US20170117213A1 - Semiconductor package with integrated die paddles for power stage - Google Patents
Semiconductor package with integrated die paddles for power stage Download PDFInfo
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- US20170117213A1 US20170117213A1 US15/398,505 US201715398505A US2017117213A1 US 20170117213 A1 US20170117213 A1 US 20170117213A1 US 201715398505 A US201715398505 A US 201715398505A US 2017117213 A1 US2017117213 A1 US 2017117213A1
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- conductive carrier
- die paddle
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Images
Classifications
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- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/495—Lead-frames or other flat leads
- H01L23/49575—Assemblies of semiconductor devices on lead frames
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- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07
- H01L21/4814—Conductive parts
- H01L21/4821—Flat leads, e.g. lead frames with or without insulating supports
- H01L21/4825—Connection or disconnection of other leads to or from flat leads, e.g. wires, bumps, other flat leads
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/48—Manufacture or treatment of parts, e.g. containers, prior to assembly of the devices, using processes not provided for in a single one of the groups H01L21/18 - H01L21/326 or H10D48/04 - H10D48/07
- H01L21/4814—Conductive parts
- H01L21/4821—Flat leads, e.g. lead frames with or without insulating supports
- H01L21/4828—Etching
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- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/495—Lead-frames or other flat leads
- H01L23/49503—Lead-frames or other flat leads characterised by the die pad
- H01L23/4951—Chip-on-leads or leads-on-chip techniques, i.e. inner lead fingers being used as die pad
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- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
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- H01L23/49537—Plurality of lead frames mounted in one device
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- H01L23/49551—Cross section geometry characterised by bent parts
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- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
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- H01L23/49562—Geometry of the lead-frame for individual devices of subclass H10D
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- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L24/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L24/33—Structure, shape, material or disposition of the layer connectors after the connecting process of a plurality of layer connectors
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- H01L24/73—Means for bonding being of different types provided for in two or more of groups H01L24/10, H01L24/18, H01L24/26, H01L24/34, H01L24/42, H01L24/50, H01L24/63, H01L24/71
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- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/33—Structure, shape, material or disposition of the layer connectors after the connecting process of a plurality of layer connectors
- H01L2224/331—Disposition
- H01L2224/3318—Disposition being disposed on at least two different sides of the body, e.g. dual array
- H01L2224/33181—On opposite sides of the body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
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- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
Definitions
- Voltage converters are used in a variety of electronic circuits and systems. Semiconductor packaging solutions for such voltage converters must typically be configured to accommodate power transistors, sometimes referred to as control and sync transistors, as well as the high current switch node connection between the control and sync transistors.
- the switch node connection between the control and sync transistors is typically implemented using a conductive clip, such as a copper clip, which must be sufficiently robust to accommodate high current, Because the control and sync transistors can be highly sensitive to electrical resistance, the cross-sectional area of the conductive clip used to provide the switch node connection may have to be relatively large.
- control and sync transistors are capable of generating substantial heat during operation.
- that potentially damaging heat necessitates use of a dedicated heat spreader, which is also often relatively large. Consequently, conventional voltage converter packages must typically be sized to accommodate not only the control and sync transistors, but a large heat spreader providing thermal protection for those power transistors, and a large conductive clip for their connection, as well.
- the present disclosure is directed to a semiconductor package with integrated die paddles for power stage, substantially as shown in and/or described in connection with at least one of the figures, and as set forth more completely in the claims.
- FIG. 1 shows a diagram of an exemplary circuit suitable for use as a voltage converter.
- FIG. 2 shows an exemplary representation of a. packaging solution according to one implementation of the present disclosure.
- FIG. 3 shows a flowchart presenting an exemplary method for fabricating a semiconductor package according to one implementation of the present disclosure.
- FIG. 4A illustrates a result of performing of an initial action according to the flowchart of FIG. 3 in accordance with one implementation of the present disclosure.
- FIG. 4B illustrates a result of performing of a subsequent action according to the flowchart of FIG. 3 in accordance with one implementation of the present disclosure.
- FIG. 4C illustrates a result of performing of a subsequent action according to the flowchart of FIG. 3 in accordance with one implementation of the present disclosure.
- FIG. 4D illustrates a result of performing of a final action according to the flowchart of FIG. 3 in accordance with one implementation of the present disclosure.
- FIG. 5 shows an exemplary representation of a packaging solution according to another implementation of the present disclosure.
- Power converters such as voltage regulators
- IC integrated circuit
- DC direct current
- a buck converter may be implemented as a voltage regulator to convert a higher voltage DC input to a lower voltage DC output for use in low voltage applications in which relatively large output currents are required.
- FIG. 1 shows a diagram of an exemplary power converter circuit suitable for use as a voltage converter.
- Voltage converter 100 includes driver IC 101 , power stage multi-chip module (MCM) 102 , output inductor 1 . 04 , and output capacitor 106 .
- power stage MCM 102 includes high side and low side power switches of voltage converter 100
- driver IC 101 is implemented to provide drive signals to those high side and low side power switches.
- voltage converter 100 is configured to receive an input voltage V IN , and to provide a converted voltage, e.g., a rectified and/or stepped down voltage, as V OUT at output 105 .
- Power stage MCM 102 may be implemented using two power switches in the form of metal-oxide-semiconductor field-effect transistors (MOSFETs) configured as a half-bridge, for example. That is to say, power stage MCM 102 may include high side or control transistor 120 (Q 1 ) having drain 122 , source 124 , and gate 126 , as well as low side or sync transistor 130 (Q 2 ) having drain 132 . source 134 , and gate 136 . Control transistor 120 is coupled to sync transistor 130 at switch node 140 , which, in turn, is coupled to output 105 through output inductor 104 .
- MOSFETs metal-oxide-semiconductor field-effect transistors
- Respective control and sync transistors 120 and 130 may be implemented as group IV based power transistors, such as silicon power MOSFETs having a vertical design, for example.
- Voltage converter 100 may be advantageously utilized, for example as a buck converter, in a variety of automotive, industrial, appliance, and lighting applications.
- control and sync transistors 120 and 130 may be implemented as any type of silicon or other group IV FET, such as but not limited to MOSFETs and metal-insulator-semiconductor FETs (MISFETs), for instance.
- control and sync transistors 120 and 130 may be implemented as any type of GaN (Gallium Nitride) or other group III-V transistor, such as but not limited to heterostructure FETs (HFETs) or high electron mobility transistors (HEMTs), for example.
- GaN GaN
- HFETs heterostructure FETs
- HEMTs high electron mobility transistors
- group III-V refers to a compound semiconductor including at least one group III element and at least one group V element.
- a group III-V semiconductor may take the form of a III-Nitride semiconductor that includes nitrogen and at least one group III element.
- a III-Nitride power transistor may be fabricated using gallium nitride (GaN), in which the group III element or elements include some or a substantial amount of gallium, but may also include other group III elements in addition to gallium.
