US20160302596A1

US20160302596A1 - Air-activated heated travel pillows and travel blankets

Info

Publication number: US20160302596A1
Application number: US15/195,291
Authority: US
Inventors: Paul H. Ross; Scott Rubenstein
Original assignee: E&B Giftware LLC
Current assignee: Ansell Healthcare Products LLC
Priority date: 2014-03-11
Filing date: 2016-06-28
Publication date: 2016-10-20
Also published as: CN104605686A; EP2918196A1; CA2868488A1; CA2868488C; US20150257554A1; EP2918196B1

Abstract

A heated U-shaped travel neck pillow includes two leg portions. A base therebetween the two leg portions forms a U-shaped pillow body to receive and support a neck of a user. The heated U-shaped travel neck pillow also includes an inner radial portion of the U-shaped pillow body. In use, the inner radial portion is adjacent to the neck of the user. At least one pocket or pouch is formed on the inner radial portion of the U-shaped pillow body. Each of the at least one pocket houses a heat pack to provide a sustained, targeted, and controlled heat transfer to the user and to create a built-in heat zone on the inner radial portion of the heated U-shaped travel neck pillow.

Description

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of co-pending U.S. patent application Ser. No. 14/508,628, AIR-ACTIVATED HEATED TRAVEL PILLOWS AND TRAVEL BLANKETS, filed Oct. 7, 2014, and also claims priority to U.S. Provisional Patent Application No. 61/951,182, filed on Mar. 11, 2014 and entitled “Air-Activated Heated Travel Pillows and Travel Blankets,” the contents of both of which applications are included in their entirety by reference herein.

TECHNOLOGY FIELD

The present invention relates generally to travel and comfort items, and more particularly to incorporation of heat packs into travel and comfort products and the like.

BACKGROUND

Disposable heat packs, such as air-activated heat packs safe for air travel, have not been implemented into various travel and comfort items, such as a travel neck pillow, a travel lumbar pillow, a travel-sized blanket, and the like, to provide air travelers with soothing heat. Other methods of heat, such as via USB power, battery power, electric power, silica gel, instant chemical reactions (e.g., MREs and nameless heaters), microwavable materials, hot water bottles, etc., are inefficient, require heavy power consumption, are infeasible, and/or are not allowed on various forms of transportation, such as airplanes, due to hazardous or dangerous ingredients. Therefore, there is a need to be able to provide users with heating capable items that are both safe and efficient.

SUMMARY

According to one aspect, a heated U-shaped travel neck pillow includes two leg portions. A base therebetween the two leg portions forms a U-shaped pillow body to receive and support a neck of a user. The heated U-shaped travel neck pillow also includes an inner radial portion of the U-shaped pillow body. In use, the inner radial portion is adjacent to the neck of the user. At least one pocket or pouch is formed on the inner radial portion of the U-shaped pillow body. Each of the at least one pocket houses a heat pack to provide a sustained, targeted, and controlled heat transfer to the user and to create a built-in heat zone on the inner radial portion of the heated U-shaped travel neck pillow.
In one embodiment, the heated U-shaped travel neck pillow includes a soft, plush material on three sides and a flexible spandex bottom and a plurality of internal micro-beads that shape to and support the neck of a user.
In another embodiment, the heated U-shaped travel neck pillow includes composition of about 94% Polyester and about 6% Spandex.
In yet another embodiment, the heated U-shaped travel neck pillow includes a heated travel memory foam neck pillow with a supportive memory foam core and a plurality of soft, plush material outer surface sides.
In yet another embodiment, the heated U-shaped travel neck pillow includes a composition of about 99% Polyester, 1% Spandex and a filling of about 100% Polyurethane Foam.
In yet another embodiment, the heated U-shaped travel neck pillow includes at least one sewn-in pocket or pouch.
In yet another embodiment, the heated U-shaped travel neck pillow includes at least one glued on pocket or pouch.
In yet another embodiment, the at least one pocket or pouch fastens at one or more open ends by a hook and eye velcro like closure.
In yet another embodiment, the at least one pocket or pouch fastens at one or more open ends by a zipper.
In yet another embodiment, the at least one pocket or pouch fastens at one or more open ends by a spandex elastic closure.
In yet another embodiment, the at least one pocket or pouch fastens at one or more open ends by snaps or buttons.
In yet another embodiment, the pocket includes a permeable/breathable material.
In yet another embodiment, the pocket includes a flexible or stretchable material.
In yet another embodiment, the pocket includes a spandex material which provides a superior contact with the user, while allowing for an optimal amount of heat to permeate from the pocket to the user to optimize warmth and to provide a substantially optimal air flow due to a permeability of the pocket.
In yet another embodiment, the pocket create a heat zone of about 3″×5″.
In yet another embodiment, the pocket is sized to accept a heat pack with length and width dimensions of about 2.75″ H×4.50″.
In yet another embodiment, the pocket is sized to provide a sufficient breathing room and tautness for maximum permeability.

BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing and other aspects of the present invention are best understood from the following detailed description when read in connection with the accompanying drawings. For the purpose of illustrating the invention, there is shown in the drawings embodiments that are presently preferred, it being understood, however, that the invention is not limited to the specific instrumentalities disclosed. Included in the drawings are the following Figures:

FIGS. 1A-1E illustrate incorporation of a heat pack in a U-shaped travel neck pillow, according to embodiments provided herein;

FIGS. 2A-2D illustrate incorporation of a heat pack in a travel pillow, according to embodiments provided herein; and

FIGS. 3A-3D illustrate incorporation of a heat pack in a travel-sized blanket, according to various embodiments provided herein.

DETAILED DESCRIPTION

Embodiments of the present invention relate to the incorporation of heat packs into various travel and comfort items, such as pillows, blankets, and the like. By placing a heat pack into a designated pocket or pouch within the item, a user is provided with soothing, targeted, and controlled heat in a consistent, convenient, and comfortable application.
Heat packs, also known as body warmers, heat pads, warmers, heating pads, heating packs, hand warmers, foot warmers, toe warmers, pack heat, oxygen-activated heat packs, and/or air-activated chemical warming devices, are known to aid users in keeping parts of the body warm in cold weather environments as well as in heat therapy applications. Depending upon the chemical composition of the heat pack, a sustained, controlled heat can be generated for a period of up to 18 hours at a maximum temperature of 131-170 degrees Fahrenheit. In some embodiments, a heat pack may be disposable. In some embodiments, a heat pack may be safe for air travel. This feature allows embodiments of the present invention to meet recent increased security measures for air travel, for example.
In one embodiment, the disposable heat pack may comprise a soft, lightweight, air-permeable pouch. In one embodiment, one side of the heat pack is air-permeable to more efficiently provide and optimally direct the targeted heat to a user.
The contents of the heat pack may include, but are not limited to, a mixture of iron powder, sawdust, activated carbon, salt, and water. Other ingredients may include cellulose and vermiculite. A summary of exemplary ingredients and their role in the chemical reaction is provided below:
Iron Powder—Iron is an active ingredient in the heat pack. When the iron combines with oxygen and the other ingredients in the pack, it starts to rust at an accelerated rate. The rusting process is what gives off the heat that warms the heat pack.
Sawdust—Sawdust is used to retain and release moisture in the heat pack, which in turns aids in the dispersion of the heat from the oxidation reaction.
Activated Carbon—Activated carbon may be added to heat packs because it helps absorb the oxygen. It also prevents external odors because unpleasant smelling chemicals released during the oxidation process stick to it.
Water—Water adds to the reaction within the heat pack as it helps disperse the created heat.
Salt—Salt may be used to accelerate the oxidation process, causing the iron to rust more quickly and generate more heat.
Optional Ingredients—Vermiculite may be added and used as an insulator; it helps the heat pack retain its heat. Vermiculite also absorbs excess moisture. Cellulose may be added as a filler. It holds and releases moisture as well.
In one embodiment, a heat pack uses a specific formulation of iron powder, water, salt, activated carbon, and vermiculite filled to a predetermined maximum weight given their size to provide a quick ramp-up temperature in a comfort temperature zone (55-63 degrees Celsius), and to also provide maintenance of this temperature once reached through an elapsed time of eight hours after initial activation. This composition, based on proportion, size, weight, and heat pack materials, provides a steady heat once the temperature is obtained.
When the heat pack is removed from airtight packaging and exposed to the air, an exothermic oxidation reaction activates, generating controlled and sustained heat from the pouch. Once the iron powder within the heat pack completely oxidizes and the heat pack cools, the pouch will no longer generate heat. For this reason, the heat pack is single use and disposable.
FIGS. 1A-1E illustrate incorporation of a heat zone in a U-shaped travel neck pillow 100, according to embodiments provided herein.
In one embodiment, as shown in FIGS. 1A, 1B, and 1C, a heated travel neck pillow 100 comprises a U-shaped pillow having with two leg portions 110, 112 and a base 114 therebetween, forming a U-shaped pillow body configured to receive and support a neck of a user. The heated travel neck pillow 100 also includes one or more pockets 120 formed on an inner radial portion of the U-shaped pillow body, where the inner radial portion is a portion at least partially adjacent to the neck of the user when in use (see close-up view in FIG. 1D). The one or more pockets 120 are each configured to contain (via an opening or insert 125) a respective heat pack 130 for a sustained, targeted, and controlled heat transfer to the user (see FIG. 1E); and the one or more pockets 120 comprise a built-in heat zone on the inner radial surface of the heated travel neck pillow 100. Features of the pocket 120, the opening or insert 125, and the heat pack 130 are described in greater detail below.
In one embodiment, the pillow 100 comprises a U-shaped pillow having the built-in heat zone on the inner middle surface (on the base 114) and the inner side surfaces (on leg portion 110 and/or 112) of the U-shaped pillow.
In some embodiments (see FIG. 1A), the pillow features a soft, plush material on three sides and a flexible spandex bottom so internal micro-beads can shape to and support the neck of a user. In one embodiment, the material of the heated travel pillow comprises the following composition: Outer Shell: 94% Polyester, 6% Spandex; and Filling: 100%
Polystyrene Foam Beads.
In some embodiments (see FIGS. 1B and 1C), the heated travel neck pillow 100 is comprised of a supportive memory foam core and a soft, plush material on all sides (i.e., a heated travel memory foam neck pillow). In one embodiment, the material of the heated travel memory foam pillow comprises the following composition: Outer Shell: 99% Polyester, 1% Spandex; and Filling: 100% Polyurethane Foam.
FIGS. 2A-2D illustrate incorporation of a heat zone in a travel pillow, according to embodiments provided herein.
In one embodiment, a heated travel pillow 200 is used to support a user's back, such as a lumbar region of the user's back. In another embodiment, the heated travel pillow 200 is used to support a user's neck. In other embodiments, the heated travel pillow 200 can be used in other regions desirable for the user, such as an upper region of the user's back. The heated travel pillow 200 may feature a soft, velvety plush on three sides and a flexible spandex bottom, allowing internal micro-beads to shape to the user. The heated travel pillow 200 includes one or more pockets 220 formed on a contact portion 210 of the pillow 200, where the contact portion 210 is a portion at least partially adjacent to the user when in use. The one or more pockets 220 are each configured to contain (via an opening or insert 225) a respective heat pack for a sustained, targeted, and controlled heat transfer to the user; and the one or more pockets 220 with the heat pack comprise a built-in heat zone on the contact portion 210 of the heated travel pillow 200. Features of the pocket 220, the opening or insert 225, and the heat pack are described in greater detail below.
In one embodiment, the material of the heated travel pillow comprises the following composition: Outer Shell: 94% Polyester, 6% Spandex; and Filling: 100% Polystyrene Foam Beads.
FIGS. 3A-3D illustrate incorporation of heat zones in a travel-sized blanket, according to various embodiments provided herein.
In one embodiment, a heated travel-sized blanket 300 has one or more built-in heat zones to keep feet warm. In another embodiment, the heat zone portions may be used to warm a user's neck and/or chest. The heat zone may be comprised of one or more pockets 320 a, 320 b at a bottom portion of a side 310 of the blanket 300 to correspond with a position of a user's feet, for example (see FIG. 3A). This allows for the user to place the balls of their feet on each of the heat zones and then wrap blanket around them to stay warm.
In another embodiment, a large foot pouch 325 is provided with one or more heat zones within the pouch to keep feet warm (see FIGS. 3B, 3C, and 3D). In this embodiment, one side of the blanket may be folded over to create the pouch 325, and separate inner pockets 320 a, 320 b are configured to hold the heat packs. One or more fasteners 330, 335 may be provided to secure the pouch 325, allowing for the user to insert his or her feet into the pouch 325 near or on the pockets 320 a, 32 b, and then close the pouch 325.
In one embodiment, the heated travel blanket is comprised of 98% Polyester, 2% Spandex.
According to embodiments, the entire item (e.g., heated travel neck pillow 100, heated travel pillow 200, heated travel-sized blanket 300) in which the heat pack is incorporated is not heated. For example, in the case of a heated U-shaped travel neck pillow (e.g., the heated travel neck pillow 100), a designated ‘heat zone’ comprises an area that comes into contact with the back of the user's neck. This ‘heat zone’ may feature a sewn-in, or otherwise attached (e.g., glued on), pocket or pouch (e.g., pocket 120), which may be fastened at one or more open ends 125 by Velcro, zipper, spandex, elastic, snaps, buttons, or the like. The user activates the heat pack 130 by exposing it to air, and then places it within the pocket 120 on the item. The activated heat pack 130 warms the ‘heat zone’ to provide soothing heat for a sustained period of time in a targeted area during the user's trip, when relaxing at home, or whenever used by the user.
In one embodiment, the pocket (e.g., the pocket 120, 220, 320 a, 320 b) is comprised of a lightweight material. In one embodiment, the pocket is a permeable/breathable material. In one embodiment, the pocket is a flexible material. In another embodiment, the pocket is a stretchable material. In one embodiment, the pocket is comprised of a spandex material or the like that is lightweight, permeable, breathable, flexible, and stretchable. These properties of the material (e.g., spandex) provide superior contact with the user, while allowing for an optimal amount of heat to permeate from the pocket to the user to optimize warmth. Moreover, an optimal air flow is achieved due to the permeability of the pocket.
The geometry of the pocket is such that the heat pack fits within while having sufficient breathing room and tautness to allow for maximum permeability. Thus, the material of the pocket and the geometry of the pocket provide a ‘heat zone’ with a sustained, targeted, and controlled heat transfer to a specific area of the user's body.
In another embodiment, vertical and/or horizontal ribbing may be provided within the pocket to enhance air flow and in particular enhance two-way air flow. The ribbing may be provided in one or more portions of the pocket and on one or both internal sides of the pocket.
Use of a flexible and/or stretchable material allows for ease of insertion of a new heat pack, ease of removal of an exhausted heat pack, support to keep the activated heat pack in place to target the generated heat, and transfer the heat generated to an area on the user's body providing sustained, controlled warmth. The flexible/stretchable material may be expanded by, for example, a user's hand to allow for easy insertion of the heat pack, may return to its original shape or position to help hold the heat pack in place during use, and then expand again to facilitate removal of the exhausted heat pack.
As the heat packs are generally designed to be single use and disposable, the heat pack is easily removed from the item's ‘heat zone’ pocket, so a new one can replace an exhausted pack at a later time, such as the return leg of the user's trip. With this in mind, for sales considerations, the item may be bundled with two or more heat packs for the customer to use. Refill packs may also be merchandised as a separate complementary item.
In one embodiment, the built-in heat zone comprises a pocket with a heat pack disposed therein. In one embodiment, the built-in heat zone comprises one or more pockets with one or more heat packs disposed within each of the one or more pockets. In another embodiment, the built-in heat zone comprises a plurality of pockets with one or more heat packs disposed within each pocket.
In one embodiment, the heat packs are sized and shaped to fit within a 3″×5″ heat zone (e.g., pocket) without bunching or folding; in this particular embodiment, the size of the heat pack is 2.75″ H×4.50″ W. In another embodiment, the heat pack is roughly 2.75″ H×3.75″ W, with the pocket accordingly sized to receive and contain the heat pack. In other embodiments, if other sized heat packs are utilized, the pocket is sized with a specific alignment and geometry to the heat pack to provide for sufficient breathing room and tautness for maximum permeability.
Although the present invention has been described with reference to exemplary embodiments, it is not limited thereto. Those skilled in the art will appreciate that numerous changes and modifications may be made to the preferred embodiments of the invention and that such changes and modifications may be made without departing from the true spirit of the invention. It is therefore intended that the appended claims be construed to cover all such equivalent variations as fall within the true spirit and scope of the invention. For example, the application of various embodiments is not limited to travel items and can also be applied to any number of items that provide comfort/relaxation in the home, during travel, and the like.

Claims

We claim:

1. A heated U-shaped travel neck pillow comprising:

two leg portions;

a base therebetween said two leg portions forming a U-shaped pillow body to receive and support a neck of a user;

an inner radial portion of the U-shaped pillow body, said inner radial portion adjacent to the neck of the user when in use; and

at least one pocket or pouch formed on said inner radial portion of the U-shaped pillow body, each of said at least one pocket to house a heat pack to provide a sustained, targeted, and controlled heat transfer to the user and to create a built-in heat zone on said inner radial portion of the heated U-shaped travel neck pillow.

2. The heated U-shaped travel neck pillow of claim 1, wherein said heated U-shaped travel neck pillow comprises a soft, plush material on three sides and a flexible spandex bottom and a plurality of internal micro-beads that shape to and support the neck of a user.

3. The heated U-shaped travel neck pillow of claim 2, wherein said heated U-shaped travel neck pillow comprises composition of about 94% Polyester and about 6% Spandex.

4. The heated U-shaped travel neck pillow of claim 1, wherein said heated U-shaped travel neck pillow comprises a heated travel memory foam neck pillow with a supportive memory foam core and a plurality of soft, plush material outer surface sides.

5. The heated U-shaped travel neck pillow of claim 4, wherein said heated U-shaped travel neck pillow comprises composition of about 99% Polyester, 1% Spandex and a filling of about 100% Polyurethane Foam.

6. The heated U-shaped travel neck pillow of claim 1, comprising at least one sewn-in pocket or pouch.

7. The heated U-shaped travel neck pillow of claim 1, comprising at least one glued on pocket or pouch.

8. The heated U-shaped travel neck pillow of claim 1, wherein said at least one pocket or pouch fastens at one or more open ends by a hook and eye velcro like closure.

9. The heated U-shaped travel neck pillow of claim 1, wherein said at least one pocket or pouch fastens at one or more open ends by a zipper.

10. The heated U-shaped travel neck pillow of claim 1, wherein said at least one pocket or pouch fastens at one or more open ends by a spandex elastic closure.

11. The heated U-shaped travel neck pillow of claim 1, wherein said at least one pocket or pouch fastens at one or more open ends by snaps or buttons.

12. The heated U-shaped travel neck pillow of claim 1, wherein said pocket comprises a permeable/breathable material.

13. The heated U-shaped travel neck pillow of claim 1, wherein said pocket comprises a flexible or stretchable material.

14. The heated U-shaped travel neck pillow of claim 1, wherein said pocket comprises a spandex material which provides a superior contact with the user, while allowing for an optimal amount of heat to permeate from the pocket to the user to optimize warmth and to provide a substantially optimal air flow due to a permeability of the pocket.

15. The heated U-shaped travel neck pillow of claim 1, wherein said pocket create a heat zone of about 3″×5″.

16. The heated U-shaped travel neck pillow of claim 1, wherein said pocket is sized to accept a heat pack with length and width dimensions of about 2.75″ H×4.50″.

17. The heated U-shaped travel neck pillow of claim 1, wherein said pocket is sized to provide a sufficient breathing room and tautness for maximum permeability.