US20160311495A1 - Bicycle component with reinforced structure and manufacturing method thereof - Google Patents
Bicycle component with reinforced structure and manufacturing method thereof Download PDFInfo
- Publication number
- US20160311495A1 US20160311495A1 US14/695,676 US201514695676A US2016311495A1 US 20160311495 A1 US20160311495 A1 US 20160311495A1 US 201514695676 A US201514695676 A US 201514695676A US 2016311495 A1 US2016311495 A1 US 2016311495A1
- Authority
- US
- United States
- Prior art keywords
- bicycle component
- foam material
- reinforced structure
- bearing area
- force bearing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K21/00—Steering devices
- B62K21/04—Fork crowns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K19/00—Cycle frames
- B62K19/18—Joints between frame members
- B62K19/28—Means for strengthening joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/0005—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor characterised by the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/467—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements during mould closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K19/00—Cycle frames
- B62K19/02—Cycle frames characterised by material or cross-section of frame members
- B62K19/16—Cycle frames characterised by material or cross-section of frame members the material being wholly or mainly of plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K19/00—Cycle frames
- B62K19/30—Frame parts shaped to receive other cycle parts or accessories
- B62K19/32—Steering heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K3/00—Bicycles
- B62K3/02—Frames
- B62K3/04—Frames having a substantially horizontal top bar
-
- B29C2049/028—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/0685—Compression blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
- B29K2105/0872—Prepregs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2307/00—Use of elements other than metals as reinforcement
- B29K2307/04—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3091—Bicycles
Definitions
- the present invention relates to bicycle components, and more particularly, to a bicycle component with reinforced structure and a manufacturing method thereof.
- the force bearing area of each bicycle component mostly locates on a turning or bending section, resulting in stress concentration, thereby causing structure damages and further affecting normal usage. Therefore, to overcome such problems, bicycle-related industries increase the thickness of the force bearing area to improve the structural strength thereof, and also increase the cross-sectional square measure of such area, whereby the stiffness and shock absorbing capability of the force bearing area are enhanced.
- the present invention discloses a bicycle component with reinforced structure and a manufacturing method thereof.
- the bicycle component applies a foam material wrapped by the carbon fiber prepreg layers, and the foam material is disposed on the force bearing area, so as to enhance the structural strength of the bicycle component.
- the present invention provides a bicycle component with reinforced structure, comprising:
- a hollow main body manufactured by stacking plural carbon fiber prepreg layers and provided with a force bearing area;
- the foam material With the foam material, the structural strength and the cross-sectional square measure of the bicycle component are improved, so as to acquire the capability of shock absorption and impact resistance. Also, compared with the conventional structure, it is unnecessary to adopt excessive carbon fiber composites on the force bearing area, thus lowering the material cost and decreasing the weight of the whole component. As a result, the present invention avoids increasing the moment of inertia of the bicycle component, facilitating the bicycle controllability.
- the present invention provides a manufacturing method of bicycle component with reinforced structure, comprising following steps:
- FIG. 1 is a schematic view illustrating the bicycle component applied to a bicycle front pipe.
- FIG. 2 is a perspective view of the bicycle component with reinforced structure in accordance with the present invention.
- FIG. 3 is a sectional view of the bicycle component with reinforced structure in accordance with the present invention.
- FIG. 4 is a second sectional view of the bicycle component with reinforced structure in accordance with the present invention.
- FIG. 5 is a flow chart of the manufacturing method of the bicycle component with reinforced structure in accordance with the present invention.
- the present invention provides a bicycle component 100 with reinforced structure, comprising a main body 10 , and a foam material 30 .
- the main body 10 is hollow and manufactured by stacking plural carbon fiber prepreg layers 20 . Also, the main body 10 is provided with an arc-shaped force bearing area 11 . In the embodiment provided by the present invention, the main body 10 is allowed to be a front pipe, a handlebar and a frame.
- the foam material 30 which is solid, is disposed on the force bearing area 11 and wrapped by the carbon fiber prepreg layers 20 . Moreover, the foam material 30 is provided with a first end 31 , a second end 32 , and an arc section 33 between the first end 31 and the second end 32 . The first end 31 and the second end 32 are both in a taper shape. The arc section 33 overlaps with the force bearing area 11 .
- the pre-formed foam material 30 is placed on the force bearing area 11 of the main body 10 and then wrapped by the carbon fiber prepreg layers 20 , so that the foam material 30 is prevented from exposing outward.
- the bicycle component 100 is formed by hot-pressing and blow molding process, whereby the structure of the force bearing area 11 of the bicycle component 100 is structurally strengthened.
