US20160152460A9 - Rotary Cabonator - Google Patents

Rotary Cabonator Download PDF

Info

Publication number
US20160152460A9
US20160152460A9 US14/200,081 US201414200081A US2016152460A9 US 20160152460 A9 US20160152460 A9 US 20160152460A9 US 201414200081 A US201414200081 A US 201414200081A US 2016152460 A9 US2016152460 A9 US 2016152460A9
Authority
US
United States
Prior art keywords
carbonator
water
rotary
carbon dioxide
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
US14/200,081
Other versions
US9440836B2 (en
US20150251889A1 (en
Inventor
Victor Henry Quittner
William J. Moore
Jonathan Kirschner
Ian Stewart Fitzpatrick
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Coca Cola Co
Original Assignee
Coca Cola Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Coca Cola Co filed Critical Coca Cola Co
Priority to US14/200,081 priority Critical patent/US9440836B2/en
Publication of US20150251889A1 publication Critical patent/US20150251889A1/en
Publication of US20160152460A9 publication Critical patent/US20160152460A9/en
Application granted granted Critical
Publication of US9440836B2 publication Critical patent/US9440836B2/en
Active legal-status Critical Current
Adjusted expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/0042Details of specific parts of the dispensers
    • B67D1/0057Carbonators
    • B67D1/0069Details
    • B67D1/007Structure of the carbonating chamber
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/52Adding ingredients
    • A23L2/54Mixing with gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/2319Methods of introducing gases into liquid media
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/236Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids specially adapted for aerating or carbonating beverages
    • B01F23/2362Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids specially adapted for aerating or carbonating beverages for aerating or carbonating within receptacles or tanks, e.g. distribution machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/23Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids
    • B01F23/236Mixing gases with liquids by introducing gases into liquid media, e.g. for producing aerated liquids specially adapted for aerating or carbonating beverages
    • B01F23/2363Mixing systems, i.e. flow charts or diagrams; Arrangements, e.g. comprising controlling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/20Mixing gases with liquids
    • B01F23/29Mixing systems, i.e. flow charts or diagrams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/60Pump mixers, i.e. mixing within a pump
    • B01F25/62Pump mixers, i.e. mixing within a pump of the gear type
    • B01F25/621Wankel pump
    • B01F3/04439
    • B01F3/04808
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67DDISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
    • B67D1/00Apparatus or devices for dispensing beverages on draught
    • B67D1/0015Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components
    • B67D1/0021Apparatus or devices for dispensing beverages on draught the beverage being prepared by mixing at least two liquid components the components being mixed at the time of dispensing, i.e. post-mix dispensers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2/00Rotary-piston machines or pumps
    • F04C2/30Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C2/34Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in groups F04C2/08 or F04C2/22 and relative reciprocation between the co-operating members
    • F04C2/344Rotary-piston machines or pumps having the characteristics covered by two or more groups F04C2/02, F04C2/08, F04C2/22, F04C2/24 or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in groups F04C2/08 or F04C2/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/06Mixing of food ingredients
    • B01F2101/14Mixing of ingredients for non-alcoholic beverages; Dissolving sugar in water
    • B01F2215/0022
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2210/00Fluid
    • F04C2210/20Fluid liquid, i.e. incompressible
    • F04C2210/208Water
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2210/00Fluid
    • F04C2210/22Fluid gaseous, i.e. compressible
    • F04C2210/222Carbon dioxide (CO2)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2210/00Fluid
    • F04C2210/24Fluid mixed, e.g. two-phase fluid

