US20160158929A1 - Hand-held power tool which includes a torque clutch - Google Patents
Hand-held power tool which includes a torque clutch Download PDFInfo
- Publication number
- US20160158929A1 US20160158929A1 US14/950,161 US201514950161A US2016158929A1 US 20160158929 A1 US20160158929 A1 US 20160158929A1 US 201514950161 A US201514950161 A US 201514950161A US 2016158929 A1 US2016158929 A1 US 2016158929A1
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- United States
- Prior art keywords
- hand
- power tool
- held power
- gear
- torque clutch
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25F—COMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
- B25F5/00—Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
- B25F5/001—Gearings, speed selectors, clutches or the like specially adapted for rotary tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
- B25B21/02—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose with means for imparting impact to screwdriver blade or nut socket
- B25B21/023—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose with means for imparting impact to screwdriver blade or nut socket for imparting an axial impact, e.g. for self-tapping screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
- B25B23/141—Mechanical overload release couplings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D16/00—Portable percussive machines with superimposed rotation, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit
- B25D16/003—Clutches specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D16/00—Portable percussive machines with superimposed rotation, the rotational movement of the output shaft of a motor being modified to generate axial impacts on the tool bit
- B25D16/006—Mode changers; Mechanisms connected thereto
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D43/00—Automatic clutches
- F16D43/02—Automatic clutches actuated entirely mechanically
- F16D43/20—Automatic clutches actuated entirely mechanically controlled by torque, e.g. overload-release clutches, slip-clutches with means by which torque varies the clutching pressure
Definitions
- the present invention relates to a hand-held power tool, in particular a screwdriver or a screw drill, which includes a gear, situated in a gear housing, for driving an output spindle, and a torque clutch associated with the output spindle, a transmission element which is axially displaceable in the direction of a longitudinal center axis of the output spindle being provided.
- a drill is discussed in DE 10 2009 054 925 A1 which includes a tool receptacle which is coupled to a drive motor via an output spindle provided with a torque clutch.
- the torque clutch has a first adjusting ring, which via an adjusting nut cooperates with at least one clamping element which applies a pretensioning force to a pressure plate, and a spring retainer in order to specify a work-specific torque limiting within predefined limits via the first adjusting ring, and thus activate the torque clutch in an associated screwdriving mode, or when the pretensioning force is further increased, to axially lock the pressure plate indirectly via the spring retainer, and thus specify a drilling mode in which the torque clutch is deactivated.
- a second adjusting ring and a cam ring which cooperates with same, axial displaceability of the output spindle, and at the same time, deactivation of the torque clutch, is adjustable by direct locking of the pressure plate by the cam ring, a so-called percussion drilling mode being set when the output spindle is axially movable, and the drilling mode or screwdriving mode being set when the output spindle is axially fixed, depending on the adjustment of the first adjusting ring.
- a disadvantage of the related art is that, due to the only indirect axial locking of the pressure plate via the spring retainer, the drilling mode is settable with only limited reliability, and under very specific use conditions, thus also in the drilling mode, so-called “slipping” of the torque clutch is possible.
- An object of the present invention is to provide a novel hand-held power tool, in particular a screw drill, a screwdriver, or a percussion drill screwdriver, in which slipping of the torque clutch in a drilling mode may be reliably prevented, and in which an axially compact configuration and low actuating forces for activating or deactivating the torque clutch are to be provided.
- a hand-held power tool in particular a screwdriver or screw drill, which includes a gear, situated in a gear housing, for driving an output spindle, and a torque clutch associated with the output spindle, a transmission element which is axially displaceable in the direction of a longitudinal center axis of the output spindle being provided, a locking element, which is axially immovable in the direction of the longitudinal center axis and which is movable in a plane transverse to the longitudinal center axis, being provided for activating and deactivating the torque clutch, the locking element being configured for enabling, in at least a first operating position, axial displaceability of the transmission element in the direction of the longitudinal center axis in order to activate the torque clutch, and in at least a second operating position, for at least limiting the axial displaceability of the transmission element in order to deactivate the torque clutch, in the second operating position of the locking element, the output spindle being at least essentially axially immovable relative to
- the present invention thus allows the provision of a novel hand-held power tool which includes a torque clutch, in particular a screwdriver or screw drill, in which reliable activation and deactivation of the torque clutch is achieved with comparatively small activation and deactivation forces and paths.
- a particular torque level of the torque clutch may be settable for work-specific torque limiting within predefined limits via an associated control element.
- the hand-held power tool may be easily used in two different operating modes, for example the torque clutch being activated in a screwdriving mode and being deactivated in a drilling mode.
- the locking element is configured at least for limiting, in at least a third operating position, the axial displaceability of the transmission element in order to deactivate the torque clutch, the output spindle in the third operating position of the locking element being axially movable relative to the gear housing in the direction of the longitudinal center axis.
- the hand-held power tool may thus be safely and reliably used in an additional operating mode in which the torque clutch is likewise deactivated, for example in a percussion drilling mode.
- the first operating position may be associated with a screwdriving mode
- the second operating position is associated with a drilling mode
- the third operating position is associated with a percussion drilling mode.
- Multifunctionality of the torque clutch is provided in this way.
- the locking element is a locking ring which is rotatable about the longitudinal center axis.
- the locking ring may be accommodated, secured against rotation, in an associated adjusting element.
- the gear may be configured in the manner of a planetary gear, at least one detent cam being formed on an annulus gear of a gear stage of the planetary gear facing the torque clutch.
- the axial installation space of the torque clutch may be reduced.
- At least one detent body may be situated between the annulus gear and a side of the transmission element facing the annulus gear, and the transmission element is axially pretensioned against the annulus gear with the aid of at least one compression spring, the at least one compression spring resting against a side of the transmission element facing away from the gear and being supported on an associated spring retainer.
- An axial position of the spring retainer may be settable with the aid of an adjusting ring, which is rotatable about the longitudinal center axis of the output spindle, in order to adjust axial pretensioning of the at least one compression spring.
- the maximum torque that is transmittable by the torque clutch above which the torque clutch slips during operation, may be set in this way.
- At least one support element which points in the direction of the transmission element may be formed on the locking element.
- the support element which may be configured as an elevation, the axial lifting motion of the detent body or of the transmission element is limited when the torque clutch is deactivated.
- the transmission element includes at least one recess.
- the support element may engage in a corresponding recess, thus making torque limiting by the torque clutch possible.
- the locking element includes at least one outwardly directed extension.
- the locking ring is thus made possible with the aid of the exterior, ring-shaped adjusting element to be actuated by the user.
- the locking element may have at least one radial, inwardly directed recess which is used for mounting the locking element on the gear housing.
- the gear housing has, at least in sections, a groove with at least one supporting rib for accommodating the locking element on its outer periphery.
- a support geometry may be achieved by additional components which prevent a movement of the locking element in the direction of the longitudinal center axis of the output spindle.
- the support element of the locking element may limit an axial lift of the detent body and of the transmission element in a direction facing away from the gear, in such a way that the detent body rests, at least in areas, against the detent cam of the annulus gear in order to deactivate the torque clutch.
- the hand-held power tool may transmit the maximum torque which is generatable by the drive motor to the insertion tool, for example a drill bit or the like.
- the support element on the locking element engages, at least in areas, in the recess in the transmission element in such a way that the detent body skips over the detent cam when a preset torque is exceeded.
- the torque which is generated by the drive motor and transmitted to the insertion tool may be limited to a predefined value, for example to ensure a defined tightening torque of a screw.
- the locking element is directly or indirectly lockable when the torque clutch is activated.
- Uncontrolled changeover operations between the operating modes of the hand-held power tool may be reliably prevented in this way.
- FIG. 1 shows a longitudinal section of a hand-held power tool which includes a torque clutch according to the present invention which has a screwdriving mode and a drilling mode.
- FIG. 2 shows a perspective view of the gear from FIG. 1 together with the torque clutch from FIG. 1 according to one alternative specific embodiment.
- FIG. 3 shows a top view of a longitudinal section of the gear together with the torque clutch from FIG. 2 .
- FIG. 4 shows a perspective view of a locking element of the torque clutch from FIGS. 1 through 3 , configured as a locking ring as an example.
- FIG. 5 shows a top view of a transmission element of the torque clutch from FIGS. 1 through 3 .
- FIG. 6 shows a side view of a gear housing according to the present invention of the hand-held power tool from FIG. 1 .
- FIG. 7 shows a perspective view of the gear from FIG. 1 together with the torque clutch from FIG. 1 , and a locking element which is displaceable transversely with respect to the longitudinal center axis of an output spindle, according to another alternative specific embodiment.
- FIG. 1 shows a hand-held power tool 10 which includes a torque clutch 40 according to the present invention, and which is configured as a cordless screw drill as an example.
- hand-held power tool 10 is mechanically and electrically connectable to a rechargeable battery pack 70 for supplying power independently of the power grid.
- the present invention is not limited to a cordless screw drill, and instead may be used for different hand-held power tools, for example a screwdriver, a percussion screwdriver, or a percussion drill, in which torque clutch 40 according to the present invention may be used, regardless of whether the hand-held power tool is operable electrically, i.e., dependent on the power grid or independently of the power grid with rechargeable battery pack 70 , or nonelectrically.
- Hand-held power tool 10 includes a tool housing 12 , in which in the illustration an electric drive motor 14 is situated, the stator 16 of which drives a gear 20 with the aid of an associated drive shaft 18 , the gear may be configured as a multistage planetary gear 22 , and being situated in a separate gear housing 24 , secured against rotation, situated in tool housing 12 . Alternatively, use of separate gear housing 24 may be dispensed with.
- Electric drive motor 14 may be any type of motor, for example an electronically commutated motor or a direct current motor.
- Drive motor 14 may be electronically controllable or regulatable in such a way that a change in rotational direction as well as specification of a desired rotational speed is settable.
- Tool housing 12 also includes a handle 26 with a manual switch 28 for switching drive motor 14 on and off, and for continuously variable speed control of the drive motor.
- a rotational direction switch 30 for changing the rotational direction of drive motor 14 or drive shaft 18 is provided on handle 26 .
- a gear change switch 32 for changing over between the individual gears of planetary gear 22 is positioned on the top side of tool housing 12 .
- Planetary gear 22 may drive an output spindle 42 via a torque clutch 40 , a tool receptacle 44 for accommodating an insertion tool (not illustrated), for example a drill bit or a screwdriver bit, being situated on the free axial end of the output spindle.
- the torque above which the torque clutch slips may be variable with the aid of an adjusting ring 48 which is rotatable by the user, which may be in a locking manner, about a longitudinal center axis 46 .
- Output spindle 42 is rotatably accommodated in a first bearing and a second bearing 50 , 52 in the case of the screw drill illustrated in FIG. 1 , bearing 52 which faces tool receptacle 44 being axially immovable.
- Torque clutch 40 is coupled to an annulus gear 54 of a last gear stage 56 of planetary gear 22 facing torque clutch 40 .
- Torque clutch 40 may include a transmission element 58 which is axially displaceable in the direction of longitudinal center axis 46 , and a locking element 60 .
- Transmission element 58 may be situated, secured against rotation, in hand-held power tool 10 , which may be situated, secured against rotation, on gear housing 24 .
- Locking element 60 may be movable in a plane 64 which extends transversely with respect to longitudinal center axis 46 , while transmission element 58 is displaceable in parallel to longitudinal center axis 46 .
- locking element 60 is configured as a locking ring 62 .
- This locking ring 62 may be accommodated, secured against rotation, in an associated adjusting element 66 which is likewise actuatable by the user by rotating it about longitudinal center axis 46 .
- Locking ring 62 in a first operating position enables the axial displaceability of transmission element 58 in order to activate torque clutch 40 , while locking ring 62 in its second operating position at least limits, and may completely block, the axial movability of transmission element 58 in order to deactivate torque clutch 40 .
- the first operating position may be associated with a screwdriving mode (torque clutch active or activated) of hand-held power tool 10
- hand-held power tool 10 may be in a drilling mode (torque clutch inactive or deactivated).
- torque clutch 40 is active
- hand-held power tool 10 may be operated in the screwdriving mode, the axial displaceability of transmission element 58 being enabled.
- FIG. 2 shows gear 20 from FIG. 1 together with torque clutch 40 from FIG. 1 configured according to one alternative specific embodiment.
- the gear as described for FIG. 1 , is coupled to annulus gear 54 of last gear stage 56 of planetary gear 22 accommodated in gear housing 24 .
- At least one detent body 82 which may have a spherical or roller-shaped configuration, for example, is situated between annulus gear 54 and a first side 80 of transmission element 58 from FIG. 1 , which faces the annulus gear.
- Annulus gear 54 may include at least one detent cam 84 , which may be skipped over when torque clutch 40 is acted on by detent body 82 . This is referred to as “slipping” of torque clutch 40 .
- Transmission element 58 may be axially pretensioned against annulus gear 54 via at least one, and in the illustration six, compression springs, of which only two compression springs 86 are visible here. Free axial ends of compression springs 86 each rest against a second side 88 of transmission element 58 which faces away from gear 20 or three-stage planetary gear 22 .
- a further cylindrical compression spring is coaxially accommodated here in each of the cylindrical compression springs 86 .
- Ends (not indicated) of (outer) compression springs 86 facing away from transmission element 58 are each accommodated on a finger-like extension 90 of a spring retainer 92 , and are thus reliably guided in the radial direction.
- An axial position of the spring retainer 92 and thus a level of the axial pretensioning of transmission element 58 , may be varied by the user rotating adjusting ring 48 from FIG. 1 about longitudinal center axis 46 . Due to axial displacement of spring retainer 92 in the direction of gear 20 , the axial pretensioning of transmission element 58 against detent body 82 resting on annulus gear 54 is increased, and vice versa.
- Compression springs 86 configured as cylindrical springs, allow elastic axial yielding of transmission element 58 in a direction facing away from gear 20 when torque clutch 40 responds, so that the at least one detent cam 84 of annulus gear 54 may be skipped over by the at least one detent body 82 , and output spindle 42 from FIG.
- locking ring 62 of torque clutch 40 in its first operating position which may be associated with a screwdriving mode, enables the axial displaceability of transmission element 58 in order to activate torque clutch 40
- locking ring 62 in its second operating position which may be associated with a drilling mode, at least limits and may completely block the axial movability of transmission element 58 in order to deactivate torque clutch 40
- torque clutch 40 configured according to the alternative specific embodiment in FIG. 2 allows a third operating position of locking ring 62 .
- hand-held power tool 10 from FIG. 1 may thus be provided with a percussion mechanism, not illustrated but well known to those skilled in the art from the related art, which is set into operation when torque clutch 40 is inactive or deactivated and output spindle 42 is axially displaceable.
- the third operating position of locking ring 62 is associated with a percussion drilling mode in which the axial position fixing of second bearing 52 is discontinued, so that output spindle 42 may move back and forth, at least slightly, in the axial direction in a percussive-pulsing manner.
- second bearing 52 may be axially fixed between a circumferential shoulder 94 of output spindle 42 and a position fixing element 96 , which may be configured as a so-called tripod.
- the actuation or enabling of tripod 96 takes place according to the present invention with the aid of locking ring 62 or locking element 60 from FIG. 1 (see FIG. 3 ).
- locking ring 62 is in its first operating position in which the axial displaceability of transmission element 58 is enabled, but tripod 96 is in a fixing position in which the axial position fixing of second bearing 52 is provided, so that output spindle 42 is immovable in the axial direction, and the percussion drilling mode is thus inactive. Rather, the screwdriving mode is active, as described for FIG. 1 .
- locking ring 62 includes at least one support element 100 .
- Support element 100 formed on the end-face side of locking ring 62 , may be oriented in the direction of gear 20 .
- Transmission element 58 which is accommodated, which may be secured against rotation, in gear housing 24 and thus only axially movable, has at least one recess 102 .
- This recess may have an approximately circular segment geometry.
- Locking ring 62 is accommodated, which may be secured against rotation, in adjusting element 66 from FIG. 1 . Locking ring 62 may thus likewise be easily and sensitively rotated by the user turning adjusting element 66 .
- FIG. 2 locking ring 62 is in its first operating position, mentioned briefly above, and torque clutch 40 is in the screwdriving mode in which the at least one recess 102 in transmission element 58 may accommodate the at least one support element 100 of locking ring 62 when transmission element 58 is axially displaced, and support element 100 may engage in recess 102 .
- the locking ring Due to the rotation of locking ring 62 by a suitable rotational angle with the aid of adjusting element 66 , the locking ring is rotated into its second operating position in which the engagement of the at least one support element 100 of locking ring 62 in the at least one recess 102 in transmission element 58 is prevented by at least one projection 108 of transmission element 58 , or by transmission element 58 itself.
- Axial lift 106 in a direction facing away from gear 20 is thus limited at least to the extent that the at least one detent cam 84 on annulus gear 54 is no longer able to skip over the at least one detent body 82 , and torque clutch 40 is switched over to the drilling mode with torque clutch 40 deactivated.
- the maximum torque which is transmittable by planetary gear 22 may be present at output spindle 42 .
- locking ring 62 By further rotating locking ring 62 by a suitable rotational angle with the aid of adjusting element 66 , the locking ring is rotated into its third operating position in which the engagement of the at least one support element 100 of locking ring 62 in the at least one recess 102 in transmission element 58 is once again prevented by the at least one projection 108 of transmission element 58 , or by transmission element 58 itself.
- locking ring 62 in its third operating position enables tripod 96 , so that the axial position fixing of second bearing 52 is discontinued, and torque clutch 40 is switched over to the percussion drilling mode with torque clutch 40 deactivated.
- the maximum torque which is transmittable by planetary gear 22 may likewise be present at output spindle 42 .
- a groove 110 with at least one supporting rib 112 may be integrally molded onto gear housing 24 , at least in sections, for accommodating locking element 60 or locking ring 62 circumferentially on gear housing 24 .
- at least one radially outwardly directed extension which is provided for the rotationally fixed, in particular form-fit, coupling of locking ring 62 to external, ring-shaped adjusting element 66 to be rotated by the user, may be integrally molded onto locking ring 62 .
- At least three extensions, uniformly spaced apart from one another along the periphery, may be formed on locking ring 62 (see FIG. 4 ).
- FIG. 3 shows the arrangement from FIG. 2 , with annulus gear 54 of last gear stage 56 of gear 20 , configured as planetary gear 22 , which drives output spindle 42 via torque clutch 40 , the specification of the torque above which activated torque clutch 40 responds or slips being varied with the aid of adjusting ring 48 .
- Output spindle 42 is supported in gear housing 24 so that it is at least rotationally movable about longitudinal center axis 46 with the aid of first and second bearings 50 , 52 .
- Locking element 60 which is configured here as locking ring 62 as an example, is accommodated in gear housing 24 by groove 110 and supporting rib 112 in FIG.
- Torque clutch 40 also includes transmission element 58 , which is axially pretensioned in the direction of annulus gear 54 with the aid of compression spring 86 accommodated on spring retainer 92 .
- Second bearing 52 rests on shoulder 94 of output spindle 42 and on a first leg 120 of tripod 96 which extends at a right angle to longitudinal center axis 46 , and is thus axially fixed so that output spindle 42 is likewise axially immovable, and the percussion drilling mode is therefore inactive.
- locking ring 62 has assumed a rotational position with respect to longitudinal center axis 46 in which support element 100 rests against gear housing 24 in the illustration, so that support element 100 may engage in the at least one recess 102 , not visible here, in transmission element 58 , so that torque clutch 40 may slip and carry out axial lift 106 when the torque which is preselected with the aid of adjusting ring 48 is reached.
- the at least one detent body 82 from FIG. 2 may skip over the at least one detent cam 84 from FIG. 2 of annulus gear 54 (neither of which is visible here), as described for FIG. 2 , since an elastic axial yielding of the at least one detent body 82 resting against transmission element 58 , and thus of transmission element 58 itself, is possible in a direction facing away from gear 20 , and torque clutch 40 is thus in the screwdriving mode.
- At least one run-up ramp 122 is formed, which may be integrally, on locking ring 62 , against which a second leg 124 of tripod 96 approximately rests as illustrated here.
- Second leg 124 of tripod 96 is offset in parallel to first leg 120 on tripod 96 in the direction of gear 20 , resulting in an approximately Z-shaped geometry of tripod 96 . Due to the rotation of locking ring 62 out of the plane of the drawing, second leg 124 of tripod 96 slides down on run-up ramp 122 , thus displacing tripod 96 and thus also its first leg 120 by an axial lift 126 in the direction of planetary gear 22 or gear 20 .
- FIG. 4 shows locking element 60 of torque clutch 40 from FIGS. 1 through 3 according to one specific embodiment, which as illustrated has an essentially hollow cylindrical shape which is symmetrical with respect to longitudinal center axis 46 , and has a circular central opening 140 .
- On a first side 142 facing gear 20 in FIGS. 1 through 3 three, as an example here, support elements 100 are integrally formed on locking ring 62 . These support elements 100 may be circumferentially offset uniformly with respect to one another, and thus in the present illustration, by 120°, and have an approximately circular segment peripheral geometry in each case. Ends of support elements 100 , not indicated, may be beveled in a semicircular shape in each case in order to facilitate the lateral run-up against the projections of transmission element 58 in FIGS. 1 through 3 (see FIG. 5 ).
- three recesses 146 which may be likewise uniformly spaced circumferentially with respect to one another, may be provided in each case between two adjacent support elements 100 in a cylindrical inner face 144 of opening 140 .
- Three wedge-shaped run-up ramps 150 for axially displacing tripod 96 in FIGS. 2 and 3 , and thus for activating and deactivating the percussion drilling mode as described in FIGS. 2 and 3 may also be provided on a second side 148 of locking ring 146 facing away from first side 142 and the gear. Run-up ramps 150 each merge into an associated planar face, of which only one planar face 152 is indicated in the illustration.
- Planar faces 152 may extend in parallel at a distance from one another or elevated in relation to second side 148 of locking ring 62 .
- the radiant or radially outwardly directed, and in each case approximately cuboidal, extensions 116 are used for connecting locking ring 62 to adjusting element 66 in FIGS. 1 through 3 .
- These three extensions 116 may be uniformly circumferentially spaced apart from one another by an angle of 120°, and may be integrally formed on locking ring 62 .
- the three support elements 100 and the three recesses 146 may be positioned circumferentially offset with respect to one another by an angle of 60° in each case.
- the three recesses 146 may be likewise circumferentially spaced apart from one another by an angle of 120° in each case, and the three run-up ramps 150 may also be circumferentially spaced apart from one another by an angle of 120° in each case.
- Locking ring 62 may be made of metal or a high-performance plastic.
- FIG. 5 shows transmission element 58 of torque clutch 40 from FIGS. 1 through 3 , having a configuration according to one specific embodiment.
- the transmission element as described above, may be used as a pressure plate, and may have a disk-shaped configuration.
- transmission element 58 includes a circular base plate 160 which is symmetrical with respect to longitudinal center axis 46 from FIG. 1 .
- radially inwardly directed finger-like projections 108 are formed in one piece on the base plate. These projections 108 may be spaced apart from one another by 60° in each case, an approximately trapezoidal recess 102 in each case being formed between adjacent projections 108 , which may have a circular segment shape. Semicircular ends, not indicated for better clarity in the drawing, of projections 108 may each contact an imaginary cylindrical inner face 162 which is likewise centrical with respect to longitudinal center axis 46 .
- locking element 60 and transmission element 58 may have a variety of different configurations, as long as the functionalities described above are made possible according to the present invention.
- the number and configuration of support elements 100 , of recesses 146 , of run-up ramps 150 , and of extensions 116 of locking element 60 may be changed without changing the mode of operation of locking element 60 described above.
- the number and configuration of projections 108 and recesses 102 may also be changed without changing the mode of operation of transmission element 58 described above.
- FIG. 6 shows gear housing 24 from FIGS. 1 through 3 according to one specific embodiment.
- the gear housing may be made in one piece of a plastic material in a casting process, and for accommodating locking ring 62 from FIGS. 1 through 3 , not illustrated here, the gear housing includes a groove 110 , formed circumferentially at least in sections, and a supporting rib 112 , likewise formed at least in sections, which may absorb the high axial forces introduced by the locking ring.
- At least one, and in the present case, three as an example, reinforcing ribs 170 extending in parallel to longitudinal center axis 46 from FIG. 1 and transversely with respect to supporting ribs 112 may be provided on gear housing 24 for further reinforcement of gear housing 24 .
- FIG. 7 shows gear 20 from FIG. 1 together with torque clutch 40 from FIGS. 1 through 3 , having a configuration according to another alternative specific embodiment.
- the torque clutch includes a locking element 202 which is displaceable transversely with respect to longitudinal center axis 46 of output spindle 42 , and is therefore provided with reference numeral 200 here.
- Locking element 60 explained with reference to FIGS. 1 through 4 above is illustrated in each case as the at least approximately toroidal locking ring 62 , which is rotatable about longitudinal center axis 46 but otherwise axially immovably accommodated in hand-held power tool 10 from FIG. 1 or on its gear housing 24 .
- locking element 202 is configured as a slider 204 , for example, which is accommodated in a gear housing 206 , modified slightly compared to gear housing 24 from FIG. 1 , and which is displaceable, transversely in or crosswise relative to longitudinal center axis 46 , with respect to (movement) plane 64 .
- Slider 204 may have an approximately polygonal plate-like shape.
- the slider may have two diametrically opposed springs 212 , 214 on its top side and bottom side 208 , 210 .
- Top side 208 and bottom side 210 of slider 204 apart from springs 212 , 214 , which may be extend at least approximately in parallel at a distance from one another.
- springs 212 , 214 are accommodated in a form-fit manner, at least in areas, in two mutually facing grooves 216 , 218 which are formed on two projections 220 , 222 of gear housing 206 , which likewise are in parallel to one another and face torque clutch 200 in the direction of adjusting ring 48 from FIG. 1 .
- Tripod 96 from FIGS. 2 and 3 is used once again for activating an associated percussion mechanism or the percussion drilling mode of hand-held power tool 10 from FIG. 1 .
- a change between the first, the second, and the third operating positions i.e., the screwdriving mode, the drilling mode, and the percussion drilling mode, respectively, takes place solely due to the linear movement of slider 204 in relation to gear housing 206 or in parallel to (movement) plane 64 , which occurs transversely axially or transversely with respect to longitudinal center axis 46 in the direction of a double arrow 224 .
- the mode of operation of torque clutch 200 corresponds to torque clutch 40 explained above, in particular with reference to FIGS. 1 through 5 , so that at this point reference is made to the associated portions of the description in order to avoid repetitions.
Abstract
Description
- The present application claims priority to and the benefit of German patent application no. 10 2014 224 931.7, which was filed in Germany on Dec. 4, 2014, the disclosure of which is incorporated herein by reference.
- The present invention relates to a hand-held power tool, in particular a screwdriver or a screw drill, which includes a gear, situated in a gear housing, for driving an output spindle, and a torque clutch associated with the output spindle, a transmission element which is axially displaceable in the direction of a longitudinal center axis of the output spindle being provided.
- A drill is discussed in
DE 10 2009 054 925 A1 which includes a tool receptacle which is coupled to a drive motor via an output spindle provided with a torque clutch. The torque clutch has a first adjusting ring, which via an adjusting nut cooperates with at least one clamping element which applies a pretensioning force to a pressure plate, and a spring retainer in order to specify a work-specific torque limiting within predefined limits via the first adjusting ring, and thus activate the torque clutch in an associated screwdriving mode, or when the pretensioning force is further increased, to axially lock the pressure plate indirectly via the spring retainer, and thus specify a drilling mode in which the torque clutch is deactivated. In addition, with the aid of a second adjusting ring and a cam ring which cooperates with same, axial displaceability of the output spindle, and at the same time, deactivation of the torque clutch, is adjustable by direct locking of the pressure plate by the cam ring, a so-called percussion drilling mode being set when the output spindle is axially movable, and the drilling mode or screwdriving mode being set when the output spindle is axially fixed, depending on the adjustment of the first adjusting ring. - A disadvantage of the related art is that, due to the only indirect axial locking of the pressure plate via the spring retainer, the drilling mode is settable with only limited reliability, and under very specific use conditions, thus also in the drilling mode, so-called “slipping” of the torque clutch is possible.
- An object of the present invention, therefore, is to provide a novel hand-held power tool, in particular a screw drill, a screwdriver, or a percussion drill screwdriver, in which slipping of the torque clutch in a drilling mode may be reliably prevented, and in which an axially compact configuration and low actuating forces for activating or deactivating the torque clutch are to be provided.
- This object may be achieved by a hand-held power tool, in particular a screwdriver or screw drill, which includes a gear, situated in a gear housing, for driving an output spindle, and a torque clutch associated with the output spindle, a transmission element which is axially displaceable in the direction of a longitudinal center axis of the output spindle being provided, a locking element, which is axially immovable in the direction of the longitudinal center axis and which is movable in a plane transverse to the longitudinal center axis, being provided for activating and deactivating the torque clutch, the locking element being configured for enabling, in at least a first operating position, axial displaceability of the transmission element in the direction of the longitudinal center axis in order to activate the torque clutch, and in at least a second operating position, for at least limiting the axial displaceability of the transmission element in order to deactivate the torque clutch, in the second operating position of the locking element, the output spindle being at least essentially axially immovable relative to the gear housing in the direction of the longitudinal center axis. The transmission element may be accommodated, secured against rotation, in the hand-held power tool.
- The present invention thus allows the provision of a novel hand-held power tool which includes a torque clutch, in particular a screwdriver or screw drill, in which reliable activation and deactivation of the torque clutch is achieved with comparatively small activation and deactivation forces and paths. A particular torque level of the torque clutch may be settable for work-specific torque limiting within predefined limits via an associated control element. In addition, the hand-held power tool may be easily used in two different operating modes, for example the torque clutch being activated in a screwdriving mode and being deactivated in a drilling mode.
- According to one specific embodiment, the locking element is configured at least for limiting, in at least a third operating position, the axial displaceability of the transmission element in order to deactivate the torque clutch, the output spindle in the third operating position of the locking element being axially movable relative to the gear housing in the direction of the longitudinal center axis.
- The hand-held power tool may thus be safely and reliably used in an additional operating mode in which the torque clutch is likewise deactivated, for example in a percussion drilling mode.
- The first operating position may be associated with a screwdriving mode, the second operating position is associated with a drilling mode, and the third operating position is associated with a percussion drilling mode.
- Multifunctionality of the torque clutch is provided in this way.
- According to one specific embodiment, the locking element is a locking ring which is rotatable about the longitudinal center axis.
- A structurally simple configuration and smooth operation of the locking element are thus made possible.
- The locking ring may be accommodated, secured against rotation, in an associated adjusting element.
- A reliable mechanical coupling between the adjusting element and the locking ring is ensured in this way.
- The gear may be configured in the manner of a planetary gear, at least one detent cam being formed on an annulus gear of a gear stage of the planetary gear facing the torque clutch.
- Due to the integral configuration of the detent cams on the annulus gear of the gear stage facing the torque clutch, the axial installation space of the torque clutch may be reduced.
- At least one detent body may be situated between the annulus gear and a side of the transmission element facing the annulus gear, and the transmission element is axially pretensioned against the annulus gear with the aid of at least one compression spring, the at least one compression spring resting against a side of the transmission element facing away from the gear and being supported on an associated spring retainer.
- A configuration of the torque clutch which is comparatively structurally simple and at the same time robust and largely resistant to wear is thus achievable.
- An axial position of the spring retainer may be settable with the aid of an adjusting ring, which is rotatable about the longitudinal center axis of the output spindle, in order to adjust axial pretensioning of the at least one compression spring.
- The maximum torque that is transmittable by the torque clutch, above which the torque clutch slips during operation, may be set in this way.
- At least one support element which points in the direction of the transmission element may be formed on the locking element.
- Due to the support element which may be configured as an elevation, the axial lifting motion of the detent body or of the transmission element is limited when the torque clutch is deactivated.
- According to one advantageous refinement, the transmission element includes at least one recess.
- As a result, during operation of the torque clutch, the support element may engage in a corresponding recess, thus making torque limiting by the torque clutch possible.
- According to another embodiment, the locking element includes at least one outwardly directed extension.
- The rotation of the locking ring is thus made possible with the aid of the exterior, ring-shaped adjusting element to be actuated by the user. In addition, the locking element may have at least one radial, inwardly directed recess which is used for mounting the locking element on the gear housing.
- In one refinement, the gear housing has, at least in sections, a groove with at least one supporting rib for accommodating the locking element on its outer periphery.
- Accommodation of the locking element is thus provided, the supporting rib being used for directly transferring the axial forces which occur into the gear housing. Alternatively, a support geometry may be achieved by additional components which prevent a movement of the locking element in the direction of the longitudinal center axis of the output spindle.
- When the torque clutch is deactivated, the support element of the locking element may limit an axial lift of the detent body and of the transmission element in a direction facing away from the gear, in such a way that the detent body rests, at least in areas, against the detent cam of the annulus gear in order to deactivate the torque clutch.
- Due to this configuration, when the torque clutch is deactivated, the hand-held power tool may transmit the maximum torque which is generatable by the drive motor to the insertion tool, for example a drill bit or the like.
- According to one advantageous embodiment, when the torque clutch is activated, the support element on the locking element engages, at least in areas, in the recess in the transmission element in such a way that the detent body skips over the detent cam when a preset torque is exceeded.
- When the torque clutch is activated, for example during screwdriving, the torque which is generated by the drive motor and transmitted to the insertion tool may be limited to a predefined value, for example to ensure a defined tightening torque of a screw.
- According to one refinement, the locking element is directly or indirectly lockable when the torque clutch is activated.
- Uncontrolled changeover operations between the operating modes of the hand-held power tool may be reliably prevented in this way.
- The present invention is explained in greater detail in the following description with reference to exemplary embodiments illustrated in the drawings. In the drawings, the same structural elements having identical functionalities in each case have the same reference numerals, and are generally described only once.
-
FIG. 1 shows a longitudinal section of a hand-held power tool which includes a torque clutch according to the present invention which has a screwdriving mode and a drilling mode. -
FIG. 2 shows a perspective view of the gear fromFIG. 1 together with the torque clutch fromFIG. 1 according to one alternative specific embodiment. -
FIG. 3 shows a top view of a longitudinal section of the gear together with the torque clutch fromFIG. 2 . -
FIG. 4 shows a perspective view of a locking element of the torque clutch fromFIGS. 1 through 3 , configured as a locking ring as an example. -
FIG. 5 shows a top view of a transmission element of the torque clutch fromFIGS. 1 through 3 . -
FIG. 6 shows a side view of a gear housing according to the present invention of the hand-held power tool fromFIG. 1 . -
FIG. 7 shows a perspective view of the gear fromFIG. 1 together with the torque clutch fromFIG. 1 , and a locking element which is displaceable transversely with respect to the longitudinal center axis of an output spindle, according to another alternative specific embodiment. -
FIG. 1 shows a hand-heldpower tool 10 which includes atorque clutch 40 according to the present invention, and which is configured as a cordless screw drill as an example. In this regard, hand-heldpower tool 10, as an example, is mechanically and electrically connectable to arechargeable battery pack 70 for supplying power independently of the power grid. However, it is pointed out that the present invention is not limited to a cordless screw drill, and instead may be used for different hand-held power tools, for example a screwdriver, a percussion screwdriver, or a percussion drill, in whichtorque clutch 40 according to the present invention may be used, regardless of whether the hand-held power tool is operable electrically, i.e., dependent on the power grid or independently of the power grid withrechargeable battery pack 70, or nonelectrically. - Hand-held
power tool 10 includes atool housing 12, in which in the illustration anelectric drive motor 14 is situated, thestator 16 of which drives agear 20 with the aid of an associateddrive shaft 18, the gear may be configured as a multistageplanetary gear 22, and being situated in aseparate gear housing 24, secured against rotation, situated intool housing 12. Alternatively, use ofseparate gear housing 24 may be dispensed with. -
Electric drive motor 14 may be any type of motor, for example an electronically commutated motor or a direct current motor.Drive motor 14 may be electronically controllable or regulatable in such a way that a change in rotational direction as well as specification of a desired rotational speed is settable. -
Tool housing 12 also includes ahandle 26 with a manual switch 28 for switchingdrive motor 14 on and off, and for continuously variable speed control of the drive motor. In addition, a rotational direction switch 30 for changing the rotational direction ofdrive motor 14 or driveshaft 18 is provided onhandle 26. Furthermore, agear change switch 32 for changing over between the individual gears ofplanetary gear 22 is positioned on the top side oftool housing 12. -
Planetary gear 22 may drive anoutput spindle 42 via atorque clutch 40, atool receptacle 44 for accommodating an insertion tool (not illustrated), for example a drill bit or a screwdriver bit, being situated on the free axial end of the output spindle. The torque above which the torque clutch slips may be variable with the aid of an adjustingring 48 which is rotatable by the user, which may be in a locking manner, about alongitudinal center axis 46.Output spindle 42 is rotatably accommodated in a first bearing and asecond bearing FIG. 1 , bearing 52 which facestool receptacle 44 being axially immovable. -
Torque clutch 40 is coupled to anannulus gear 54 of alast gear stage 56 ofplanetary gear 22 facingtorque clutch 40.Torque clutch 40 may include atransmission element 58 which is axially displaceable in the direction oflongitudinal center axis 46, and a lockingelement 60.Transmission element 58 may be situated, secured against rotation, in hand-heldpower tool 10, which may be situated, secured against rotation, ongear housing 24. - Locking
element 60 may be movable in aplane 64 which extends transversely with respect tolongitudinal center axis 46, whiletransmission element 58 is displaceable in parallel tolongitudinal center axis 46. According to one specific embodiment, lockingelement 60 is configured as a lockingring 62. This lockingring 62 may be accommodated, secured against rotation, in an associated adjustingelement 66 which is likewise actuatable by the user by rotating it aboutlongitudinal center axis 46. - Locking
ring 62 in a first operating position enables the axial displaceability oftransmission element 58 in order to activatetorque clutch 40, while lockingring 62 in its second operating position at least limits, and may completely block, the axial movability oftransmission element 58 in order to deactivatetorque clutch 40. The first operating position may be associated with a screwdriving mode (torque clutch active or activated) of hand-heldpower tool 10, and in the second operating position, hand-heldpower tool 10 may be in a drilling mode (torque clutch inactive or deactivated). In the position illustrated inFIG. 1 , lockingring 62 is in its first operating position; i.e.,torque clutch 40 is active and hand-heldpower tool 10 may be operated in the screwdriving mode, the axial displaceability oftransmission element 58 being enabled. -
FIG. 2 shows gear 20 fromFIG. 1 together with torque clutch 40 fromFIG. 1 configured according to one alternative specific embodiment. The gear, as described forFIG. 1 , is coupled toannulus gear 54 oflast gear stage 56 ofplanetary gear 22 accommodated ingear housing 24. At least onedetent body 82, which may have a spherical or roller-shaped configuration, for example, is situated betweenannulus gear 54 and afirst side 80 oftransmission element 58 fromFIG. 1 , which faces the annulus gear.Annulus gear 54 may include at least one detent cam 84, which may be skipped over whentorque clutch 40 is acted on bydetent body 82. This is referred to as “slipping” oftorque clutch 40. -
Transmission element 58 may be axially pretensioned againstannulus gear 54 via at least one, and in the illustration six, compression springs, of which only two compression springs 86 are visible here. Free axial ends of compression springs 86 each rest against asecond side 88 oftransmission element 58 which faces away fromgear 20 or three-stageplanetary gear 22. For increasing the axial pretensioning force or pressing force oftransmission element 58, which may be used or configured as a pressure plate, a further cylindrical compression spring, not indicated for better clarity in the drawing, is coaxially accommodated here in each of the cylindrical compression springs 86. - Ends (not indicated) of (outer) compression springs 86 facing away from
transmission element 58 are each accommodated on a finger-like extension 90 of aspring retainer 92, and are thus reliably guided in the radial direction. An axial position of thespring retainer 92, and thus a level of the axial pretensioning oftransmission element 58, may be varied by the user rotating adjustingring 48 fromFIG. 1 aboutlongitudinal center axis 46. Due to axial displacement ofspring retainer 92 in the direction ofgear 20, the axial pretensioning oftransmission element 58 againstdetent body 82 resting onannulus gear 54 is increased, and vice versa. Due to the increase in axial pretensioning, a torque above whichtorque clutch 40 responds or slips, in which the at least onedetent body 82 skips over detent cam 84 ofannulus gear 54, is increased, or conversely, decreased. Compression springs 86, configured as cylindrical springs, allow elastic axial yielding oftransmission element 58 in a direction facing away fromgear 20 whentorque clutch 40 responds, so that the at least one detent cam 84 ofannulus gear 54 may be skipped over by the at least onedetent body 82, andoutput spindle 42 fromFIG. 1 , which is supported in the twobearings longitudinal center axis 46, comes to a standstill, and no further transmission of torque with the aid oftorque clutch 40 takes place. - As described for
FIG. 1 , lockingring 62 oftorque clutch 40 in its first operating position, which may be associated with a screwdriving mode, enables the axial displaceability oftransmission element 58 in order to activatetorque clutch 40, while lockingring 62 in its second operating position, which may be associated with a drilling mode, at least limits and may completely block the axial movability oftransmission element 58 in order to deactivatetorque clutch 40. In addition,torque clutch 40 configured according to the alternative specific embodiment inFIG. 2 allows a third operating position of lockingring 62. In this third operating position, once again the axial movability oftransmission element 58 is at least limited and may be completely blocked in order to deactivatetorque clutch 40, and in addition, the axial position fixing ofsecond bearing 52 is discontinued only in the third operating position, so that axial displaceability ofoutput spindle 42 fromFIG. 1 is made possible. - When
torque clutch 40 according to the alternative specific embodiment inFIG. 2 is used, hand-heldpower tool 10 fromFIG. 1 may thus be provided with a percussion mechanism, not illustrated but well known to those skilled in the art from the related art, which is set into operation whentorque clutch 40 is inactive or deactivated andoutput spindle 42 is axially displaceable. In this regard, the third operating position of lockingring 62 is associated with a percussion drilling mode in which the axial position fixing ofsecond bearing 52 is discontinued, so thatoutput spindle 42 may move back and forth, at least slightly, in the axial direction in a percussive-pulsing manner. - To make this possible,
