US20170122456A1 - Valve comprising a variable flow opening - Google Patents

Valve comprising a variable flow opening Download PDF

Info

Publication number
US20170122456A1
US20170122456A1 US15/110,291 US201515110291A US2017122456A1 US 20170122456 A1 US20170122456 A1 US 20170122456A1 US 201515110291 A US201515110291 A US 201515110291A US 2017122456 A1 US2017122456 A1 US 2017122456A1
Authority
US
United States
Prior art keywords
valve
closing body
metering
opening
fluid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/110,291
Inventor
Hans-Jörgen Beyer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of US20170122456A1 publication Critical patent/US20170122456A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/08Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid using a permanent magnet
    • F16K31/086Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid using a permanent magnet the magnet being movable and actuating a second magnet connected to the closing element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/08Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid using a permanent magnet
    • F16K31/084Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid using a permanent magnet the magnet being used only as a holding element to maintain the valve in a specific position, e.g. check valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K1/00Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
    • F16K1/14Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with ball-shaped valve member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic
    • F16K31/06Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
    • F16K31/08Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid using a permanent magnet

Definitions

  • the object of the invention relates to a method for metering fluids, in particular liquid fluids, wherein at least one fluid ( 2 ) is guided out of at least one fluid reservoir ( 1 ) through a closeable valve device in a discharge direction ( 3 ), at least one valve opening in the valve device being closed or opened by means of a valve closing member ( 4 ) in order for the fluid to flow or be prevented from flowing through the valve opening, the opening and closing movement being performed magnetically by moving the valve closing member ( 4 ), which is arranged and moved in the fluid reservoir ( 1 ) on an upstream side of the valve opening.
  • the invention also relates to a means for carrying out said method.
  • the invention further relates to a use of the metering apparatus.
  • the invention relates to a valve for the flow of media, fluids and gases, wherein for an infinitely variable flow opening for variable flow of media, a freely movable body is deflected against a flow direction in a flow space via magnets spaced apart and variable outside the flow space, thus enabling a variably metered media transfer as a line or point without dripping onto a substrate.
  • the invention further relates to the micro-adjustment of the flow of media through the valve and integration in metering systems and pens.
  • Known magnetic valves with moving bodies to open or close a valve are based on either electrical magnetic field excitation, on generated pressure differences in the flow direction, or function by means of springs or with holding forces of multiple magnetizable or magnetized elements within a media-carrying valve body, such as a section of a hollow channel, where e.g. an element is movable by means of pressurization of media in the flow direction.
  • a media-carrying valve body such as a section of a hollow channel, where e.g. an element is movable by means of pressurization of media in the flow direction.
  • Such valves are known from DE 199 22 414 C1 and EP 2 283 264 B1, as well as the corresponding prior art.
  • Valves based on electrical magnetic field excitation are technically complex and costly in terms of energy consumption.
  • the magnetic flux density changes depending on a sequence of magnetic field strengths over time. Frequencies and switching cycles influence the flow behavior of media via the heating of valves and media flowing therethrough with viscosity changes.
  • Grooves and joints in valve bodies are confounding factors posing a potential risk for leaks, which affect the flow behavior of a medium.
  • Built-in springs are resistances which must be overcome, and which modify the flow of a medium.
  • Valves with metal surfaces in the flow space are not very suitable for aggressive media, e.g. also for cyanoacrylates, as they endanger the valve.
  • Valves which open or close a valve by means of building up or reducing pressure, or which require a prior increase in pressure via the medium continually change the flow behavior of a medium due to discontinuous pressure conditions in the system.
  • a qualitative and reproducible discharge of media can only be achieved under constant pressure conditions of the medium and the applied pressure, as well as the same flow behavior of the medium.
  • valves influence the flow behavior of a medium downstream from the valve.
  • the object of the invention is to provide a simple and cost-effective valve through which a medium can flow virtually undisturbed, which is media-compatible, i.e. also suitable for media such as cyanoacrylate or for aggressive media, and by means of which it is possible to transfer arbitrarily long lines to a substrate with a predetermined formation of the beginning and end of a line, without errors and in the desired manner, at any time intervals, including long term intervals, and in reproducible quality, and wherein dripping subsequent to a metering procedure can be excluded.
  • a medium within the valve must not be able to react in such a manner as to create a risk for the valve to become unusable.
  • the objective is that the valve can be easily installed in a metering system even without specific knowledge of the metering system, or that an automated variable transfer of a medium will be simplified.
  • the object of the present invention relates to a method for the metering of fluids, in particular liquid fluids, wherein at least one fluid is conducted from at least one fluid reservoir in a discharge direction through a closable valve device, wherein at least one valve opening of the valve device is closed or opened by means of a valve closing body in order to guide the fluid through the valve opening or to block conduction, wherein the opening or closing is magnetically performed by moving the valve closing body, and the valve-closing body is arranged and moved in the fluid reservoir on an upstream side of the valve opening.
  • the valve closing body is moved by means of at least one magnet, which is arranged at a distance from the valve closing body cooperating with the magnet, by way of moving and/or modifying its magnetic field strength.
  • valve closing body is moved in a guided or unguided manner.
  • Yet another embodiment provides that a cyanoacrylate is used as the fluid.
  • a metering device for metering fluids in particular liquid fluids
  • means for carrying out the method described above are present, in particular with a fluid reservoir which is adapted to receive the fluids, which has at least one closable valve device in a discharge direction through which the fluid can be conducted, wherein the valve device has at least one valve opening which can be closed or opened by means of at least one valve closing body in order to conduct the fluid through the valve opening or block conduction, wherein, in addition, at least one magnetic actuator is provided to magnetically perform the opening and closing actions by moving the valve-closing body, and which is arranged at least one valve-closing body on an upstream side of the valve port in the fluid reservoir and movable.
  • At least one associated magnet is provided at a distance from the valve closing body, where the magnet is movable in relation to the valve closing body and/or is changeable at least with regard to its field strength.
  • valve closing body has a guide for guided movement, or is arranged such as to be movable without guidance.
  • Yet another embodiment provides that cyanoacrylate is provided as a fluid.
  • the valve device incorporates a valve seat.
  • the valve seat against which the valve closing body bears for closing may be of any shape. In one embodiment, a funnel-shaped embodiment is provided. In another embodiment, a planar surface is provided.
  • the valve seat has the valve opening which can be closed by means of the valve closing body. In particular, a non-funnel-shaped guide or a non-funnel-shaped valve seat is provided.
  • valve seat Flexible material properties of the valve seat allow a tight seal on the valve closing body.
  • the technical teaching of the present invention provides for the use of a metering device as described above for the metering of fluids, especially gaseous and/or liquid fluids, in particular for drip-free metering.
  • the metering device may be used in any number of devices.
  • the valve closing body is arranged in a magnetic field.
  • the field is preferably formed by two magnets spaced at a distance from one another. By moving one and/or both magnets, the field or field strength acting on the valve closing body can be changed. In this way, a movement of the valve closing body in the resulting magnetic field can be effected.
  • the valve device and/or the valve seat are preferably arranged in the magnetic field. One magnet is accordingly arranged before the valve seat in the flow direction and one magnet is arranged behind the valve seat.
  • the valve seat is preferably not magnetizable.
  • the valve closing body is magnetizable, or can be moved by means of the magnetic field forces.
  • a preferred embodiment thus provides for at least two magnetic field generating magnets.
  • the magnets are attachable in the reservoir and/or outside the reservoir.
  • the valve closing body is arranged within the reservoir.
  • the valve seat and the valve closing body are in operative connection, as are the magnet and the valve closing body.
  • the valve seat is formed in one embodiment of a rigid and/or inflexible material.
  • the valve seat is formed of a flexible and/or elastic material, so that a better seal with the valve closing body can be achieved.
  • the valve is preferably constructed such that preferably an axial and undisturbed, non-magnetic hollow body contains a medium, which is supplied to the hollow body and can flow on through an opening or leak in the hollow body.
  • this hollow body consists of a material that is chosen to fit the medium and the function of the valve.
  • the hollow body contains a medium and a freely movable body, preferably in the form of a sphere made of ferromagnetic material, which, due to its size, is suitable both for tightly closing the opening of the hollow body and variably permitting the flowing through of the medium, depending on the deflection of the movable body.
  • the ferromagnetic body may be provided with a medium-compatible protective layer and surface, e.g. Teflon, to optimize its functioning.
  • the function of the hollow body as a valve is on the one hand achieved in that the freely movable body is pulled toward the opening of the hollow body, preferably via adjustable magnetic attraction forces arranged outside the hollow body, below the valve opening of the hollow body in the flow direction, preferably permanent magnetic attraction forces of a ring magnet, the inner ring of which should have a larger cross-section that the opening of the hollow body, so that it can encompass a tapering of the hollow body sized to fit the diameter of the opening of the hollow body. In consequence, the body closes the opening so that fluid cannot pass through.
  • the body can be positioned at a distance from the opening, in that movably arranged magnetic attraction forces also act upon it, preferably permanent magnetic attraction forces arranged outside the hollow body, which act against the flow direction depending on the distance and proximity of the external magnet.
  • These forces can be larger than the attraction forces on the freely movable body in the flow direction, as well as a pressure acting on the body via the medium in the flow direction, which also pushes the movable body against the opening.
  • a pressure greater than the atmospheric pressure is applied to the movable body via a medium in the hollow body.
  • the medium itself is under a specified constant pressure for steady flow behavior, pushing the movable body against the opening of the hollow body.
  • the pressure relationships in a system change when a medium escapes from a valve or metering pore.
  • a reproducible exit of the medium and a specified metering quality is achieved by the valve in accordance with the invention in that the attraction forces acting on the ferromagnetic movable body in the hollow body are manually or magnetically regulated in the direction and against the flow direction by external magnets, such that variable flow openings are created via the resulting gap between the freely movable body and the opening of the hollow body by means of which the flow of a medium through the valve can be variably adjusted.
  • a variable position of the external magnets and thus a variable flow opening, can preferably be programmed using software, and implemented together with controllers and movement elements.
  • Values and settings recognized as correct values and settings can be saved, archived for subsequent metering processes, accessed at will, or combined.
  • other factors such as viscosity, flow properties of the medium, temperature, barometric pressure and humidity changes and other parameters can be recorded using measurement and sensor technology, transmitted to the software for precise micro-metering, and evaluated and processed by the software for the exact positioning of the external magnets.
  • a programmed and positionable change in the position of permanent magnets for variable forces acting on a ferromagnetic body inside a hollow body is preferably achieved via controllable stepper motors, servo motors and microcontrollers.
  • the magnets are mounted either directly on the motors or at a distance from but connected to the motors, with poles are being considered . . . . This can be advantageous if it is required by the local conditions, if the immediate size of the valve and weight should be minimized, if additional transmissions for the deflection of the magnets are advantageous, or if the magnetic fields of the magnets influence the motors.
  • An advantageous, fast reacting option for positioning an external magnet for a deflection in the direction of the body inside the hollow body can be achieved in that a permanent magnet with a servo motor, ideally equipped with air bearings to minimize frictional resistance, is moved in the direction of the movable body as programmed, but the repositioning of the magnet to a new position more distant from the body movably mounted in the hollow body is achieved without power from the servo motor via magnetic attraction forces, preferably from a permanent magnet, acting on the movable permanent magnets against the deflection via the servo motor.
  • the connection between the servo motor and the permanent magnets to be positioned does not require a rigid connection, and the servo motor can rapidly move itself without additional mass to a new preprogrammed position further spaced apart from the movable body.
  • the acting magnetic forces can influence one another and be finely adjusted in accordance with an adjustable distance between the reset magnet and the movable permanent magnets in a starting position.
  • the attraction forces must be adjusted with regard to one another according to a fine tuning of the distances between the freely movable body inside the hollow body and the external magnets which pull the freely movable body against the opening of the hollow body in the flow direction. This is facilitated if a spring, e.g. of plastic, is arranged between the hollow body and the external magnet outside and below the opening of the hollow body, which spring is able to stabilize the external magnet in a fixed position relative to the hollow body, in that e.g. the hollow body is adjusted against the spring, e.g. via its mounting.
  • a spring e.g. of plastic
  • a targeted deflection of the ferromagnetic body inside the hollow body can also be achieved if both the external magnet beneath the hollow body, below the flow port, and the movable permanent magnet are moved simultaneously and in coronation. This can be useful in specific embodiments of the valve.
  • the hollow body preferably consists of non-magnetizable material, and is preferably made of material-friendly plastics. In order to prevent contact, it must be ensured that magnets may not come close to each other, so that contact is compulsorily. This can easily be achieved through the use of spacers, e.g. of plastics, to which e.g. the hollow body can also be mounted using non-magnetizable bars or clips.
  • a cylindrical hollow body having a magnetic or ferromagnetic body may be formed above the movement space of the body and against the flow direction of the medium, also with a crimp favorable to the flow of the medium, in which an external magnet, preferably within the radius of the hollow body, can be arranged for changing the position of the movable body in the hollow body and can manually be moved and positioned or can be moved and positioned via a following movement element, to that, as previously described, a variable flow opening can be generated in connection with a magnet below the hollow body as a counterforce to the variably movable body inside the hollow body in accordance with the corresponding positioning of the magnets.
  • a further possible variant functions with a hollow axis of the movement element, through which the medium directly flows, but preferably flows through a hollow body in the hollow axis that continues as a hose, and the external magnet, which can also be arranged around the axis as a ring magnet, is positioned above the motor.
  • a movement element in a metering pen may be controlled via a controller through radio link or integrated storage media for variable and reproducible metering quantities, and a power supply may be provided in the pen.
  • the hollow body including the movable body and medium can also be integrated into a metering pen as a replaceable cartridge, where pressure is exerted on the medium directly or indirectly, e.g. also via a replaceable pressure cartridge in the metering pen, or the pressure is applied to the medium via a manual pressure build-up generated in the metering pen.
  • the medium is metered from an inserted disposable media cartridge without a moving body being inserted in the media cartridge or indirectly, via a metering pressure applied in accordance with the invention using the valve of the invention or a valve according to the invention, in the flow direction below a replaceable cartridge arranged between a connection of a metering pore and an opening of a cartridge.
  • a plurality of valves in accordance with the invention used together permit the various media to be combined in coordination with one another and programmed accordingly and discharged as a mixture through a common metering pore.
  • the variably generated flow openings of the valves in accordance with the invention permit media to be metered with regard to one another such that, in the case of a continuous application of media through a common discharge pore, a mixed medium with different characteristics can be expelled which can assume different characteristics after being transferred to a substrate, for example softer or harder.
  • a non-magnetizable hollow body of the type required for the valve i.e. adapted to media that is free of interference and fluid- and air-tight with an internal, freely movable body of ferromagnetic material, preferably a spherical permanent magnet, can be produced very easily. It is sufficient for the hollow body to be produced using familiar methods as a streamlined, non-sealed, preferably symmetrical ampoule of plastic material tapering toward the ends in which a sphere, for example a magnetic sphere, is inserted during production.
  • this sphere due to its gravity and, if necessary, additional external magnetic forces acting on the sphere only during production—creates, during a suitable state of the plastic, while it is still warm, creates a preferably axial depression in the ampoule at the transition of the shape of the ampoule into a tapering, hollow end of the ampoule.
  • the depression can be closed over the sphere in the direction of flow such as to be fluid-tight once the uniformly round sphere is pressed into it.
  • the outer diameter of the tapering hollow end of the ampoule below a flow opening of an ampoule is matched to an inner diameter of an external ring magnet which attracts the sphere inside the hollow body to the depression, and manufactured in a length such that the fine adjustment of the distance to and thus exertion of force on the sphere inside the hollow body by the external ring magnet is enabled, and a connection for conducting the medium after flowing through the ampoule is possible via the following cross-section of the end of the ampoule.
  • Permanently fluid- and air-tight connections with low resistance and effect on the flow of the medium can already be affected by means of suitable lengths and cross-sections of the ends of the ampoule, for example preferably by means of superimposed hoses after the medium has flowed through the valve, or preferably by means of hoses inserted in the direction of flow at the entrance to the valve.
  • Other connection types can also be realized.
  • hollow bodies with multiple connection options can be produced, for example for allowing the influx of multiple media into the hollow body.
  • the hollow body can likewise be produced using multiple parts or elements, though air-tightness must be ensured.
  • a valve function of the hollow body with an internal movable body is achieved by means of magnets arranged outside the hollow body, so that hollow bodies can be easily replaced in an array. This can be useful if differently shaped hollow bodies are used for different media with different characteristics and viscosities, or if, with the passage of time, a fluid-tight seal of the opening of the hollow body can no longer be achieved.
  • the hollow body can be a disposable product that can be changed with respect to a base assembly of external magnets.
  • a correction for the discharge of the medium through a metering pore and the transfer of the medium to a substrate can be carried out via the stored software. If necessary, the position and change in position of a substrate during a unit time can simultaneously be taken into account and also coordinated.
  • Critical for functioning in accordance with the invention is a freely movable ferromagnetic body for a variable resistance for a medium in a fluid reservoir, for example in a hollow body.
  • Magnetic forces act via magnets or ferromagnetic materials arranged outside the hollow body such that a magnetic or ferromagnetic body in the hollow body is pulled against an opening of the hollow body in the direction of flow, such that the medium is completely blocked from flowing through the opening.
  • a media-impermeable block can be adjustably modified into a permeable block such that the medium can escape through the resulting flow opening, depending on pressure conditions.
  • a media flow will establish in accordance with the ambient pressure at the location of the media outlet, based on the surface tension of the medium and capillary forces and the resistance of the body inside the hollow body and of the system.
  • a slight overpressure which also allows overhead metering, for example in robot systems; in open systems, a pore to the outside air for pressure equalization is sufficient, for example in self-sufficient metering pens.
  • outside air and pressure conditions can in turn be regulated for example by means of additional arrays in accordance with the invention in or against the direction of flow.
  • these can generate counter-impulses which modify the direction and effect of impulses on a medium which are transferred to the medium when the position of a freely movable body in the hollow body changes impulses transferred to a medium via a movement of the body are small compared to systems based on changes in the pressure applied to a medium.
  • Existing systems for example compressed air systems, may however be used to position external magnets or ferromagnetic materials in an arrangement of external magnets in accordance with the invention, the magnetic fields of which can effect a change in the position of a ferromagnetic body inside the hollow body.
  • Magnetic fields can be altered for modifiable variable metering processes with no expenditure of energy, either manually or using actuators, using guided ferromagnetic elements provided on adapters or metering pens, as well as elements attached for example to a finger.
  • the approach in accordance with the invention requires no exertion of manual pressure on a container. Once the media flow has been released, the discharge of media is immediate, and media can be transferred to a substrate for example in the micro range of less than 0.09 mm, depending on the medium, and also for any duration, as long as the pressure within the system is greater than the ambient pressure.
  • media having a viscosity lower than that of water can accurately be metered without dripping.
  • fragrances can be variably released into a space over time and based on sensor inputs. It is cost-effective and simple to use variable metering for example for media dispensers or automated beverage dispensers.
  • the insertion of a container beneath a discharge outlet or its subsequent removal, with their resultant influence on the magnetic fields of the arrays, can trigger a metering process even without electricity, or interrupt it directly without subsequent dripping; a media flow can also be restricted.
  • Quantities of media can be precisely metered.
  • An increase in the volume of a meniscus can be interrupted or continued immediately.
  • the formation of a droplet i.e. a minimal media flow, can be set through a unit time, even over several days.
  • line sections may additionally be provided as needed for sensitive media which for example in the case of self-sufficient metering pens for cyanoacrylates may be filled with desiccants. Surfaces can be passivated. Line sections can be designed such that they release substances into a medium flowing through them which can rapidly change the characteristics of a medium before it is discharged, or for example add flavorings or active ingredients to a fluid, for example in medical technology, for example also for the administering of medications.
  • a ferromagnetic closing body is present in the container and that a media flow is adjusted in accordance with the distance from an external magnetic or ferromagnetic component, or that such a flow is prevented.
  • External magnetic components can be integrated for example into a counterpart to a container, or into a lid.
  • One embodiment provides for a valve with a variable flow opening and a freely movable sphere of ferromagnetic material in a hollow body pressurized via a medium in the direction of flow.
  • a valve with a variable flow opening and a freely movable sphere of ferromagnetic material in a hollow body pressurized via a medium in the direction of flow To effect a change in the position of the sphere to interrupt the flow of a medium, it is attracted toward a media-tight contact surface in a hollow body in the direction of flow by at least one first permanent magnet.
  • To effect a change in the position of the sphere to allow the flowing of a medium through a hollow body it is pulled away from a media-tight contract surface in the hollow body by at least one movable second permanent magnet, which, at a suitable distance, acts on the sphere with a greater magnetic attractive force than the first magnet.
  • a variable media flow and variable flow opening can be generated, where the first permanent magnet and second permanent magnet are located outside the hollow body.
  • Another embodiment provides for a valve, wherein the position of at least one of the permanent magnets is changed manually.
  • Yet another embodiment provides for a valve, wherein the position of at least one of the permanent magnets is changed by means of servos.
  • Another embodiment provides for a valve in which a change in position and position adjustment of at least one permanent magnet is carried out via control loops in conjunction with defined control commands.
  • a valve is provided in which the latter is located in a metering pen.
  • the metering device is formed in one embodiment as a valve.
  • FIG. 1 shows the basic structure of a valve in its closed state
  • a freely movable ferromagnetic sphere 4 is pressurized via a medium 2 in the direction of flow 3 .
  • the sphere is drawn against a depression 5 as a media-tight contact surface by an external magnet 7 , which can be adjusted abutting to the hollow body by means of a non-magnetizable spring 6 and elements 8 and a stop 26 , and can be moved to a new position via an external magnet 9 , which, if required, is supported on a spacer and mounting element 20 via an air cushion 10 , in a variable position, with a connection 13 to a motor 14 , which can be controlled, if required, using controllers 16 and radio links 15 , 17 and computer software 18 , if required, with the aid of measurement and sensor technology 19 .
  • a reset magnet 11 which supports a movement of the magnet 9 can be positioned by means of an adjustable setting 12 .
  • Via the connections 21 , 23 of the hollow body 1 which can be affixed to an element 20 by means of bars or clips 25 , further connections 22 , 24 of a metering system can be attached.
  • FIG. 2 depicts in the valve the sphere 4 , which is deflected from a media-tight depression and contact surface 5 with the aid of a new motor position 14 * and a resulting new position 9 * of an external magnet 9 with a concomitant exertion of magnetic force such that the sphere 4 is displaced to a new, modified position 4 *, such that a flow opening 27 is created, through which the medium 2 can flow in accordance with the direction of flow 3 in the direction of a metering pore 28 or metering pin (not depicted).
  • FIG. 3 shows the valve with a new variably controllable, now larger flow opening 27 as a function of a new motor position 14 * in conjunction with a new position 9 * of the external magnet.
  • FIG. 4 shows the valve shown in an embodiment in which the external magnet 9 is moved into a new position 9 * for example manually by means of a spring 30 and a compression movement 29 , and the magnet 9 displaces the sphere to a new position 4 *.
  • a stop 31 may be positioned, which can simultaneously act as a switch 32 upon contact between the spring 30 and the stop 31 , so that further process can thereby also be activated, for example by means of a radio link 33 .
  • FIG. 5 depicts the valve in an embodiment in which a variable flow opening element 27 relates to a movable element 35 , which is attached to an assembly 36 and moves a magnet 9 into a modified position 9 * by means of a spring 30 , which effects a displacement of the sphere 4 via its magnetic force, where the element 35 is also mechanically rotatable for example by sliders 37 inside an automation, and the array can also be controlled via radio signals 38 .

