US20160009511A1 - Stacking device and image forming apparatus - Google Patents

Stacking device and image forming apparatus Download PDF

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Publication number
US20160009511A1
US20160009511A1 US14/790,493 US201514790493A US2016009511A1 US 20160009511 A1 US20160009511 A1 US 20160009511A1 US 201514790493 A US201514790493 A US 201514790493A US 2016009511 A1 US2016009511 A1 US 2016009511A1
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US
United States
Prior art keywords
sheet
detection plate
stacking
stacking device
pivoting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/790,493
Inventor
Yasuhiko Fuse
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Inc filed Critical Canon Inc
Assigned to CANON KABUSHIKI KAISHA reassignment CANON KABUSHIKI KAISHA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FUSE, YASUHIKO
Publication of US20160009511A1 publication Critical patent/US20160009511A1/en
Priority to US16/122,112 priority Critical patent/US10745222B2/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H1/00Supports or magazines for piles from which articles are to be separated
    • B65H1/08Supports or magazines for piles from which articles are to be separated with means for advancing the articles to present the articles to the separating device
    • B65H1/14Supports or magazines for piles from which articles are to be separated with means for advancing the articles to present the articles to the separating device comprising positively-acting mechanical devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H1/00Supports or magazines for piles from which articles are to be separated
    • B65H1/04Supports or magazines for piles from which articles are to be separated adapted to support articles substantially horizontally, e.g. for separation from top of pile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H1/00Supports or magazines for piles from which articles are to be separated
    • B65H1/26Supports or magazines for piles from which articles are to be separated with auxiliary supports to facilitate introduction or renewal of the pile
    • B65H1/266Support fully or partially removable from the handling machine, e.g. cassette, drawer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H7/00Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles
    • B65H7/02Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H7/00Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles
    • B65H7/20Controlling associated apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/10Size; Dimensions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2511/00Dimensions; Position; Numbers; Identification; Occurrences
    • B65H2511/20Location in space
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/20Sensing or detecting means using electric elements
    • B65H2553/25Contact switches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/60Details of intermediate means between the sensing means and the element to be sensed
    • B65H2553/61Mechanical means, e.g. contact arms

Definitions

  • the present invention relates to a stacking device and an image forming apparatus.
  • some image forming apparatuses such as copying machines and printers includes a size detection unit that detects the size of sheets accommodated in a feeding cassette.
  • the size of stacked sheets is detected based on a position of a regulation plate that regulates a position of the sheets. More specifically, there is a system for detecting the size of the sheets by detecting a position of a detection plate using a detection unit provided in a main body of an image forming apparatus.
  • the detection plate interlocks with the regulation plate and includes openings, which are provided according to a certain rule.
  • the length of the detection plate needs to be the same as an amount of movement of the regulation plate. Further, to accommodate the detection plate in a feeding cassette, a space which is approximately twice the length of the detection plate is required for the feeding cassette that accommodates the sheets. Consequently, the size of the feeding cassette increases.
  • Japanese patent Application Laid-Open No. 2000-219326 discusses a feeding cassette including two detection plates, which are substantially the same in length, each having openings. More specifically, the first detection plate interlocks with a trailing edge regulation plate in a region from a position furthest from a feeding roller to the center of a movement range, and the second detection plate interlocks with the trailing edge regulation plate in a region from the center of the movement range to a position closest to the feeding roller.
  • a sensor provided in a main body of an image forming apparatus detects the openings provided in each of the two detection plates.
  • the configuration discussed in Japanese Patent Application Laid-Open No. 2000-219326 is effective if a maximum sheet-passing size in the main body of the image forming apparatus is assumed to be the A3 size (297 mm in width ⁇ 420 mm in length).
  • a maximum sheet-passing size in the main body of the image forming apparatus is assumed to be the A3 size (297 mm in width ⁇ 420 mm in length).
  • the configuration discussed in Japanese Patent Application Laid-Open No. 2000-219326 which requires the two detection plates having substantially the same length, may lead to a complicated structure and cost rise, and is not necessarily the most suitable.
  • the present invention is directed to a stacking device capable of determining the size of a sheet by a simple configuration and an image forming apparatus including the stacking device.
  • a stacking device including a switch whose output changes depending on positions of a first detection plate having openings and a second detection plate provided so as to pivot around a pivot point on the first detection plate, and an image forming apparatus including the stacking device.
  • a stacking device includes a stacking unit configured to stack a sheet on the stacking unit, a regulation member configured to be movable in a first direction and a second direction opposite to the first direction and configured to regulate a position of the sheet by abutting on an edge of the sheet stacked in the stacking unit, an interlocking member configured to interlock with the regulation member, a pivoting member provided on the interlocking member and configured to rotate, a sensor having an output configured to change based on positions of the interlocking member and the pivoting member, and a determination unit configured to determine a size of the sheet based on the output of the sensor.
  • FIGS. 1A and 1B are respectively a schematic sectional view and a schematic perspective view of an image forming apparatus according to a first exemplary embodiment.
  • FIG. 2 is a top view of a feeding cassette according to the first exemplary embodiment.
  • FIG. 3 is a perspective view of the feeding cassette according to the first exemplary embodiment.
  • FIG. 4 is a side view of the feeding cassette according to the first exemplary embodiment.
  • FIG. 5 is a perspective view of a switch according to the first exemplary embodiment.
  • FIGS. 6A and 6B are respectively a side view of a first detection plate and a second detection plate according to the first exemplary embodiment and a side view of the first detection plate and the second detection plate according to the first exemplary embodiment.
  • FIG. 7 is a perspective view of the first detection plate and the second detection plate according to the first exemplary embodiment.
  • FIG. 8 is a side view illustrating a layout of openings of the first detection plate according to the first exemplary embodiment.
  • FIG. 9 is a perspective view of the feeding cassette when sheets of the LGL size are set therein according to the first exemplary embodiment.
  • FIGS. 10A and 10B are respectively a perspective view and a side view of the feeding cassette when sheets of the A5 size are set therein according to the first exemplary embodiment.
  • FIG. 11 is a perspective view of the feeding cassette when sheets of a non-standard size are set according to the first exemplary embodiment.
  • FIG. 12 is a cross-sectional view illustrating a positional relationship between the first and second detection plates and a switch according to the first exemplary embodiment.
  • FIG. 13 is a perspective view of a feeding cassette according to a second exemplary embodiment.
  • FIG. 14 is a side view of three detection plates according to the second exemplary embodiment.
  • FIG. 15 is a perspective view of the feeding cassette when sheets of the A6 size are set therein according to the second exemplary embodiment.
  • FIG. 1A is a schematic sectional view illustrating a configuration of an image forming apparatus (laser beam printer) 100 including a stacking device 110 according to the first exemplary embodiment.
  • the image forming apparatus 100 includes a feeding cassette (a stacking unit) 20 that accommodates sheets S on which an image is to be formed, and a pick roller (a feeding member) 1 that feeds the sheets S in the feeding cassette 20 one by one.
  • the image forming apparatus 100 includes conveyance roller pairs 2 and 3 , which convey the sheet S fed by the pick roller 1 , and a registration roller pair 4 .
  • the conveyance roller pair 2 includes a feed roller and a separation roller opposing the feed roller.
  • the image forming apparatus 100 includes a process cartridge 10 and a laser scanner 6 that irradiates an electrophotographic photosensitive member 10 a with light based on image information.
  • the image forming apparatus 100 includes a transfer roller 10 b that transfers an image formed on the electrophotographic photosensitive member 10 a onto the sheet S, a fixing unit 11 that fixes the transferred image to the sheet S, and a discharge roller pair 8 that discharges the sheet S.
  • the process cartridge 10 is detachably attached to the image forming apparatus 100 , and is unitized.
  • the process cartridge 10 includes a charging unit that charges the electrophotographic photosensitive member 10 a, a development unit that develops an electrostatic latent image formed on the electrophotographic photosensitive member 10 a, and a cleaning unit that cleans a toner material remaining on the surface of the electrophotographic photosensitive member 10 a.
  • the image forming apparatus 100 irradiates the electrophotographic photosensitive member 10 a, which is primarily charged from the laser scanner 6 , with light based on image information, and forms an electrostatic latent image on the surface of the electrophotographic photosensitive member 10 a.
  • the electrostatic latent image is developed, to form a visible image.
  • the pick roller 1 feeds the sheets S accommodated in the feeding cassette 20 .
  • the conveyance roller pairs 2 and 3 convey the sheet S fed by the pick roller 1 to the registration roller pair 4 .
  • the registration roller pair 3 conveys the sheet S to a transfer unit in synchronization with the formation of the visible image.
  • the sheet S on which a toner image has been transferred by the transfer unit is conveyed to the fixing unit 11 .
  • the fixing unit 11 fixes the toner image to the sheet S.
  • the discharge roller pair 8 discharges the sheet S to which the toner image has been fixed out of the image forming apparatus 100 .
  • FIG. 1B is a schematic perspective view of the image forming apparatus 100 as viewed obliquely from above its side surface.
  • the feeding cassette 20 includes width regulation plates 21 a and 21 b that regulate a position of a side edge in a direction orthogonal to a feeding direction of the stacked sheets S, and a trailing edge regulation plate (trailing edge regulation member) 22 that regulates a position of a trailing edge (an edge) in the feeding direction of the sheets S.
  • the feeding cassette 20 is provided so as to be drawn in a direction indicated by an arrow orthogonal to the feeding direction in the front surface of the image forming apparatus 100 .
  • the size of the sheets S which can be accommodated in the feeding cassette 20 is from the A6 size (105 mm in width ⁇ 148 mm in length) to the Legal (LGL) size (216 mm in width ⁇ 356 mm in length).
  • the size of the sheets S which is the A5 size or larger, can be identified.
  • the feeding cassette 20 can accommodate sheets S of other standard sizes such as the A5 size (148 mm in width ⁇ 210 mm in length), the B5 size (182 mm in width ⁇ 257 mm in length), the Executive (EXE) size (184 mm in width ⁇ 267 mm in length), the Letter (LTR) size in portrait orientation (216 mm in width ⁇ 279 mm in length), and the A4 size in portrait orientation (210 mm in width ⁇ 297 mm in length).
  • the A5 size 148 mm in width ⁇ 210 mm in length
  • the B5 size (182 mm in width ⁇ 257 mm in length
  • the Executive (EXE) size 184 mm in width ⁇ 267 mm in length
  • the Letter (LTR) size in portrait orientation 216 mm in width ⁇ 279 mm in length
  • A4 size in portrait orientation 210 mm in width ⁇ 297 mm in length
  • FIG. 2 is a cross-sectional view of the feeding cassette 20 according to the first exemplary embodiment as viewed from above.
  • the width regulation plate 21 a and the width regulation plate 21 b are connected to each other with a pinion gear 23 , and are configured to interlock with each other in a direction indicated by an arrow A.
  • a user can move the width regulation plate 21 a and the width regulation plate 21 b to the corresponding positions matching the size in a width direction of the stacked sheets S.
  • the trailing edge regulation plate 22 is movably provided in a direction indicated by an arrow B (the feeding direction (a first direction) and a direction opposite thereto (a second direction)) along a slit. The user can move the trailing edge regulation plate 22 to a position matching the size in the feeding direction of the stacked sheets S.
  • FIG. 3 is a perspective view of the feeding cassette 20 according to the first exemplary embodiment as viewed obliquely from above.
  • a stacking plate (stacking member) 12 on which sheets S are stacked is provided so as to pivot around pivot points 12 a and 12 b.
  • the stacking plate 12 pivots upwards by a lifter gear 16 driven by a motor M (a driving source) provided in a main body of the image forming apparatus 100 and a lift-up plate 17 connected to the lifter gear 16 .
  • the stacking plate 12 pivots upwards according to the number of the stacked sheets S so that predetermined pressure (feeding pressure) of the sheets S stacked on the stacking plate 12 against the pick roller 1 is maintained.
  • FIG. 4 is a side view of the feeding cassette 20 as viewed from an arrow C illustrated in FIG. 3 .
  • the sheets on the stacking plate 12 can be stacked up to a height of 60 mm.
  • the image forming apparatus 100 sequentially lifts up the stacking plate 12 as the number of the stacked sheets S decreases from a fully stacked state of 60 mm to the final one sheet, to make the sheet S abut on the pick roller 1 .
  • the lift-up plate 17 pivots around the pivot point 17 a within a range of a hatched area E illustrated in FIG. 4 .
  • the lift-up plate 17 includes a flat plate or a shaft made of a metal, as needed, and is arranged below the stacking plate 12 .
  • the pivot point 17 a of the lift-up plate 17 is positioned approximately 6 mm below a lowermost edge of the sheet S before the stacking plate 12 is lifted up.
  • the pivot radius of the hatched area E is approximately 21 mm.
  • the feeding cassette 20 includes a first detection plate (an interlocking member) 24 that integrally moves with (interlocks with) the trailing edge regulation plate 22 in the direction indicated by the arrow B.
  • a second detection plate (a turning member) 25 is rotatably provided on the first detection plate 24 .
  • a switch (sensor) 33 which is turned on/off, and a determination unit D, which determines the size of the sheets S according to an output of the switch 33 , are provided in the main body of the image forming apparatus 100 .
  • the switch 33 includes three pin switches that can be separately turned on/off. Each of the three pin switches generally remains projected by 5 mm with the use of an elastic member provided inside the switch 33 , and is recognized to be in an off state in this position.
  • a pin switch is pushed in by 3.5 mm to 5 mm by a detection surface 24 a of the first detection plate 24 or a detection surface 25 a of the second detection plate 25 , the pin switch is recognized to be in an on state.
  • the determination unit D determines the size of the sheet S based on each state of the three pin switches.
  • a size detection unit which detects the size of the sheets S, includes the first detection plate 24 , the second detection plate 25 , the switch 33 , and the determination unit D.
  • a configuration of the first detection plate 24 and the second detection plate 25 according to the first exemplary embodiment will be specifically described below.
  • FIGS. 6A and 6B are cross-sectional views illustrating the first detection plate 24 and the second detection plate 25 in an enlarged scale. To simplify description, the second detection plate 25 is not illustrated in FIG. 6B .
  • the first detection plate 24 has a plurality of openings provided according to a certain rule.
  • a cutout portion G is formed in the first detection plate 24 .
  • the specific size of the cutout portion G according to the first exemplary embodiment is as illustrated in FIG. 6B .
  • the size of the cutout portion G is set so that a pivoting trajectory of the above-described lift-up plate 17 does not interfere with a sliding trajectory of the first detection plate 24 .
  • the second detection plate 25 is attached to the first detection plate 24 .
  • the second detection plate 25 is provided so as to smoothly pivot around a pivot point 25 b on the first detection plate 24 .
  • the center of gravity and the pivot point 25 b of the second detection plate 25 are set so that the second detection plate 25 pivots in a direction indicated by an arrow F around the pivot point 25 b by its own weight.
  • the second detection plate 25 is configured to stop pivoting (be locked) by contacting a rib (locking portion) 24 b provided in the first detection plate 24 .
  • the second detection plate 25 is configured to cover the cutout portion G in the first detection plate 24 .
  • the pivot point 25 b of the second detection plate 25 is arranged above the cutout portion G in the vertical direction.
  • FIG. 7 is a perspective view of the first detection plate 24 and the second detection plate 25 .
  • the first detection plate 24 is made partially thin (in a trajectory of the second detection plate 25 ) so that a gap in the thickness direction between the detection surface 24 a of the first detection plate 24 and the detection surface 25 a of the second detection plate 25 is as small as possible.
  • the gap is 0.8 mm.
  • the first detection plate 24 has a thin portion having a smaller thickness than that of the other portion, and the second detection plate 25 is rotatably attached to the thin portion.
  • FIG. 8 illustrates a layout of the openings of the first detection plate 24 .
  • Each of the openings is formed to match the corresponding position of the trailing edge regulation plate 22 of each standard size.
  • the switch 33 having the three pin switches is turned off when the openings of the first detection plate 24 are located at positions facing the pin switches (positions where the pin switches pass through the openings).
  • the switch 33 outputs an ON signal.
  • the switch 33 changes a signal to be output depending on the positions of the first detection plate 24 and the second detection plate 25 .
  • the determination unit D determines the size of the sheets S in response to the output from the switch 33 .
  • FIG. 9 is a perspective view of the feeding cassette 20 when sheets S of the LGL size (216 mm in width ⁇ 356 mm in length) are set.
  • the trailing edge regulation plate 22 set at the position corresponding to the sheets S of the LGL size is positioned at a right end (on the upstream side in the feeding direction) of the feeding cassette 20 .
  • a relative positional relationship between the first and second detection plates 24 and 25 and the switch 33 is as illustrated in FIG. 9 .
  • the detection surface 24 a of the first detection plate 24 pushes in only the uppermost one of the three pin switches of the switch 33 . Consequently, each state of the three pin switches are on, off, and off from the top.
  • the determination unit D identifies the states of the pin switches, and thus it is recognized that the size of the sheets S is the LGL size.
  • FIG. 10A is a perspective view of the feeding cassette 20 when sheet S of the A5 size (148 mm in width ⁇ 210 mm in length) is set.
  • the trailing edge regulation plate 22 set at the position corresponding to the sheets S of the A5 size is positioned at a substantially central part of the feeding cassette 20 .
  • a relative positional relationship between the first and second detection plates 24 and 25 and the switch 33 is as illustrated in FIG. 10A .
  • the first detection plate 24 pushes in only the lowermost one of the three pin switches of the switch 33 . Consequently, each state of the three pin switches are off, off, and on from the top.
  • FIG. 10B is a side view of the feeding cassette 20 when sheets S of the A5 size are set.
  • the second detection plate 25 rotatably provided on the first detection plate 24 pivots in a direction indicated by an arrow H (upward) against its own weight by contacting a protrusion (contact portion) 20 a provided in the feeding cassette 20 .
  • a pivoting range of the second detection plate 25 is substantially accommodated within a maximum external form of the first detection plate 24 . Therefore, according to the first exemplary embodiment, a peripheral space is not used to pivot the second detection plate 25 .
  • the cutout portion G of the first detection plate 24 is made sufficiently larger than the pivoting area E of the lift-up plate 17 .
  • the first detection plate 24 and the second detection plate 25 do not obstruct an operation of the lift-up plate 17 . More specifically, a pivoting operation can be properly performed according to its original function depending on the number of sheets S stacked thereon.
  • the second detection plate 25 can pivot depending on a position of the first detection plate 24 . More specifically, when the trailing edge regulation plate 22 is moved toward the downstream side in the feeding direction from a predetermined position, the second detection plate 25 pivots upwards against its own weight by contacting (being pressed on) the protrusion 20 a provided in the feeding cassette 20 . The second detection plate 25 does not interfere with an operation of the lift-up plate 17 when pivoting upwards. According to the first exemplary embodiment, a part of the first detection plate 24 is thinned, and the second detection plate 25 pivots, which is smaller than the first detection plate 24 . Thus, a space required for the feeding cassette 20 may be kept to the minimum necessary. Consequently, a free space can be effectively used for the feeding cassette 20 .
  • FIG. 11 is a perspective view of the feeding cassette 20 when sheets S of a non-standard size (a size smaller by 10 mm than the LGL size in an example illustrated in FIG. 11 ) are set.
  • the second detection plate 25 pivots downwards by its own weight, and stops at a position contacting the rib 24 b provided in the first detection plate 24 .
  • FIG. 12 is an enlarged view of a peripheral portion when the first and second detection plates 24 and 25 contact the switch 33 . As illustrated in FIG.
  • a nominal distance between a housing 33 a of the switch 33 and the detection surface 24 a of the first detection plate 24 is 1.6 mm, and the gap between the detection surfaces of the first detection plate 24 and the second detection plate 25 is 0.8 mm, as described above. Accordingly, the accuracy is sufficient to recognize that the pin switches of the switch 33 are pushed in and turned on. More specifically, the first exemplary embodiment eliminates the need for a stroke conversion mechanism using a pin switch and a lever discussed in Japanese Patent Application Laid-Open No. 2000-219326, and can achieve high detection accuracy in a simple configuration.
  • the second detection plate 25 pivots by its own weight. More specifically, the first exemplary embodiment eliminates the need to use an urging member for relatively moving the two detection plates, in the configuration as discussed in Japanese Patent Application Laid-Open No. 2000-219326.
  • the flow of the above-described operation will be simply described.
  • the user stacks sheets S of a certain size on the feeding cassette 20 , and then moves the trailing edge regulation plate 22 to a position where the sheets S are regulated.
  • the first detection plate 24 and the second detection plate 25 also move to the positions corresponding to the stacked sheets S.
  • the switch 33 and the determination unit D are provided in the main body of the image forming apparatus 100 .
  • the present invention should not be limited to this embodiment.
  • the present invention is also applicable to a configuration for detecting the length in the width direction of the sheets S (the direction orthogonal to the feeding direction).
  • the feeding cassette 20 is provided to be drawable in the direction orthogonal to the feeding direction.
  • the present invention may have a configuration in which the feeding cassette 20 can be drawn in the same direction as the feeding direction. Further, the present invention should not be limited to a configuration applicable to the feeding cassette 20 .
  • the size of sheets S can be determined when the sheets S are the A5 size (148 mm in width ⁇ 210 mm in length) or larger as standard sizes.
  • the sizes of sheets S which are the A6 size (105 mm in width ⁇ 148 mm in length) or larger size can be identified.
  • FIG. 13 is a perspective view illustrating a feeding cassette 20 according to the second exemplary embodiment.
  • the feeding cassette 20 includes a micro switch 34 , which is tuned on/off, in addition to a switch 33 having three pin switches.
  • a determination unit D recognizes signals output from the switch 33 and the micro switch (second sensor) 34 , as in the first exemplary embodiment.
  • the feeding cassette 20 includes three detection plates.
  • FIG. 14 illustrates a first detection plate 24 , a second detection plate 25 , and a third detection plate (second pivoting member) 26 according to the second exemplary embodiment when viewed from the side in an enlarged scale.
  • the feeding cassette 20 includes the third detection plate 26 in addition to the first detection plate 24 and the second detection plate 25 .
  • the first detection plate 24 has a plurality of openings provided according to a predetermined rule.
  • the first detection plate 24 partly has a cutout portion (a lower part indicated by a two-dot and dash line K), and is configured such that a pivoting trajectory of a lift-up plate 17 and a sliding trajectory of the first detection plate 24 , described above, do not interfere with each other, as in the first exemplary embodiment.
  • the second detection plate 25 is attached to the first detection plate 24 .
  • the second detection plate 205 is provided so as to smoothly pivot around a pivot point 24 b of the first detection plate 24 .
  • the center of gravity and a pivot point 25 b of the second detection plate 25 are set so that the second detection plate 25 pivots in a direction indicated by an arrow F around the pivot point 24 b by its own weight.
  • the second detection plate 25 is configured to stop pivoting by contacting a rib (not illustrated) of the feeding cassette 20 .
  • the third detection plate 26 is attached to the second detection plate 25 .
  • the third detection plate 26 is provided so as to smoothly pivot around the pivot point 25 b on the second detection plate 25 .
  • the center of gravity and a pivot point of the third detection plate 26 are set so that the third detection plate 26 also pivots in a direction indicated by an arrow J around the pivot point 25 b by its own weight.
  • the third detection plate 26 is configured to stop pivoting by contacting the rib (not illustrated) of the feeding cassette 20 .
  • the second detection plate 25 and the third detection plate 26 are configured to cover the above-described cutout portion (the lower part indicated by the two-dot and dash line K) of the first detection plate 24 .
  • a length in a thickness direction of the first detection plate 24 , the second detection plate 25 and the third detection plate 26 is set substantially the same as that in the first exemplary embodiment. More specifically, the first detection plate 24 is set partially thin (in a trajectory of the second detection plate 25 and the third detection plate 26 ) so that a gap between a detection surface of the first detection plate 24 and detection surfaces of the second detection plate 25 and the third detection plate 26 become as small as possible. According to the second exemplary embodiment, the gap is also 0.8 mm.
  • FIG. 15 is a perspective view of the feeding cassette 20 when sheets S of the A6 size (105 mm in width ⁇ 148 mm in length) are set.
  • a relative positional relationship between the first detection plate 24 , the second detection plate 25 , the third detection plate 26 , the switch 33 , and the micro switch 34 is as illustrated in FIG. 15 .
  • the first detection plate 24 pushes in all the three pin switches of the switch 33 . Therefore, three pin switches of the switch 33 are all in a turn-on state.
  • the first exemplary embodiment it is determined that the sheets S of the non-standard size are set in the feeding cassette 20 when all the pin switches of the switch 33 are turned on.
  • the second exemplary embodiment when the first detection plate 24 turns on the micro switch 34 , it can be recognized that the sheets S of the A6 size are set in the feeding cassette 20 .
  • the second detection plate 25 and the third detection plate 26 retreat upward against their own weights by contacting (being pressed on) protrusions 20 a and 20 b provided in the feeding cassette 20 . Therefore, according to the second exemplary embodiment, an operation of the lift-up plate 17 is not obstructed, similar to the first exemplary embodiment.
  • the size of smaller sheets S can be determined in addition to having an effect of the first exemplary embodiment.
  • the present invention is not limited to the image forming unit using the electrophotographic image forming process.
  • the image forming unit that forms an image on sheets includes the one using an inkjet image forming process for forming an image on sheets by discharging an ink liquid from a nozzle.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)

Abstract

A stacking device includes a stacking unit, a regulation member, an interlocking member, a pivoting member provided on the interlocking member, a sensor having an output, and a determination unit. The stacking unit stacks a sheet on the stacking unit. The regulation member moves in a first direction and a second direction opposite to the first direction and regulates a position of the sheet by abutting on an edge of the sheet stacked in the stacking unit. The interlocking member interlocks with the regulation member. The pivoting member rotates. The sensor output changes based on positions of the interlocking member and the pivoting member. The determination unit determines a size of the sheet based on the output of the sensor.

Description

    BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present invention relates to a stacking device and an image forming apparatus.
  • 2. Description of the Related Art
  • Conventionally, some image forming apparatuses such as copying machines and printers includes a size detection unit that detects the size of sheets accommodated in a feeding cassette.
  • In one system for detecting the size, the size of stacked sheets is detected based on a position of a regulation plate that regulates a position of the sheets. More specifically, there is a system for detecting the size of the sheets by detecting a position of a detection plate using a detection unit provided in a main body of an image forming apparatus. The detection plate interlocks with the regulation plate and includes openings, which are provided according to a certain rule.
  • At this time, to detect the size of the sheets, the length of the detection plate needs to be the same as an amount of movement of the regulation plate. Further, to accommodate the detection plate in a feeding cassette, a space which is approximately twice the length of the detection plate is required for the feeding cassette that accommodates the sheets. Consequently, the size of the feeding cassette increases.
  • Japanese patent Application Laid-Open No. 2000-219326 discusses a feeding cassette including two detection plates, which are substantially the same in length, each having openings. More specifically, the first detection plate interlocks with a trailing edge regulation plate in a region from a position furthest from a feeding roller to the center of a movement range, and the second detection plate interlocks with the trailing edge regulation plate in a region from the center of the movement range to a position closest to the feeding roller. A sensor provided in a main body of an image forming apparatus detects the openings provided in each of the two detection plates.
  • The configuration discussed in Japanese Patent Application Laid-Open No. 2000-219326 is effective if a maximum sheet-passing size in the main body of the image forming apparatus is assumed to be the A3 size (297 mm in width×420 mm in length). However, in an image forming apparatus targeting smaller sizes (e.g., whose maximum sheet-passing size is the Legal (LGL) size (216 mm in width×356 mm in length) or the A4 size (297 mm in width×210 mm in length)), the configuration discussed in Japanese Patent Application Laid-Open No. 2000-219326 which requires the two detection plates having substantially the same length, may lead to a complicated structure and cost rise, and is not necessarily the most suitable.
  • Further, in the configuration discussed in Japanese Patent Application Laid-Open No. 2000-219326, it is necessary to distinguish between a state where the sensor is turned on by both of the first and second detection plates and a state where the sensor is turned on by either one of the first and second detection plates. The first and second detection plates have substantially the same thicknesses. More specifically, in the configuration discussed in Japanese Patent Application Laid-Open No. 2000-219326, the sensor needs to have high detection accuracy.
  • SUMMARY OF THE INVENTION
  • The present invention is directed to a stacking device capable of determining the size of a sheet by a simple configuration and an image forming apparatus including the stacking device. In an example, a stacking device including a switch whose output changes depending on positions of a first detection plate having openings and a second detection plate provided so as to pivot around a pivot point on the first detection plate, and an image forming apparatus including the stacking device.
  • According to an aspect of the present invention, a stacking device includes a stacking unit configured to stack a sheet on the stacking unit, a regulation member configured to be movable in a first direction and a second direction opposite to the first direction and configured to regulate a position of the sheet by abutting on an edge of the sheet stacked in the stacking unit, an interlocking member configured to interlock with the regulation member, a pivoting member provided on the interlocking member and configured to rotate, a sensor having an output configured to change based on positions of the interlocking member and the pivoting member, and a determination unit configured to determine a size of the sheet based on the output of the sensor.
  • Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIGS. 1A and 1B are respectively a schematic sectional view and a schematic perspective view of an image forming apparatus according to a first exemplary embodiment.
  • FIG. 2 is a top view of a feeding cassette according to the first exemplary embodiment.
  • FIG. 3 is a perspective view of the feeding cassette according to the first exemplary embodiment.
  • FIG. 4 is a side view of the feeding cassette according to the first exemplary embodiment.
  • FIG. 5 is a perspective view of a switch according to the first exemplary embodiment.
  • FIGS. 6A and 6B are respectively a side view of a first detection plate and a second detection plate according to the first exemplary embodiment and a side view of the first detection plate and the second detection plate according to the first exemplary embodiment.
  • FIG. 7 is a perspective view of the first detection plate and the second detection plate according to the first exemplary embodiment.
  • FIG. 8 is a side view illustrating a layout of openings of the first detection plate according to the first exemplary embodiment.
  • FIG. 9 is a perspective view of the feeding cassette when sheets of the LGL size are set therein according to the first exemplary embodiment.
  • FIGS. 10A and 10B are respectively a perspective view and a side view of the feeding cassette when sheets of the A5 size are set therein according to the first exemplary embodiment.
  • FIG. 11 is a perspective view of the feeding cassette when sheets of a non-standard size are set according to the first exemplary embodiment.
  • FIG. 12 is a cross-sectional view illustrating a positional relationship between the first and second detection plates and a switch according to the first exemplary embodiment.
  • FIG. 13 is a perspective view of a feeding cassette according to a second exemplary embodiment.
  • FIG. 14 is a side view of three detection plates according to the second exemplary embodiment.
  • FIG. 15 is a perspective view of the feeding cassette when sheets of the A6 size are set therein according to the second exemplary embodiment.
  • DESCRIPTION OF THE EMBODIMENTS
  • A first exemplary embodiment of the present invention will be described in detail below with reference to the drawings. FIG. 1A is a schematic sectional view illustrating a configuration of an image forming apparatus (laser beam printer) 100 including a stacking device 110 according to the first exemplary embodiment.
  • As illustrated in FIG. 1A, the image forming apparatus 100 includes a feeding cassette (a stacking unit) 20 that accommodates sheets S on which an image is to be formed, and a pick roller (a feeding member) 1 that feeds the sheets S in the feeding cassette 20 one by one. The image forming apparatus 100 includes conveyance roller pairs 2 and 3, which convey the sheet S fed by the pick roller 1, and a registration roller pair 4. The conveyance roller pair 2 includes a feed roller and a separation roller opposing the feed roller. The image forming apparatus 100 includes a process cartridge 10 and a laser scanner 6 that irradiates an electrophotographic photosensitive member 10 a with light based on image information. Moreover, the image forming apparatus 100 includes a transfer roller 10 b that transfers an image formed on the electrophotographic photosensitive member 10 a onto the sheet S, a fixing unit 11 that fixes the transferred image to the sheet S, and a discharge roller pair 8 that discharges the sheet S.
  • The process cartridge 10 is detachably attached to the image forming apparatus 100, and is unitized. The process cartridge 10 includes a charging unit that charges the electrophotographic photosensitive member 10 a, a development unit that develops an electrostatic latent image formed on the electrophotographic photosensitive member 10 a, and a cleaning unit that cleans a toner material remaining on the surface of the electrophotographic photosensitive member 10 a.
  • An operation of the image forming apparatus 100 when an image is formed on the sheets S will be described. The image forming apparatus 100 irradiates the electrophotographic photosensitive member 10 a, which is primarily charged from the laser scanner 6, with light based on image information, and forms an electrostatic latent image on the surface of the electrophotographic photosensitive member 10 a. The electrostatic latent image is developed, to form a visible image. In the image forming apparatus 100, the pick roller 1 feeds the sheets S accommodated in the feeding cassette 20. The conveyance roller pairs 2 and 3 convey the sheet S fed by the pick roller 1 to the registration roller pair 4. In the image forming apparatus 100, the registration roller pair 3 conveys the sheet S to a transfer unit in synchronization with the formation of the visible image. The sheet S on which a toner image has been transferred by the transfer unit is conveyed to the fixing unit 11. The fixing unit 11 fixes the toner image to the sheet S. The discharge roller pair 8 discharges the sheet S to which the toner image has been fixed out of the image forming apparatus 100.
