US20160252247A1 - Retractable Hideaway Chimney Damper Cap - Google Patents

Retractable Hideaway Chimney Damper Cap Download PDF

Info

Publication number
US20160252247A1
US20160252247A1 US15/052,087 US201615052087A US2016252247A1 US 20160252247 A1 US20160252247 A1 US 20160252247A1 US 201615052087 A US201615052087 A US 201615052087A US 2016252247 A1 US2016252247 A1 US 2016252247A1
Authority
US
United States
Prior art keywords
rod
chimney flue
flue
recited
cable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/052,087
Inventor
Daniel P. Thomas
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US15/052,087 priority Critical patent/US20160252247A1/en
Publication of US20160252247A1 publication Critical patent/US20160252247A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J13/00Fittings for chimneys or flues 
    • F23J13/08Doors or covers specially adapted for smoke-boxes, flues, or chimneys
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2213/00Chimneys or flues
    • F23J2213/20Joints; Connections
    • F23J2213/204Sealing arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2213/00Chimneys or flues
    • F23J2213/50Top cover
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2213/00Chimneys or flues
    • F23J2213/60Service arrangements

Definitions

  • the present invention relates generally to chimney caps. More particularly, the invention relates to a retractable chimney damper cap that cannot be seen on the outside of the chimney.
  • chimney damper caps available to seal flues.
  • current chimney caps sit on top of the flue. These caps often have a cold industrial look and resemble a birdcage, which is a look that some people do not like.
  • currently known chimney damper caps are spring loaded and require a lot of force to pull the cap closed. Elderly people in particular may have trouble manipulating these designs.
  • Other currently known chimney caps require driving four heavy screws, two on each side, into the flue tile to mount these caps on top of the flue. This is troublesome since terra cotta flue tile has a surface glaze from being fired in a kiln.
  • This glaze should never be drilled or altered in any way since a crack or hole in this glaze may enable freezing rain to seep into the flue and cause the flue to crack and weaken and fails to prevent wind from blowing the cap off.
  • the two leading damper caps in the United States require the purchase of a lid and screen in order to prevent birds, squirrels, raccoons, and other pests from entering the flue, making it necessary to purchase two separate products to solve all of the problems incurred with chimney flues.
  • Another exemplary prior art damper cap also has no bird and animal screen, and, if a homeowner forgets to close the lid, an animal has plenty of room to enter the home via this damper cap design. Also the present damper cap does not function properly in severe ice and snow, and may fail from the load. To resolve this, the inventor offers a lid and screen in a separate unit, as in the previous prior art example. Therefore, two products must be purchased to meet the total needs of the homeowner. The need for a second cap unit in these prior art examples is not ideal. In another similar prior art damper cap, a lever device is provided for attempting to hammer the lid open when frozen shut from ice.
  • damper caps have attached lids and animal screens in one unit. These damper caps sit in a stationary position on top of the flue, and each have a spring-loaded additional lid inside the outer lid and screen. This design is held into place by four spring-loaded levers attached to the four corners. The multiple lids make this design complicated and expensive to manufacture.
  • Another prior art damper cap comprises a damper flap with a bird and animal screen. The damper flap is automatic and electrically controlled, which makes it costly to make and difficult to install. Furthermore, this design is unsightly to many since it sits on top of the flue.
  • FIGS. 1, 2, 2 a, 2 b, 2 c, 3 , 4 , 5 , and 6 illustrate an exemplary retractable damper cap, in accordance with an embodiment of the present invention.
  • FIG. 1 is a cross sectional view of damper cap installed in a chimney flue
  • FIG. 2 is a view of a mechanism that will insure proper closure thus allowing the gasket to seal correctly.
  • FIG. 2 a is an enlargement of said mechanism showing the acorn nut seating the lid into proper position.
  • FIG. 2 b illustrates the position of the sealing gasket and it's relationship to the lid closure.
  • FIG. 2 c is an illustration of a tab to position holding “U” bracket in correct position allowing the entirety of the mechanism to be dropped inside the flue.
  • FIG. 3 illustrates the damper cap in the open position on a square flue.
  • FIG. 4 illustrates said damper in the closed position.
  • FIG. 5 Illustrates said damper cap on a round flue demonstrating it's ability to be manufactured in any shape.
  • FIG. 6 Illustrates bracket positioned on firebox wall to hold cable securely while keeping the lid in the open position until released for closure.
  • an apparatus for a damper cap for a chimney flue includes a top plate having dimensions conforming with a top opening of the chimney flue.
  • a bird and animal screen is joined to and extending from a bottom surface of the top plate.
  • the bird and animal screen includes dimensions suitable for insertion into the top opening of the chimney flue.
  • a rod joined to a center of the top plate extends downward into the chimney flue.
  • a support structure is configured to be secured to a cut to size sealing flange adhered to the top of the chimney flue walls. The support structure constrains horizontal movement of the rod.
  • a mechanism is joined to the support structure and the rod for moving the rod in a vertical direction, where, in an upward open position, the top plate is at a sufficient distance above the top opening of the chimney flue to allow smoke to exit the chimney flue and the bird and animal screen extends downward to at least the top opening of the chimney flue substantially restricting birds and animals from entering the chimney flue. In a downward closed position, the top plate is proximate the top opening of the chimney flue substantially restricting airflow into the chimney flue and the apparatus is substantially retracted within the flue.
  • the mechanism further includes at least one pulley and a cable in engagement with the pulley.
  • the cable is joined to a distal end of the rod and extends downward through the chimney flue to a firebox where, when the cable is pulled, the rod is raised to the upward open position.
  • the rod is lowered to the downward closed position wherein a second smaller rod attached to underside of lid has rounded shape on the distal end which seats into the rod holding bracket insuring proper closure.
  • a further embodiment includes bracket positioned within the firebox for securing the cable when the rod is in the upward open position.
  • Another embodiment further includes cable retainer tabs for retaining the cable in a groove of the at least one pulley and allowing the at least one pulley to freely rotate.
  • Yet other embodiment further include a sealing flange joined to the top opening of the chimney flue, the sealing flange including an opening dimensioned to receive the bird and animal screen where, when the rod is in the downward closed position, the top plate rests on a top of the sealing flange and a gasket disposed between the sealing flange and the top plate to provide a seal in the downward closed position.
  • the support structure further includes
  • an apparatus for a damper cap for a chimney flue includes means for damping the chimney, means for restricting birds and animals from entering the chimney flue, means for supporting the apparatus in the chimney flue and means for moving the damping means and the restricting means to an open position for allowing smoke to exit the chimney flue and substantially restricting birds and animals from entering the chimney flue, and to a closed position for substantially restricting airflow into the chimney flue where the apparatus is substantially retracted within the chimney flue.
  • Yet other embodiments further include means for operating the moving means from a firebox and means for sealing the damping means to the chimney flue.
  • an apparatus for a damper cap for a chimney flue in another embodiment is presented.
  • the apparatus includes a top plate having dimensions conforming to a top opening of the chimney flue.
  • a bird and animal screen is joined to and extends from a bottom surface of the top plate.
  • the bird and animal screen has dimensions suitable for insertion into the top opening.
  • a support structure is joined to tabs on either side of sealing flange, sealing flange having dimensions conforming to top opening of the chimney flue is adhered to the top opening of the chimney flue and sealing flange has an opening dimensioned to receive the bird and animal screen.
  • a rod is joined to a center of the top plate for extending downward into the chimney flue. The support structure constrains horizontal movement of the rod.
  • a mechanism is joined to the support structure and the rod for moving the rod in a vertical direction.
  • the mechanism includes at least two tabs for retaining the cable in a groove of the at least one pulley and allowing the at least one pulley to freely rotate.
  • the cable is joined to a stop joined to the distal end of the rod and extends downward through the chimney flue to a firebox.
  • the rod When the cable is pulled the rod is raised to an upward open position where proper opening is insured when the stop joined to the distal end of the rod meets the support structure.
  • the cable is released the rod is lowered to a downward closed position where the top plate rests on a top of the sealing flange substantially restricting airflow into the chimney flue and the apparatus is substantially retracted within the flue.
  • top plate and bird and animal screen can be raised easily under severe weather conditions and when retracted the bird and animal screen is hidden from view.
  • Various other embodiments further include a bracket positioned within the firebox for securing the cable when the rod is in the upward open position.
  • Yet another embodiment further includes a gasket disposed around and obscuring the perimeter of the lid and includes a downward vertical lip to obscure edge of sealing flange and between the sealing flange and the top plate to provide a seal in the downward closed position. Viewing from the ground up gasket blends into the color of flue maintaining the architectural beauty of the chimney.
  • Preferred embodiments of the present invention provide retractable chimney damper caps that seal chimney flues and keep out rain and pests and do not detract from the design of the home.
  • the screen cap drops down inside the flue rather than sitting on top of the flue, hiding the cap from view so that it does not detract from the architectural integrity of the house.
  • Preferred embodiments comprise no springs and use the weight of the cap to close the cap, making them very easy to open and close.
  • Preferred embodiments also comprise a pulley system that lifts the lid and screen very easily and enables the cap to open even in severe ice and snow. Preferred embodiments can be opened easily with only a user's little finger.
  • Preferred embodiments are held securely in place inside the flue without drilling or altering the flue, and require only two holes to be drilled in the firebox for installation. This makes preferred embodiments much easier to install than some prior art solutions. Also, preferred embodiments combine the damper cap and a bird and animal screen into one unit, which is much cheaper than and easier to install than prior art caps requiring a separate bird and animal screen to seal the flue from generally all unwanted intrusions in the open or closed position. Typically, in preferred embodiments, if frost or thin ice forms around the perimeter of lid, it is still very easy to open with the pulley mechanism. Furthermore, the damper cap in preferred embodiments will generally not fall shut accidentally.
  • FIGS. 1, 2, 2 a, 2 b, 2 c, 3 , 4 , 5 , and 6 illustrate an exemplary retractable damper cap 99 , in accordance with an embodiment of the present invention.
  • FIG. 1 is a cross sectional view of damper cap 99 installed in a chimney flue 100 in a raised position
  • FIG. 2 is a cut away view of bracket assembly 110 as indicated by FIG. 2 a
  • FIG. 2 b is a detail view of gasket shape and installation to lid 101 and resting on sealing flange 103 when in closed position insuring a hermetic seal between lid 101 and sealing flange 103 .
  • damper cap 99 in the present embodiment comprises a sealing flange 103 , a “U” bracket 112 , a rod and pulley holding bracket 131 , and a bird and animal screen 111 preferably made of stainless steel with a diamond or square opening in mesh.
  • a sealing flange 103 preferably made of stainless steel with a diamond or square opening in mesh.
  • plastic may be used for some elements such as, but not limited to, bird and animal screen 111 and sealing flange 103 .
  • Carbon steel, stainless steel, aluminum and high temperature plastics are ideal materials for construction of present embodiment.
  • some alternate embodiments may be implemented without a rubber gasket or positioning pin 113 or acorn nut 114 .
  • a user first positions pulley 115 onto pin 116 , pulley 115 being held in place by standard cotter pin.
  • pulley can be held in place by a nut, a cap etc.
  • user inserts rod 104 into square opening in center of U bracket 112 , then up through square opening 119 on tab 110 .
  • hex nut nut 123 is wrenched onto threads 122 previously machined during fabrication, on top of rod 104 . then tightening lid 101 into correct proximity to converge properly onto sealing flange 103 when in closed position.
  • Threads on top of rod 104 can allow various ornamentals to be used in lieu of hex nut 123 : such as a weather vane, a family crest, a University letter emblem etc. or any desirable piece of metal or plastic art so desired by homeowner.
  • positioning pin 113 is inserted into lid 101 and positioned in correct position by flange nut 120 and hex nut 121 is wrenched to insure lid 101 is properly seated onto sealing flange 103 when lid 101 is being closed to prevent heat and air conditioning from being drawn out of house by flue 100 .
  • Sealant is applied to the top of flue 100 , damper cap unit is inserted down inside open area of flue 100 wherein sealing flange 103 rests securely on top of flue 100 .
  • This embodiment damper cap 99 also prevents entry of hot or cold air from entering flue 100 protecting the desired environment of the home and reducing energy costs.
  • the user then dismounts the roof and enters the home and drills two holes in the mortar on right or left side of firebox where cable angle 129 is installed.
  • the cable angle 129 may be located, or hidden away above the line of sight on the firebox wall in some embodiments to avoid drilling a hole where it would be visible on the firebox wall.
  • a rubber gasket 102 may be adhered to the perimeter of lid 101 to further help create an airtight seal; however, this gasket is optional and may not be included in some embodiments.
  • damper cap 99 When the user wishes to open damper cap 99 using the present embodiment, the user pulls cable 109 downward using ring 128 to facilitate the ease of raising damper cap 99 . Can be done with one finger. To hold damper cap 99 in the open position the user hooks ring 128 onto cable bracket 129 locking cable 109 securely into hole 130 .
  • the pulley system of the present embodiment enables damper cap 101 to be opened very easily even in severe ice and snow.
  • the present embodiment requires no tension on cable 109 to remain closed; instead, damper cap 99 is closed and held in the closed position by gravity and its own weight.
  • An alternate embodiment of the present invention may be implemented without a pulley mechanism to lift the damper cap.
  • one end of a long spring is attached to the bottom of the push rod and the other end of said spring is attached to a stationary part of a holding mechanism that holds the device in place in the flue. Releasing the cable from the mounted bracket on the firebox wall causes the tension of the spring to lift the rod and at the same time lift the attached damper cap. Pulling down on the cable closes the damper cap.
  • the push rod may comprise a worm gear assembly at the pulley that raises and lowers the push rod.
  • a chain and gear may be used in place of the pulley and cable.
  • the push rod is replaced by a ratcheting rack and the pulley comprises a toothed gear that engages with this rack to raise the rack, which is attached to the damper cap.
  • This embodiment also comprises a second cable attached to a release mechanism on the rack in order to release the gear from the rack and lower the damper cap.
  • FIG. 1A comprises a a pulley assembly 115 , held in place by U Bracket 112 to allow unit to be dropped down flue 100 and properly positioned by sealing flange 103 .
  • Alternate embodiments may comprise arms for example without limitation, four upper arms and four lower arms to engage with all four walls within the chimney flue. This embodiment may be more complicated to manufacture yet may provide more stability when installed.
  • Other alternate embodiments may comprise spring-loaded arms to hold the pulley assembly in place.
  • Another alternate embodiment may comprise a sleeve that slides down into the chimney flue onto which various elements of the pulley assembly and damper cap may be attached.