- the force bearing area 11 of the present invention saves excessive usage of the carbon fiber composites, thus reducing the cost of material and decreasing the weight of the whole component. Also, the moment of inertia of the bicycle component 100 is prevented from increasing, such that the controllability of the bicycle made of the bicycle component 100 is enhanced.
- the manufacturing method of the bicycle component 100 with reinforced structure comprises following steps:
- the present invention provides a bicycle component 100 with reinforced structure manufactured by post-forming, so as to adopt the foam material 30 as a reinforcement construction. Therefore, the structural strength of the bicycle component 100 is improved without increasing the thickness with carbon fiber composites, such that the bicycle component 100 is lightened and provided with greater controllability.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Moulding By Coating Moulds (AREA)
- Laminated Bodies (AREA)
Abstract
Description
- 1. Field of the Invention
- The present invention relates to bicycle components, and more particularly, to a bicycle component with reinforced structure and a manufacturing method thereof.
- 2. Description of the Related Art
- In order to achieve a lighter weight of a bicycle, most of bicycle-related industries have already used carbon fiber composites to manufacture bicycle components, such as frames, front forks, handlebars, vertical pipes, seat tubes, cranks, and rims, so as to satisfy the demands of consumers.
- The force bearing area of each bicycle component mostly locates on a turning or bending section, resulting in stress concentration, thereby causing structure damages and further affecting normal usage. Therefore, to overcome such problems, bicycle-related industries increase the thickness of the force bearing area to improve the structural strength thereof, and also increase the cross-sectional square measure of such area, whereby the stiffness and shock absorbing capability of the force bearing area are enhanced.
- However, the aforementioned method leads to excessive usage of materials, raising the material and manufacturing cost. Moreover, thickness increasing of the force bearing area results in whole component weight gaining, while the moment of inertia is also increased. As a result, when riding the bicycle, riders may face difficulty of operation which is disadvantageous during bicycle controlling.
- For improving aforementioned issues, the present invention discloses a bicycle component with reinforced structure and a manufacturing method thereof. The bicycle component applies a foam material wrapped by the carbon fiber prepreg layers, and the foam material is disposed on the force bearing area, so as to enhance the structural strength of the bicycle component.
- For achieving the objective above, the present invention provides a bicycle component with reinforced structure, comprising:
- a hollow main body, manufactured by stacking plural carbon fiber prepreg layers and provided with a force bearing area; and
- a foam material, disposed on the force bearing area and wrapped by the carbon fiber prepreg layers.
- Therefore, with the foam material, the structural strength and the cross-sectional square measure of the bicycle component are improved, so as to acquire the capability of shock absorption and impact resistance. Also, compared with the conventional structure, it is unnecessary to adopt excessive carbon fiber composites on the force bearing area, thus lowering the material cost and decreasing the weight of the whole component. As a result, the present invention avoids increasing the moment of inertia of the bicycle component, facilitating the bicycle controllability.
- Furthermore, for achieving the objective above, the present invention provides a manufacturing method of bicycle component with reinforced structure, comprising following steps:
- a. preparing a foam material;
- b. stacking plural carbon fiber prepreg layers to produce a semi-product of the bicycle component having a force bearing area;
- c. placing the foam material on the force bearing area of the semi-product, and coating and wrapping the foam material with the carbon fiber prepreg layers; and
- d. hot-pressing and blow molding the semi-product with the foam material by use of a mold, so that a bicycle component is acquired.
-
FIG. 1 is a schematic view illustrating the bicycle component applied to a bicycle front pipe. -
FIG. 2 is a perspective view of the bicycle component with reinforced structure in accordance with the present invention. -
FIG. 3 is a sectional view of the bicycle component with reinforced structure in accordance with the present invention. -
FIG. 4 is a second sectional view of the bicycle component with reinforced structure in accordance with the present invention. -
FIG. 5 is a flow chart of the manufacturing method of the bicycle component with reinforced structure in accordance with the present invention. - The aforementioned and further advantages and features of the present invention will be understood by reference to the description of the preferred embodiment in conjunction with the accompanying drawings where the components are illustrated based on a proportion for explanation but not subject to the actual component proportion.
- Referring to
FIG. 1 toFIG. 4 , the present invention provides abicycle component 100 with reinforced structure, comprising amain body 10, and afoam material 30. - The
main body 10 is hollow and manufactured by stacking plural carbonfiber prepreg layers 20. Also, themain body 10 is provided with an arc-shapedforce bearing area 11. In the embodiment provided by the present invention, themain body 10 is allowed to be a front pipe, a handlebar and a frame. - The
foam material 30, which is solid, is disposed on theforce bearing area 11 and wrapped by the carbonfiber prepreg layers 20. Moreover, thefoam material 30 is provided with afirst end 31, asecond end 32, and anarc section 33 between thefirst end 31 and thesecond end 32. Thefirst end 31 and thesecond end 32 are both in a taper shape. Thearc section 33 overlaps with theforce bearing area 11. - In the molding process of the
main body 10, thepre-formed foam material 30 is placed on theforce bearing area 11 of themain body 10 and then wrapped by the carbonfiber prepreg layers 20, so that thefoam material 30 is prevented from exposing outward. Next, thebicycle component 100 is formed by hot-pressing and blow molding process, whereby the structure of theforce bearing area 11 of thebicycle component 100 is structurally strengthened. - Therefore, compared with the conventional structure, the
force bearing area 11 of the present invention saves excessive usage of the carbon fiber composites, thus reducing the cost of material and decreasing the weight of the whole component. Also, the moment of inertia of thebicycle component 100 is prevented from increasing, such that the controllability of the bicycle made of thebicycle component 100 is enhanced. - Referring to
FIG. 5 which is a flow chart illustrating the manufacturing method of thebicycle component 100, the manufacturing method of thebicycle component 100 with reinforced structure comprises following steps: - a. preparing a
foam material 30 which is solid; - b. stacking plural carbon
fiber prepreg layers 20 to produce a semi-product of the bicycle component having an arc-shapedforce bearing area 11; - c. placing the
foam material 30 on theforce bearing area 11 of the semi-product and coating and wrapping thefoam material 30 with the carbonfiber prepreg layers 20; and - d. hot-pressing and blow molding the semi-product with the
foam material 30 by use of a mold, so that abicycle component 100 is acquired. - In sum, the present invention provides a
bicycle component 100 with reinforced structure manufactured by post-forming, so as to adopt thefoam material 30 as a reinforcement construction. Therefore, the structural strength of thebicycle component 100 is improved without increasing the thickness with carbon fiber composites, such that thebicycle component 100 is lightened and provided with greater controllability. - Although particular embodiments of the invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not to be limited except as by the appended claims.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/695,676 US9463840B1 (en) | 2015-04-24 | 2015-04-24 | Bicycle component with reinforced structure and manufacturing method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/695,676 US9463840B1 (en) | 2015-04-24 | 2015-04-24 | Bicycle component with reinforced structure and manufacturing method thereof |
Publications (2)
Publication Number | Publication Date |
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US9463840B1 US9463840B1 (en) | 2016-10-11 |
US20160311495A1 true US20160311495A1 (en) | 2016-10-27 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US14/695,676 Expired - Fee Related US9463840B1 (en) | 2015-04-24 | 2015-04-24 | Bicycle component with reinforced structure and manufacturing method thereof |
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US (1) | US9463840B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI773114B (en) * | 2021-02-01 | 2022-08-01 | 陳正盛 | Manufacturing method of aluminum alloy pipe for bicycle |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107901449A (en) * | 2017-11-13 | 2018-04-13 | 厦门市豪尔新材料股份有限公司 | A kind of preparation method of the multiple material structure of the high-energy rubber rigid foam of high-strength light |
JP6648097B2 (en) * | 2017-12-07 | 2020-02-14 | 本田技研工業株式会社 | Saddle-type vehicle swing arm |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5016895A (en) * | 1989-07-19 | 1991-05-21 | Cycle Composites, Inc. | Cycle fork with fiber reinforced resin blades and crown and method of making same |
US5080385A (en) * | 1990-05-25 | 1992-01-14 | Duplessis Delano A | Composite bicycle frame and method of making same |
US6270104B1 (en) * | 1992-05-29 | 2001-08-07 | Trek Bicycle Corporation | Composite bicycle frame and methods for its construction |
US6267399B1 (en) * | 1994-08-22 | 2001-07-31 | Advanced Composites, Inc. | Net shape filament winding manufacturing process, articles made therefrom and composite bicycle fork and other components |
US7597338B2 (en) * | 2005-08-26 | 2009-10-06 | Giant Manufacturing Co., Ltd. | Bicycle frame with multiple layer tube |
US7503576B1 (en) * | 2006-08-07 | 2009-03-17 | Answer Products, Inc. | Molded assembly to combine a steering tube made of resin blended with carbon fiber composites and a crown made of aluminum for use in a two wheeled vehicle fork assembly |
-
2015
- 2015-04-24 US US14/695,676 patent/US9463840B1/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI773114B (en) * | 2021-02-01 | 2022-08-01 | 陳正盛 | Manufacturing method of aluminum alloy pipe for bicycle |
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US9463840B1 (en) | 2016-10-11 |
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