Abstract

A method and apparatus for metering fluids, in particular liquid fluids, includes at least one fluid being guided out of at least one fluid reservoir through a closeable valve device in a discharge direction, at least one valve opening in the valve device being closed or opened by a valve closing member in order for the fluid to flow or be prevented from flowing through the valve opening, the opening and closing movement being performed magnetically by moving the valve closing member, which is arranged and moved in the fluid reservoir on an upstream side of the valve opening.

Description

    SUMMARY
  • The object of the invention relates to a method for metering fluids, in particular liquid fluids, wherein at least one fluid (2) is guided out of at least one fluid reservoir (1) through a closeable valve device in a discharge direction (3), at least one valve opening in the valve device being closed or opened by means of a valve closing member (4) in order for the fluid to flow or be prevented from flowing through the valve opening, the opening and closing movement being performed magnetically by moving the valve closing member (4), which is arranged and moved in the fluid reservoir (1) on an upstream side of the valve opening. The invention also relates to a means for carrying out said method. The invention further relates to a use of the metering apparatus.
  • The invention relates to a valve for the flow of media, fluids and gases, wherein for an infinitely variable flow opening for variable flow of media, a freely movable body is deflected against a flow direction in a flow space via magnets spaced apart and variable outside the flow space, thus enabling a variably metered media transfer as a line or point without dripping onto a substrate.
  • The invention further relates to the micro-adjustment of the flow of media through the valve and integration in metering systems and pens.
  • DESCRIPTION OF RELATED ART
  • Known magnetic valves with moving bodies to open or close a valve are based on either electrical magnetic field excitation, on generated pressure differences in the flow direction, or function by means of springs or with holding forces of multiple magnetizable or magnetized elements within a media-carrying valve body, such as a section of a hollow channel, where e.g. an element is movable by means of pressurization of media in the flow direction. Such valves are known from DE 199 22 414 C1 and EP 2 283 264 B1, as well as the corresponding prior art.
  • Valves based on electrical magnetic field excitation are technically complex and costly in terms of energy consumption. The magnetic flux density changes depending on a sequence of magnetic field strengths over time. Frequencies and switching cycles influence the flow behavior of media via the heating of valves and media flowing therethrough with viscosity changes. Grooves and joints in valve bodies are confounding factors posing a potential risk for leaks, which affect the flow behavior of a medium. Built-in springs are resistances which must be overcome, and which modify the flow of a medium. Valves with metal surfaces in the flow space are not very suitable for aggressive media, e.g. also for cyanoacrylates, as they endanger the valve.
  • Valves which open or close a valve by means of building up or reducing pressure, or which require a prior increase in pressure via the medium, continually change the flow behavior of a medium due to discontinuous pressure conditions in the system. However, a qualitative and reproducible discharge of media can only be achieved under constant pressure conditions of the medium and the applied pressure, as well as the same flow behavior of the medium.
  • Through their structure and through areas in which air bubbles can form or collect, valves influence the flow behavior of a medium downstream from the valve.
  • DESCRIPTION OF THE INVENTION
  • The object of the invention is to provide a simple and cost-effective valve through which a medium can flow virtually undisturbed, which is media-compatible, i.e. also suitable for media such as cyanoacrylate or for aggressive media, and by means of which it is possible to transfer arbitrarily long lines to a substrate with a predetermined formation of the beginning and end of a line, without errors and in the desired manner, at any time intervals, including long term intervals, and in reproducible quality, and wherein dripping subsequent to a metering procedure can be excluded. In addition, a medium within the valve must not be able to react in such a manner as to create a risk for the valve to become unusable. In addition, the objective is that the valve can be easily installed in a metering system even without specific knowledge of the metering system, or that an automated variable transfer of a medium will be simplified.
  • These requirements are met in accordance with the invention by means of the patent claims.
  • The object of the present invention relates to a method for the metering of fluids, in particular liquid fluids, wherein at least one fluid is conducted from at least one fluid reservoir in a discharge direction through a closable valve device, wherein at least one valve opening of the valve device is closed or opened by means of a valve closing body in order to guide the fluid through the valve opening or to block conduction, wherein the opening or closing is magnetically performed by moving the valve closing body, and the valve-closing body is arranged and moved in the fluid reservoir on an upstream side of the valve opening. In one embodiment it is provided that the valve closing body is moved by means of at least one magnet, which is arranged at a distance from the valve closing body cooperating with the magnet, by way of moving and/or modifying its magnetic field strength.
  • In another embodiment, it is provided that the valve closing body is moved in a guided or unguided manner.
  • Yet another embodiment provides that a cyanoacrylate is used as the fluid.
  • In addition, the technical teaching of the present invention provides that, in a metering device for metering fluids, in particular liquid fluids, means for carrying out the method described above are present, in particular with a fluid reservoir which is adapted to receive the fluids, which has at least one closable valve device in a discharge direction through which the fluid can be conducted, wherein the valve device has at least one valve opening which can be closed or opened by means of at least one valve closing body in order to conduct the fluid through the valve opening or block conduction, wherein, in addition, at least one magnetic actuator is provided to magnetically perform the opening and closing actions by moving the valve-closing body, and which is arranged at least one valve-closing body on an upstream side of the valve port in the fluid reservoir and movable.
  • In one embodiment of the present invention, it is provided that at least one associated magnet is provided at a distance from the valve closing body, where the magnet is movable in relation to the valve closing body and/or is changeable at least with regard to its field strength.
  • In another embodiment, it is provided that the valve closing body has a guide for guided movement, or is arranged such as to be movable without guidance.
  • Yet another embodiment provides that cyanoacrylate is provided as a fluid.
  • The valve device incorporates a valve seat. The valve seat against which the valve closing body bears for closing may be of any shape. In one embodiment, a funnel-shaped embodiment is provided. In another embodiment, a planar surface is provided. The valve seat has the valve opening which can be closed by means of the valve closing body. In particular, a non-funnel-shaped guide or a non-funnel-shaped valve seat is provided.
  • Flexible material properties of the valve seat allow a tight seal on the valve closing body.
  • In addition, the technical teaching of the present invention provides for the use of a metering device as described above for the metering of fluids, especially gaseous and/or liquid fluids, in particular for drip-free metering. The metering device may be used in any number of devices.
  • In one embodiment, the valve closing body is arranged in a magnetic field. The field is preferably formed by two magnets spaced at a distance from one another. By moving one and/or both magnets, the field or field strength acting on the valve closing body can be changed. In this way, a movement of the valve closing body in the resulting magnetic field can be effected. The valve device and/or the valve seat are preferably arranged in the magnetic field. One magnet is accordingly arranged before the valve seat in the flow direction and one magnet is arranged behind the valve seat. The valve seat is preferably not magnetizable. The valve closing body is magnetizable, or can be moved by means of the magnetic field forces. A preferred embodiment thus provides for at least two magnetic field generating magnets. The magnets are attachable in the reservoir and/or outside the reservoir. The valve closing body is arranged within the reservoir. The valve seat and the valve closing body are in operative connection, as are the magnet and the valve closing body. The valve seat is formed in one embodiment of a rigid and/or inflexible material. In a preferred embodiment, the valve seat is formed of a flexible and/or elastic material, so that a better seal with the valve closing body can be achieved. In accordance with the invention, the valve is preferably constructed such that preferably an axial and undisturbed, non-magnetic hollow body contains a medium, which is supplied to the hollow body and can flow on through an opening or leak in the hollow body. Advantageously, this hollow body consists of a material that is chosen to fit the medium and the function of the valve.
  • The hollow body contains a medium and a freely movable body, preferably in the form of a sphere made of ferromagnetic material, which, due to its size, is suitable both for tightly closing the opening of the hollow body and variably permitting the flowing through of the medium, depending on the deflection of the movable body. The ferromagnetic body may be provided with a medium-compatible protective layer and surface, e.g. Teflon, to optimize its functioning.
  • The function of the hollow body as a valve is on the one hand achieved in that the freely movable body is pulled toward the opening of the hollow body, preferably via adjustable magnetic attraction forces arranged outside the hollow body, below the valve opening of the hollow body in the flow direction, preferably permanent magnetic attraction forces of a ring magnet, the inner ring of which should have a larger cross-section that the opening of the hollow body, so that it can encompass a tapering of the hollow body sized to fit the diameter of the opening of the hollow body. In consequence, the body closes the opening so that fluid cannot pass through. On the other hand, the body can be positioned at a distance from the opening, in that movably arranged magnetic attraction forces also act upon it, preferably permanent magnetic attraction forces arranged outside the hollow body, which act against the flow direction depending on the distance and proximity of the external magnet. These forces can be larger than the attraction forces on the freely movable body in the flow direction, as well as a pressure acting on the body via the medium in the flow direction, which also pushes the movable body against the opening.
  • A pressure greater than the atmospheric pressure is applied to the movable body via a medium in the hollow body. The medium itself is under a specified constant pressure for steady flow behavior, pushing the movable body against the opening of the hollow body. Through effecting a minimal change in the position of the movable body relative to the opening of the hollow body, comparable to an imperfect seal of the hollow body and flow/valve opening, a medium can escape the hollow body for a metering process even in the case of small differences in pressure between the pressure inside the hollow body and the surrounding e.g. atmospheric pressure, and in accordance with the viscosity of a medium and the position of the movable body inside the hollow body with regard to the opening, and depending on the magnetic attraction forces of an external ring magnet below the flow opening and the proximity of an additional external magnet.
  • As a general principle, the pressure relationships in a system change when a medium escapes from a valve or metering pore. A reproducible exit of the medium and a specified metering quality is achieved by the valve in accordance with the invention in that the attraction forces acting on the ferromagnetic movable body in the hollow body are manually or magnetically regulated in the direction and against the flow direction by external magnets, such that variable flow openings are created via the resulting gap between the freely movable body and the opening of the hollow body by means of which the flow of a medium through the valve can be variably adjusted.
  • A variable position of the external magnets, and thus a variable flow opening, can preferably be programmed using software, and implemented together with controllers and movement elements.
  • This has the great advantage that, even without knowing the exact relative forces and non-linear processes, the quality and type of a media application, and thus the success of an intended media transfer, can be directly evaluated after the flow of the medium through the flow opening and after its exit from a metering pore and transfer to a substrate, and the position of the external magnets can be corrected and adjusted as it is necessary for a subsequent transfer of the medium, if required by the metering application, making use of the preprogrammed values. A correction can be performed manually on the basis of a visual assessment, or automatically using measuring and sensor technology. In this way, variable flow openings are formed during a metering process for an adapted flow of the medium for an optimal metering result on a substrate. The respective flow openings are in accordance with the result of a media transfer.
  • Values and settings recognized as correct values and settings can be saved, archived for subsequent metering processes, accessed at will, or combined. In addition, other factors such as viscosity, flow properties of the medium, temperature, barometric pressure and humidity changes and other parameters can be recorded using measurement and sensor technology, transmitted to the software for precise micro-metering, and evaluated and processed by the software for the exact positioning of the external magnets.
  • A programmed and positionable change in the position of permanent magnets for variable forces acting on a ferromagnetic body inside a hollow body is preferably achieved via controllable stepper motors, servo motors and microcontrollers. The magnets are mounted either directly on the motors or at a distance from but connected to the motors, with poles are being considered . . . . This can be advantageous if it is required by the local conditions, if the immediate size of the valve and weight should be minimized, if additional transmissions for the deflection of the magnets are advantageous, or if the magnetic fields of the magnets influence the motors.
  • At the same time, this ensures that the valve body and medium cannot be heated via the motors.
  • An advantageous, fast reacting option for positioning an external magnet for a deflection in the direction of the body inside the hollow body can be achieved in that a permanent magnet with a servo motor, ideally equipped with air bearings to minimize frictional resistance, is moved in the direction of the movable body as programmed, but the repositioning of the magnet to a new position more distant from the body movably mounted in the hollow body is achieved without power from the servo motor via magnetic attraction forces, preferably from a permanent magnet, acting on the movable permanent magnets against the deflection via the servo motor. In this case, the connection between the servo motor and the permanent magnets to be positioned does not require a rigid connection, and the servo motor can rapidly move itself without additional mass to a new preprogrammed position further spaced apart from the movable body.
  • The acting magnetic forces can influence one another and be finely adjusted in accordance with an adjustable distance between the reset magnet and the movable permanent magnets in a starting position.
  • The attraction forces must be adjusted with regard to one another according to a fine tuning of the distances between the freely movable body inside the hollow body and the external magnets which pull the freely movable body against the opening of the hollow body in the flow direction. This is facilitated if a spring, e.g. of plastic, is arranged between the hollow body and the external magnet outside and below the opening of the hollow body, which spring is able to stabilize the external magnet in a fixed position relative to the hollow body, in that e.g. the hollow body is adjusted against the spring, e.g. via its mounting.
  • A targeted deflection of the ferromagnetic body inside the hollow body can also be achieved if both the external magnet beneath the hollow body, below the flow port, and the movable permanent magnet are moved simultaneously and in coronation. This can be useful in specific embodiments of the valve.
  • In all cases it must be ensured that there is be no direct contact between movable and immovable permanent magnets, including commercially available and suitable permanent magnets, preferably made magnetically “hard” material. The hollow body preferably consists of non-magnetizable material, and is preferably made of material-friendly plastics. In order to prevent contact, it must be ensured that magnets may not come close to each other, so that contact is compulsorily. This can easily be achieved through the use of spacers, e.g. of plastics, to which e.g. the hollow body can also be mounted using non-magnetizable bars or clips.
  • One variant of the construction for metering media is ideal for metering pens. For example, a cylindrical hollow body having a magnetic or ferromagnetic body may be formed above the movement space of the body and against the flow direction of the medium, also with a crimp favorable to the flow of the medium, in which an external magnet, preferably within the radius of the hollow body, can be arranged for changing the position of the movable body in the hollow body and can manually be moved and positioned or can be moved and positioned via a following movement element, to that, as previously described, a variable flow opening can be generated in connection with a magnet below the hollow body as a counterforce to the variably movable body inside the hollow body in accordance with the corresponding positioning of the magnets.
  • A further possible variant functions with a hollow axis of the movement element, through which the medium directly flows, but preferably flows through a hollow body in the hollow axis that continues as a hose, and the external magnet, which can also be arranged around the axis as a ring magnet, is positioned above the motor.
  • For an undisturbed operation of metering pens, a movement element in a metering pen may be controlled via a controller through radio link or integrated storage media for variable and reproducible metering quantities, and a power supply may be provided in the pen.
  • In a manually performed positioning of external magnets that can deflect a movable body inside the hollow body, e.g. stops, e.g. for levers to which permanent magnets may alternatively be attached directly, can be adjusted, so that identical metering results are possible in connection with a unit time.
  • For metering pens, the hollow body including the movable body and medium can also be integrated into a metering pen as a replaceable cartridge, where pressure is exerted on the medium directly or indirectly, e.g. also via a replaceable pressure cartridge in the metering pen, or the pressure is applied to the medium via a manual pressure build-up generated in the metering pen.
  • Advantageously, however, in the case of metering pens in which the medium does not flow into the pen through lines, the medium is metered from an inserted disposable media cartridge without a moving body being inserted in the media cartridge or indirectly, via a metering pressure applied in accordance with the invention using the valve of the invention or a valve according to the invention, in the flow direction below a replaceable cartridge arranged between a connection of a metering pore and an opening of a cartridge.
  • For media which must be dispensed mixed in certain proportions, such as reaction adhesives, a plurality of valves in accordance with the invention used together permit the various media to be combined in coordination with one another and programmed accordingly and discharged as a mixture through a common metering pore. The variably generated flow openings of the valves in accordance with the invention permit media to be metered with regard to one another such that, in the case of a continuous application of media through a common discharge pore, a mixed medium with different characteristics can be expelled which can assume different characteristics after being transferred to a substrate, for example softer or harder. This has the particular advantage that for example media to be dispensed can be metered differently according to the nature of their course, for example with different settings for a tight turn than in a straight line in order to prevent stress cracks. Reference has already been made to the possibility of creating lines of varying width of any length.
  • A non-magnetizable hollow body of the type required for the valve, i.e. adapted to media that is free of interference and fluid- and air-tight with an internal, freely movable body of ferromagnetic material, preferably a spherical permanent magnet, can be produced very easily. It is sufficient for the hollow body to be produced using familiar methods as a streamlined, non-sealed, preferably symmetrical ampoule of plastic material tapering toward the ends in which a sphere, for example a magnetic sphere, is inserted during production. At the same time, this sphere—due to its gravity and, if necessary, additional external magnetic forces acting on the sphere only during production—creates, during a suitable state of the plastic, while it is still warm, creates a preferably axial depression in the ampoule at the transition of the shape of the ampoule into a tapering, hollow end of the ampoule. With a suitable plastic material, the depression can be closed over the sphere in the direction of flow such as to be fluid-tight once the uniformly round sphere is pressed into it. Ideally, the outer diameter of the tapering hollow end of the ampoule below a flow opening of an ampoule is matched to an inner diameter of an external ring magnet which attracts the sphere inside the hollow body to the depression, and manufactured in a length such that the fine adjustment of the distance to and thus exertion of force on the sphere inside the hollow body by the external ring magnet is enabled, and a connection for conducting the medium after flowing through the ampoule is possible via the following cross-section of the end of the ampoule.
  • Permanently fluid- and air-tight connections with low resistance and effect on the flow of the medium can already be affected by means of suitable lengths and cross-sections of the ends of the ampoule, for example preferably by means of superimposed hoses after the medium has flowed through the valve, or preferably by means of hoses inserted in the direction of flow at the entrance to the valve. Other connection types can also be realized. If necessary, hollow bodies with multiple connection options can be produced, for example for allowing the influx of multiple media into the hollow body. The hollow body can likewise be produced using multiple parts or elements, though air-tightness must be ensured.
  • A valve function of the hollow body with an internal movable body is achieved by means of magnets arranged outside the hollow body, so that hollow bodies can be easily replaced in an array. This can be useful if differently shaped hollow bodies are used for different media with different characteristics and viscosities, or if, with the passage of time, a fluid-tight seal of the opening of the hollow body can no longer be achieved.
  • Due to the low cost of the hollow body, it will also be more economical to dispense with cleaning a hollow body and instead to simply replace it with a new hollow body. In this sense, the hollow body can be a disposable product that can be changed with respect to a base assembly of external magnets.
  • In the event of a change in the flow behavior of a medium, a correction for the discharge of the medium through a metering pore and the transfer of the medium to a substrate can be carried out via the stored software. If necessary, the position and change in position of a substrate during a unit time can simultaneously be taken into account and also coordinated.
  • In addition to the exemplary drawings, there are numerous variants.
  • Critical for functioning in accordance with the invention is a freely movable ferromagnetic body for a variable resistance for a medium in a fluid reservoir, for example in a hollow body. Magnetic forces act via magnets or ferromagnetic materials arranged outside the hollow body such that a magnetic or ferromagnetic body in the hollow body is pulled against an opening of the hollow body in the direction of flow, such that the medium is completely blocked from flowing through the opening. Depending on the distance of this retention power and its influence on the body inside the hollow body, a media-impermeable block can be adjustably modified into a permeable block such that the medium can escape through the resulting flow opening, depending on pressure conditions. It is advantageous for this to be used for adjusting the balance of force between the ferromagnetic body located inside the hollow and the external magnetic force, and to change the position of the body via a further external magnetic field acting on the body inside the hollow body in accordance with the flow behavior of the medium. With a real-time response, the flow opening varies with the position of the body for a direct and variably adjustable discharge of media.
  • A media flow will establish in accordance with the ambient pressure at the location of the media outlet, based on the surface tension of the medium and capillary forces and the resistance of the body inside the hollow body and of the system. In closed systems, a slight overpressure, which also allows overhead metering, for example in robot systems; in open systems, a pore to the outside air for pressure equalization is sufficient, for example in self-sufficient metering pens.
  • The entry of outside air and pressure conditions can in turn be regulated for example by means of additional arrays in accordance with the invention in or against the direction of flow. At the same time, these can generate counter-impulses which modify the direction and effect of impulses on a medium which are transferred to the medium when the position of a freely movable body in the hollow body changes impulses transferred to a medium via a movement of the body are small compared to systems based on changes in the pressure applied to a medium. Existing systems, for example compressed air systems, may however be used to position external magnets or ferromagnetic materials in an arrangement of external magnets in accordance with the invention, the magnetic fields of which can effect a change in the position of a ferromagnetic body inside the hollow body.
  • As soon as the medium and significant pressure changes, i.e. switching between overpressure and underpressure in the media-carrying lines, are no longer linked in the system, a nearly constant pressure on the medium can be set.
  • There are many different standard, commercially available media such as cyanoacrylates, adhesives in general, oils, cleaning solvents, spot removers, colors, fragrances, and flavorings, but also aggressive media, etc. offered in product-specific bottles or containers in which for example pressure must be manually applied to the container to expel the medium, and in which, when pressure is reduced, the medium withdraws into the container, usually with an uncontrolled influx of air through the media outlet. A precise and continuous metering of the medium is thus impossible.
  • However, it is possible to retain such containers while replacing their closures with a valve functioning in accordance with the invention. Magnetic fields can be altered for modifiable variable metering processes with no expenditure of energy, either manually or using actuators, using guided ferromagnetic elements provided on adapters or metering pens, as well as elements attached for example to a finger. The approach in accordance with the invention requires no exertion of manual pressure on a container. Once the media flow has been released, the discharge of media is immediate, and media can be transferred to a substrate for example in the micro range of less than 0.09 mm, depending on the medium, and also for any duration, as long as the pressure within the system is greater than the ambient pressure.
  • In general, media having a viscosity lower than that of water can accurately be metered without dripping. For example, fragrances can be variably released into a space over time and based on sensor inputs. It is cost-effective and simple to use variable metering for example for media dispensers or automated beverage dispensers. Here, for example, the insertion of a container beneath a discharge outlet or its subsequent removal, with their resultant influence on the magnetic fields of the arrays, can trigger a metering process even without electricity, or interrupt it directly without subsequent dripping; a media flow can also be restricted. Media flow in a hygienic manner, exclusively through a non-wearing, media-compatible line, for example made of Teflon, having no penetrations or contact with mechanical components. Lines are not subject to mechanical stresses, and can be realized in a manner impervious to diffusion.
  • This is particularly advantageous for applications in the fields of medical technology and life science for sterile and contamination-free metering processes. Quantities of media can be precisely metered. An increase in the volume of a meniscus can be interrupted or continued immediately. In micro-metering, the formation of a droplet, i.e. a minimal media flow, can be set through a unit time, even over several days.
  • In systems, line sections may additionally be provided as needed for sensitive media which for example in the case of self-sufficient metering pens for cyanoacrylates may be filled with desiccants. Surfaces can be passivated. Line sections can be designed such that they release substances into a medium flowing through them which can rapidly change the characteristics of a medium before it is discharged, or for example add flavorings or active ingredients to a fluid, for example in medical technology, for example also for the administering of medications.
  • For simple tasks, for example to insert containers in a hygienic manner without dripping, it is sufficient that a ferromagnetic closing body is present in the container and that a media flow is adjusted in accordance with the distance from an external magnetic or ferromagnetic component, or that such a flow is prevented. External magnetic components can be integrated for example into a counterpart to a container, or into a lid.
  • One embodiment provides for a valve with a variable flow opening and a freely movable sphere of ferromagnetic material in a hollow body pressurized via a medium in the direction of flow. To effect a change in the position of the sphere to interrupt the flow of a medium, it is attracted toward a media-tight contact surface in a hollow body in the direction of flow by at least one first permanent magnet. To effect a change in the position of the sphere to allow the flowing of a medium through a hollow body, it is pulled away from a media-tight contract surface in the hollow body by at least one movable second permanent magnet, which, at a suitable distance, acts on the sphere with a greater magnetic attractive force than the first magnet. Depending on the distance between and position of the second and first magnets with regard to one another, a variable media flow and variable flow opening can be generated, where the first permanent magnet and second permanent magnet are located outside the hollow body.
  • Another embodiment provides for a valve, wherein the position of at least one of the permanent magnets is changed manually.
  • Yet another embodiment provides for a valve, wherein the position of at least one of the permanent magnets is changed by means of servos.
  • Another embodiment provides for a valve in which a change in position and position adjustment of at least one permanent magnet is carried out via control loops in conjunction with defined control commands.
  • In addition, in one embodiment, a valve is provided in which the latter is located in a metering pen.
  • The metering device is formed in one embodiment as a valve.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The fundamental elements of the valve in accordance with the invention are described in further detail in excerpt form by means of simple schematic drawings, not to scale, to explain the interactions between the individual components for the functioning of the valve, wherein
  • FIG. 1 shows the basic structure of a valve in its closed state,
  • with external elements and peripheral devices.
  • In a hollow body 1, a freely movable ferromagnetic sphere 4 is pressurized via a medium 2 in the direction of flow 3. The sphere is drawn against a depression 5 as a media-tight contact surface by an external magnet 7, which can be adjusted abutting to the hollow body by means of a non-magnetizable spring 6 and elements 8 and a stop 26, and can be moved to a new position via an external magnet 9, which, if required, is supported on a spacer and mounting element 20 via an air cushion 10, in a variable position, with a connection 13 to a motor 14, which can be controlled, if required, using controllers 16 and radio links 15, 17 and computer software 18, if required, with the aid of measurement and sensor technology 19.
  • A reset magnet 11 which supports a movement of the magnet 9 can be positioned by means of an adjustable setting 12. Via the connections 21, 23 of the hollow body 1, which can be affixed to an element 20 by means of bars or clips 25, further connections 22, 24 of a metering system can be attached.
  • FIG. 2 depicts in the valve the sphere 4, which is deflected from a media-tight depression and contact surface 5 with the aid of a new motor position 14* and a resulting new position 9* of an external magnet 9 with a concomitant exertion of magnetic force such that the sphere 4 is displaced to a new, modified position 4*, such that a flow opening 27 is created, through which the medium 2 can flow in accordance with the direction of flow 3 in the direction of a metering pore 28 or metering pin (not depicted).
  • FIG. 3 shows the valve with a new variably controllable, now larger flow opening 27 as a function of a new motor position 14* in conjunction with a new position 9* of the external magnet.
  • FIG. 4 shows the valve shown in an embodiment in which the external magnet 9 is moved into a new position 9* for example manually by means of a spring 30 and a compression movement 29, and the magnet 9 displaces the sphere to a new position 4*.
  • For specific flow openings 27, a stop 31 may be positioned, which can simultaneously act as a switch 32 upon contact between the spring 30 and the stop 31, so that further process can thereby also be activated, for example by means of a radio link 33.
  • FIG. 5 depicts the valve in an embodiment in which a variable flow opening element 27 relates to a movable element 35, which is attached to an assembly 36 and moves a magnet 9 into a modified position 9* by means of a spring 30, which effects a displacement of the sphere 4 via its magnetic force, where the element 35 is also mechanically rotatable for example by sliders 37 inside an automation, and the array can also be controlled via radio signals 38.
  • LIST OF REFERENCES
    • 1 Hollow body/ampoule/fluid reservoir
    • 2 Medium/fluid
    • 3 Direction of flow/outflow direction
    • 4 Freely movable body/sphere/valve closing body
    • 5 Depression—media-tight contact area
    • 6 Spring, optional
    • 7 First external magnet/magnet/magnetic actuator
    • 8 Fine adjustment hollow body, optional
    • 9 Second external, movable magnet
    • 10 Air cushion, optional
    • 11 Reset magnet, optional
    • 12 Fine adjustment reset magnet, optional
    • 13 Connection positionable magnet, symbolic
    • 14 Moving element—Motor
    • 15 Radio link for moving element and motor having optional controller
    • 16 Controller, possibly optional
    • 17 Radio link between controller and computer, optional
    • 18 External computer, optional
    • 19 Optional measurement technology—sensors
    • 20 Spacer—fastener
    • 21 Hollow ampoule end—inflowing medium
    • 22 Connection inflowing medium
    • 23 Hollow ampoule end—outflowing medium
    • 24 Connection for outflowing medium
    • 25 Mounting hollow body/vial, ampoule symbolic
    • 26 Stop ampoule—fine adjustment, optional
    • 27 Variable flow opening
    • 28 Continuing metering pore metering needle
    • 29 Pressure for change in position
    • 30 Spring element
    • 31 Stop for spring element, optional
    • 32 Optional switch contact
    • 33 Potential radio link
    • 34 Distance surface, metering pen
    • 35 Eccentric element
    • 36 Bearing mount for eccentric element, optional movement element
    • 37 Mechanism, optional
    • 38 Radio link, optional