- GaN gallium nitride
- control and sync transistors 120 and 130 are capable of generating substantial heat during operation. In many conventional implementations, that potentially damaging heat can be diverted away from control and sync transistors 120 and 130 using a dedicated heat spreader, which is often relatively large.
- the connection between control transistor 120 and sync transistor 130 providing switch node 140 is typically implemented using a conductive clip, such as a copper clip, which must be sufficiently robust to accommodate high current.
- control transistor 120 and sync transistor 130 can be highly sensitive to electrical resistance, the cross-sectional area of the conductive clip used to provide switch node 140 may also be relatively large. Consequently, packaging solutions for power stage MCM 102 must typically be sized to accommodate not only control and sync transistors 120 and 130 , but a large heat spreader providing thermal protection for those power transistors, and a large conductive clip for their connection, as well.
- the present application discloses a packaging solution enabling omission of the aforementioned heat spreader and switch node conductive clip while concurrently providing thermal protection for control and sync transistors 120 and 130 , and also providing a reliable, low resistance, and substantially parasitic free electrical connection for establishing switch node 140 .
- power stage MCM 102 is contained by a dual gauge conductive carrier package configured to provide integrated heat spreading.
- one of the conductive carriers used to produce the dual gauge conductive carrier package can also be used to provide switch node 140 .
- the phrase “dual gauge conductive carrier” refers to a structure assembled from two conductive carriers, such as semiconductor package lead frames, for example.
- FIG. 2 shows an exemplary representation of a dual gauge conductive carrier packaging solution suitable for packaging a power switching stage.
- FIG. 2 shows a cross-sectional view of semiconductor package 202 attached to mounting surface 290 , which may be a printed circuit board (PCB) for example, by solder bodies 292 .
- Semiconductor package 202 includes first conductive carrier 210 a and second conductive carrier 210 b. As shown in FIG. 2 , first conductive carrier 210 a includes first integrated die paddle 212 a and carrier segment 282 that is attached to second conductive carrier 210 b. As further shown in FIG.
- second conductive carrier 210 b includes second integrated die paddle 212 b, additional second conductive carrier sections 243 and 244 , first recessed surface 208 a, second recessed surface 208 b, and input/output (I/O) surface 218 for connecting semiconductor package 202 to mounting surface 290 .
- Semiconductor package 202 further includes control transistor 220 (Q 1 ) having drain 222 , source 224 , and gate 226 , as well as sync transistor 230 (Q 2 ) having drain 232 , source 234 , and gate 236 .
- drain 222 of control transistor 220 is attached to first die paddle 212 a of first conductive carrier 210 a
- source 224 and gate 226 of control transistor 220 are attached to first recessed surface 208 a of respective second die paddle 212 b and section 243 of second conductive carrier 210 b.
- drain 232 of sync transistor 230 is attached to second recessed surface 208 b on second die paddle 212 b of second conductive carrier 210 b, while source 234 and gate 236 of sync transistor 230 may be exposed for connection to mounting surface 290 , for example by solder bodies 292 .
- semiconductor package 202 includes electrically and thermally conductive attach material 252 , such as an electrically and thermally conductive die attach material or other adhesive, attaching second conductive carrier 210 b to first conductive carrier 210 a. Also shown in FIG. 2 is semiconductor package molding compound 254 .
- Semiconductor package 202 also includes switch node contact 242 provided by second die paddle 212 b of second conductive carrier 210 b. It is noted that in addition to providing switch node contact 242 , second die paddle 212 b is configured to provide switch node 240 by coupling source 224 of control transistor 220 to drain 232 of sync transistor 230 . It is further noted that second die paddle 212 b is also configured to sink heat produced by source 224 of control transistor 220 and drain 232 of sync transistor 230 into mounting surface 290 . That is to say, second die paddle 212 b is configured to serve as an integrated heat spreader of semiconductor package 202 .
- first die paddle 212 a of first conductive carrier 210 a and section 244 of second conductive carrier 210 b are configured to connect drain 222 of control transistor 220 to mounting surface 290 and to sink heat produced by drain 222 into mounting surface 290 .
- Semiconductor package 202 corresponds in general to power stage MCM 102 in FIG. 1 .
- control transistor 220 having drain 222 , source 224 , and gate 226 , and sync transistor 230 having drain 232 , source 234 , and gate 236 , correspond in general to control transistor 120 having drain 122 , source 124 , and gate 126 , and sync transistor 130 having drain 132 , source 134 , and gate 136 , respectively, in FIG. 1 .
- switch node 240 in FIG. 2 , corresponds to switch node 140 , in FIG. 1 .
- the electrical connection between source 224 of control transistor 220 and drain 232 of sync transistor 230 is established in the absence of a conductive clip or other feature implemented solely as an electrical connector.
- the electrical connection between source 224 and drain 232 establishing switch node 240 , as well as switch node contact 242 are advantageously provided by second die paddle 212 b of second conductive carrier 210 b.
- the packaging solution of FIG. 2 provides a robust, low resistance, and low parasitic connection for providing switch node 240 and switch node contact 242 .
- the inventive concepts disclosed by the packaging solution represented in FIG. 2 can be extended to enable the fabrication of high density MCM packages, with reduced parasitics and improved thermal performance.
- FIG. 3 shows flowchart 300 presenting an exemplary method for fabricating a dual gauge conductive carrier package suitable for packaging a power switching stage. It is noted that the method described by flowchart 300 is performed using portions of two conductive carrier structures, which may be semiconductor package lead frames, or may take the form of conductive sheets or plates, for example.
- FIG. 4A represents first conductive carrier 410 a as a patterned conductive carrier including first die paddle 412 a in two alternate implementations, i.e., first conductive carriers 410 a 1 and 410 a 2 ( 310 ).
- Structure 411 shows first conductive carrier 410 a 2 after attachment of a control transistor drain to first die paddle 412 a (action 311 )
- structure 412 shows structure 411 after attachment of second conductive carrier 410 b (action 312 ), and so forth.
- first conductive carrier 410 a 1 / 410 a 2 and second conductive carrier 410 b correspond respectively to first conductive carrier 210 a and second conductive carrier 210 b, in FIG. 2 .
- flowchart 300 begins with providing first conductive carrier 410 a 1 or 410 a 2 including first die paddle 412 a (action 310 ).
- first conductive carrier 410 a 1 is represented as a pre-patterned conductive sheet or plate having thickness 446 and pre-patterned gap 409 a extending through the entirety of thickness 446 , extending entirely through first conductive carrier 410 a 1 .
- first die paddle 412 a is shown as connected to the remainder of first conductive carrier 410 a 1 by dashed lines 416 a to indicate that gap 409 a may be visible in FIG. 4A due to the cross-sectional perspective viewed in that figure, but does not extend through first conductive carrier 410 a 1 in a direction perpendicular to the plane of the page of FIG. 4A .
- first conductive carrier 410 a 1 may be provided by a single, substantially continuous, conductive carrier support structure, fully patterned to provide first die paddle 412 a.
- first conductive carrier 412 a 2 it is noted that in some implementations, it may be advantageous or desirable to utilize a conductive carrier that has been pre-molded, as well as pre-patterned. According to the implementation depicted by first conductive carrier 412 a 2 , first conductive carrier 412 a 2 , which is also shown to have thickness 446 , has been fully pre-patterned to form gap 409 a, and has then been pre-molded such that gap 409 a is substantially filled by molding compound 454 .
- first conductive carrier 412 a 2 Use of a pre-patterned and pre-molded first conductive carrier 412 a 2 results in first conductive carrier 412 a 2 having greater mechanical strength compared to first conductive carrier 412 a 1 , while providing additional electrical and thermal isolation for first die pad 412 a.
- First conductive carrier 410 a 1 / 410 a 2 may be formed of any conductive material having a suitably low electrical resistance. Examples of materials from which first conductive carrier 410 a 1 / 410 a 2 may be formed include copper (Cu), aluminum (Al), or a conductive alloy. In one implementation, as noted above, first conductive carrier 410 a 1 / 410 a 2 may be implemented using a single semiconductor package lead frame. In some implementations, it may be advantageous or desirable to reduce package size by implementing first conductive carrier 410 a 1 / 410 a 2 as a reduced thickness conductive carrier. In other words, thickness 446 may be a reduced thickness.
- first conductive carrier 410 a 1 / 410 a 2 is implemented using a semiconductor package lead frame
- that lead frame may be a partially etched leadframe, such as a half-etched lead frame, having reduced thickness 446 of approximately one half the thickness of a non-etched lead frame.
- flowchart 300 continues with attaching drain 422 of control transistor 420 (Q 1 ) to first die paddle 412 a of first conductive carrier 410 a (action 311 ).
- FIGS. 4B, 4C , and 4 D depict continued use of first conductive carrier 410 a 2 , in FIG. 4A , as conductive carrier 410 a.
- the present method may proceed using either of first conductive carriers 410 a 1 or 410 a 2 , in FIG. 4A , as first conductive carrier 410 a in FIGS. 4B, 4C, and 4D .
- Control transistor 420 includes drain 422 , source 424 , and gate 426 . As shown in FIG. 4B , drain 422 of control transistor 420 is attached to first die paddle 412 a of first conductive carrier 410 a by electrically and they conductive attach material 452 . Electrically and thermally conductive attach material 452 may be any suitable substance, such as a conductive epoxy, solder, a conductive sintered material, or a diffusion bonded material, formed to a thickness of at least 10 ⁇ m, for example. Control transistor 420 is shown as a power transistor having a vertical topology. That is to say, source 424 and gate 426 are situated on the same side of control transistor 420 , while drain 422 is situated on an opposite side of control transistor 420 . Control transistor 420 , and electrically and thermally conductive attach material 452 correspond respectively to control transistor 220 , and electrically and thermally conductive attach material 252 , in FIG. 2 .
- flowchart 300 continues with attaching second conductive carrier 410 b to first conductive carrier 410 a, second conductive carrier 410 b having first recessed surface 408 a for receiving source 424 and gate 426 of control transistor 420 (action 312 ).
- Second conductive carrier 410 b has thickness 448 and includes second die paddle 412 b and second conductive carrier section 443 having first recessed surface 408 a, second recessed surface 408 b of second die paddle 4126 b, and second conductive carrier section 444 .
- Second conductive carrier 410 b is attached to first conductive carrier 410 a, and to source 424 and gate 426 of control transistor 420 by electrically and thermally conductive material 452 , described above.
- second die paddle 412 b is shown as connected to additional second conductive carrier sections 443 and 444 by dashed lines 416 b to indicate that the gaps visible in FIG. 4C due to the cross-sectional perspective viewed in that figure do not extend through second conductive carrier 410 b in a direction perpendicular to the plane of the page of FIG. 4C .
- second conductive carrier 410 b may be provided by a single, substantially continuous, conductive carrier support structure, fully patterned to provide second die paddle 412 b.
- Second conductive carrier 410 b may be fanned of any conductive material having a suitably low electrical resistance, such as Cu, Al, or a conductive alloy.
- second conductive carrier 410 b may be implemented using a single semiconductor package lead frame.
- first recessed surface 408 a may be produced by performing a partial etch, such as a half-etch, on a first side, i.e., one of a bottom or a top side, of the lead frame, while second recessed surface 408 b may be produced by performing a partial etch, such as a half-etch, on a second side opposite the first side.
- Second conductive carrier 410 b including die paddle 412 b having first and second recessed surfaces 408 a and 408 b, and additional second conductive carrier sections 443 and 444 corresponds to second conductive carrier 210 b including second die paddle 212 b having first and second recessed surfaces 208 a and 208 b, and additional second conductive carrier sections 243 and 244 , in FIG. 2 .
- flowchart 300 continues with attaching drain 432 of sync transistor 430 to second die paddle 412 b of second conductive carrier 410 b (action 313 ).
- drain 432 of control transistor 430 is attached to second die paddle 412 b by electrically and thermally conductive attach material 452 .
- sync transistor 430 also includes source 434 and gate 436 on an opposite side of sync transistor 430 from drain 432 .
- Sync transistor 430 having source 434 , gate 436 , and drain 432 attached to second die paddle 412 b by electrically and thermally conductive attach material 452 corresponds to sync transistor 230 having source 234 , gate 236 , and drain 232 attached to second die paddle 212 b by electrically and thermally conductive attach material 252 , in FIG. 2 .
- second die paddle 412 b By attaching second die paddle 412 b to source 424 of control transistor 420 using electrically and thermally conductive attach material 452 , and attaching drain 432 of sync transistor 430 to second die paddle 412 b using electrically and thermally conductive attach material 452 , the present method utilizes second die paddle 412 b to couple source 424 to drain 432 .
- second die paddle 412 b is configured to serve as switch node 440 of the power stage including control transistor 420 and sync transistor 430 .
- second die paddle 412 b provides switch node contact 442 for external connection of switch node 440 to a PCB or other mounting surface, for example. Switch node 440 and switch node contact 442 correspond respectively to switch node 240 and switch node contact 242 , in FIG. 2 .
- structure 413 in FIG. 4D may be inverted and attached to a mounting surface to produce a semiconductor package corresponding to semiconductor package 202 , in FIG. 2 .
- first conductive carrier 410 a 1 in FIG. 4A
- FIG. 5 shows a cross-sectional view of semiconductor package 502 attached to mounting surface 590 , which may be a PCB for example, by solder bodies 592 .
- Semiconductor package 502 includes first conductive carrier 510 a and second conductive carrier 510 b.
- first conductive carrier 510 a includes first die paddle 512 a and carrier segment 582 that is attached to second conductive carrier 510 b.
- second conductive carrier 510 b includes second die paddle 512 b, additional second conductive carrier sections 543 and 544 , first recessed surface 508 a, second recessed surface 508 b, and I/O surface 518 for connecting semiconductor package 502 to mounting surface 590 .
- Semiconductor package 502 further includes control transistor 520 (Q 1 ) having drain 522 , source 524 , and gate 526 , as well as sync transistor 530 (Q 2 ) having drain 532 , source 534 , and gate 536 .