Abstract

An apparatus for a damper cap for a chimney flue includes a top plate having dimensions conforming to a top of the chimney flue. A bird and animal screen is joined to and extends from a bottom of the top plate. The screen has dimensions for insertion into the chimney flue. A rod joined to a center of the top plate extends downward into the chimney flue. A support structure including a second plate having dimensions conforming to the shape and thickness of the chimney flue is secured to an top of the chimney flue. A mechanism is joined to the support structure and the rod for moving the rod in a vertical direction. In an open position the top plate is above the chimney flue to allow smoke to exit and the screen restricts birds and animals from entering. In a closed position the top plate is proximate the chimney flue restricting airflow into and out of the chimney flue and the apparatus is retracted into the flue.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • The present Utility patent application claims priority benefit of the U.S. provisional application for patent Ser. No. 61/020,707 filed on Jan. 12, 2008, expired. provisional application Ser. No. 62/121,183 filed on Feb. 26, 2015 under 35 U.S.C. 119(e). The contents of these related provisional applications are incorporated herein by reference for all purposes.
  • FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
  • Not applicable.
  • REFERENCE TO SEQUENCE LISTING, A TABLE, OR A COMPUTER LISTING APPENDIX
  • Not applicable.
  • COPYRIGHT NOTICE
  • A portion of the disclosure of this patent document contains material that is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or patent disclosure as it appears in the Patent and Trademark Office, patent file or records, but otherwise reserves all copyright rights whatsoever.
  • FIELD OF THE INVENTION
  • The present invention relates generally to chimney caps. More particularly, the invention relates to a retractable chimney damper cap that cannot be seen on the outside of the chimney.
  • BACKGROUND OF THE INVENTION
  • Homeowners who have one or more masonry fireplace flues in their home are loosing energy from their furnace through these chimney flues. Dampers mounted above the fireboxes are not airtight, and even if the dampers are closed much energy is still lost up the flues. When the wind is blowing, the wind often comes down the flue and makes the home much colder, requiring the furnace to kick on needlessly. In the warm months, the air conditioner is pulling warm air down the flue unintentionally. These two scenarios are using more energy than necessary and causing wear and tear on the compressor and furnace. Fireplace flues may also allow rain to enter the system. Virtually, there is a square foot hole in the roof where the flue is. Furthermore, rain, birds, raccoons, snakes, rats, squirrels and other pests can enter the open flue at the top and cause problems.
  • There are chimney damper caps available to seal flues. However, current chimney caps sit on top of the flue. These caps often have a cold industrial look and resemble a birdcage, which is a look that some people do not like. Also, currently known chimney damper caps are spring loaded and require a lot of force to pull the cap closed. Elderly people in particular may have trouble manipulating these designs. Other currently known chimney caps require driving four heavy screws, two on each side, into the flue tile to mount these caps on top of the flue. This is troublesome since terra cotta flue tile has a surface glaze from being fired in a kiln. This glaze should never be drilled or altered in any way since a crack or hole in this glaze may enable freezing rain to seep into the flue and cause the flue to crack and weaken and fails to prevent wind from blowing the cap off. The two leading damper caps in the United States require the purchase of a lid and screen in order to prevent birds, squirrels, raccoons, and other pests from entering the flue, making it necessary to purchase two separate products to solve all of the problems incurred with chimney flues.
  • One specific prior art damper cap, which is one of the leading commercially successful chimney damper caps on the market, has no bird and animal screen. Raccoons are the most notorious animal to break into houses via open chimney flues, and the springs around the perimeter of this cap cannot keep desperate raccoons from entering the flue and nesting in the bottom smoke chamber. Therefore a separate rain cap with a bird and animal screen design is often required to be used with this damper cap. Also this design is difficult or impossible to open in severe ice and snow. The springs in this cap are not strong enough to lift the load. Another similar prior art damper cap uses a second product, a rain cap with a screen, to go over top of the cap to prevent failure when ice and snow mount on top and to prevent animal intrusion. Another exemplary prior art damper cap also has no bird and animal screen, and, if a homeowner forgets to close the lid, an animal has plenty of room to enter the home via this damper cap design. Also the present damper cap does not function properly in severe ice and snow, and may fail from the load. To resolve this, the inventor offers a lid and screen in a separate unit, as in the previous prior art example. Therefore, two products must be purchased to meet the total needs of the homeowner. The need for a second cap unit in these prior art examples is not ideal. In another similar prior art damper cap, a lever device is provided for attempting to hammer the lid open when frozen shut from ice. This mechanism works in light frost; however, if the lid is completely filled with rain, held on top of the lid by the outer perimeter of the outer walls, thick ice forms, and the lid typically does not open. Furthermore, this design has no bird and animal screen and sits on top of the flue, which is unsightly to many.
  • In another prior art chimney damper cap without a bird and animal screen, the lid moves up and down; however, the holding mechanism is spring loaded and not practical for easy fabrication or installation. Also, this damper cap is not universal. In this design the cap is supported by expandable tumbuckles anchored in sockets formed in the chimney liner, and in order to attach this device to a flue, holes must be drilled into the terra cotta flue tile. This procedure may cause the flue tile to crack, and if the lid is left open and freezing rain enters, the flue may break. Furthermore, it is very difficult and dangerous to drill down inside a flue, especially when standing on a second or third story ladder. It is also a disservice to the homeowner to form sockets in their flue as freezing rain may enter the sockets themselves and expand and break the flue, causing much damage in time. An experienced professional chimney sweep would never drill into a flue liner to attach a damper cap.