second bearing 52 may be axially fixed between acircumferential shoulder 94 ofoutput spindle 42 and aposition fixing element 96, which may be configured as a so-called tripod. The actuation or enabling oftripod 96 takes place according to the present invention with the aid of lockingring 62 or lockingelement 60 fromFIG. 1 (seeFIG. 3 ). In the exemplary embodiment illustrated inFIG. 2 , lockingring 62 is in its first operating position in which the axial displaceability oftransmission element 58 is enabled, buttripod 96 is in a fixing position in which the axial position fixing ofsecond bearing 52 is provided, so thatoutput spindle 42 is immovable in the axial direction, and the percussion drilling mode is thus inactive. Rather, the screwdriving mode is active, as described forFIG. 1 . - According to one specific embodiment, locking
ring 62 includes at least onesupport element 100.Support element 100, formed on the end-face side of lockingring 62, may be oriented in the direction ofgear 20. -
Transmission element 58, which is accommodated, which may be secured against rotation, ingear housing 24 and thus only axially movable, has at least onerecess 102. This recess may have an approximately circular segment geometry. - Locking
ring 62 is accommodated, which may be secured against rotation, in adjustingelement 66 fromFIG. 1 . Lockingring 62 may thus likewise be easily and sensitively rotated by the userturning adjusting element 66. InFIG. 2 , lockingring 62 is in its first operating position, mentioned briefly above, andtorque clutch 40 is in the screwdriving mode in which the at least onerecess 102 intransmission element 58 may accommodate the at least onesupport element 100 of lockingring 62 whentransmission element 58 is axially displaced, andsupport element 100 may engage inrecess 102. In the event that a preset torque is exceeded, this ensures that the at least onedetent body 82 may skip over the at least one detent cam 84 onannulus gear 54, and thattransmission element 58 may yield axially in a direction facing away fromgear 20. Whentorque clutch 40 is activated and a maximum torque, which is preselected with the aid of adjustingring 48 and ascale 104 which may be situated thereon, is exceeded,transmission element 58 thus undergoes anaxial lift 106 in a direction facing away fromgear 20. - Due to the rotation of locking
ring 62 by a suitable rotational angle with the aid of adjustingelement 66, the locking ring is rotated into its second operating position in which the engagement of the at least onesupport element 100 of lockingring 62 in the at least onerecess 102 intransmission element 58 is prevented by at least oneprojection 108 oftransmission element 58, or bytransmission element 58 itself.Axial lift 106 in a direction facing away fromgear 20 is thus limited at least to the extent that the at least one detent cam 84 onannulus gear 54 is no longer able to skip over the at least onedetent body 82, andtorque clutch 40 is switched over to the drilling mode withtorque clutch 40 deactivated. In the drilling mode, the maximum torque which is transmittable byplanetary gear 22 may be present atoutput spindle 42. - By further rotating locking
ring 62 by a suitable rotational angle with the aid of adjustingelement 66, the locking ring is rotated into its third operating position in which the engagement of the at least onesupport element 100 of lockingring 62 in the at least onerecess 102 intransmission element 58 is once again prevented by the at least oneprojection 108 oftransmission element 58, or bytransmission element 58 itself. In addition, lockingring 62 in its third operating position enablestripod 96, so that the axial position fixing ofsecond bearing 52 is discontinued, andtorque clutch 40 is switched over to the percussion drilling mode withtorque clutch 40 deactivated. In the percussion drilling mode, the maximum torque which is transmittable byplanetary gear 22 may likewise be present atoutput spindle 42. - According to one specific embodiment, a
groove 110 with at least one supportingrib 112 may be integrally molded ontogear housing 24, at least in sections, for accommodating lockingelement 60 or lockingring 62 circumferentially ongear housing 24. In addition, at least one radially outwardly directed extension, which is provided for the rotationally fixed, in particular form-fit, coupling of lockingring 62 to external, ring-shapedadjusting element 66 to be rotated by the user, may be integrally molded onto lockingring 62. At least three extensions, uniformly spaced apart from one another along the periphery, may be formed on locking ring 62 (seeFIG. 4 ). -
FIG. 3 shows the arrangement fromFIG. 2 , withannulus gear 54 oflast gear stage 56 ofgear 20, configured asplanetary gear 22, which drivesoutput spindle 42 viatorque clutch 40, the specification of the torque above which activatedtorque clutch 40 responds or slips being varied with the aid of adjustingring 48.Output spindle 42 is supported ingear housing 24 so that it is at least rotationally movable aboutlongitudinal center axis 46 with the aid of first andsecond bearings element 60, which is configured here as lockingring 62 as an example, is accommodated ingear housing 24 bygroove 110 and supportingrib 112 inFIG. 2 , among other elements, and may be rotated aboutlongitudinal center axis 46 by the user with the aid of adjustingelement 66.Torque clutch 40 also includestransmission element 58, which is axially pretensioned in the direction ofannulus gear 54 with the aid ofcompression spring 86 accommodated onspring retainer 92. -
Second bearing 52 rests onshoulder 94 ofoutput spindle 42 and on afirst leg 120 oftripod 96 which extends at a right angle tolongitudinal center axis 46, and is thus axially fixed so thatoutput spindle 42 is likewise axially immovable, and the percussion drilling mode is therefore inactive. In this case, lockingring 62 has assumed a rotational position with respect tolongitudinal center axis 46 in which supportelement 100 rests againstgear housing 24 in the illustration, so thatsupport element 100 may engage in the at least onerecess 102, not visible here, intransmission element 58, so thattorque clutch 40 may slip and carry outaxial lift 106 when the torque which is preselected with the aid of adjustingring 48 is reached. This means that the at least onedetent body 82 fromFIG. 2 may skip over the at least one detent cam 84 fromFIG. 2 of annulus gear 54 (neither of which is visible here), as described forFIG. 2 , since an elastic axial yielding of the at least onedetent body 82 resting againsttransmission element 58, and thus oftransmission element 58 itself, is possible in a direction facing away fromgear 20, andtorque clutch 40 is thus in the screwdriving mode. - According to one specific embodiment, at least one run-up ramp 122 is formed, which may be integrally, on locking
ring 62, against which a second leg 124 oftripod 96 approximately rests as illustrated here. Second leg 124 oftripod 96 is offset in parallel tofirst leg 120 ontripod 96 in the direction ofgear 20, resulting in an approximately Z-shaped geometry oftripod 96. Due to the rotation of lockingring 62 out of the plane of the drawing, second leg 124 oftripod 96 slides down on run-up ramp 122, thus displacingtripod 96 and thus also itsfirst leg 120 by anaxial lift 126 in the direction ofplanetary gear 22 orgear 20. The axial position fixing ofsecond bearing 52, and thus ofoutput spindle 42, is thus discontinued and the percussion drilling mode is activated. At the same time,torque clutch 40 remains in the inactive or deactivated state as described above. Due to the at least one run-up ramp 122, a rotational motion of lockingring 62 is transformed into a translational displacement motion oftripod 96 alonglongitudinal center axis 46. -
FIG. 4 shows locking element 60 of torque clutch 40 fromFIGS. 1 through 3 according to one specific embodiment, which as illustrated has an essentially hollow cylindrical shape which is symmetrical with respect tolongitudinal center axis 46, and has a circularcentral opening 140. On afirst side 142 facinggear 20 inFIGS. 1 through 3 , three, as an example here, supportelements 100 are integrally formed on lockingring 62. Thesesupport elements 100 may be circumferentially offset uniformly with respect to one another, and thus in the present illustration, by 120°, and have an approximately circular segment peripheral geometry in each case. Ends ofsupport elements 100, not indicated, may be beveled in a semicircular shape in each case in order to facilitate the lateral run-up against the projections oftransmission element 58 inFIGS. 1 through 3 (seeFIG. 5 ). - For mounting locking
ring 62 ongear housing 24 of hand-heldpower tool 10 inFIG. 1 , threerecesses 146, which may be likewise uniformly spaced circumferentially with respect to one another, may be provided in each case between twoadjacent support elements 100 in a cylindricalinner face 144 ofopening 140. Three wedge-shaped run-upramps 150 for axially displacingtripod 96 inFIGS. 2 and 3 , and thus for activating and deactivating the percussion drilling mode as described inFIGS. 2 and 3 , may also be provided on asecond side 148 of lockingring 146 facing away fromfirst side 142 and the gear. Run-upramps 150 each merge into an associated planar face, of which only oneplanar face 152 is indicated in the illustration. - Planar faces 152 may extend in parallel at a distance from one another or elevated in relation to
second side 148 of lockingring 62. The radiant or radially outwardly directed, and in each case approximately cuboidal,extensions 116, which may be three in the present case, are used for connecting lockingring 62 to adjustingelement 66 inFIGS. 1 through 3 . These threeextensions 116 may be uniformly circumferentially spaced apart from one another by an angle of 120°, and may be integrally formed on lockingring 62. The threesupport elements 100 and the threerecesses 146 may be positioned circumferentially offset with respect to one another by an angle of 60° in each case. The threerecesses 146 may be likewise circumferentially spaced apart from one another by an angle of 120° in each case, and the three run-upramps 150 may also be circumferentially spaced apart from one another by an angle of 120° in each case. Lockingring 62 may be made of metal or a high-performance plastic. -
FIG. 5 showstransmission element 58 of torque clutch 40 fromFIGS. 1 through 3 , having a configuration according to one specific embodiment. The transmission element, as described above, may be used as a pressure plate, and may have a disk-shaped configuration. - According to one specific embodiment,
transmission element 58 includes acircular base plate 160 which is symmetrical with respect tolongitudinal center axis 46 fromFIG. 1 . Six, as an example here, radially inwardly directed finger-like projections 108 are formed in one piece on the base plate. Theseprojections 108 may be spaced apart from one another by 60° in each case, an approximatelytrapezoidal recess 102 in each case being formed betweenadjacent projections 108, which may have a circular segment shape. Semicircular ends, not indicated for better clarity in the drawing, ofprojections 108 may each contact an imaginary cylindricalinner face 162 which is likewise centrical with respect tolongitudinal center axis 46. - It is pointed out that the specific embodiments described for
FIGS. 4 and 5 are provided strictly as examples, and are not to be construed as limiting the present invention. Rather, lockingelement 60 andtransmission element 58, as well asposition fixing element 96 fromFIGS. 2 and 3 , may have a variety of different configurations, as long as the functionalities described above are made possible according to the present invention. For example, the number and configuration ofsupport elements 100, ofrecesses 146, of run-upramps 150, and ofextensions 116 of lockingelement 60 may be changed without changing the mode of operation of lockingelement 60 described above. Similarly, the number and configuration ofprojections 108 and recesses 102 may also be changed without changing the mode of operation oftransmission element 58 described above. -
FIG. 6 shows gearhousing 24 fromFIGS. 1 through 3 according to one specific embodiment. The gear housing may be made in one piece of a plastic material in a casting process, and for accommodating lockingring 62 fromFIGS. 1 through 3 , not illustrated here, the gear housing includes agroove 110, formed circumferentially at least in sections, and a supportingrib 112, likewise formed at least in sections, which may absorb the high axial forces introduced by the locking ring. At least one, and in the present case, three as an example, reinforcingribs 170 extending in parallel tolongitudinal center axis 46 fromFIG. 1 and transversely with respect to supportingribs 112 may be provided ongear housing 24 for further reinforcement ofgear housing 24. -
FIG. 7 shows gear 20 fromFIG. 1 together with torque clutch 40 fromFIGS. 1 through 3 , having a configuration according to another alternative specific embodiment. In contrast to the specific embodiments described forFIGS. 1 through 3 , the torque clutch includes alocking element 202 which is displaceable transversely with respect tolongitudinal center axis 46 ofoutput spindle 42, and is therefore provided withreference numeral 200 here. - Locking
element 60 explained with reference toFIGS. 1 through 4 above is illustrated in each case as the at least approximatelytoroidal locking ring 62, which is rotatable aboutlongitudinal center axis 46 but otherwise axially immovably accommodated in hand-heldpower tool 10 fromFIG. 1 or on itsgear housing 24. In contrast, lockingelement 202 is configured as aslider 204, for example, which is accommodated in agear housing 206, modified slightly compared to gearhousing 24 fromFIG. 1 , and which is displaceable, transversely in or crosswise relative tolongitudinal center axis 46, with respect to (movement)plane 64. -
Slider 204 may have an approximately polygonal plate-like shape. For guidingslider 204 ingear housing 206, i.e., parallel to (movement)plane 64, the slider may have two diametricallyopposed springs bottom side Top side 208 andbottom side 210 ofslider 204, apart fromsprings grooves projections gear housing 206, which likewise are in parallel to one another and facetorque clutch 200 in the direction of adjustingring 48 fromFIG. 1 .Tripod 96 fromFIGS. 2 and 3 is used once again for activating an associated percussion mechanism or the percussion drilling mode of hand-heldpower tool 10 fromFIG. 1 . - In contrast to rotating locking
ring 62 fromFIGS. 1 through 3 , a change between the first, the second, and the third operating positions, i.e., the screwdriving mode, the drilling mode, and the percussion drilling mode, respectively, takes place solely due to the linear movement ofslider 204 in relation to gearhousing 206 or in parallel to (movement)plane 64, which occurs transversely axially or transversely with respect tolongitudinal center axis 46 in the direction of adouble arrow 224. In other respects, the mode of operation oftorque clutch 200 corresponds totorque clutch 40 explained above, in particular with reference toFIGS. 1 through 5 , so that at this point reference is made to the associated portions of the description in order to avoid repetitions.
Claims (17)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102014224931.7 | 2014-12-04 | ||
DE102014224931.7A DE102014224931A1 (en) | 2014-12-04 | 2014-12-04 | Hand tool with a torque coupling |
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US20160158929A1 true US20160158929A1 (en) | 2016-06-09 |
US10940580B2 US10940580B2 (en) | 2021-03-09 |
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US14/950,161 Active 2037-08-08 US10940580B2 (en) | 2014-12-04 | 2015-11-24 | Hand-held power tool which includes a torque clutch |
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US (1) | US10940580B2 (en) |
EP (1) | EP3028815B1 (en) |
CN (1) | CN105666427B (en) |
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US10131043B2 (en) | 2013-10-21 | 2018-11-20 | Milwaukee Electric Tool Corporation | Adapter for power tool devices |
US20190015962A1 (en) * | 2017-07-17 | 2019-01-17 | Best Select Industrial (SuZhou) Co., Ltd | Locking device for spindle of electric tool |
CN112719365A (en) * | 2019-10-14 | 2021-04-30 | 南京德朔实业有限公司 | Hand-held electric tool and speed change device thereof |
CN112757232A (en) * | 2019-10-21 | 2021-05-07 | 株式会社牧田 | Hammer drill |
US20210347026A1 (en) * | 2015-02-06 | 2021-11-11 | Milwaukee Electric Tool Corporation | Gas spring-powered fastener driver |
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CN110107616A (en) * | 2019-04-26 | 2019-08-09 | 江苏泰克曼传动设备有限公司 | A kind of limiter of moment for overload protection |
DE102020210824A1 (en) | 2020-08-27 | 2022-03-03 | Robert Bosch Gesellschaft mit beschränkter Haftung | Hand tool with a switchable gear |
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Also Published As
Publication number | Publication date |
---|---|
US10940580B2 (en) | 2021-03-09 |
DE102014224931A1 (en) | 2016-06-09 |
CN105666427B (en) | 2021-09-14 |
EP3028815A1 (en) | 2016-06-08 |
EP3028815B1 (en) | 2022-06-22 |
CN105666427A (en) | 2016-06-15 |
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