surface readings as described above, the operator may not be alerted to this undesirable low tension condition of the line in the horizontal section.
- Given known tendencies of low tension conditions such as this, operators may often overcompensate during a conveyance application. For example, in the particular circumstance noted above, a tractor in a horizontal well section may be directed to tractor at a rate of 3,000 feet/hr. while 2,500 feet/hr. of line is deployed. This does lessen the likelihood of the emergence of an undesirably low tensions condition in the horizontal well section. Unfortunately, it also increases the odds that the tractor motor or associated features will prematurely wear and/or fail. Indeed, given the nature of current conveyance applications, operators are generally left balancing between such inefficient maneuvers and risking undesirable slack in the line.
- A method for adjusting an interventional application is disclosed. The adjusting may comprise dynamically adjusting the interventional application. The method may comprise conveying an interventional tool into a well over a conveyance from an oilfield surface from a reel thereat. A dynamic characteristic measurement of the well, the conveyance, the formation, the flow or even the tool itself may be acquired. Based on such measurement, the manner of conveying the tool through the well may be automatically adjusted in real-time. Once more, the dynamic characteristic measurement may be re-acquired following the adjustment. Thus, the manner of conveying the tool may be automatically re-adjusted based on the re-acquired measurement.
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FIG. 1 is a schematic view of an embodiment of a dynamically adjustable intervention system. -
FIG. 2 is an overview of an oilfield with a well accommodating a tractor-based interventional tool and conveyance of the system ofFIG. 1 . -
FIG. 3A is an enlarged view of the interventional tool and conveyance ofFIG. 2 located within a horizontal section of the well. -
FIG. 3B is a perspective sectional view of the conveyance of the system revealing a communicative feature. -
FIG. 4A is a view of an alternative, tractorless jarring tool and conveyance utilizing the system ofFIG. 1 . -
FIG. 4B is a view of an alternative, tractorless pump-down tool and conveyance utilizing the system ofFIG. 1 . -
FIG. 5 is a flow-chart summarizing an embodiment of utilizing a dynamically adjustable intervention technique and system. - Embodiments are described with reference to certain modes of conveyance for downhole interventional applications. For example, as shown, a tractor driven communicative slickline system is utilized to deliver an interventional tool to a horizontal section of a well for an application thereat. As defined herein, an interventional tool is a tool or at least a portion of a tool that enters an existing well. The interventional tool may perform, without limitation, a service, sense a property, or obtain a sample within the existing well or the interventional tool may perform a function related to a downhole tool string such as, but not limited to, providing a tractoring force or the like. The interventional tool, or a portion of the interventional tool, may be in communication with the surface of the well or wellbore in real-time or the interventional tool, or a portion of the interventional tool, may be operated in memory mode. However, a variety of other modes of conveyances and lines may be utilized for any number of interventional applications. For example, alternative conveyance lines may be utilized, with or without the aid of a tractor. These may include coiled tubing, coiled tubing with fiber optic, e-line coiled tubing, wireline, wireline or slickline deployed within drill pipe, and even cabled or wired drill pipe. So long as the system allows for automatic conveyance adjustment and re-adjustment based on real-time downhole dynamic characteristics, appreciable benefit may be realized.
- Referring now to
FIG. 1 , a schematic view of an embodiment of a dynamicallyadjustable intervention system 100 is shown. Thesystem 100 includes adownhole assembly 110 with aninterventional tool 150 for performing an interventional application in a well. For example, in the embodiment shown, thetool 150 may be a sampling tool. However, fishing, clean-out, setting, stimulation, logging, perforating, mechanical services and a variety of other tool types may be conveyed by such asystem 100. Acommunicative conveyance line 125 is also provided. Theline 125 is housed on areel 117 that is provided to theoilfield 190 as part of an overall surface drive system, such as awinch system 115. Thus, thetool 150 may be deployed from anoilfield surface 190 past awell head 180 and into a well for the interventional application. Thesurface drive system 115 comprises that equipment that controls deployment of theline 125 and/or creates motion for the deployment of theline 125. - The above referenced
conveyance line 125 allows for a convenient manner of tool retrieval once the downhole interventional application has been completed. Specifically, theline 125 may be unwound from thereel 117 of the surface drive system orwinch system 115 in order to deploy thetool 150 into the well with thereel 117 later rewound for retrieval thereof along with thetool 150 once the application is complete. Once more, while the depictedline 125 may be a communicative slickline as noted above, where coiled tubing or other heavier line types are utilized, thesurface drive system 115 may comprise an injector or other appropriate surface equipment such as, but not limited to, surface equipment for pumping a fluid into a tubular or the well to enable the pumped fluid to convey thetool 150 into the well. - As indicated above, the
overall system 100 is also dynamically adjustable. That is, while asurface control assembly 101 may direct and/or operate the surfacedrive system reel 115 to deploy theline 125 at a given speed, to a certain depth, etc., thedownhole assembly 110 may acquire readings or measurements that lead to adjustments in the deployment. Specifically, as noted above, theline 125 includes a communicative capacity. Therefore,sensors downhole assembly 110 may be used to acquire dynamic data such as speed, tension or well position during the deployment. - In the embodiment shown, the sensors include a
telemetry cartridge 111 for communicating various readings from thedownhole assembly 110 such as tension and shock and movement sensing capacity as well as adepth correlation cartridge 112 for providing tool depth with casing collar and gamma-ray sensing capacity. Of course, in other embodiments, different and/or additional sensing capacity may be included, such as, but not limited to, tool location, readings from a borehole caliper sensor and the status of various aspects of the tool (for instance if a jar is open or closed). Further, such sensors may be located elsewhere on thedownhole assembly 110 or as part of theconveyance line 125. Regardless, the sensed downhole data is made available to thesurface control assembly 101 in real-time. - The
surface control assembly 101, in turn, is equipped with both acontrol unit 105 for directing the conveyance application as noted, as well as anacquisition unit 107 for management of the acquired data fromsuch sensors downhole assembly 110 may be made in real-time that are based on actual downhole data and conditions as opposed to measurements taken from surface locations. - Continuing with reference to
FIG. 1 , thesurface control assembly 101 includes acontrol unit 105 as indicated. Thus, acontrol line 106 is run between theunit 105 and thewench system 115 that houses and drives thereel 117. Therefore, thecontrol unit 105 may initially direct the conveyance application to take place through thewinch system 115 in a pre-programmed manner. For example, in one embodiment, thecontrol unit 105 may direct deployment of thedownhole assembly 110 to proceed through a well at about 3,000 ft./hr. with a given level of tension expected on theline 125. In fact, surface measurements may be taken on theline 125 as the conveyance application proceeds to help ensure that the conveyance is taking place as intended. In this regard, tension, metering and accelerometer readings may be taken from ametering device 119 near thereel 117, atsheaves 175 or near thewell head 180 as depicted. - As the conveyance application proceeds, however, the likelihood is that the
downhole assembly 110 may begin to move at a rate and under line tension that is considerably lower than the preprogrammed speed and tension called for. For example, even with the aid of atractor 114, there is a likelihood of tractor slippage, a temporary obstacle or line slack developing in a horizontal well section. Once more, due to the length and weight of theline 125, particularly over greater and greater well depths, this slow-down may not be fully detectable at thesurface 190 in time to prevent equipment damage. Therefore, in order to prevent the potentially catastrophic circumstance of an entangled or unraveling line, this slow-down may nevertheless be detected bydownhole assembly sensors such sensors acquisition unit 107 at theoilfield surface 190 over adata line 109. Theacquisition unit 107 may then analyze the acquired data for relay and any adjustment to the conveyance application being carried out by thecontrol unit 105. As a result, automatic adjustments may be made to the conveyance application based on actual downhole conditions as opposed to more removed surface detections. - In the embodiment shown, the
conveyance line 125 is deployed through a well by way of atractor 114 as alluded to above along with thewinch system 115 and its unwindingreel 117. However, the manner in which thetractor 114 andwinch system 115 may be dynamically and/or automatically adjusted based on true downhole conditions such as true speed, line tension, etc. provide a for a self-piloting mode of interventional conveyance. In an embodiment where coiled tubing is utilized in place of the depictedslickline conveyance line 125, an injector may be utilized as part of thewinch system 115. Nevertheless, a mode of self-piloting would be attained with algorithms and software of theacquisition unit 107 capable of analyzing the real-time downhole acquired data in a manner to automatically generate adjustments to thecontrol unit 105 as the interventional conveyance application proceeds. - Referring now to
FIG. 2 , an overview of an oilfield is shown with a well 280 accommodating the tractor-drivendownhole assembly 110 ofFIG. 1 along with the mode of conveyance therefor (i.e. a slickline cable 125). In this view, thedownhole assembly 110 is shown advancing through ahorizontal portion 287 of thewell 280. More specifically, the well 280 includes a vertical section defined by casing 285 that traverses several thousand feet below theoilfield surface 190 across multiple formation layers 290, 295. In the embodiment shown, aconventional rig 225 andpressure control equipment 250 are provided to aid in a tractor-driven slickline conveyance as indicated. However, where coiled tubing is utilized, an injector may be disposed over thewell head 180. Further, as also indicated above, alternative types of conveyances such as wireline or drill pipe may be utilized. - Continuing with reference to the embodiment of
FIG. 2 , the well 280 transitions into the notedhorizontal portion 285 at anelbow 289 where the vertical portion andcasing 285 terminate. For example, this type of architecture may be directed at recovering hydrocarbons from thelower formation layer 295 at the location of thehorizontal portion 287. Thus, as a matter of completions, maintenance or monitoring, a variety of different interventions may be directed at this location over the course of the life of thewell 280. - However, the type of well architecture depicted in
FIG. 2 , also introduces a great distance and multiple directional axes between theoilfield surface 190 and the interventional location downhole. That is, as noted above, thehorizontal portion 287 of the well 280 is located several thousand feet below surface and at a perpendicular axis to that of the vertical cased portion of thewell 280. As a result, speed, tension, and other characteristics of the line 125 (and assembly 110) at the downhole location may be quite different than such characteristics nearer theoilfield surface 190. For example, the extensive length, weight and vertical nature of theline 125 in the vertical section may result in dramatically greater tension on theline 125 as compared toline 125 in thehorizontal portion 287 of thewell 280. As a result, tension readings taken from surface alone would not likely alert an operator or thesurface control assembly 101 of a build-up of slack or low tension condition, perhaps at theelbow 289. More specifically, in the embodiment shown, if the tractor of theassembly 110 were to appreciably slow to a rate allowing theline 125 to become built up at theelbow 289, surface-based readings would not reveal such a condition. - Nevertheless, in the embodiment shown, the
assembly 110 is outfitted with sensors capable of providing such information to thesurface control assembly 101 in real-time. Thus, when speed, tension or other conveyance related characteristics begin to present differently in actuality than what is called for by the preprogrammed conveyance application, thecontrol assembly 101 would be automatically alerted and corrective adjustment automatically taken. In the noted example of a tractor failing to maintain a preprogrammed speed, the corrective action may include slowing down thewinch assembly 115 to prevent an undesirable build-up of slack oractual line 125 at a downhole location such as theindicated elbow 289. - Preventing the build-up of downhole slack in the
line 125 in this manner avoids issues such as entangling or unraveling of theline 125 as alluded to above. In the case of coiled tubing applications, this may also help to avoid the circumstance of unnecessarily introducing a substantial amount of added weight downhole. - It is also notable that any adjustment, such as an automatic adjustment to the conveyance application as indicated involves automatically aligning the speed of the
winch assembly 115 with that of thedownhole assembly 110. Thus, no operator at surface is forced to examine surface readings, take an educated guess as to actual downhole conditions, and then adjust winch speed accordingly. This not only reduces the likelihood of slack developing in the line, it also avoids operator overcompensation for such possibilities. That is, the operator need not intentionally slow down thewinch assembly 115 and drive up tension in theline 125 with the tractor fighting the slowed winch speed downhole just to ensure that slack does not emerge. Instead, automatically aligning winch speed with that of the tractor or otherinterventional assembly 110 results in an operation of maximized efficiency. This is also easier on theinterventional assembly 110, thewinch assembly 115, and even the operator, who may now be freed up to focus on more routine surface tasks. - Referring now to
FIG. 3A , with added reference toFIG. 2 , an enlarged view of the interventionaldownhole assembly 110 andconveyance line 125 are depicted centralized by acentralizer 113 within thehorizontal portion 287 of thewell 280. For sake of illustration, theassembly 110 is described as moving in a downhole direction (arrow 375). However, the same techniques and considerations may also apply to circumstances when theassembly 110 is being withdrawn uphole or perhaps not even moving at all relative to the well or wellbore. As shown, thetractor 114 of the assembly is outfitted withrollers 314 or wheels that serve as an aid to downhole advancement. It is possible that therollers 314, due to slippage or for any other reason, may fail to maintain downhole advancement of theassembly 110 at precisely the preprogrammed rate. Nevertheless, the actual rate of advancement is provided to thesurface control assembly 101 in real-time on an ongoing basis as detailed above. So, for example, thewinch assembly 115 may be adjusted to ensure proper tension is maintained on theline 125 as it rounds theelbow 289 of thewell 280. - With added reference to
FIG. 3B , embodiments of theline 125 may be a communicative slickline cable as indicated above. Thus, the noted actual rate of advancement for thedownhole assembly 110 may be provided to thesurface control assembly 101 by way of ametal core 327. In the embodiment shown, thiscore 327 is surrounded by an insulatingjacket 325 and may be used to provide power to thetractor 114 or other assembly components. However, in other embodiments, where sufficient power is available from adownhole battery 310, thecore 327 may be fiber optic in nature. - The data transmitted over the
line 125 may be obtained from the sensor orsensor devices devices telemetry cartridge 111 for housing ashock measuring accelerometer 315 anddeviation sensor 320 in addition to thenoted battery 310. Theother sensor 112 may be adepth correlation cartridge 112, for example, housing agamma ray sensor 330 and acasing collar locator 340. Indeed, aseparate velocity sensor 350 may also be provided to theassembly 110. Thus, the data made available to surface may relate to both speed in a general sense as well as more specific correlation to known downhole well features. As a result, the accuracy of automatic adjustment and alignment between winch speed and tractor speed may be enhanced. In an embodiment, thetool 100 comprises a logging tool and the speed of thetool 100 may be regulated to a substantially constant speed with the feedback and/or adjustment of the surface drive system operation. - Other types of sensors may also be utilized in addition to those detailed above. Perhaps most notably, a head tension sensor may be incorporated into the
downhole assembly 110. However, theassembly 110 may also be outfitted with a pressure sensor, borehole caliper sensor, an inclination sensor, an azimuth sensor, and other types of sensors as well. Furthermore, a variety of different types of high data rate communication lines may also be utilized to support the techniques described above. In an embodiment where fiber optics are utilized as alluded to above, theline 125 may also provide downhole readings such as temperature or be coupled to additional sensors providing pressure or other information such as via an ERD (electrical resonating diaphragm) sensor. - The ability to automatically adjust the conveyance application based on actual downhole conditions and readings as opposed to surface measurements and guesswork, provides for a truly self-piloting manner of operation. That is, not only is the preprogrammed conveyance application adjusted in real-time based on actual readings downhole, but readings of tensions, speed, etc. are ongoing. Thus, a continuous bidirectional, feedback loop is presented. That is to say, as the conveyance application is automatically adjusted to account for real-time readings, the result is that the application changes, thereby affecting the real-time readings. Thus, the process is ongoing and dynamic with the application being truly self-piloting as indicated. In an embodiment, if a tractor is part of the
tool 100 and a caliper on the tool detects an obstruction, the system may be able to automatically stop operation of either or both of the tractor and the winch or surface drive system. - Referring now to
FIGS. 4A and 4B , alternative dynamically adjustable interventional conveyance embodiments or applications are depicted. Specifically,FIG. 4A is a view of a tractorlessjarring tool 400 and application whereasFIG. 4B is a view of a tractorless pump-down form of the otherwise samegeneral conveyance system 100 ofFIG. 1 . - In the example application of
FIG. 4B , ajarring tool 400 is shown delivered to a location within a vertical portion of the well 280 ofFIGS. 2 and 3 . However, in this case, rather than tractoring asampling tool 150 through ahorizontal portion 287 of the well 280, ajarring tool 400 is being directed to amechanical packer 450 further uphole. Specifically, thetool 400 includes ahousing 425 andextension 475 that may be triggered for latching into amatching profile 455 of thepacker 450. However, as a matter of ensuring proper locating and avoiding line entanglement and other issues, an accurate correlation between thetool 400 position and winch dynamics at theoilfield surface 190 is desirable (seeFIGS. 1-3 ). Thus, once again, rather than relying on surface measurements, adownhole sensor package 401 may be provided for measuring and relaying real-time data over theline 125 in a manner allowing for dynamic and automatic adjustment to the conveyance application. More specifically, downhole tension in theline 125, speed, positioning against knownformation 290 or casing 285 characteristics, and other data may be used to adjust the conveyance application as needed. Ultimately, this may ensure proper placement of thetool 400 for retrieval of thepacker 450. Further, in the case of jarring, milling or other forcible-type intervention, additional real-time compression data may also be obtained and relayed by a compression sensor of thesensor package 401 during the application for any needed automatic and/or dynamic adjustment. - A
jarring tool 400 and application such as that depicted may also be incorporated into other downhole assemblies, including theassembly 110 shown inFIGS. 1-3 . For example, rather than retrieval, thejarring tool 400 may be triggered to initiate a release of astuck tractor 114 or other interventional device. Regardless, the ability to adjust the conveyance application in an ongoing manner allows for a more efficient and accurate mode of operation. - With specific reference to
FIG. 4B , the tractor-aided mode of conveyance depicted inFIGS. 1-3 is now shown without the aid of atractor 114 but instead utilizing a pump-down mode of delivery. That is, aninterventional tool 150 is again delivered to thehorizontal well portion 287 adjacent anotherformation layer 295 but in a manner that uses fluid flow from surface to propel the assembly downhole. In this circumstance, the lack of tractor guidance substantially increases the odds that the speed of the assembly and the tension on theline 125 downhole will largely fail to correlate with these same types of readings obtained at surface locations. Nevertheless, atelemetry cartridge 495 with tension sensor and/or adepth correlation cartridge 490 may obtain and relay data in real-time over theline 125 according to techniques detailed hereinabove. Thus, winch speed may be dynamically and automatically adjusted to provide a self-piloting nature to the conveyance application. - Referring now to
FIG. 5 , a flow-chart is shown which summarizes an embodiment of utilizing a dynamically adjustable intervention technique and system. As with other systems, embodiments of the system utilized herein are employed by positioning an interventional tool and assembly into a well with a conveyance line that runs to a winch at an oilfield surface adjacent the well (see 515). As indicated at 530, the tool is moved within the well according to a preprogrammed conveyance protocol that is run by a control unit at the surface which controls the winch. Thus, as noted at 545, an interventional application may be performed with the tool once reaching the application location in the well. - However, to maximize efficiency, free up an operator during winch and tool movement, and to avoid line entanglement and other potentially catastrophic issues, the operation may be automatically dynamically adjustable. This is achieved in part by acquiring (560) and analyzing (575) real-time downhole data regarding the line, the tool or the well as the tool is moved within the well. Thus, as indicated at 590, both the moving of the tool and winch may be automatically adjusted as needed to ensure proper and aligned speed, tension, etc. Adjustments may also include action beyond attaining speed alignment. For example, a detection of tension increase in the line beyond a pre-set limit during uphole withdrawal may automatically stop the winch to prevent line breakage. Regardless, such automatic adjustments may take place in a feedback loop where the adjusted movements effect follow on readings for further acquisition, analysis and continuing adjustment as needed. Thus, efficiency of the conveyance may truly be maximized on a continuous basis.
- Techniques have been described hereinabove for dynamically adjusting interventional conveyance applications as needed so as to avoid deployment issues such as where the line speed or tension within the well is substantially greater than that of the downhole assembly. This is achieved in a manner that also avoids operator overcompensation which might tend to damage the line, tractor, winch or other deployment equipment. Indeed, the operator involvement in the conveyance portion of the application may be substantially reduced with the tool assembly left largely self-piloting through a feedback loop and technique as detailed hereinabove.
- The preceding description has been presented with reference to presently disclosed embodiments. Persons skilled in the art and technology to which these embodiments pertain will appreciate that alterations and changes in the described structures and methods of operation may be practiced without meaningfully departing from the principle, and scope of these embodiments. Furthermore, the foregoing description should not be read as pertaining only to the precise structures described and shown in the accompanying drawings, but rather should be read as consistent with and as support for the following claims, which are to have their fullest and fairest scope.
Claims (20)
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PCT/US2014/044572 WO2015199720A1 (en) | 2014-06-27 | 2014-06-27 | Dynamically automated adjustable downhole conveyance technique for an interventional application |
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Also Published As
Publication number | Publication date |
---|---|
EP3161242A1 (en) | 2017-05-03 |
EP3161242A4 (en) | 2017-12-13 |
WO2015199720A1 (en) | 2015-12-30 |
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