  • Other prior art damper caps have attached lids and animal screens in one unit. These damper caps sit in a stationary position on top of the flue, and each have a spring-loaded additional lid inside the outer lid and screen. This design is held into place by four spring-loaded levers attached to the four corners. The multiple lids make this design complicated and expensive to manufacture. Another prior art damper cap comprises a damper flap with a bird and animal screen. The damper flap is automatic and electrically controlled, which makes it costly to make and difficult to install. Furthermore, this design is unsightly to many since it sits on top of the flue.
  • Yet another prior art damper cap is electrically controlled to open and close automatically when sensing smoke in the flue. This design has no bird and animal screen and uses relays and double pull switches, motors and smoke detectors. This design is extremely complicated to manufacture and is expensive. Another very complicated and costly prior art damper cap provides a brake mechanism said to prevent unwanted damper closure. However, this damper cap is impractical in nature and also difficult to install. Furthermore, this design does not include a bird or animal screen.
  • Yet other prior art damper cap designs are hinged to one side of the flue and open much like a book. In these designs one side of the damper cap is bound and three sides are free. This is a problem in windy conditions where these designs may blow shut and cause smoke problems or blow backwards and bend or break. Furthermore, these designs do not include a bird and animal screen. Another prior art damper cap design has a cross member that holds the lid in place. However, this cross-member prevents the lid from closing tightly, making it impossible to save costly energy. This design allows furnace air to escape, and allows cold wind to blow into the home. Also, this design does not have a bird and animal screen. Yet another prior art damper cap design has a tube that holds a spring that lifts the lid. However, this spring can fail from creosote building up inside the tube. Furthermore, this design does not include a bird and animal screen.
  • In view of the foregoing, there is a need for improved techniques for providing a chimney or damper cap that cannot be seen on the outside of the chimney, seals tightly, is easy to open and close, is easy to install, and generally prevents pests, rain, snow, and debris from entering the chimney flue.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The present invention is illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which like reference numerals refer to similar elements and in which:
  • FIGS. 1, 2, 2 a, 2 b, 2 c, 3, 4, 5, and 6, illustrate an exemplary retractable damper cap, in accordance with an embodiment of the present invention. FIG. 1 is a cross sectional view of damper cap installed in a chimney flue,
  • FIG. 2 is a view of a mechanism that will insure proper closure thus allowing the gasket to seal correctly. FIG. 2a is an enlargement of said mechanism showing the acorn nut seating the lid into proper position. FIG. 2b illustrates the position of the sealing gasket and it's relationship to the lid closure. FIG. 2c is an illustration of a tab to position holding “U” bracket in correct position allowing the entirety of the mechanism to be dropped inside the flue.
  • FIG. 3 illustrates the damper cap in the open position on a square flue.
  • FIG. 4 illustrates said damper in the closed position.
  • FIG. 5 Illustrates said damper cap on a round flue demonstrating it's ability to be manufactured in any shape.
  • FIG. 6 Illustrates bracket positioned on firebox wall to hold cable securely while keeping the lid in the open position until released for closure.
  • Unless otherwise indicated illustrations in the figures are not necessarily drawn to scale.
  • SUMMARY OF THE INVENTION
  • To achieve the forgoing and other objects and in accordance with the purpose of the invention, a retractable hideaway chimney damper cap is presented.
  • In one embodiment, an apparatus for a damper cap for a chimney flue is presented. The apparatus includes a top plate having dimensions conforming with a top opening of the chimney flue. A bird and animal screen is joined to and extending from a bottom surface of the top plate. The bird and animal screen includes dimensions suitable for insertion into the top opening of the chimney flue. A rod joined to a center of the top plate extends downward into the chimney flue. A support structure is configured to be secured to a cut to size sealing flange adhered to the top of the chimney flue walls. The support structure constrains horizontal movement of the rod. A mechanism is joined to the support structure and the rod for moving the rod in a vertical direction, where, in an upward open position, the top plate is at a sufficient distance above the top opening of the chimney flue to allow smoke to exit the chimney flue and the bird and animal screen extends downward to at least the top opening of the chimney flue substantially restricting birds and animals from entering the chimney flue. In a downward closed position, the top plate is proximate the top opening of the chimney flue substantially restricting airflow into the chimney flue and the apparatus is substantially retracted within the flue. In another embodiment the mechanism further includes at least one pulley and a cable in engagement with the pulley. The cable is joined to a distal end of the rod and extends downward through the chimney flue to a firebox where, when the cable is pulled, the rod is raised to the upward open position. When the cable is released, the rod is lowered to the downward closed position wherein a second smaller rod attached to underside of lid has rounded shape on the distal end which seats into the rod holding bracket insuring proper closure. A further embodiment includes bracket positioned within the firebox for securing the cable when the rod is in the upward open position. Another embodiment further includes cable retainer tabs for retaining the cable in a groove of the at least one pulley and allowing the at least one pulley to freely rotate. Yet other embodiment further include a sealing flange joined to the top opening of the chimney flue, the sealing flange including an opening dimensioned to receive the bird and animal screen where, when the rod is in the downward closed position, the top plate rests on a top of the sealing flange and a gasket disposed between the sealing flange and the top plate to provide a seal in the downward closed position. In another embodiment the support structure further includes
    Figure US20160252247A1-20160901-P00999
  • In another embodiment an apparatus for a damper cap for a chimney flue is presented. The apparatus includes means for damping the chimney, means for restricting birds and animals from entering the chimney flue, means for supporting the apparatus in the chimney flue and means for moving the damping means and the restricting means to an open position for allowing smoke to exit the chimney flue and substantially restricting birds and animals from entering the chimney flue, and to a closed position for substantially restricting airflow into the chimney flue where the apparatus is substantially retracted within the chimney flue. Yet other embodiments further include means for operating the moving means from a firebox and means for sealing the damping means to the chimney flue.
  • In another embodiment an apparatus for a damper cap for a chimney flue is presented. The apparatus includes a top plate having dimensions conforming to a top opening of the chimney flue. A bird and animal screen is joined to and extends from a bottom surface of the top plate. The bird and animal screen has dimensions suitable for insertion into the top opening. A support structure is joined to tabs on either side of sealing flange, sealing flange having dimensions conforming to top opening of the chimney flue is adhered to the top opening of the chimney flue and sealing flange has an opening dimensioned to receive the bird and animal screen. A rod is joined to a center of the top plate for extending downward into the chimney flue. The support structure constrains horizontal movement of the rod. A mechanism is joined to the support structure and the rod for moving the rod in a vertical direction. The mechanism includes at least two tabs for retaining the cable in a groove of the at least one pulley and allowing the at least one pulley to freely rotate. The cable is joined to a stop joined to the distal end of the rod and extends downward through the chimney flue to a firebox. When the cable is pulled the rod is raised to an upward open position where proper opening is insured when the stop joined to the distal end of the rod meets the support structure. When the cable is released the rod is lowered to a downward closed position where the top plate rests on a top of the sealing flange substantially restricting airflow into the chimney flue and the apparatus is substantially retracted within the flue. The top plate and bird and animal screen can be raised easily under severe weather conditions and when retracted the bird and animal screen is hidden from view. Various other embodiments further include a bracket positioned within the firebox for securing the cable when the rod is in the upward open position. Yet another embodiment further includes a gasket disposed around and obscuring the perimeter of the lid and includes a downward vertical lip to obscure edge of sealing flange and between the sealing flange and the top plate to provide a seal in the downward closed position. Viewing from the ground up gasket blends into the color of flue maintaining the architectural beauty of the chimney.
  • Other features, advantages, and object of the present invention will become more apparent and be more readily understood from the following detailed description, which should be read in conjunction with the accompanying drawings.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • The present invention is best understood by reference to the detailed figures and description set forth herein.
  • Embodiments of the invention are discussed below with reference to the Figures. However, those skilled in the art will readily appreciate that the detailed description given herein with respect to these figures is for explanatory purposes as the invention extends beyond these limited embodiments. For example, it should be appreciated that those skilled in the art will, in light of the teachings of the present invention, recognize a multiplicity of alternate and suitable approaches, depending upon the needs of the particular application, to implement the functionality of any given detail described herein, beyond the particular implementation choices in the following embodiments described and shown. That is, there are numerous modifications and variations of the invention that are too numerous to be listed but that all fit within the scope of the invention. Also, singular words should be read as plural and vice versa and masculine as feminine and vice versa, where appropriate, and alternative embodiments do not necessarily imply that the two are mutually exclusive.
  • The present invention will now be described in detail with reference to embodiments thereof as illustrated in the accompanying drawings.
  • Preferred embodiments of the present invention provide retractable chimney damper caps that seal chimney flues and keep out rain and pests and do not detract from the design of the home. In preferred embodiments, the screen cap drops down inside the flue rather than sitting on top of the flue, hiding the cap from view so that it does not detract from the architectural integrity of the house. Preferred embodiments comprise no springs and use the weight of the cap to close the cap, making them very easy to open and close. Preferred embodiments also comprise a pulley system that lifts the lid and screen very easily and enables the cap to open even in severe ice and snow. Preferred embodiments can be opened easily with only a user's little finger. Preferred embodiments are held securely in place inside the flue without drilling or altering the flue, and require only two holes to be drilled in the firebox for installation. This makes preferred embodiments much easier to install than some prior art solutions. Also, preferred embodiments combine the damper cap and a bird and animal screen into one unit, which is much cheaper than and easier to install than prior art caps requiring a separate bird and animal screen to seal the flue from generally all unwanted intrusions in the open or closed position. Typically, in preferred embodiments, if frost or thin ice forms around the perimeter of lid, it is still very easy to open with the pulley mechanism. Furthermore, the damper cap in preferred embodiments will generally not fall shut accidentally.
  • FIGS. 1, 2, 2 a, 2 b, 2 c, 3, 4, 5, and 6, illustrate an exemplary retractable damper cap 99, in accordance with an embodiment of the present invention. FIG. 1 is a cross sectional view of damper cap 99 installed in a chimney flue 100 in a raised position, FIG. 2 is a cut away view of bracket assembly 110 as indicated by FIG. 2 a, and FIG. 2b is a detail view of gasket shape and installation to lid 101 and resting on sealing flange 103 when in closed position insuring a hermetic seal between lid 101 and sealing flange 103. Referring to FIGS. 1 and 2, damper cap 99 in the present embodiment comprises a sealing flange 103, a “U” bracket 112, a rod and pulley holding bracket 131, and a bird and animal screen 111 preferably made of stainless steel with a diamond or square opening in mesh. However, various different materials may be used to construct the elements of damper cap 99 in alternate embodiments. For example, without limitation, different types of metal may be used, and plastic may be used for some elements such as, but not limited to, bird and animal screen 111 and sealing flange 103. Carbon steel, stainless steel, aluminum and high temperature plastics are ideal materials for construction of present embodiment. Furthermore some alternate embodiments may be implemented without a rubber gasket or positioning pin 113 or acorn nut 114.
  • Referring to FIG. 1, in order to install the present embodiment, a user first positions pulley 115 onto pin 116, pulley 115 being held in place by standard cotter pin. In alternate embodiments pulley can be held in place by a nut, a cap etc. Then user inserts rod 104 into square opening in center of U bracket 112, then up through square opening 119 on tab 110. Next hex nut nut 123 is wrenched onto threads 122 previously machined during fabrication, on top of rod 104. then tightening lid 101 into correct proximity to converge properly onto sealing flange 103 when in closed position. In alternate embodiments Threads on top of rod 104 can allow various ornamentals to be used in lieu of hex nut 123: such as a weather vane, a family crest, a University letter emblem etc. or any desirable piece of metal or plastic art so desired by homeowner. Next, positioning pin 113 is inserted into lid 101 and positioned in correct position by flange nut 120 and hex nut 121 is wrenched to insure lid 101 is properly seated onto sealing flange 103 when lid 101 is being closed to prevent heat and air conditioning from being drawn out of house by flue 100. Sealant is applied to the top of flue 100, damper cap unit is inserted down inside open area of flue 100 wherein sealing flange 103 rests securely on top of flue 100. This embodiment damper cap 99 also prevents entry of hot or cold air from entering flue 100 protecting the desired environment of the home and reducing energy costs. The user then dismounts the roof and enters the home and drills two holes in the mortar on right or left side of firebox where cable angle 129 is installed. The cable angle 129 may be located, or hidden away above the line of sight on the firebox wall in some embodiments to avoid drilling a hole where it would be visible on the firebox wall. In some embodiments a rubber gasket 102 may be adhered to the perimeter of lid 101 to further help create an airtight seal; however, this gasket is optional and may not be included in some embodiments. When the user wishes to open damper cap 99 using the present embodiment, the user pulls cable 109 downward using ring 128 to facilitate the ease of raising damper cap 99. Can be done with one finger. To hold damper cap 99 in the open position the user hooks ring 128
    Figure US20160252247A1-20160901-P00999
    onto cable bracket 129 locking cable 109 securely into hole 130. The pulley system of the present embodiment enables damper cap 101 to be opened very easily even in severe ice and snow. In prior art damper caps, it is important to have tension on the cable to hold the lid closed to prevent incoming and outgoing air movement. However, the present embodiment requires no tension on cable 109 to remain closed; instead, damper cap 99 is closed and held in the closed position by gravity and its own weight.
  • An alternate embodiment of the present invention may be implemented without a pulley mechanism to lift the damper cap. Instead, in this embodiment, one end of a long spring is attached to the bottom of the push rod and the other end of said spring is attached to a stationary part of a holding mechanism that holds the device in place in the flue. Releasing the cable from the mounted bracket on the firebox wall causes the tension of the spring to lift the rod and at the same time lift the attached damper cap. Pulling down on the cable closes the damper cap.
  • Other alternate embodiments may comprise various different means for raising and guiding the push rod. For example, without limitation, in one alternate embodiment, the push rod may comprise a worm gear assembly at the pulley that raises and lowers the push rod. In another alternate embodiment, a chain and gear may be used in place of the pulley and cable. In yet another alternate embodiment, the push rod is replaced by a ratcheting rack and the pulley comprises a toothed gear that engages with this rack to raise the rack, which is attached to the damper cap. This embodiment also comprises a second cable attached to a release mechanism on the rack in order to release the gear from the rack and lower the damper cap.
  • Yet other alternate embodiments may employ various different means for holding the pulley assembly in place. The preferred embodiment illustrated by way of example in FIG. 1A comprises a a pulley assembly 115, held in place by U Bracket 112 to allow unit to be dropped down flue 100 and properly positioned by sealing flange 103. Alternate embodiments may comprise arms for example without limitation, four upper arms and four lower arms to engage with all four walls within the chimney flue. This embodiment may be more complicated to manufacture yet may provide more stability when installed. Other alternate embodiments may comprise spring-loaded arms to hold the pulley assembly in place. Another alternate embodiment may comprise a sleeve that slides down into the chimney flue onto which various elements of the pulley assembly and damper cap may be attached.
  • Having fully described at least one embodiment of the present invention, other equivalent or alternative methods of providing chimney damper caps that cannot be seen on the outside of the chimney according to the present invention will be apparent to those skilled in the art. The invention has been described above by way of illustration, and the specific embodiments disclosed are not intended to limit the invention to the particular forms disclosed. For example, the particular implementation of the damper cap may vary depending upon the particular type of bird and animal screen used. The bird and animal screens described in the foregoing were directed to implementations that slide into the chimney; however, similar techniques are to provide bird and animal screens made of collapsible materials such as, but not limited to, fine mesh, folding lattices, hinged materials, etc. Collapsible implementations of the present invention are contemplated as within the scope of the present invention. The invention is thus to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the following claims

Claims (20)

1. An apparatus for a damper cap for a chimney flue, the apparatus comprising: a top plate being configured with dimensions conforming with a top opening of the chimney flue; a bird and animal screen joined to and extending from a bottom surface of said top plate, said bird and animal screen being configured with dimensions suitable for insertion into the top opening of the chimney flue; a rod joined to a center of said top plate for extending downward into the chimney flue; a support structure configured to be secured to the uppermost part of the chimney flue, said support structure constraining horizontal movement of said rod; and a mechanism joined to said support structure and said rod for moving said rod in a vertical direction, where, in an upward open position, said top plate is at a sufficient distance above the top opening of the chimney flue to allow smoke to exit the chimney flue and said bird and animal screen extends downward to at least the top opening of the chimney flue substantially restricting birds and animals from entering the chimney flue, and where, in an downward closed position, said top plate is proximate the top opening of the chimney flue substantially restricting airflow in and out of the flue by means of a gasket profile secured to the perimeter of top plate and the apparatus is substantially retracted within the flue.
2. The apparatus as recited in claim 1, wherein said mechanism further comprises at least one pulley and a cable in engagement with said pulley, said cable being joined to a distal end of said rod and extending downward through the chimney flue to a firebox where, when said cable is pulled, said rod is raised to said upward open position, and, when said cable is released, said rod is lowered to said downward closed position.
3. The apparatus as recited in claim 2, further comprising a bracket positioned within the firebox for securing said cable when said rod is in said upward open position.
4. The apparatus as recited in claim 2, further comprising a cable retainer for retaining said cable in a groove of said at least one pulley and allowing said at least one pulley to freely rotate.
5. The apparatus as recited in claim 1, further comprising a sealing flange joined to the top opening of the chimney flue, said sealing flange comprising an opening dimensioned to receive said bird and animal screen where, when said rod is in said downward closed position, said top plate rests on a top of said sealing flange.
6. The apparatus as recited in claim 5, further comprising a gasket adhered to perimeter said sealing flange and said top plate to provide a seal in said downward closed position. Said gasket profile obscures metallic look of perimeter of sealing flange when in said downward closed position.
7. The apparatus as recited in claim 5, further comprising a cap stop angle joined to a distal end of said rod, when said rod is in said upward open position, said cap stop angle contacts a lower surface of said holding apparatus and prevents further upward movement.
8. The apparatus as recited in claim 2, wherein said support structure further comprises a U shaped bracket connected to tabs on two adjacent sides of said sealing flange recited in claim 5, and said U shaped bracket is configured to allow bird and animal screen to retract to closed position. Bottom of said U bracket has holes in perspective positions to allow through cable to move said pulley recited in claim 2 to be held in proper position to move said top plate recited in claim 1 to move up up and down.
9. The apparatus as recited in claim 8, wherein said support structure further comprises a bracket comprised in such a way as to hold said pulley recited in claim 2 in proper place subsequently preventing said cable from jumping off pulley. The proper placement of said pulley close to tabs on top and right of side of said bracket further prevents cable from jumping off pulley.
10. The apparatus as recited in claim 8, wherein said support structure further comprises a rod guide for constraining horizontal movement of said rod.
11. An apparatus for a damper cap for a chimney flue, the apparatus comprising: means for damping the chimney; means for restricting birds and animals from entering the chimney flue; means for supporting the apparatus in the chimney flue; and means for moving said damping means and said restricting means to an open position for allowing smoke to exit the chimney flue and substantially restricting birds and animals from entering the chimney flue, and to a closed position for substantially restricting airflow into the chimney flue where the apparatus is substantially retracted within the chimney flue.
12. The apparatus as recited in claim 11, further comprising means for operating said moving means from a firebox.
13. The apparatus as recited in claim 11, further comprising means for sealing said damping means to the chimney flue.
14. An apparatus for a damper cap for a chimney flue, the apparatus comprising: a top plate being configured with dimensions conforming with a top opening of the chimney flue; a bird and animal screen joined to and extending from a bottom surface of said top plate, said bird and animal screen being configured with dimensions suitable for insertion into the top opening; a sealing flange joined to the top opening of the chimney flue, said sealing flange being configured with an opening dimensioned to receive said bird and animal screen; a rod joined to a center of said top plate for extending downward into the chimney flue; a support structure, holding rod and pulley in position, said support structure constraining horizontal movement of said rod; and a mechanism joined to said support structure and said rod for moving said rod in a vertical direction, said mechanism comprising at least one pulley and a cable in engagement with said pulley, said cable being joined to a stop bracket attached to distal end of said rod and said cable extending downward through the chimney flue to a firebox where, when said cable is pulled, said rod is raised to an upward open position where said stop bracket contacts a lower surface of said U bracket and said top plate is at a sufficient distance above the top opening of the chimney flue to allow smoke to exit the chimney flue and said bird and animal screen substantially restricts birds and animals from entering the chimney flue, and, when said cable is released, said rod is lowered to a downward closed position where said top plate rests on a top of said sealing flange substantially restricting airflow into the chimney flue and the apparatus is substantially retracted within the flue, whereby said top plate and bird and animal screen can be raised easily under severe weather conditions and when retracted said bird and animal screen is hidden from view.
15. The apparatus as recited in claim 14, further comprising a angle bracket positioned within the firebox for securing said cable when said rod is in said upward open position.
16. The apparatus as recited in claim 14, further comprising cable retainer tabs as part of said support structure for retaining said cable in a groove of said at least one pulley and allowing said at least one pulley to freely rotate.
17. The apparatus as recited in claim 14, further comprising a gasket disposed between said sealing flange and said top plate to provide a seal in said downward closed position including an outer tab obscuring outer edge of said sealing flange.
18. The apparatus as recited in claim 14, wherein said support structure further comprises a U shaped bracket attached to protruding tabs on adjacent sides of flange collar allowing bird and animal screen to be retracted inside flue.
19. The apparatus as recited in claim 14, wherein said top plate is guided to correct closed position by attached all-thread rod further comprising with an acorn nut on lower end. Said acorn nut when contacting hole in top of support structure cited in claim 14 positions said top plate in correct closed position allowing gasket recited in claim 17 to function
20. The apparatus as recited in claim 18, wherein said support structure further comprises a rod guide for constraining horizontal movement of said rod.
US15/052,087 2008-01-12 2016-02-24 Retractable Hideaway Chimney Damper Cap Abandoned US20160252247A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US15/052,087 US20160252247A1 (en) 2008-01-12 2016-02-24 Retractable Hideaway Chimney Damper Cap

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US2070708P 2008-01-12 2008-01-12
US201562121183P 2015-02-26 2015-02-26
US15/052,087 US20160252247A1 (en) 2008-01-12 2016-02-24 Retractable Hideaway Chimney Damper Cap

Publications (1)

Publication Number Publication Date
US20160252247A1 true US20160252247A1 (en) 2016-09-01

Family

ID=56798214

Family Applications (1)

Application Number Title Priority Date Filing Date
US15/052,087 Abandoned US20160252247A1 (en) 2008-01-12 2016-02-24 Retractable Hideaway Chimney Damper Cap

Country Status (1)

Country Link
US (1) US20160252247A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140194053A1 (en) * 2013-01-04 2014-07-10 Fleming Vaughn Carroll Vertical Vent Stack Cap
US20160040875A1 (en) * 2014-08-07 2016-02-11 Peter Romain Thompson Double wall insulated cap
US20180213974A1 (en) * 2017-01-27 2018-08-02 Masoud Mafi Shielded airflow-regulated smokers and methods of using the same
US20210392820A1 (en) * 2020-06-17 2021-12-23 Sukup Manufacturing Co. Self-opening airtight roof vent system for grain storage devices

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1204702A (en) * 1915-10-11 1916-11-14 Ferdinand F Schupp Ventilator.
US2304500A (en) * 1941-05-06 1942-12-08 Hoesli Jost Chimney
US4256257A (en) * 1979-07-02 1981-03-17 Pinkerton Carl A Automatic chimney cap
US5247998A (en) * 1993-01-26 1993-09-28 Fallon Edward C Chimney fire extinguishing apparatus
US6939186B1 (en) * 2004-05-14 2005-09-06 Vector Magnetics, Inc. Rolling heel, forward facing rowing system
US20090181609A1 (en) * 2008-01-12 2009-07-16 Daniel Paul Thomas Retractable hideaway chimney damper cap

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1204702A (en) * 1915-10-11 1916-11-14 Ferdinand F Schupp Ventilator.
US2304500A (en) * 1941-05-06 1942-12-08 Hoesli Jost Chimney
US4256257A (en) * 1979-07-02 1981-03-17 Pinkerton Carl A Automatic chimney cap
US5247998A (en) * 1993-01-26 1993-09-28 Fallon Edward C Chimney fire extinguishing apparatus
US6939186B1 (en) * 2004-05-14 2005-09-06 Vector Magnetics, Inc. Rolling heel, forward facing rowing system
US20090181609A1 (en) * 2008-01-12 2009-07-16 Daniel Paul Thomas Retractable hideaway chimney damper cap

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20140194053A1 (en) * 2013-01-04 2014-07-10 Fleming Vaughn Carroll Vertical Vent Stack Cap
US10663192B2 (en) * 2013-01-04 2020-05-26 Fleming Vaughn Carroll Vertical vent stack cap
US20160040875A1 (en) * 2014-08-07 2016-02-11 Peter Romain Thompson Double wall insulated cap
US20180213974A1 (en) * 2017-01-27 2018-08-02 Masoud Mafi Shielded airflow-regulated smokers and methods of using the same
US20210392820A1 (en) * 2020-06-17 2021-12-23 Sukup Manufacturing Co. Self-opening airtight roof vent system for grain storage devices

Similar Documents

Publication Publication Date Title
US20160252247A1 (en) Retractable Hideaway Chimney Damper Cap
US6485231B2 (en) Foundation flood gate with ventilation
US6692187B2 (en) Flood gate for door
US20090181609A1 (en) Retractable hideaway chimney damper cap
GB2499976A (en) Chimney damper with mounting elements
US6402609B1 (en) Seal vent
US4007730A (en) Fireplace damper
US4528897A (en) Chimney cap
US3945307A (en) Chimney damper arrangement
KR102513019B1 (en) Safety scaffolding for manhole fall prevention
AU553378B2 (en) Ventilation apparatus
CA2029764C (en) Spring biased chimney damper
KR200319639Y1 (en) Blind for window
US6155005A (en) Lift-assisted entrance to an external basement entryway
US4691624A (en) Chimney flue cover
US5127874A (en) Chimney damper with hammer device
JP3366992B1 (en) Fittings with automatic ventilation equipment and gulls used for them
WO1984003534A1 (en) Ventilation apparatus
CN215485765U (en) Heat dissipation and smoke discharge automatic opening casement window for top side wall of staircase
KR101480482B1 (en) Departure prevention apparatus of the window
GB2448756A (en) Umbrella type flue closure
US261286A (en) Half to chaeles a
JP2005278581A (en) Greenhouse ceiling ventilation window excellent in ventilation efficiency
FI12823Y1 (en) Fresh air vent
US338304A (en) Ventilator

Legal Events

Date Code Title Description
STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION