US20160024992A1 - Method for winding coil on object and water pump of clutch type provided with the same - Google Patents
Method for winding coil on object and water pump of clutch type provided with the same Download PDFInfo
- Publication number
- US20160024992A1 US20160024992A1 US14/877,744 US201514877744A US2016024992A1 US 20160024992 A1 US20160024992 A1 US 20160024992A1 US 201514877744 A US201514877744 A US 201514877744A US 2016024992 A1 US2016024992 A1 US 2016024992A1
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- United States
- Prior art keywords
- coil
- coils
- water pump
- cross
- wound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/10—Pumping liquid coolant; Arrangements of coolant pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01P—COOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
- F01P5/00—Pumping cooling-air or liquid coolants
- F01P5/10—Pumping liquid coolant; Arrangements of coolant pumps
- F01P5/12—Pump-driving arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/021—Units comprising pumps and their driving means containing a coupling
- F04D13/024—Units comprising pumps and their driving means containing a coupling a magnetic coupling
- F04D13/027—Details of the magnetic circuit
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/04—Shafts or bearings, or assemblies thereof
- F04D29/043—Shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/18—Rotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D27/00—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
- F16D27/02—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor with electromagnets incorporated in the clutch, i.e. with collecting rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D27/00—Magnetically- or electrically- actuated clutches; Control or electric circuits therefor
- F16D27/14—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/069—Winding two or more wires, e.g. bifilar winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/02—Coils wound on non-magnetic supports, e.g. formers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/18—Windings for salient poles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/4902—Electromagnet, transformer or inductor
- Y10T29/49071—Electromagnet, transformer or inductor by winding or coiling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
Definitions
- the present invention relates to a method for winding a coil on an object and a water pump of clutch type provided with the coil. More particularly, the present invention relates to a method for winding more coils on an object having a limited space, and to a water pump of clutch type provided with a coil securing a sufficient operation performance without increasing a size of the water pump of clutch type by using this method.
- a water pump circulates coolant to an engine and a heater in order to cool the engine and heat a cabin.
- the coolant flowing out from the water pump circulates a cylinder block and/or a cylinder head of an engine and cools the engine.
- the coolant circulates a heat exchanger and cools an exhaust gas of high temperature. At this time, temperature of the coolant rises, and the heated coolant is used for warming up a cabin of a vehicle.
- the heated coolant is cooled at a radiator and flows in the water pump again.
- Such a water pump is largely divided into a mechanical water pump and an electric water pump.
- the mechanical water pump is connected to a pulley fixed to a crankshaft of the engine and is driven according to a rotation of the crankshaft (i.e., a rotation of the engine). Therefore, coolant amount flowed out from the mechanical water pump is determined according to a rotation speed of the engine.
- the electric water pump is driven by a motor controlled by a control apparatus. Therefore, the electric water pump can determines the coolant amount regardless of the rotation speed of the engine. Since components used in the electric water pump, however, is electrically operated, it is important for electrically operated components to have sufficient waterproof performance. If the components have sufficient waterproof performance, performance and durability of the electric water pump may also improve. In addition, the electric water pump has more components (a stator, a rotor, a water-proof means, and so on) than the mechanical water pump. So, manufacturing cost of the electric water pump is expensive and it is difficult to manufacture the electric water pump.
- a mechanical water pump e.g., water pump of clutch type
- a pulley is selectively connected to a shaft according to the driving condition of the engine, and the selectively connection of the pulley and the shaft is achieved by magnetic force generated by a coil wound on a coil case.
- FIG. 4 is a cross-sectional view of a conventional coil
- FIG. 5 is an enlarged view of FIG. 4 .
- coil layers 210 are wound on a coil case according to a conventional art.
- a coil 212 in the coil layers 210 is wound so as to form a plurality of rows.
- the coil 212 is wound as a rhombohedral packing. That is, cross-sectional centers of a plurality of coils forming a m-th row and a (m+1)-th row are arranged to form a zigzag shape, and an angle ⁇ between the cross-sectional centers of the two neighboring coils forming the m-th row and one cross-sectional center of the coil forming the (m+1)-th row and contacting with the cross-sectional centers of the two neighboring coils is 60°.
- a pore 216 is formed among three neighboring coils 212 among a rhombohedral packing. Formation of the pore 216 restricts numbers of coils wound on the coil case.
- magnetic force generated by the coil 212 is proportional to the numbers of coils 212 wound on the coil case. Therefore, it is very important for improving operation performance of a water pump of clutch type to wind more coils 212 on the coil case having a limited space.
- Various aspects of the present invention are directed to provide a method for winding a coil on an object having advantages of generating strong magnetic force as a consequence of winding more coils on an object having a limited space and to provide a water pump of clutch type having advantages of securing sufficient operation performance without increasing size as a consequence of winding more coils on a coil case of the water pump of clutch type.
- a method for winding a coil on an object wherein the coil comprises a first coil and a second coil, cross-sectional area of the second coil being different from cross-sectional area of the first coil, may have winding the first coil on an exterior circumference of the object or the second coil such that cross-sectional centers of a plurality of first coils form a row, and winding the second coil on the first coil such that cross-sectional centers of a plurality of second coils form a row, wherein winding the first coil and winding the second coil are repeated by predetermined numbers such that a plurality of rows of the first coil and the second coil is wound on the object, and wherein the cross-sectional centers of the first coil and the second coil are disposed to form a zigzag shape each other.
- the cross-sectional centers of the first coils may be disposed to form a plurality of columns vertically disposed to the rows, wherein (m,n), (m,n+1), (m+1 and n+1), and (m+1,n) cross-sectional centers among the cross-sectional centers of the first coils are disposed to form a square, and wherein m and n are any natural numbers, and a (m,n) cross-sectional center means a cross-sectional center of the coil disposed at an intersecting point of a m-th row and a n-th column.
- Cross-sectional area of the second coil may be smaller than that of the first coil, wherein each cross-section of the second coil is disposed in a pore formed among the (m,n), (m,n+1), (m+1 and n+1), and (m+1,n) cross-sections of the first coil, and wherein the cross-sectional area of the second coil is approximately 17% of or smaller than that of the first coil.
- Current of the first coil may flow in an opposite direction of that of the second coil.
- a method for winding a coil on an object may include winding the first coils on an exterior circumferences of the second coils, wherein an outer circumferences of the respective second coil is enclosed and in contact with outer circumference of at least three first coils, and wherein cross-sectional area of the second coil is smaller than that of the first coil, wherein the outer circumference of the at least three first coils are in contact each other.
- the water pump of clutch type which receives a coolant, pressurizes the coolant by a rotation of an impeller fixed to a shaft, and supplies the pressurized coolant to a cooling circuit
- the first coil may be wound as a cubic packing, wherein the second coil is disposed in a pore among the first coils wound as the cubic packing, and wherein the cross-sectional area of the second coil is approximately 17% of or smaller than that of the first coil.
- Current of the first coil may flow in an opposite direction of that of the second coil.
- FIG. 1 is a cross-sectional view of a water pump of clutch type to which a coil according to an exemplary embodiment of the present invention is applied.
- FIG. 2 is a cross-sectional view of a coil according to an exemplary embodiment of the present invention.
- FIG. 3 is an enlarged view of FIG. 2 .
- FIG. 4 is a cross-sectional view of a conventional coil.
- FIG. 5 is an enlarged view of FIG. 4 .
- FIG. 1 is a cross-sectional view of a water pump of clutch type to which a coil according to an exemplary embodiment of the present invention is applied.
- a water pump of clutch type 1 includes a pump housing 40 , a pump cover (not shown), a pulley 10 , a hub 80 , a shaft 20 , and a coil 110 .
- the pump housing 40 has a disk shape and is provided with a penetration hole formed at a middle portion thereof Coupling means for coupling the pump housing 40 with the pump cover are disposed at an external circumferential portion of the pump housing 40 .
- a bolt (not shown) is used as the coupling means.
- the shaft 20 is disposed in the penetration hole, and an impeller 30 is fixed to one end of the shaft 20 .
- a bearing for smoothly rotating the shaft 20 is disposed between the shaft 20 and the penetration hole.
- the pump cover is coupled with the pump housing 40 so as to form a chamber (not shown) therebetween in which coolant is pressurized.
- the impeller 30 is disposed in the chamber.
- the chamber is connected to an inlet (not shown) so as to receive the coolant circulating a cooling circuit (not shown), and is connected to an outlet (not shown) such that the pressurized coolant is supplied to the cooling circuit.
- the impeller 30 rotates together with the shaft 20 and pressurizes the coolant flowing in the chamber.
- the pump housing 40 , the pump cover, and the impeller 30 according to an exemplary embodiment of the present invention are similar to those according to conventional arts and are well known to a person of an ordinary skill in the art. Therefore, a detailed description thereof will be omitted.
- the pulley 10 has an annular shape having an exterior circumference and an interior circumference.
- a belt (not shown) is mounted at the exterior circumference of the pulley 10 .
- the pulley 10 is connected to a crankshaft (not shown) through the belt. Therefore, the pulley 10 rotates according to a rotation of the crankshaft. Therefore, the pulley 10 always rotates when an engine operates.
- the pulley 10 is provided with a friction pad 12 mounted at one surface thereof (a surface facing the pump housing 40 ), and a clutch disk 60 rubbing with the friction pad 12 is provided.
- the clutch disk 60 is always rotated together with the pulley 10 by frictional force of the friction pad 12 .
- a first hole 62 is formed at the clutch disk 60 .
- the hub 80 has a disk shape, and a shaft mounting portion is formed at a middle portion thereof.
- the shaft 20 is mounted in the shaft mounting portion, and accordingly, the hub 80 rotates with the shaft 20 .
- a bearing 50 is disposed between the hub 80 and the interior circumference of the pulley 10 so as to permit relative rotation of the pulley 10 to the hub 80 . That is, the pulley 10 always rotates when the engine operates.
- the hub 80 is selectively connected to the pulley 10 and selectively rotates together with the pulley 10 .
- the bearing 50 includes an inner ring 52 fixed to the hub 80 , an outer ring 54 fixed to the interior circumference of the pulley 10 , and rolling elements 56 mounted between the inner ring 52 and the outer ring 54 .
- a second hole 70 corresponding to the first hole 62 is formed at an external circumferential portion of the hub 80 .
- a pin 82 for selectively connecting the hub 80 with the pulley 10 is inserted in the second hole 70 .
- the pin 82 inserted in the second hole 70 is selectively inserted in or came out from the first hole 62 according to magnetic force generated by the coil 110 and elastic force of an elastic member 90 fighting against the magnetic force. If the pin 82 inserted in the second hole 70 is inserted in the first hole 62 , the hub 80 is connected to and rotates with the pulley 10 . If the pin 82 inserted in the second hole 70 is not inserted in the first hole 62 on the contrary, connection between the hub 80 and the pulley 10 is cut off and the hub 80 does not rotate.
- the elastic member 90 is disposed between the hub 80 and the clutch disk 60 and applies the elastic force fighting against the magnetic force generated by the coil 110 to the hub 80 .
- a coil spring is mainly used as the elastic member 90 .
- the coil 110 is wound on a coil case 100 .
- the coil case 100 has an annular shape, one surface thereof (a surface facing the pump housing 40 ) is open, so as to receive the coil 110 , the opened surface is blocked by a coil cover 120 after the coil 110 is wound on the coil case 100 . Therefore, the coil 110 wound on the coil case 100 is not uncoiled by the coil cover 120 . If the current is applied to the coil 110 , the magnetic force is generated at the coil 110 . The magnetic force pulls the pin 82 such that the pin 82 comes out from the first hole 62 . Therefore, if the current is applied to the coil 110 , the connection of the hub 80 with the pulley 10 is cut off.
- FIG. 2 is a cross-sectional view of a coil according to an exemplary embodiment of the present invention
- FIG. 3 is an enlarged view of FIG. 2 .
- the coil 110 includes a first coil 112 and a second coil 114 .
- Cross-sectional area of the first coil 112 is different from that of the second coil 114 .
- the cross-sectional area A 2 of the second coil 114 is smaller than that A 1 of the first coil 112 .
- the first coil 112 is wound on the coil case 100 or the second coil 114
- the second coil 114 is wound on the first coil 112 .
- Cross-sectional centers of the first and second coils 112 and 114 form a row.
- the first and second coils 112 and 114 are wound by a predetermined numbers so as to form a plurality of rows.
- the first coil 112 and the second coil 114 are disposed to form a zigzag shape.
- the first coil 112 is wound as a cubic packing. That is, the cross-sectional centers of the first coil 112 are disposed to form a plurality of columns vertically disposed to the rows.
- (m,n), (m,n+l), (m+1 and n+1), and (m+1,n) cross-sectional centers are disposed to form a square shape. That is, an angle ⁇ between a connecting line of the (m,n) cross-sectional center with the (m,n+1) cross-sectional center and a connecting line of the (m,n) cross-sectional center with the (m+1, n) cross-sectional center is 90°, and length of one connecting line is the same as that of another connecting line.
- m and n are any natural numbers
- a (m,n) cross-sectional center means a cross-sectional center of the coil disposed at an intersecting point of a m-th row and a n-th column.
- the second coil 114 the cross-sectional area A 2 of which is smaller than that A 1 of the first coil 112 , is disposed in the pore formed among the (m,n), (m,n+l), (m+1 and n+1), and (m+1,n) cross-sections of the first coil 112 according to the exemplary embodiment of the present invention. Therefore, porosity may be reduced. It is preferable that the pore among the first coil 112 is completely filled with the second coil 114 . Accordingly, the second coil 114 contacts with the first coils 112 surrounding it at four points P 1 , P 2 , P 3 , and P 4 .
- the porosity is about 0.546. Therefore, diameter of the second coil 114 completely filling the pore (generally, density of the coil 110 is increased by pressing the coil 110 .) is about 0.417. Therefore, a ratio of the cross-sectional area A 1 of the first coil 112 to that A 2 of the second coil 114 is about 1,0.174. Therefore, it is preferable that the cross-sectional area A 2 the second coil 114 is 17% of or smaller than that A 1 of the first coil 112 .
- Reduction in the porosity means that the numbers of the coils 110 wound on the coil case 100 increases.
- the magnetic force generated at the coil 110 is proportional to the numbers of the coils 110 wound on the coil case 100 and the numbers of the poles. Since the number of the coils 110 wound on the coil case 100 increases, the magnetic force generated at the coil 110 is stronger according to the exemplary embodiment of the present invention.
- the current of the first coil 112 flows in an opposite direction that of the second coil 114 . Therefore, the number of the pores increases.
- a stronger magnetic force is generated at coils without increasing size of an object as a consequence of winding more coils on the object having a limited space. Therefore, capacity of devices (for example, a motor, a generator, a pump, and so on) generating the magnetic force by flowing current through the coil may increase without increasing size thereof.
- devices for example, a motor, a generator, a pump, and so on
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
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Abstract
A method for winding a coil on an object, wherein the coil includes a plurality of first coils and a plurality of second coils, may have winding the first coils on an exterior circumferences of the second coils, wherein an outer circumferences of the respective second coil is enclosed and in contact with outer circumference of at least three first coils, and wherein cross-sectional area of the second coil is smaller than that of the first coil, and wherein the outer circumference of the at least three first coils are in contact each other.
Description
- The present application claims priority to Korean Patent Application No. 10-2009-0118739 filed in the Korean Intellectual Property Office on Dec. 2, 2009, the entire contents of which is incorporated herein for all purposes by this reference.
- 1. Field of the Invention
- The present invention relates to a method for winding a coil on an object and a water pump of clutch type provided with the coil. More particularly, the present invention relates to a method for winding more coils on an object having a limited space, and to a water pump of clutch type provided with a coil securing a sufficient operation performance without increasing a size of the water pump of clutch type by using this method.
- 2. Description of Related Art
- Generally, a water pump circulates coolant to an engine and a heater in order to cool the engine and heat a cabin.
- The coolant flowing out from the water pump circulates a cylinder block and/or a cylinder head of an engine and cools the engine. In addition, the coolant circulates a heat exchanger and cools an exhaust gas of high temperature. At this time, temperature of the coolant rises, and the heated coolant is used for warming up a cabin of a vehicle. In addition, the heated coolant is cooled at a radiator and flows in the water pump again.
- Such a water pump is largely divided into a mechanical water pump and an electric water pump.
- The mechanical water pump is connected to a pulley fixed to a crankshaft of the engine and is driven according to a rotation of the crankshaft (i.e., a rotation of the engine). Therefore, coolant amount flowed out from the mechanical water pump is determined according to a rotation speed of the engine.
- On the contrary, the electric water pump is driven by a motor controlled by a control apparatus. Therefore, the electric water pump can determines the coolant amount regardless of the rotation speed of the engine. Since components used in the electric water pump, however, is electrically operated, it is important for electrically operated components to have sufficient waterproof performance. If the components have sufficient waterproof performance, performance and durability of the electric water pump may also improve. In addition, the electric water pump has more components (a stator, a rotor, a water-proof means, and so on) than the mechanical water pump. So, manufacturing cost of the electric water pump is expensive and it is difficult to manufacture the electric water pump.
- Recently, a mechanical water pump (e.g., water pump of clutch type) which selectively pressurizes the coolant according to a driving condition of the engine and supplies it to the engine has been developed. According to such a water pump of clutch type, a pulley is selectively connected to a shaft according to the driving condition of the engine, and the selectively connection of the pulley and the shaft is achieved by magnetic force generated by a coil wound on a coil case.
- Hereinafter, a conventional method for winding a coil on a coil case of a water pump of clutch type will be described.
-
FIG. 4 is a cross-sectional view of a conventional coil, andFIG. 5 is an enlarged view ofFIG. 4 . - As shown in
FIG. 4 andFIG. 5 ,coil layers 210 are wound on a coil case according to a conventional art. Acoil 212 in thecoil layers 210 is wound so as to form a plurality of rows. At this time, thecoil 212 is wound as a rhombohedral packing. That is, cross-sectional centers of a plurality of coils forming a m-th row and a (m+1)-th row are arranged to form a zigzag shape, and an angle θ between the cross-sectional centers of the two neighboring coils forming the m-th row and one cross-sectional center of the coil forming the (m+1)-th row and contacting with the cross-sectional centers of the two neighboring coils is 60°. However, apore 216 is formed among three neighboringcoils 212 among a rhombohedral packing. Formation of thepore 216 restricts numbers of coils wound on the coil case. - Generally, magnetic force generated by the
coil 212 is proportional to the numbers ofcoils 212 wound on the coil case. Therefore, it is very important for improving operation performance of a water pump of clutch type to windmore coils 212 on the coil case having a limited space. - The information disclosed in this Background of the Invention section is only for enhancement of understanding of the general background of the invention and should not be taken as an acknowledgement or any form of suggestion that this information foams the prior art already known to a person skilled in the art.
- Various aspects of the present invention are directed to provide a method for winding a coil on an object having advantages of generating strong magnetic force as a consequence of winding more coils on an object having a limited space and to provide a water pump of clutch type having advantages of securing sufficient operation performance without increasing size as a consequence of winding more coils on a coil case of the water pump of clutch type.
- In an aspect of the present invention, a method for winding a coil on an object, wherein the coil comprises a first coil and a second coil, cross-sectional area of the second coil being different from cross-sectional area of the first coil, may have winding the first coil on an exterior circumference of the object or the second coil such that cross-sectional centers of a plurality of first coils form a row, and winding the second coil on the first coil such that cross-sectional centers of a plurality of second coils form a row, wherein winding the first coil and winding the second coil are repeated by predetermined numbers such that a plurality of rows of the first coil and the second coil is wound on the object, and wherein the cross-sectional centers of the first coil and the second coil are disposed to form a zigzag shape each other.
- The cross-sectional centers of the first coils may be disposed to form a plurality of columns vertically disposed to the rows, wherein (m,n), (m,n+1), (m+1 and n+1), and (m+1,n) cross-sectional centers among the cross-sectional centers of the first coils are disposed to form a square, and wherein m and n are any natural numbers, and a (m,n) cross-sectional center means a cross-sectional center of the coil disposed at an intersecting point of a m-th row and a n-th column.
- Cross-sectional area of the second coil may be smaller than that of the first coil, wherein each cross-section of the second coil is disposed in a pore formed among the (m,n), (m,n+1), (m+1 and n+1), and (m+1,n) cross-sections of the first coil, and wherein the cross-sectional area of the second coil is approximately 17% of or smaller than that of the first coil.
- Current of the first coil may flow in an opposite direction of that of the second coil.
- In another aspect of the present invention, a method for winding a coil on an object, wherein the coil comprises a plurality of first coils and a plurality of second coils, may include winding the first coils on an exterior circumferences of the second coils, wherein an outer circumferences of the respective second coil is enclosed and in contact with outer circumference of at least three first coils, and wherein cross-sectional area of the second coil is smaller than that of the first coil, wherein the outer circumference of the at least three first coils are in contact each other.
- In further another aspect of the present invention, the water pump of clutch type which receives a coolant, pressurizes the coolant by a rotation of an impeller fixed to a shaft, and supplies the pressurized coolant to a cooling circuit may include a pulley connected to a crankshaft so as to rotate according to a rotation of the crankshaft, a hub at which the shaft is mounted so as to rotate together with the shaft, a pin selectively connecting the hub to the pulley, an elastic member always exerting elastic force on the pin, and a coil selectively applying magnetic force to the pin to an opposite direction of the elastic force, wherein the coil is wound on a case and includes first and second coils with different cross-sectional area, the first coil and the second coil are wound on the case by turns, and the first coil and the second coil are disposed to form a zigzag shape.
- The first coil may be wound as a cubic packing, wherein the second coil is disposed in a pore among the first coils wound as the cubic packing, and wherein the cross-sectional area of the second coil is approximately 17% of or smaller than that of the first coil.
- Current of the first coil may flow in an opposite direction of that of the second coil.
- The methods and apparatuses of the present invention have other features and advantages which will be apparent from or are set forth in more detail in the accompanying drawings, which are incorporated herein, and the following Detailed Description of the Invention, which together serve to explain certain principles of the present invention.
-
FIG. 1 is a cross-sectional view of a water pump of clutch type to which a coil according to an exemplary embodiment of the present invention is applied. -
FIG. 2 is a cross-sectional view of a coil according to an exemplary embodiment of the present invention. -
FIG. 3 is an enlarged view ofFIG. 2 . -
FIG. 4 is a cross-sectional view of a conventional coil. -
FIG. 5 is an enlarged view ofFIG. 4 . - It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the present invention as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particular intended application and use environment.
- In the figures, reference numbers refer to the same or equivalent parts of the present invention throughout the several figures of the drawing.
- Reference will now be made in detail to various embodiments of the present invention(s), examples of which are illustrated in the accompanying drawings and described below. While the invention(s) will be described in conjunction with exemplary embodiments, it will be understood that present description is not intended to limit the invention(s) to those exemplary embodiments. On the contrary, the invention(s) is/are intended to cover not only the exemplary embodiments, but also various alternatives, modifications, equivalents and other embodiments, which may be included within the spirit and scope of the invention as defined by the appended claims.
- An exemplary embodiment of the present invention will hereinafter be described in detail with reference to the accompanying drawings.
-
FIG. 1 is a cross-sectional view of a water pump of clutch type to which a coil according to an exemplary embodiment of the present invention is applied. - As shown in
FIG. 1 , a water pump ofclutch type 1 includes apump housing 40, a pump cover (not shown), apulley 10, ahub 80, ashaft 20, and acoil 110. - The
pump housing 40 has a disk shape and is provided with a penetration hole formed at a middle portion thereof Coupling means for coupling thepump housing 40 with the pump cover are disposed at an external circumferential portion of thepump housing 40. Generally, a bolt (not shown) is used as the coupling means. Theshaft 20 is disposed in the penetration hole, and animpeller 30 is fixed to one end of theshaft 20. A bearing for smoothly rotating theshaft 20 is disposed between theshaft 20 and the penetration hole. - The pump cover is coupled with the
pump housing 40 so as to form a chamber (not shown) therebetween in which coolant is pressurized. Theimpeller 30 is disposed in the chamber. In addition, the chamber is connected to an inlet (not shown) so as to receive the coolant circulating a cooling circuit (not shown), and is connected to an outlet (not shown) such that the pressurized coolant is supplied to the cooling circuit. Theimpeller 30 rotates together with theshaft 20 and pressurizes the coolant flowing in the chamber. - The
pump housing 40, the pump cover, and theimpeller 30 according to an exemplary embodiment of the present invention are similar to those according to conventional arts and are well known to a person of an ordinary skill in the art. Therefore, a detailed description thereof will be omitted. - The
pulley 10 has an annular shape having an exterior circumference and an interior circumference. A belt (not shown) is mounted at the exterior circumference of thepulley 10. Thepulley 10 is connected to a crankshaft (not shown) through the belt. Therefore, thepulley 10 rotates according to a rotation of the crankshaft. Therefore, thepulley 10 always rotates when an engine operates. - The
pulley 10 is provided with afriction pad 12 mounted at one surface thereof (a surface facing the pump housing 40), and aclutch disk 60 rubbing with thefriction pad 12 is provided. Theclutch disk 60 is always rotated together with thepulley 10 by frictional force of thefriction pad 12. Afirst hole 62 is formed at theclutch disk 60. - The
hub 80 has a disk shape, and a shaft mounting portion is formed at a middle portion thereof. Theshaft 20 is mounted in the shaft mounting portion, and accordingly, thehub 80 rotates with theshaft 20. In addition, abearing 50 is disposed between thehub 80 and the interior circumference of thepulley 10 so as to permit relative rotation of thepulley 10 to thehub 80. That is, thepulley 10 always rotates when the engine operates. However, thehub 80 is selectively connected to thepulley 10 and selectively rotates together with thepulley 10. Thebearing 50 includes aninner ring 52 fixed to thehub 80, anouter ring 54 fixed to the interior circumference of thepulley 10, and rollingelements 56 mounted between theinner ring 52 and theouter ring 54. - A
second hole 70 corresponding to thefirst hole 62 is formed at an external circumferential portion of thehub 80. Apin 82 for selectively connecting thehub 80 with thepulley 10 is inserted in thesecond hole 70. Thepin 82 inserted in thesecond hole 70 is selectively inserted in or came out from thefirst hole 62 according to magnetic force generated by thecoil 110 and elastic force of anelastic member 90 fighting against the magnetic force. If thepin 82 inserted in thesecond hole 70 is inserted in thefirst hole 62, thehub 80 is connected to and rotates with thepulley 10. If thepin 82 inserted in thesecond hole 70 is not inserted in thefirst hole 62 on the contrary, connection between thehub 80 and thepulley 10 is cut off and thehub 80 does not rotate. - The
elastic member 90 is disposed between thehub 80 and theclutch disk 60 and applies the elastic force fighting against the magnetic force generated by thecoil 110 to thehub 80. A coil spring is mainly used as theelastic member 90. - The
coil 110 is wound on acoil case 100. Thecoil case 100 has an annular shape, one surface thereof (a surface facing the pump housing 40) is open, so as to receive thecoil 110, the opened surface is blocked by acoil cover 120 after thecoil 110 is wound on thecoil case 100. Therefore, thecoil 110 wound on thecoil case 100 is not uncoiled by thecoil cover 120. If the current is applied to thecoil 110, the magnetic force is generated at thecoil 110. The magnetic force pulls thepin 82 such that thepin 82 comes out from thefirst hole 62. Therefore, if the current is applied to thecoil 110, the connection of thehub 80 with thepulley 10 is cut off. - Hereinafter, referring to
FIG. 2 andFIG. 3 , thecoil 110 according to the exemplary embodiment of the present invention will further be described. -
FIG. 2 is a cross-sectional view of a coil according to an exemplary embodiment of the present invention, andFIG. 3 is an enlarged view ofFIG. 2 . - As shown in
FIG. 2 andFIG. 3 , thecoil 110 includes afirst coil 112 and asecond coil 114. Cross-sectional area of thefirst coil 112 is different from that of thesecond coil 114. Herein, it is exemplarily described that the cross-sectional area A2 of thesecond coil 114 is smaller than that A1 of thefirst coil 112. - The
first coil 112 is wound on thecoil case 100 or thesecond coil 114, and thesecond coil 114 is wound on thefirst coil 112. Cross-sectional centers of the first andsecond coils second coils first coil 112 and thesecond coil 114 are disposed to form a zigzag shape. In addition, thefirst coil 112 is wound as a cubic packing. That is, the cross-sectional centers of thefirst coil 112 are disposed to form a plurality of columns vertically disposed to the rows. Therefore, (m,n), (m,n+l), (m+1 and n+1), and (m+1,n) cross-sectional centers are disposed to form a square shape. That is, an angle θ between a connecting line of the (m,n) cross-sectional center with the (m,n+1) cross-sectional center and a connecting line of the (m,n) cross-sectional center with the (m+1, n) cross-sectional center is 90°, and length of one connecting line is the same as that of another connecting line. Herein, m and n are any natural numbers, and a (m,n) cross-sectional center means a cross-sectional center of the coil disposed at an intersecting point of a m-th row and a n-th column. - Generally, if the
first coil 112 is wound as the cubic packing, porosity increases compared with a porosity if thefirst coil 112 is wound as the rhombohedral packing. However, thesecond coil 114, the cross-sectional area A2 of which is smaller than that A1 of thefirst coil 112, is disposed in the pore formed among the (m,n), (m,n+l), (m+1 and n+1), and (m+1,n) cross-sections of thefirst coil 112 according to the exemplary embodiment of the present invention. Therefore, porosity may be reduced. It is preferable that the pore among thefirst coil 112 is completely filled with thesecond coil 114. Accordingly, thesecond coil 114 contacts with thefirst coils 112 surrounding it at four points P1, P2, P3, and P4. - If diameter of the
first coil 112 is 1, the porosity is about 0.546. Therefore, diameter of thesecond coil 114 completely filling the pore (generally, density of thecoil 110 is increased by pressing thecoil 110.) is about 0.417. Therefore, a ratio of the cross-sectional area A1 of thefirst coil 112 to that A2 of thesecond coil 114 is about 1,0.174. Therefore, it is preferable that the cross-sectional area A2 thesecond coil 114 is 17% of or smaller than that A1 of thefirst coil 112. - Reduction in the porosity means that the numbers of the
coils 110 wound on thecoil case 100 increases. The magnetic force generated at thecoil 110 is proportional to the numbers of thecoils 110 wound on thecoil case 100 and the numbers of the poles. Since the number of thecoils 110 wound on thecoil case 100 increases, the magnetic force generated at thecoil 110 is stronger according to the exemplary embodiment of the present invention. - In addition, the current of the
first coil 112 flows in an opposite direction that of thesecond coil 114. Therefore, the number of the pores increases. - Further, since porosity of the
coil 110 is reduced, thecoils 110 are more pressed to each other. Therefore, slip of thecoil 110 may be prevented, and accordingly, spread of adhesive for preventing slip of thecoil 110 is unnecessary. - According to an exemplary embodiment of the present invention, a stronger magnetic force is generated at coils without increasing size of an object as a consequence of winding more coils on the object having a limited space. Therefore, capacity of devices (for example, a motor, a generator, a pump, and so on) generating the magnetic force by flowing current through the coil may increase without increasing size thereof.
- For convenience in explanation and accurate definition in the appended claims, the terms “upper”, “lower”, “interior”, “exterior”, “inner”, and “outer” are used to describe features of the exemplary embodiments with reference to the positions of such features as displayed in the figures.
- The foregoing descriptions of specific exemplary embodiments of the present invention have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and their practical application, to thereby enable others skilled in the art to make and utilize various exemplary embodiments of the present invention, as well as various alternatives and modifications thereof It is intended that the scope of the invention be defined by the Claims appended hereto and their equivalents.
Claims (8)
1-6. (canceled)
7. A method for winding a coil on an object, wherein the coil comprises a plurality of first coils and a plurality of second coils, the method comprising:
winding the first coils on an exterior circumferences of the second coils,
wherein an outer circumferences of the respective second coil is enclosed and in contact with outer circumference of at least three first coils, and
wherein cross-sectional area of the second coil is smaller than that of the first coil.
8. The method of claim 7 , wherein the outer circumference of the at least three first coils are in contact each other.
9. A water pump of clutch type which receives a coolant, pressurizes the coolant by a rotation of an impeller fixed to a shaft, and supplies the pressurized coolant to a cooling circuit, the water pump comprising:
a pulley connected to a crankshaft so as to rotate according to a rotation of the crankshaft;
a hub at which the shaft is mounted so as to rotate together with the shaft;
a pin selectively connecting the hub to the pulley;
an elastic member always exerting elastic force on the pin; and
a coil selectively applying magnetic force to the pin to an opposite direction of the elastic force,
wherein the coil is wound on a case and includes first and second coils with different cross-sectional area,
the first coil and the second coil are wound on the case by turns, and
the first coil and the second coil are disposed to form a zigzag shape.
10. The water pump of claim 9 , wherein the first coil is wound as a cubic packing.
11. The water pump of claim 10 , wherein the second coil is disposed in a pore among the first coils wound as the cubic packing.
12. The water pump of claim 11 , wherein the cross-sectional area of the second coil is approximately 17% of or smaller than that of the first coil.
13. The water pump of claim 9 , wherein current of the first coil flows in an opposite direction of that of the second coil.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/877,744 US20160024992A1 (en) | 2009-12-02 | 2015-10-07 | Method for winding coil on object and water pump of clutch type provided with the same |
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020090118739A KR101090810B1 (en) | 2009-12-02 | 2009-12-02 | Method for winding coil on object and water pump of clutch type provided with the same |
KR10-2009-0118739 | 2009-12-02 | ||
US12/847,972 US8436703B2 (en) | 2009-12-02 | 2010-07-30 | Method for winding coil on object and water pump of clutch type provided with the same |
US13/721,884 US9183985B2 (en) | 2009-12-02 | 2012-12-20 | Method for winding coil on an object |
US14/877,744 US20160024992A1 (en) | 2009-12-02 | 2015-10-07 | Method for winding coil on object and water pump of clutch type provided with the same |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US13/721,884 Division US9183985B2 (en) | 2009-12-02 | 2012-12-20 | Method for winding coil on an object |
Publications (1)
Publication Number | Publication Date |
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US20160024992A1 true US20160024992A1 (en) | 2016-01-28 |
Family
ID=43972523
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
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US12/847,972 Expired - Fee Related US8436703B2 (en) | 2009-12-02 | 2010-07-30 | Method for winding coil on object and water pump of clutch type provided with the same |
US13/721,884 Expired - Fee Related US9183985B2 (en) | 2009-12-02 | 2012-12-20 | Method for winding coil on an object |
US14/877,744 Abandoned US20160024992A1 (en) | 2009-12-02 | 2015-10-07 | Method for winding coil on object and water pump of clutch type provided with the same |
Family Applications Before (2)
Application Number | Title | Priority Date | Filing Date |
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US12/847,972 Expired - Fee Related US8436703B2 (en) | 2009-12-02 | 2010-07-30 | Method for winding coil on object and water pump of clutch type provided with the same |
US13/721,884 Expired - Fee Related US9183985B2 (en) | 2009-12-02 | 2012-12-20 | Method for winding coil on an object |
Country Status (5)
Country | Link |
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US (3) | US8436703B2 (en) |
JP (1) | JP2011119649A (en) |
KR (1) | KR101090810B1 (en) |
CN (1) | CN102087902A (en) |
DE (1) | DE102010037002A1 (en) |
Families Citing this family (5)
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KR101090810B1 (en) * | 2009-12-02 | 2011-12-08 | 현대자동차주식회사 | Method for winding coil on object and water pump of clutch type provided with the same |
KR101114395B1 (en) * | 2009-12-04 | 2012-02-14 | 기아자동차주식회사 | Water pump for vehicle |
CN103764968B (en) * | 2011-09-08 | 2016-05-18 | 皮尔伯格泵技术有限责任公司 | Convertible automotive coolant pump |
CA2997184C (en) | 2014-09-05 | 2023-09-19 | Yaroslav Andreyevitch Pichkur | Transformer |
DE102015213795A1 (en) * | 2015-07-22 | 2017-01-26 | Robert Bosch Gmbh | Magnetic body and method for its production |
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US20040012291A1 (en) * | 2002-07-19 | 2004-01-22 | Mclennan Paul S. | High density winding for electric motor |
US8436703B2 (en) * | 2009-12-02 | 2013-05-07 | Hyundai Motor Company | Method for winding coil on object and water pump of clutch type provided with the same |
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JPS58163240A (en) * | 1982-03-24 | 1983-09-28 | Toshiba Corp | Rotary electric machine |
JPS5919723A (en) * | 1982-07-26 | 1984-02-01 | Isuzu Motors Ltd | Multistage clutch |
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JPH07182717A (en) * | 1993-12-24 | 1995-07-21 | Sharp Corp | Optical magnetic recording/reproducing device |
US20010015393A1 (en) * | 1998-02-24 | 2001-08-23 | Hiroshi Miyazaki | Winding apparatus |
JP2000104548A (en) | 1998-07-28 | 2000-04-11 | Aisin Seiki Co Ltd | Water pump |
US6690255B2 (en) * | 2002-02-21 | 2004-02-10 | Coilcraft, Incorporated | Electronic component |
JP3666748B2 (en) * | 2002-05-10 | 2005-06-29 | 株式会社デンソー | Winding device and winding method |
DE60332906D1 (en) | 2002-10-26 | 2010-07-22 | Lg Electronics Inc | Electric engine |
US20040246087A1 (en) * | 2003-05-09 | 2004-12-09 | Canon Kabushiki Kaisha | Electric component and method of producing the same |
JP2007529860A (en) * | 2004-03-17 | 2007-10-25 | コーニンクレッカ フィリップス エレクトロニクス エヌ ヴィ | Incandescent bulb and bulb assembly including two coils |
JP2006245298A (en) * | 2005-03-03 | 2006-09-14 | Nittoku Eng Co Ltd | Multilayer coil, and winding method and winding device thereof |
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- 2009-12-02 KR KR1020090118739A patent/KR101090810B1/en not_active IP Right Cessation
-
2010
- 2010-07-30 US US12/847,972 patent/US8436703B2/en not_active Expired - Fee Related
- 2010-08-09 JP JP2010178731A patent/JP2011119649A/en active Pending
- 2010-08-16 DE DE102010037002A patent/DE102010037002A1/en not_active Withdrawn
- 2010-08-17 CN CN2010102551871A patent/CN102087902A/en active Pending
-
2012
- 2012-12-20 US US13/721,884 patent/US9183985B2/en not_active Expired - Fee Related
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2015
- 2015-10-07 US US14/877,744 patent/US20160024992A1/en not_active Abandoned
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US20040012291A1 (en) * | 2002-07-19 | 2004-01-22 | Mclennan Paul S. | High density winding for electric motor |
US8436703B2 (en) * | 2009-12-02 | 2013-05-07 | Hyundai Motor Company | Method for winding coil on object and water pump of clutch type provided with the same |
Also Published As
Publication number | Publication date |
---|---|
US8436703B2 (en) | 2013-05-07 |
JP2011119649A (en) | 2011-06-16 |
KR101090810B1 (en) | 2011-12-08 |
US20130105612A1 (en) | 2013-05-02 |
KR20110062147A (en) | 2011-06-10 |
US9183985B2 (en) | 2015-11-10 |
US20110129366A1 (en) | 2011-06-02 |
DE102010037002A1 (en) | 2011-06-09 |
CN102087902A (en) | 2011-06-08 |
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AS | Assignment |
Owner name: HYUNDAI MOTOR COMPANY, KOREA, REPUBLIC OF Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:LEE, TAE WON;REEL/FRAME:036752/0490 Effective date: 20100730 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |