US20160238009A1 - Enclosed double suction pump - Google Patents
Enclosed double suction pump Download PDFInfo
- Publication number
- US20160238009A1 US20160238009A1 US15/006,696 US201615006696A US2016238009A1 US 20160238009 A1 US20160238009 A1 US 20160238009A1 US 201615006696 A US201615006696 A US 201615006696A US 2016238009 A1 US2016238009 A1 US 2016238009A1
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- United States
- Prior art keywords
- driveshaft
- outlet
- inlet
- motor
- pump housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D7/00—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04D7/02—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type
- F04D7/04—Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being viscous or non-homogenous
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D1/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D1/006—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps double suction pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/04—Units comprising pumps and their driving means the pump being fluid driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
- F04D13/08—Units comprising pumps and their driving means the pump being electrically driven for submerged use
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/043—Shafts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/08—Sealings
- F04D29/10—Shaft sealings
- F04D29/106—Shaft sealings especially adapted for liquid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
- F04D29/22—Rotors specially for centrifugal pumps
- F04D29/2205—Conventional flow pattern
- F04D29/2222—Construction and assembly
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/426—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for liquid pumps
- F04D29/4293—Details of fluid inlet or outlet
Definitions
- a preferred embodiment of the invention refers to a pump and, more specifically, to a pump suitable for pumping viscous liquids, slurries, or solids.
- Process tanks and pipelines are utilized in a variety of industrial settings to store many different types of liquids.
- Some liquids may contain a certain amount of solids, heavy oils, or similar heavy materials, which may result in the heavier materials accumulating in the bottom of a tank over a period of time.
- the material to be pumped out from the bottom of the tank may comprise a thick, viscous slurry or heavy sludge.
- Such materials may be difficult to remove from the tank because they may damage or clog many conventional types of pumps. Removing all of the material from the tank may require the tank to be vacuumed, which can be an expensive and time-consuming process. In some cases, workers may have to enter the tank, which may expose workers to chemicals and hazardous work conditions.
- a centrifugal pump apparatus that is capable of pumping heavy liquids, sludge, or fluidized solids and that is configured such that the apparatus can be attached to a process tank or to piping used for transferring such materials.
- the pump has a double suction configuration with dual annular inlet openings.
- the pump is installed within a sealed chamber having suction and discharge connections.
- the apparatus comprises a pipe tee and a pump housing mounted within the pipe tee.
- the pipe tee has an inlet, an outlet, and two ends closed by blind flanges in order to provide the sealed chamber.
- the pump housing has a discharge outlet and opposing inlet openings on opposite sides of the pump housing.
- the pump housing discharge outlet is aligned with and extends to the pipe tee outlet so that the flowable material is discharged through the pump housing discharge outlet and out of the pipe tee outlet.
- the apparatus further comprises an impeller mounted on a driveshaft within and in spaced relationship with the pump housing. Neither the driveshaft nor the impeller come into contact with the pump housing.
- the impeller has outwardly extending blades for movement of the flowable material outward to the discharge outlet.
- the driveshaft is mounted within the pipe tee and extends through the opposing inlet openings of the pump housing.
- the driveshaft further extends through openings in each blind flange, and at least one end of the driveshaft is operatively connected to a motor.
- the motor is preferably a hydraulic or an electric motor. In a preferred embodiment, dual hydraulic motors are utilized, and each end of the driveshaft is operatively connected to a respective motor.
- the motors are configured for cooperatively rotating the driveshaft.
- the apparatus preferably comprises a shaft bearing installed on the exterior of each blind flange for supporting the driveshaft. The apparatus is free of internal bearings, mechanical seals, or wear plates.
- the pipe tee inlet has a flanged end so that the pipe tee can be attached to a flanged outlet on the sidewall of a tank or on the bottom of an elevated tank.
- a valve is installed between the tank and pipe tee. To pump material out of the tank, the valve is opened and the fluid fills the pipe tee. The motors are then activated to begin pumping. Fluid enters the pump housing through both inlet openings so that the pressure on the impeller is approximately equal on both sides.
- the double-suction impeller acts as a strong fan that can pull a vacuum, self-prime, and begin pumping.
- the pump is capable of pumping a variety of heavy fluids including, but not limited to slurries, sludge, and fluidized abrasive solids such as oilfield drill cuttings, drilling cement, crude oil, and mud slurry.
- the pump is also capable of running wet or dry and pumping in forward or reverse.
- the pipe tee inlet and outlet both have flanged ends, which are connected in-line to a pipe having flanged connections to be used as an in-line booster pump.
- the double suction pump can be installed inside a sealed chamber made from a welded box or similar type of enclosure.
- the box has a flanged inlet and outlet for connection to a tank or pipe.
- the driveshaft extends through openings in opposing sides of the box, and at least one end of the driveshaft is operatively connected to a motor.
- Single or dual hydraulic or electric motors may be utilized.
- one object of the present invention is to provide a pumping apparatus that can be used to pump any type of liquid or semi-solid material, including viscous slurries, sludge, or fluidized abrasive solids.
