US20170138783A1 - Mass sensor - Google Patents
Mass sensor Download PDFInfo
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 - US20170138783A1 US20170138783A1 US15/318,600 US201415318600A US2017138783A1 US 20170138783 A1 US20170138783 A1 US 20170138783A1 US 201415318600 A US201415318600 A US 201415318600A US 2017138783 A1 US2017138783 A1 US 2017138783A1
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 - 238000005303 weighing Methods 0.000 claims description 8
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 - 229910052782 aluminium Inorganic materials 0.000 description 3
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 - 239000013013 elastic material Substances 0.000 description 1
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 - 230000006872 improvement Effects 0.000 description 1
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Classifications
- 
        
- G—PHYSICS
 - G01—MEASURING; TESTING
 - G01G—WEIGHING
 - G01G21/00—Details of weighing apparatus
 - G01G21/24—Guides or linkages for ensuring parallel motion of the weigh-pans
 - G01G21/244—Guides or linkages for ensuring parallel motion of the weigh-pans combined with flexure-plate fulcrums
 
 - 
        
- G—PHYSICS
 - G01—MEASURING; TESTING
 - G01G—WEIGHING
 - G01G23/00—Auxiliary devices for weighing apparatus
 - G01G23/005—Means for preventing overload
 
 - 
        
- G—PHYSICS
 - G01—MEASURING; TESTING
 - G01G—WEIGHING
 - G01G21/00—Details of weighing apparatus
 - G01G21/24—Guides or linkages for ensuring parallel motion of the weigh-pans
 
 - 
        
- G—PHYSICS
 - G01—MEASURING; TESTING
 - G01G—WEIGHING
 - G01G23/00—Auxiliary devices for weighing apparatus
 - G01G23/01—Testing or calibrating of weighing apparatus
 
 - 
        
- G—PHYSICS
 - G01—MEASURING; TESTING
 - G01G—WEIGHING
 - G01G23/00—Auxiliary devices for weighing apparatus
 - G01G23/02—Relieving mechanisms; Arrestment mechanisms
 
 
Definitions
- the present invention relates to a four-corner-adjusting-mechanism of a mass sensor including a Roberval mechanism.
 - a Roberval mechanism is widely used as a mechanism that transmits a load of a weighing object to a sensor main body in an electromagnetic balance, a strain gauge electronic balance, a capacitance balance using a capacitance change, and so on.
 - a Roberval mechanism has a structure in which a floating frame that receives a load of a weighing object and a fixing frame disposed opposite to the floating frame and fixed to a case or the like are connected by upper and lower sub-frames having thin portions serving as hinges near both end portions and disposed one above the other in parallel to each other, and in principle, even when eccentric loading (four-corner error) occurs on a weighing pan supported by the floating frame, a horizontal component of a moment load that is caused by the eccentric loading and applied to a sensor part is transmitted to the upper and lower sub-frames and canceled, and only a vertical component is transmitted to the sensor main body.
 - This height adjustment is commonly performed by cutting adjustment points (thin portions).
 - this cutting method is not reversible, and an adjustment error caused by frictional heat is a concern, so that there are mass sensors provided with a reversible four-corner-adjusting-mechanism by use of a screw.
 - the mass sensor described in Patent Literature 1 has a four-corner-adjusting-mechanism in which an upper sub-frame is fixed on cantilevered arm portions provided to extend from one end portion of a fixing frame toward an inner side of the sensor, and adjusting screws are inserted through substantially central portions of the arm portions and screwed to the fixing frame. Between the arm portions and the fixing frame, coiled springs to bias restoration of the arm portions when the adjusting screws are loosened are provided.
 - this four-corner-adjusting-mechanism by rotating the adjusting screws, the upper sub-frame rises and lowers, and a parallelism between upper and lower sub-frames can be adjusted.
 - Patent Literature 1 Japanese Unexamined Patent Application Publication No. 2007-315774
 - the Roberval mechanism in size or reducing the rigidity of the four-corner-adjusting part is simple thought. Based on the thought, reduction in thickness of portions to be subjected to four-corner adjustment or formation of cut portions is conceived.
 - the rigidity of the mass sensor is preferably made as high as possible. Unfortunately, reducing in sensitivity of four-corner adjustment and keeping high rigidity of a Roberval mechanism are contradictory to each other, so that it is difficult to satisfy both of these requirements.
 - An object of the present invention is to provide a mass sensor including a four-corner-adjusting-mechanism capable of reducing the sensitivity of four-corner adjustment without reducing the rigidity of a Roberval mechanism.
 - a mass sensor includes: a Roberval mechanism including a floating frame that receives a load of a weighing object, a fixing frame disposed opposite to the floating frame, and upper and lower sub-frames disposed one above the other in parallel, each having thin portions around both ends thereof and each connecting the floating frame and the fixing frame; and a four-corner-adjusting-mechanism for adjusting a parallelism of the upper and lower sub-frames, wherein the four-corner-adjusting-mechanism includes: an adjusting screw to be vertically inserted in a fixing frame side end portion of at least one of the upper and lower sub-frames, and to be screwed to the fixing frame; and an upper elastic member and a lower elastic member that are disposed in series in the vertical direction around a threaded portion of the adjusting screw so as to sandwich the fixing frame side end portion.
 - an adjusting screw and two elastic members are used as a four-corner-adjusting-mechanism, the adjusting screw is inserted through a sub-frame to be subjected to parallelism adjustment, and at the threaded portion of the adjusting screw, the two elastic members are disposed in series so as to sandwich the sub-frame in the vertical direction that is a height adjustment direction. Accordingly, when the adjusting screw is tightened, a displacement amount caused by the adjusting screw is divided into displacement amounts of the upper and lower elastic members, and as a result, the sub-frame positioned in between the upper elastic member and the lower elastic member is displaced by only an amount obtained by subtracting the displacement amount of the upper elastic member.
 - a displacement amount obtained by subtracting the displacement amount of the upper elastic member from the displacement amount of the adjusting screw functions as a height adjustment amount of the Roberval mechanism, and accordingly, the sensitivity of four-corner adjustment can be reduced without enlarging the structure of the four-corner-adjusting-mechanism.
 - two elastic members are disposed above and below a sub-frame to be adjusted, so that the thickness and shape of the portion at which the four-corner-adjusting-mechanism is provided are not changed. Accordingly, even when the four-corner-adjusting-mechanism is added, the rigidity of the Roberval mechanism is maintained.
 - an elastic modulus of the upper elastic member is preferably smaller than that of the lower elastic member. Accordingly, the displacement of the adjusting screw of the four-corner-adjusting-mechanism is divided in inverse proportion to an elastic modulus ratio of the upper and lower elastic members, so that, by providing a difference between the elastic moduluses of the upper and lower elastic members and setting the elastic modulus of the lower elastic member to be larger than that of the upper elastic member, an offset of the displacement amount of the upper elastic member becomes large, the above-described aspect functions favorably, and the sensitivity of four-corner adjustment can be further reduced.
 - the sub-frame that is equipped with the four-corner-adjusting-mechanism includes a joint portion joined to the fixing frame, and the joint portion is disposed between the thin portion of the sub-frame and the four-corner-adjusting-mechanism. Accordingly, a fulcrum is formed between a point of effort (four-corner-adjusting-mechanism) and an adjustment point (thin portion), so that a vertical component can be purely transmitted to the Roberval mechanism.
 - both of the upper elastic member and the lower elastic member are flat springs or coiled springs. More preferably, the upper elastic member is a flat spring or a coiled spring, and the lower elastic member is a coiled spring. Accordingly, the overall height of the sensor configuration can be easily made low, and the sensor configuration can be downsized.
 - the mass sensor according to the present invention With the mass sensor according to the present invention, the sensitivity of four-corner adjustment can be reduced without reducing the rigidity of the Roberval mechanism.
 - FIG. 1 is a rear perspective view of a mass sensor according to a first embodiment of the present invention
 - FIG. 2 is a front view of the same mass sensor
 - FIG. 3 is a plan view of the same mass sensor
 - FIG. 4 is a right side view of the same mass sensor
 - FIG. 5 is a longitudinal sectional view (taken along line V-V shown in FIG. 3 ) of the same mass sensor.
 - description of a pan receiving part 210 is omitted.
 - a mass sensor 1 has a rectangular parallelepiped shape, and includes a Roberval mechanism 2 and a sensor main body 3 .
 - the Roberval mechanism 2 is equipped with a four-corner-adjusting-mechanism 4 .
 - As the sensor main body 3 an electromagnetic sensor is used by way of example (refer to FIG. 1 , etc.).
 - a columnar floating frame 21 that receives a load of a weighing object and a fixing frame 22 to be fixed to a case of a balance are disposed opposite to each other, and the floating frame 21 and the fixing frame 22 are connected by an upper sub-frame 23 and a lower sub-frame 24 that have tabular shapes and are disposed one above the other in parallel to each other.
 - These floating frame 21 , fixing frame 22 , upper sub-frame 23 , and lower sub-frame 24 are formed by cutting, with use of a milling machine, an integral metal block molded by aluminum die-casting, aluminum extruding, aluminum forging, or the like (refer to FIG. 2 , etc.).
 - a pan receiving part 210 to support a weighing pan is screw-fixed.
 - a load transmitting part 29 projecting to a structure internal space of the Roberval mechanism 2 is formed.
 - the load transmitting part 29 is connected to the floating frame 21 via a suspension band 30 a , a primary beam body 31 , and a fulcrum band 30 b (refer to FIG. 5 , etc.).
 - a load applied to the floating frame 21 is transmitted to the sensor main body 3 via a secondary beam body 28 screwed to a side surface of the load transmitting part 29 .
 - the sensor main body 3 is held by the Roberval mechanism 2 via a frame body 26 (refer to FIG. 2 , etc.).
 - a receiving hole 5 ′ for attaching a shock absorber receiving part (not shown) is provided.
 - the primary beam body 31 , and the upper sub-frame 23 positioning holes 29 ′, 31 ′, and 23 ′ for setting the mass sensor 1 are provided, respectively (refer to FIG. 5 , etc.).
 - thin portions 23 a , 23 b , 24 a , and 24 b are formed across a sensor width direction (refer to FIG. 2 and FIG. 3 , etc.).
 - a fixing frame side end portion 23 E of the upper sub-frame 23 is bifurcated from a position at a sensor inner side of a portion where the thin portion 23 b is formed, and extends horizontally at a predetermined distance from an upper surface of the fixing frame 22 (refer to FIG. 3 and FIG. 5 , etc.).
 - a first extending portion 2301 one (lower one in FIG. 3 ) of extending portions of the fixing frame side end portion 23 E is referred to as a first extending portion 2301
 - the other one upper one in FIG. 3
 - a joint portion 230 that extends downward and is joined integrally to the upper surface of the fixing frame 22 is formed (refer to FIG. 5 , etc.).
 - insertion holes for adjusting screws 41 described below are formed in the first extending portion 2301 and the second extending portion 2302 .
 - insertion holes for adjusting screws 41 described below are formed in the fixing frame 22 .
 - female threaded portions in which the adjusting screws 41 are screwed are formed at positions facing the insertion holes.
 - the four-corner-adjusting mechanism 4 is provided at the first extending portion 2301 and the second extending portion 2302 .
 - a configuration of the four-corner-adjusting mechanism is described by using the first extending portion 2301 .
 - the four-corner-adjusting-mechanism 4 is also provided at the second extending portion 2302 in the same manner.
 - the four-corner-adjusting-mechanism 4 is provided at the extending portions 2301 and 2302 of the fixing frame side end portion 23 E of the upper sub-frame 23 , however, the four-corner-adjusting-mechanism 4 may be provided on the fixing frame side end portion of the lower sub-frame 24 .
 - the four-corner-adjusting-mechanism 4 includes an adjusting screw 41 , a flat spring 42 u (upper elastic member) disposed at an upper side, and a coiled spring 42 d (lower elastic member) disposed at a lower side.
 - the adjusting screw 41 a commercialized product may be used as long as it has a screw head 410 and a threaded portion 411 on which male threads are formed.
 - the adjusting screw is preferably made of the same material as that forming the Roberval mechanism 2 because this makes a difference in dimensional change with respect to thermal change small, and stabilizes the performance.
 - the pitch of the threads is preferably small because this enables setting of the sensitivity of four-corner adjustment to be lower and makes adjustment easier.
 - the adjusting screw 41 is inserted through the insertion hole of the first extending portion 2301 and screwed into the female threaded portion formed in the fixing frame 22 .
 - the coiled spring 42 d is interposed at a position between the fixing frame 22 and the first extending portion 2301
 - the flat spring 42 u is interposed at a position between the first extending portion 2301 and the screw head 410 .
 - the coiled spring 42 d is interposed at the above-described position in a state compressed by a jig when the adjusting screw 41 is inserted.
 - the flat spring 42 u is formed by bending one rectangular metal plate into an arc shape (arc portion is at approximately 3 ⁇ 4) so that an upper plate portion and a lower plate portion form an acute angle with each other, and an upper plate portion functions as a cantilever spring. An end portion of the lower plate portion is bent downward to be fixed to the first extending portion 2301 . At predetermined positions on the upper plate portion and the lower plate portion of the flat spring 42 u , insertion holes for the adjusting screw 41 are formed.
 - the flat spring 42 u is interposed in a compressed state when the adjusting screw 41 is inserted, the lower plate portion is disposed along the first extending portion 2301 so that the bent portion to serve as a fulcrum is positioned at the sensor inner side and an open portion to serve as a point of effort is positioned at the sensor outer side, and an end portion of the lower plate portion is screw-fixed to a side surface of the first extending portion 2301 .
 - the above-described shape of the flat spring 42 u is an example, and the flat spring may have any shape as long as a spring constant can be easily designed and the flat spring is formed without difficulty.
 - Both of the flat spring 42 u and the coiled spring 42 d are disposed in compressed states, so that a biasing force to press the four-corner-adjusting-mechanism 4 in a constant direction is always applied, so that backlash can be prevented from occurring during turning of the adjusting screw 41 .
 - the adjusting screws 41 are inserted through the upper sub-frame 23 to be subjected to parallelism adjustment, and at the threaded portions 411 of the adjusting screws 41 , the flat springs 42 u are disposed at the upper side and the coiled springs 42 d are disposed at the lower side in series so that they sandwich the first extending portion 2301 and the second extending portion 2302 of the upper sub-frame 23 in the vertical direction that is a height adjustment direction.
 - Four-corner adjustment is performed by turning the adjusting screw 41 .
 - the upper sub-frame 23 is displaced via the four-corner-adjusting-mechanism 4 , and the adjustment point (thin portion 23 b ) is adjusted in height.
 - both of the coiled spring 42 d and the flat spring 42 u of the four-corner-adjusting-mechanism 4 are always subjected to an offset load, so that a stress change caused by the springs at the time of four-corner adjustment can be ignored.
 - the screw displacement of the adjusting screw 41 at the time of four-corner adjustment is divided in inverse proportion to a spring constant ratio of the upper and lower springs. That is, even when the adjusting screw 41 is tightened, the upper sub-frame 23 positioned between the flat spring 42 u and the coiled spring 42 d is influenced by only a displacement amount obtained by subtracting a displacement amount of the flat spring 42 u from the screw displacement of the adjusting screw 41 .
 - a spring constant “Ku” of the flat spring 42 u disposed at the upper side is designed to be smaller than a spring constant “Kd” of the coiled spring 42 d disposed at the lower side.
 - the displacement of the adjusting screw 41 of the four-corner-adjusting-mechanism 4 is divided in inverse proportion to the spring constant ratio of the flat spring 42 u at the upper side and the coiled spring 42 d at the lower side, so that an offset of the displacement amount of the upper flat spring 42 u becomes large by setting the spring constant “Ku” of the spring at the upper side ⁇ the spring constant “Kd” of the spring at the lower side.
 - a displacement amount of the adjusting screw 41 is divided into displacement amounts of the flat spring 42 u at the upper side and the coiled spring 42 d at the lower side, and the displacement amount obtained by subtracting the displacement amount of the flat spring 42 u at the upper side functions as a height adjustment amount of the Roberval mechanism 2 .
 - the spring constant “Kd” of the coiled spring 42 d at the lower side is set to be larger than the spring constant “Ku” of the flat spring 42 u at the upper side, a large adjustment allowance can be provided above the sub-frame 23 , and the sensitivity of the four-corner-adjusting-mechanism 4 can be more excellently reduced than in the case of reverse setting (a configuration in which the spring constant “Ku” of the flat spring 42 at the upper side is set to be larger than the spring constant “Kd” of the coiled spring 42 d at the lower side).
 - two elastic members 42 u and 42 d are disposed above and below the upper sub-frame 23 (the first extending portion 2301 and the second extending portion 2302 ) to be adjusted, and the first extending portion 2301 (second extending portion 2302 ) provided with the four-corner-adjusting-mechanism 4 is not reduced in thickness or cut. That is, the configuration of the four-corner-adjusting-mechanism 4 does not reduce the rigidity of the Roberval mechanism 2 .
 - a fulcrum is formed between the point of effort (four-corner-adjusting-mechanism 4 ) and the adjustment point (thin portion 23 b ) by providing the joint portion 230 between the four-corner-adjusting-mechanism 4 and the thin portion 23 b .
 - the relationship of “an adjustment point, a fulcrum, and a point of effort” is established by providing the joint portion 230 at this position, and even when a torsional component occurs in the upper sub-frame 23 by turning the adjusting screw 41 of the four-corner-adjusting-mechanism 4 , components other than a vertical component are made less transmittable due to interposition of the joint portion 230 (fulcrum), and only a pure vertical component is smoothly transmitted to the Roberval mechanism 2 , so that the mass sensor 1 can be prevented from deteriorating in performance.
 - a mass sensor configured so that the joint portion 230 was formed at a sensor outer position, and the four-corner-adjusting-mechanism 4 was positioned between the joint portion 230 and the thin portion 23 b , was manufactured by way of trial production, and it was confirmed that in such a case where “an adjustment point, a point of effort, and a fulcrum” were arranged in this order, a four-corner error was not canceled.
 - the following effects could be confirmed in actuality.
 - the sensitivity of four-corner adjustment could be reduced to 1 ⁇ 2 of the conventional sensitivity by using the four-corner-adjusting-mechanism 4 of the present embodiment.
 - Difference between an example and a comparative example optimizes the sensitivity of four-corner adjustment at a position of 1 ⁇ 4 on a pan of a balance with a maximum capacity of, for example, 10 (kg) when using a weight of maximum capacity ⁇ 1 ⁇ 2, and enables adjustment up to ⁇ 0.05 g in terms of performance of a balance whereas a conventional adjustment up to ⁇ 0.01 g.
 - the Roberval displacement (displacement of the thin portion 23 b serving as an adjustment point) was 0.05 (mm).
 - FIG. 6 is a rear perspective view of a mass sensor according to a second embodiment of the present invention
 - FIG. 7 is a front view of the mass sensor according to the second embodiment of the present invention
 - FIG. 8 is a right side view of the mass sensor according to the second embodiment of the present invention
 - FIG. 9 is a longitudinal sectional view (taken along line IX-IX shown in FIG. 8 ) of the mass sensor according to the second embodiment of the present invention.
 - a coiled spring 420 u is used as the upper elastic member in the first embodiment.
 - a spring constant “K′u” of the coiled spring 420 u disposed at the upper side is also preferably set to be smaller than the spring constant “Kd” of the coiled spring 42 d disposed at the lower side.
 - the coiled spring 420 u disposed at the upper side is accommodated in a compressed state by a jig inside a coil holding part 421 fixed to the first extending portion 2301 and the second extending portion 2302 respectively.
 - the coil holding part 421 sandwiches the coil from the upper and lower sides, and is configured so as not to directly transmit a torque of a screw to the coil but to stably transmit only vertical displacement to the coil. The same effect as the first embodiment is also obtained by the second embodiment.
 - the contradictory object to reduce the sensitivity of four-corner adjustment without reducing the rigidity of the Roberval mechanism 2 can be achieved by either of the four-corner-adjusting-mechanisms 4 described above.
 - Each of the four-corner-adjusting-mechanisms 4 described above includes two elastic members disposed above and below a sub-frame to be adjusted, and does not need cutting adjustment that is conventionally commonly performed. This effect is preferable from the viewpoint of productivity of the mass sensor 1 . That is, by using either of the four-corner-adjusting-mechanisms 4 , the mass sensor 1 obtains improvement in performance and productivity as a weighing apparatus.
 - FIG. 1 is a rear perspective view of a mass sensor according to a first embodiment of the present invention.
 - FIG. 2 is a front view of the mass sensor according to the first embodiment of the present invention.
 - FIG. 3 is a plan view of the mass sensor according to the first embodiment of the present invention.
 - FIG. 4 is a right side view of the mass sensor according to the first embodiment of the present invention.
 - FIG. 5 is a longitudinal sectional view of the mass sensor according to the first embodiment of the present invention.
 - FIG. 6 is a rear perspective view of a mass sensor according to a second embodiment of the present invention.
 - FIG. 7 is a front view of the mass sensor according to the second embodiment of the present invention.
 - FIG. 8 is a right side view of the mass sensor according to the second embodiment of the present invention.
 - FIG. 9 is a longitudinal sectional view of the mass sensor according to the second embodiment of the present invention.
 
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Abstract
Description
-  The present invention relates to a four-corner-adjusting-mechanism of a mass sensor including a Roberval mechanism.
 -  A Roberval mechanism is widely used as a mechanism that transmits a load of a weighing object to a sensor main body in an electromagnetic balance, a strain gauge electronic balance, a capacitance balance using a capacitance change, and so on.
 -  A Roberval mechanism has a structure in which a floating frame that receives a load of a weighing object and a fixing frame disposed opposite to the floating frame and fixed to a case or the like are connected by upper and lower sub-frames having thin portions serving as hinges near both end portions and disposed one above the other in parallel to each other, and in principle, even when eccentric loading (four-corner error) occurs on a weighing pan supported by the floating frame, a horizontal component of a moment load that is caused by the eccentric loading and applied to a sensor part is transmitted to the upper and lower sub-frames and canceled, and only a vertical component is transmitted to the sensor main body.
 -  Thus, when a parallelism between the upper and lower sub-frames is lost, an error of the horizontal component is directly reflected in a measured value, so that, in a high-accuracy mass sensor including a Roberval mechanism, parallelism adjustment to match the heights of the upper and lower sub-frames is performed.
 -  This height adjustment is commonly performed by cutting adjustment points (thin portions). However, this cutting method is not reversible, and an adjustment error caused by frictional heat is a concern, so that there are mass sensors provided with a reversible four-corner-adjusting-mechanism by use of a screw.
 -  For example, the mass sensor described in
Patent Literature 1 has a four-corner-adjusting-mechanism in which an upper sub-frame is fixed on cantilevered arm portions provided to extend from one end portion of a fixing frame toward an inner side of the sensor, and adjusting screws are inserted through substantially central portions of the arm portions and screwed to the fixing frame. Between the arm portions and the fixing frame, coiled springs to bias restoration of the arm portions when the adjusting screws are loosened are provided. With this four-corner-adjusting-mechanism, by rotating the adjusting screws, the upper sub-frame rises and lowers, and a parallelism between upper and lower sub-frames can be adjusted. -  Patent Literature 1: Japanese Unexamined Patent Application Publication No. 2007-315774
 -  Reversible four-corner adjustment is enabled by the four-corner-adjusting-mechanism using the adjusting screws described above. However, in recent years, higher-performance mass sensors have been developed, and in particular, higher accuracy in adjustment of a parallelism between upper and lower sub-frames has been demanded for a balance with high resolution.
 -  Here, in order to reduce the sensitivity of four-corner adjustment, increasing the Roberval mechanism in size or reducing the rigidity of the four-corner-adjusting part is simple thought. Based on the thought, reduction in thickness of portions to be subjected to four-corner adjustment or formation of cut portions is conceived. However, on the other hand, from a viewpoint of maintaining product performance of a balance, the rigidity of the mass sensor is preferably made as high as possible. Unfortunately, reducing in sensitivity of four-corner adjustment and keeping high rigidity of a Roberval mechanism are contradictory to each other, so that it is difficult to satisfy both of these requirements.
 -  An object of the present invention is to provide a mass sensor including a four-corner-adjusting-mechanism capable of reducing the sensitivity of four-corner adjustment without reducing the rigidity of a Roberval mechanism.
 -  In order to solve the above-described problem, a mass sensor according to an aspect of the present invention includes: a Roberval mechanism including a floating frame that receives a load of a weighing object, a fixing frame disposed opposite to the floating frame, and upper and lower sub-frames disposed one above the other in parallel, each having thin portions around both ends thereof and each connecting the floating frame and the fixing frame; and a four-corner-adjusting-mechanism for adjusting a parallelism of the upper and lower sub-frames, wherein the four-corner-adjusting-mechanism includes: an adjusting screw to be vertically inserted in a fixing frame side end portion of at least one of the upper and lower sub-frames, and to be screwed to the fixing frame; and an upper elastic member and a lower elastic member that are disposed in series in the vertical direction around a threaded portion of the adjusting screw so as to sandwich the fixing frame side end portion.
 -  According to this aspect, an adjusting screw and two elastic members are used as a four-corner-adjusting-mechanism, the adjusting screw is inserted through a sub-frame to be subjected to parallelism adjustment, and at the threaded portion of the adjusting screw, the two elastic members are disposed in series so as to sandwich the sub-frame in the vertical direction that is a height adjustment direction. Accordingly, when the adjusting screw is tightened, a displacement amount caused by the adjusting screw is divided into displacement amounts of the upper and lower elastic members, and as a result, the sub-frame positioned in between the upper elastic member and the lower elastic member is displaced by only an amount obtained by subtracting the displacement amount of the upper elastic member. That is, a displacement amount obtained by subtracting the displacement amount of the upper elastic member from the displacement amount of the adjusting screw functions as a height adjustment amount of the Roberval mechanism, and accordingly, the sensitivity of four-corner adjustment can be reduced without enlarging the structure of the four-corner-adjusting-mechanism.
 -  According to this aspect, two elastic members are disposed above and below a sub-frame to be adjusted, so that the thickness and shape of the portion at which the four-corner-adjusting-mechanism is provided are not changed. Accordingly, even when the four-corner-adjusting-mechanism is added, the rigidity of the Roberval mechanism is maintained.
 -  In the above-described aspect, an elastic modulus of the upper elastic member is preferably smaller than that of the lower elastic member. Accordingly, the displacement of the adjusting screw of the four-corner-adjusting-mechanism is divided in inverse proportion to an elastic modulus ratio of the upper and lower elastic members, so that, by providing a difference between the elastic moduluses of the upper and lower elastic members and setting the elastic modulus of the lower elastic member to be larger than that of the upper elastic member, an offset of the displacement amount of the upper elastic member becomes large, the above-described aspect functions favorably, and the sensitivity of four-corner adjustment can be further reduced.
 -  In the above-described aspect, preferably, the sub-frame that is equipped with the four-corner-adjusting-mechanism includes a joint portion joined to the fixing frame, and the joint portion is disposed between the thin portion of the sub-frame and the four-corner-adjusting-mechanism. Accordingly, a fulcrum is formed between a point of effort (four-corner-adjusting-mechanism) and an adjustment point (thin portion), so that a vertical component can be purely transmitted to the Roberval mechanism.
 -  In the above-described aspect, preferably, both of the upper elastic member and the lower elastic member are flat springs or coiled springs. More preferably, the upper elastic member is a flat spring or a coiled spring, and the lower elastic member is a coiled spring. Accordingly, the overall height of the sensor configuration can be easily made low, and the sensor configuration can be downsized.
 -  With the mass sensor according to the present invention, the sensitivity of four-corner adjustment can be reduced without reducing the rigidity of the Roberval mechanism.
 -  Next, preferred embodiments of the present invention are described.
 -  
FIG. 1 is a rear perspective view of a mass sensor according to a first embodiment of the present invention,FIG. 2 is a front view of the same mass sensor,FIG. 3 is a plan view of the same mass sensor,FIG. 4 is a right side view of the same mass sensor, andFIG. 5 is a longitudinal sectional view (taken along line V-V shown inFIG. 3 ) of the same mass sensor. InFIG. 2 toFIG. 5 , description of apan receiving part 210 is omitted. -  A
mass sensor 1 has a rectangular parallelepiped shape, and includes a Robervalmechanism 2 and a sensormain body 3. The Robervalmechanism 2 is equipped with a four-corner-adjusting-mechanism 4. As the sensormain body 3, an electromagnetic sensor is used by way of example (refer toFIG. 1 , etc.). -  In the Roberval
mechanism 2, a columnar floatingframe 21 that receives a load of a weighing object and afixing frame 22 to be fixed to a case of a balance are disposed opposite to each other, and thefloating frame 21 and thefixing frame 22 are connected by anupper sub-frame 23 and alower sub-frame 24 that have tabular shapes and are disposed one above the other in parallel to each other. Thesefloating frame 21, fixingframe 22,upper sub-frame 23, andlower sub-frame 24 are formed by cutting, with use of a milling machine, an integral metal block molded by aluminum die-casting, aluminum extruding, aluminum forging, or the like (refer toFIG. 2 , etc.). Onto an upper surface of thefloating frame 21, apan receiving part 210 to support a weighing pan is screw-fixed. -  In the
fixing frame 22, aload transmitting part 29 projecting to a structure internal space of theRoberval mechanism 2 is formed. Theload transmitting part 29 is connected to thefloating frame 21 via asuspension band 30 a, aprimary beam body 31, and afulcrum band 30 b (refer toFIG. 5 , etc.). A load applied to thefloating frame 21 is transmitted to the sensormain body 3 via asecondary beam body 28 screwed to a side surface of theload transmitting part 29. The sensormain body 3 is held by the Robervalmechanism 2 via a frame body 26 (refer toFIG. 2 , etc.). In theload transmitting part 29, a receivinghole 5′ for attaching a shock absorber receiving part (not shown) is provided. In theload transmitting part 29, theprimary beam body 31, and theupper sub-frame 23,positioning holes 29′, 31′, and 23′ for setting themass sensor 1 are provided, respectively (refer toFIG. 5 , etc.). -  Near both end portions of the upper and
 23 and 24,lower sub-frames  23 a, 23 b, 24 a, and 24 b are formed across a sensor width direction (refer tothin portions FIG. 2 andFIG. 3 , etc.). -  A fixing frame
side end portion 23E of theupper sub-frame 23 is bifurcated from a position at a sensor inner side of a portion where thethin portion 23 b is formed, and extends horizontally at a predetermined distance from an upper surface of the fixing frame 22 (refer toFIG. 3 andFIG. 5 , etc.). Hereinafter, one (lower one inFIG. 3 ) of extending portions of the fixing frameside end portion 23E is referred to as a first extendingportion 2301, and the other one (upper one inFIG. 3 ) is referred to as a second extendingportion 2302. On each of the first extendingportion 2301 and the second extendingportion 2302, at a sensor outer side position of the portion where thethin portion 23 b is formed, ajoint portion 230 that extends downward and is joined integrally to the upper surface of thefixing frame 22 is formed (refer toFIG. 5 , etc.). -  In the first extending
portion 2301 and the second extendingportion 2302, insertion holes for adjustingscrews 41 described below are formed. In the fixingframe 22, female threaded portions in which the adjustingscrews 41 are screwed are formed at positions facing the insertion holes. -  The four-corner-
adjusting mechanism 4 is provided at the first extendingportion 2301 and the second extendingportion 2302. Hereinafter, a configuration of the four-corner-adjusting mechanism is described by using the first extendingportion 2301. The four-corner-adjusting-mechanism 4 is also provided at the second extendingportion 2302 in the same manner. In the present embodiment, the four-corner-adjusting-mechanism 4 is provided at the extending 2301 and 2302 of the fixing frameportions side end portion 23E of theupper sub-frame 23, however, the four-corner-adjusting-mechanism 4 may be provided on the fixing frame side end portion of thelower sub-frame 24. -  The four-corner-adjusting-
mechanism 4 includes an adjustingscrew 41, aflat spring 42 u (upper elastic member) disposed at an upper side, and a coiledspring 42 d (lower elastic member) disposed at a lower side. -  As the adjusting
screw 41, a commercialized product may be used as long as it has ascrew head 410 and a threadedportion 411 on which male threads are formed. The adjusting screw is preferably made of the same material as that forming theRoberval mechanism 2 because this makes a difference in dimensional change with respect to thermal change small, and stabilizes the performance. The pitch of the threads is preferably small because this enables setting of the sensitivity of four-corner adjustment to be lower and makes adjustment easier. -  The adjusting
screw 41 is inserted through the insertion hole of the first extendingportion 2301 and screwed into the female threaded portion formed in the fixingframe 22. At the threadedportion 411 of the adjustingscrew 41, thecoiled spring 42 d is interposed at a position between the fixingframe 22 and the first extendingportion 2301, and theflat spring 42 u is interposed at a position between the first extendingportion 2301 and thescrew head 410. -  The
coiled spring 42 d is interposed at the above-described position in a state compressed by a jig when the adjustingscrew 41 is inserted. -  The
flat spring 42 u is formed by bending one rectangular metal plate into an arc shape (arc portion is at approximately ¾) so that an upper plate portion and a lower plate portion form an acute angle with each other, and an upper plate portion functions as a cantilever spring. An end portion of the lower plate portion is bent downward to be fixed to the first extendingportion 2301. At predetermined positions on the upper plate portion and the lower plate portion of theflat spring 42 u, insertion holes for the adjustingscrew 41 are formed. Theflat spring 42 u is interposed in a compressed state when the adjustingscrew 41 is inserted, the lower plate portion is disposed along the first extendingportion 2301 so that the bent portion to serve as a fulcrum is positioned at the sensor inner side and an open portion to serve as a point of effort is positioned at the sensor outer side, and an end portion of the lower plate portion is screw-fixed to a side surface of the first extendingportion 2301. The above-described shape of theflat spring 42 u is an example, and the flat spring may have any shape as long as a spring constant can be easily designed and the flat spring is formed without difficulty. -  Both of the
flat spring 42 u and thecoiled spring 42 d are disposed in compressed states, so that a biasing force to press the four-corner-adjusting-mechanism 4 in a constant direction is always applied, so that backlash can be prevented from occurring during turning of the adjustingscrew 41. -  As described above, in the four-corner-adjusting-
mechanism 4, the adjusting screws 41 are inserted through theupper sub-frame 23 to be subjected to parallelism adjustment, and at the threadedportions 411 of the adjusting screws 41, theflat springs 42 u are disposed at the upper side and thecoiled springs 42 d are disposed at the lower side in series so that they sandwich the first extendingportion 2301 and the second extendingportion 2302 of theupper sub-frame 23 in the vertical direction that is a height adjustment direction. -  Four-corner adjustment is performed by turning the adjusting
screw 41. In response to vertical displacement of the adjusting screw 41 (screw displacement) caused by turning of the adjustingscrew 41, theupper sub-frame 23 is displaced via the four-corner-adjusting-mechanism 4, and the adjustment point (thin portion 23 b) is adjusted in height. Here, both of the coiledspring 42 d and theflat spring 42 u of the four-corner-adjusting-mechanism 4 are always subjected to an offset load, so that a stress change caused by the springs at the time of four-corner adjustment can be ignored. Then, the screw displacement of the adjustingscrew 41 at the time of four-corner adjustment is divided in inverse proportion to a spring constant ratio of the upper and lower springs. That is, even when the adjustingscrew 41 is tightened, theupper sub-frame 23 positioned between theflat spring 42 u and thecoiled spring 42 d is influenced by only a displacement amount obtained by subtracting a displacement amount of theflat spring 42 u from the screw displacement of the adjustingscrew 41. -  Here, a spring constant “Ku” of the
flat spring 42 u disposed at the upper side is designed to be smaller than a spring constant “Kd” of the coiledspring 42 d disposed at the lower side. The displacement of the adjustingscrew 41 of the four-corner-adjusting-mechanism 4 is divided in inverse proportion to the spring constant ratio of theflat spring 42 u at the upper side and thecoiled spring 42 d at the lower side, so that an offset of the displacement amount of the upperflat spring 42 u becomes large by setting the spring constant “Ku” of the spring at the upper side<the spring constant “Kd” of the spring at the lower side. -  Thus, when the adjusting
screw 41 is tightened, a displacement amount of the adjustingscrew 41 is divided into displacement amounts of theflat spring 42 u at the upper side and thecoiled spring 42 d at the lower side, and the displacement amount obtained by subtracting the displacement amount of theflat spring 42 u at the upper side functions as a height adjustment amount of theRoberval mechanism 2. In particular, since the spring constant “Kd” of the coiledspring 42 d at the lower side is set to be larger than the spring constant “Ku” of theflat spring 42 u at the upper side, a large adjustment allowance can be provided above thesub-frame 23, and the sensitivity of the four-corner-adjusting-mechanism 4 can be more excellently reduced than in the case of reverse setting (a configuration in which the spring constant “Ku” of the flat spring 42 at the upper side is set to be larger than the spring constant “Kd” of the coiledspring 42 d at the lower side). -  According to the present embodiment, two
 42 u and 42 d are disposed above and below the upper sub-frame 23 (the first extendingelastic members portion 2301 and the second extending portion 2302) to be adjusted, and the first extending portion 2301 (second extending portion 2302) provided with the four-corner-adjusting-mechanism 4 is not reduced in thickness or cut. That is, the configuration of the four-corner-adjusting-mechanism 4 does not reduce the rigidity of theRoberval mechanism 2. -  According to the present embodiment, a fulcrum is formed between the point of effort (four-corner-adjusting-mechanism 4) and the adjustment point (
thin portion 23 b) by providing thejoint portion 230 between the four-corner-adjusting-mechanism 4 and thethin portion 23 b. That is, the relationship of “an adjustment point, a fulcrum, and a point of effort” is established by providing thejoint portion 230 at this position, and even when a torsional component occurs in theupper sub-frame 23 by turning the adjustingscrew 41 of the four-corner-adjusting-mechanism 4, components other than a vertical component are made less transmittable due to interposition of the joint portion 230 (fulcrum), and only a pure vertical component is smoothly transmitted to theRoberval mechanism 2, so that themass sensor 1 can be prevented from deteriorating in performance. -  As a comparative example, a mass sensor configured so that the
joint portion 230 was formed at a sensor outer position, and the four-corner-adjusting-mechanism 4 was positioned between thejoint portion 230 and thethin portion 23 b, was manufactured by way of trial production, and it was confirmed that in such a case where “an adjustment point, a point of effort, and a fulcrum” were arranged in this order, a four-corner error was not canceled. -  As described above, in the present embodiment, the following effects could be confirmed in actuality. As a result, the sensitivity of four-corner adjustment could be reduced to ½ of the conventional sensitivity by using the four-corner-adjusting-
mechanism 4 of the present embodiment. Difference between an example and a comparative example optimizes the sensitivity of four-corner adjustment at a position of ¼ on a pan of a balance with a maximum capacity of, for example, 10 (kg) when using a weight of maximum capacity×½, and enables adjustment up to ±0.05 g in terms of performance of a balance whereas a conventional adjustment up to ±0.01 g. -  In the above-described
Roberval mechanism 2, the four-corner-adjusting-mechanism 4 was designed so that one pitch of the adjusting screw 41 (screw displacement)=0.5 (mm), the spring constant “Ku” of theflat spring 42 u=5 (kgf/mm), and the spring constant “Kd” of the coiledspring 42 d=10 (kgf/mm). In this example, when the adjustingscrew 41 was lowered by one pitch, the Roberval displacement (displacement of thethin portion 23 b serving as an adjustment point) was 0.05 (mm). -  In the conventional mass sensor (mass sensor configured as described in Patent Literature 1: Spring constant of a coiled spring disposed at a lower side for biasing=10 (kgf/mm)), when the same adjusting
screw 41 of the example was used and lowered by one pitch, the Roberval displacement (displacement of the thin portion serving as an adjustment point) was 0.1 (mm). -  
FIG. 6 is a rear perspective view of a mass sensor according to a second embodiment of the present invention,FIG. 7 is a front view of the mass sensor according to the second embodiment of the present invention,FIG. 8 is a right side view of the mass sensor according to the second embodiment of the present invention, andFIG. 9 is a longitudinal sectional view (taken along line IX-IX shown inFIG. 8 ) of the mass sensor according to the second embodiment of the present invention. -  In the second embodiment, a coiled spring 420 u is used as the upper elastic member in the first embodiment. In this embodiment as well, a spring constant “K′u” of the coiled spring 420 u disposed at the upper side is also preferably set to be smaller than the spring constant “Kd” of the coiled
spring 42 d disposed at the lower side. The same components as in the first embodiment are designated by the same reference signs and description thereof is omitted. -  The coiled spring 420 u disposed at the upper side is accommodated in a compressed state by a jig inside a
coil holding part 421 fixed to the first extendingportion 2301 and the second extendingportion 2302 respectively. Thecoil holding part 421 sandwiches the coil from the upper and lower sides, and is configured so as not to directly transmit a torque of a screw to the coil but to stably transmit only vertical displacement to the coil. The same effect as the first embodiment is also obtained by the second embodiment. -  Thus, the contradictory object to reduce the sensitivity of four-corner adjustment without reducing the rigidity of the
Roberval mechanism 2 can be achieved by either of the four-corner-adjusting-mechanisms 4 described above. Each of the four-corner-adjusting-mechanisms 4 described above includes two elastic members disposed above and below a sub-frame to be adjusted, and does not need cutting adjustment that is conventionally commonly performed. This effect is preferable from the viewpoint of productivity of themass sensor 1. That is, by using either of the four-corner-adjusting-mechanisms 4, themass sensor 1 obtains improvement in performance and productivity as a weighing apparatus. -  In addition, designing a difference in spring constant between the upper spring member and the lower spring member is easy by using spring members as the upper elastic member and the lower elastic member. Other aspects using, as the upper elastic member and/or the lower elastic member, a sol/gel sealed in a deformable airtight container or an elastic material such as a resin-based polymer material, are also possible, and an elastic body, preferably, an elastic body with reversible properties is included in an aspect of the present invention.
 -  
FIG. 1 is a rear perspective view of a mass sensor according to a first embodiment of the present invention. -  
FIG. 2 is a front view of the mass sensor according to the first embodiment of the present invention. -  
FIG. 3 is a plan view of the mass sensor according to the first embodiment of the present invention. -  
FIG. 4 is a right side view of the mass sensor according to the first embodiment of the present invention. -  
FIG. 5 is a longitudinal sectional view of the mass sensor according to the first embodiment of the present invention. -  
FIG. 6 is a rear perspective view of a mass sensor according to a second embodiment of the present invention. -  
FIG. 7 is a front view of the mass sensor according to the second embodiment of the present invention. -  
FIG. 8 is a right side view of the mass sensor according to the second embodiment of the present invention. -  
FIG. 9 is a longitudinal sectional view of the mass sensor according to the second embodiment of the present invention. -  
 - 
          
- 1 Mass sensor
 - 2 Roberval mechanism
 - 4 Four-corner-adjusting-mechanism
 - 21 Floating frame
 - 22 Fixing frame
 - 23 Upper sub-frame
 - 23 a, 23 b Thin portion
 - 23E Fixing frame side end portion
 - 230 Joint portion
 - 2301 First extending portion
 - 2302 Second extending portion
 - 24 Lower sub-frame
 - 24 a, 24 b Thin portion
 - 41 Adjusting screw
 - 411 Threaded portion
 - 42 u, 420 Upper elastic member (flat spring, coiled spring)
 - 42 d Lower elastic member (coiled spring)
 
 
Claims (5)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title | 
|---|---|---|---|
| PCT/JP2014/066932 WO2015198433A1 (en) | 2014-06-26 | 2014-06-26 | Mass sensor | 
Publications (2)
| Publication Number | Publication Date | 
|---|---|
| US20170138783A1 true US20170138783A1 (en) | 2017-05-18 | 
| US10054480B2 US10054480B2 (en) | 2018-08-21 | 
Family
ID=54937563
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date | 
|---|---|---|---|
| US15/318,600 Active 2034-11-21 US10054480B2 (en) | 2014-06-26 | 2014-06-26 | Mass sensor | 
Country Status (6)
| Country | Link | 
|---|---|
| US (1) | US10054480B2 (en) | 
| EP (1) | EP3163268A4 (en) | 
| JP (1) | JP6335292B2 (en) | 
| CN (1) | CN106461454B (en) | 
| RU (1) | RU2660399C1 (en) | 
| WO (1) | WO2015198433A1 (en) | 
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title | 
|---|---|---|---|---|
| US11366005B2 (en) * | 2017-12-04 | 2022-06-21 | Mettler Toledo Instrument (Shanghai) Company Limited | Weighing sensor and lever | 
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title | 
|---|---|---|---|---|
| CN110231075A (en) * | 2019-07-08 | 2019-09-13 | 深圳市杰曼科技股份有限公司 | The multi-grade lever elastomer structure of electromagnetic force balance sensor | 
| CN110207795A (en) * | 2019-07-08 | 2019-09-06 | 深圳市杰曼科技股份有限公司 | The elastomer structure of electromagnetic force balance sensor | 
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| Publication number | Priority date | Publication date | Assignee | Title | 
|---|---|---|---|---|
| US3967691A (en) * | 1973-11-16 | 1976-07-06 | Wirth, Gallo And Company | Mass and force measuring instrument | 
| JP2000121421A (en) * | 1998-10-19 | 2000-04-28 | Shimadzu Corp | Balance | 
| JP2002365125A (en) * | 2001-06-08 | 2002-12-18 | A & D Co Ltd | Roberval mechanism, and method of regulating errors in four corners for the roberval mechanism | 
| JP2008003031A (en) * | 2006-06-26 | 2008-01-10 | A & D Co Ltd | Mass sensor for weighing instrument | 
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| Publication number | Priority date | Publication date | Assignee | Title | 
|---|---|---|---|---|
| JPH0672034U (en) * | 1993-03-22 | 1994-10-07 | 株式会社島津製作所 | Balance | 
| DE19741584C1 (en) * | 1997-09-20 | 1998-10-01 | Sartorius Gmbh | Weighing system with first parallel guide consisting of top and bottom rods | 
| US6693245B2 (en) * | 2000-09-29 | 2004-02-17 | Anritsu Corporation | Electronic balance which is easily assembled, maintained, downsized and improved with respect to weighing performance, and method for manufacturing the same | 
| JP4763175B2 (en) * | 2001-08-20 | 2011-08-31 | ヤマハ発動機株式会社 | Load detection device | 
| WO2005031286A1 (en) * | 2003-09-26 | 2005-04-07 | Shinko Denshi Company Limited | Load measuring mechanism | 
| JP4942390B2 (en) * | 2006-05-02 | 2012-05-30 | 株式会社エー・アンド・デイ | Electronic balance load measurement mechanism | 
| JP4820690B2 (en) | 2006-05-23 | 2011-11-24 | 株式会社エー・アンド・デイ | Mass sensor | 
| JP4891655B2 (en) * | 2006-05-23 | 2012-03-07 | 株式会社エー・アンド・デイ | Support structure for mass sensor for scale | 
- 
        2014
        
- 2014-06-26 US US15/318,600 patent/US10054480B2/en active Active
 - 2014-06-26 WO PCT/JP2014/066932 patent/WO2015198433A1/en active Application Filing
 - 2014-06-26 JP JP2016528928A patent/JP6335292B2/en not_active Expired - Fee Related
 - 2014-06-26 EP EP14896269.9A patent/EP3163268A4/en not_active Withdrawn
 - 2014-06-26 RU RU2017102310A patent/RU2660399C1/en active
 - 2014-06-26 CN CN201480079098.2A patent/CN106461454B/en not_active Expired - Fee Related
 
 
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title | 
|---|---|---|---|---|
| US3967691A (en) * | 1973-11-16 | 1976-07-06 | Wirth, Gallo And Company | Mass and force measuring instrument | 
| JP2000121421A (en) * | 1998-10-19 | 2000-04-28 | Shimadzu Corp | Balance | 
| JP2002365125A (en) * | 2001-06-08 | 2002-12-18 | A & D Co Ltd | Roberval mechanism, and method of regulating errors in four corners for the roberval mechanism | 
| JP2008003031A (en) * | 2006-06-26 | 2008-01-10 | A & D Co Ltd | Mass sensor for weighing instrument | 
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title | 
|---|---|---|---|---|
| US11366005B2 (en) * | 2017-12-04 | 2022-06-21 | Mettler Toledo Instrument (Shanghai) Company Limited | Weighing sensor and lever | 
Also Published As
| Publication number | Publication date | 
|---|---|
| JPWO2015198433A1 (en) | 2017-06-08 | 
| CN106461454A (en) | 2017-02-22 | 
| RU2660399C1 (en) | 2018-07-06 | 
| EP3163268A1 (en) | 2017-05-03 | 
| EP3163268A4 (en) | 2017-06-21 | 
| US10054480B2 (en) | 2018-08-21 | 
| CN106461454B (en) | 2019-05-14 | 
| JP6335292B2 (en) | 2018-06-06 | 
| WO2015198433A1 (en) | 2015-12-30 | 
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