- drain 522 of control transistor 520 is attached to first die paddle 512 a of first conductive carrier 510 a, while source 524 and gate 526 of control transistor 520 are attached to first recessed surface 508 a of second conductive carrier 510 b.
- drain 532 of sync transistor 530 is attached to second recessed surface 508 b on second die paddle 512 b of second conductive carrier 510 b, while source 534 and gate 536 of sync transistor 530 may be exposed for connection to mounting surface 590 , for example by solder bodies 592 .
- semiconductor package 502 includes electrically and thermally conductive attach material 552 , such as an electrically and thermally conductive die attach material or other adhesive, and semiconductor package molding compound 554 .
- switch node contact 542 provided by second die paddle 512 b of second conductive carrier 510 b. It is noted that in addition to providing switch node contact 542 , second die paddle 512 b is configured to provide switch node 540 by coupling source 524 of control transistor 520 to drain 532 of sync transistor 530 . It is further noted that second die paddle 512 b is also configured to sink heat produced by source 524 of control transistor 520 and drain 532 of sync transistor 530 into mounting surface 590 . That is to say, second die paddle 512 b is configured to serve as an integrated heat spreader of semiconductor package 502 .
- first die paddle 512 a of first conductive carrier 510 a and section 544 of second conductive carrier 512 b are configured to connect drain 522 of control transistor 520 to mounting surface 590 and to sink heat produced by drain 522 into mounting surface 590 .
- semiconductor package 502 has been overmolded using molding compound 554 , which may be any molding compound typically used in semiconductor packaging, as known in the art, Consequently, substantially all gaps in semiconductor package 502 may be filled by molding compound 554 , resulting in a mechanically robust semiconductor package providing enhanced electrical isolation for control and sync transistors 520 and 530 .
- molding compound 554 may be any molding compound typically used in semiconductor packaging, as known in the art, Consequently, substantially all gaps in semiconductor package 502 may be filled by molding compound 554 , resulting in a mechanically robust semiconductor package providing enhanced electrical isolation for control and sync transistors 520 and 530 .
- Semiconductor package 502 corresponds in general to power stage MCM 102 in FIG. 1 .
- control transistor 520 having drain 522 , source 524 , and gate 526
- sync transistor 530 having drain 532 , source 534 , and gate 536
- control transistor 120 having drain 122 , source 124 , and gate 126
- sync transistor 130 having drain 132 , source 134 , and gate 136 , respectively, in FIG. 1
- switch node 540 in FIG. 5 , corresponds to switch node 140 , in FIG. 1 .
- utilizing a portion of a dual gauge conductive carrier package as a switch node connection capable of providing integrated heat spreading enables a highly compact semiconductor package design, while concurrently providing thermal protection. Furthermore, use of such a portion of a dual gauge conductive carrier package to provide a switch node connection advantageously enables omission of a conventional conductive clip from the semiconductor package.
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Abstract
In one implementation, a semiconductor package includes a first conductive carrier including a first die paddle of the semiconductor package, and a control transistor having a drain attached to the first die paddle. The semiconductor package also includes a second conductive carrier attached to the first conductive carrier and including a second die paddle of the semiconductor package, and a sync transistor having a drain attached to the second die paddle. The second die paddle couples a source of the control transistor to the drain of the sync transistor.
Description
- The present application claims the benefit of and priority to a provisional application entitled “Dual Gauge Conductive Carrier Package for a Power Switching Stage,” Ser. No. 61/954,721, filed on Mar. 18, 2014. The disclosure in this provisional application is hereby incorporated fully by reference into the present application.
- Voltage converters are used in a variety of electronic circuits and systems. Semiconductor packaging solutions for such voltage converters must typically be configured to accommodate power transistors, sometimes referred to as control and sync transistors, as well as the high current switch node connection between the control and sync transistors. In conventional voltage converter packages, the switch node connection between the control and sync transistors is typically implemented using a conductive clip, such as a copper clip, which must be sufficiently robust to accommodate high current, Because the control and sync transistors can be highly sensitive to electrical resistance, the cross-sectional area of the conductive clip used to provide the switch node connection may have to be relatively large.
- Moreover, the control and sync transistors are capable of generating substantial heat during operation. In many conventional implementations, that potentially damaging heat necessitates use of a dedicated heat spreader, which is also often relatively large. Consequently, conventional voltage converter packages must typically be sized to accommodate not only the control and sync transistors, but a large heat spreader providing thermal protection for those power transistors, and a large conductive clip for their connection, as well.
- The present disclosure is directed to a semiconductor package with integrated die paddles for power stage, substantially as shown in and/or described in connection with at least one of the figures, and as set forth more completely in the claims.
-
FIG. 1 shows a diagram of an exemplary circuit suitable for use as a voltage converter. -
FIG. 2 shows an exemplary representation of a. packaging solution according to one implementation of the present disclosure. -
FIG. 3 shows a flowchart presenting an exemplary method for fabricating a semiconductor package according to one implementation of the present disclosure. -
FIG. 4A illustrates a result of performing of an initial action according to the flowchart ofFIG. 3 in accordance with one implementation of the present disclosure. -
FIG. 4B illustrates a result of performing of a subsequent action according to the flowchart ofFIG. 3 in accordance with one implementation of the present disclosure. -
FIG. 4C illustrates a result of performing of a subsequent action according to the flowchart ofFIG. 3 in accordance with one implementation of the present disclosure. -
FIG. 4D illustrates a result of performing of a final action according to the flowchart ofFIG. 3 in accordance with one implementation of the present disclosure. -
FIG. 5 shows an exemplary representation of a packaging solution according to another implementation of the present disclosure. - The following description contains specific information pertaining to implementations in the present disclosure. One skilled in the art will recognize that the present disclosure may be implemented in a manner different from that specifically discussed herein. The drawings in the present application and their accompanying detailed description are directed to merely exemplary implementations. Unless noted otherwise, like or corresponding elements among the figures may be indicated by like or corresponding reference numerals. Moreover, the drawings and illustrations in the present application are generally not to scale, and are not intended to correspond to actual relative dimensions.
- Power converters, such as voltage regulators, are used in a variety of electronic circuits and systems. For instance, integrated circuit (IC) applications may require conversion of a direct current (DC) input to a lower, or higher, DC output. As a specific example, a buck converter may be implemented as a voltage regulator to convert a higher voltage DC input to a lower voltage DC output for use in low voltage applications in which relatively large output currents are required.