- Another object of the present invention is to provide a pumping apparatus that dual motors configured for cooperatively rotating a driveshaft.
- Another object of the present invention is to provide a pumping apparatus that is free of internal bearings, mechanical seals, or wear plates.
- Another object of the present invention is to provide a pumping apparatus that is self-priming.
- Another object of the present invention is to provide a pumping apparatus that can be used to pump heavy liquids from a tank in a safe, fast, and cost effective manner.
- FIG. 1 shows a perspective view of a pump in accordance with the present invention.
- FIG. 2 shows a side elevational view of a pump in accordance with the present invention.
- FIG. 3 shows a perspective view of a pump in accordance with the present invention.
- FIG. 4 shows a side elevational view of a pump in accordance with the present invention.
- FIG. 5 shows an exploded view of a pump housing in accordance with the present invention.
- FIG. 6 shows a side elevational view of an impeller in accordance with the present invention.
- FIG. 7A shows a perspective view of an installed pump in accordance with the present invention.
- FIG. 7B shows a perspective view of an installed pump in accordance with the present invention.
- FIG. 8 shows a perspective view of a pump in accordance with the present invention.
- FIG. 9 shows a perspective view of a pump in accordance with the present invention.
- FIG. 10 shows a side elevational view of a pump in accordance with the present invention.
- components A, B, and C can contain only components A, B, and C, or can contain not only components A, B, and C, but also one or more other components.
- the defined steps can be carried out in any order or simultaneously (except where the context excludes that possibility), and the method can include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all the defined steps (except where the context excludes that possibility).
- a pump apparatus comprises a pump housing 18 disposed within a pipe tee 10 .
- the pump housing 18 is mounted inside the pipe tee 10 by bolting the housing 18 to a mounting bar 24 attached to the interior of the pipe tee 10 .
- the pipe tee 10 has an inlet 12 , an outlet 14 , and two closed ends 16 .
- the ends have flanges with blind flanges 16 installed thereon.
- the pump housing 18 is preferably equidistant from each blind flange 16 and aligned with the pipe tee inlet 12 and outlet 14 .
- the blind flanges 16 are installed on the ends of the pipe tee 10 to provide a sealed chamber in which the pump housing 18 is mounted.
- FIG. 5 shows an exploded view of the pump housing 18 mounted within the pipe tee 10 in accordance with one embodiment of the present invention.
- the pump housing 18 is a split housing comprising an upper housing 18 a and a lower housing 18 b that are bolted or otherwise fastened together to form the pump housing 18 .
- the upper housing 18 a has a discharge outlet 20 .
- the discharge outlet 20 is aligned with and extends outward to the pipe tee outlet 14 so that flowable material is discharged through the pump housing discharge outlet 20 and out of the pipe tee outlet 14 .
- the lower housing 18 b has a drainage port 54 for draining the housing 18 for maintenance.
- An impeller 40 is mounted on a driveshaft 26 within the pump housing 18 and in spaced relationship with the pump housing 18 such that neither the impeller 40 nor the driveshaft 26 comes into contact the pump housing 18 .
- the impeller 40 has a clearance of about 3/16 to about 1 ⁇ 4 inch from the pump housing 18 .
- the assembled pump housing 18 has opposing inlet openings 22 on each side of the housing 18 , as shown in FIG. 5 .
- the location of the inlet openings 22 in the complete pump apparatus can also be seen in FIGS. 2 and 4 .
- the annular inlet openings 22 allow flowable material to be sucked into the pump housing 18 through the openings 22 and pumped out of the discharge outlet 20 .
- FIG. 6 shows a preferred embodiment of an impeller 40 utilized with the present invention.
- the impeller 40 has outwardly extending blades 42 for movement of flowable material outward to the discharge outlet 20 .
- the blades 42 preferably diminish in thickness as they extend outward.
- the blades 42 are preferably straight but may alternatively be curved.
- the impeller 40 is made from two halves, 50 a and 50 b , which may be welded together along line 48 .
- the two-piece impeller 40 may be bolted together for a compression fit to the drive shaft 26 .
- the impeller 40 is provided with an opening or channel 46 , which may be keyed for use with the driveshaft 26 .
- Both sides of the impeller 40 have a sloped surface 44 and a flat portion 52 , which is formed as a result of grinding or shearing so as to balance the impeller.
- the blades 42 are attached to the sloped surface 44 .
- the sloped surface 44 of the impeller 40 has a slope of about 30 to about 45 degrees.
- the sloped surfaces 44 on each side of the impeller 40 moves flowable material outward toward the blades 42 for discharge through the discharge outlet 20 .
- the driveshaft 26 is mounted within the pipe tee 10 and connected to a motor 28 configured for rotating the driveshaft 26 .
- the driveshaft 26 extends through both of the opposing inlet openings 22 of the pump housing 18 in a spaced, non-contacting relationship to the pump housing 18 .
- each blind flange 16 has an opening therethrough and the driveshaft 26 further extends through each of the openings in the blind flanges 16 for connection to a motor 28 located outside the sealed chamber of the pipe tee 10 .
- At least one end of the driveshaft 26 is connected to a motor 28 configured for rotating the driveshaft 26 .
- the motor 28 is a hydraulic motor or an electric motor, though any motor suitable for rotating the driveshaft 26 may be utilized.
- the motor 28 may be powered by a direct drive shaft from an engine.
- FIGS. 1-2 show a preferred embodiment utilizing two hydraulic motors 28 .
- the hydraulic motors 28 are attached to the exterior of the blind flanges 16 by a bracket 34 .
- the driveshaft 26 is connected to each hydraulic motor 28 via a coupling 32 .
- Hoses for hydraulic fluid can be attached to fluid connection ports 30 for driving the motor 28 .
- the two hydraulic motors 28 are configured for cooperatively rotating the driveshaft 26 .
- the driveshaft 26 has either spline shaft connections or keyed couplings, depending on the type of drive motor 28 utilized with the apparatus.
- a coupling or a male spline shaft can be inserted into a female spline that is built into the electric motor, which may eliminate the need for a coupling.
- a keyed coupling 32 is installed between the hydraulic motor 28 and the driveshaft 26 .
- the hydraulic motors may be powered by a hydraulic power unit (HPU).
- HPU hydraulic power unit
- the pump apparatus further comprises shaft bearings 36 for supporting the driveshaft 26 and maintaining proper alignment of the driveshaft 26 and impeller 40 .
- a shaft bearing 36 is attached to each respective blind flange 16 .
- each shaft bearing 36 has a flange mount and is installed on the exterior of each respective blind flange 16 such that no shaft bearings are located inside the pipe tee chamber.
- Lubricators can be installed to lubricate the external shaft bearings 36 to further enhance the low-maintenance aspect of the apparatus.
- the use of dual hydraulic motors 28 eliminates the need for shaft bearings 36 , though shaft bearings are preferred on the exterior of the pipe tee in order to provide added support for the driveshaft 26 .
- Driveshaft penetrations through the openings in the blind flanges 16 have rotary shaft pressure seals installed between the driveshaft 26 and each blind flange 16 in order to form a sealed chamber and maintain pressure inside the pipe tee 10 during operation of the pump.
- the internal pumping chamber formed inside the tee 10 is free of bearings, mechanical seals, and wear plates.
- the pipe tee inlet 12 and the outlet 14 each preferably has a flange. All flanges are preferably in compliance with ASME flange standards.
- the flanged inlet 12 provides a simple mechanism for quickly and easily installing the pump apparatus to a process tank 56 by bolting the inlet flange 12 to a flanged outlet on the tank 56 , as shown in FIG. 7A .
- a valve 58 is positioned between the pipe tee 10 and the outlet of the tank 56 . The valve 58 allows an operator to isolate the pipe tee 10 from the tank 56 by closing the valve 58 .
- FIGS. 7A and 7B show the pump apparatus attached to the side wall of a tank 56 , though the apparatus may also be attached to the bottom of an elevated tank.
- the valve 58 is opened and the fluid fills the sealed cavity in the pipe tee 10 where the pump housing 18 is mounted.
- the motors 28 are then activated to begin pumping. Fluid fills the pipe tee 10 and is sucked into the pump housing 18 through both inlet openings 22 so that the pressure on the impeller 40 is approximately equal on both sides of the impeller 40 .
- the impeller 40 discharges the fluid from the pipe tee outlet 14 .
- a hose 60 is preferably attached to the flanged outlet 14 for transferring the fluid, though hard piping may also be connected to the flanged outlet 14 .
- the pipe tee inlet 12 and outlet 14 may have welded connections so that the inlet and outlet can be welded to existing piping.
- FIGS. 3-4 show an alternative embodiment of the pump apparatus utilizing an electric motor for rotating the driveshaft 26 .
- This embodiment preferably utilizes only one motor 28 .
- This embodiment further comprises two shaft bearings 36 , as discussed in the previous embodiment.
- the end of the driveshaft 26 opposite the motor 28 has a flange-mounted shaft bearing 36 attached to the exterior of a blind flange 16 to support the distal end of the driveshaft 26 .
- a second shaft bearing 36 is attached to the exterior of the blind flange 16 adjacent to the motor 28 .
- This embodiment is typically utilized in permanent installations of the pump apparatus.
- the embodiment shown in FIGS. 1-2 is preferred for mobile applications in which the pump apparatus is transported between multiple locations and attached to existing tanks or other piping.
- the pump apparatus as shown in FIG. 1 can be connected to a process pipe to be used as a booster pump.
- a flanged pipe 62 used for conveying fluid is connected to both the inlet flange 12 and the outlet flange 14 of the pipe tee 10 to form an in-line booster pump for increasing the pressure and flow rate of the fluid.
- FIGS. 9-10 illustrate an alternative embodiment of the present invention.
- a box 70 forms a sealed chamber in which the pump housing 18 is mounted.
- the box 70 has a top, a bottom, and four sides, which may be welded together, bolted together, or otherwise attached by any method suitable for providing a sealed, pressurized chamber.
- the box 70 has an inlet 12 and an outlet 14 .
- the inlet 12 and the outlet 14 are both configured for attaching to a means for conveying or storing fluid, such as a pipe or a tank.
- the inlet 12 and the outlet 14 each preferably has a flange such that both the inlet 12 and the outlet 14 can be connected to a flanged outlet on a tank or to a flanged end of a pipe.
- the pump housing 18 is mounted inside the box 70 in the same manner as in the pipe tee 10 embodiment.
- the driveshaft 26 extends through the opposing inlet openings of the pump housing 18 in a spaced, non-contacting relationship to the pump housing 18 .
- the driveshaft 26 further extends through openings in opposing sides of the box 70 , and at least one end of the driveshaft 26 is operatively connected to a motor.
- This embodiment preferably utilizes a single electric motor, though single or dual hydraulic or electric motors may alternatively be utilized.
- the end of the driveshaft 26 opposite the motor has a flange-mounted shaft bearing 36 attached to the exterior of a blind flange 16 to support the distal end of the driveshaft 26 .
- a second external shaft bearing 36 is located on the side of the box 70 adjacent to the motor.
- the pump apparatus of the present invention provides a number of advantages over other pump designs.
- the double-suction impeller 40 design of the pump apparatus functions as a strong fan that can pull a vacuum, self-prime, and begin pumping.
- the pump can run wet or dry and pump in forward or reverse without damaging the pump. Unlike other centrifugal pumps, the pump can run dry for an extended period of time without causing damage to the pump.
- the pump is capable of pumping a variety of heavy fluids including, but not limited to slurries, sludge, and fluidized abrasive solids such as oilfield drill cuttings, drilling cement, and mud slurry.
- the double-sided impeller 40 does not have tight tolerances, which allows passage of abrasive solids with a minimal amount of erosional wear, which makes the pump of the present invention particularly effective in abrasive applications such as drill cuttings.
- the pump can also be quickly and easily attached to a process tank or to piping used for transferring such materials.
- the double-suction impeller 40 design also eliminates thrust loading of the impeller by eliminating the differential pressure across the impeller.
- the pressure is equal on both sides of the impeller because the impeller is pulling flow from both sides.
- the equalized pressure eliminates the need for mechanical seals and wear plates, and consequently this centrifugal pump has no internal friction.
- the shaft bearings are not subjected to the usual wear that occurs during the pumping process since the shaft bearings are located outside the sealed pumping chamber. Because the pump of the present invention does not have internal bearings, seals, or wear plates, the pump is ideally suited for use in the food processing industry. There are no parts of the pump apparatus located inside the sealed pumping chamber that require lubrication or internal maintenance.
- the impeller 40 , pump housing 18 , and driveshaft 26 , along with the internal walls of the sealed chamber can be sterilized and would not require frequent maintenance thereafter.
- the pump can be used for pumping food products such as milk, mayonnaise, ketchup, or drinks without affecting the quality of the food. Because the internal parts inside the sealed pumping chamber do not require lubrication, the risk of contamination of the food from lubricating mechanical seals and wear plates is virtually eliminated. In addition, the lack of internal mechanical seals, bearings, and wear plates virtually eliminates the risk of metal contamination entering the food process stream.
- the pipe tee 10 materials of construction may include casted ductile iron, welded steel, composite plastic, fiberglass molded, or any other suitable material known in the art.
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Abstract
Description
- This application claims the benefit of U.S. Provisional Application No. 62/125,604, filed on Jan. 26, 2015, which application is incorporated herein by reference.
- A preferred embodiment of the invention refers to a pump and, more specifically, to a pump suitable for pumping viscous liquids, slurries, or solids.
- Process tanks and pipelines are utilized in a variety of industrial settings to store many different types of liquids. Some liquids may contain a certain amount of solids, heavy oils, or similar heavy materials, which may result in the heavier materials accumulating in the bottom of a tank over a period of time. When the tank is eventually required to be pumped dry for cleaning, inspection, change of service, or other reasons, the material to be pumped out from the bottom of the tank may comprise a thick, viscous slurry or heavy sludge. Such materials may be difficult to remove from the tank because they may damage or clog many conventional types of pumps. Removing all of the material from the tank may require the tank to be vacuumed, which can be an expensive and time-consuming process. In some cases, workers may have to enter the tank, which may expose workers to chemicals and hazardous work conditions.
- Accordingly, a need exists in the art for a pumping apparatus that can be used to pump any type of liquid or semi-solid material, including viscous slurries or sludge. In addition, a need exists in the art for a pumping apparatus that can be used to pump heavy liquids from a tank in a safe, fast, and cost effective manner.
- In accordance with the present invention, there is provided a centrifugal pump apparatus that is capable of pumping heavy liquids, sludge, or fluidized solids and that is configured such that the apparatus can be attached to a process tank or to piping used for transferring such materials. The pump has a double suction configuration with dual annular inlet openings. The pump is installed within a sealed chamber having suction and discharge connections.
- In one aspect, the apparatus comprises a pipe tee and a pump housing mounted within the pipe tee. The pipe tee has an inlet, an outlet, and two ends closed by blind flanges in order to provide the sealed chamber. The pump housing has a discharge outlet and opposing inlet openings on opposite sides of the pump housing. The pump housing discharge outlet is aligned with and extends to the pipe tee outlet so that the flowable material is discharged through the pump housing discharge outlet and out of the pipe tee outlet. The apparatus further comprises an impeller mounted on a driveshaft within and in spaced relationship with the pump housing. Neither the driveshaft nor the impeller come into contact with the pump housing. The impeller has outwardly extending blades for movement of the flowable material outward to the discharge outlet. The driveshaft is mounted within the pipe tee and extends through the opposing inlet openings of the pump housing. The driveshaft further extends through openings in each blind flange, and at least one end of the driveshaft is operatively connected to a motor. The motor is preferably a hydraulic or an electric motor. In a preferred embodiment, dual hydraulic motors are utilized, and each end of the driveshaft is operatively connected to a respective motor. The motors are configured for cooperatively rotating the driveshaft. The apparatus preferably comprises a shaft bearing installed on the exterior of each blind flange for supporting the driveshaft. The apparatus is free of internal bearings, mechanical seals, or wear plates.
- Preferably, the pipe tee inlet has a flanged end so that the pipe tee can be attached to a flanged outlet on the sidewall of a tank or on the bottom of an elevated tank. In one embodiment, a valve is installed between the tank and pipe tee. To pump material out of the tank, the valve is opened and the fluid fills the pipe tee. The motors are then activated to begin pumping. Fluid enters the pump housing through both inlet openings so that the pressure on the impeller is approximately equal on both sides. The double-suction impeller acts as a strong fan that can pull a vacuum, self-prime, and begin pumping. The pump is capable of pumping a variety of heavy fluids including, but not limited to slurries, sludge, and fluidized abrasive solids such as oilfield drill cuttings, drilling cement, crude oil, and mud slurry. The pump is also capable of running wet or dry and pumping in forward or reverse.
- In another embodiment, the pipe tee inlet and outlet both have flanged ends, which are connected in-line to a pipe having flanged connections to be used as an in-line booster pump.
- In another embodiment, the double suction pump can be installed inside a sealed chamber made from a welded box or similar type of enclosure. The box has a flanged inlet and outlet for connection to a tank or pipe. The driveshaft extends through openings in opposing sides of the box, and at least one end of the driveshaft is operatively connected to a motor. Single or dual hydraulic or electric motors may be utilized.
- Accordingly, one object of the present invention is to provide a pumping apparatus that can be used to pump any type of liquid or semi-solid material, including viscous slurries, sludge, or fluidized abrasive solids.
- Another object of the present invention is to provide a pumping apparatus that dual motors configured for cooperatively rotating a driveshaft.
- Another object of the present invention is to provide a pumping apparatus that is free of internal bearings, mechanical seals, or wear plates.
- Another object of the present invention is to provide a pumping apparatus that is self-priming.
- Another object of the present invention is to provide a pumping apparatus that can be used to pump heavy liquids from a tank in a safe, fast, and cost effective manner.
- These and other features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
-
FIG. 1 shows a perspective view of a pump in accordance with the present invention. -
FIG. 2 shows a side elevational view of a pump in accordance with the present invention. -
FIG. 3 shows a perspective view of a pump in accordance with the present invention. -
FIG. 4 shows a side elevational view of a pump in accordance with the present invention. -
FIG. 5 shows an exploded view of a pump housing in accordance with the present invention. -
FIG. 6 shows a side elevational view of an impeller in accordance with the present invention. -
FIG. 7A shows a perspective view of an installed pump in accordance with the present invention. -
FIG. 7B shows a perspective view of an installed pump in accordance with the present invention. -
FIG. 8 shows a perspective view of a pump in accordance with the present invention. -
FIG. 9 shows a perspective view of a pump in accordance with the present invention. -
FIG. 10 shows a side elevational view of a pump in accordance with the present invention. - In the Summary above and in this Detailed Description, and the claims below, and in the accompanying drawings, reference is made to particular features, including method steps, of the invention. It is to be understood that the disclosure of the invention in this specification includes all possible combinations of such particular features. For example, where a particular feature is disclosed in the context of a particular aspect or embodiment of the invention, or a particular claim, that feature can also be used, to the extent possible, in combination with/or in the context of other particular aspects of the embodiments of the invention, and in the invention generally.
- The term “comprises” and grammatical equivalents thereof are used herein to mean that other components, ingredients, steps, etc. are optionally present. For example, an article “comprising” components A, B, and C can contain only components A, B, and C, or can contain not only components A, B, and C, but also one or more other components.
- Where reference is made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where the context excludes that possibility), and the method can include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all the defined steps (except where the context excludes that possibility).