Claims (9)

1. A method for metering fluids, in particular liquid fluids, wherein the at least one fluid is passed in a discharge direction through a closable valve means of at least one fluid reservoir, wherein at least one valve opening of the valve device is closed or opened by means of a valve-closing body to direct the fluid through the valve opening or to block a conducting, wherein the opening and closing is performed by magnetically moving the valve closing body and the valve closing body is placed and moved in the fluid reservoir on an upstream side of the valve opening.
2. The method according to claim 1, wherein the valve closing body is moved by means of at least one magnet, which is arranged spaced apart from the valve closing body cooperating with the magnet, by moving and/or changing the field strength thereof.
3. The method according to claim 1, wherein the valve closing body is moved in a guide or unguided manner.
4. The method according to claim 1, wherein a cyanoacrylate is used as a fluid.
5. A metering device for metering fluids, in particular liquid fluids, having means for carrying out the method according to claim 1, in particular with a fluid reservoir which is adapted to receive the fluids, having at least one closable valve means in an outflow direction, through which the fluid can be conducted, wherein the valve means comprises at least one valve opening, which is closable and openable by means of at least one valve closing body, to direct the fluid through the valve opening or to block passing it therethrough, wherein furthermore at least one magnetic actuator is provided to magnetically move the valve closing body to perform the opening or closing, and the at least one valve closing body is movable and is arranged on an upstream side of the valve port in the fluid reservoir.
6. The metering device according to claim 5, wherein at least one associated magnet spaced apart from the valve closing body is provided, said magnet is movable with regard to the valve closing body and/or is changeably designed at least in relation to its field strength.
7. The metering device according to claim 5, wherein the valve closing body has a guide for being moved in a guided manner and/or is arranged in an unguided movable manner.
8. The metering device according to claim 5, wherein cyanoacrylate is provided as a fluid.
9. The use of a metering device according to claim 1 for metering fluids, especially gaseous and/or liquid fluids, in particular for drip-free dosing.
US15/110,291 2014-01-09 2015-01-08 Valve comprising a variable flow opening Abandoned US20170122456A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102014000071 2014-01-09
DE102014000071.0 2014-01-09
PCT/DE2015/100013 WO2015104018A1 (en) 2014-01-09 2015-01-08 Valve comprising a variable flow opening

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
PCT/DE2015/100013 A-371-Of-International WO2015104018A1 (en) 2014-01-09 2015-01-08 Valve comprising a variable flow opening

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US16/233,184 Continuation US10941875B2 (en) 2014-01-09 2018-12-27 Valve comprising a variable flow opening

Publications (1)

Publication Number Publication Date
US20170122456A1 true US20170122456A1 (en) 2017-05-04

Family

ID=52339005

Family Applications (2)

Application Number Title Priority Date Filing Date
US15/110,291 Abandoned US20170122456A1 (en) 2014-01-09 2015-01-08 Valve comprising a variable flow opening
US16/233,184 Active 2035-05-22 US10941875B2 (en) 2014-01-09 2018-12-27 Valve comprising a variable flow opening

Family Applications After (1)

Application Number Title Priority Date Filing Date
US16/233,184 Active 2035-05-22 US10941875B2 (en) 2014-01-09 2018-12-27 Valve comprising a variable flow opening

Country Status (4)

Country Link
US (2) US20170122456A1 (en)
EP (1) EP3092080B1 (en)
DE (1) DE112015000366A5 (en)
WO (1) WO2015104018A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3640321B1 (en) 2015-10-09 2022-04-06 DEKA Products Limited Partnership Method for generating a tissue for transplant
US11299705B2 (en) 2016-11-07 2022-04-12 Deka Products Limited Partnership System and method for creating tissue
US11906070B2 (en) 2020-05-26 2024-02-20 Nextern Innovation, Llc Valve actuation system through permanent magnet use
CN115143316A (en) * 2022-06-27 2022-10-04 珠海格力电器股份有限公司 Control valve and refrigerating system

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4261485A (en) * 1979-12-04 1981-04-14 Raymond Borg Automatic bottle cap having a magnetically actuated valve
US4300489A (en) * 1977-12-05 1981-11-17 Cycles Peugeot Pipe closing device
US4489863A (en) * 1982-02-11 1984-12-25 International Business Machines Corporation Precision fluid dispense valve
US6044865A (en) * 1996-06-10 2000-04-04 Santech Gmbh Sanitary fitting in the form of a single-lever mixer tap
US6199587B1 (en) * 1998-07-21 2001-03-13 Franco Shlomi Solenoid valve with permanent magnet
US20050139796A1 (en) * 2003-12-29 2005-06-30 Robert Altonji Pneumatically actuated valve
US6919067B2 (en) * 1991-09-13 2005-07-19 Syngenix Limited Compositions comprising a tissue glue and therapeutic agents
US7168597B1 (en) * 1999-03-12 2007-01-30 Smithkline Beecham Corporation Aerosol metering valve
US7320456B2 (en) * 2005-01-31 2008-01-22 Koganei Corporation Valve device
US7726524B2 (en) * 2003-03-27 2010-06-01 Sames Technologies Magnetically-coupled valve

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4349042A (en) * 1980-07-28 1982-09-14 Kunio Shimizu Fluid shut-off device
US5121329A (en) * 1989-10-30 1992-06-09 Stratasys, Inc. Apparatus and method for creating three-dimensional objects
DE19922414C1 (en) 1999-05-14 2000-11-23 Deutsch Zentr Luft & Raumfahrt Solenoid operated valve
DE69931787T2 (en) * 1999-11-11 2007-05-24 The Provost, Fellows And Scholars Of The College Of The Holy And Undivided Trinity Of Queen Elizabeth Near Dublin Device and method for administration of drops
US6669909B2 (en) * 2001-03-26 2003-12-30 Allegro Technologies Limited Liquid droplet dispensing
DE20202381U1 (en) * 2002-02-16 2002-07-04 Hhs Leimauftrags Systeme Gmbh Valve for devices for the application of flowable substances
US20030221616A1 (en) * 2002-05-28 2003-12-04 Micron Technology, Inc. Magnetically-actuatable throttle valve
JP4563086B2 (en) * 2003-11-10 2010-10-13 シーケーディ株式会社 Fluid control valve
US7980197B2 (en) * 2006-11-03 2011-07-19 Illinois Tool Works, Inc. Method and apparatus for dispensing a viscous material on a substrate
WO2008089449A2 (en) * 2007-01-19 2008-07-24 Biodot, Inc. Systems and methods for high speed array printing and hybridization
DE102007029064A1 (en) * 2007-06-21 2008-12-24 Focke & Co.(Gmbh & Co. Kg) Valve, in particular glue valve
DE102008015497A1 (en) 2008-03-25 2009-10-08 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Solenoid valve unit
US8136705B2 (en) * 2009-04-09 2012-03-20 Illinois Tool Works Inc. Magnetic drive for dispensing apparatus
DE102010034761A1 (en) * 2010-08-18 2012-02-23 Focke & Co. (Gmbh & Co. Kg) Glue valve and method for controlling the same

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4300489A (en) * 1977-12-05 1981-11-17 Cycles Peugeot Pipe closing device
US4261485A (en) * 1979-12-04 1981-04-14 Raymond Borg Automatic bottle cap having a magnetically actuated valve
US4489863A (en) * 1982-02-11 1984-12-25 International Business Machines Corporation Precision fluid dispense valve
US6919067B2 (en) * 1991-09-13 2005-07-19 Syngenix Limited Compositions comprising a tissue glue and therapeutic agents
US6044865A (en) * 1996-06-10 2000-04-04 Santech Gmbh Sanitary fitting in the form of a single-lever mixer tap
US6199587B1 (en) * 1998-07-21 2001-03-13 Franco Shlomi Solenoid valve with permanent magnet
US7168597B1 (en) * 1999-03-12 2007-01-30 Smithkline Beecham Corporation Aerosol metering valve
US7726524B2 (en) * 2003-03-27 2010-06-01 Sames Technologies Magnetically-coupled valve
US20050139796A1 (en) * 2003-12-29 2005-06-30 Robert Altonji Pneumatically actuated valve
US7320456B2 (en) * 2005-01-31 2008-01-22 Koganei Corporation Valve device

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
Filler US 6919067 *
Jones US 7168597 *

Also Published As

Publication number Publication date
EP3092080C0 (en) 2023-08-02
WO2015104018A1 (en) 2015-07-16
EP3092080A1 (en) 2016-11-16
DE112015000366A5 (en) 2016-10-06
US10941875B2 (en) 2021-03-09
US20190170268A1 (en) 2019-06-06
EP3092080B1 (en) 2023-08-02

Similar Documents

Publication Publication Date Title
US10941875B2 (en) Valve comprising a variable flow opening
RU2459183C2 (en) Valve to dispense viscous fluid, in particular, dyes
US8281815B2 (en) Microfluidic valve filler and valve unit including the same
US9091354B2 (en) Solenoid valve unit
IE20000696A1 (en) Liquid Droplet Dispensing
DE60302477D1 (en) System for precision dispensing of liquids
EP1270081A3 (en) Spray gun with improved needle shut-off valve sealing arrangement
EP2846915B1 (en) Microfluidic dispenser, cartridge and analysis system for analyzing a biological sample
Churski et al. Simple modular systems for generation of droplets on demand
EP1099483B1 (en) Liquid droplet dispensing
US9328841B2 (en) Fluid dispenser utilizing dual coils and methods of fluid dispensing
JP2015516084A (en) Valve for dispensing fluid
US8333337B2 (en) Valve unit for interrupting or releasing a flow of a medium along a hollow duct, use thereof in a dosing system for the metered discharge of said medium, and method for the metered discharge of a medium
US20010052585A1 (en) Device for applying fluid material on a substrate, and application valve
JP3860267B2 (en) A device for dispensing a precise volume of biological fluid
EP3058252B1 (en) Micro-valve
JP2002361147A (en) Application apparatus for viscous liquid
TWI755001B (en) An apparatus for dispensing microvolume liquid
JP2016125878A (en) Internal standard solution transferring method, and transferring device for the same
US20150114470A1 (en) Flow control device and the method for controlling the flow thereof
DE60236872D1 (en) DEVICE FOR APPLYING FLOWABLE MEDIA TO A SUBSTRATE MOVABLE RELATIVELY TO THE DEVICE
WO2009157863A1 (en) Microfluidic device
Gunda et al. Proportional Microvalve Using A Piezoelectric Unimorph Microactuator
CN107807678B (en) Electromagnetic valve flow adjusting device and method
Phadke et al. Validation of a Novel Electromagnetically Operated Free Flow Liquid Dispensing System

Legal Events

Date Code Title Description
STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION