US20160201998A1 - Frameless cooling module - Google Patents
Frameless cooling module Download PDFInfo
- Publication number
- US20160201998A1 US20160201998A1 US15/075,362 US201615075362A US2016201998A1 US 20160201998 A1 US20160201998 A1 US 20160201998A1 US 201615075362 A US201615075362 A US 201615075362A US 2016201998 A1 US2016201998 A1 US 2016201998A1
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- United States
- Prior art keywords
- core
- plate
- heat exchanger
- core units
- bend
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/001—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/007—Auxiliary supports for elements
- F28F9/0075—Supports for plates or plate assemblies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/0408—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
- F28D1/0426—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
- F28D1/0443—Combination of units extending one beside or one above the other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D21/00—Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
- F28D2021/0019—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for
- F28D2021/008—Other heat exchangers for particular applications; Heat exchange systems not otherwise provided for for vehicles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/001—Casings in the form of plate-like arrangements; Frames enclosing a heat exchange core
- F28F2009/004—Common frame elements for multiple cores
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2240/00—Spacing means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2265/00—Safety or protection arrangements; Arrangements for preventing malfunction
- F28F2265/26—Safety or protection arrangements; Arrangements for preventing malfunction for allowing differential expansion between elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2280/00—Mounting arrangements; Arrangements for facilitating assembling or disassembling of heat exchanger parts
- F28F2280/06—Adapter frames, e.g. for mounting heat exchanger cores on other structure and for allowing fluidic connections
Definitions
- the present disclosure relates to heat exchangers and more specifically, to an assembly of heat exchangers.
- Heat exchangers are utilized across various machines for exchanging heat.
- the heat exchangers include multiple tubes having an outlet port, and an inlet port.
- the heat exchangers include fins on the outer surface of the tubes. As fluid flows through the tubes, the heat is dissipated away into ambient air with the help of fins.
- cores of the heat exchangers exhibit thermal expansion/contraction in all directions.
- the heat exchangers are mounted within a rigid framed structure.
- the framed structure utilizes various types of isolators that are able to compress to account for the thermal expansion/contraction of the cores.
- the framed structure is expensive due to cost of frames and the isolators.
- frameless designs are also known for mounting the cores of the heat exchangers. The frameless designs are cheaper, but uneven rates of expansion of the cores reduces overall thermal life. Further, there are also challenges in controlling uneven expansion of the cores. Therefore, there is a need for packaging or assembly of such frameless heat exchangers to accommodate the uneven expansion of the cores.
- U.S. Pat. No. 6,523,603 discloses a double heat exchanger.
- the double heat exchanger includes a multi-core radiator which consists of a condenser and a radiator for heat dissipation. Further, a connecting member is provided with a slit and a wavy shaped flexible member, As the condenser and the radiator begin to heat, expansion and contraction of the flexible member allows the thermal expansion within the frame,
- '603 reference fails to provide a cheaper and easily fabricable solution for controlling uneven expansion of the core units. Therefore, there is a need for a cost effective plate to accommodate uneven expansion of the core units of the heat exchangers.
- a heat exchanger adapted to be coupled with a platform.
- the heat exchanger comprises two or more core units having an upper surface and a lower surface, the lower surface of each core unit being fixed to the platform.
- the heat exchanger further includes a plate disposed along the upper surface of the core units, the plate having a plurality of bend enhancement regions and a plurality of holes, each bend enhancement region being placed at a predetermined distance from the nearest adjacent holes, and a plurality of spacers interposed between the plate and the upper surface to couple the plate to the upper surface, the plurality of spacers adapted to provide offset between the plate from the core units.
- each bend enhancement region is configured to facilitate flexibility of the plate to accommodate any uneven expansion of the two or more core units.
- FIG. 1 is a perspective view of a heat exchanger having east two core units and a plate mounted on an upper surface of the at least two core units, in accordance with the concepts of the present disclosure
- FIG. 2 is a perspective view of the plate of FIG. 1 , in accordance with the concepts of the present disclosure
- FIG. 3 is a top view of the plate of FIG. 1 , in accordance with the concepts of the present disclosure
- FIG. 4 is a front view of the heat exchanger of FIG. 1 with the plate mounted on the upper surface of the core units in a first configuration, in accordance with the concepts of the present disclosure.
- FIG. 5 is a front view of the heat exchanger of FIG. 1 with the plate mounted on the upper surface of the core units in a second configuration, in accordance with the concepts of the present disclosure.
- a heat exchanger 10 is shown without specific reference to one or more outlet ports and one or more inlet ports for coolant, and a plurality of fins coupled to outer surface of a plurality of tubes.
- the heat exchanger 10 can include one or more cores 28 , 30 and/or 32 forming a core assembly 20 , and a plate 12 disposed along an upper surface 22 of the core assembly 20 and a platform 26 disposed along a lower surface 24 of the core assembly 20 .
- the plate 12 may be disposed along the lower surface 24 and the platform 26 may be disposed along the upper surface 22 .
- the plate 12 may be disposed offset at a distance from the upper surface 22 to define a spacing therebetween.
- a plurality of spacers 16 can be interposed between a second surface 38 of the plate 12 and the upper surface 22 .
- a plurality of fasteners 14 can be used to couple the plate 12 to the core assembly 20 . As shown in FIG. 1 , the fasteners 14 can be integrated with the locations of the spacers 16 , so that the fastener 14 is extended through a hole formed into the plate 12 , is extended through a corresponding spacer 16 , and terminated into the core assembly 20 .
- the plate 12 may also include a plurality of bend enhancement regions 18 , as will be discussed.
- the core assembly 20 may include one or more cores, such, for example, shown: a first core 28 (also called a first core unit), a second core 30 (also called a second core unit) and a third core 32 (also called a third core unit).
- the core assembly 20 may include oil cooling core, turbo compressed air core, engine coolant core, among others and other components, such as inlets, outlets, fins (not shown in FIG. 1 ). It will be apparent to one skilled in the art that the heat exchanger 10 may have any other configuration or have more number of cores without departing from the meaning and scope of the disclosure.
- the lower surface 24 of the core assembly 20 can be coupled to the platform 26 .
- the platform 26 is fixedly secured to the lower surface 24 of the core assembly 20 or lower surface 24 of each of the cores 28 , 30 or 32 .
- the platform 26 is utilized for mounting onto a machine, a vehicle frame or any other implement which requires the heat exchanger 10 .
- the spacers 16 are provided for preventing interference between the plate 12 and the core assembly 20 . During thermal expansion, the spacers 16 are adapted to provide offset between the core assembly 20 and the plate 12 . It will be apparent to one skilled in the art that the spacers 16 may be of different shapes, configuration and material, but not limited to steel, stainless steel, iron, copper, among others.
- the spacers 16 may be separate components or may be a part of the core assembly 20 without departing from the meaning and scope of the disclosure.
- the spacers 16 are inboard on the first core 28 , the second core 30 , and the third core 32 to reduce the overall stiffness of the plate 12 . As a result, thermal stress is reduced as the first core 28 , the second core 30 , the third core 32 expand or contract.
- various other components of the heat exchanger 10 are not labeled in FIG. 1 .
- the plate 12 can have a plurality of holes 34 formed therein.
- the plate 12 includes a first surface 36 , the second surface 38 , a first edge 40 , a second edge 42 , a third edge 44 and a fourth edge 46 .
- the plate 12 may have a predetermined width W defined as the distance between the first and second edges 40 , 42 , a predetermined thickness T defined as the distance between the first and the second surfaces 36 , 38 , and a predetermined length L defined as the distance between the third and fourth edges 44 , 46 . It will be apparent to one skilled in the art that the predetermined width W, the predetermined thickness T, and the predetermined length L are defined as per the design requirements and may also he varied without departing from the meaning and scope of the disclosure.
- the bend enhancement regions 18 are positioned at a predetermined distance ‘D’ from holes 34 that are the nearest adjacent thereto, generally each along a line X-X′. It will be apparent to one skilled in the art that the predetermined distance D is defined as per the design requirements (shown in FIG. 1 ) and may also be varied without departing from the meaning and scope of the disclosure.
- the plate 12 is constructed from materials that include, but is not limit to, steel, stainless steel, copper, among others.
- the bend enhancement regions 18 is defined as a region within the plate 12 at which a portion of material is removed or added to facilitate relative movement or flexing along the line X-X′ along with the region is formed at a predetermined location.
- This predetermined location for flexing of the plate 12 is generally located to overlap the outer boundary of the core unit, i.e. the first core 28 , the second core 30 and/or the third core 32 .
- the predetermined location can he positioned along the lateral space or boundary between adjacent core units so as not to overlap the outer boundary of the core unit, i.e. the first core 28 , the second core 30 and/or the third core 32 .
- the bend enhancement region 18 facilitates in modifying the surface area of the plate 12 and adding flexibility around the line X-X′, that typically extends between the first and second edges 40 , 42 or along the third and fourth edges 44 , 46 .
- the bend enhancement region 18 has a predetermined shape in form of a series of scallops or ovalic shapes removed from the plate, in other examples, this region can be perforated or material removed having rounded, rectangular or other shapes. It will he apparent to one skilled in the art that the bend enhancement regions 18 may have any other suitable shape, depth variation, and patterns around the plate 12 that allows flexibility to the plate 12 without departing from the meaning and scope of the disclosure.
- the holes 34 are adapted to receive the fasteners 14 (as shown in FIG. 1 ) for attaching the plate 12 to the core assembly 20 (as shown in FIG. 1 ).
- fasteners 14 may be other kind of fasteners, such as bolts, screws, among others without departing from the meaning and scope of the disclosure.
- fasteners 14 may be constructed of materials includes, but not limited to, steel, stainless steel, iron, copper, among others.
- the plate 12 is mounted on the first core 28 , the second core 30 , and the third core 32 via the fasteners 14 .
- the plate 12 is mounted on the upper surface 22 (as shown in FIG. 1 ) of the first core 28 , the second core 30 and the third core 32 .
- the plate 12 is mounted on the first core 28 , the second core 30 and the third core 32 a first configuration.
- the first core 28 , and the third core 32 are in a cold state, while the second core 30 is in a hot state.
- prolonged thermal exposure causes the second core 30 to expand.
- the plate 12 bends or flexes around the line X-X′ of the bend enhancement regions 18 .
- the bend enhancement regions 18 are at the predetermined distance D from the spacers 16 or the fasteners 14 .
- the plate 12 is mounted on the first core 28 , the second core 30 and the third core 32 in a second configuration.
- the first core 28 , and the third core 32 are in a hot state, while the second core 30 is in a cold state.
- prolonged thermal exposure causes the first core 28 and the third core 32 to expand.
- the plate 12 bends around the line X-X′ of the bend enhancement regions 18 .
- the bend enhancement regions 18 are at the predetermined distance D from the number of spacers 16 or the fasteners 14 .
- the plate 12 having the bend enhancement regions 18 that offer flexibility to the plate 12 to accommodate any uneven expansion of the first core 28 , the second core 30 and the third core 32 .
- the plate 12 is made from a sheet metal that is manufactured easily and mounted within any frameless configuration without requiring a complete dismantling of the core assembly 20 . As a result, the maintenance cost and machine down time is reduced.
- the plate 12 is light weight, and easily fabricable.
- the plate 12 flexes as per the expansion rates of the first core 28 and the third core 32 ,
- the flexibility is obtained by bending the plates at the line X-X′.
- the bend enhancement regions 18 are subjected to a tensile load along the first edge 40 , which causes a deformation in the shape of the bend enhancement regions 18 while providing the bend along the line X-X′ in the plate 12 .
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
A heat exchanger adapted to be coupled with a platform is disclosed. The heat exchanger comprises two or more core units having an upper surface and a lower surface, the lower surface of each core unit being fixed to the platform. The heat exchanger further includes a plate disposed along the upper surface of the core units, the plate having a plurality of bend enhancement regions and a plurality of holes, each bend enhancement region being placed at a predetermined distance from the nearest adjacent holes, and a plurality of spacers interposed between the plate and the upper surface to couple the plate to the upper surface, the plurality of spacers adapted to provide offset between the plate from the core units. During operation of the heat exchanger, each bend enhancement region is configured to facilitate flexibility of the plate to accommodate any uneven expansion of the core units.
Description
- The present disclosure relates to heat exchangers and more specifically, to an assembly of heat exchangers.
- Heat exchangers are utilized across various machines for exchanging heat. The heat exchangers include multiple tubes having an outlet port, and an inlet port. The heat exchangers include fins on the outer surface of the tubes. As fluid flows through the tubes, the heat is dissipated away into ambient air with the help of fins.
- Due to prolonged heat dissipation, cores of the heat exchangers exhibit thermal expansion/contraction in all directions. Currently, the heat exchangers are mounted within a rigid framed structure. The framed structure utilizes various types of isolators that are able to compress to account for the thermal expansion/contraction of the cores. However, the framed structure is expensive due to cost of frames and the isolators. Moreover, frameless designs are also known for mounting the cores of the heat exchangers. The frameless designs are cheaper, but uneven rates of expansion of the cores reduces overall thermal life. Further, there are also challenges in controlling uneven expansion of the cores. Therefore, there is a need for packaging or assembly of such frameless heat exchangers to accommodate the uneven expansion of the cores.
- U.S. Pat. No. 6,523,603 (hereinafter referred to as '603) discloses a double heat exchanger. The double heat exchanger includes a multi-core radiator which consists of a condenser and a radiator for heat dissipation. Further, a connecting member is provided with a slit and a wavy shaped flexible member, As the condenser and the radiator begin to heat, expansion and contraction of the flexible member allows the thermal expansion within the frame, However, '603 reference fails to provide a cheaper and easily fabricable solution for controlling uneven expansion of the core units. Therefore, there is a need for a cost effective plate to accommodate uneven expansion of the core units of the heat exchangers.
- In one aspect of the present disclosure, a heat exchanger adapted to be coupled with a platform is disclosed. The heat exchanger comprises two or more core units having an upper surface and a lower surface, the lower surface of each core unit being fixed to the platform. The heat exchanger further includes a plate disposed along the upper surface of the core units, the plate having a plurality of bend enhancement regions and a plurality of holes, each bend enhancement region being placed at a predetermined distance from the nearest adjacent holes, and a plurality of spacers interposed between the plate and the upper surface to couple the plate to the upper surface, the plurality of spacers adapted to provide offset between the plate from the core units. During operation of the heat exchanger, each bend enhancement region is configured to facilitate flexibility of the plate to accommodate any uneven expansion of the two or more core units.
- Other features and aspects of this disclosure will be apparent from the following description and the accompanying drawings.
-
FIG. 1 is a perspective view of a heat exchanger having east two core units and a plate mounted on an upper surface of the at least two core units, in accordance with the concepts of the present disclosure; -
FIG. 2 is a perspective view of the plate ofFIG. 1 , in accordance with the concepts of the present disclosure; -
FIG. 3 is a top view of the plate ofFIG. 1 , in accordance with the concepts of the present disclosure; -
FIG. 4 is a front view of the heat exchanger ofFIG. 1 with the plate mounted on the upper surface of the core units in a first configuration, in accordance with the concepts of the present disclosure; and -
FIG. 5 is a front view of the heat exchanger ofFIG. 1 with the plate mounted on the upper surface of the core units in a second configuration, in accordance with the concepts of the present disclosure. - Referring to
FIG. 1 , aheat exchanger 10 is shown without specific reference to one or more outlet ports and one or more inlet ports for coolant, and a plurality of fins coupled to outer surface of a plurality of tubes. Theheat exchanger 10 can include one ormore cores core assembly 20, and aplate 12 disposed along anupper surface 22 of thecore assembly 20 and aplatform 26 disposed along a lower surface 24 of thecore assembly 20. In some embodiments, theplate 12 may be disposed along the lower surface 24 and theplatform 26 may be disposed along theupper surface 22. Theplate 12 may be disposed offset at a distance from theupper surface 22 to define a spacing therebetween. To facilitate maintaining the spacing or offset distance, a plurality of spacers 16 (also can be called bosses) can be interposed between asecond surface 38 of theplate 12 and theupper surface 22. A plurality offasteners 14 can be used to couple theplate 12 to thecore assembly 20. As shown inFIG. 1 , thefasteners 14 can be integrated with the locations of thespacers 16, so that thefastener 14 is extended through a hole formed into theplate 12, is extended through acorresponding spacer 16, and terminated into thecore assembly 20. Theplate 12 may also include a plurality ofbend enhancement regions 18, as will be discussed. - The terms “core” and “core unit” have similar meaning and interpretations and may be interchangeably used with the description without departing from the meaning and scope of the disclosure. The
core assembly 20 may include one or more cores, such, for example, shown: a first core 28 (also called a first core unit), a second core 30 (also called a second core unit) and a third core 32 (also called a third core unit). In an embodiment, thecore assembly 20 may include oil cooling core, turbo compressed air core, engine coolant core, among others and other components, such as inlets, outlets, fins (not shown inFIG. 1 ). It will be apparent to one skilled in the art that theheat exchanger 10 may have any other configuration or have more number of cores without departing from the meaning and scope of the disclosure. - The lower surface 24 of the
core assembly 20 can be coupled to theplatform 26. In one example, theplatform 26 is fixedly secured to the lower surface 24 of thecore assembly 20 or lower surface 24 of each of thecores platform 26 is utilized for mounting onto a machine, a vehicle frame or any other implement which requires theheat exchanger 10. Thespacers 16 are provided for preventing interference between theplate 12 and thecore assembly 20. During thermal expansion, thespacers 16 are adapted to provide offset between thecore assembly 20 and theplate 12. It will be apparent to one skilled in the art that thespacers 16 may be of different shapes, configuration and material, but not limited to steel, stainless steel, iron, copper, among others. Thespacers 16 may be separate components or may be a part of thecore assembly 20 without departing from the meaning and scope of the disclosure. Thespacers 16 are inboard on thefirst core 28, thesecond core 30, and thethird core 32 to reduce the overall stiffness of theplate 12. As a result, thermal stress is reduced as thefirst core 28, thesecond core 30, thethird core 32 expand or contract. For the purpose of simplicity various other components of theheat exchanger 10 are not labeled inFIG. 1 . - Referring to
FIG. 2 , theplate 12 can have a plurality ofholes 34 formed therein. Theplate 12 includes afirst surface 36, thesecond surface 38, afirst edge 40, asecond edge 42, athird edge 44 and afourth edge 46. Theplate 12 may have a predetermined width W defined as the distance between the first andsecond edges second surfaces fourth edges - Referring to
FIG. 2 , thebend enhancement regions 18 are positioned at a predetermined distance ‘D’ fromholes 34 that are the nearest adjacent thereto, generally each along a line X-X′. It will be apparent to one skilled in the art that the predetermined distance D is defined as per the design requirements (shown inFIG. 1 ) and may also be varied without departing from the meaning and scope of the disclosure. Theplate 12 is constructed from materials that include, but is not limit to, steel, stainless steel, copper, among others. Thebend enhancement regions 18 is defined as a region within theplate 12 at which a portion of material is removed or added to facilitate relative movement or flexing along the line X-X′ along with the region is formed at a predetermined location. This predetermined location for flexing of theplate 12 is generally located to overlap the outer boundary of the core unit, i.e. thefirst core 28, thesecond core 30 and/or thethird core 32. In some examples, the predetermined location can he positioned along the lateral space or boundary between adjacent core units so as not to overlap the outer boundary of the core unit, i.e. thefirst core 28, thesecond core 30 and/or thethird core 32. Thebend enhancement region 18 facilitates in modifying the surface area of theplate 12 and adding flexibility around the line X-X′, that typically extends between the first andsecond edges fourth edges bend enhancement region 18 has a predetermined shape in form of a series of scallops or ovalic shapes removed from the plate, in other examples, this region can be perforated or material removed having rounded, rectangular or other shapes. It will he apparent to one skilled in the art that thebend enhancement regions 18 may have any other suitable shape, depth variation, and patterns around theplate 12 that allows flexibility to theplate 12 without departing from the meaning and scope of the disclosure. Theholes 34 are adapted to receive the fasteners 14 (as shown inFIG. 1 ) for attaching theplate 12 to the core assembly 20 (as shown inFIG. 1 ). It will be apparent to one skilled in the art that thefasteners 14 may be other kind of fasteners, such as bolts, screws, among others without departing from the meaning and scope of the disclosure. Also thefasteners 14 may be constructed of materials includes, but not limited to, steel, stainless steel, iron, copper, among others. - Referring to
FIG. 3 , theplate 12 is mounted on thefirst core 28, thesecond core 30, and thethird core 32 via thefasteners 14. Theplate 12 is mounted on the upper surface 22 (as shown inFIG. 1 ) of thefirst core 28, thesecond core 30 and thethird core 32. - Referring to
FIG. 4 , theplate 12 is mounted on thefirst core 28, thesecond core 30 and the third core 32 a first configuration. In the first configuration, thefirst core 28, and thethird core 32 are in a cold state, while thesecond core 30 is in a hot state. During operations, prolonged thermal exposure causes thesecond core 30 to expand. During expansion of thesecond core 30, theplate 12 bends or flexes around the line X-X′ of thebend enhancement regions 18. The bend enhancement regions 18 (not shown inFIG. 4 ) are at the predetermined distance D from thespacers 16 or thefasteners 14. - Referring to
FIG. 5 , theplate 12 is mounted on thefirst core 28, thesecond core 30 and thethird core 32 in a second configuration. In the second configuration, thefirst core 28, and thethird core 32 are in a hot state, while thesecond core 30 is in a cold state. During operations, prolonged thermal exposure causes thefirst core 28 and thethird core 32 to expand. During expansion of thefirst core 28 and thethird core 32, theplate 12 bends around the line X-X′ of thebend enhancement regions 18. The bend enhancement regions 18 (not shown inFIG. 5 ) are at the predetermined distance D from the number ofspacers 16 or thefasteners 14. - Currently, there are challenges for controlling uneven thermal expansion of the
core assembly 20 of theheat exchanger 10 having various cores for oil cooling, turbo compressed air cooling, engine coolant core, among others and other components for an engine. During operation of theheat exchanger 10, theplate 12 having thebend enhancement regions 18 that offer flexibility to theplate 12 to accommodate any uneven expansion of thefirst core 28, thesecond core 30 and thethird core 32. Theplate 12 is made from a sheet metal that is manufactured easily and mounted within any frameless configuration without requiring a complete dismantling of thecore assembly 20. As a result, the maintenance cost and machine down time is reduced. Theplate 12 is light weight, and easily fabricable. - Referring to
FIGS. 4 and 5 , in an exemplary embodiment, if thefirst core 28 and thethird core 32 are expanded more with respect to thesecond core 30, then theplate 12 flexes as per the expansion rates of thefirst core 28 and thethird core 32, The flexibility is obtained by bending the plates at the line X-X′. During expansion or contraction, thebend enhancement regions 18 are subjected to a tensile load along thefirst edge 40, which causes a deformation in the shape of thebend enhancement regions 18 while providing the bend along the line X-X′ in theplate 12. - While aspects of the present disclosure have been particularly shown and described with reference to the embodiments above, it will be understood by those skilled in the art that various additional embodiments may be contemplated by the modification of the disclosed machines, systems and methods without departing from the spirit and scope of what is disclosed. Such embodiments should be understood to fall within the scope of the present disclosure as determined based upon the claims and any equivalents thereof.
Claims (1)
1. A heat exchanger adapted to be coupled with a platform, the heat exchanger comprising:
two or more core units having an upper surface and a lower surface, the lower surface of each core unit being fixed to the platform;
a plate disposed along the upper surface of the core units, the plate having a plurality of bend enhancement regions and a plurality of holes, each bend enhancement region being placed at a predetermined distance from the nearest adjacent holes; and
a plurality of spacers interposed between the plate and the upper surface to couple the plate to the upper surface, the plurality of spacers adapted to provide offset between the plate from the core units;
wherein, during operation of the heat exchanger, each bend enhancement region is configured to facilitate flexibility of the plate to accommodate any uneven expansion of the two or more core units.
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US15/075,362 US20160201998A1 (en) | 2016-03-21 | 2016-03-21 | Frameless cooling module |
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US15/075,362 US20160201998A1 (en) | 2016-03-21 | 2016-03-21 | Frameless cooling module |
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US20160201998A1 true US20160201998A1 (en) | 2016-07-14 |
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US15/075,362 Abandoned US20160201998A1 (en) | 2016-03-21 | 2016-03-21 | Frameless cooling module |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20180038652A1 (en) * | 2016-08-04 | 2018-02-08 | Hanon Systems | Heat exchanger element with thermal expansion feature |
US20180244127A1 (en) * | 2017-02-28 | 2018-08-30 | General Electric Company | Thermal management system and method |
US10830540B2 (en) | 2017-02-28 | 2020-11-10 | General Electric Company | Additively manufactured heat exchanger |
Citations (5)
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DE9420825U1 (en) * | 1993-12-28 | 1995-02-09 | Joh. Vaillant Gmbh U. Co, 42859 Remscheid | bracket |
US5992514A (en) * | 1995-11-13 | 1999-11-30 | Denso Corporation | Heat exchanger having several exchanging portions |
US6328098B1 (en) * | 1998-11-10 | 2001-12-11 | Valeo Inc. | Side member for heat exchanger and heat exchanger incorporating side plate |
WO2003085348A1 (en) * | 2002-04-09 | 2003-10-16 | Behr Gmbh & Co. | Heat transfer unit, especially for a motor vehicle |
US20140202670A1 (en) * | 2013-01-21 | 2014-07-24 | Denso International America, Inc. | Stamped thermal expansion relief feature for heat exchangers |
-
2016
- 2016-03-21 US US15/075,362 patent/US20160201998A1/en not_active Abandoned
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DE9420825U1 (en) * | 1993-12-28 | 1995-02-09 | Joh. Vaillant Gmbh U. Co, 42859 Remscheid | bracket |
US5992514A (en) * | 1995-11-13 | 1999-11-30 | Denso Corporation | Heat exchanger having several exchanging portions |
US6328098B1 (en) * | 1998-11-10 | 2001-12-11 | Valeo Inc. | Side member for heat exchanger and heat exchanger incorporating side plate |
WO2003085348A1 (en) * | 2002-04-09 | 2003-10-16 | Behr Gmbh & Co. | Heat transfer unit, especially for a motor vehicle |
US20140202670A1 (en) * | 2013-01-21 | 2014-07-24 | Denso International America, Inc. | Stamped thermal expansion relief feature for heat exchangers |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20180038652A1 (en) * | 2016-08-04 | 2018-02-08 | Hanon Systems | Heat exchanger element with thermal expansion feature |
US10429133B2 (en) * | 2016-08-04 | 2019-10-01 | Hanon Systems | Heat exchanger element with thermal expansion feature |
US20180244127A1 (en) * | 2017-02-28 | 2018-08-30 | General Electric Company | Thermal management system and method |
US10830540B2 (en) | 2017-02-28 | 2020-11-10 | General Electric Company | Additively manufactured heat exchanger |
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