  • FIG. 1B is a schematic perspective view of the image forming apparatus 100 as viewed obliquely from above its side surface. The feeding cassette 20 includes width regulation plates 21 a and 21 b that regulate a position of a side edge in a direction orthogonal to a feeding direction of the stacked sheets S, and a trailing edge regulation plate (trailing edge regulation member) 22 that regulates a position of a trailing edge (an edge) in the feeding direction of the sheets S. The feeding cassette 20 is provided so as to be drawn in a direction indicated by an arrow orthogonal to the feeding direction in the front surface of the image forming apparatus 100.
  • According to the first exemplary embodiment, the size of the sheets S which can be accommodated in the feeding cassette 20 is from the A6 size (105 mm in width×148 mm in length) to the Legal (LGL) size (216 mm in width×356 mm in length). According to the first exemplary embodiment, the size of the sheets S, which is the A5 size or larger, can be identified. The feeding cassette 20 can accommodate sheets S of other standard sizes such as the A5 size (148 mm in width×210 mm in length), the B5 size (182 mm in width×257 mm in length), the Executive (EXE) size (184 mm in width×267 mm in length), the Letter (LTR) size in portrait orientation (216 mm in width×279 mm in length), and the A4 size in portrait orientation (210 mm in width×297 mm in length).
  • FIG. 2 is a cross-sectional view of the feeding cassette 20 according to the first exemplary embodiment as viewed from above. The width regulation plate 21 a and the width regulation plate 21 b are connected to each other with a pinion gear 23, and are configured to interlock with each other in a direction indicated by an arrow A. A user can move the width regulation plate 21 a and the width regulation plate 21 b to the corresponding positions matching the size in a width direction of the stacked sheets S. The trailing edge regulation plate 22 is movably provided in a direction indicated by an arrow B (the feeding direction (a first direction) and a direction opposite thereto (a second direction)) along a slit. The user can move the trailing edge regulation plate 22 to a position matching the size in the feeding direction of the stacked sheets S.
  • FIG. 3 is a perspective view of the feeding cassette 20 according to the first exemplary embodiment as viewed obliquely from above. A stacking plate (stacking member) 12 on which sheets S are stacked is provided so as to pivot around pivot points 12 a and 12 b. The stacking plate 12 pivots upwards by a lifter gear 16 driven by a motor M (a driving source) provided in a main body of the image forming apparatus 100 and a lift-up plate 17 connected to the lifter gear 16. The stacking plate 12 pivots upwards according to the number of the stacked sheets S so that predetermined pressure (feeding pressure) of the sheets S stacked on the stacking plate 12 against the pick roller 1 is maintained.
  • FIG. 4 is a side view of the feeding cassette 20 as viewed from an arrow C illustrated in FIG. 3. The sheets on the stacking plate 12 can be stacked up to a height of 60 mm. The image forming apparatus 100 sequentially lifts up the stacking plate 12 as the number of the stacked sheets S decreases from a fully stacked state of 60 mm to the final one sheet, to make the sheet S abut on the pick roller 1. At this time, the lift-up plate 17 pivots around the pivot point 17 a within a range of a hatched area E illustrated in FIG. 4. According to the first exemplary embodiment, the lift-up plate 17 includes a flat plate or a shaft made of a metal, as needed, and is arranged below the stacking plate 12. The pivot point 17 a of the lift-up plate 17 is positioned approximately 6 mm below a lowermost edge of the sheet S before the stacking plate 12 is lifted up. The pivot radius of the hatched area E is approximately 21 mm.
  • The feeding cassette 20 includes a first detection plate (an interlocking member) 24 that integrally moves with (interlocks with) the trailing edge regulation plate 22 in the direction indicated by the arrow B. A second detection plate (a turning member) 25, described below, is rotatably provided on the first detection plate 24.
  • A switch (sensor) 33, which is turned on/off, and a determination unit D, which determines the size of the sheets S according to an output of the switch 33, are provided in the main body of the image forming apparatus 100. As illustrated in FIG. 5, the switch 33 includes three pin switches that can be separately turned on/off. Each of the three pin switches generally remains projected by 5 mm with the use of an elastic member provided inside the switch 33, and is recognized to be in an off state in this position. When a pin switch is pushed in by 3.5 mm to 5 mm by a detection surface 24 a of the first detection plate 24 or a detection surface 25 a of the second detection plate 25, the pin switch is recognized to be in an on state. The determination unit D determines the size of the sheet S based on each state of the three pin switches.
  • According to the first exemplary embodiment, a size detection unit, which detects the size of the sheets S, includes the first detection plate 24, the second detection plate 25, the switch 33, and the determination unit D.
  • A configuration of the first detection plate 24 and the second detection plate 25 according to the first exemplary embodiment will be specifically described below.
  • FIGS. 6A and 6B are cross-sectional views illustrating the first detection plate 24 and the second detection plate 25 in an enlarged scale. To simplify description, the second detection plate 25 is not illustrated in FIG. 6B. The first detection plate 24 has a plurality of openings provided according to a certain rule. A cutout portion G is formed in the first detection plate 24. The specific size of the cutout portion G according to the first exemplary embodiment is as illustrated in FIG. 6B. The size of the cutout portion G is set so that a pivoting trajectory of the above-described lift-up plate 17 does not interfere with a sliding trajectory of the first detection plate 24.
  • As illustrated in FIG. 6A, the second detection plate 25 is attached to the first detection plate 24. The second detection plate 25 is provided so as to smoothly pivot around a pivot point 25 b on the first detection plate 24. The center of gravity and the pivot point 25 b of the second detection plate 25 are set so that the second detection plate 25 pivots in a direction indicated by an arrow F around the pivot point 25 b by its own weight. The second detection plate 25 is configured to stop pivoting (be locked) by contacting a rib (locking portion) 24 b provided in the first detection plate 24. At this time, the second detection plate 25 is configured to cover the cutout portion G in the first detection plate 24. The pivot point 25 b of the second detection plate 25 is arranged above the cutout portion G in the vertical direction.
  • FIG. 7 is a perspective view of the first detection plate 24 and the second detection plate 25. As illustrated in FIG. 7, the first detection plate 24 is made partially thin (in a trajectory of the second detection plate 25) so that a gap in the thickness direction between the detection surface 24 a of the first detection plate 24 and the detection surface 25 a of the second detection plate 25 is as small as possible. According to the first exemplary embodiment, the gap is 0.8 mm. In other words, the first detection plate 24 has a thin portion having a smaller thickness than that of the other portion, and the second detection plate 25 is rotatably attached to the thin portion.
  • FIG. 8 illustrates a layout of the openings of the first detection plate 24. Each of the openings is formed to match the corresponding position of the trailing edge regulation plate 22 of each standard size. The switch 33 having the three pin switches is turned off when the openings of the first detection plate 24 are located at positions facing the pin switches (positions where the pin switches pass through the openings). When the first detection plate 24 or the second detection plate 25 pushes in the pin switches, the switch 33 outputs an ON signal.
  • In case of sheets S which are not of the standard sizes, all the three pin switches of the switch 33 are pushed in by the first detection plate 24 or the second detection plate 25 and turned on. If all the three pin switches of the switch 33 are off, it is recognized that the feeding cassette 20 has not been inserted into the image forming apparatus 100 (the feeding cassette 20 is drawn from the apparatus body).
  • More specifically, the switch 33 changes a signal to be output depending on the positions of the first detection plate 24 and the second detection plate 25. The determination unit D determines the size of the sheets S in response to the output from the switch 33.
  • States of the first detection plate24 and 25 and the switch 33 when the trailing edge regulation plate 22 is set at positions corresponding to the sizes of some sheets S will be specifically described. The user moves the trailing edge regulation plate 22 while the feeding cassette 20 is drawn from the image forming apparatus 100.
  • FIG. 9 is a perspective view of the feeding cassette 20 when sheets S of the LGL size (216 mm in width×356 mm in length) are set. The trailing edge regulation plate 22 set at the position corresponding to the sheets S of the LGL size is positioned at a right end (on the upstream side in the feeding direction) of the feeding cassette 20. A relative positional relationship between the first and second detection plates 24 and 25 and the switch 33 is as illustrated in FIG. 9. At this time, the detection surface 24 a of the first detection plate 24 pushes in only the uppermost one of the three pin switches of the switch 33. Consequently, each state of the three pin switches are on, off, and off from the top. The determination unit D identifies the states of the pin switches, and thus it is recognized that the size of the sheets S is the LGL size.
  • FIG. 10A is a perspective view of the feeding cassette 20 when sheet S of the A5 size (148 mm in width×210 mm in length) is set. The trailing edge regulation plate 22 set at the position corresponding to the sheets S of the A5 size is positioned at a substantially central part of the feeding cassette 20. A relative positional relationship between the first and second detection plates 24 and 25 and the switch 33 is as illustrated in FIG. 10A. At this time, the first detection plate 24 pushes in only the lowermost one of the three pin switches of the switch 33. Consequently, each state of the three pin switches are off, off, and on from the top.
  • FIG. 10B is a side view of the feeding cassette 20 when sheets S of the A5 size are set. The second detection plate 25 rotatably provided on the first detection plate 24 pivots in a direction indicated by an arrow H (upward) against its own weight by contacting a protrusion (contact portion) 20 a provided in the feeding cassette 20. At this time, a pivoting range of the second detection plate 25 is substantially accommodated within a maximum external form of the first detection plate 24. Therefore, according to the first exemplary embodiment, a peripheral space is not used to pivot the second detection plate 25. The cutout portion G of the first detection plate 24 is made sufficiently larger than the pivoting area E of the lift-up plate 17. Thus, the first detection plate 24 and the second detection plate 25 do not obstruct an operation of the lift-up plate 17. More specifically, a pivoting operation can be properly performed according to its original function depending on the number of sheets S stacked thereon.
  • As illustrated in FIG. 10B, according to the first exemplary embodiment, the second detection plate 25 can pivot depending on a position of the first detection plate 24. More specifically, when the trailing edge regulation plate 22 is moved toward the downstream side in the feeding direction from a predetermined position, the second detection plate 25 pivots upwards against its own weight by contacting (being pressed on) the protrusion 20 a provided in the feeding cassette 20. The second detection plate 25 does not interfere with an operation of the lift-up plate 17 when pivoting upwards. According to the first exemplary embodiment, a part of the first detection plate 24 is thinned, and the second detection plate 25 pivots, which is smaller than the first detection plate 24. Thus, a space required for the feeding cassette 20 may be kept to the minimum necessary. Consequently, a free space can be effectively used for the feeding cassette 20.
  • FIG. 11 is a perspective view of the feeding cassette 20 when sheets S of a non-standard size (a size smaller by 10 mm than the LGL size in an example illustrated in FIG. 11) are set. The second detection plate 25 pivots downwards by its own weight, and stops at a position contacting the rib 24 b provided in the first detection plate 24. FIG. 12 is an enlarged view of a peripheral portion when the first and second detection plates 24 and 25 contact the switch 33. As illustrated in FIG. 12, according to the first exemplary embodiment, a nominal distance between a housing 33 a of the switch 33 and the detection surface 24 a of the first detection plate 24 is 1.6 mm, and the gap between the detection surfaces of the first detection plate 24 and the second detection plate 25 is 0.8 mm, as described above. Accordingly, the accuracy is sufficient to recognize that the pin switches of the switch 33 are pushed in and turned on. More specifically, the first exemplary embodiment eliminates the need for a stroke conversion mechanism using a pin switch and a lever discussed in Japanese Patent Application Laid-Open No. 2000-219326, and can achieve high detection accuracy in a simple configuration.
  • According to the first exemplary embodiment, the second detection plate 25 pivots by its own weight. More specifically, the first exemplary embodiment eliminates the need to use an urging member for relatively moving the two detection plates, in the configuration as discussed in Japanese Patent Application Laid-Open No. 2000-219326.
  • The flow of the above-described operation will be simply described. The user stacks sheets S of a certain size on the feeding cassette 20, and then moves the trailing edge regulation plate 22 to a position where the sheets S are regulated. Thus, the first detection plate 24 and the second detection plate 25 also move to the positions corresponding to the stacked sheets S. In this state, when the feeding cassette 20 is mounted on the image forming apparatus 100, the size of the sheets S is recognized by the switch 33 and the determination unit D that determines the state of the switch 33. The switch 33 and the determination unit D are provided in the main body of the image forming apparatus 100.
  • While a configuration for detecting the length in the feeding direction of the sheets S has been described in the first exemplary embodiment, the present invention should not be limited to this embodiment. The present invention is also applicable to a configuration for detecting the length in the width direction of the sheets S (the direction orthogonal to the feeding direction).
  • In the configuration according to the first exemplary embodiment, the feeding cassette 20 is provided to be drawable in the direction orthogonal to the feeding direction. In contrast, the present invention may have a configuration in which the feeding cassette 20 can be drawn in the same direction as the feeding direction. Further, the present invention should not be limited to a configuration applicable to the feeding cassette 20.
  • A second exemplary embodiment of the present invention will be described below.
  • As for a configuration and an operation which are common to those in the first exemplary embodiment, redundant description thereof will be avoided in the second exemplary embodiment where appropriate.
  • According to the first exemplary embodiment, the size of sheets S can be determined when the sheets S are the A5 size (148 mm in width×210 mm in length) or larger as standard sizes. According to the second exemplary embodiment, the sizes of sheets S which are the A6 size (105 mm in width×148 mm in length) or larger size can be identified.
  • FIG. 13 is a perspective view illustrating a feeding cassette 20 according to the second exemplary embodiment. According to the second exemplary embodiment, the feeding cassette 20 includes a micro switch 34, which is tuned on/off, in addition to a switch 33 having three pin switches. A determination unit D recognizes signals output from the switch 33 and the micro switch (second sensor) 34, as in the first exemplary embodiment. According to the second exemplary embodiment, the feeding cassette 20 includes three detection plates.
  • FIG. 14 illustrates a first detection plate 24, a second detection plate 25, and a third detection plate (second pivoting member) 26 according to the second exemplary embodiment when viewed from the side in an enlarged scale. According to the second exemplary embodiment, the feeding cassette 20 includes the third detection plate 26 in addition to the first detection plate 24 and the second detection plate 25.
  • The first detection plate 24 has a plurality of openings provided according to a predetermined rule. The first detection plate 24 partly has a cutout portion (a lower part indicated by a two-dot and dash line K), and is configured such that a pivoting trajectory of a lift-up plate 17 and a sliding trajectory of the first detection plate 24, described above, do not interfere with each other, as in the first exemplary embodiment.
  • An engagement relationship between the three detection plates will be described below. As illustrated in FIG. 14, the second detection plate 25 is attached to the first detection plate 24. The second detection plate 205 is provided so as to smoothly pivot around a pivot point 24 b of the first detection plate 24. The center of gravity and a pivot point 25 b of the second detection plate 25 are set so that the second detection plate 25 pivots in a direction indicated by an arrow F around the pivot point 24 b by its own weight. The second detection plate 25 is configured to stop pivoting by contacting a rib (not illustrated) of the feeding cassette 20.
  • The third detection plate 26 is attached to the second detection plate 25. The third detection plate 26 is provided so as to smoothly pivot around the pivot point 25 b on the second detection plate 25. The center of gravity and a pivot point of the third detection plate 26 are set so that the third detection plate 26 also pivots in a direction indicated by an arrow J around the pivot point 25 b by its own weight. The third detection plate 26 is configured to stop pivoting by contacting the rib (not illustrated) of the feeding cassette 20.
  • The second detection plate 25 and the third detection plate 26 are configured to cover the above-described cutout portion (the lower part indicated by the two-dot and dash line K) of the first detection plate 24.
  • According to the second exemplary embodiment, a length in a thickness direction of the first detection plate 24, the second detection plate 25 and the third detection plate 26 is set substantially the same as that in the first exemplary embodiment. More specifically, the first detection plate 24 is set partially thin (in a trajectory of the second detection plate 25 and the third detection plate 26) so that a gap between a detection surface of the first detection plate 24 and detection surfaces of the second detection plate 25 and the third detection plate 26 become as small as possible. According to the second exemplary embodiment, the gap is also 0.8 mm.
  • FIG. 15 is a perspective view of the feeding cassette 20 when sheets S of the A6 size (105 mm in width×148 mm in length) are set. A relative positional relationship between the first detection plate 24, the second detection plate 25, the third detection plate 26, the switch 33, and the micro switch 34 is as illustrated in FIG. 15. In this case, the first detection plate 24 pushes in all the three pin switches of the switch 33. Therefore, three pin switches of the switch 33 are all in a turn-on state.
  • According to the first exemplary embodiment, it is determined that the sheets S of the non-standard size are set in the feeding cassette 20 when all the pin switches of the switch 33 are turned on. According to the second exemplary embodiment, when the first detection plate 24 turns on the micro switch 34, it can be recognized that the sheets S of the A6 size are set in the feeding cassette 20.
  • At this time, the second detection plate 25 and the third detection plate 26 retreat upward against their own weights by contacting (being pressed on) protrusions 20 a and 20 b provided in the feeding cassette 20. Therefore, according to the second exemplary embodiment, an operation of the lift-up plate 17 is not obstructed, similar to the first exemplary embodiment.
  • As described above, according to the second exemplary embodiment, the size of smaller sheets S can be determined in addition to having an effect of the first exemplary embodiment.
  • While an electrophotographic image forming process has been described as an example of an image forming unit that forms an image on sheets in the above-described first and second exemplary embodiments, the present invention is not limited to the image forming unit using the electrophotographic image forming process. For example, the image forming unit that forms an image on sheets includes the one using an inkjet image forming process for forming an image on sheets by discharging an ink liquid from a nozzle.
  • While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
  • This application claims the benefit of Japanese Patent Application No. 2014-140588, filed Jul. 8, 2014, which is hereby incorporated by reference herein in its entirety.

Claims (12)

What is claimed is:
1. A stacking device comprising:
a stacking unit configured to stack a sheet on the stacking unit;
a regulation member configured to be movable in a first direction and a second direction opposite to the first direction and configured to regulate a position of the sheet by abutting on an edge of the sheet stacked in the stacking unit;
an interlocking member configured to interlock with the regulation member;
a pivoting member provided on the interlocking member and configured to rotate;
a sensor having an output configured to change based on positions of the interlocking member and the pivoting member; and
a determination unit configured to determine a size of the sheet based on the output of the sensor.
2. The stacking device according to claim 1, wherein a cutout portion is formed in the interlocking member, and the pivoting member is configured to cover the cutout portion.
3. The stacking device according to claim 2, wherein a pivot point of the pivoting member is arranged above the cutout portion in a vertical direction.
4. The stacking device according to claim 1,
wherein the interlocking member has a thin portion where a thickness of the thin portion in a direction orthogonal to the first direction is smaller than a thickness of a portion other than the thin portion, and
wherein the pivoting member is attached to the thin portion.
5. The stacking device according to claim 1, wherein the pivoting member has a weight and the pivoting member is configured to rotate against the pivoting member's own weight by contacting a contact portion provided in the stacking unit.
6. The stacking device according to claim 1, wherein a pivoting range of the pivoting member is set within a maximum external form of the interlocking member.
7. The stacking device according to claim 1,
wherein the interlocking member has a plurality of openings, and
wherein the sensor includes a plurality of switches for outputting an ON signal.
8. The stacking device according to claim 1,
wherein the stacking unit is a feeding cassette configured to be drawn from an apparatus body, and
wherein the sensor and the determination unit are provided in the apparatus body.
9. The stacking device according to claim 1, wherein the regulation member is a trailing edge regulation member configured to regulate a position of a trailing edge of the sheet in view of a feeding direction of the sheet.
10. The stacking device according to claim 1, further comprising a second pivoting member provided in the pivoting member and configured to rotate.
11. An image forming apparatus comprising:
the stacking device according to claim 1;
a feeding member configured to feed the sheet stacked in the stacking device, and
an image forming unit configured to form an image on the sheet fed by the feeding member.
12. A method for a stacking device, the method comprising:
stacking a sheet on a stacking unit;
moving a regulation member in a first direction and a second direction opposite to the first direction and regulating a position of the sheet by abutting the regulation member on an edge of the sheet stacked in the stacking unit;
interlocking an interlocking member with the regulation member;
rotating a pivoting member provided on the interlocking member;
changing an output of a sensor based on positions of the interlocking member and the pivoting member; and
determining a size of the sheet based on the output of the sensor.
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JP6406898B2 (en) 2018-10-17
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CN105253652B (en) 2017-12-08
US10745222B2 (en) 2020-08-18

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