Definitions

  • the present application and the resultant patent relate generally to beverage dispensers and more particularly relate to beverage dispensers with a rotary carbonator for high quality, on-demand carbonated water with a reduced overall footprint.
  • Beverage dispensers for soft drinks and other types of carbonated beverages generally mix syrups and/or other types of concentrates with carbonated water to produce the beverage.
  • the beverage dispenser therefore may include a carbonator tank to produce and store the carbonated water.
  • plain water may be pumped to the carbonator tank so as to mix with a flow of pressurized carbon dioxide gas.
  • the carbonated water may flow to a cold plate and then to a nozzle for mixing with the concentrate or other ingredients.
  • Various types of flow control devices also may be used.
  • the carbonator tank, the related plumbing, and the flow control devices may be relatively expensive and may take up a considerable amount of space within the beverage dispenser.
  • the typical duty cycle of the beverage dispenser also may have an impact on the quality of the carbonated water produced by the carbonator tank.
  • the carbonated water may sit in the carbonator tank for an extended period of time and may become stale.
  • the water and the carbon dioxide may mix in the carbonator tank for only a short amount of time such that the carbon dioxide may escape upon exiting the nozzle.
  • Such a carbonator may produce a supply of high quality, on demand carbonated water while being smaller and less expensive than known devices.
  • the present application and the resultant patent provide a rotary carbonator for use with a beverage dispensing system.
  • the rotary carbonator may include an off-center carbonator chamber, a rotor positioned within the off-center carbonator chamber, and a number of vanes extending from the rotor.
  • the vanes may define within the off-center carbonator chamber a first number of vane cavities with an increasing area and a second number of vane cavities with a decreasing area.
  • a water inlet and a gas inlet may be positioned about the first vane cavities and a carbonated water outlet may be positioned about the second vane cavities.
  • the rotary carbonator thus produces high quality and on demand carbonated water.
  • the present application and the resultant patent further provide a method of carbonating water on demand.
  • the method may include the steps of rotating a number of sliding vanes in an off-center carbonator chamber such that the sliding vanes define a first number of vane cavities with an increasing area and a second number of vane cavities with a decreasing area, flowing water into the first vane cavities, flowing carbon dioxide into the first vane cavities, mixing the water and the carbon dioxide in the second vane cavities, and then flowing the resultant carbonated water out of the second vane cavities.
  • the present application and the resultant patent further provide a beverage dispensing system.
  • the beverage dispensing system may include a nozzle, one or more concentrates in communication with the nozzle, and a rotary carbonator for producing a flow of carbonated water in communication with the nozzle.
  • the present application and the resultant patent further provide a positive displacement pump for use with a flow of water and a flow of carbon dioxide to form a flow of carbonated water.
  • the positive displacement pump may include a water cylinder with a water piston therein to meter a portion of the flow of water, a carbon dioxide cylinder with a carbon dioxide piston therein to meter a portion of the flow of carbon dioxide, a mixing cylinder with a mixing piston therein to mix the flow of water from the water cylinder and the flow of carbon dioxide from the carbon dioxide cylinder to form the flow of carbonated water, and a crankshaft to maneuver the pistons.
  • FIG. 1 is a schematic diagram of a known beverage dispensing system with a carbonator tank.
  • FIG. 2 is a schematic diagram of a beverage dispensing system with a rotary carbonator as may be described herein.
  • FIG. 3 is a perspective view of the rotary carbonator of FIG. 2 .
  • FIG. 4 is an exploded view of the rotary carbonator of FIG. 2 .
  • FIG. 5 is a side sectional view of the rotary carbonator of FIG. 2 .
  • FIG. 6 is a schematic diagram showing the operation of the rotary carbonator of FIG. 2 .
  • FIG. 7 is a schematic diagram of an alternative embodiment of a rotary carbonator as may be described herein.
  • FIG. 8 is a schematic diagram of a beverage dispensing system with an alternative embodiment of a positive displacement pump in the form of a piston pump as may be described herein.
  • FIG. 9 is a schematic diagram of a portion of the positive displacement pump of FIG. 8 .
  • FIG. 1 shows a schematic diagram of an example of a known beverage dispensing system 10 .
  • the beverage dispensing system 10 includes a carbonator tank 20 .
  • the carbonator tank 20 may mix a flow of plain water 30 from a pump 40 or otherwise with a pressurized flow of carbon dioxide 50 .
  • the carbon dioxide 50 may dissolve within the plain water 30 within the carbonator tank 20 to produce carbonated water 60 .
  • the carbonated water 60 may flow through a cold plate or other type of a heat exchanger 65 to a nozzle 70 .
  • Various types of flow control devices 80 also may be used herein.
  • the carbonated water 60 may mix with one or more concentrates 90 and/or other ingredients within or about the nozzle 70 to create a beverage 95 .
  • the beverage dispensing system 10 described herein is for the purpose of example only. Beverage dispensing systems with many other components and configurations may be used.
  • FIG. 2 shows a schematic diagram of a beverage dispensing system 100 as may be described herein.
  • the beverage dispensing system 100 may use a rotary carbonator 110 .
  • the rotary carbonator 110 may be driven by an electrical motor 120 or other type of drive mechanism.
  • the electrical motor 120 may be conventional AC motor and the like.
  • Alternatives also include a brushless DC motor and the like. Such a brushless DC motor may have direct-off-mains controllers for high starting torque.
  • the rotary carbonator 110 mixes the flow of plain water 30 and the pressurized flow of carbon dioxide 50 to form the carbonated water 60 .
  • the carbonated water 60 then may pass through the heat exchanger 65 and mix with the concentrates 90 and/or other ingredients at the nozzle 70 to produce the beverage 95 .
  • the rotary carbonator 110 also may be incorporated into the nozzle 70 or may be positioned elsewhere in the beverage dispensing system 110 .
  • FIGS. 3-5 show an example of the rotary carbonator 110 .
  • the rotary carbonator 110 may be a type of positive displacement pump 130 and the like. More particularly, the positive displacement pump 130 may be a type of rotary vane pump 140 .
  • the rotary vane pump 140 may be in communication with the flow of plain water 30 and the flow of carbon dioxide 50 as is described above.
  • the rotary vane pump 140 may have any size, shape, or configuration.
  • the rotary carbonator 110 may include a circular rotor 150 .
  • the circular rotor 150 may have a number of sliding vanes 160 positioned therein. Each pair of opposed vanes 160 may be connected via a spring 170 or other type of linkage. Alternatively, each vane 160 may have an independent spring 170 . Any number of the vanes 160 may be used herein.
  • the vanes 160 are shown as being straight or radial from the rotor 150 , the vanes 160 also may have a leading angle. Such a leading angle may assist in adding a component of sealing force via the rotational force. Any angle may be used herein
  • the rotor 150 also may include a drive shaft 180 extending therefrom in communication with the electrical motor 120 or other type of drive mechanism.
  • the rotary vane pump 140 may also include a stator 190 such that the rotor 150 may rotate within the stator 190 .
  • the rotor 150 and the stator 190 may have any size, shape, or configuration.
  • the sliding vanes 160 may be forced in an outward radial direction against an interior 195 of the stator 190 via centrifugal force.
  • the springs 170 may be utilized in forming a tight seal between the sliding vanes 160 and the stator 190 . Good sealing therein may assist in creating the carbonated water 60 .
  • the springs 170 also may assist during startup and shutdown when the centrifugal forces may be reduced.
  • the rotor 150 and the stator 190 may define an off-center carbonator chamber 200 therebetween so as to mix the flows of water 30 and gas 50 to produce the carbonated water 60 .
  • the stator 190 and the off-center carbonator chamber 200 may have varying radii of curvature therein.
  • the interior surface 195 of the stator 190 may define the varying radii of curvature.
  • the stator 190 also may have an exterior surface 210 .
  • the exterior surface 210 may define a stator water pathway 220 , a stator gas pathway 230 , and a stator carbonated water 240 formed therein.
  • the off-center carbonator chamber 200 may be enclosed by a rear chamber plate 250 and a front chamber plate 260 .
  • the chamber plates 250 , 260 both may have a plate water pathway 270 that aligns with the stator water pathway 220 , a plate gas pathway 280 that aligns with the stator gas pathway 230 , and a carbonated water pathway 290 that aligns with the stator carbonated water pathway 240 .
  • Other components and other configurations may be used herein.
  • the rotor 150 and the stator 190 may be positioned within a pump housing 300 .
  • the pump housing 300 may include a housing aperture 310 extending therethrough and sized for the stator 190 .
  • the pump housing 300 may include a housing water pathway 320 that aligns with the stator water pathway 220 and the plate water pathways 270 to form a water inlet 325 , a housing gas pathway 330 that aligns with the stator gas pathway 230 and the plate gas pathways 280 to form a gas inlet 335 , and a housing carbonated water pathway 340 that aligns with the stator carbonated water pathway 240 and the plate carbonated pathways 290 to form a carbonated water outlet 345 .
  • the pump housing 300 may have any size, shape, or configuration.
  • the pump housing 300 may be enclosed by a housing plate 350 and a seal 360 via a number of fasteners.
  • the seal 360 may be a conventional O-ring seal and the like.
  • the pump housing 300 may have any size, shape, or configuration.
  • the rotary vane pump 140 may be driven by the motor 120 .
  • the connection with the motor 120 may be magnetic.
  • the drive shaft 180 of the rotor 150 may align with a magnetic coupling 370 .
  • the magnetic coupling 370 may be enclosed by a cap 380 and driven by the motor 120 .
  • Other types of drive mechanisms may be used herein.
  • the magnetic coupling 370 may be part of the electrical motor 120 itself when using the brushless DC motor and the like.
  • the vanes 160 may be made from a graphite material and the like.
  • the graphite material may be substantially self-lubricating with a low wear rate.
  • the rotor 150 , the stator 190 , and the related components may be made from a stainless steel or a thermoplastic with good mechanical and thermal properties such as PEEK (polyetheretherketone). Other types of materials may be used herein.
  • the components may be machined or molded in a conventional manner or produced by three-dimensional printing techniques and the like. Other types of construction techniques may be used herein.
  • the off-center carbonator chamber 200 may be divided into a number of quadrants of differing sizes and shapes.
  • a first quadrant 400 may include the water inlet 325
  • a second quadrant 410 may include the gas inlet 335
  • a third quadrant 420 may be enclosed
  • a fourth quadrant 430 may include the carbonated water outlet 345 .
  • the positioning of the inlets and the outlet in the quadrants may vary.
  • the vanes 160 may divide the quadrants into a number of vane cavities 440 .
  • the vane cavities 440 in the first quadrant 400 and the second quadrant 410 become progressively larger in area. As the vane cavities 440 become larger in area, a negative pressure may be created that draws the flow of water 30 through the water inlet 325 in the first quadrant 400 . Likewise, the vane cavities 440 in the second quadrant 410 also continue to get progressively larger in area.
  • the flow of carbon dioxide 50 enters the second quadrant 410 via the gas inlet 335 .
  • the volume of the carbon dioxide 50 injected into the vane cavities 440 of the second quadrant 410 may be substantially equal to the volume of the vane cavities 440 in the second quadrant 410 minus the volume of the vane cavities 440 in the first quadrant 400 .
  • the water 30 and the carbon dioxide 50 may begin to mix within the vane cavities 440 of the second quadrant 410 .
  • the water 30 and the carbon dioxide 50 pass into vane cavities 440 of the third quadrant 420 .
  • the vane cavities 440 of the third quadrant 420 and the fourth quadrant 430 become progressively smaller in area. Because the water 30 is incompressible and the carbon dioxide 50 can only compress to a given extent, the carbon dioxide 50 will be forced into a solution with the water 30 to create the carbonated water 60 .
  • the vane cavities 440 also promote turbulence therein which further promotes good mixing.
  • the carbonated water 60 exits the third quadrant 420 most of the carbon dioxide 50 may be dissolved into the water 30 .
  • the carbonated water 60 then progresses to the fourth quadrant 430 .
  • the vane cavities 440 of the fourth quadrant 430 continue to get progressively smaller in area.
  • the fourth quadrant 430 may be in communication with the carbonated water outlet 345 .
  • the progressive reduction in the size of the vane cavities 440 in the fourth quadrant 430 provides a pumping action that forces the carbonated water 60 out of the carbonated water outlet 340 .
  • the carbonated water 60 may have about six (6) to about ten (10) volumes of carbon dioxide therein although the amount of carbonation may vary as desired.
  • the carbonated water 60 then may flow through the heat exchanger 65 and to the nozzle 70 where the carbonated water 60 may be mixed with the concentrates 90 and/or other ingredients to form the beverage 95 .
  • the rotational velocity of the rotor 150 may be used to control the volumetric flow rate therethrough so as to eliminate or reduce the need for a flow control device. The rotational velocity of the rotor 150 thus may be varied.
  • Other components and other configurations also may be used herein.
  • the carbonator chamber 200 may be divided into any number of sections with any number of the vane cavities 440 therein.
  • the flow of water 30 and the flow of carbon dioxide 50 may be mixed in any order.
  • the water inlet 325 may be positioned in the second quadrant 410 while the gas inlet 335 may be positioned in the first quadrant 400 or elsewhere.
  • the inlets 325 , 335 and the outlet 345 may be “point” ports.
  • a point port may be a hole or an opening that allows a fluid to enter a chamber.
  • the point ports also may span a larger portion of the carbonator chamber 200 or span multiple vane cavities 440 . A larger opening may help to minimize a pressure drop thereacross.
  • Multiple rotary carbonators 100 also may be used together, in parallel or in series (cascading).
  • each vane chamber 440 may vary. For example, in cavities or quadrants where compression or expansion occurs, the radius of curvature may increase or decrease.
  • a vane chamber 440 that causes compression may have a radius of curvature that decreases.
  • a vane chamber 440 with a constant pressure may have a more constant or somewhat increasing radius of curvature.
  • the rotary carbonator 110 thus provides on demand carbonated water 60 .
  • the rotary carbonator 110 provides both increased drink quality overall and from pour to pour via the on demand production.
  • the rotary carbonator 110 may provide cost savings and space savings via the elimination of the carbonator tank 220 and the flow control device 80 and the like.
  • Other components and other configurations may be used herein.
  • FIG. 7 is a schematic diagram of an alternative embodiment of a rotary carbonator 600 .
  • the rotary carbonator 600 may be a type of a positive displacement pump 610 and the like. More particularly, the positive displacement pump 610 may be a Wankel engine like pump 620 .
  • the Wankel engine like pump 620 may include an oval shaped housing 630 .
  • the housing 630 may have any size, shape, or configuration.
  • the oval shaped housing 630 may include a water inlet 640 , a gas inlet 650 , and a carbonated water outlet 660 .
  • the inlets 640 , 650 and the outlet 660 may have varying positions. Additional inlet and outlets also may be used.
  • a three sided symmetric rotor 670 Positioned within the housing 630 may be a three sided symmetric rotor 670 .
  • the three sided symmetric rotor 670 may have any size, shape, or configuration.
  • the three sided symmetric rotor 670 may be engaged with an eccentric shaft 680 for rotation therewith.
  • Other components and other configurations may be used herein.
  • the flow of water 30 and the flow of carbon dioxide 50 pass through the inlets 640 , 650 .
  • the flows 30 , 50 may be compressed as the area between the housing 630 and the three sided symmetrical rotor 670 becomes increasingly smaller. After compression, the flow of carbonated water 60 thus may leave the housing 630 via the carbonated water outlets 660 .
  • Other components and other configurations may be used herein.
  • FIG. 8 shows a schematic diagram of an alternative embodiment of a beverage dispensing system 700 as may be described herein.
  • the beverage dispensing system 700 may use a further embodiment of a positive displacement pump 720 .
  • FIG. 9 shows an example of the positive displacement pump 720 as a type of a piston pump 730 .
  • the piston pump 730 may be in communication with the flow of plain water 30 and the flow of carbon dioxide 50 as described above.
  • the piston pump 730 may have any size, shape, or configuration. Generally described, the piston pump 730 may include a crankshaft 740 . The crankshaft 740 may be driven by a drive motor 750 . The drive motor 750 may be a conventional AC motor and the like. Other types of drive devices may be used herein.
  • the piston pump 730 may include a block 760 with a number of cylinders 770 formed therein. In this example, a first cylinder 770 , a second cylinder 780 , and a third cylinder 790 may be used. Any number of cylinders may be used herein. Each cylinder may have a piston 800 therein driven by the crankshaft 740 .
  • the first cylinder 770 may be a water cylinder in communication with a water inlet line 810 with a water inlet valve 820 .
  • the first cylinder 770 also may be in communication with a water outlet line 830 with a water outlet valve 840 .
  • the water outlet line 830 may be in communication with the third cylinder 790 .
  • the second cylinder 780 may be a carbon dioxide cylinder in communication with a gas inlet line 850 with a gas inlet valve 860 .
  • the second cylinder 780 also may be in communication with a gas outlet line 870 with a gas outlet valve 880 .
  • the gas outlet line 870 also may be in communication with the third cylinder 790 .
  • the third cylinder 790 may be a mixing cylinder and may be in communication with the water outlet line 830 and the gas outlet line 870 .
  • the third cylinder 790 also may have a carbonated water outlet line 890 with a carbonated water outlet valve 900 thereon.
  • the cylinders may have varying sizes. Other components and other configurations may be used herein.
  • the water inlet valve 820 and the gas inlet valve 860 may be used to meter the incoming flows of water 30 and carbon dioxide 50 into the first cylinder 770 and the second cylinder 780 .
  • the water outlet valve 840 and the gas outlet valve 880 also may be used to meter the flow of water 30 and carbon dioxide 50 from the first cylinder 770 and the second cylinder 780 to the third cylinder 790 .
  • the drive motor 750 thus drives the crankshaft 740 so as to cause the pistons 800 to reciprocate.
  • the down-stroke of the pistons 800 in the first cylinder 770 and the second cylinder 780 may allow a portion of the flows of water 30 and carbon dioxide 50 to enter therein.
  • the pistons 800 may force the metered portions of the water 30 and the carbon dioxide 50 into the third cylinder 790 so as to mix and form the carbonated water 60 therein.
  • the carbonated water 60 then may flow to the carbonator tank 20 until a beverage is dispensed.
  • the pressure inside the carbonator tank 20 may be lower as compared to a standard tank.
  • a standard tank generally uses the higher pressure to force the carbon dioxide into solution. Instead, the piston 800 in the third cylinder 790 forces the carbon dioxide into solution.
  • the carbonator tank 20 thus may act as a holding tank with sufficient pressure to keep the carbon dioxide in solution.
  • valves also may allow for control of the amount of carbon dioxide in solution.
  • the flows of water 30 and carbon dioxide 50 may only enter the first cylinder 770 and the second cylinder 780 on every other down-stroke so as to allow compression in the third cylinder 790 twice. This multiple compression may allow for more carbon dioxide to be forced into solution. Moreover, the extra compression may help stabilize the solution so as to minimize escape of the carbon dioxide.
  • the piston pump 730 as the positive displacement pump 720 of the beverage dispensing system 700 thus provides on demand carbonated water 60 .
  • the piston pump 730 provides both increased drink quality overall and from pour to pour via the on demand production.
  • the piston pump 730 may provide cost saving and space savings through the use of a smaller carbonator tank 20 and the elimination of flow control devices and the like.
  • the positive displacement pump may take the form of a gear pump, a screw pump, a plunger pump, and the like. Any type of pump where water and carbon dioxide may be compressed and forced into solution before being discharged may be used herein. Combinations of different pumps also may be used herein together. Other components and other configurations may be used herein.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Devices For Dispensing Beverages (AREA)

Abstract

The present application provides a rotary carbonator for use with a beverage dispensing system. The rotary carbonator may include an off-center carbonator chamber, a rotor positioned within the off-center carbonator chamber, and a number of vanes extending from the rotor. The vanes may define within the off-center carbonator chamber a first number of vane cavities with an increasing area and a second number of vane cavities with a decreasing area. A water inlet and a gas inlet may be positioned about the first vane cavities and a carbonated water outlet may be positioned about the second vane cavities.

Description

    RELATED APPLICATIONS
  • The present application claims priority from provisional application Ser. No. 61/781,082, filed on Mar. 14, 2013, and provisional application Ser. No. 61/860,286, filed on Jul. 31, 2013. Ser. Nos. 61/781,082 and 61/860,286 are incorporated herein by reference in full.
  • TECHNICAL FIELD
  • The present application and the resultant patent relate generally to beverage dispensers and more particularly relate to beverage dispensers with a rotary carbonator for high quality, on-demand carbonated water with a reduced overall footprint.
  • BACKGROUND OF THE INVENTION
  • Beverage dispensers for soft drinks and other types of carbonated beverages generally mix syrups and/or other types of concentrates with carbonated water to produce the beverage. The beverage dispenser therefore may include a carbonator tank to produce and store the carbonated water. Generally described, plain water may be pumped to the carbonator tank so as to mix with a flow of pressurized carbon dioxide gas. The carbonated water may flow to a cold plate and then to a nozzle for mixing with the concentrate or other ingredients. Various types of flow control devices also may be used. The carbonator tank, the related plumbing, and the flow control devices may be relatively expensive and may take up a considerable amount of space within the beverage dispenser.
  • The typical duty cycle of the beverage dispenser also may have an impact on the quality of the carbonated water produced by the carbonator tank. In a low duty cycle, the carbonated water may sit in the carbonator tank for an extended period of time and may become stale. In a high duty cycle, the water and the carbon dioxide may mix in the carbonator tank for only a short amount of time such that the carbon dioxide may escape upon exiting the nozzle.
  • There is thus a desire for an improved carbonator for use with beverage dispensers and the like. Preferably such a carbonator may produce a supply of high quality, on demand carbonated water while being smaller and less expensive than known devices.
  • SUMMARY OF THE INVENTION
  • The present application and the resultant patent provide a rotary carbonator for use with a beverage dispensing system. The rotary carbonator may include an off-center carbonator chamber, a rotor positioned within the off-center carbonator chamber, and a number of vanes extending from the rotor. The vanes may define within the off-center carbonator chamber a first number of vane cavities with an increasing area and a second number of vane cavities with a decreasing area. A water inlet and a gas inlet may be positioned about the first vane cavities and a carbonated water outlet may be positioned about the second vane cavities. The rotary carbonator thus produces high quality and on demand carbonated water.
  • The present application and the resultant patent further provide a method of carbonating water on demand. The method may include the steps of rotating a number of sliding vanes in an off-center carbonator chamber such that the sliding vanes define a first number of vane cavities with an increasing area and a second number of vane cavities with a decreasing area, flowing water into the first vane cavities, flowing carbon dioxide into the first vane cavities, mixing the water and the carbon dioxide in the second vane cavities, and then flowing the resultant carbonated water out of the second vane cavities.
  • The present application and the resultant patent further provide a beverage dispensing system. The beverage dispensing system may include a nozzle, one or more concentrates in communication with the nozzle, and a rotary carbonator for producing a flow of carbonated water in communication with the nozzle.
  • The present application and the resultant patent further provide a positive displacement pump for use with a flow of water and a flow of carbon dioxide to form a flow of carbonated water. The positive displacement pump may include a water cylinder with a water piston therein to meter a portion of the flow of water, a carbon dioxide cylinder with a carbon dioxide piston therein to meter a portion of the flow of carbon dioxide, a mixing cylinder with a mixing piston therein to mix the flow of water from the water cylinder and the flow of carbon dioxide from the carbon dioxide cylinder to form the flow of carbonated water, and a crankshaft to maneuver the pistons.
  • These and other features and improvements of the present application and the resultant patent will become apparent to one of ordinary skill in the art upon review of the following detailed description when taken in conjunction with the several drawings and the appended claims.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a schematic diagram of a known beverage dispensing system with a carbonator tank.
  • FIG. 2 is a schematic diagram of a beverage dispensing system with a rotary carbonator as may be described herein.
  • FIG. 3 is a perspective view of the rotary carbonator of FIG. 2.
  • FIG. 4 is an exploded view of the rotary carbonator of FIG. 2.
  • FIG. 5 is a side sectional view of the rotary carbonator of FIG. 2.
  • FIG. 6 is a schematic diagram showing the operation of the rotary carbonator of FIG. 2.
  • FIG. 7 is a schematic diagram of an alternative embodiment of a rotary carbonator as may be described herein.
  • FIG. 8 is a schematic diagram of a beverage dispensing system with an alternative embodiment of a positive displacement pump in the form of a piston pump as may be described herein.
  • FIG. 9 is a schematic diagram of a portion of the positive displacement pump of FIG. 8.
  • DETAILED DESCRIPTION
  • Referring now to the drawings, in which like numerals refer to like elements throughout the several views, FIG. 1 shows a schematic diagram of an example of a known beverage dispensing system 10. Generally described, the beverage dispensing system 10 includes a carbonator tank 20. The carbonator tank 20 may mix a flow of plain water 30 from a pump 40 or otherwise with a pressurized flow of carbon dioxide 50. The carbon dioxide 50 may dissolve within the plain water 30 within the carbonator tank 20 to produce carbonated water 60. The carbonated water 60 may flow through a cold plate or other type of a heat exchanger 65 to a nozzle 70. Various types of flow control devices 80 also may be used herein. The carbonated water 60 may mix with one or more concentrates 90 and/or other ingredients within or about the nozzle 70 to create a beverage 95. The beverage dispensing system 10 described herein is for the purpose of example only. Beverage dispensing systems with many other components and configurations may be used.
  • FIG. 2 shows a schematic diagram of a beverage dispensing system 100 as may be described herein. Instead of using the carbonator tank 20, the pump 40, and perhaps the flow control device 80, the beverage dispensing system 100 may use a rotary carbonator 110. The rotary carbonator 110 may be driven by an electrical motor 120 or other type of drive mechanism. The electrical motor 120 may be conventional AC motor and the like. Alternatives also include a brushless DC motor and the like. Such a brushless DC motor may have direct-off-mains controllers for high starting torque. The rotary carbonator 110 mixes the flow of plain water 30 and the pressurized flow of carbon dioxide 50 to form the carbonated water 60. The carbonated water 60 then may pass through the heat exchanger 65 and mix with the concentrates 90 and/or other ingredients at the nozzle 70 to produce the beverage 95. The rotary carbonator 110 also may be incorporated into the nozzle 70 or may be positioned elsewhere in the beverage dispensing system 110.
  • FIGS. 3-5 show an example of the rotary carbonator 110. The rotary carbonator 110 may be a type of positive displacement pump 130 and the like. More particularly, the positive displacement pump 130 may be a type of rotary vane pump 140. The rotary vane pump 140 may be in communication with the flow of plain water 30 and the flow of carbon dioxide 50 as is described above. The rotary vane pump 140 may have any size, shape, or configuration.
  • Generally described, the rotary carbonator 110 may include a circular rotor 150. The circular rotor 150 may have a number of sliding vanes 160 positioned therein. Each pair of opposed vanes 160 may be connected via a spring 170 or other type of linkage. Alternatively, each vane 160 may have an independent spring 170. Any number of the vanes 160 may be used herein. Although the vanes 160 are shown as being straight or radial from the rotor 150, the vanes 160 also may have a leading angle. Such a leading angle may assist in adding a component of sealing force via the rotational force. Any angle may be used herein The rotor 150 also may include a drive shaft 180 extending therefrom in communication with the electrical motor 120 or other type of drive mechanism.
  • The rotary vane pump 140 may also include a stator 190 such that the rotor 150 may rotate within the stator 190. The rotor 150 and the stator 190 may have any size, shape, or configuration. In operation, the sliding vanes 160 may be forced in an outward radial direction against an interior 195 of the stator 190 via centrifugal force. Further, the springs 170 may be utilized in forming a tight seal between the sliding vanes 160 and the stator 190. Good sealing therein may assist in creating the carbonated water 60. The springs 170 also may assist during startup and shutdown when the centrifugal forces may be reduced.
  • The rotor 150 and the stator 190 may define an off-center carbonator chamber 200 therebetween so as to mix the flows of water 30 and gas 50 to produce the carbonated water 60. The stator 190 and the off-center carbonator chamber 200 may have varying radii of curvature therein. Specifically, the interior surface 195 of the stator 190 may define the varying radii of curvature. The stator 190 also may have an exterior surface 210. The exterior surface 210 may define a stator water pathway 220, a stator gas pathway 230, and a stator carbonated water 240 formed therein. The off-center carbonator chamber 200 may be enclosed by a rear chamber plate 250 and a front chamber plate 260. The chamber plates 250, 260 both may have a plate water pathway 270 that aligns with the stator water pathway 220, a plate gas pathway 280 that aligns with the stator gas pathway 230, and a carbonated water pathway 290 that aligns with the stator carbonated water pathway 240. Other components and other configurations may be used herein.
  • The rotor 150 and the stator 190 may be positioned within a pump housing 300. The pump housing 300 may include a housing aperture 310 extending therethrough and sized for the stator 190. The pump housing 300 may include a housing water pathway 320 that aligns with the stator water pathway 220 and the plate water pathways 270 to form a water inlet 325, a housing gas pathway 330 that aligns with the stator gas pathway 230 and the plate gas pathways 280 to form a gas inlet 335, and a housing carbonated water pathway 340 that aligns with the stator carbonated water pathway 240 and the plate carbonated pathways 290 to form a carbonated water outlet 345. The pump housing 300 may have any size, shape, or configuration. The pump housing 300 may be enclosed by a housing plate 350 and a seal 360 via a number of fasteners. The seal 360 may be a conventional O-ring seal and the like. The pump housing 300 may have any size, shape, or configuration.
  • As described above, the rotary vane pump 140 may be driven by the motor 120. The connection with the motor 120 may be magnetic. Specifically, the drive shaft 180 of the rotor 150 may align with a magnetic coupling 370. The magnetic coupling 370 may be enclosed by a cap 380 and driven by the motor 120. Other types of drive mechanisms may be used herein. For example, the magnetic coupling 370 may be part of the electrical motor 120 itself when using the brushless DC motor and the like.
  • The vanes 160 may be made from a graphite material and the like. The graphite material may be substantially self-lubricating with a low wear rate. The rotor 150, the stator 190, and the related components may be made from a stainless steel or a thermoplastic with good mechanical and thermal properties such as PEEK (polyetheretherketone). Other types of materials may be used herein. The components may be machined or molded in a conventional manner or produced by three-dimensional printing techniques and the like. Other types of construction techniques may be used herein.
  • As is shown in FIG. 6, the off-center carbonator chamber 200 may be divided into a number of quadrants of differing sizes and shapes. By way of example, a first quadrant 400 may include the water inlet 325, a second quadrant 410 may include the gas inlet 335, a third quadrant 420 may be enclosed, and a fourth quadrant 430 may include the carbonated water outlet 345. The positioning of the inlets and the outlet in the quadrants may vary. The vanes 160, in turn, may divide the quadrants into a number of vane cavities 440.
  • In use, the vane cavities 440 in the first quadrant 400 and the second quadrant 410 become progressively larger in area. As the vane cavities 440 become larger in area, a negative pressure may be created that draws the flow of water 30 through the water inlet 325 in the first quadrant 400. Likewise, the vane cavities 440 in the second quadrant 410 also continue to get progressively larger in area. The flow of carbon dioxide 50 enters the second quadrant 410 via the gas inlet 335. The volume of the carbon dioxide 50 injected into the vane cavities 440 of the second quadrant 410 may be substantially equal to the volume of the vane cavities 440 in the second quadrant 410 minus the volume of the vane cavities 440 in the first quadrant 400. The water 30 and the carbon dioxide 50 may begin to mix within the vane cavities 440 of the second quadrant 410.
  • As the rotor 150 continues to rotate, the water 30 and the carbon dioxide 50 pass into vane cavities 440 of the third quadrant 420. The vane cavities 440 of the third quadrant 420 and the fourth quadrant 430 become progressively smaller in area. Because the water 30 is incompressible and the carbon dioxide 50 can only compress to a given extent, the carbon dioxide 50 will be forced into a solution with the water 30 to create the carbonated water 60. The vane cavities 440 also promote turbulence therein which further promotes good mixing. By the time the carbonated water 60 exits the third quadrant 420, most of the carbon dioxide 50 may be dissolved into the water 30. The carbonated water 60 then progresses to the fourth quadrant 430. The vane cavities 440 of the fourth quadrant 430 continue to get progressively smaller in area. The fourth quadrant 430 may be in communication with the carbonated water outlet 345. The progressive reduction in the size of the vane cavities 440 in the fourth quadrant 430 provides a pumping action that forces the carbonated water 60 out of the carbonated water outlet 340. The carbonated water 60 may have about six (6) to about ten (10) volumes of carbon dioxide therein although the amount of carbonation may vary as desired.
  • The carbonated water 60 then may flow through the heat exchanger 65 and to the nozzle 70 where the carbonated water 60 may be mixed with the concentrates 90 and/or other ingredients to form the beverage 95. The rotational velocity of the rotor 150 may be used to control the volumetric flow rate therethrough so as to eliminate or reduce the need for a flow control device. The rotational velocity of the rotor 150 thus may be varied. Other components and other configurations also may be used herein.
  • Although the off-center carbonator chamber 200 has been defined in terms of the four quadrants described above, the carbonator chamber 200 may be divided into any number of sections with any number of the vane cavities 440 therein. The flow of water 30 and the flow of carbon dioxide 50 may be mixed in any order. Given such, the water inlet 325 may be positioned in the second quadrant 410 while the gas inlet 335 may be positioned in the first quadrant 400 or elsewhere. The inlets 325, 335 and the outlet 345 may be “point” ports. A point port may be a hole or an opening that allows a fluid to enter a chamber. The point ports also may span a larger portion of the carbonator chamber 200 or span multiple vane cavities 440. A larger opening may help to minimize a pressure drop thereacross. Multiple rotary carbonators 100 also may be used together, in parallel or in series (cascading).
  • As described above, the radius of curvature within each vane chamber 440 may vary. For example, in cavities or quadrants where compression or expansion occurs, the radius of curvature may increase or decrease. For example, a vane chamber 440 that causes compression may have a radius of curvature that decreases. A vane chamber 440 with a constant pressure may have a more constant or somewhat increasing radius of curvature.
  • The rotary carbonator 110 thus provides on demand carbonated water 60. The rotary carbonator 110 provides both increased drink quality overall and from pour to pour via the on demand production. Moreover, the rotary carbonator 110 may provide cost savings and space savings via the elimination of the carbonator tank 220 and the flow control device 80 and the like. Other components and other configurations may be used herein.
  • FIG. 7 is a schematic diagram of an alternative embodiment of a rotary carbonator 600. Similar to that described above, the rotary carbonator 600 may be a type of a positive displacement pump 610 and the like. More particularly, the positive displacement pump 610 may be a Wankel engine like pump 620. The Wankel engine like pump 620 may include an oval shaped housing 630. The housing 630 may have any size, shape, or configuration. The oval shaped housing 630 may include a water inlet 640, a gas inlet 650, and a carbonated water outlet 660. The inlets 640, 650 and the outlet 660 may have varying positions. Additional inlet and outlets also may be used. Positioned within the housing 630 may be a three sided symmetric rotor 670. The three sided symmetric rotor 670 may have any size, shape, or configuration. The three sided symmetric rotor 670 may be engaged with an eccentric shaft 680 for rotation therewith. Other components and other configurations may be used herein.
  • In use, the flow of water 30 and the flow of carbon dioxide 50 pass through the inlets 640, 650. The flows 30, 50 may be compressed as the area between the housing 630 and the three sided symmetrical rotor 670 becomes increasingly smaller. After compression, the flow of carbonated water 60 thus may leave the housing 630 via the carbonated water outlets 660. Other components and other configurations may be used herein.
  • FIG. 8 shows a schematic diagram of an alternative embodiment of a beverage dispensing system 700 as may be described herein. Instead of using the pump 40 and perhaps the flow control device 80 of FIG. 1, the beverage dispensing system 700 may use a further embodiment of a positive displacement pump 720. In this example, FIG. 9 shows an example of the positive displacement pump 720 as a type of a piston pump 730. The piston pump 730 may be in communication with the flow of plain water 30 and the flow of carbon dioxide 50 as described above.
  • The piston pump 730 may have any size, shape, or configuration. Generally described, the piston pump 730 may include a crankshaft 740. The crankshaft 740 may be driven by a drive motor 750. The drive motor 750 may be a conventional AC motor and the like. Other types of drive devices may be used herein. The piston pump 730 may include a block 760 with a number of cylinders 770 formed therein. In this example, a first cylinder 770, a second cylinder 780, and a third cylinder 790 may be used. Any number of cylinders may be used herein. Each cylinder may have a piston 800 therein driven by the crankshaft 740. The first cylinder 770 may be a water cylinder in communication with a water inlet line 810 with a water inlet valve 820. The first cylinder 770 also may be in communication with a water outlet line 830 with a water outlet valve 840. The water outlet line 830 may be in communication with the third cylinder 790. The second cylinder 780 may be a carbon dioxide cylinder in communication with a gas inlet line 850 with a gas inlet valve 860. The second cylinder 780 also may be in communication with a gas outlet line 870 with a gas outlet valve 880. The gas outlet line 870 also may be in communication with the third cylinder 790. The third cylinder 790 may be a mixing cylinder and may be in communication with the water outlet line 830 and the gas outlet line 870. The third cylinder 790 also may have a carbonated water outlet line 890 with a carbonated water outlet valve 900 thereon. The cylinders may have varying sizes. Other components and other configurations may be used herein.
  • In use, the water inlet valve 820 and the gas inlet valve 860 may be used to meter the incoming flows of water 30 and carbon dioxide 50 into the first cylinder 770 and the second cylinder 780. The water outlet valve 840 and the gas outlet valve 880 also may be used to meter the flow of water 30 and carbon dioxide 50 from the first cylinder 770 and the second cylinder 780 to the third cylinder 790. The drive motor 750 thus drives the crankshaft 740 so as to cause the pistons 800 to reciprocate. The down-stroke of the pistons 800 in the first cylinder 770 and the second cylinder 780 may allow a portion of the flows of water 30 and carbon dioxide 50 to enter therein. During the upstroke of the pistons 800, the pistons 800 may force the metered portions of the water 30 and the carbon dioxide 50 into the third cylinder 790 so as to mix and form the carbonated water 60 therein.
  • The carbonated water 60 then may flow to the carbonator tank 20 until a beverage is dispensed. The pressure inside the carbonator tank 20 may be lower as compared to a standard tank. A standard tank generally uses the higher pressure to force the carbon dioxide into solution. Instead, the piston 800 in the third cylinder 790 forces the carbon dioxide into solution. The carbonator tank 20 thus may act as a holding tank with sufficient pressure to keep the carbon dioxide in solution.
  • The use of the various valves also may allow for control of the amount of carbon dioxide in solution. For example, the flows of water 30 and carbon dioxide 50 may only enter the first cylinder 770 and the second cylinder 780 on every other down-stroke so as to allow compression in the third cylinder 790 twice. This multiple compression may allow for more carbon dioxide to be forced into solution. Moreover, the extra compression may help stabilize the solution so as to minimize escape of the carbon dioxide.
  • The piston pump 730 as the positive displacement pump 720 of the beverage dispensing system 700 thus provides on demand carbonated water 60. The piston pump 730 provides both increased drink quality overall and from pour to pour via the on demand production. Moreover, the piston pump 730 may provide cost saving and space savings through the use of a smaller carbonator tank 20 and the elimination of flow control devices and the like.
  • In addition to the examples of the positive displacement pump described herein, other types also may be used herein. For example, the positive displacement pump may take the form of a gear pump, a screw pump, a plunger pump, and the like. Any type of pump where water and carbon dioxide may be compressed and forced into solution before being discharged may be used herein. Combinations of different pumps also may be used herein together. Other components and other configurations may be used herein.
  • It should be apparent that the foregoing relates only to certain embodiments of the present application and the resultant patent. Numerous changes and modifications may be made herein by one of ordinary skill in the art without departing from the general spirit and scope of the invention as defined by the following claims and the equivalents thereof.

Claims (25)

We claim:
1. A rotary carbonator for use with a beverage dispensing system, comprising:
an off-center carbonator chamber;
a rotor positioned within the off-center carbonator chamber;
a plurality of vanes extending from the rotor;
the plurality of vanes defining within the off-center carbonator chamber a first plurality of vane cavities with an increasing area and a second plurality of vane cavities with a decreasing area;
a water inlet and a gas inlet positioned about the first plurality of vane cavities; and
a carbonated water outlet positioned about the second plurality of vane cavities.
2. The rotary carbonator of claim 1, further comprising a drive motor.
3. The rotary carbonator of claim 2, further comprising a magnetic coupling positioned about the drive motor.
4. The rotary carbonator of claim 1, wherein the plurality of vanes comprises a plurality of opposed pairs and wherein the plurality of opposed pairs comprises a spring therebetween.
5. The rotary carbonator of claim 1, further comprising a stator and wherein the rotor and the stator define the off-center carbonator chamber.
6. The rotary carbonator of claim 5, wherein an interior surface of the stator comprises a plurality of radii of curvature.
7. The rotary carbonator of claim 5, wherein an exterior of the stator comprises a stator water pathway of the water inlet, a stator gas pathway of the gas inlet, and a stator carbonated water pathway of the carbonated water outlet.
8. The rotary carbonator of claim 1, wherein the off-center carbonator chamber comprises a rear chamber plate and a front chamber plate.
9. The rotary carbonator of claim 8, wherein the rear chamber plate and the front chamber plate comprise a plate water pathway of the water inlet, a plate gas pathway of the gas inlet, and a plate carbonated water pathway of the carbonated water outlet.
10. The rotary carbonator of claim 1, further comprising a pump housing surrounding the off-center carbonator chamber.
11. The rotary carbonator of claim 10, wherein the pump housing comprises a housing water pathway of the water inlet, a housing gas pathway of the gas inlet, and a housing carbonated water pathway of the carbonated water outlet.
12. The rotary carbonator of claim 10, wherein the pump housing comprises a housing plate.
13. The rotary carbonator of claim 1, wherein the first plurality of vane cavities comprises a first quadrant with the water inlet and a second quadrant with the gas inlet.
14. The rotary carbonator of claim 13, wherein the second plurality of vane cavities comprises a third quadrant and a fourth quadrant with the carbonated water outlet.
15. A method of carbonating water on demand, comprising:
rotating a plurality of sliding vanes in an off-center carbonator chamber;
wherein the plurality of sliding vanes defines a first plurality of vane cavities with an increasing area and a second plurality of vane cavities with a decreasing area;
flowing water into the first plurality of vane cavities;
flowing carbon dioxide into the first plurality of vane cavities;
mixing the water and the carbon dioxide in the second plurality of vane cavities; and
flowing carbonated water out of the second plurality of vane cavities.
16. A beverage dispensing system, comprising:
a nozzle;
one or more concentrates in communication with the nozzle; and
a rotary carbonator producing a flow of carbonated water in communication with the nozzle.
17. The beverage dispenser of claim 16, wherein the rotary carbonator comprises an off-center carbonator chamber with a plurality of sliding vanes therein.
18. The beverage dispensing system of claim 16, wherein the rotary carbonator comprises a Wankel engine like pump.
19. A positive displacement pump for use with a flow of water and a flow of carbon dioxide to form a flow of carbonated water, comprising:
a water cylinder with a water piston therein to meter a portion of the flow of water;
a carbon dioxide cylinder with a carbon dioxide piston therein to meter a portion of the flow of carbon dioxide;
a mixing cylinder with a mixing piston therein to mix the flow of water from the water cylinder and the flow of carbon dioxide from the carbon dioxide cylinder to form the flow of carbonated water; and
a crankshaft to maneuver the pistons.
20. The positive displacement pump of claim 19, further comprising a drive motor in communication with the crankshaft.
21. The positive displacement pump of claim 19, further comprising a water inlet line with a water inlet valve in communication with the water cylinder.
22. The positive displacement pump of claim 19, further comprising a water outlet line with a water outlet valve in communication with the water cylinder and the mixing cylinder.
23. The positive displacement pump of claim 19, further comprising a gas inlet line with a gas inlet valve in communication with the carbon dioxide cylinder.
24. The positive displacement pump of claim 19, further comprising a gas outlet line with a gas outlet valve in communication with the carbon dioxide cylinder and the mixing cylinder.
25. The positive displacement pump of claim 19, further comprising a carbonated water outlet line with a carbonated water outlet valve in communication with the mixing cylinder.
US14/200,081 2013-03-14 2014-03-07 Rotary cabonator Active 2034-09-16 US9440836B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US14/200,081 US9440836B2 (en) 2013-03-14 2014-03-07 Rotary cabonator

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201361781082P 2013-03-14 2013-03-14
US201361860286P 2013-07-31 2013-07-31
US14/200,081 US9440836B2 (en) 2013-03-14 2014-03-07 Rotary cabonator

Publications (3)

Publication Number Publication Date
US20150251889A1 US20150251889A1 (en) 2015-09-10
US20160152460A9 true US20160152460A9 (en) 2016-06-02
US9440836B2 US9440836B2 (en) 2016-09-13

Family

ID=54016673

Family Applications (1)

Application Number Title Priority Date Filing Date
US14/200,081 Active 2034-09-16 US9440836B2 (en) 2013-03-14 2014-03-07 Rotary cabonator

Country Status (1)

Country Link
US (1) US9440836B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109575993A (en) * 2018-12-07 2019-04-05 浙江大学 A kind of system that simulation cracks generation tar in industry using rotational slide arc online
WO2019120887A1 (en) * 2017-12-21 2019-06-27 Robert Bosch Gmbh Pump for feeding high-pressure fuel to an internal-combustion engine

Families Citing this family (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110198910A (en) * 2016-12-14 2019-09-03 可口可乐公司 Flexible beverage distribution system
WO2023182974A1 (en) * 2022-03-21 2023-09-28 C18 Llc Supercharger and carbonated water mixing device
US11554946B1 (en) * 2022-03-21 2023-01-17 C18 Llc Supercharger and carbonated water mixing device
US11647860B1 (en) 2022-05-13 2023-05-16 Sharkninja Operating Llc Flavored beverage carbonation system
US11751585B1 (en) 2022-05-13 2023-09-12 Sharkninja Operating Llc Flavored beverage carbonation system
WO2023216231A1 (en) 2022-05-13 2023-11-16 Sharkninja Operating Llc Agitator for a carbonation system
US12005404B2 (en) 2022-08-22 2024-06-11 Sharkninja Operating Llc Beverage carbonation system flow control
US11738988B1 (en) 2022-11-17 2023-08-29 Sharkninja Operating Llc Ingredient container valve control
US11634314B1 (en) 2022-11-17 2023-04-25 Sharkninja Operating Llc Dosing accuracy
US11745996B1 (en) 2022-11-17 2023-09-05 Sharkninja Operating Llc Ingredient containers for use with beverage dispensers
US11871867B1 (en) 2023-03-22 2024-01-16 Sharkninja Operating Llc Additive container with bottom cover
US11925287B1 (en) 2023-03-22 2024-03-12 Sharkninja Operating Llc Additive container with inlet tube
US12005408B1 (en) 2023-04-14 2024-06-11 Sharkninja Operating Llc Mixing funnel
US12017192B1 (en) 2023-06-16 2024-06-25 Sharkninja Operating Llc Carbonation mixing nozzles
US11931704B1 (en) 2023-06-16 2024-03-19 Sharkninja Operating Llc Carbonation chamber

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2319752A (en) * 1941-09-02 1943-05-18 Frank A Smith Fuel mixture cooling and expansion retarding pressure feeder
US2918009A (en) * 1957-02-01 1959-12-22 Dieny & Lucas Soc Nouv Injection-compressor apparatus
US3169375A (en) * 1963-01-10 1965-02-16 Lucas J Velthuis Rotary engines or pumps
US3900277A (en) * 1972-06-12 1975-08-19 Borg Warner Rotary compressor
US4109486A (en) * 1976-04-29 1978-08-29 Sieck Charles A Heating system
US4132512A (en) * 1977-11-07 1979-01-02 Borg-Warner Corporation Rotary sliding vane compressor with magnetic vane retractor
US6589033B1 (en) * 2000-09-29 2003-07-08 Phoenix Analysis And Design Technologies, Inc. Unitary sliding vane compressor-expander and electrical generation system
US7823398B2 (en) * 2006-05-07 2010-11-02 John Stewart Glen Compressor/expander of the rotating vane type
US8813499B2 (en) * 2009-05-28 2014-08-26 Home Investering As Apparatus and method of converting a portion of the specific energy of a fluid in gas phase into mechanical work
US20140263446A1 (en) * 2013-03-14 2014-09-18 The Coca-Cola Company Rotary Carbonator

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3936246A (en) 1974-06-28 1976-02-03 Chromalloy American Corporation Mixing pump and method of mixing using same
US6672481B2 (en) 2001-02-22 2004-01-06 The Coca-Cola Company On demand carbonation system
US20060288874A1 (en) 2005-06-24 2006-12-28 The Coca-Cola Compay In-Line, Instantaneous Carbonation System

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2319752A (en) * 1941-09-02 1943-05-18 Frank A Smith Fuel mixture cooling and expansion retarding pressure feeder
US2918009A (en) * 1957-02-01 1959-12-22 Dieny & Lucas Soc Nouv Injection-compressor apparatus
US3169375A (en) * 1963-01-10 1965-02-16 Lucas J Velthuis Rotary engines or pumps
US3900277A (en) * 1972-06-12 1975-08-19 Borg Warner Rotary compressor
US4109486A (en) * 1976-04-29 1978-08-29 Sieck Charles A Heating system
US4132512A (en) * 1977-11-07 1979-01-02 Borg-Warner Corporation Rotary sliding vane compressor with magnetic vane retractor
US6589033B1 (en) * 2000-09-29 2003-07-08 Phoenix Analysis And Design Technologies, Inc. Unitary sliding vane compressor-expander and electrical generation system
US7823398B2 (en) * 2006-05-07 2010-11-02 John Stewart Glen Compressor/expander of the rotating vane type
US8813499B2 (en) * 2009-05-28 2014-08-26 Home Investering As Apparatus and method of converting a portion of the specific energy of a fluid in gas phase into mechanical work
US20140263446A1 (en) * 2013-03-14 2014-09-18 The Coca-Cola Company Rotary Carbonator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019120887A1 (en) * 2017-12-21 2019-06-27 Robert Bosch Gmbh Pump for feeding high-pressure fuel to an internal-combustion engine
CN109575993A (en) * 2018-12-07 2019-04-05 浙江大学 A kind of system that simulation cracks generation tar in industry using rotational slide arc online

Also Published As

Publication number Publication date
US9440836B2 (en) 2016-09-13
US20150251889A1 (en) 2015-09-10

Similar Documents

Publication Publication Date Title
US9440836B2 (en) Rotary cabonator
USRE35780E (en) Constant ratio post-mix beverage dispensing valve
US7997853B2 (en) Rotary pressure transfer device with improved flow
US20210404606A1 (en) Multiphase flow mixed delivery method employing reciprocating driving performed by liquid in two chambers and device thereof
CN102138007B (en) Reverse-osmosis apparatus
WO2011063654A1 (en) Vane pump
US20140263446A1 (en) Rotary Carbonator
EP1061426B1 (en) Pumping system for the injection of measured qualities of fluid into a fluid stream
US7404705B2 (en) Blending pump assembly
CN114215715A (en) Metering pump
US11428214B1 (en) Compact pump with reduced vibration and reduced thermal degradation
CN116557249B (en) Direct-discharge type constant-pressure liquid drainage emulsion pump
CN201568302U (en) Synchronous-rotation compressing machine with rotary air inlet, air outlet and exhaust valve
CN108194382B (en) Coaxial double-head centrifugal pump
CN206694249U (en) A kind of delivery port structure of CP types single-screw (single screw) pump
CN214306517U (en) Multiphase flow mixing and conveying device
CN204610274U (en) A kind of abreast-type synchronous revolving mixing pump
EP3775549B1 (en) Valve unit for pumps
CN210397080U (en) Novel built-in gas-liquid separation circulation fluid infusion double-screw oil-gas mixed delivery pump
CN106762627B (en) A kind of delivery port structure of CP types single-screw (single screw) pump
US8303277B2 (en) Blending pump assembly
CN210265111U (en) Single rotor displacement pump
CN220227214U (en) Suction assisting structure and emulsion pump
CN215539933U (en) Emulsification pump
CN212055107U (en) Mechanical partition plate belt type double-cam displacement pump

Legal Events

Date Code Title Description
STCF Information on status: patent grant

Free format text: PATENTED CASE

MAFP Maintenance fee payment

Free format text: PAYMENT OF MAINTENANCE FEE, 4TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M1551); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

Year of fee payment: 4

MAFP Maintenance fee payment

Free format text: PAYMENT OF MAINTENANCE FEE, 8TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M1552); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

Year of fee payment: 8