- Turning now to the drawings,
FIGS. 1-2 show a preferred embodiment of the present invention. In one aspect, a pump apparatus comprises apump housing 18 disposed within apipe tee 10. Thepump housing 18 is mounted inside thepipe tee 10 by bolting thehousing 18 to a mountingbar 24 attached to the interior of thepipe tee 10. As best seen inFIG. 1 , thepipe tee 10 has aninlet 12, anoutlet 14, and two closed ends 16. In a preferred embodiment, the ends have flanges withblind flanges 16 installed thereon. Thepump housing 18 is preferably equidistant from eachblind flange 16 and aligned with thepipe tee inlet 12 andoutlet 14. Theblind flanges 16 are installed on the ends of thepipe tee 10 to provide a sealed chamber in which thepump housing 18 is mounted. -
FIG. 5 shows an exploded view of thepump housing 18 mounted within thepipe tee 10 in accordance with one embodiment of the present invention. Preferably, thepump housing 18 is a split housing comprising anupper housing 18 a and alower housing 18 b that are bolted or otherwise fastened together to form thepump housing 18. Theupper housing 18 a has adischarge outlet 20. As best seen inFIG. 2 , thedischarge outlet 20 is aligned with and extends outward to thepipe tee outlet 14 so that flowable material is discharged through the pumphousing discharge outlet 20 and out of thepipe tee outlet 14. Thelower housing 18 b has adrainage port 54 for draining thehousing 18 for maintenance. - An
impeller 40 is mounted on adriveshaft 26 within thepump housing 18 and in spaced relationship with thepump housing 18 such that neither theimpeller 40 nor thedriveshaft 26 comes into contact thepump housing 18. In a preferred embodiment, theimpeller 40 has a clearance of about 3/16 to about ¼ inch from thepump housing 18. The assembledpump housing 18 has opposinginlet openings 22 on each side of thehousing 18, as shown inFIG. 5 . The location of theinlet openings 22 in the complete pump apparatus can also be seen inFIGS. 2 and 4 . Theannular inlet openings 22 allow flowable material to be sucked into thepump housing 18 through theopenings 22 and pumped out of thedischarge outlet 20. -
FIG. 6 shows a preferred embodiment of animpeller 40 utilized with the present invention. Theimpeller 40 has outwardly extendingblades 42 for movement of flowable material outward to thedischarge outlet 20. Theblades 42 preferably diminish in thickness as they extend outward. Theblades 42 are preferably straight but may alternatively be curved. In one embodiment, theimpeller 40 is made from two halves, 50 a and 50 b, which may be welded together alongline 48. In another embodiment, the two-piece impeller 40 may be bolted together for a compression fit to thedrive shaft 26. Theimpeller 40 is provided with an opening orchannel 46, which may be keyed for use with thedriveshaft 26. Both sides of theimpeller 40 have a slopedsurface 44 and aflat portion 52, which is formed as a result of grinding or shearing so as to balance the impeller. Theblades 42 are attached to the slopedsurface 44. Preferably, the slopedsurface 44 of theimpeller 40 has a slope of about 30 to about 45 degrees. The sloped surfaces 44 on each side of theimpeller 40 moves flowable material outward toward theblades 42 for discharge through thedischarge outlet 20. - The
driveshaft 26 is mounted within thepipe tee 10 and connected to amotor 28 configured for rotating thedriveshaft 26. As best seen inFIGS. 2 and 5 , thedriveshaft 26 extends through both of the opposinginlet openings 22 of thepump housing 18 in a spaced, non-contacting relationship to thepump housing 18. In a preferred embodiment, eachblind flange 16 has an opening therethrough and thedriveshaft 26 further extends through each of the openings in theblind flanges 16 for connection to amotor 28 located outside the sealed chamber of thepipe tee 10. - At least one end of the
driveshaft 26 is connected to amotor 28 configured for rotating thedriveshaft 26. In preferred embodiment, themotor 28 is a hydraulic motor or an electric motor, though any motor suitable for rotating thedriveshaft 26 may be utilized. In an alternative embodiment, themotor 28 may be powered by a direct drive shaft from an engine.FIGS. 1-2 show a preferred embodiment utilizing twohydraulic motors 28. Thehydraulic motors 28 are attached to the exterior of theblind flanges 16 by abracket 34. Thedriveshaft 26 is connected to eachhydraulic motor 28 via acoupling 32. Hoses for hydraulic fluid (not shown) can be attached tofluid connection ports 30 for driving themotor 28. The twohydraulic motors 28 are configured for cooperatively rotating thedriveshaft 26. - The
driveshaft 26 has either spline shaft connections or keyed couplings, depending on the type ofdrive motor 28 utilized with the apparatus. For electric motors, a coupling or a male spline shaft can be inserted into a female spline that is built into the electric motor, which may eliminate the need for a coupling. For hydraulic drive motors, akeyed coupling 32 is installed between thehydraulic motor 28 and thedriveshaft 26. The hydraulic motors may be powered by a hydraulic power unit (HPU). - As shown in
FIGS. 1-2 , the pump apparatus further comprisesshaft bearings 36 for supporting thedriveshaft 26 and maintaining proper alignment of thedriveshaft 26 andimpeller 40. Ashaft bearing 36 is attached to each respectiveblind flange 16. In a preferred embodiment, as best seen inFIG. 1 , each shaft bearing 36 has a flange mount and is installed on the exterior of each respectiveblind flange 16 such that no shaft bearings are located inside the pipe tee chamber. Lubricators can be installed to lubricate theexternal shaft bearings 36 to further enhance the low-maintenance aspect of the apparatus. In one embodiment, the use of dualhydraulic motors 28 eliminates the need forshaft bearings 36, though shaft bearings are preferred on the exterior of the pipe tee in order to provide added support for thedriveshaft 26. Driveshaft penetrations through the openings in theblind flanges 16 have rotary shaft pressure seals installed between thedriveshaft 26 and eachblind flange 16 in order to form a sealed chamber and maintain pressure inside thepipe tee 10 during operation of the pump. The internal pumping chamber formed inside thetee 10 is free of bearings, mechanical seals, and wear plates. - As shown in
FIGS. 1-2 , thepipe tee inlet 12 and theoutlet 14 each preferably has a flange. All flanges are preferably in compliance with ASME flange standards. Theflanged inlet 12 provides a simple mechanism for quickly and easily installing the pump apparatus to aprocess tank 56 by bolting theinlet flange 12 to a flanged outlet on thetank 56, as shown inFIG. 7A . In a preferred embodiment, as shown inFIG. 7B , avalve 58 is positioned between thepipe tee 10 and the outlet of thetank 56. Thevalve 58 allows an operator to isolate thepipe tee 10 from thetank 56 by closing thevalve 58.FIGS. 7A and 7B show the pump apparatus attached to the side wall of atank 56, though the apparatus may also be attached to the bottom of an elevated tank. To pump material out of thetank 56, thevalve 58 is opened and the fluid fills the sealed cavity in thepipe tee 10 where thepump housing 18 is mounted. Themotors 28 are then activated to begin pumping. Fluid fills thepipe tee 10 and is sucked into thepump housing 18 through bothinlet openings 22 so that the pressure on theimpeller 40 is approximately equal on both sides of theimpeller 40. Theimpeller 40 discharges the fluid from thepipe tee outlet 14. Ahose 60 is preferably attached to theflanged outlet 14 for transferring the fluid, though hard piping may also be connected to theflanged outlet 14. In an alternative embodiment, thepipe tee inlet 12 andoutlet 14 may have welded connections so that the inlet and outlet can be welded to existing piping. -
FIGS. 3-4 show an alternative embodiment of the pump apparatus utilizing an electric motor for rotating thedriveshaft 26. This embodiment preferably utilizes only onemotor 28. This embodiment further comprises twoshaft bearings 36, as discussed in the previous embodiment. The end of thedriveshaft 26 opposite themotor 28 has a flange-mounted shaft bearing 36 attached to the exterior of ablind flange 16 to support the distal end of thedriveshaft 26. A second shaft bearing 36 is attached to the exterior of theblind flange 16 adjacent to themotor 28. This embodiment is typically utilized in permanent installations of the pump apparatus. The embodiment shown inFIGS. 1-2 is preferred for mobile applications in which the pump apparatus is transported between multiple locations and attached to existing tanks or other piping. - In an alternative embodiment, as shown in
FIG. 8 , the pump apparatus as shown inFIG. 1 can be connected to a process pipe to be used as a booster pump. In this embodiment, aflanged pipe 62 used for conveying fluid is connected to both theinlet flange 12 and theoutlet flange 14 of thepipe tee 10 to form an in-line booster pump for increasing the pressure and flow rate of the fluid. -
FIGS. 9-10 illustrate an alternative embodiment of the present invention. In this embodiment, abox 70 forms a sealed chamber in which thepump housing 18 is mounted. Thebox 70 has a top, a bottom, and four sides, which may be welded together, bolted together, or otherwise attached by any method suitable for providing a sealed, pressurized chamber. Thebox 70 has aninlet 12 and anoutlet 14. Theinlet 12 and theoutlet 14 are both configured for attaching to a means for conveying or storing fluid, such as a pipe or a tank. In a preferred embodiment, theinlet 12 and theoutlet 14 each preferably has a flange such that both theinlet 12 and theoutlet 14 can be connected to a flanged outlet on a tank or to a flanged end of a pipe. As shown inFIG. 10 , thepump housing 18 is mounted inside thebox 70 in the same manner as in thepipe tee 10 embodiment. Thedriveshaft 26 extends through the opposing inlet openings of thepump housing 18 in a spaced, non-contacting relationship to thepump housing 18. Thedriveshaft 26 further extends through openings in opposing sides of thebox 70, and at least one end of thedriveshaft 26 is operatively connected to a motor. This embodiment preferably utilizes a single electric motor, though single or dual hydraulic or electric motors may alternatively be utilized. The end of thedriveshaft 26 opposite the motor has a flange-mounted shaft bearing 36 attached to the exterior of ablind flange 16 to support the distal end of thedriveshaft 26. A second external shaft bearing 36 is located on the side of thebox 70 adjacent to the motor. - The pump apparatus of the present invention provides a number of advantages over other pump designs. The double-
suction impeller 40 design of the pump apparatus functions as a strong fan that can pull a vacuum, self-prime, and begin pumping. The pump can run wet or dry and pump in forward or reverse without damaging the pump. Unlike other centrifugal pumps, the pump can run dry for an extended period of time without causing damage to the pump. The pump is capable of pumping a variety of heavy fluids including, but not limited to slurries, sludge, and fluidized abrasive solids such as oilfield drill cuttings, drilling cement, and mud slurry. The double-sided impeller 40 does not have tight tolerances, which allows passage of abrasive solids with a minimal amount of erosional wear, which makes the pump of the present invention particularly effective in abrasive applications such as drill cuttings. The pump can also be quickly and easily attached to a process tank or to piping used for transferring such materials. - The double-
suction impeller 40 design also eliminates thrust loading of the impeller by eliminating the differential pressure across the impeller. The pressure is equal on both sides of the impeller because the impeller is pulling flow from both sides. The equalized pressure eliminates the need for mechanical seals and wear plates, and consequently this centrifugal pump has no internal friction. Unlike other centrifugal pumps, the shaft bearings are not subjected to the usual wear that occurs during the pumping process since the shaft bearings are located outside the sealed pumping chamber. Because the pump of the present invention does not have internal bearings, seals, or wear plates, the pump is ideally suited for use in the food processing industry. There are no parts of the pump apparatus located inside the sealed pumping chamber that require lubrication or internal maintenance. Theimpeller 40, pumphousing 18, anddriveshaft 26, along with the internal walls of the sealed chamber can be sterilized and would not require frequent maintenance thereafter. The pump can be used for pumping food products such as milk, mayonnaise, ketchup, or drinks without affecting the quality of the food. Because the internal parts inside the sealed pumping chamber do not require lubrication, the risk of contamination of the food from lubricating mechanical seals and wear plates is virtually eliminated. In addition, the lack of internal mechanical seals, bearings, and wear plates virtually eliminates the risk of metal contamination entering the food process stream. - The
pipe tee 10 materials of construction may include casted ductile iron, welded steel, composite plastic, fiberglass molded, or any other suitable material known in the art. - It is understood that versions of the invention may come in different forms and embodiments. Additionally, it is understood that one of skill in the art would appreciate these various forms and embodiments as falling within the scope of the invention as disclosed herein.
Claims (40)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/006,696 US20160238009A1 (en) | 2015-01-26 | 2016-01-26 | Enclosed double suction pump |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201562125604P | 2015-01-26 | 2015-01-26 | |
| US15/006,696 US20160238009A1 (en) | 2015-01-26 | 2016-01-26 | Enclosed double suction pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20160238009A1 true US20160238009A1 (en) | 2016-08-18 |
Family
ID=56620933
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US15/006,696 Abandoned US20160238009A1 (en) | 2015-01-26 | 2016-01-26 | Enclosed double suction pump |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20160238009A1 (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1213461A (en) * | 1915-12-06 | 1917-01-23 | Albert N Cooper | Pump. |
| US2473813A (en) * | 1946-03-15 | 1949-06-21 | Michiana Products Corp | High-temperature fan |
| US3953150A (en) * | 1972-02-10 | 1976-04-27 | Sundstrand Corporation | Impeller apparatus |
| US4518311A (en) * | 1979-10-03 | 1985-05-21 | Klein, Schanzlin & Becker Aktiengesellschaft | Centrifugal pump |
| US20030059293A1 (en) * | 2001-09-26 | 2003-03-27 | Phillip Chancey | Centrifugal pump |
| US20080089777A1 (en) * | 2006-08-30 | 2008-04-17 | Lang John P | Self-priming adapter apparatus and method |
| US8152443B1 (en) * | 2003-09-26 | 2012-04-10 | Fast Flow, LLC | Self-priming centrifugal pump free of mechanical seals |
-
2016
- 2016-01-26 US US15/006,696 patent/US20160238009A1/en not_active Abandoned
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1213461A (en) * | 1915-12-06 | 1917-01-23 | Albert N Cooper | Pump. |
| US2473813A (en) * | 1946-03-15 | 1949-06-21 | Michiana Products Corp | High-temperature fan |
| US3953150A (en) * | 1972-02-10 | 1976-04-27 | Sundstrand Corporation | Impeller apparatus |
| US4518311A (en) * | 1979-10-03 | 1985-05-21 | Klein, Schanzlin & Becker Aktiengesellschaft | Centrifugal pump |
| US20030059293A1 (en) * | 2001-09-26 | 2003-03-27 | Phillip Chancey | Centrifugal pump |
| US8152443B1 (en) * | 2003-09-26 | 2012-04-10 | Fast Flow, LLC | Self-priming centrifugal pump free of mechanical seals |
| US20080089777A1 (en) * | 2006-08-30 | 2008-04-17 | Lang John P | Self-priming adapter apparatus and method |
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