US20160204217A1 - Devices with fully and partially silicided gate structures in gate first cmos technologies - Google Patents

Devices with fully and partially silicided gate structures in gate first cmos technologies Download PDF

Info

Publication number
US20160204217A1
US20160204217A1 US15/076,895 US201615076895A US2016204217A1 US 20160204217 A1 US20160204217 A1 US 20160204217A1 US 201615076895 A US201615076895 A US 201615076895A US 2016204217 A1 US2016204217 A1 US 2016204217A1
Authority
US
United States
Prior art keywords
semiconductor device
gate
layer
work function
active region
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/076,895
Inventor
Peter Javorka
Stefan Flachowsky
Gerd Zschätzsch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GlobalFoundries Inc
Original Assignee
GlobalFoundries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GlobalFoundries Inc filed Critical GlobalFoundries Inc
Priority to US15/076,895 priority Critical patent/US20160204217A1/en
Assigned to GLOBALFOUNDRIES INC. reassignment GLOBALFOUNDRIES INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FLACHOWSKY, STEFAN, JAVORKA, PETER, ZSCHAETZSCH, GERD
Publication of US20160204217A1 publication Critical patent/US20160204217A1/en
Assigned to GLOBALFOUNDRIES U.S. INC. reassignment GLOBALFOUNDRIES U.S. INC. RELEASE BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: WILMINGTON TRUST, NATIONAL ASSOCIATION
Abandoned legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/43Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/49Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET
    • H01L29/4916Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a silicon layer, e.g. polysilicon doped with boron, phosphorus or nitrogen
    • H01L29/4925Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a silicon layer, e.g. polysilicon doped with boron, phosphorus or nitrogen with a multiple layer structure, e.g. several silicon layers with different crystal structure or grain arrangement
    • H01L29/4941Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a silicon layer, e.g. polysilicon doped with boron, phosphorus or nitrogen with a multiple layer structure, e.g. several silicon layers with different crystal structure or grain arrangement with a barrier layer between the silicon and the metal or metal silicide upper layer, e.g. Silicide/TiN/Polysilicon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02518Deposited layers
    • H01L21/02521Materials
    • H01L21/02524Group 14 semiconducting materials
    • H01L21/02532Silicon, silicon germanium, germanium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/28Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
    • H01L21/28008Making conductor-insulator-semiconductor electrodes
    • H01L21/28017Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon
    • H01L21/28026Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor
    • H01L21/28097Making conductor-insulator-semiconductor electrodes the insulator being formed after the semiconductor body, the semiconductor being silicon characterised by the conductor the final conductor layer next to the insulator being a metallic silicide
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/8238Complementary field-effect transistors, e.g. CMOS
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/8238Complementary field-effect transistors, e.g. CMOS
    • H01L21/823814Complementary field-effect transistors, e.g. CMOS with a particular manufacturing method of the source or drain structures, e.g. specific source or drain implants or silicided source or drain structures or raised source or drain structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/8238Complementary field-effect transistors, e.g. CMOS
    • H01L21/823828Complementary field-effect transistors, e.g. CMOS with a particular manufacturing method of the gate conductors, e.g. particular materials, shapes
    • H01L21/823835Complementary field-effect transistors, e.g. CMOS with a particular manufacturing method of the gate conductors, e.g. particular materials, shapes silicided or salicided gate conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/8238Complementary field-effect transistors, e.g. CMOS
    • H01L21/823828Complementary field-effect transistors, e.g. CMOS with a particular manufacturing method of the gate conductors, e.g. particular materials, shapes
    • H01L21/823842Complementary field-effect transistors, e.g. CMOS with a particular manufacturing method of the gate conductors, e.g. particular materials, shapes gate conductors with different gate conductor materials or different gate conductor implants, e.g. dual gate structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/04Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body
    • H01L27/06Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including a plurality of individual components in a non-repetitive configuration
    • H01L27/0611Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including a plurality of individual components in a non-repetitive configuration integrated circuits having a two-dimensional layout of components without a common active region
    • H01L27/0617Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including a plurality of individual components in a non-repetitive configuration integrated circuits having a two-dimensional layout of components without a common active region comprising components of the field-effect type
    • H01L27/0629Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including a plurality of individual components in a non-repetitive configuration integrated circuits having a two-dimensional layout of components without a common active region comprising components of the field-effect type in combination with diodes, or resistors, or capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/04Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body
    • H01L27/08Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind
    • H01L27/085Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind including field-effect components only
    • H01L27/088Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind including field-effect components only the components being field-effect transistors with insulated gate
    • H01L27/092Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind including field-effect components only the components being field-effect transistors with insulated gate complementary MIS field-effect transistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/04Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body
    • H01L27/08Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind
    • H01L27/085Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind including field-effect components only
    • H01L27/088Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind including field-effect components only the components being field-effect transistors with insulated gate
    • H01L27/092Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being a semiconductor body including only semiconductor components of a single kind including field-effect components only the components being field-effect transistors with insulated gate complementary MIS field-effect transistors
    • H01L27/0922Combination of complementary transistors having a different structure, e.g. stacked CMOS, high-voltage and low-voltage CMOS
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/12Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/16Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic Table
    • H01L29/1608Silicon carbide
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/12Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/16Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic Table
    • H01L29/161Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic Table including two or more of the elements provided for in group H01L29/16, e.g. alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/12Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/16Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic Table
    • H01L29/161Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic Table including two or more of the elements provided for in group H01L29/16, e.g. alloys
    • H01L29/165Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic Table including two or more of the elements provided for in group H01L29/16, e.g. alloys in different semiconductor regions, e.g. heterojunctions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/12Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/24Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only semiconductor materials not provided for in groups H01L29/16, H01L29/18, H01L29/20, H01L29/22
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/12Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/26Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, elements provided for in two or more of the groups H01L29/16, H01L29/18, H01L29/20, H01L29/22, H01L29/24, e.g. alloys
    • H01L29/267Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, elements provided for in two or more of the groups H01L29/16, H01L29/18, H01L29/20, H01L29/22, H01L29/24, e.g. alloys in different semiconductor regions, e.g. heterojunctions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/43Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/49Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET
    • H01L29/4966Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a composite material, e.g. organic material, TiN, MoSi2
    • H01L29/4975Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET the conductor material next to the insulator being a composite material, e.g. organic material, TiN, MoSi2 being a silicide layer, e.g. TiSi2
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/40Electrodes ; Multistep manufacturing processes therefor
    • H01L29/43Electrodes ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
    • H01L29/49Metal-insulator-semiconductor electrodes, e.g. gates of MOSFET
    • H01L29/51Insulating materials associated therewith
    • H01L29/517Insulating materials associated therewith the insulating material comprising a metallic compound, e.g. metal oxide, metal silicate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/665Unipolar field-effect transistors with an insulated gate, i.e. MISFET using self aligned silicidation, i.e. salicide
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66075Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials
    • H01L29/66227Multistep manufacturing processes of devices having semiconductor bodies comprising group 14 or group 13/15 materials the devices being controllable only by the electric current supplied or the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched, e.g. three-terminal devices
    • H01L29/66409Unipolar field-effect transistors
    • H01L29/66477Unipolar field-effect transistors with an insulated gate, i.e. MISFET
    • H01L29/66545Unipolar field-effect transistors with an insulated gate, i.e. MISFET using a dummy, i.e. replacement gate in a process wherein at least a part of the final gate is self aligned to the dummy gate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7842Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate
    • H01L29/7848Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate the means being located in the source/drain region, e.g. SiGe source and drain
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/306Chemical or electrical treatment, e.g. electrolytic etching
    • H01L21/308Chemical or electrical treatment, e.g. electrolytic etching using masks
    • H01L21/3083Chemical or electrical treatment, e.g. electrolytic etching using masks characterised by their size, orientation, disposition, behaviour, shape, in horizontal or vertical plane

Definitions

  • the present disclosure generally relates to gate first technologies and herein to the selective fabrication of FuSi gates in CMOS technologies.
  • the present disclosure relates to a method of forming a semiconductor device structure having two semiconductor devices, one with a FuSi gate and the other with a partially silicided gate, and to an according semiconductor device structure.
  • ICs integrated circuits
  • the demand for increasing mobility of electronic devices at high performance and low energy consumption drives developments to more and more compact devices having features with sizes ranging even into the deep sub-micron regime; the more so as current semiconductor technologies are apt of producing structures with dimensions in the magnitude of 10 nm.
  • ICs representing a set of electronic circuit elements integrated on a semiconductor material, normally silicon, ICs may be made much smaller than discreet circuits composed of independent circuit components.
  • present-day ICs are implemented by using a plurality of circuit elements, such as field effect transistors (FETs), also called metal oxide semiconductor field effect transistors (MOSFETs or simply MOS transistors) and passive elements, such as resistors and capacitors, integrated on a semiconductor substrate with a given surface area.
  • FETs field effect transistors
  • MOSFETs metal oxide semiconductor field effect transistors
  • passive elements such as resistors and capacitors
  • present-day integrated circuits involve millions of single circuit elements formed on a semiconductor substrate.
  • MOSFET The basic function of a MOSFET is that of an electronic switching element, wherein a current through a channel region between two contact regions, referred to as source and drain, is controlled by a gate electrode to which a voltage relative to source and drain is applied. Particularly, in applying a voltage exceeding a characteristic voltage level to the gate electrode, the conductivity state of a MOSFET is changed and the characteristic voltage level, usually called “threshold voltage” and in the following referred to as Vt, characterizes the switching behavior of a MOSFET.
  • Vt depends nontrivially on the transistor's properties, e.g., materials, dimensions etc., such that the implementation of a desired Vt involves plural steps of adjustment and fine-tuning during the fabrication process.
  • gate first and gate last Metal gates have been realized in two general approaches: gate first and gate last.
  • the former approach retains the order of standard polysilicon gate process flows and its main disadvantages are concerns about contamination of front end tools during processing, particularly furnaces, difficult metal etching, and the integrity of the gate stack during high temperature anneals.
  • the gate last approach is also called a replacement gate technique, where a dummy gate is removed after all doping and high temperature processes are completed. Its main challenge is the dummy gate stack removal and replacement.
  • CMOS complementary metal oxide semiconductor
  • TTL transistor-transistor logic
  • NMOS NMOS logic
  • Full silicidation (FuSi) of polysilicon gates is used for the formation of metal gate electrodes of highly scaled CMOS transistors.
  • a common material employed in the formation of silicide is represented by nickel, wherein nickel silicide was shown to produce different work functions, covering a large portion of silicon band gap, in relation to a dopant type and amount present in polysilicon gates.
  • CMOS technologies generally require two separate work functions for NMOS and PMOS devices.
  • a technique for forming tunable metal gates uses the full silicidation of doped polysilicon gates, which turns out to be relatively simple. Full silicidation is achieved when a sufficient amount of nickel is deposited on a polysilicon gate and all the polysilicon is consumed during a subsequently-performed annealing process resulting in nickel silicide.
  • the accordingly-obtained FuSi structure has substantially different electrical characteristics from the initial polysilicon gate device.
  • FuSi gates in gate first technology are known to improve the DC performance of PMOS devices, according to present understanding, due to the intrinsic tensile stress of the formed silicide.
  • CMOS devices with FuSi gates show degraded performance.
  • the present disclosure provides a method of forming a semiconductor device structure with selectively fabricating semiconductor device structures having fully silicided (FuSi) gates and partially silicided gates.
  • a method of forming a semiconductor device structure includes providing a first semiconductor device with a first gate structure over a first active region formed in a semiconductor substrate, wherein the first gate structure comprises a first gate electrode material and a first gate dielectric material, and providing a second semiconductor device with a second gate structure over a second active region formed in the semiconductor substrate, the second gate structure comprising a second gate electrode material and a second gate dielectric material.
  • the method further includes recessing the first gate electrode material, leaving a recessed first gate electrode material.
  • a first silicide portion is formed by siliciding the recessed first gate electrode material.
  • a second silicide portion is formed by siliciding a portion of the second gate electrode material.
  • a method of forming a semiconductor device structure includes providing a first semiconductor device with a first gate structure over a first active region formed in a semiconductor substrate, the first gate structure comprising a first gate electrode material in a first gate dielectric material, providing a second semiconductor device with a second gate structure over a second active region formed in the semiconductor substrate, the second gate structure comprising a second gate electrode material and a second gate dielectric material, applying a selective anisotropic etch process to the first semiconductor device, wherein the first gate electrode material is recessed such that a recessed first gate electrode material is left and a cavity structure is formed in alignment with a first gate structure in the first active region during the selective anisotropic etch process, performing a deposition process for depositing a strain-inducing material in the cavity structure, forming a first silicide portion on the first gate dielectric material by siliciding the recessed first gate electrode material, and forming a
  • the semiconductor device structure includes a first semiconductor device with a first active region formed in a semiconductor substrate in a first gate structure disposed over the first active region, the first gate structure having a fully silicided gate electrode, and a second semiconductor device with a second active region formed in the semiconductor substrate and a second gate structure disposed over the second active region, the second gate structure having a partially silicided gate electrode.
  • FIGS. 1-7 schematically show a process in accordance with some illustrative embodiments of the present disclosure.
  • MOSFET MOSFET
  • MOS device no limitation to a metal-containing gate material and/or to an oxide-containing gate dielectric material is intended.
  • Semiconductor circuit elements of the present disclosure concern elements and devices which are fabricated by using advanced technologies.
  • Semiconductor circuit elements of the present disclosure are fabricated by technologies applied to approach technology nodes smaller than 100 nm, for example, smaller than 50 nm or smaller than 35 nm.
  • the person skilled in the art will appreciate that the present disclosure suggests semiconductor circuit elements having structures with minimal length and/or width dimensions smaller than 100 nm, for example, smaller than 50 nm or smaller than 35 nm.
  • semiconductor devices may be fabricated as MOS devices, such as P-channel MOS transistors or PMOS transistors and N-channel transistors or NMOS transistors, and both may be fabricated with or without mobility-enhancing stressor features or strain-inducing features.
  • MOS devices such as P-channel MOS transistors or PMOS transistors and N-channel transistors or NMOS transistors, and both may be fabricated with or without mobility-enhancing stressor features or strain-inducing features.
  • a circuit designer can mix and match device types, using PMOS and NMOS devices, stressed and unstressed, to take advantage of the best characteristics of each device type as they best suit the semiconductor circuit element being designed.
  • FIG. 1 shows schematically, in a cross-sectional view, a portion of a semiconductor device structure 100 during front end of line (FEOL) processing.
  • the semiconductor device structure 100 comprises a semiconductor device 110 A and a semiconductor device 110 B.
  • the semiconductor device 110 A corresponds to the first semiconductor device as described above and the semiconductor device 110 B corresponds to the second semiconductor device as described above.
  • the semiconductor device 110 A comprises a gate structure 120 A disposed over an active region 115 A provided within a semiconductor substrate 10 .
  • the semiconductor substrate may be, for example, a bulk substrate or may represent an active layer of a silicon-on-insulator (SOI) substrate or silicon/germanium on insulator (SGOI) substrate.
  • SOI silicon-on-insulator
  • SGOI silicon/germanium on insulator
  • the terms “substrate,” “semiconductor substrate” or “semiconducting substrate” should be understood to cover all semiconductor materials and all forms of such semiconductor materials and no limitation to a special kind of substrate is intended.
  • the gate structure 120 A comprises a gate dielectric 122 A disposed on an upper surface of the active region 115 A and a work function adjusting material 124 A formed on the gate dielectric 122 A.
  • a gate electrode material 126 A is formed over the gate dielectric 122 A and on the work function adjusting material 124 A.
  • the gate dielectric 122 A may comprise one or more high-k dielectric materials, such as hafnium oxide, hafnium silicon oxynitride and the like.
  • the gate dielectric 122 A may be composed of one or more layers of dielectric materials with k lower than 4 and/or high-k dielectric materials.
  • the gate dielectric 122 A may comprise an SiO 2 layer formed on an upper surface of the active region 115 A and one or more high-k material layers disposed on the SiO 2 layer.
  • Illustrative materials for adjusting the work function are provided by at least one of doped hafnium oxide, Al 2 O 3 and LaO.
  • the semiconductor device 110 B is positioned adjacent to the semiconductor device 110 A, wherein the active region 115 A is separated from an active region 115 B of the semiconductor device 110 B by means of a shallow trench isolation region STI which is formed between the active regions 115 A, 115 B.
  • STI shallow trench isolation region
  • the semiconductor device 110 B comprises a gate structure 120 B.
  • the gate structure 120 B comprises a gate dielectric 122 B disposed on an upper surface of the active region 115 B and a work function adjusting material 124 B formed on the gate dielectric 122 B.
  • a gate electrode material 126 B is formed over the gate dielectric 122 B and on the work function adjusting material 124 B.
  • the gate dielectric 122 B may comprise one or more high-k dielectric materials, such as hafnium oxide, hafnium silicon oxynitride and the like.
  • the gate dielectric 122 B may be composed of one or more layers of dielectric materials with k lower than 4 and/or high-k dielectric materials.
  • the gate dielectric 122 B may comprise an SiO 2 layer formed on an upper surface of the active region 115 B and one or more high-k material layers disposed on the SiO 2 layer.
  • the semiconductor device structure 100 as illustrated in FIG. 1 may be obtained by conventional techniques for forming gate structures of planar MOS devices. For example, after having formed STI regions within the semiconductor substrate 10 , a stack of layers may be deposited over the semiconductor substrate 10 . On the deposited layers, a masking pattern may be formed by, for example, depositing a resist and appropriately patterning the resist by known technologies, such as photolithography and the like. With appropriate masking patterns and etch techniques, the gate structures 120 A and 120 B may be formed. These techniques are known in the art and details are omitted for the sake of brevity.
  • FIG. 2 schematically illustrates the semiconductor device structure 100 at a more advanced stage during FEOL processing.
  • an insulating material layer 130 is formed over the first and second semiconductor devices 110 A and 110 B.
  • the insulating material layer 130 may be, for example, blanket-deposited over the semiconductor device structure 100 .
  • the insulating material layer 130 may be formed by one of silicon nitride and silicon oxide.
  • the insulating material layer 130 may represent a hard mask layer.
  • a patterned resist layer RL is formed over the semiconductor device structure 100 , wherein the patterned resist layer RL is patterned such that the semiconductor device 110 A is exposed to further processing, while the semiconductor device 110 B is covered by the resist layer RL. Accordingly, the semiconductor device 110 B is protected from further processing by the insulating material layer 130 and the resist layer RL.
  • the resist layer RL may be a photoresist which is patterned by photolithography.
  • FIG. 3 schematically illustrates the semiconductor device structure 100 in a cross-sectional view during processing at a more advanced stage in the process flow.
  • the semiconductor device 110 A is depicted after a spacer-forming process (not illustrated) is completed and sidewall spacers 128 A are formed adjacent to the gate structure 120 A.
  • the spacer-forming process may be an anisotropic etch process applied to the insulating material layer 130 which is exposed over the active region 115 A.
  • an upper surface US 1 of the gate electrode material 126 A is exposed, i.e., not covered by any material of the insulating material layer 130 and no cap layer is formed on the gate electrode material 126 A.
  • a masking pattern represented by the remaining insulating material layer 130 covering the semiconductor device 110 B and the resist layer RL, is formed.
  • the masking pattern covers the semiconductor device 110 B, which is, therefore, protected from further processing, while the semiconductor device 110 A is exposed to further processing.
  • a process P 1 is applied to the semiconductor device structure 100 , and particularly to the semiconductor device 110 A, while the semiconductor device 110 B is protected by the masking pattern represented by 130 and RL.
  • the process P 1 is a selective anisotropic etch process.
  • the process P 1 may comprise an anisotropic wet etch process with KOH or NaOH or LiOH or EDP or TMAH.
  • a dry etch process e.g., RIE, may be employed.
  • the resist layer RL is subsequently removed such that the insulating material layer 130 disposed on the semiconductor device 110 B is exposed.
  • FIG. 4 schematically illustrates the semiconductor device structure 100 after the process P 1 is terminated and when a process P 2 is to be applied.
  • the semiconductor material of the active region 115 A and of the gate electrode material 126 A is recessed such that a cavity structure 144 is formed within the active region 115 A in alignment with the gate structure 120 A and particularly in alignment with the sidewall spacers 128 A.
  • a gate recess 142 is formed by recessing the gate electrode material 126 A during the process P 1 , leaving a leftover of the gate electrode material 126 A as remaining gate electrode material 127 A.
  • the deposition process P 2 is a selective deposition process for depositing strain-inducing material.
  • the strain-inducing material may be silicon/germanium.
  • doped silicon is grown instead of a strain-inducting material for forming source and drain regions within the cavities 144 .
  • the deposition process P 2 is applied to the semiconductor device 110 A, while the semiconductor device 110 B is protected by the insulating material layer 130 during the application of the deposition process P 2 .
  • the deposition process P 2 comprises an epitaxial deposition process for epitaxially growing strain-inducing material on exposed surfaces of the cavities 144 .
  • the deposition process P 2 is configured such that a deposition rate of strain-inducing material on material of the active region 115 A, i.e., relative to the material of the semiconductor substrate 10 , is substantially positive, while a deposition rate of strain-inducing material on the remaining gate electrode material 127 A is at most zero, if not negative.
  • the deposition process P 2 comprises one or more deposition and etch cycles (“cyclic/deposition etch or CDE”).
  • the remaining gate electrode material 127 A is provided by amorphous silicon.
  • substantially no silicon/germanium is grown in the gate cavity 142 and the silicon/germanium is substantially grown in the cavity structure 144 .
  • the deposition rate of silicon/germanium on the remaining gate electrode material 127 A is smaller than a deposition rate of silicon/germanium on material of the semiconductor substrate 10 , deposition and etch cycles for depositing silicon/germanium and etching silicon/germanium results in a net deposition of silicon/germanium in the cavity structure 144 only.
  • FIG. 5 schematically illustrates the semiconductor device structure 100 at a more advanced stage during fabrication, particularly after the deposition process P 2 is completed.
  • the cavity structure 144 (see FIG. 4 ) is filled up or overfilled by the deposited strain-inducing material such that strain-inducing regions 146 are formed in the active region 115 A in alignment with the gate structure 120 A.
  • doped source/drain regions are formed in the process P 2 as described above.
  • FIG. 6 schematically illustrates the semiconductor device structure at a more advanced stage during fabrication, particularly after a spacer-forming process has been applied to the semiconductor device 110 B.
  • a sidewall spacer 128 B of the semiconductor device 110 B may be formed by forming an appropriate masking pattern over the semiconductor device structure 100 such that the semiconductor device 110 A is covered, while the semiconductor device 110 B is exposed to further processing.
  • the insulating material layer 130 formed on the semiconductor device 110 B is shaped, thereby resulting in the sidewall spacer 128 B.
  • the semiconductor device structure 100 of FIG. 6 is obtained.
  • a metal layer may be deposited over the semiconductor device structure 100 (not illustrated), e.g., a blanket deposition of a metal, such as nickel, may be performed.
  • a metal such as nickel
  • metal material deposited on semiconductor material forms an alloy (“silicide”) with the semiconductor material, while metal material deposited on insulating material, such as the sidewall spacers 128 A and 128 B, does not form a silicide. Therefore, after removing the metal material in a selective etch process relative to the formed silicide material, the semiconductor device structure as illustrated in FIG. 7 is obtained.
  • the semiconductor device structure 100 is schematically illustrated after the above-described silicidation process is completed and silicide regions 152 A and 152 B are formed in the respective gate structure 120 A and 120 B, while silicide regions 154 A and 154 B are formed in the respective active regions 115 A and 115 B.
  • a fully silicided (FuSi) gate 120 A is obtained because the silicide region 152 A is formed by metal material consuming the remaining gate electrode material 127 A (see FIG. 6 ) such that the silicide region 152 A is formed directly on and in contact with the work function adjusting material 124 A and the gate dielectric 122 A.
  • the silicide region 152 B is disposed on remaining material of the gate electrode material 127 B (gate electrode material that is left from the gate electrode material 126 B (see FIG. 6 ), i.e., not consumed by metal material during the silicidation). Therefore, the semiconductor device 110 A has a gate structure 120 A which has the FuSi gate structure 120 A, while the gate structure 120 B of the semiconductor device 110 B is only partially silicided.
  • the process flow may continue from here on in accordance with standard processes.
  • the semiconductor device 110 A may represent a PMOS device, while the semiconductor device 110 B may represent an NMOS device.
  • the AC performance (ring oscillator speed) is improved by fixing the NMOS degradation in the semiconductor device 110 B, while the full ring oscillator speed benefit of the FuSi gate process is implemented for the PMOS of semiconductor device 110 A.
  • an improvement in the AC performance of up to 20% as compared to conventional CMOS structures having either fully silicided NMOS and PMOS devices or partially silicided NMOS device and PMOS device is achieved.
  • the present disclosure proposes, in some illustrative embodiments, a method for fabricating a selective FuSi gate in CMOS process flows, in which NMOS devices use partially silicided gate structures, while PMOS devices have FuSi gates and, therefore, benefit from increased DC and AC performance.
  • the present disclosure provides a method of forming a semiconductor device structure with selectively fabricating semiconductor device structures having fully silicided (FuSi) gates and partially silicided gates.
  • a semiconductor device structure with a first semiconductor device and a second semiconductor device wherein each of the first and second semiconductor devices comprises a gate structure over an active region, each of the gate structures having a gate electrode material and a gate dielectric material.
  • the gate electrode material of the first semiconductor device is recessed, resulting in a recessed first gate electrode material which is fully silicided during a subsequent silicidation process.
  • a silicide portion is formed during the silicidation process.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Composite Materials (AREA)
  • Materials Engineering (AREA)
  • Metal-Oxide And Bipolar Metal-Oxide Semiconductor Integrated Circuits (AREA)
  • Inorganic Chemistry (AREA)

Abstract

A semiconductor product with certain devices having a first device with a fully silicided (FuSi) gate and a second device with a partially silicided gate is disclosed. In one example, the first semiconductor device is recessed, resulting in a recessed first gate electrode material which is fully silicided during a subsequent silicidation process. On the gate electrode material of the second semiconductor device, a silicide portion is formed above a layer of polysilicon or amorphous silicon during the silicidation process.

Description

    BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present disclosure generally relates to gate first technologies and herein to the selective fabrication of FuSi gates in CMOS technologies. In particular, the present disclosure relates to a method of forming a semiconductor device structure having two semiconductor devices, one with a FuSi gate and the other with a partially silicided gate, and to an according semiconductor device structure.
  • 2. Description of the Related Art
  • In modern electronic equipment, integrated circuits (ICs) experience a vast applicability in a continuously spreading range of applications. Particularly, the demand for increasing mobility of electronic devices at high performance and low energy consumption drives developments to more and more compact devices having features with sizes ranging even into the deep sub-micron regime; the more so as current semiconductor technologies are apt of producing structures with dimensions in the magnitude of 10 nm. With ICs representing a set of electronic circuit elements integrated on a semiconductor material, normally silicon, ICs may be made much smaller than discreet circuits composed of independent circuit components. The majority of present-day ICs are implemented by using a plurality of circuit elements, such as field effect transistors (FETs), also called metal oxide semiconductor field effect transistors (MOSFETs or simply MOS transistors) and passive elements, such as resistors and capacitors, integrated on a semiconductor substrate with a given surface area. Typically, present-day integrated circuits involve millions of single circuit elements formed on a semiconductor substrate.
  • The basic function of a MOSFET is that of an electronic switching element, wherein a current through a channel region between two contact regions, referred to as source and drain, is controlled by a gate electrode to which a voltage relative to source and drain is applied. Particularly, in applying a voltage exceeding a characteristic voltage level to the gate electrode, the conductivity state of a MOSFET is changed and the characteristic voltage level, usually called “threshold voltage” and in the following referred to as Vt, characterizes the switching behavior of a MOSFET. In general, Vt depends nontrivially on the transistor's properties, e.g., materials, dimensions etc., such that the implementation of a desired Vt involves plural steps of adjustment and fine-tuning during the fabrication process.
  • Metal gates have been realized in two general approaches: gate first and gate last. The former approach retains the order of standard polysilicon gate process flows and its main disadvantages are concerns about contamination of front end tools during processing, particularly furnaces, difficult metal etching, and the integrity of the gate stack during high temperature anneals. The gate last approach is also called a replacement gate technique, where a dummy gate is removed after all doping and high temperature processes are completed. Its main challenge is the dummy gate stack removal and replacement.
  • The most common digital integrated circuits built today use CMOS logic, which is fast and offers a high circuit density and a low power consumption. CMOS or “complementary symmetry metal oxide semiconductor,” as it is sometimes referred to, makes use of complementary and symmetrical pairs of P-type and N-type MOSFETs for implementing logic functions. Two important characteristics of CMOS devices are the high noise immunity and low static power consumption of a CMOS device because the series combination of complementary MOSFETs in a CMOS device draws significant power only momentarily during switching between ON- and OFF-states, since one transistor of a CMOS device is always in the OFF-state. Consequently, CMOS devices do not produce as much waste heat as other forms of logic, for example, transistor-transistor logic (TTL) or NMOS logic, which normally have some standing current even when not changing state.
  • Full silicidation (FuSi) of polysilicon gates is used for the formation of metal gate electrodes of highly scaled CMOS transistors. A common material employed in the formation of silicide is represented by nickel, wherein nickel silicide was shown to produce different work functions, covering a large portion of silicon band gap, in relation to a dopant type and amount present in polysilicon gates.
  • High performance CMOS technologies generally require two separate work functions for NMOS and PMOS devices. A technique for forming tunable metal gates uses the full silicidation of doped polysilicon gates, which turns out to be relatively simple. Full silicidation is achieved when a sufficient amount of nickel is deposited on a polysilicon gate and all the polysilicon is consumed during a subsequently-performed annealing process resulting in nickel silicide. The accordingly-obtained FuSi structure has substantially different electrical characteristics from the initial polysilicon gate device.
  • FuSi gates in gate first technology are known to improve the DC performance of PMOS devices, according to present understanding, due to the intrinsic tensile stress of the formed silicide. However, a degradation of NMOS devices with FuSi gates in their performance by about 10% is observed and, accordingly, CMOS devices with FuSi gates show degraded performance.
  • In the framework of 28 nm high-k/metal gate processes and beyond (22 nm, etc.) in gate first techniques, it is, therefore, desirable to increase the performance of semiconductor device structures.
  • SUMMARY OF THE INVENTION
  • The following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. This summary is not an exhaustive overview of the invention. It is not intended to identify key or critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is discussed later.
  • The present disclosure provides a method of forming a semiconductor device structure with selectively fabricating semiconductor device structures having fully silicided (FuSi) gates and partially silicided gates.
  • In a first aspect of the present disclosure, a method of forming a semiconductor device structure is provided. In accordance with illustrative embodiments herein, the method includes providing a first semiconductor device with a first gate structure over a first active region formed in a semiconductor substrate, wherein the first gate structure comprises a first gate electrode material and a first gate dielectric material, and providing a second semiconductor device with a second gate structure over a second active region formed in the semiconductor substrate, the second gate structure comprising a second gate electrode material and a second gate dielectric material. The method further includes recessing the first gate electrode material, leaving a recessed first gate electrode material. On the first gate dielectric material, a first silicide portion is formed by siliciding the recessed first gate electrode material. A second silicide portion is formed by siliciding a portion of the second gate electrode material.
  • In a second aspect of the present disclosure, a method of forming a semiconductor device structure is provided. In some illustrative embodiments herein, the method includes providing a first semiconductor device with a first gate structure over a first active region formed in a semiconductor substrate, the first gate structure comprising a first gate electrode material in a first gate dielectric material, providing a second semiconductor device with a second gate structure over a second active region formed in the semiconductor substrate, the second gate structure comprising a second gate electrode material and a second gate dielectric material, applying a selective anisotropic etch process to the first semiconductor device, wherein the first gate electrode material is recessed such that a recessed first gate electrode material is left and a cavity structure is formed in alignment with a first gate structure in the first active region during the selective anisotropic etch process, performing a deposition process for depositing a strain-inducing material in the cavity structure, forming a first silicide portion on the first gate dielectric material by siliciding the recessed first gate electrode material, and forming a second silicide portion by siliciding a portion of the second gate electrode material.
  • In a third aspect of the present disclosure, a semiconductor device structure is provided. In some illustrative embodiments herein, the semiconductor device structure includes a first semiconductor device with a first active region formed in a semiconductor substrate in a first gate structure disposed over the first active region, the first gate structure having a fully silicided gate electrode, and a second semiconductor device with a second active region formed in the semiconductor substrate and a second gate structure disposed over the second active region, the second gate structure having a partially silicided gate electrode.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The disclosure may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which like reference numerals identify like elements, and in which:
  • FIGS. 1-7 schematically show a process in accordance with some illustrative embodiments of the present disclosure.
  • While the subject matter disclosed herein is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
  • DETAILED DESCRIPTION
  • Various illustrative embodiments of the invention are described below. In the interest of clarity, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
  • The present disclosure will now be described with reference to the attached figures. Various structures, systems and devices are schematically depicted in the drawings for purposes of explanation only and so as to not obscure the present disclosure with details which are well known to those skilled in the art. Nevertheless, the attached drawings are included to describe and explain illustrative examples of the present disclosure. The words and phrases used herein should be understood and interpreted to have a meaning consistent with the understanding of those words and phrases by those skilled in the relevant art. No special definition of a term or phrase, i.e., a definition that is different from the ordinary or customary meaning as understood by those skilled in the art, is intended to be implied by consistent usage of the term or phrase herein. To the extent that a term or phrase is intended to have a special meaning, i.e., a meaning other than that understood by skilled artisans, such a special definition shall be expressively set forth in the specification in a definitional manner that directly and unequivocally provides the special definition for the term or phrase.
  • The present disclosure relates to semiconductor circuit elements comprising semiconductor devices that are integrated on or in a chip, such as FETs, e.g., MOSFETs or MOS devices. When referring to MOS devices, the person skilled in the art will appreciate that, although the expression “MOS device” is used, no limitation to a metal-containing gate material and/or to an oxide-containing gate dielectric material is intended.
  • Semiconductor circuit elements of the present disclosure, and particularly semiconductor devices as illustrated by means of some illustrative embodiments, concern elements and devices which are fabricated by using advanced technologies. Semiconductor circuit elements of the present disclosure are fabricated by technologies applied to approach technology nodes smaller than 100 nm, for example, smaller than 50 nm or smaller than 35 nm. The person skilled in the art will appreciate that the present disclosure suggests semiconductor circuit elements having structures with minimal length and/or width dimensions smaller than 100 nm, for example, smaller than 50 nm or smaller than 35 nm.
  • The person skilled in the art understands that semiconductor devices may be fabricated as MOS devices, such as P-channel MOS transistors or PMOS transistors and N-channel transistors or NMOS transistors, and both may be fabricated with or without mobility-enhancing stressor features or strain-inducing features. A circuit designer can mix and match device types, using PMOS and NMOS devices, stressed and unstressed, to take advantage of the best characteristics of each device type as they best suit the semiconductor circuit element being designed.
  • FIG. 1 shows schematically, in a cross-sectional view, a portion of a semiconductor device structure 100 during front end of line (FEOL) processing. Particularly, the semiconductor device structure 100 comprises a semiconductor device 110A and a semiconductor device 110B. Herein, the semiconductor device 110A corresponds to the first semiconductor device as described above and the semiconductor device 110B corresponds to the second semiconductor device as described above.
  • The semiconductor device 110A comprises a gate structure 120A disposed over an active region 115A provided within a semiconductor substrate 10. The semiconductor substrate may be, for example, a bulk substrate or may represent an active layer of a silicon-on-insulator (SOI) substrate or silicon/germanium on insulator (SGOI) substrate. In general, the terms “substrate,” “semiconductor substrate” or “semiconducting substrate” should be understood to cover all semiconductor materials and all forms of such semiconductor materials and no limitation to a special kind of substrate is intended.
  • The gate structure 120A comprises a gate dielectric 122A disposed on an upper surface of the active region 115A and a work function adjusting material 124A formed on the gate dielectric 122A. A gate electrode material 126A is formed over the gate dielectric 122A and on the work function adjusting material 124A.
  • In some illustrative examples of the present disclosure, the gate dielectric 122A may comprise one or more high-k dielectric materials, such as hafnium oxide, hafnium silicon oxynitride and the like. The person skilled in the art will appreciate that the gate dielectric 122A may be composed of one or more layers of dielectric materials with k lower than 4 and/or high-k dielectric materials. For example, the gate dielectric 122A may comprise an SiO2 layer formed on an upper surface of the active region 115A and one or more high-k material layers disposed on the SiO2 layer.
  • Illustrative materials for adjusting the work function are provided by at least one of doped hafnium oxide, Al2O3 and LaO.
  • The semiconductor device 110B is positioned adjacent to the semiconductor device 110A, wherein the active region 115A is separated from an active region 115B of the semiconductor device 110B by means of a shallow trench isolation region STI which is formed between the active regions 115A, 115B. However, this does not pose any limitation to the present disclosure and the person skilled in the art will appreciate that, alternatively, one or more further semiconductor devices may be present in between the semiconductor devices 110A and 110B.
  • The semiconductor device 110B comprises a gate structure 120B. The gate structure 120B comprises a gate dielectric 122B disposed on an upper surface of the active region 115B and a work function adjusting material 124B formed on the gate dielectric 122B. A gate electrode material 126B is formed over the gate dielectric 122B and on the work function adjusting material 124B.
  • In some illustrative examples of the present disclosure, the gate dielectric 122B may comprise one or more high-k dielectric materials, such as hafnium oxide, hafnium silicon oxynitride and the like. The person skilled in the art will appreciate that the gate dielectric 122B may be composed of one or more layers of dielectric materials with k lower than 4 and/or high-k dielectric materials. For example, the gate dielectric 122B may comprise an SiO2 layer formed on an upper surface of the active region 115B and one or more high-k material layers disposed on the SiO2 layer.
  • The semiconductor device structure 100 as illustrated in FIG. 1 may be obtained by conventional techniques for forming gate structures of planar MOS devices. For example, after having formed STI regions within the semiconductor substrate 10, a stack of layers may be deposited over the semiconductor substrate 10. On the deposited layers, a masking pattern may be formed by, for example, depositing a resist and appropriately patterning the resist by known technologies, such as photolithography and the like. With appropriate masking patterns and etch techniques, the gate structures 120A and 120B may be formed. These techniques are known in the art and details are omitted for the sake of brevity.
  • FIG. 2 schematically illustrates the semiconductor device structure 100 at a more advanced stage during FEOL processing. As illustrated in FIG. 2, an insulating material layer 130 is formed over the first and second semiconductor devices 110A and 110B. In accordance with special illustrative embodiments of the present disclosure, the insulating material layer 130 may be, for example, blanket-deposited over the semiconductor device structure 100. In accordance with some examples of the present disclosure, the insulating material layer 130 may be formed by one of silicon nitride and silicon oxide. In some special examples, the insulating material layer 130 may represent a hard mask layer.
  • Referring to FIG. 2, a patterned resist layer RL is formed over the semiconductor device structure 100, wherein the patterned resist layer RL is patterned such that the semiconductor device 110A is exposed to further processing, while the semiconductor device 110B is covered by the resist layer RL. Accordingly, the semiconductor device 110B is protected from further processing by the insulating material layer 130 and the resist layer RL. In accordance with some illustrative embodiments of the present disclosure, the resist layer RL may be a photoresist which is patterned by photolithography.
  • FIG. 3 schematically illustrates the semiconductor device structure 100 in a cross-sectional view during processing at a more advanced stage in the process flow. Particularly, the semiconductor device 110A is depicted after a spacer-forming process (not illustrated) is completed and sidewall spacers 128A are formed adjacent to the gate structure 120A. The spacer-forming process (not illustrated) may be an anisotropic etch process applied to the insulating material layer 130 which is exposed over the active region 115A. As a result of the spacer-forming process (not illustrated), an upper surface US1 of the gate electrode material 126A is exposed, i.e., not covered by any material of the insulating material layer 130 and no cap layer is formed on the gate electrode material 126A. In this way, a masking pattern, represented by the remaining insulating material layer 130 covering the semiconductor device 110B and the resist layer RL, is formed. The masking pattern covers the semiconductor device 110B, which is, therefore, protected from further processing, while the semiconductor device 110A is exposed to further processing.
  • As illustrated in FIG. 3, a process P1 is applied to the semiconductor device structure 100, and particularly to the semiconductor device 110A, while the semiconductor device 110B is protected by the masking pattern represented by 130 and RL. In accordance with some illustrative embodiments of the present disclosure, the process P1 is a selective anisotropic etch process. For example, the process P1 may comprise an anisotropic wet etch process with KOH or NaOH or LiOH or EDP or TMAH. Alternatively, a dry etch process, e.g., RIE, may be employed.
  • Referring to FIG. 4, the resist layer RL is subsequently removed such that the insulating material layer 130 disposed on the semiconductor device 110B is exposed.
  • FIG. 4 schematically illustrates the semiconductor device structure 100 after the process P1 is terminated and when a process P2 is to be applied. Particularly, as a result of the process P1, the semiconductor material of the active region 115A and of the gate electrode material 126A (see FIG. 3) is recessed such that a cavity structure 144 is formed within the active region 115A in alignment with the gate structure 120A and particularly in alignment with the sidewall spacers 128A. At the same time, a gate recess 142 is formed by recessing the gate electrode material 126A during the process P1, leaving a leftover of the gate electrode material 126A as remaining gate electrode material 127A.
  • After completion of the process P1 and removal of the resist layer RL (prior to or after P1), the deposition process P2 is performed. The deposition process P2 is a selective deposition process for depositing strain-inducing material. In some special examples herein, the strain-inducing material may be silicon/germanium. Alternatively, doped silicon is grown instead of a strain-inducting material for forming source and drain regions within the cavities 144.
  • Accordingly, the deposition process P2 is applied to the semiconductor device 110A, while the semiconductor device 110B is protected by the insulating material layer 130 during the application of the deposition process P2. In some illustrative embodiments of the present disclosure, the deposition process P2 comprises an epitaxial deposition process for epitaxially growing strain-inducing material on exposed surfaces of the cavities 144.
  • In accordance with an illustrative embodiment, the deposition process P2 is configured such that a deposition rate of strain-inducing material on material of the active region 115A, i.e., relative to the material of the semiconductor substrate 10, is substantially positive, while a deposition rate of strain-inducing material on the remaining gate electrode material 127A is at most zero, if not negative. In a special example herein, the deposition process P2 comprises one or more deposition and etch cycles (“cyclic/deposition etch or CDE”). For example, the remaining gate electrode material 127A is provided by amorphous silicon. In appropriately selecting the parameters of the deposition process of silicon/germanium, substantially no silicon/germanium is grown in the gate cavity 142 and the silicon/germanium is substantially grown in the cavity structure 144. In case that the deposition rate of silicon/germanium on the remaining gate electrode material 127A is smaller than a deposition rate of silicon/germanium on material of the semiconductor substrate 10, deposition and etch cycles for depositing silicon/germanium and etching silicon/germanium results in a net deposition of silicon/germanium in the cavity structure 144 only.
  • FIG. 5 schematically illustrates the semiconductor device structure 100 at a more advanced stage during fabrication, particularly after the deposition process P2 is completed. The cavity structure 144 (see FIG. 4) is filled up or overfilled by the deposited strain-inducing material such that strain-inducing regions 146 are formed in the active region 115A in alignment with the gate structure 120A. Alternatively, doped source/drain regions are formed in the process P2 as described above.
  • FIG. 6 schematically illustrates the semiconductor device structure at a more advanced stage during fabrication, particularly after a spacer-forming process has been applied to the semiconductor device 110B. Although the details of the spacer-forming process are omitted for brevity, it is noted that a sidewall spacer 128B of the semiconductor device 110B may be formed by forming an appropriate masking pattern over the semiconductor device structure 100 such that the semiconductor device 110A is covered, while the semiconductor device 110B is exposed to further processing. In applying a spacer-forming process similar to the above-described spacer-forming process employed for forming the spacer 128A, the insulating material layer 130 formed on the semiconductor device 110B is shaped, thereby resulting in the sidewall spacer 128B. After removing the masking pattern (not illustrated), the semiconductor device structure 100 of FIG. 6 is obtained.
  • Subsequently to the stage illustrated in FIG. 6, a metal layer may be deposited over the semiconductor device structure 100 (not illustrated), e.g., a blanket deposition of a metal, such as nickel, may be performed. In applying an annealing process (not illustrated), metal material deposited on semiconductor material forms an alloy (“silicide”) with the semiconductor material, while metal material deposited on insulating material, such as the sidewall spacers 128A and 128B, does not form a silicide. Therefore, after removing the metal material in a selective etch process relative to the formed silicide material, the semiconductor device structure as illustrated in FIG. 7 is obtained.
  • Referring to FIG. 7, the semiconductor device structure 100 is schematically illustrated after the above-described silicidation process is completed and silicide regions 152A and 152B are formed in the respective gate structure 120A and 120B, while silicide regions 154A and 154B are formed in the respective active regions 115A and 115B. Particularly, a fully silicided (FuSi) gate 120A is obtained because the silicide region 152A is formed by metal material consuming the remaining gate electrode material 127A (see FIG. 6) such that the silicide region 152A is formed directly on and in contact with the work function adjusting material 124A and the gate dielectric 122A. On the other hand, the silicide region 152B is disposed on remaining material of the gate electrode material 127B (gate electrode material that is left from the gate electrode material 126B (see FIG. 6), i.e., not consumed by metal material during the silicidation). Therefore, the semiconductor device 110A has a gate structure 120A which has the FuSi gate structure 120A, while the gate structure 120B of the semiconductor device 110B is only partially silicided.
  • The process flow may continue from here on in accordance with standard processes.
  • In accordance with some special examples of the present disclosure, the semiconductor device 110A may represent a PMOS device, while the semiconductor device 110B may represent an NMOS device. The person skilled in the art will appreciate that herein the AC performance (ring oscillator speed) is improved by fixing the NMOS degradation in the semiconductor device 110B, while the full ring oscillator speed benefit of the FuSi gate process is implemented for the PMOS of semiconductor device 110A. According to measurements conducted by the inventors, an improvement in the AC performance of up to 20% as compared to conventional CMOS structures having either fully silicided NMOS and PMOS devices or partially silicided NMOS device and PMOS device, is achieved. In summary, the present disclosure proposes, in some illustrative embodiments, a method for fabricating a selective FuSi gate in CMOS process flows, in which NMOS devices use partially silicided gate structures, while PMOS devices have FuSi gates and, therefore, benefit from increased DC and AC performance.
  • In summary, the present disclosure provides a method of forming a semiconductor device structure with selectively fabricating semiconductor device structures having fully silicided (FuSi) gates and partially silicided gates. In aspects of the present disclosure, a semiconductor device structure with a first semiconductor device and a second semiconductor device is provided, wherein each of the first and second semiconductor devices comprises a gate structure over an active region, each of the gate structures having a gate electrode material and a gate dielectric material. The gate electrode material of the first semiconductor device is recessed, resulting in a recessed first gate electrode material which is fully silicided during a subsequent silicidation process. On the gate electrode material of the second semiconductor device, a silicide portion is formed during the silicidation process.
  • The particular embodiments disclosed above are illustrative only, as the invention may be modified and practiced in different but equivalent manners apparent to those skilled in the art having the benefit of the teachings herein. For example, the process steps set forth above may be performed in a different order. Furthermore, no limitations are intended to the details of construction or design herein shown, other than as described in the claims below. It is, therefore, evident that the particular embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the invention. Accordingly, the protection sought herein is as set forth in the claims below.

Claims (19)

What is claimed:
1. A semiconductor device structure, comprising:
a first semiconductor device with a first active region formed in a semiconductor substrate and a first gate structure disposed over the first active region, the first gate structure having a fully silicided gate electrode; and
a second semiconductor device with a second active region formed in the semiconductor substrate and a second gate structure disposed over the second active region, the second gate structure having a partially silicided gate electrode.
2. The semiconductor device structure of claim 1, further comprising strain-inducing material portions formed within the first active region in alignment with the first gate structure.
3. The semiconductor device structure of claim 1, wherein the first gate structure comprises a gate dielectric, a work function adjusting material disposed on the gate dielectric, and a first silicide contact disposed on the work function adjusting material.
4. The semiconductor device structure of claim 1, wherein the second gate structure comprises a gate dielectric, a work function adjusting material disposed on the gate dielectric, a gate electrode material formed by one of polysilicon and amorphous silicon, and a first silicide contact disposed on the gate electrode material.
5. The semiconductor device structure of claim 1, wherein the first semiconductor device forms a PMOS device and the second semiconductor device forms an NMOS device.
6. A semiconductor device structure, comprising:
a first semiconductor device with a first active region formed in a semiconductor substrate and a first gate structure disposed over said first active region, said first gate structure comprising:
a first portion of a gate dielectric layer;
a first work function adjusting layer positioned above said first portion of said gate dielectric layer; and
a first metal silicide layer positioned on and in contact with said first work function adjusting layer; and
a second semiconductor device with a second active region formed in said semiconductor substrate and a second gate structure disposed over said second active region, said second gate structure comprising:
a second portion of said gate dielectric layer;
a second work function adjusting layer positioned above said second portion of said gate dielectric layer;
a layer of polysilicon or amorphous silicon positioned above said second work function adjusting layer; and
a second metal silicide layer positioned on and in contact with said layer of polysilicon or amorphous silicon.
7. The semiconductor device structure of claim 6, further comprising strain-inducing material portions formed within said first active region in alignment with said first gate structure.
8. The semiconductor device structure of claim 7, wherein said first semiconductor device forms a PMOS device and said second semiconductor device forms an NMOS device.
9. The semiconductor device structure of claim 6, wherein said gate dielectric layer comprises one of hafnium oxide or hafnium silicon oxynitride.
10. The semiconductor device structure of claim 6, wherein said first work function adjusting layer and said second work function adjusting layer are comprised of a same material.
11. The semiconductor device structure of claim 10, wherein said first work function adjusting layer and said second work function adjusting layer comprise one of Al2O3 or LaO.
12. The semiconductor device structure of claim 6, wherein said first and second metal silicide layers comprise a same metal silicide material.
13. The semiconductor device structure of claim 12, wherein said first and second metal silicide layers comprise nickel.
14. The semiconductor device structure of claim 6, wherein said first work function adjusting layer is positioned on and in contact with said first portion of said gate dielectric layer and said second work function adjusting layer is positioned on and in contact with said second portion of said gate dielectric layer.
15. A semiconductor device structure, comprising:
a first semiconductor device with a first active region formed in a semiconductor substrate and a first gate structure disposed over said first active region, said first gate structure comprising:
a first portion of a gate dielectric layer;
a first portion of a work function adjusting layer positioned on and in contact with said first portion of said gate dielectric layer; and
a first portion of a metal silicide layer positioned on and in contact with said first portion of said work function adjusting layer; and
a second semiconductor device with a second active region formed in said semiconductor substrate and a second gate structure disposed over said second active region, said second gate structure comprising:
a second portion of said gate dielectric layer;
a second portion of said work function adjusting layer positioned on and in contact with said second portion of said gate dielectric layer;
a layer of polysilicon or amorphous silicon positioned on and in contact with said second portion of said work function adjusting layer; and
a second portion of said metal silicide layer positioned on and in contact with said layer of polysilicon or amorphous silicon.
16. The semiconductor device structure of claim 15, wherein said first semiconductor device forms a PMOS device and said second semiconductor device forms an NMOS device.
17. The semiconductor device structure of claim 15, wherein said gate dielectric layer comprises one of hafnium oxide or hafnium silicon oxynitride.
18. The semiconductor device structure of claim 17, wherein said work function adjusting layer comprises one of Al2O3 or LaO.
19. The semiconductor device structure of claim 18, wherein said metal silicide layer comprises nickel.
US15/076,895 2014-09-03 2016-03-22 Devices with fully and partially silicided gate structures in gate first cmos technologies Abandoned US20160204217A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US15/076,895 US20160204217A1 (en) 2014-09-03 2016-03-22 Devices with fully and partially silicided gate structures in gate first cmos technologies

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US14/475,720 US9349734B2 (en) 2014-09-03 2014-09-03 Selective FuSi gate formation in gate first CMOS technologies
US15/076,895 US20160204217A1 (en) 2014-09-03 2016-03-22 Devices with fully and partially silicided gate structures in gate first cmos technologies

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US14/475,720 Division US9349734B2 (en) 2014-09-03 2014-09-03 Selective FuSi gate formation in gate first CMOS technologies

Publications (1)

Publication Number Publication Date
US20160204217A1 true US20160204217A1 (en) 2016-07-14

Family

ID=55403397

Family Applications (2)

Application Number Title Priority Date Filing Date
US14/475,720 Expired - Fee Related US9349734B2 (en) 2014-09-03 2014-09-03 Selective FuSi gate formation in gate first CMOS technologies
US15/076,895 Abandoned US20160204217A1 (en) 2014-09-03 2016-03-22 Devices with fully and partially silicided gate structures in gate first cmos technologies

Family Applications Before (1)

Application Number Title Priority Date Filing Date
US14/475,720 Expired - Fee Related US9349734B2 (en) 2014-09-03 2014-09-03 Selective FuSi gate formation in gate first CMOS technologies

Country Status (1)

Country Link
US (2) US9349734B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11133226B2 (en) * 2018-10-22 2021-09-28 Taiwan Semiconductor Manufacturing Company, Ltd. FUSI gated device formation

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060131652A1 (en) * 2004-12-20 2006-06-22 Hong-Jyh Li Transistor device and method of manufacture thereof
US20080303060A1 (en) * 2007-06-06 2008-12-11 Jin-Ping Han Semiconductor devices and methods of manufacturing thereof

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009065020A (en) * 2007-09-07 2009-03-26 Panasonic Corp Semiconductor device and its manufacturing method
US8293631B2 (en) * 2008-03-13 2012-10-23 International Business Machines Corporation Semiconductor devices having tensile and/or compressive stress and methods of manufacturing
US7951664B2 (en) * 2009-06-05 2011-05-31 Infineon Technologies Ag Methods of manufacturing resistors and structures thereof
KR20140108960A (en) * 2013-03-04 2014-09-15 삼성전자주식회사 Semiconductor device having dual metal silicide layer and method of manufacturing the same

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060131652A1 (en) * 2004-12-20 2006-06-22 Hong-Jyh Li Transistor device and method of manufacture thereof
US20080303060A1 (en) * 2007-06-06 2008-12-11 Jin-Ping Han Semiconductor devices and methods of manufacturing thereof

Also Published As

Publication number Publication date
US20160064382A1 (en) 2016-03-03
US9349734B2 (en) 2016-05-24

Similar Documents

Publication Publication Date Title
US9472642B2 (en) Method of forming a semiconductor device structure and such a semiconductor device structure
US10522417B2 (en) FinFET device with different liners for PFET and NFET and method of fabricating thereof
US9263587B1 (en) Fin device with blocking layer in channel region
US8551843B1 (en) Methods of forming CMOS semiconductor devices
US8476131B2 (en) Methods of forming a semiconductor device with recessed source/design regions, and a semiconductor device comprising same
US20150372139A1 (en) Constraining epitaxial growth on fins of a finfet device
US20150021712A1 (en) Highly conformal extension doping in advanced multi-gate devices
US8558290B2 (en) Semiconductor device with dual metal silicide regions and methods of making same
US9502564B2 (en) Fully depleted device with buried insulating layer in channel region
US20090294986A1 (en) Methods of Forming Conductive Features and Structures Thereof
US8697557B2 (en) Method of removing gate cap materials while protecting active area
US9224655B2 (en) Methods of removing gate cap layers in CMOS applications
US8846476B2 (en) Methods of forming multiple N-type semiconductor devices with different threshold voltages on a semiconductor substrate
US20140042549A1 (en) Methods of forming stress-inducing layers on semiconductor devices
US20130178045A1 (en) Method of Forming Transistor with Increased Gate Width
US9349734B2 (en) Selective FuSi gate formation in gate first CMOS technologies
US20160005734A1 (en) Integrated circuit product comprised of multiple p-type semiconductor devices with different threshold voltages
US9406565B2 (en) Methods for fabricating integrated circuits with semiconductor substrate protection
US9029919B2 (en) Methods of forming silicon/germanium protection layer above source/drain regions of a transistor and a device having such a protection layer
US20140191332A1 (en) Pfet devices with different structures and performance characteristics
US20130175577A1 (en) NFET Device with Tensile Stressed Channel Region and Methods of Forming Same
US8541281B1 (en) Replacement gate process flow for highly scaled semiconductor devices
US8735241B1 (en) Semiconductor device structure and methods for forming a CMOS integrated circuit structure
KR101706450B1 (en) Method of fabricating a mosfet with an undoped channel
US9704881B2 (en) Semiconductor device with reduced poly spacing effect

Legal Events

Date Code Title Description
AS Assignment

Owner name: GLOBALFOUNDRIES INC., CAYMAN ISLANDS

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:JAVORKA, PETER;ZSCHAETZSCH, GERD;FLACHOWSKY, STEFAN;REEL/FRAME:038062/0699

Effective date: 20140903

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION

AS Assignment

Owner name: GLOBALFOUNDRIES U.S. INC., NEW YORK

Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:WILMINGTON TRUST, NATIONAL ASSOCIATION;REEL/FRAME:056987/0001

Effective date: 20201117