-
FIG. 1 shows a diagram of an exemplary power converter circuit suitable for use as a voltage converter.Voltage converter 100 includes driver IC 101, power stage multi-chip module (MCM) 102, output inductor 1.04, andoutput capacitor 106. As shown inFIG. 1 ,power stage MCM 102 includes high side and low side power switches ofvoltage converter 100, and driver IC 101 is implemented to provide drive signals to those high side and low side power switches. As shown inFIG. 1 ,voltage converter 100 is configured to receive an input voltage VIN, and to provide a converted voltage, e.g., a rectified and/or stepped down voltage, as VOUT atoutput 105. -
Power stage MCM 102 may be implemented using two power switches in the form of metal-oxide-semiconductor field-effect transistors (MOSFETs) configured as a half-bridge, for example. That is to say,power stage MCM 102 may include high side or control transistor 120 (Q1) havingdrain 122,source 124, and gate 126, as well as low side or sync transistor 130 (Q2) havingdrain 132. source 134, andgate 136.Control transistor 120 is coupled tosync transistor 130 atswitch node 140, which, in turn, is coupled tooutput 105 throughoutput inductor 104. Respective control and 120 and 130 may be implemented as group IV based power transistors, such as silicon power MOSFETs having a vertical design, for example.sync transistors Voltage converter 100 may be advantageously utilized, for example as a buck converter, in a variety of automotive, industrial, appliance, and lighting applications. - It is noted that in the interests of ease and conciseness of description, the present inventive principles will in some instances be described by reference to specific implementations of a buck converter including one or more silicon based power transistors. However, it is emphasized that such implementations are merely exemplary, and the inventive principles disclosed herein are broadly applicable to a wide range of applications, including buck and boost converters, implemented using other group IV material based, or group III-IV semiconductor based, power transistors. For example, control and
120 and 130 may be implemented as any type of silicon or other group IV FET, such as but not limited to MOSFETs and metal-insulator-semiconductor FETs (MISFETs), for instance. Moreover, control andsync transistors 120 and 130 may be implemented as any type of GaN (Gallium Nitride) or other group III-V transistor, such as but not limited to heterostructure FETs (HFETs) or high electron mobility transistors (HEMTs), for example.sync transistors - It is noted that as used herein, the phrase “group III-V” refers to a compound semiconductor including at least one group III element and at least one group V element. By way of example, a group III-V semiconductor may take the form of a III-Nitride semiconductor that includes nitrogen and at least one group III element. For instance, a III-Nitride power transistor may be fabricated using gallium nitride (GaN), in which the group III element or elements include some or a substantial amount of gallium, but may also include other group III elements in addition to gallium.
- As noted above, power transistors such as control and
120 and 130 are capable of generating substantial heat during operation. In many conventional implementations, that potentially damaging heat can be diverted away from control andsync transistors 120 and 130 using a dedicated heat spreader, which is often relatively large. In addition, the connection betweensync transistors control transistor 120 andsync transistor 130 providingswitch node 140 is typically implemented using a conductive clip, such as a copper clip, which must be sufficiently robust to accommodate high current. Moreover, becausecontrol transistor 120 andsync transistor 130 can be highly sensitive to electrical resistance, the cross-sectional area of the conductive clip used to provideswitch node 140 may also be relatively large. Consequently, packaging solutions forpower stage MCM 102 must typically be sized to accommodate not only control and 120 and 130, but a large heat spreader providing thermal protection for those power transistors, and a large conductive clip for their connection, as well.sync transistors - The present application discloses a packaging solution enabling omission of the aforementioned heat spreader and switch node conductive clip while concurrently providing thermal protection for control and
120 and 130, and also providing a reliable, low resistance, and substantially parasitic free electrical connection for establishingsync transistors switch node 140. In one implementation,power stage MCM 102 is contained by a dual gauge conductive carrier package configured to provide integrated heat spreading. In addition, one of the conductive carriers used to produce the dual gauge conductive carrier package can also be used to provideswitch node 140. It is noted that, as used in the present application, the phrase “dual gauge conductive carrier” refers to a structure assembled from two conductive carriers, such as semiconductor package lead frames, for example.FIG. 2 shows an exemplary representation of a dual gauge conductive carrier packaging solution suitable for packaging a power switching stage. -
FIG. 2 shows a cross-sectional view ofsemiconductor package 202 attached to mountingsurface 290, which may be a printed circuit board (PCB) for example, bysolder bodies 292.Semiconductor package 202 includes firstconductive carrier 210 a and secondconductive carrier 210 b. As shown inFIG. 2 , firstconductive carrier 210 a includes first integrateddie paddle 212 a andcarrier segment 282 that is attached to secondconductive carrier 210 b. As further shown inFIG. 2 , secondconductive carrier 210 b includes secondintegrated die paddle 212 b, additional second 243 and 244, first recessedconductive carrier sections surface 208 a, second recessed surface 208 b, and input/output (I/O)surface 218 for connectingsemiconductor package 202 to mountingsurface 290. -
Semiconductor package 202 further includes control transistor 220 (Q1) havingdrain 222,source 224, andgate 226, as well as sync transistor 230 (Q2) havingdrain 232,source 234, andgate 236. As shown inFIG. 2 , drain 222 ofcontrol transistor 220 is attached tofirst die paddle 212 a of firstconductive carrier 210 a, whilesource 224 andgate 226 ofcontrol transistor 220 are attached to first recessedsurface 208 a of respectivesecond die paddle 212 b andsection 243 of secondconductive carrier 210 b. In addition, drain 232 ofsync transistor 230 is attached to second recessed surface 208 b onsecond die paddle 212 b of secondconductive carrier 210 b, whilesource 234 andgate 236 ofsync transistor 230 may be exposed for connection to mountingsurface 290, for example bysolder bodies 292. - As further shown in
FIG. 2 ,semiconductor package 202 includes electrically and thermally conductive attachmaterial 252, such as an electrically and thermally conductive die attach material or other adhesive, attaching secondconductive carrier 210 b to firstconductive carrier 210 a. Also shown inFIG. 2 is semiconductorpackage molding compound 254. -
Semiconductor package 202 also includesswitch node contact 242 provided bysecond die paddle 212 b of secondconductive carrier 210 b. It is noted that in addition to providingswitch node contact 242,second die paddle 212 b is configured to provideswitch node 240 bycoupling source 224 ofcontrol transistor 220 to drain 232 ofsync transistor 230. It is further noted thatsecond die paddle 212 b is also configured to sink heat produced bysource 224 ofcontrol transistor 220 and drain 232 ofsync transistor 230 into mountingsurface 290. That is to say,second die paddle 212 b is configured to serve as an integrated heat spreader ofsemiconductor package 202. Moreover, in addition to providing a drain contact forcontrol transistor 220,first die paddle 212 a of firstconductive carrier 210 a andsection 244 of secondconductive carrier 210 b are configured to connectdrain 222 ofcontrol transistor 220 to mountingsurface 290 and to sink heat produced bydrain 222 into mountingsurface 290. -
Semiconductor package 202 corresponds in general topower stage MCM 102 inFIG. 1 . In addition,control transistor 220 havingdrain 222,source 224, andgate 226, andsync transistor 230 havingdrain 232,source 234, andgate 236, correspond in general to controltransistor 120 havingdrain 122,source 124, and gate 126, andsync transistor 130 havingdrain 132, source 134, andgate 136, respectively, inFIG. 1 . Moreover,switch node 240, inFIG. 2 , corresponds to switchnode 140, inFIG. 1 . - It is noted, in reference to
FIG. 2 , that the electrical connection betweensource 224 ofcontrol transistor 220 and drain 232 ofsync transistor 230 is established in the absence of a conductive clip or other feature implemented solely as an electrical connector. Instead, according to the implementation shown inFIG. 2 , the electrical connection betweensource 224 and drain 232 establishingswitch node 240, as well asswitch node contact 242, are advantageously provided bysecond die paddle 212 b of secondconductive carrier 210 b. As a result, the packaging solution ofFIG. 2 provides a robust, low resistance, and low parasitic connection for providingswitch node 240 andswitch node contact 242. Moreover, the inventive concepts disclosed by the packaging solution represented inFIG. 2 can be extended to enable the fabrication of high density MCM packages, with reduced parasitics and improved thermal performance. - The features of
semiconductor package 202 will he described in greater detail by reference toFIG. 3 , andFIGS. 4A, 4B, 4C, and 4D (hereinafter “FIGS. 4A-4D ”). Referring toFIG. 3 ,FIG. 3 showsflowchart 300 presenting an exemplary method for fabricating a dual gauge conductive carrier package suitable for packaging a power switching stage. It is noted that the method described byflowchart 300 is performed using portions of two conductive carrier structures, which may be semiconductor package lead frames, or may take the form of conductive sheets or plates, for example. - With respect to
FIGS. 4A-4D , structures 410 through 413 shown respectively in those figures illustrate the result of performing the method offlowchart 300 using two patterned conductive carriers. For example,FIG. 4A represents firstconductive carrier 410 a as a patterned conductive carrier includingfirst die paddle 412 a in two alternate implementations, i.e., firstconductive carriers 410 a 1 and 410 a 2 (310).Structure 411 shows firstconductive carrier 410 a 2 after attachment of a control transistor drain tofirst die paddle 412 a (action 311),structure 412 showsstructure 411 after attachment of secondconductive carrier 410 b (action 312), and so forth. It is noted that firstconductive carrier 410 a 1/410 a 2 and secondconductive carrier 410 b correspond respectively to firstconductive carrier 210 a and secondconductive carrier 210 b, inFIG. 2 . - Referring to
flowchart 300, inFIG. 3 , in combination with.FIG. 4A ,flowchart 300 begins with providing firstconductive carrier 410 a 1 or 410 a 2 includingfirst die paddle 412 a (action 310). As shown inFIG. 4A , firstconductive carrier 410 a 1 is represented as a pre-patterned conductive sheet orplate having thickness 446 andpre-patterned gap 409 a extending through the entirety ofthickness 446, extending entirely through firstconductive carrier 410 a 1. - It is noted that
first die paddle 412 a is shown as connected to the remainder of firstconductive carrier 410 a 1 by dashedlines 416 a to indicate thatgap 409 a may be visible inFIG. 4A due to the cross-sectional perspective viewed in that figure, but does not extend through firstconductive carrier 410 a 1 in a direction perpendicular to the plane of the page ofFIG. 4A . Thus firstconductive carrier 410 a 1 may be provided by a single, substantially continuous, conductive carrier support structure, fully patterned to providefirst die paddle 412 a. - Referring to first
conductive carrier 412 a 2, it is noted that in some implementations, it may be advantageous or desirable to utilize a conductive carrier that has been pre-molded, as well as pre-patterned. According to the implementation depicted by firstconductive carrier 412 a 2, firstconductive carrier 412 a 2, which is also shown to havethickness 446, has been fully pre-patterned to formgap 409 a, and has then been pre-molded such thatgap 409 a is substantially filled by moldingcompound 454. Use of a pre-patterned and pre-molded firstconductive carrier 412 a 2 results in firstconductive carrier 412 a 2 having greater mechanical strength compared to firstconductive carrier 412 a 1, while providing additional electrical and thermal isolation forfirst die pad 412 a. - First
conductive carrier 410 a 1/410 a 2 may be formed of any conductive material having a suitably low electrical resistance. Examples of materials from which firstconductive carrier 410 a 1/410 a 2 may be formed include copper (Cu), aluminum (Al), or a conductive alloy. In one implementation, as noted above, firstconductive carrier 410 a 1/410 a 2 may be implemented using a single semiconductor package lead frame. In some implementations, it may be advantageous or desirable to reduce package size by implementing firstconductive carrier 410 a 1/410 a 2 as a reduced thickness conductive carrier. In other words,thickness 446 may be a reduced thickness. For example, where firstconductive carrier 410 a 1/410 a 2 is implemented using a semiconductor package lead frame, that lead frame may be a partially etched leadframe, such as a half-etched lead frame, having reducedthickness 446 of approximately one half the thickness of a non-etched lead frame. - Moving to structure 411 in
FIG. 4B with ongoing reference toFIG. 3 ,flowchart 300 continues with attachingdrain 422 of control transistor 420 (Q1) tofirst die paddle 412 a of firstconductive carrier 410 a (action 311). It is noted thatFIGS. 4B, 4C , and 4D depict continued use of firstconductive carrier 410 a 2, inFIG. 4A , asconductive carrier 410 a. However, it is to be understood that the present method may proceed using either of firstconductive carriers 410 a 1 or 410 a 2, inFIG. 4A , as firstconductive carrier 410 a inFIGS. 4B, 4C, and 4D . -
Control transistor 420 includesdrain 422,source 424, andgate 426. As shown inFIG. 4B , drain 422 ofcontrol transistor 420 is attached tofirst die paddle 412 a of firstconductive carrier 410 a by electrically and they conductive attachmaterial 452. Electrically and thermally conductive attachmaterial 452 may be any suitable substance, such as a conductive epoxy, solder, a conductive sintered material, or a diffusion bonded material, formed to a thickness of at least 10 μm, for example.Control transistor 420 is shown as a power transistor having a vertical topology. That is to say,source 424 andgate 426 are situated on the same side ofcontrol transistor 420, whiledrain 422 is situated on an opposite side ofcontrol transistor 420.Control transistor 420, and electrically and thermally conductive attachmaterial 452 correspond respectively to controltransistor 220, and electrically and thermally conductive attachmaterial 252, inFIG. 2 . - As shown by
structure 412 inFIG. 4C ,flowchart 300 continues with attaching secondconductive carrier 410 b to firstconductive carrier 410 a, secondconductive carrier 410 b having first recessedsurface 408 a for receivingsource 424 andgate 426 of control transistor 420 (action 312). Secondconductive carrier 410 b hasthickness 448 and includessecond die paddle 412 b and secondconductive carrier section 443 having first recessedsurface 408 a, second recessedsurface 408 b of second die paddle 4126 b, and secondconductive carrier section 444. Secondconductive carrier 410 b is attached to firstconductive carrier 410 a, and to source 424 andgate 426 ofcontrol transistor 420 by electrically and thermallyconductive material 452, described above. - It is noted that
second die paddle 412 b is shown as connected to additional second 443 and 444 by dashedconductive carrier sections lines 416 b to indicate that the gaps visible inFIG. 4C due to the cross-sectional perspective viewed in that figure do not extend through secondconductive carrier 410 b in a direction perpendicular to the plane of the page ofFIG. 4C . Thus secondconductive carrier 410 b may be provided by a single, substantially continuous, conductive carrier support structure, fully patterned to providesecond die paddle 412 b. - Second
conductive carrier 410 b may be fanned of any conductive material having a suitably low electrical resistance, such as Cu, Al, or a conductive alloy. In one implementation, as noted above, secondconductive carrier 410 b may be implemented using a single semiconductor package lead frame. In those implementations, first recessedsurface 408 a may be produced by performing a partial etch, such as a half-etch, on a first side, i.e., one of a bottom or a top side, of the lead frame, while second recessedsurface 408 b may be produced by performing a partial etch, such as a half-etch, on a second side opposite the first side. Secondconductive carrier 410 b includingdie paddle 412 b having first and second recessed 408 a and 408 b, and additional secondsurfaces 443 and 444 corresponds to secondconductive carrier sections conductive carrier 210 b includingsecond die paddle 212 b having first and second recessedsurfaces 208 a and 208 b, and additional second 243 and 244, inconductive carrier sections FIG. 2 . - Referring to structure 413 in
FIG. 41 ),flowchart 300 continues with attachingdrain 432 ofsync transistor 430 tosecond die paddle 412 b of secondconductive carrier 410 b (action 313). As shown inFIG. 4D , drain 432 ofcontrol transistor 430 is attached tosecond die paddle 412 b by electrically and thermally conductive attachmaterial 452. As further shown inFIG. 4D ,sync transistor 430 also includessource 434 andgate 436 on an opposite side ofsync transistor 430 fromdrain 432.Sync transistor 430 havingsource 434,gate 436, and drain 432 attached tosecond die paddle 412 b by electrically and thermally conductive attachmaterial 452 corresponds to synctransistor 230 havingsource 234,gate 236, and drain 232 attached tosecond die paddle 212 b by electrically and thermally conductive attachmaterial 252, inFIG. 2 . - By attaching
second die paddle 412 b to source 424 ofcontrol transistor 420 using electrically and thermally conductive attachmaterial 452, and attachingdrain 432 ofsync transistor 430 tosecond die paddle 412 b using electrically and thermally conductive attachmaterial 452, the present method utilizessecond die paddle 412 b to couplesource 424 to drain 432. As a result,second die paddle 412 b is configured to serve asswitch node 440 of the power stage includingcontrol transistor 420 andsync transistor 430. In addition,second die paddle 412 b providesswitch node contact 442 for external connection ofswitch node 440 to a PCB or other mounting surface, for example.Switch node 440 andswitch node contact 442 correspond respectively to switchnode 240 andswitch node contact 242, inFIG. 2 . - In some implementations,
structure 413 inFIG. 4D may be inverted and attached to a mounting surface to produce a semiconductor package corresponding tosemiconductor package 202, inFIG. 2 . However, in implementations in which firstconductive carrier 410 a 1, inFIG. 4A , is used as firstconductive carrier 410 a, it may be advantageous or desirable to overmold first and second 410 a and 410 b (action 314). The result of such an optional processing step is shown inconductive carriers FIG. 5 . -
FIG. 5 shows a cross-sectional view ofsemiconductor package 502 attached to mountingsurface 590, which may be a PCB for example, bysolder bodies 592.Semiconductor package 502 includes firstconductive carrier 510 a and secondconductive carrier 510 b. As shown inFIG. 5 , firstconductive carrier 510 a includesfirst die paddle 512 a andcarrier segment 582 that is attached to secondconductive carrier 510 b. As further shown inFIG. 2 , secondconductive carrier 510 b includessecond die paddle 512 b, additional second 543 and 544, first recessed surface 508 a, second recessed surface 508 b, and I/conductive carrier sections O surface 518 for connectingsemiconductor package 502 to mountingsurface 590. -
Semiconductor package 502 further includes control transistor 520 (Q1) havingdrain 522,source 524, andgate 526, as well as sync transistor 530 (Q2) havingdrain 532,source 534, andgate 536. As shown inFIG. 5 , drain 522 ofcontrol transistor 520 is attached tofirst die paddle 512 a of firstconductive carrier 510 a, whilesource 524 andgate 526 ofcontrol transistor 520 are attached to first recessed surface 508 a of secondconductive carrier 510 b. In addition, drain 532 ofsync transistor 530 is attached to second recessed surface 508 b onsecond die paddle 512 b of secondconductive carrier 510 b, whilesource 534 andgate 536 ofsync transistor 530 may be exposed for connection to mountingsurface 590, for example bysolder bodies 592. As further shown inFIG. 5 ,semiconductor package 502 includes electrically and thermally conductive attachmaterial 552, such as an electrically and thermally conductive die attach material or other adhesive, and semiconductorpackage molding compound 554. - Also included as part of
semiconductor package 502 isswitch node contact 542 provided bysecond die paddle 512 b of secondconductive carrier 510 b. It is noted that in addition to providingswitch node contact 542,second die paddle 512 b is configured to provideswitch node 540 bycoupling source 524 ofcontrol transistor 520 to drain 532 ofsync transistor 530. It is further noted thatsecond die paddle 512 b is also configured to sink heat produced bysource 524 ofcontrol transistor 520 and drain 532 ofsync transistor 530 into mountingsurface 590. That is to say,second die paddle 512 b is configured to serve as an integrated heat spreader ofsemiconductor package 502. Moreover, in addition to providing a drain contact forcontrol transistor 520,first die paddle 512 a of firstconductive carrier 510 a andsection 544 of secondconductive carrier 512 b are configured to connectdrain 522 ofcontrol transistor 520 to mountingsurface 590 and to sink heat produced bydrain 522 into mountingsurface 590. - As shown in
FIG. 5 ,semiconductor package 502 has been overmolded usingmolding compound 554, which may be any molding compound typically used in semiconductor packaging, as known in the art, Consequently, substantially all gaps insemiconductor package 502 may be filled by moldingcompound 554, resulting in a mechanically robust semiconductor package providing enhanced electrical isolation for control and 520 and 530.sync transistors -
Semiconductor package 502 corresponds in general topower stage MCM 102 inFIG. 1 . in addition,control transistor 520 havingdrain 522,source 524, andgate 526, andsync transistor 530 havingdrain 532,source 534, andgate 536, correspond in general to controltransistor 120 havingdrain 122,source 124, and gate 126, andsync transistor 130 havingdrain 132, source 134, andgate 136, respectively, inFIG. 1 . Moreover,switch node 540, inFIG. 5 , corresponds to switchnode 140, inFIG. 1 . - Thus, utilizing a portion of a dual gauge conductive carrier package as a switch node connection capable of providing integrated heat spreading enables a highly compact semiconductor package design, while concurrently providing thermal protection. Furthermore, use of such a portion of a dual gauge conductive carrier package to provide a switch node connection advantageously enables omission of a conventional conductive clip from the semiconductor package.
- From the above description it is manifest that various techniques can be used for implementing the concepts described in the present application without departing from the scope of those concepts. Moreover, while the concepts have been described with specific reference to certain implementations, a person of ordinary skill in the art would recognize that changes can be made in form and detail without departing from the scope of those concepts. As such, the described implementations are to be considered in all respects as illustrative and not restrictive. It should also be understood that the present application is not limited to the particular implementations described herein, but many rearrangements, modifications, and substitutions are possible without departing from the scope of the present disclosure.
Claims (11)
1-10. (canceled)
11. A method for fabricating a semiconductor package, said method comprising:
providing a first conductive carrier including a first die paddle;
attaching a drain of a control transistor to said first die paddle;
attaching a second conductive carrier to said first conductive carrier, said second conductive carrier including a second die paddle;
attaching a drain of a sync transistor to said second die paddle;
utilizing said second die paddle to couple a source of said control transistor to said drain of said sync transistor.
12. The method of claim 11 , wherein said second die paddle is configured as an integrated heat spreader for said semiconductor package.
13. The method of claim 11 , wherein said control transistor and said sync transistor form a power switching stage of a voltage converter.
14. The method of claim 13 , wherein said second die paddle provides a switch node of said power switching stage.
15. The method of claim 11 , wherein said first conductive carrier has a reduced thickness.
16. The method of claim 11 , wherein said first conductive carrier comprises at least a portion of a partially etched lead frame.
17. The method of claim 16 , wherein said partially etched lead frame is substantially half-etched.
18. The method of claim 11 , wherein said control transistor and said sync transistor comprise silicon field-effect transistors (FETs).
19. The method of claim 11 , wherein said control transistor and said sync transistor comprise III-Nitride high electron mobility transistors (HEMTs).
20. The method of claim 11 , wherein said second conductive carrier is configured to connect said first conductive carrier, said control transistor, and said sync transistor to a mounting surface for said semiconductor package.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/398,505 US20170117213A1 (en) | 2014-03-18 | 2017-01-04 | Semiconductor package with integrated die paddles for power stage |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201461954721P | 2014-03-18 | 2014-03-18 | |
| US14/631,745 US9564389B2 (en) | 2014-03-18 | 2015-02-25 | Semiconductor package with integrated die paddles for power stage |
| US15/398,505 US20170117213A1 (en) | 2014-03-18 | 2017-01-04 | Semiconductor package with integrated die paddles for power stage |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/631,745 Division US9564389B2 (en) | 2014-03-18 | 2015-02-25 | Semiconductor package with integrated die paddles for power stage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20170117213A1 true US20170117213A1 (en) | 2017-04-27 |
Family
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/631,745 Expired - Fee Related US9564389B2 (en) | 2014-03-18 | 2015-02-25 | Semiconductor package with integrated die paddles for power stage |
| US15/398,505 Abandoned US20170117213A1 (en) | 2014-03-18 | 2017-01-04 | Semiconductor package with integrated die paddles for power stage |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/631,745 Expired - Fee Related US9564389B2 (en) | 2014-03-18 | 2015-02-25 | Semiconductor package with integrated die paddles for power stage |
Country Status (1)
| Country | Link |
|---|---|
| US (2) | US9564389B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112368829A (en) * | 2018-07-04 | 2021-02-12 | 新电元工业株式会社 | Electronic module |
| US20210328515A1 (en) * | 2018-10-19 | 2021-10-21 | Sony Interactive Entertainment Inc. | Power source device |
| US11824429B2 (en) | 2018-10-19 | 2023-11-21 | Sony Interactive Entertainment Inc. | Multi-phase step-down DC/DC power source device |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9515014B2 (en) * | 2014-10-08 | 2016-12-06 | Infineon Technologies Americas Corp. | Power converter package with integrated output inductor |
| US10727151B2 (en) * | 2017-05-25 | 2020-07-28 | Infineon Technologies Ag | Semiconductor chip package having a cooling surface and method of manufacturing a semiconductor package |
| CN114078957A (en) * | 2020-08-10 | 2022-02-22 | 华为技术有限公司 | Mixed gate field effect transistor, preparation method and switching circuit |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050167849A1 (en) * | 2004-02-03 | 2005-08-04 | Kabushiki Kaisha Toshiba | Semiconductor module |
| US20120181624A1 (en) * | 2011-01-14 | 2012-07-19 | International Rectifier Corporation | Stacked Half-Bridge Package with a Common Conductive Clip |
| US20140353808A1 (en) * | 2013-06-04 | 2014-12-04 | Infineon Technologies Austria Ag | Packaged Semiconductor Device |
| US20150090476A1 (en) * | 2013-09-27 | 2015-04-02 | Subtron Technology Co., Ltd. | Package carrier and manufacturing method thereof |
| US20150228561A1 (en) * | 2014-02-07 | 2015-08-13 | Dawning Leading Technology Inc | Lead frame structure for quad flat no-lead package, quad flat no-lead package and method for forming the lead frame structure |
-
2015
- 2015-02-25 US US14/631,745 patent/US9564389B2/en not_active Expired - Fee Related
-
2017
- 2017-01-04 US US15/398,505 patent/US20170117213A1/en not_active Abandoned
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050167849A1 (en) * | 2004-02-03 | 2005-08-04 | Kabushiki Kaisha Toshiba | Semiconductor module |
| US20120181624A1 (en) * | 2011-01-14 | 2012-07-19 | International Rectifier Corporation | Stacked Half-Bridge Package with a Common Conductive Clip |
| US20140353808A1 (en) * | 2013-06-04 | 2014-12-04 | Infineon Technologies Austria Ag | Packaged Semiconductor Device |
| US20150090476A1 (en) * | 2013-09-27 | 2015-04-02 | Subtron Technology Co., Ltd. | Package carrier and manufacturing method thereof |
| US20150228561A1 (en) * | 2014-02-07 | 2015-08-13 | Dawning Leading Technology Inc | Lead frame structure for quad flat no-lead package, quad flat no-lead package and method for forming the lead frame structure |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112368829A (en) * | 2018-07-04 | 2021-02-12 | 新电元工业株式会社 | Electronic module |
| EP3819934A4 (en) * | 2018-07-04 | 2022-11-02 | Shindengen Electric Manufacturing Co., Ltd. | ELECTRONIC MODULE |
| US11776937B2 (en) | 2018-07-04 | 2023-10-03 | Shindengen Electric Manufacturing Co., Ltd. | Electronic module |
| US20210328515A1 (en) * | 2018-10-19 | 2021-10-21 | Sony Interactive Entertainment Inc. | Power source device |
| US11824429B2 (en) | 2018-10-19 | 2023-11-21 | Sony Interactive Entertainment Inc. | Multi-phase step-down DC/DC power source device |
| US12009750B2 (en) * | 2018-10-19 | 2024-06-11 | Sony Interactive Entertainment Inc. | Power source device |
Also Published As
| Publication number | Publication date |
|---|---|
| US20150270202A1 (en) | 2015-09-24 |
| US9564389B2 (en) | 2017-02-07 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO PAY ISSUE FEE |