US20160265824A1 - Fluid collection assembly - Google Patents
Fluid collection assembly Download PDFInfo
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- US20160265824A1 US20160265824A1 US15/034,636 US201415034636A US2016265824A1 US 20160265824 A1 US20160265824 A1 US 20160265824A1 US 201415034636 A US201415034636 A US 201415034636A US 2016265824 A1 US2016265824 A1 US 2016265824A1
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- United States
- Prior art keywords
- sump
- liquid
- refrigerant
- vaporizer
- trough
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/02—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for separating lubricants from the refrigerant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
- F25B31/002—Lubrication
- F25B31/004—Lubrication oil recirculating arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/01—Heaters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/05—Compression system with heat exchange between particular parts of the system
Definitions
- vaporizers are used to separate refrigerant from a refrigerant/lubricant mixture, such as a refrigerant/oil mixture.
- a vaporizer receives a refrigerant/oil mixture drained from an evaporator, and it is desired to remove the refrigerant from the mixture prior to returning the oil to a compressor to lubricate the compressor.
- the mixture is run through a vaporizer, where it is exposed to heat to vaporize the refrigerant, separating the refrigerant from the oil, which remains in a liquid state.
- the oil is drained to an oil sump where further separation of refrigerant from the oil occurs by another heating element, and the vaporized refrigerant is passed to the compressor via a suction line.
- Embodiments of the invention include a fluid collection assembly that includes a vaporizer configured to vaporize a refrigerant to separate the refrigerant from another liquid and a sump configured to collect the liquid in a trough formed by a junction of two diagonal sides of the sump.
- the sump includes a heating element in the trough.
- Additional embodiments include a chiller system.
- the chiller system includes a storage container configured to store a mixture of refrigerant and a liquid and a vaporizer connected to the storage container to receive the mixture of refrigerant and liquid from the first storage container.
- the vaporizer is configured to vaporize the refrigerant to separate the refrigerant from the liquid.
- the system further includes a sump configured to collect the liquid in a trough formed by a junction of two diagonal sides of the sump.
- the sump includes a heating element in the trough to heat the liquid.
- the system includes a compressor connected to the vaporizer and the sump to receive the refrigerant from the vaporizer and the oil from the sump.
- FIG. 1 illustrates a chiller system according to an embodiment of the invention
- FIG. 2A illustrates a perspective view of a vaporizer and sump according to an embodiment of the invention
- FIG. 2B illustrates a cross-section view of the vaporizer and sump according to an embodiment of the invention
- FIG. 2C illustrates a cross-section view of the vaporizer and sump according to an embodiment of the invention
- FIG. 2D illustrates a cross-section view of the vaporizer, sump and reservoir according to an embodiment of the invention
- FIG. 3 illustrates a cross-section view of a vaporizer and sump according to another embodiment of the invention
- FIG. 4 illustrates a cross-section view of a vaporizer and sump according to another embodiment of the invention
- FIG. 5 illustrates a cross-section of view of a vaporizer according to another embodiment of the invention.
- Vaporizers receive a mixture of liquid refrigerant and oil and separate the refrigerant from the oil by way of a vaporization process.
- oil from the vaporizer is transmitted to a sump and to one or more other components for re-use or storage.
- an oil separator is usually used for oil separation.
- the resulting oil has a lower viscosity which makes transmission of the oil difficult, since a certain thickness of the oil is necessary for optimal transmission.
- Embodiments of the invention include a sump having an angled base and a heater to increase the efficiency of the sump by improving the evaporation of refrigerant in a refrigerant/oil mixture to increase the viscosity of the oil in the sump.
- FIG. 1 illustrates a chiller system 100 according to an embodiment of the invention.
- the chiller system 100 includes a compressor 110 , a cooler 120 , also referred to as an evaporator 120 , a condenser 130 , a vaporizer 140 and a sump 150 .
- the cooler 120 provides a mixture of liquid refrigerant and another liquid to the vaporizer 140 .
- the non-refrigerant liquid may be a lubricant to lubricate mechanical components of the compressor 110 .
- the non-refrigerant liquid is oil. Accordingly, in the present specification, the non-refrigerant liquid will be referred to as oil, but embodiments of the invention encompass any other type of non-refrigerant liquid capable of performing the required lubricating functions.
- the condenser 130 provides a hot gas to the vaporizer 140 to vaporize the liquid refrigerant in the refrigerant/oil mixture.
- the vaporizer 140 includes tubing or piping that receives the hot gas from the condenser 130 .
- the hot gas is refrigerant, and after passing through the vaporizer 140 , the now-cooled gas is output to the cooler 120 to exchange heat with the mixture of oil and liquid refrigerant in the cooler 120 .
- the piping in the vaporizer 140 is isolated from the refrigerant/oil mixture in the vaporizer 140 , such that the hot gas does not mix with the refrigerant/oil mixture.
- the vapor refrigerant of the refrigerant/gas mixture is transmitted to the compressor 110 via a suction line.
- the oil of the refrigerant/oil mixture is collected by the sump 150 and flows to a reservoir, before being transmitted, via a pump (not shown), to the compressor 110 to lubricate mechanical components of the compressor 110 .
- the sump 150 includes a heating element configured to heat the oil in the sump 150 to effectively evaporate refrigerant from the oil and to keep the oil viscous, or to maintain a rich level of viscosity.
- rich viscosity refers to a level of viscosity necessary in oil provided to a compressor or other parts to be lubricated that is sufficient to effectively lubricate the compressor or other parts.
- the oil requires a certain minimum thickness or viscosity to be an effective lubricant.
- FIG. 2A illustrates a vaporizer and sump assembly 200 according to an embodiment of the invention.
- the assembly 200 includes a sump 210 and a vaporizer 220 .
- the vaporizer 220 extends through the sump 210 which conserves heat generated by heating elements in one or both of the sump 210 and the vaporizer 220 .
- the sump includes a heating element 213 including a base 213 a and extended portion 213 b .
- the extended portion 213 b extends along a length of the sump 210 to heat oil in the sump 210 .
- the assembly 200 also includes a reservoir 230 located at an end of the sump 210 to store oil (particularly rich-viscosity oil) collected by the sump 210 .
- the oil may then be selectively transmitted to other devices (such as via a filter, shut-off valve, or pressure regulating valve) or systems via an outlet 231 .
- the sump 210 includes an opening 218 configured to transmit the oil from the sump 210 into the reservoir 230 .
- FIG. 2B illustrates a cross-section view of the vaporizer and sump assembly 200 .
- the sump 210 includes a housing 211 defining a cavity 212 .
- the sump 210 further includes two diagonal sides 216 and 217 that join at a bottom of the sump 210 to form a trough in which the oil collected by the sump 210 flows or drains.
- a heating element 213 is located in the trough.
- the heating element 213 is configured to be immersed in the oil collected by the sump 210 .
- the sides 216 and 217 are diagonal lines with respect to a horizontal axis X. As a result, oil collected by the sump 210 collects at the junction of the sides 216 and 217 , which is the low-point of the sump 210 .
- a volume of oil required to immerse the heating element 213 is less than if a bottom side of the sump 210 was flat or horizontal.
- a volume of a fluid having a triangular cross-section that has a height of at least h 1 is less than a volume of a fluid having a rectangular cross-section having the same width as the width of the triangle.
- a smaller volume of oil is required to immerse the heating element 213 using a sump 210 having a triangular lower cross-section than a rectangular lower cross-section of the same height and width; accordingly, the sump 210 operates with a higher efficiency (the entire heating element 213 is immersed down to a lower liquid volume) and maintains a greater level of viscosity of the oil (or a richer viscosity) in the sump 210 .
- the mixture of liquid refrigerant and oil is input to the cavity 222 to flow through the vaporizer 220 .
- a sufficient volume and flow of the mixture is provided to entirely immerse the heating element 224 .
- the heating piping 223 boils the mixture to vaporize the refrigerant, separating the refrigerant from the oil.
- the heating element 224 also heats the mixture.
- the heating element 224 is immersed in the mixture and, together with the heating piping 223 , boils the mixture to vaporize the refrigerant.
- the oil flows or drains from the vaporizer 220 to the sump 210 and collects in the trough at the bottom of the sump 210 .
- the oil surrounds and immerses the heating element 213 (single or multi-stages), which heats the oil to further evaporate refrigerant and maintain a high, or rich, viscosity of the oil.
- the heating element 213 single or multi-stages
- the oil flows from the trough of the sump 210 into the reservoir 230 via the opening 218 .
- the sides 216 and 217 may form any angle ⁇ less than one hundred eighty (180) degrees.
- the sides 216 and 217 may form an angle ⁇ in a range between around thirty (30) degrees and around one hundred fifty (150) degrees.
- the sides 216 and 217 form an angle ⁇ in a range between around forty-five (45) degrees and around one hundred thirty-five (135) degrees.
- the sides 216 and 217 form an angle of around ninety (90) degrees.
- the sides 216 and 217 are substantially straight, meaning that the sides are generally straight while allowing for slight variations in shape due to manufacturing or design considerations. In some embodiments, the sides 216 and 217 may be curved. In one embodiment of the invention, the housing 211 of the sump 210 has a diamond shape, or the shape of a square rotated forty-five (45) degrees. In such an embodiment, the base of the trough is the nadir of the diamond.
- the two diagonal sides 214 and 215 of the opening 218 are flush with inner surfaces of the sump 210 , such that a oil is permitted to flow or drain freely from the trough in the sump into the reservoir 230 without traversing any ridge or barrier formed by the diagonal sides 214 and 215 of the opening 218 .
- the height h 2 defining the distance between the opening 218 and a bottom side 232 of the reservoir 230 is designed to provide a minimum level of oil in the reservoir 230 .
- the minimum level of oil may be a minimum amount of lubricant, such as oil, to permit the flow of oil to the compressor 110 of FIG. 1 , for example.
- FIG. 3 illustrates a vaporizer and sump assembly 300 according to another embodiment of the invention in which the vaporizer 320 has diagonally-oriented sides 326 and 327 defining a trough.
- Heating elements 323 including heating piping, an electrical heater, or any other heating elements, are located in the base of the trough and are configured to be submerged by the mixture of refrigerant and oil supplied to the vaporizer 320 .
- the reservoir 230 is also provided with a heating element.
- embodiments of the invention have been illustrated with a diamond-shaped sump having ninety-degree angles at each corner, it is understood that embodiments of the invention encompass a sump having any shape that includes two sides forming a trough to permit the flow of oil in the trough.
- the shape may be a diamond, an upside-down triangle, a parachute-type shape having a rounded top and substantially-straight sides, or any other shape that forms a trough at the bottom of the sump.
- embodiments of the invention also encompass a vaporizer and sump assembly 400 having a vaporizer 420 that is separate from the sump 410 .
- the sump 410 includes a housing 411 defining a cavity 412 .
- the sump 410 includes two diagonal sides 416 and 417 forming a trough.
- a heating element 413 is located in the trough to heat oil flowing through the sump 410 .
- the vaporizer 420 includes a housing 421 defining a cavity 422 , and heating piping 423 and a heating element 424 on a bottom side of the vaporizer 420 .
- FIG. 5 illustrates a sump 510 according to another embodiment of the invention.
- the sump 510 includes a housing 511 defining a cavity 512 .
- the sump 510 includes two diagonal sides 516 and 517 forming a trough.
- a heating element 513 is located in the trough to heat and boil an oil/refrigerant mixture flowing through the sump 510 , vaporizing the refrigerant of the oil/refrigerant mixture.
- the sump 510 acts as both a sump and a vaporizer.
- the heating element 513 includes one or more pipes 513 a , 513 b , and 513 c .
- the pipes 513 a , 513 b , and 513 c may be heated by a heating fluid running through the pipes 513 a , 513 b , and 513 c , such as gas from a compressor outlet, liquid from a condenser outlet, or any other heated fluid.
- the pipes 513 a , 513 b , and 513 c may then heat and boil the oil/refrigerant mixture within the sump 510 .
- sump 510 of FIG. 5 is illustrated with a diamond shape, embodiments of the invention encompass a sump 510 having any shape, such as cylindrical, semi-cylindrical, triangular, or any other shape.
- a sump is arranged or provided with a shape to form a trough in the base of the sump to collect oil.
- the trough may be formed by two diagonal sides of the sump.
- a heating element such as an electric heater, is formed in the trough to heat oil collected by the sump.
- the vaporizer is located inside the sump.
- the vaporizer includes heating piping and another heating element, such as an electric heater, to heat a mixture of refrigerant and the oil.
- the oil from the sump is provided to a reservoir, and a shape of an opening from the sump to the reservoir corresponds to a shape of the sump.
- the opening may include two diagonal sides that are either parallel to or flush with the two diagonal sides of the sump.
- Embodiments of the invention provide for an efficient vaporization process and transmittal of oil through a sump to a reservoir by including heating elements, such as electrical heaters, in one or both of a sump and a vaporizer. Positioning the heating element in the trough of the sump having the two diagonal sides that form the trough results in a more efficient heating of a potentially smaller volume of liquid. In addition, forming an opening from the sump to the reservoir in the shape of the trough of the sump results in a more efficient flow or drain of liquid from the sump to the reservoir. In addition, providing an electrical heater in the vaporizer to be immersed in a mixture of refrigerant and liquid results in an efficient heating and boiling of the mixture and an efficient vaporization process.
- heating elements such as electrical heaters
- a drain line passage from the vaporizer to the sump is equipped with a solenoid valve, needle valve, a riser drain line loop, or a drain port located above a height of the heating or boiling tubes.
- the vaporizer assembly includes the riser drain line loop or the drain port located above the height of the heating or boiling tubes, the majority of the tubes' surfaces are submerged in the oil/refrigerant mixture in the vaporizer.
- the sump 510 of FIG. 5 which may be referred to as a rectifier, is used when a quantity of oil to separate from the cooler is low.
- a system may include a high-pressure oil separator, and the sump 510 may act as an additional low-pressure oil separator.
- FIG. 6 illustrates an evaporator assembly 600 according to an embodiment of the invention.
- the assembly 600 includes the evaporator 601 and an oil rectifier 602 .
- the evaporator 601 includes an outlet 603 located on the evaporator 601 at a location where a concentration of oil in the oil/refrigerant mix 611 is expected to be high during operation of the assembly 600 .
- the region 611 a represented by dots, has a greater concentration of oil than the region 611 b .
- the oil/liquid mixture 611 exchanges heat with water or another coolant (not shown in FIG. 6 for purposes of clarity) via a heat exchanger, such as a closed-loop heat exchanger that does not mix the water with the oil/gas mixture 611 .
- a heat exchanger such as a closed-loop heat exchanger that does not mix the water with the oil/gas mixture 611 .
- the oil/liquid mixture flows out of the outlet 603 , through a conduit 604 , a solenoid valve 605 , and a check valve 606 to the oil rectifier 602 .
- the solenoid valve 605 is controlled, such as by a controller including a processor (not shown) to control the flow of the oil/refrigerant mix into the oil rectifier 602 .
- the check valve 606 prevents a back-flow of fluid into the evaporator 601 .
- the oil rectifier 602 includes a heating element 607 to heat the oil/refrigerant mix.
- the heating element 607 is a heat exchanger that receives heated liquid or gas refrigerant from the condenser outlet or the compressor outlet via the conduit 608 , subjects the oil/refrigerant mix to heat.
- the oil rectifier 602 is located below the outlet 603 to allow gravity to drain the oil/refrigerant mix from the evaporator 601 to the oil rectifier 602 .
- refrigerant is evaporated and returned to the evaporator 601 via the conduit 610 .
- the oil remains in the oil rectifier 602 .
- the solenoid valve 605 is closed, and the oil is returned to the system, and in particular to the compressor, via the conduit 612 . Accordingly, a low oil concentration may be maintained in the evaporator 601 .
- sensors 613 are used to detect the state of the oil/refrigerant mix in the oil rectifier 602 .
- the sensors 613 may include one or both of pressure and temperature sensors.
- the evaporator 601 may also include one or more temperature and pressure sensors 614 .
- a temperature inside the oil rectifier 602 is compared with a temperature in the evaporator 601 .
- the difference between the two temperatures may then be compared to a predetermined value.
- the resulting difference may then be used to control whether the oil rectifier 602 is used by turning on the solenoid valve 605 , or whether the oil rectifier 602 is turned off by closing the solenoid valve 605 .
- the predetermined value may be a fixed temperature or a function of the heating source temperature (for example, the heated liquid refrigerant introduced via the conduit 608 ) and the evaporator saturation temperature.
- heat transfer in the evaporator 601 may be maintained within predetermined thresholds, oil separation efficiency may be maintained, and oil return from the evaporator 601 to the compressor may be maintained even in low load operating conditions in which a low refrigerant flow rate exists.
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Abstract
Description
- Embodiments of the invention relate to refrigeration, and more particularly to oil reclamation vaporizers for chiller systems.
- In refrigeration systems such as chillers, vaporizers are used to separate refrigerant from a refrigerant/lubricant mixture, such as a refrigerant/oil mixture. A vaporizer receives a refrigerant/oil mixture drained from an evaporator, and it is desired to remove the refrigerant from the mixture prior to returning the oil to a compressor to lubricate the compressor. The mixture is run through a vaporizer, where it is exposed to heat to vaporize the refrigerant, separating the refrigerant from the oil, which remains in a liquid state. The oil is drained to an oil sump where further separation of refrigerant from the oil occurs by another heating element, and the vaporized refrigerant is passed to the compressor via a suction line.
- Embodiments of the invention include a fluid collection assembly that includes a vaporizer configured to vaporize a refrigerant to separate the refrigerant from another liquid and a sump configured to collect the liquid in a trough formed by a junction of two diagonal sides of the sump. The sump includes a heating element in the trough.
- Additional embodiments include a chiller system. The chiller system includes a storage container configured to store a mixture of refrigerant and a liquid and a vaporizer connected to the storage container to receive the mixture of refrigerant and liquid from the first storage container. The vaporizer is configured to vaporize the refrigerant to separate the refrigerant from the liquid. The system further includes a sump configured to collect the liquid in a trough formed by a junction of two diagonal sides of the sump. The sump includes a heating element in the trough to heat the liquid. The system includes a compressor connected to the vaporizer and the sump to receive the refrigerant from the vaporizer and the oil from the sump.
- The subject matter, which is regarded as the invention, is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features, and advantages of the invention are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
-
FIG. 1 illustrates a chiller system according to an embodiment of the invention; -
FIG. 2A illustrates a perspective view of a vaporizer and sump according to an embodiment of the invention; -
FIG. 2B illustrates a cross-section view of the vaporizer and sump according to an embodiment of the invention; -
FIG. 2C illustrates a cross-section view of the vaporizer and sump according to an embodiment of the invention; -
FIG. 2D illustrates a cross-section view of the vaporizer, sump and reservoir according to an embodiment of the invention; -
FIG. 3 illustrates a cross-section view of a vaporizer and sump according to another embodiment of the invention; -
FIG. 4 illustrates a cross-section view of a vaporizer and sump according to another embodiment of the invention; -
FIG. 5 illustrates a cross-section of view of a vaporizer according to another embodiment of the invention; and -
FIG. 6 illustrates an oil rectifier system according to an embodiment of the invention. - The detailed description explains embodiments of the invention, together with advantages and features, by way of example with reference to the drawings.
- Vaporizers receive a mixture of liquid refrigerant and oil and separate the refrigerant from the oil by way of a vaporization process. In conventional systems, oil from the vaporizer is transmitted to a sump and to one or more other components for re-use or storage. In a conventional system, an oil separator is usually used for oil separation. However, if the evaporation of refrigerant from the oil is inefficient, the resulting oil has a lower viscosity which makes transmission of the oil difficult, since a certain thickness of the oil is necessary for optimal transmission. Embodiments of the invention include a sump having an angled base and a heater to increase the efficiency of the sump by improving the evaporation of refrigerant in a refrigerant/oil mixture to increase the viscosity of the oil in the sump.
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FIG. 1 illustrates achiller system 100 according to an embodiment of the invention. Thechiller system 100 includes acompressor 110, acooler 120, also referred to as anevaporator 120, acondenser 130, avaporizer 140 and asump 150. In operation, thecooler 120 provides a mixture of liquid refrigerant and another liquid to thevaporizer 140. The non-refrigerant liquid may be a lubricant to lubricate mechanical components of thecompressor 110. In one embodiment, the non-refrigerant liquid is oil. Accordingly, in the present specification, the non-refrigerant liquid will be referred to as oil, but embodiments of the invention encompass any other type of non-refrigerant liquid capable of performing the required lubricating functions. - The
condenser 130 provides a hot gas to thevaporizer 140 to vaporize the liquid refrigerant in the refrigerant/oil mixture. In particular, thevaporizer 140 includes tubing or piping that receives the hot gas from thecondenser 130. In one embodiment, the hot gas is refrigerant, and after passing through thevaporizer 140, the now-cooled gas is output to thecooler 120 to exchange heat with the mixture of oil and liquid refrigerant in thecooler 120. The piping in thevaporizer 140 is isolated from the refrigerant/oil mixture in thevaporizer 140, such that the hot gas does not mix with the refrigerant/oil mixture. - After being separated from the oil by a vaporization process, the vapor refrigerant of the refrigerant/gas mixture is transmitted to the
compressor 110 via a suction line. The oil of the refrigerant/oil mixture is collected by thesump 150 and flows to a reservoir, before being transmitted, via a pump (not shown), to thecompressor 110 to lubricate mechanical components of thecompressor 110. In embodiments of the invention, thesump 150 includes a heating element configured to heat the oil in thesump 150 to effectively evaporate refrigerant from the oil and to keep the oil viscous, or to maintain a rich level of viscosity. In the present specification, “rich viscosity” refers to a level of viscosity necessary in oil provided to a compressor or other parts to be lubricated that is sufficient to effectively lubricate the compressor or other parts. In other words, the oil requires a certain minimum thickness or viscosity to be an effective lubricant. -
FIG. 2A illustrates a vaporizer andsump assembly 200 according to an embodiment of the invention. Theassembly 200 includes asump 210 and avaporizer 220. Thevaporizer 220 extends through thesump 210 which conserves heat generated by heating elements in one or both of thesump 210 and thevaporizer 220. The sump includes aheating element 213 including abase 213 a and extendedportion 213 b. The extendedportion 213 b extends along a length of thesump 210 to heat oil in thesump 210. Theassembly 200 also includes areservoir 230 located at an end of thesump 210 to store oil (particularly rich-viscosity oil) collected by thesump 210. The oil may then be selectively transmitted to other devices (such as via a filter, shut-off valve, or pressure regulating valve) or systems via anoutlet 231. Thesump 210 includes anopening 218 configured to transmit the oil from thesump 210 into thereservoir 230. -
FIG. 2B illustrates a cross-section view of the vaporizer andsump assembly 200. Thesump 210 includes ahousing 211 defining acavity 212. Thesump 210 further includes twodiagonal sides sump 210 to form a trough in which the oil collected by thesump 210 flows or drains. Aheating element 213 is located in the trough. Theheating element 213 is configured to be immersed in the oil collected by thesump 210. Referring toFIG. 2C , thesides sump 210 collects at the junction of thesides sump 210. - Referring again to
FIG. 2B , since the low-point of thesump 210 is defined by twodiagonal sides heating element 213 is less than if a bottom side of thesump 210 was flat or horizontal. In other words, for a heating element with a height h1, a volume of a fluid having a triangular cross-section that has a height of at least h1 is less than a volume of a fluid having a rectangular cross-section having the same width as the width of the triangle. A smaller volume of oil is required to immerse theheating element 213 using asump 210 having a triangular lower cross-section than a rectangular lower cross-section of the same height and width; accordingly, thesump 210 operates with a higher efficiency (theentire heating element 213 is immersed down to a lower liquid volume) and maintains a greater level of viscosity of the oil (or a richer viscosity) in thesump 210. - The vaporizer and
sump assembly 200 includes thevaporizer 220 located within thesump 210. Thevaporizer 220 includes ahousing 221 defining acavity 222.Heating piping 223, which may also be referred to as boiling piping, is located on abottom side 225 of thevaporizer 220. In addition, aheating element 224 is located on thebottom side 225 of thevaporizer 220 adjacent to theheating piping 223. Theheating piping 223 provides a flow path for a heated fluid. In embodiments of the invention, the heated, or boiled, fluid is a gas. In one embodiment, the gas is refrigerant. In one embodiment, theheating element 224 is an electric heater (single or multi-stages). - In operation, the mixture of liquid refrigerant and oil is input to the
cavity 222 to flow through thevaporizer 220. In one embodiment, a sufficient volume and flow of the mixture is provided to entirely immerse theheating element 224. Theheating piping 223 boils the mixture to vaporize the refrigerant, separating the refrigerant from the oil. Theheating element 224 also heats the mixture. Theheating element 224 is immersed in the mixture and, together with the heating piping 223, boils the mixture to vaporize the refrigerant. The vaporized refrigerant is transmitted out from thevaporizer 220 via afirst flow path 226 and the oil is transmitted out from thevaporizer 220 and into thesump 210 via asecond flow path 227. Theflow path 226 and its drain port is oriented slightly above all tubing height to assure complete submersion of tube bundles 222 within mixture for maximum level of boiling. Theflow paths - The oil flows or drains from the
vaporizer 220 to thesump 210 and collects in the trough at the bottom of thesump 210. The oil surrounds and immerses the heating element 213 (single or multi-stages), which heats the oil to further evaporate refrigerant and maintain a high, or rich, viscosity of the oil. Referring toFIG. 2A , the oil flows from the trough of thesump 210 into thereservoir 230 via theopening 218. - Referring to
FIG. 2C , thesides sides sides sides - In one embodiment of the invention, the
sides sides housing 211 of thesump 210 has a diamond shape, or the shape of a square rotated forty-five (45) degrees. In such an embodiment, the base of the trough is the nadir of the diamond. - Referring to
FIG. 2D , an outline of thereservoir 230 is illustrated. Thereservoir 230 is located at an end of thesump 210. Theopening 218 in thesump 210 permits the flow of oil from thesump 210 into thereservoir 230. Theopening 218 has a shape that corresponds to the shape of thesump 210. In particular, thesump 210 has a lower portion having twodiagonal sides opening 218 also includes twodiagonal sides diagonal sides opening 218 are substantially parallel to the twodiagonal sides sump 210. In one embodiment, the twodiagonal sides opening 218 are flush with inner surfaces of thesump 210, such that a oil is permitted to flow or drain freely from the trough in the sump into thereservoir 230 without traversing any ridge or barrier formed by thediagonal sides opening 218. - The height h2 defining the distance between the
opening 218 and abottom side 232 of thereservoir 230 is designed to provide a minimum level of oil in thereservoir 230. The minimum level of oil may be a minimum amount of lubricant, such as oil, to permit the flow of oil to thecompressor 110 ofFIG. 1 , for example. - While embodiments have been illustrated including a
sump 210 having a trough defined by diagonal sides of the sump, and avaporizer 220 having a substantially rectangular shape with a horizontal bottom, it is understood that embodiments of the invention encompass any configurations of sump and vaporizer.FIG. 3 illustrates a vaporizer andsump assembly 300 according to another embodiment of the invention in which thevaporizer 320 has diagonally-orientedsides Heating elements 323 including heating piping, an electrical heater, or any other heating elements, are located in the base of the trough and are configured to be submerged by the mixture of refrigerant and oil supplied to thevaporizer 320. In one embodiment, thereservoir 230 is also provided with a heating element. - While embodiments of the invention have been illustrated with a diamond-shaped sump having ninety-degree angles at each corner, it is understood that embodiments of the invention encompass a sump having any shape that includes two sides forming a trough to permit the flow of oil in the trough. The shape may be a diamond, an upside-down triangle, a parachute-type shape having a rounded top and substantially-straight sides, or any other shape that forms a trough at the bottom of the sump.
- In addition, referring to
FIG. 4 , while embodiments have been illustrated with a vaporizer positioned within a sump, embodiments of the invention also encompass a vaporizer andsump assembly 400 having avaporizer 420 that is separate from thesump 410. As discussed in the embodiments above, thesump 410 includes ahousing 411 defining acavity 412. Thesump 410 includes twodiagonal sides heating element 413 is located in the trough to heat oil flowing through thesump 410. Thevaporizer 420 includes ahousing 421 defining acavity 422, and heating piping 423 and aheating element 424 on a bottom side of thevaporizer 420. A mixture of liquid refrigerant and oil is introduced into thevaporizer 420 and the refrigerant is vaporized to separate the refrigerant from the oil. The oil is transmitted from thevaporizer 420 to thesump 410 via theflow path 427, which may be a pipe, for example. -
FIG. 5 illustrates asump 510 according to another embodiment of the invention. Thesump 510 includes ahousing 511 defining acavity 512. Thesump 510 includes twodiagonal sides heating element 513 is located in the trough to heat and boil an oil/refrigerant mixture flowing through thesump 510, vaporizing the refrigerant of the oil/refrigerant mixture. In other words, in the embodiment ofFIG. 5 , thesump 510 acts as both a sump and a vaporizer. In the embodiment illustrated inFIG. 5 , theheating element 513 includes one ormore pipes pipes pipes pipes sump 510. - Although the
sump 510 ofFIG. 5 is illustrated with a diamond shape, embodiments of the invention encompass asump 510 having any shape, such as cylindrical, semi-cylindrical, triangular, or any other shape. - According to embodiments of the invention, a sump is arranged or provided with a shape to form a trough in the base of the sump to collect oil. The trough may be formed by two diagonal sides of the sump. A heating element, such as an electric heater, is formed in the trough to heat oil collected by the sump. In some embodiments, the vaporizer is located inside the sump. In some embodiments, the vaporizer includes heating piping and another heating element, such as an electric heater, to heat a mixture of refrigerant and the oil. In embodiments of the invention, the oil from the sump is provided to a reservoir, and a shape of an opening from the sump to the reservoir corresponds to a shape of the sump. For example, the opening may include two diagonal sides that are either parallel to or flush with the two diagonal sides of the sump.
- Embodiments of the invention provide for an efficient vaporization process and transmittal of oil through a sump to a reservoir by including heating elements, such as electrical heaters, in one or both of a sump and a vaporizer. Positioning the heating element in the trough of the sump having the two diagonal sides that form the trough results in a more efficient heating of a potentially smaller volume of liquid. In addition, forming an opening from the sump to the reservoir in the shape of the trough of the sump results in a more efficient flow or drain of liquid from the sump to the reservoir. In addition, providing an electrical heater in the vaporizer to be immersed in a mixture of refrigerant and liquid results in an efficient heating and boiling of the mixture and an efficient vaporization process.
- In some embodiments of the invention, a drain line passage from the vaporizer to the sump is equipped with a solenoid valve, needle valve, a riser drain line loop, or a drain port located above a height of the heating or boiling tubes. In an embodiment in which the vaporizer assembly includes the riser drain line loop or the drain port located above the height of the heating or boiling tubes, the majority of the tubes' surfaces are submerged in the oil/refrigerant mixture in the vaporizer.
- In some embodiments of the invention, the
sump 510 ofFIG. 5 , which may be referred to as a rectifier, is used when a quantity of oil to separate from the cooler is low. In other words, a system may include a high-pressure oil separator, and thesump 510 may act as an additional low-pressure oil separator. -
FIG. 6 illustrates anevaporator assembly 600 according to an embodiment of the invention. Theassembly 600 includes theevaporator 601 and anoil rectifier 602. Theevaporator 601 includes anoutlet 603 located on theevaporator 601 at a location where a concentration of oil in the oil/refrigerant mix 611 is expected to be high during operation of theassembly 600. For example, in theevaporator 601, theregion 611 a, represented by dots, has a greater concentration of oil than theregion 611 b. The location of theregion 611 a may be pre-calculated or estimated based on expected or designed operating conditions of theevaporator 601, and theoutlet 603 may be located on theevaporator 601 at a location corresponding to theregion 611 a. - During operation, the oil/
liquid mixture 611 exchanges heat with water or another coolant (not shown inFIG. 6 for purposes of clarity) via a heat exchanger, such as a closed-loop heat exchanger that does not mix the water with the oil/gas mixture 611. - The oil/liquid mixture flows out of the
outlet 603, through aconduit 604, asolenoid valve 605, and acheck valve 606 to theoil rectifier 602. Thesolenoid valve 605 is controlled, such as by a controller including a processor (not shown) to control the flow of the oil/refrigerant mix into theoil rectifier 602. Thecheck valve 606 prevents a back-flow of fluid into theevaporator 601. Theoil rectifier 602 includes aheating element 607 to heat the oil/refrigerant mix. In one embodiment, theheating element 607 is a heat exchanger that receives heated liquid or gas refrigerant from the condenser outlet or the compressor outlet via theconduit 608, subjects the oil/refrigerant mix to heat. In one embodiment, theoil rectifier 602 is located below theoutlet 603 to allow gravity to drain the oil/refrigerant mix from theevaporator 601 to theoil rectifier 602. - As the oil/refrigerant mix is heated by the
heating element 607, refrigerant is evaporated and returned to theevaporator 601 via theconduit 610. The oil remains in theoil rectifier 602. When a predetermined amount of oil is collected in theoil rectifier 602, thesolenoid valve 605 is closed, and the oil is returned to the system, and in particular to the compressor, via theconduit 612. Accordingly, a low oil concentration may be maintained in theevaporator 601. - In one embodiment,
sensors 613 are used to detect the state of the oil/refrigerant mix in theoil rectifier 602. Thesensors 613 may include one or both of pressure and temperature sensors. Theevaporator 601 may also include one or more temperature andpressure sensors 614. In one embodiment, a temperature inside theoil rectifier 602 is compared with a temperature in theevaporator 601. The difference between the two temperatures may then be compared to a predetermined value. The resulting difference may then be used to control whether theoil rectifier 602 is used by turning on thesolenoid valve 605, or whether theoil rectifier 602 is turned off by closing thesolenoid valve 605. The predetermined value may be a fixed temperature or a function of the heating source temperature (for example, the heated liquid refrigerant introduced via the conduit 608) and the evaporator saturation temperature. - By providing the
oil rectifier 602 to decrease the concentration of oil in a floodedevaporator 601, heat transfer in theevaporator 601 may be maintained within predetermined thresholds, oil separation efficiency may be maintained, and oil return from theevaporator 601 to the compressor may be maintained even in low load operating conditions in which a low refrigerant flow rate exists. - While the invention has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the invention is not limited to such disclosed embodiments. Rather, the invention can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the invention. Additionally, while various embodiments of the invention have been described, it is to be understood that aspects of the invention may include only some of the described embodiments. Accordingly, the invention is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.
Claims (23)
Priority Applications (1)
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US15/034,636 US20160265824A1 (en) | 2013-11-08 | 2014-09-05 | Fluid collection assembly |
Applications Claiming Priority (3)
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US201361901633P | 2013-11-08 | 2013-11-08 | |
PCT/US2014/054193 WO2015069373A1 (en) | 2013-11-08 | 2014-09-05 | Fluid collection assembly |
US15/034,636 US20160265824A1 (en) | 2013-11-08 | 2014-09-05 | Fluid collection assembly |
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US20160265824A1 true US20160265824A1 (en) | 2016-09-15 |
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US15/034,636 Abandoned US20160265824A1 (en) | 2013-11-08 | 2014-09-05 | Fluid collection assembly |
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US (1) | US20160265824A1 (en) |
EP (1) | EP3066401B1 (en) |
CN (2) | CN113294946A (en) |
ES (1) | ES2973831T3 (en) |
WO (1) | WO2015069373A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US10436488B2 (en) | 2002-12-09 | 2019-10-08 | Hudson Technologies Inc. | Method and apparatus for optimizing refrigeration systems |
US10935292B2 (en) | 2018-06-14 | 2021-03-02 | Trane International Inc. | Lubricant quality management for a compressor |
EP4215842A1 (en) * | 2022-01-19 | 2023-07-26 | Carrier Corporation | Multi-level oil vaporizer for refrigeration system |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108139127B (en) * | 2015-10-15 | 2021-06-08 | 开利公司 | Multi-stage oil batch boiling system |
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US6550258B1 (en) * | 2000-11-22 | 2003-04-22 | Carrier Corporation | Pre-start bearing lubrication for refrigeration system compressor |
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EP2119993A1 (en) * | 2008-05-14 | 2009-11-18 | ABB Research Ltd. | Two-phase cooling circuit |
CN201484017U (en) * | 2009-07-22 | 2010-05-26 | 刘晨光 | New-type ink bottle |
US9746220B2 (en) * | 2011-08-26 | 2017-08-29 | Carrier Corporation | Refrigerant vaporizer |
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2014
- 2014-09-05 CN CN202110364707.0A patent/CN113294946A/en active Pending
- 2014-09-05 US US15/034,636 patent/US20160265824A1/en not_active Abandoned
- 2014-09-05 EP EP14772007.2A patent/EP3066401B1/en active Active
- 2014-09-05 CN CN201480060984.0A patent/CN105705885A/en active Pending
- 2014-09-05 WO PCT/US2014/054193 patent/WO2015069373A1/en active Application Filing
- 2014-09-05 ES ES14772007T patent/ES2973831T3/en active Active
Patent Citations (4)
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US4216002A (en) * | 1979-01-11 | 1980-08-05 | Rosenblad Corporation | Selective condensation process and condenser apparatus |
US6550258B1 (en) * | 2000-11-22 | 2003-04-22 | Carrier Corporation | Pre-start bearing lubrication for refrigeration system compressor |
US6672102B1 (en) * | 2002-11-27 | 2004-01-06 | Carrier Corporation | Oil recovery and lubrication system for screw compressor refrigeration machine |
US20080271477A1 (en) * | 2005-02-15 | 2008-11-06 | Carrier Corporation | Compressor System with Controlled Lubricant Reclaim |
Cited By (3)
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US10436488B2 (en) | 2002-12-09 | 2019-10-08 | Hudson Technologies Inc. | Method and apparatus for optimizing refrigeration systems |
US10935292B2 (en) | 2018-06-14 | 2021-03-02 | Trane International Inc. | Lubricant quality management for a compressor |
EP4215842A1 (en) * | 2022-01-19 | 2023-07-26 | Carrier Corporation | Multi-level oil vaporizer for refrigeration system |
Also Published As
Publication number | Publication date |
---|---|
EP3066401B1 (en) | 2024-01-10 |
WO2015069373A1 (en) | 2015-05-14 |
EP3066401A1 (en) | 2016-09-14 |
CN113294946A (en) | 2021-08-24 |
CN105705885A (en) | 2016-06-22 |
ES2973831T3 (en) | 2024-06-24 |
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