US20150321787A1

US20150321787A1 - Containers, Convertible Packaging Devices, Packaged Product Assemblies, and Product Display Methods for Smokeless Tobacco Products

Info

Publication number: US20150321787A1
Application number: US14/274,245
Authority: US
Inventors: Brian Jay Stebbins; Marielle Anitra Keyna des Etages; Laya Katina Horton; Pankaj Patel; Graham Stuart Simons; Jean Andre Prud'homme; Michael Hill
Original assignee: RJ Reynolds Tobacco Co
Current assignee: RJ Reynolds Tobacco Co
Priority date: 2014-05-09
Filing date: 2014-05-09
Publication date: 2015-11-12

Abstract

Containers adapted for storing a product are provided. The containers may include a body portion and a lid. Further, a convertible packaging device is provided. The convertible packaging device may include a package configurable between a closed configuration and a display configuration. The convertible packaging device may additionally include an insert received within an inner cavity defined by the package. The insert may be configured to support products in the package such as the above-described containers. Related packaged product assemblies and product display methods are also provided.

Description

FIELD OF THE DISCLOSURE

The present disclosure relates to containers, convertible packaging devices, packaged product assemblies, and product display methods. The packaging and containers may be employed in conjunction with products made or derived from tobacco, or that otherwise incorporate tobacco, and are intended for human consumption in a smokeless form.

BACKGROUND OF THE DISCLOSURE

Various types of containers for dispensing solid objects, particularly solid products intended for human consumption, are known in the art. Such containers are often characterized by a hand-held size that can be easily stored and transported. Example consumable products that are often packaged in such containers include a wide variety of consumer products, including smokeless tobacco-related products.
Tobacco may be enjoyed in a so-called “smokeless” form. Particularly popular smokeless tobacco products are employed by inserting some form of processed tobacco or tobacco-containing formulation into the mouth of the user. See for example, the types of smokeless tobacco formulations, ingredients, and processing methodologies set forth in U.S. Pat. No. 1,376,586 to Schwartz; U.S. Pat. No. 3,696,917 to Levi; U.S. Pat. No. 4,513,756 to Pittman et al.; U.S. Pat. No. 4,528,993 to Sensabaugh, Jr. et al.; U.S. Pat. No. 4,624,269 to Story et al.; U.S. Pat. No. 4,991,599 to Tibbetts; U.S. Pat. No. 4,987,907 to Townsend; U.S. Pat. No. 5,092,352 to Sprinkle, III et al.; U.S. Pat. No. 5,387,416 to White et al.; U.S. Pat. No. 6,668,839 to Williams; U.S. Pat. No. 6,834,654 to Williams; U.S. Pat. No. 6,953,040 to Atchley et al.; U.S. Pat. No. 7,032,601 to Atchley et al.; U.S. Pat. No. 7,694,686 to Atchley et al.; U.S. Pat. No. 7,810,507 to Dube et al.; U.S. Pat. No. 7,819,124 to Strickland et al.; U.S. Pat. No. 7,861,728 to Holton, Jr. et al.; U.S. Pat. No. 7,901,512 to Quinter et al.; U.S. Pat. No. 8,168,855 to Neilsen et al.; U.S. Pat. No. 8,336,557 to Kumar et al.; U.S. Pat. No. 8,469,036 to Strickland et al.; and U.S. Pat. No. 8,627,828 to Strickland et al.; U.S. Pat. Pub. Nos. 2004/0020503 to Williams; 2007/0062549 to Holton, Jr. et al.; 2008/0029116 to Robinson et al.; 2008/0029117 to Mua et al.; 2008/0173317 to Robinson et al.; 2008/0196730 to Engstrom et al.; 2008/0305216 to Crawford et al.; 2009/0065013 to Essen et al.; and 2010/0291245 to Gao et al.; PCT Pub. Nos. WO 04/095959 to Arnarp et al.; and WO 10/132444 to Atchley; each of which is incorporated herein by reference.
Representative smokeless tobacco products that have been marketed include those referred to as CAMEL Orbs, CAMEL Strips and CAMEL Sticks by R. J. Reynolds Tobacco Company; GRIZZLY moist tobacco, KODIAK moist tobacco, LEVI GARRETT loose tobacco and TAYLOR'S PRIDE loose tobacco by American Snuff Company, LLC; KAYAK moist snuff and CHATTANOOGA CHEW chewing tobacco by Swisher International, Inc.; REDMAN chewing tobacco by Pinkerton Tobacco Co. LP; COPENHAGEN moist tobacco and RED SEAL long cut by U.S. Smokeless Tobacco Company; and Taboka by Philip Morris USA.
Representative types of snuff products, commonly referred to as “snus,” which may comprise pasteurized or heat treated tobacco products, are manufactured in Europe, particularly in Sweden, by or through companies such as Swedish Match AB, Fiedler & Lundgren AB, Gustavus AB, Skandinavisk Tobakskompagni A/S and Rocker Production AB. Snus products available in the U.S.A. have been marketed under the trade names such as CAMEL Snus Frost, CAMEL Snus Original and CAMEL Snus Spice by R. J. Reynolds Tobacco Company. Snus products, such as CAMEL Snus Original, are commonly supplied in small teabag-like pouches. The pouches are typically a nonwoven fleece material, and contain about 0.4 to 1.5 grams of pasteurized tobacco. These products typically remain in a user's mouth for about 10-30 minutes. Unlike certain other smokeless tobacco products, snus products typically do not require expectoration by the user. Other pouch types of smokeless tobacco products include those marketed as COPENHAGEN Pouches, SKOAL Bandits, SKOAL Pouches, REVEL Mint Tobacco Packs by U.S. Smokeless Tobacco Company; and MARLBORO Snus by Philip Morris USA.
Various types of containers for dispensing moistened solid components, particularly components intended for human consumption, are known in the art. Such containers are often characterized by a hand-held size that can be easily stored and transported. For example, snus products have been packaged in tins, “pucks” or “pots” that are manufactured from metal or plastic. See, for example, those types of containers generally disclosed in U.S. Pat. No. 4,098,421 to Foster; U.S. Pat. No. 4,190,170 to Boyd and U.S. Pat. No. 8,440,023 to Carroll et al.; and U.S. Patent Pub. Nos. 2010/0065076 to Bergstrom et al.; 2010/0065077 to Lofgreen-Ohrn et al.; 2012/0024301 to Carroll et al. and 2012/0193265 to Patel et al.; each of which is incorporated by reference herein. Yet other types of containers for smokeless types of tobacco products are set forth in U.S. Pat. No. 8,458,996 to Bried et al.; D574,709 to Crotts et al. and D649,284 to Patel et al.; U.S. Patent Pub. Nos. 2008/0202956 to Welk et al., 2010/0012534 to Hoffman, and 2010/0018883 to Patel et al.; and U.S. patent application Ser. No. 13/739,776, filed Jan. 11, 2013, to Pipes et al.; as well as the various types of containers referenced in U.S. Patent Pub. No. 2013/0206153 to Beeson et al.; each of which is incorporated by reference herein. Further, U.S. Pat. No. 8,567,597 to Gibson et al. discloses a compartment container for snus, and is incorporated herein by reference in its entirety. U.S. patent application Ser. No. 13/739,776, filed Nov. 20, 2013, to Patel et al., which is incorporated herein by reference in its entirety, discloses a container including a first compartment and a second compartment separated by an intermediate wall. The first compartment is configured to receive a tobacco-containing material and the second compartment is configured to receive an environment modification material, which acts through the intermediate wall upon an atmosphere within the first compartment.
It may be desirable to provide such containers with an aesthetically pleasing design. Additionally, packaging and display apparatuses and methods for the containers may be desirable in order to ship the containers and provide a means for displaying the containers at a point of sale.

BRIEF SUMMARY OF THE DISCLOSURE

The present disclosure provides a container that, in certain embodiments, combines aesthetics and environmental protection of a product, and which can be provided in a convenient handheld size. The type and form of the product to be stored can vary.
In one embodiment, the container of the disclosure comprises a body having a bottom wall and a side wall. The bottom wall and the side wall define an internal storage compartment adapted for storage of a plurality of units of a product. The side wall has an outer peripheral surface. A rib structure is engaged with the body about the outer peripheral surface of the side wall and extends outwardly therefrom. A cover is configured to be removably engaged with the body. The cover includes a top wall and a peripheral flange having an inner surface. The inner surface is substantially smooth and is configured to interact with the rib structure when the cover is received over the outer peripheral surface of the side wall so as to form an interference fit.
In another aspect, the disclosure provides a container comprising a polymeric body having a bottom wall and a cylindrical side wall. The bottom wall and the side wall define an internal storage compartment adapted for storage of a plurality of units of a product. The side wall has an outer peripheral surface. A circumferential rib structure is integrally formed with the polymeric body about the outer peripheral surface of the side wall and extends radially outwardly therefrom. The rib structure includes a plurality of ribs extending circumferentially about the outer peripheral surface of the side wall. The ribs are spaced apart so as to form channels therebetween for facilitating venting. A metallic cover is configured to be removably engaged with the polymeric body. The metallic cover includes a top wall and a peripheral flange having a cylindrical inner surface. The cylindrical inner surface is substantially smooth and is configured to interact with the rib structure when the metallic cover is received over the outer peripheral surface of the side wall so as to form an interference fit.
In yet another aspect, the disclosure provides a polymeric body having a bottom wall and a cylindrical side wall having an edge. The bottom wall and the side wall define an internal storage compartment adapted for storage of a plurality of units of a product. The internal storage compartment has an opening thereto adjacent to the edge of the side wall, wherein an outer peripheral surface of the side wall comprises a neck region of reduced diameter proximal to the edge of the side wall such that the side wall defines a lip. A circumferential rib structure is integrally formed with the polymeric body about the outer peripheral surface of the side wall in the neck region and projects radially outwardly therefrom. The rib structure includes a plurality of rib segments extending circumferentially about the outer peripheral surface of the side wall. The rib segments are spaced apart so as to form vent channels therebetween and each rib segment includes a rib wall projecting radially from the outer peripheral surface of the body and a rib projection projecting radially from the rib wall. Each vent channel is at least partially defined by adjacent rib walls and the outer peripheral surface of the side wall of the body. A metallic cover is configured to be removably engaged with the polymeric body. The metallic cover has a top wall and a peripheral flange having a cylindrical inner surface. The cylindrical inner surface is substantially smooth and is configured to interact with the rib structure when the metallic cover is received over the neck region of the side wall so as to form an interference fit, and wherein the metallic cover is configured to abut the lip of the side wall of the body when the metallic cover is fully seated on the body.
In another aspect a convertible packaging device is provided. The convertible packaging device may include a package configurable between a closed configuration and a display configuration. The package may include a plurality of panels configurable to define an inner cavity substantially enclosed by the panels in the closed configuration and configured to hold one or more products. The panels may include a reconfigurable portion and a base portion. The reconfigurable portion may be configured to move relative to the base portion to define an opening to the inner cavity. The reconfigurable portion may be further configured to engage the base portion to define a display in the display configuration.
In some embodiments the convertible packaging device may additionally include an insert received within the package. The insert may be configured to support the one or more products. The insert may define a stepped configuration configured to support each of the products at a differing height. The base portion of the panels may include a disposable portion that is removable. The base portion may be configured such that the one or more products at least partially extend through the opening when the disposable portion is removed. The disposable portion may include at least a portion of one or more lateral panels. The disposable portion may additionally include at least a portion of a front panel. The panels may additionally include a rear panel. A cut through the rear panel may define a rear tab configured to engage the reconfigurable portion in the display configuration.
In an additional aspect a packaged product assembly is provided. The packaged product assembly may include a convertible packaging device. The convertible packaging device may include a package configurable between a closed configuration and a display configuration. The package may include a plurality of panels configurable to define an inner cavity substantially enclosed by the panels in the closed configuration. The panels may include a reconfigurable portion and a base portion. The reconfigurable portion may be configured to move relative to the base portion to define an opening to the inner cavity. The reconfigurable portion may also be configured to engage the base portion to define a display in the display configuration. One or more products may be received in the inner cavity.
In some embodiments of the packaged product assembly the convertible packaging device may additionally include an insert received within the package. The insert may support the one or more products. The insert may define a stepped configuration configured to support each of the products at a differing height. The base portion of the panels may include a disposable portion that is removable. The base portion of the panels of the package may be configured such that the one or more products at least partially extend through the opening when the disposable portion is removed. The disposable portion may include at least a portion of one or more lateral panels. The disposable portion may additionally include at least a portion of a front panel. The panels of the package may additionally include a rear panel. A cut through the rear panel may define a rear tab configured to engage the reconfigurable portion in the display configuration.
In an additional aspect a product display method is provided. The product display method may include receiving a convertible packaging device. The convertible packaging device may include a package in a closed configuration. The package may include a plurality of panels substantially enclosing an inner cavity. The convertible packaging device may additionally include one or more products received in the inner cavity. The product display method may additionally include transforming the convertible packaging device to a display configuration. Transforming the convertible packaging device to a display configuration may include moving a reconfigurable portion of the panels to define an opening to the inner cavity and engaging the reconfigurable portion of the panels with a base portion of the panels to define a display.
In some embodiments transforming the convertible packaging device to the display configuration may additionally include removing a disposable portion of the base portion of the panels. Removing the disposable portion of the base portion of the panels may include removing at least a portion of one or more lateral panels. Further, removing the disposable portion of the base portion of the panels may include removing at least a portion of a front panel. Engaging the reconfigurable portion of the panels with the base portion of the panels to define the display may include engaging the reconfigurable portion with a rear tab defined by a cut in a rear panel.
These and other features, aspects, and advantages of the disclosure will be apparent from a reading of the following detailed description together with the accompanying drawings, which are briefly described below.

BRIEF DESCRIPTION OF THE DRAWINGS

Having thus described the disclosure in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:

FIG. 1 illustrates a cutaway perspective view of a container including a body portion, a cover, and an intermediate wall with air passageways extending therethrough according to an example embodiment of the present disclosure;

FIG. 2 illustrates a perspective view of the body portion of the container of FIG. 1;

FIG. 3 illustrates an enlarged view of the body portion of FIG. 2 at Section 3;

FIG. 4 illustrates an enlarged sectional view through the container of FIG. 1 along line 4-4;

FIG. 5 illustrates a top view of a cover including non-planar surfaces according to an alternate example embodiment of the present disclosure;

FIG. 6 illustrates an enlarged sectional view through the cover of FIG. 5 along line 6-6;

FIG. 7 illustrates a top view of the intermediate wall of the body of the container of FIG. 1 showing a configuration of the air passageways through that wall according to an example embodiment of the present disclosure;

FIG. 8 illustrates a top view of the intermediate wall of the body of the container showing a configuration of the air passageways through that wall at the peripheral edge thereof according to an alternate example embodiment of the present disclosure;

FIG. 9 schematically illustrates a side sectional view through the body portion of the container of FIG. 1;

FIG. 10 illustrates a top view of a body portion of a container including an intermediate wall including an open center according to an alternate example embodiment of the present disclosure;

FIG. 11 illustrates a side sectional view through the body portion of FIG. 10;

FIG. 12 illustrates a partial cut-away perspective view of a container including a compartment containing an environment modification material surrounding the periphery of a compartment containing a tobacco-containing material according to an example embodiment of the present disclosure;

FIG. 13 illustrates a bottom sectional view through the container of FIG. 12;

FIG. 14 illustrates an inverted perspective view of a container including a body portion coupled to a cover wherein the body portion is in an open position according to an example embodiment of the present disclosure;

FIG. 15 illustrates a cutaway perspective view of a container including a cover and a body portion that does not include an intermediate wall according to an example embodiment of the present disclosure;

FIG. 16 illustrates a top view of a blank configured to form a package according to an example embodiment of the present disclosure;

FIG. 17 illustrates a perspective view of a package formed from the blank of FIG. 16 according to an example embodiment of the present disclosure;

FIG. 18 illustrates a top view of a blank configured to form an insert according to an example embodiment of the present disclosure;

FIG. 19 illustrates an insert formed from the blank of FIG. 18 according to an example embodiment of the present disclosure;

FIG. 20 illustrates a partial perspective view of a convertible packaging device comprising the package of FIG. 17 and the insert of FIG. 19, wherein the insert is received in an inner cavity defined by the package according to an example embodiment of the present disclosure;

FIG. 21 illustrates a perspective view of a packaged product assembly including the convertible package device of FIG. 20 in an open configuration and a plurality of containers received therein according to an example embodiment of the present disclosure;

FIG. 22 illustrates the packaged product assembly of FIG. 21 in a closed configuration;

FIG. 23 illustrates a perspective view of the packaged product assembly of FIG. 21 in a display configuration according to an example embodiment of the present disclosure;

FIG. 24 illustrates a perspective view of the packaged product assembly of FIG. 23 in the display configuration following removal of a disposable portion according to an example embodiment of the present disclosure; and

FIG. 25 schematically illustrates a product display method according to an example embodiment of the present disclosure.

DETAILED DESCRIPTION OF THE DISCLOSURE

The present disclosure now will be described more fully hereinafter with reference to certain preferred aspects. These aspects are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Indeed, the disclosure may be embodied in many different forms and should not be construed as limited to the aspects set forth herein; rather, these aspects are provided so that this disclosure will satisfy applicable legal requirements. As used in the specification, and in the appended claims, the singular forms “a”, “an”, “the”, include plural referents unless the context clearly dictates otherwise.
The container embodiments described herein can be used to store various solid products, but are particularly well-suited for products designed for oral consumption. Example embodiments of consumable products that are often packaged in such containers include a wide variety of moist consumer products, including tobacco products of the type that have a smokeless form. Various forms of suitable smokeless tobacco products are those types products set forth and described generally in U.S. Patent Pub. Nos. 2012/0193265 to Patel et al. and 2013/0206153 to Beeson et al.; which are incorporated by reference herein in their entireties.
Of particular interest, are tobacco products that include tobacco formulations in a loose form, such as moist snuff products. Other types of smokeless tobacco products include the types of products set forth in U.S. Pat. Pub. No. 2012/0024301 to Carroll et al., which is incorporated by reference herein in its entirety. Example embodiments of loose form tobacco used with the containers of the present disclosure may include tobacco formulations associated with, for example, commercially available GRIZZLY moist tobacco products and KODIAK moist tobacco products that are marketed by American Snuff Company, LLC. Example embodiments of snus forms of tobacco products are commercially available as CAMEL Snus by R. J. Reynolds Tobacco Company.
The shape of the outer surface of the containers of the disclosure can vary. Although the container embodiments illustrated in the drawings have certain contours, containers with other exterior surface designs also can be suitably adapted and used. For example, the sides or edges of the containers of the disclosure can be flattened, rounded, or beveled, and the various surfaces or edges of the container exterior can be concave or convex. Further, the opposing sides, ends, or edges of the container can be parallel or non-parallel such that the container becomes narrower in one or more dimensions. See, for example, the types of containers, components, component arrangements and configurations, and constructions thereof set forth in U.S. Pat. No. 8,458,996 to Bried et al. and D649,284 to Patel et al.; U.S. Patent Pub. Nos. 2010/0018883 to Patel et al.; and U.S. patent application Ser. No. 13/739,776, filed Jan. 11, 2013, to Pipes et al.; as well as the various types of containers referenced in U.S. Patent Pub. No. 2013/0206153 to Beeson et al.; each of which are incorporated by reference herein in their entireties.
The dimensions of the containers described herein can vary without departing from the scope of the disclosure. However, in highly preferred embodiments, the containers can be described as having a cylindrical size suitable for handheld manipulation and operation. Example dimensions for such handheld generally cylindrical embodiments include diameters in the range from about 50 mm to about 100 mm, and more typically from about 60 mm to about 80 mm. Example wall thicknesses include the range from about 0.5 mm to about 1.5 mm, and more typically from about 0.8 mm to about 1.4 mm. Example depths for handheld container embodiments of the present disclosure range from about 5 mm to about 50 mm, more typically from about 8 mm to about 30 mm, and most often from about 15 mm to about 25 mm. In some embodiments a general outward appearance of the container is comparable in many regards to that have been used for commercially available GRIZZLY and KODIAK products that are marketed by American Snuff Company, LLC.
However, in other highly preferred embodiments, the size of the containers described herein may vary from the above-described dimensions. For example, the containers may be sized for promotional purposes by providing either increased or decreased dimensions as compared to typical dimensions for such containers. In this regard, containers having increased or decreased dimensions may define a relatively more eye-catching appearance.
By way of further example, the dimensions of the containers may be scaled upwardly or downwardly by certain multipliers. In this regard, in some embodiments the dimensions of the container may be scaled upwardly or downwardly by a multiple from about one to about ten times. Thus, whereas a conventional container according to embodiments of the present disclosure may be configured to store about 1.2 ounces of a tobacco-containing material, an oversized container may be configured to store, for example, 2.4 ounces or 7.2 ounces of the tobacco containing material. In specialty markets the containers may define a larger cylindrical configuration having a diameter from about 100 mm to about 140 mm (e.g., preferably about 120 mm) and a depth from about 30 mm to about 50 mm (e.g., preferably about 40 mm). Containers having such a size may define a relatively eye-catching appearance. Further, it is noted that the dimensions and capacities of the containers disclosed herein are provided for example purposes only and may be modified to suit particular purposes.
Referring to FIG. 1, there is shown an embodiment of one type of container 10 which is representative of the present disclosure. The representative generally cylindrical container 10 may be formed by an open-ended lower body or body portion 20 and a lid or cover 21. The cover 21 may be secured to the body portion 20, as illustrated in FIG. 1, and removed therefrom, as illustrated in FIG. 2. The body portion 20 has a bottom wall 22, which in some instances, may be substantially planar, and at least one side wall 24 depending from the bottom wall, which may be generally cylindrical (as shown). The side wall 24 defines a peripheral portion of the container 10 such that the side wall 24 includes an outer peripheral surface 27.
The bottom wall 22 and the side wall 24 cooperate to define a sealed lower internal storage compartment 26 for storage of an environment modification material 25. The lower internal storage compartment 26 is bounded at a top by an intermediate wall 28 (e.g., an intermediate bottom wall, or false bottom) that is engaged with the side wall 24 at a position upwardly displaced from the bottom wall 22 and towards an upper region or portion 30 (see, e.g., FIG. 2) of the body portion 20. As such, the lower internal storage compartment 26 is substantially enclosed by the configuration of the bottom wall 22, the side wall 24, and the intermediate bottom wall 28. In the embodiment shown, the configuration of the body portion 20 is such that both the bottom wall 22 and the intermediate bottom wall 28 are generally planar, and those two walls are arranged so as to be essentially parallel to one another. Further, the configuration of the body portion 20 is such that the side wall 24 and the intermediate bottom wall 28 form an open-ended, generally cylindrical upper internal storage region or compartment 29.
Thus, the body portion 20 may include first (e.g., the upper internal storage compartment 29) and second (e.g., the lower internal storage compartment 26) compartments. The relative dimensions of the upper internal storage compartment 29 and lower internal storage compartment 26 of the body portion 20 of the container 10 can vary. For example, the ratio of the volume of the upper internal storage compartment 29 to that of the lower internal storage compartment 26 of a sealed container 10 can range from about 6:1 to about 2:1, and most often from about 5:1 to about 3:1.
The intermediate bottom wall 28 possesses at least one aperture, through hole, perforation, or air passageway 39 defined therethrough, or is otherwise adapted to allow for atmosphere within the lower internal storage compartment 26 to pass between that compartment and the upper internal storage compartment 29. The air passageways 39 may be formed in the intermediate bottom wall 28 (e.g., molded therein) or punched or otherwise removed therefrom. The size, number and positioning of the air passageways 39 in the intermediate bottom wall 28 are such that the environment modification material 25 located in the lower internal storage compartment 26 can act upon the atmosphere within the upper internal storage compartment 29. The air passageways 39 also are configured so as to allow the contents of the lower storage compartment 26 (e.g., the environment modification material 25) to be physically separated from the upper internal storage compartment 29. In this regard, the intermediate wall 28 may comprise a screen, a permeable membrane, or any other barrier configured to prevent physical contact between the contents of the upper internal storage compartment 29 and the contents of the lower internal storage compartment 26 while allowing the environment modification material 25 to affect the atmosphere within the upper internal storage compartment. In some embodiments, a barrier between the upper internal storage compartment 29 and the lower internal storage compartment 26 can be gas permeable and can be substantially impermeable to liquids.
In this regard, the upper internal storage compartment 29 may be configured to receive a product such as a tobacco-containing material 41 (e.g., a smokeless tobacco product) in any form (e.g., packaged or loose) therein. The cover 21 may define an upper boundary of the upper internal storage compartment 29 when coupled to the body portion 20. In this regard, the cover 21 is typically removably secured to the upper region 30 (see, e.g., FIG. 2) of the body portion 20 by a snap-fit or an interference fit.
As illustrated, the cover 21 may include a top wall 42, which, in some instances, may be substantially planar, and a peripheral flange 44 depending from the top wall which is shown as being cylindrical, and which extends to a lower edge 46. The peripheral flange 44 of the cover 21 is configured to be received over the side wall 24 of the body portion 20 so as to form an enclosure therebetween. The illustrated peripheral flange 44 possesses an outer surface 48, and may include a substantially flat or smooth inner surface 50 (see, FIG. 4). That is, the inner surface 50 of the cover 21 may not include any protrusions, projections, ribs, or the like for interacting with the outer peripheral surface 27 of the side wall 24 of the body portion 20 in some embodiments. In this regard, the inner surface 50 of the cover 21 is substantially smooth and continuous about the cylindrical configuration of the peripheral flange 44 in the illustrated embodiment.
The material of construction of the body portion 20 of the container 10 can vary. Example embodiments of preferred materials include metal and synthetic plastic materials. Polymeric materials that can be extruded and/or molded into desired shapes are typically utilized, such as polypropylene, polyethylene, polystyrene, polyamide, and the like. For example, plastic materials may be injection molded to form the body portion 20. Example embodiments of preferred body portions are those that incorporate polymeric materials such as those types of plastic-type materials commonly used for popular types of smokeless tobacco products. For example, body portions formed from polymeric materials are comparable to the components and general structures used for commercially available CAMEL Snuff, GRIZZLY and KODIAK products that are marketed by American Snuff Company, LLC. Various metallic materials may additionally or alternatively be employed to form the body portion 20 of the container 10. Body portions formed from metallic materials are available from J. L. Clark of Rockford, Ill., Crown Cork and Seal of Philadelphia, Pa., and Independent Can of Belcamp, Md. The metallic materials may include tinplate or tinplated steel in some embodiments.
The manner by which the body portion 20 of the container 10 is manufactured can vary. As discussed hereinafter, the intermediate bottom wall 28 and/or the bottom wall 22 may be substantially irreversibly (e.g., irreleasably and permanently) attached to the remainder of the body portion 20. In a highly preferred embodiment, the intermediate bottom wall 28 and the side wall 24 that defines the side walls of the upper and lower internal compartments 29, 26 are integral with one another. As such, those components of the body portion 20 may be manufactured as one piece. In one embodiment the intermediate bottom wall 28 and the side wall 24 may be joined by injection molding or any of the various other formation and coupling techniques.
In a preferred embodiment, the body portion 20 is formed from a polymeric material, while the cover 21 is formed from a metallic material such as, for example, aluminum or tinplate. Such a configuration is advantageous in that it provides an aesthetically appealing appearance by using a metallic cover 21 (which is typically stamped), while also allowing the body to be less expensively produced using, for example, an injection molding process. In this manner, a rib structure (as described below) may be more easily and less expensively formed at the body portion 20 (i.e., via plastic injection molding instead of metallic stamping). Example embodiments of covers formed from metallic materials are those used for commercially available CAMEL Snuff, GRIZZLY and KODIAK products that are marketed by American Snuff Company, LLC. In this regard, the cover 21 can be manufactured from iron or steel, which can be plated with a thin layer of tin, and then overcoated with primers, epoxy lacquers, and the like. A thin layer of thermoplastic (e.g., polyethylene terephthalate or polypropylene) can be applied over epoxy lacquer coated tin plated steel. However, if desired, the cover can be manufactured from polymeric materials, such as polymeric materials identical to those used to produce the body portion.
Accordingly, the container 10 may be formed from various materials including, for example, metal and/or plastic. In some embodiments the container may optionally include a gasket configured to seal the connection between the cover 21 and the body portion 20 as disclosed, for example, in U.S. Pat. No. 8,458,996 to Bried et al. or U.S. patent application Ser. No. 13/739,776, filed Jan. 11, 2013, to Pipes et al., which are incorporated herein by reference in their entireties.
Further, in one embodiment the body portion 20 and/or the cover 21 may be formed from two or more materials. For example, in one embodiment the body portion 20 may comprise a plastic insert or liner inside of a metal outer body. This body portion may be combined with a metal cover such that the container appears to be all metal when the exterior thereof is viewed. Use of a plastic insert in a metal outer body is employed in containers for CAMEL Snus, as marketed by R. J. Reynolds Tobacco Company, GRIZZLY moist tobacco products, as marketed by American Snuff Company, LLC, and MARLBORO snus, as marketed by Philip Morris.
When the tobacco-containing material 41 is a loose tobacco product, the amount of tobacco product stored in the upper storage compartment 29 of the container 10 can also vary. Typically, for example, the amount of stored moist tobacco product varies from about 20 g to about 50 g, and most often is provided in weights from about 30 g to about 40 g and may be embodied in loose form. When the tobacco-containing material 41 is a pouched or snus-type of product, the number of solid product units stored in a representative container can also vary, and will depend upon factors such as the size of the container 10, the size of the product units, the degree of container fill, and the like. Typically, the number of stored pouched product units will vary from about 5 to about 30, more typically from about 10 to about 25, and often from about 15 to about 20.
Various embodiments of the environment modification material 25 may be employed. The environment modification material 25 can be selected so as to provide for alteration or control of the atmosphere within the sealed container 10. For example, the environment modification material 25 can be selected so as to control the level of certain gases, such as oxygen or carbon dioxide, within the container 10. The environment modification material 25 also can have the form of a humidity control device or formulation, and as such, the degree of moisture within the sealed container 10 can be controlled. As such, the environment modification material 25 can be a selected from materials or formulations that have desiccant properties. Alternatively, a preferred humidity control device is of the type set forth in U.S. Pat. No. 6,921,026 to Saari et al, which is incorporated by reference in its entirety herein.
In one embodiment the environment modification material 25 may be configured to provide moisture to, or remove moisture from, the atmosphere in the container 10, depending on the level of humidity in the atmosphere in the container. An example embodiment of such an environment modification material is sold under the trade name BOVEDA PACK by Serious Cigars of Houston, Tex. As yet another example, the environment modification material 25 may comprise a material that is capable of imparting sensory attributes, such as flavor or aroma characteristics, to the tobacco-containing material 41 that is stored within the sealed container 10. For example, the environment modification material 25 can be comprised of volatile flavor and/or aroma substances carried by a substrate material that provides for controlled release of those volatile substances. Various other examples of environmental modification materials include ion exchange materials (e.g., resins), preservatives, desiccants, and aromatic materials.
The environment modification material 25 may be embodied in a number of different forms. For example, the environment modification material 25 may comprise beads (e.g., alumina beads), films (e.g., impregnated films), loose material, material in a package (e.g., a fabric package), material in a packet (e.g., a porous paper packet) or a sachet, plastic materials, sponges, sponge-type material, carbon materials (e.g., charcoal), etc. The amount of environment modification material 25 that is incorporated into the container 10 can vary. The amount of environment modification material 25 may range from about 10 g to about 50 g and preferably from about 15 g to about 30 g. Note that this amount corresponds to a typically-sized container and may be scaled appropriately, depending on the size of the container, in proportion to the volume of the container and/or the quantity of tobacco containing material received in the container.
As noted above, in one embodiment the environment modification material 25 may be configured to control a humidity level within the container 10. In this regard, it may be desirable to maintain the relative humidity within the upper internal storage compartment 29 of the container 10 from about 20% to about 90%. By way of example, snus may preferably be stored at a relative humidity from about 25% to about 35%. Moist snuff may preferably be stored at a relative humidity from about 75% to about 90%. Accordingly, the environment modification material 25 may be configured to maintain relative humidity levels within the upper internal storage compartment 29 within these ranges when such tobacco-containing materials 41 are received therein. In this regard, as noted above, the environment modification material 25 may be configured to provide moisture to and/or remove moisture from the atmosphere in the container 10, depending on the level of humidity in the atmosphere in the container, such that the relative humidity level in the upper internal storage compartment 29 falls within a desired range.
FIG. 2 illustrates a perspective view of the body portion 20 of the container. Projecting from the outer peripheral surface 27 of the body portion 20 (and when provided, a neck region 34) is a circumferential rib structure 60 configured to form a seal with the cover 21 (see, FIG. 1). In some aspects, the rib structure 60 may be integrally formed with the side wall 24 of the body portion 20, such as, for example, when the body portion is formed by a plastic injection molding process. In other instances, the rib structure 60 may be a separate and discrete component secured or otherwise affixed to the side wall 24 with appropriate mechanical fasteners or adhesive (e.g., an epoxy adhesive). For example, the rib structure 60 may be formed by a plurality of rib segments 62 arranged in spaced relation around the periphery of the side wall 24 of the body portion (e.g., positioned circumferentially about the side wall 24 of the body portion where the container body is cylindrical). Any number of rib segments 62 may be provided in accordance with the present disclosure (e.g., often from about 2 to about 20 rib segments, and frequently from about 5 to about 15 rib segments), although a preferred embodiment includes about 8 to about 12 rib segments.
As described below, the rib structure may be configured to allow for venting from the container. However, it should be understood that venting is optional depending on the particular type of product stored therein. For example, venting may be employed in conjunction with moist snuff smokeless tobacco products. Alternatively, venting may not be required for pasteurized smokeless tobacco products such as snus, which may be sealed in an airtight container.
FIG. 3 illustrates an enlarged partial view of the body portion 20 at Section 3 from FIG. 2. Each rib segment 62 may include a rib wall 66 and a rib projection 68. The rib wall 66 may extend radially outwardly from the outer peripheral surface 27 of the side wall 24. Thus, the rib walls 66 have a thickness so as to extend from the outer peripheral surface 27 of the side wall 24 of the body portion 20 in such a manner that the lateral ends thereof form vent channels 64 between adjacent rib segments 62. In other words, each rib segment 62 is raised in comparison to the adjacent exterior surface 27 of the side wall 24 such that the vent channels 64 are formed between the rib segments.
The rib projections 68 may extend radially outwardly from the rib wall 66 or extend directly radially outwardly from the outer peripheral surface 27 of the side wall 24 of the body portion 20. In some instances, the rib projection 68 may extend along the entire width of an end of the rib wall 66 proximate to the open end of the body portion 20. Although the rib projections 68 are shown in spaced relation to the top edge 69 of the body portion 20, the position of the rib projections may vary in relation to the top edge, meaning the rib projection could be moved closer to or further away from the top edge 69. In some instances, the rib projections 68 have a substantially arcuate or rounded profile, although other configurations may also be employed, such as, for example, a configuration in which the rib projection 68 terminate at a substantially sharp edge distal from the outer peripheral surface 27.
When the cover 21 (see, FIG. 1) is engaged with the body portion 20, each vent channel 64 is bounded by an adjacent pair of the rib segments 62 between the body portion and the cover. The vent channels 64 extend between a top edge 69 of the side wall 24 downwardly past the rib segments 62 to a lip 32 to allow venting from the interior of the sealed container 10 to the atmosphere exterior of the container. In this regard, the upper portion 30 of the side wall 24 of the body portion 20 may define the lip 32 at the end of the neck region 34 of reduced diameter (as compared to the diameter of the remainder of the outer surface of the side wall). The location of the lip 32 along the side wall 24 of the body portion 20 can vary, meaning that the distance between the lip 32 and the top edge 69 of the body portion can be a matter of design choice.
Further, a plurality of bumps or protrusions 70 may be positioned on the top edge 69 of the body portion 20. As described below, the protrusions 70 may facilitate venting through the vent channels 64 when the cover 21 (see, FIG. 1) is fully seated on the body portion 20. In some embodiments the vent channels 64 include heights in the range of about 7 millimeters to about 7.2 millimeters.
FIG. 4 shows an enlarged cross-sectional view of the container 10 along line 4-4 from FIG. 1. As illustrated, the rib projections 68 interact with the peripheral flange 44 of the cover 21 in an interference fit when the cover is positioned over the side wall 24 of the body portion 20, so as to form a seal therebetween. In this regard, the rib projections 68 force the peripheral flange 44 outward (e.g., such that the peripheral flange aligns with or extends outward of the outer peripheral surface 27 of the body portion 20) to form a tight interference fit when the cover 21 is engaged with the body portion.
Example dimensions for the rib projections 68 include heights in the range of about 0.25 mm to about 0.75 mm. As used herein, height refers to the major dimension of the rib projection 68 that extends from the side wall 24, as indicated by reference character B. Further, a height C of the rib wall 66, also defined relative to the side wall 24, may be from about 0.1 mm to about 0.3 mm. Rib projections 68 may be positioned in a range from about 1.5 mm to about 2.0 mm below the top edge 69 of the side wall 24 below the top edge.
In instances where the lip 32 is provided on the body portion 20, the lower edge 46 of the peripheral flange 44 may interact with the surface 36 (see, FIG. 3) of the lip 32 to form a stop when the cover 21 is received upon the body portion 20. In other words, in some embodiments the lower edge 46 of the peripheral flange 44 of the cover 21, which may be substantially planar, abuts the surface 36 of the lip 32 (which may also be substantially planar) when the cover 21 is fully seated upon the body portion. However, in some embodiments the lip 32 and/or the lower edge 46 of the peripheral flange 44 may include channels, gaps, or other features configured to allow for venting from the vent channels 64 to the exterior of the container 10.
Alternatively, the lip 32 may be displaced from the lower edge 46 of the peripheral flange 44 when the cover 21 is fully received on the body portion 20 to allow for venting from the vent channels 64 to the exterior of the container 10. For example, the dimensions of the protrusions 70, the neck region 34 of the side wall 24, and/or the peripheral flange 44 of the cover 21 may be configured to provide a separation between the lower edge 46 of the peripheral flange and the lip 32. Regardless of whether the lower edge 46 of the peripheral flange abuts the lip 32, the protrusions 70 may provide upper vent channels 71 between each pair of the protrusions and between the top wall 42 of the lid and the top edge 69 of the body portion 20. The upper vent channels 71 may be in communication with the vent channels 64 to facilitate venting of the container 10 in the manner described above.
The cylindrical outer surface 48 of the cover 21 may typically have the same approximate size or diameter as the side wall 24 of the body portion 20, such that the cover 21 and the body portion form a smooth exterior surface when the cover is placed over the neck region 34 of the side wall and fully seated upon the body portion. For example, the peripheral flange 44 of the cover 21 can engage the rib projections 68 in such a manner that the outer peripheral surface 27 of the body portion 20 below the lip 32 is substantially flush with the outer surface 48 of the cover 21. In other words, in some instances, the peripheral flange 44 of the cover 21 may not be deflected by the rib structure 60 to such a degree that causes the peripheral flange 44 to extend outwardly beyond the lip 32.
Although the embodiment of the cover 21 is described above as generally defining a substantially planar top wall 42 and a peripheral flange 44 extending substantially perpendicularly therefrom to the lower edge 46, various other configurations of the cover may be employed. In this regard, by way of example, FIG. 5 illustrates a top view of an embodiment of a cover 21′ defining a differing configuration. As illustrated, the cover 21′ includes a top wall 42′ and a peripheral flange 44′.
FIG. 6 illustrates an enlarged sectional view through the cover 21′ along line 6-6 from FIG. 5. As illustrated, the peripheral flange 44′ may extend to a lower edge 46′. The lower edge 46′ may be defined by a fold or roll in the peripheral flange 44′, whereby an end portion 78′ of the peripheral flange is bent inwardly and upwardly such that the end portion extends generally upwardly, whereas a remainder of the peripheral flange extends generally downwardly from the top wall 42′. Accordingly, the lower edge 46′ of the peripheral flange 44′ may define a rounded configuration, which may facilitate coupling of the cover 21′ to a body portion by removing a sharp edge therefrom.
Further, the peripheral flange 44′ may include an indentation 80′ defined in an outer surface 48′ of the peripheral flange. The indentation 80′ may form a protrusion 82′ at an inner surface 50′ of the peripheral flange 44′. The protrusion 82′ may be configured to engage a rib structure to prevent accidental release of the cover 21′ from a body portion (see, e.g., body portion 20 including the rib structure 60 in FIG. 2) by providing interference fit therebetween. Further, the indentation 80′ may be configured to cause a lower portion 84′ of the peripheral flange 44′ including the end portion 78′ to define an outwardly extending angle 86′ with respect to vertical. The outwardly extending angle 86′ may be less than about five degrees in some embodiments in order to provide a substantially flush configuration with an outer peripheral surface of a side wall of a body portion when coupled therewith (e.g., when coupled with the body portion 20 comprising the side wall 24 having the outer peripheral surface 27). By providing the lower portion 84′ with the outwardly extending angle 86′, the cover 21′ may more easily slide over the top edge of a body portion (e.g., body portion 20 including top edge 69 in FIG. 3).
In order to form the various curves, indentation, angles and bends described above, in some embodiments the cover 21′ and other covers described herein may comprise stamped metal (e.g., tin). However, in other embodiments the cover may be formed in other manners beyond stamping. Further, the cover may comprise various other materials as described above.
Referring to FIG. 7, there is shown a top view of an embodiment of the intermediate bottom wall 28′, which may be included in a body portion of a container (e.g., the body portion 20 of the container 10 of FIG. 1), showing a representative configuration of air passageways 39′ extending therethrough. As illustrated, in one embodiment the air passageways 39′ may be provided through the intermediate bottom wall 28′ such that the outer perimeter of the intermediate bottom wall is continuous, without the air passageways extending therethrough. Further, FIG. 7 illustrates a permeable barrier material 39 a′ that may be included in the intermediate bottom wall 28′ and any other embodiments of intermediate walls disclosed herein. For example, the permeable barrier material 39 a′ may comprise a mesh or screen material.
However, various other configurations of the intermediate bottom wall and the air passageways extending therethrough may be provided. For example, FIG. 8 illustrates a top view of an embodiment of the intermediate bottom wall 28″, which may be included in a body portion of a container (e.g., the body portion 20 of the container 10 of FIG. 1), showing an alternative representative configuration of air passageways 39″ through that wall. As illustrated, in this embodiment the air passageways 39″ extend through the outer peripheral edge of the intermediate bottom wall 28″.
Accordingly, the air passageways 39 may be positioned at a variety of locations within the intermediate bottom wall 28. Further, various quantities, sizes, and shapes of the air passageways 39 may be employed. Other types of air passageways include, e.g., through holes extending through a screen or a layer of fabric. However, any of various embodiments of the intermediate bottom wall 28 and the air passageways 39 may be employed so long as the intermediate bottom wall is configured to prevent the environment modification material 25 from entering the upper internal storage compartment 29, prevent the tobacco-containing material 41 from entering the bottom internal storage compartment 26, and allow the environment modification material to affect the atmosphere within the upper internal storage compartment (e.g., by allowing airflow between the lower internal storage compartment and the upper internal storage compartment).
FIG. 9 schematically illustrates a sectional view through the body portion 20 of the container of FIG. 1, without any tobacco-containing material received in the upper compartment 29. As illustrated, the bottom wall 22 may couple to the side wall 24 of the body portion 20 such that the body portion is sealed at a bottom thereof. In one embodiment, the bottom wall 22 is a separate piece that is attached to side wall 24 of the body portion 20 so as to seal the environment modification material 25 within the bottom compartment 26. Most preferably, the bottom wall 22 is attached to the side wall 24 of the body portion 20 so that the bottom wall is not readily removable or is not prone to being opened without significant effort.
In this regard, the bottom wall 22 may be hermetically sealed to side wall 24 of the body portion 20. For example, the bottom wall 22 may be retained in engagement with the side wall 24 of the body portion 20 via one-way hooks, hinges, rivets, adhesives, sealants, gaskets, welds (e.g., ultrasonic welds, foil laminate ultrasonic welds, friction stir welds), etc., or any combination thereof. Examples of hermetic sealing and various other permanent joint arrangements are disclosed, by way of example, in PCT Application WO 2009068915 A2 to Warwick et al. and EP 0813946 A1 to Davis et al., which are incorporated herein by reference in their entireties. An example embodiment of an induction sealing system for welding foil laminates, which may be employed in accordance with embodiments of the present disclosure, is available from Enercon Industries Corporation of Menomonee Falls, Wis.
FIG. 10 illustrates a top view of an alternate embodiment of a body portion 120 which may be included in embodiments of containers discussed herein (e.g., when combined with the cover 21 illustrated in FIG. 1). As illustrated, the body portion 120 includes a side wall 124 and a bottom wall 122. Further, the body portion 120 includes an intermediate bottom wall 128. As illustrated, the intermediate bottom wall 128 may include air passageways 139 extending therethrough. Accordingly, the intermediate bottom wall 128 may allow for passage of gases and vapors therethrough as discussed above. Further, the intermediate bottom wall 128 may include an aperture 172 extending therethrough, for example at a center thereof.
FIG. 11 illustrates a side sectional view through the body portion 120 of FIG. 10. As illustrated, the intermediate bottom wall 128 may include a transverse wall 174 extending substantially perpendicular to the remainder of the intermediate bottom wall. The transverse wall 174 may thus cause a lower internal storage compartment 126 to define an annular ring shape, in which an environment modification material 125 may be received. Further, an extension 176 of an upper internal storage compartment 129 may be surrounded by the transverse wall 174. Accordingly, the extension 176 of the upper compartment 129 may provide more space in which to receive tobacco-containing material (e.g., tobacco-containing material 41, as illustrated in FIG. 2).
The transverse wall 174 may include the air passageways 139 extending therethough. In this regard, the transverse wall 174 may include air passageways 139 extending transversely to the air passageways in the remainder of the intermediate bottom wall 128 in some embodiments. Alternatively, only the transverse wall 174 may include the air passageways 139. Including air passageways 139 in the transverse wall 174 may be desirable in that it may provide additional airflow therethrough, and these air passageways may be less prone to blockage due to the transverse orientation, such that gravity may not press tobacco-containing material (e.g., tobacco-containing material 41, as illustrated in FIG. 2) into contact therewith in horizontal orientations of a container including the body portion 120. Further, including air passageways 139 extending in two directions (e.g., through the transverse wall 174 and the remainder of the intermediate bottom wall) may resist blockage of the air passageways in both horizontal and vertical orientations of a container including the body portion 120.
FIGS. 12 and 13 illustrate an additional embodiment of the container 210. More particularly, FIG. 12 is a partial cut-away perspective view of the container 210 and FIG. 13 is a bottom sectional view through the container. As illustrated, the container 210 includes a body portion 220 and a lid or cover 221. The body portion 220 includes a side wall 224 and a bottom wall 222. An intermediate wall 228 divides a space inside of the body portion 220 into a first internal storage compartment 229 and a second internal storage compartment 226. The first internal storage compartment 229 may be configured to receive a tobacco-containing material 241, and the second internal storage compartment 226 may be configured to receive an environment modification material 225.
The intermediate wall 228 may extend around the periphery of the first internal storage compartment 229 (e.g., extending around the circumference thereof in the illustrated embodiment) such that the second internal storage compartment 226 surrounds the periphery of the first internal storage compartment (e.g., surrounding the circumference thereof in the illustrated embodiment). In this regard, the intermediate wall 228 may be radially inwardly displaced from the side wall 224 such that the second internal storage compartment defines an annular configuration. Use of such a configuration may hide the second internal storage compartment 226 from a consumer, such that a consumer does not know of, and thereby does not attempt to gain access to, the second internal storage compartment. In this regard, the top of the intermediate wall 228 may be integrally formed with, or otherwise coupled to, the side wall 224 or other part of the body portion 220 such that the second internal storage compartment 226 is sealed at the top and a consumer may not view into the second internal storage compartment. Further, the second internal storage compartment 226 may be enclosed at a bottom thereof by a bottom wall 222 of the body portion 220 in some embodiments.
In one embodiment the width of the annular space between the side wall 224 and the intermediate wall 228 may be from about 3.8 mm to about 12.7 mm, and preferably about 6.4 mm. Accordingly, the distance between the side wall 224 and the intermediate wall 228 may be relatively small. As noted above, this may assist in concealing the presence of the second internal storage compartment 226.
The intermediate wall 228 may include perforations or air passageways 239 that allow the environmental modification material 225 to act through the intermediate wall upon an atmosphere within the first internal storage compartment 229. The air passageways 239 may be positioned within the intermediate wall 228 at locations from a top to a bottom of the intermediate wall in one embodiment. Alternatively, as illustrated, the air passageways 239 may be separated from the bottom wall 222 (e.g., spaced therefrom from about 0.25 6.4 mm to about 25.4 mm and preferably about 12. 7 mm) in some embodiments. Such a spacing may be configured to prevent any tobacco-containing material 241 (e.g., crumbs or particles thereof) from entering the air passageways 239, such that the air passageways do not become blocked and the tobacco-containing material does not enter the second internal storage compartment 226.
Referring to FIG. 14, there is shown an alternative embodiment of a container 310 according to the present disclosure in an inverted configuration. More particularly, there is shown a container 310 of the type set forth in U.S. Pat. No. D649,284 to Patel et al. and U.S. patent application Ser. No. 13/739,776 to Pipes et al., filed Jan. 11, 2013, which are incorporated by reference herein in their entireties. The container 310 includes a cover 321 that is shown as being as applied to a body portion 320, and hence the container is shown in a closed configuration. The body portion 320 possesses a lower internal storage compartment 326 into which an environment modification material 325 is positioned. The lower internal storage compartment 326 is separated from a remainder of the body portion 320 by an intermediate bottom wall 328 that possesses at least one perforation, opening or air passageway 339.
A portion of a bottom wall 322 of the body portion 320 of the container 310 possesses the form of a door or flap 380 which is shown as open, but which is configured to be sealed shut to maintain the environment modification material 325 sealed in the lower internal storage compartment 326. In this regard, the flap 380 may be configured to be substantially irreversibly shut in some embodiments, such that a user may not remove the flap during ordinary use thereof. For example, the flap 380 may be retained in the closed configuration via one-way hooks, hinges, rivets, adhesives, sealants, gaskets, welds (e.g., ultrasonic welds, foil laminate ultrasonic welds, and friction stir welds), etc., or any combination thereof.
Further, the flap 380 may be hermetically sealed to the remainder of the bottom wall 322. Examples of hermetic sealing and other permanent coupling arrangements are disclosed, by way of example, in PCT Application WO 2009068915 A2 to Warwick et al. and EP 0813946 A1 to Davis et al., which are incorporated herein by reference in their entireties. An example embodiment of an induction sealing process for welding foil laminates, which may be employed in accordance with embodiments of the present disclosure to seal the flap 380 to the remainder of the bottom wall 322 is available from Enercon Industries Corporation of Menomonee Falls, Wis.
Note that while embodiments of containers are described above and illustrated in the drawings as having particular configurations (e.g., cylindrical), these embodiments are provided for example purposes only. In this regard, the containers of the present disclosure may embody any of various configurations in which a container includes two chambers separated by a barrier (e.g., a semipermeable barrier) configured to prevent movement of a product from one chamber to the other while allowing for environmental exchange, particularly gases and vapors, between the chambers. Accordingly, the configurations of the containers incorporating aspects of the present disclosure may differ from the particular example embodiments disclosed above. For example, the two chambers may be one on top of the other, beside each other, or configured in any of various other manners.
Thus, as noted above, embodiments of the present disclosure may include an environment modification material, which may affect an environment within a container so as to preserve or otherwise affect a tobacco-containing material or other material received therein. Accordingly, as described above, an intermediate wall having air passageways extending therethrough may be employed to divide an interior of a body portion of the container into first and second internal storage compartments into which the tobacco-containing material and the environment modification material may be respectively received.
However, use of the environment modification material and the intermediate wall is optional. In this regard, FIG. 15 illustrates an embodiment of a container 410 according to an alternate embodiment of the present disclosure. The container includes a body portion 420 and a lid or cover 421. Thus, the container 410 may be substantially similar to the container 10 described above and illustrated in FIG. 1.
In this regard, the body portion 420 includes a bottom wall 422, which in some instances, may be substantially planar, and at least one side wall 424 which, depending from the shape of bottom wall, may be generally cylindrical (as shown). The side wall 424 defines a peripheral portion of the container 410 such that the side wall includes an outer peripheral surface 427.
Further, the cover 421 may include a top wall 442, which, in some instances, may be substantially planar, and a peripheral flange 444 depending from the top wall which is shown as being cylindrical, and which extends to a lower edge 446. The peripheral flange 444 of the cover 421 is configured to be received over the side wall 424 of the body portion 420 so as to form an enclosure therebetween. The illustrated peripheral flange 444 possesses an outer surface 448 that may be configured to align with the outer peripheral surface 427 of the side wall 424 of the body portion 420. In some embodiments the lid 421 may include a rib structure that is substantially similar to the rib structure 60 described above with respect to the container 10 illustrated in FIG. 1. Thus, a cross-sectional view through the container 410 of FIG. 15 across line 4′-4′ may be substantially similar to the view illustrated in FIG. 4.
However, the container 410 may differ from the embodiments of containers described above in that the container illustrated in FIG. 15 does not include an intermediate bottom wall. Rather, the bottom wall 422 and the side wall 424 of the body portion 420 cooperate to define an internal storage compartment 429 configured for storage of a tobacco-containing material 441. In this regard, as noted above, inclusion of an intermediate wall in the containers of the present disclosure is optional. Note that the tobacco-containing material 441 is illustrated in loose form in FIG. 15. However, in other embodiments a packaged tobacco-containing material may be received therein.
With respect to any of the embodiments of containers disclosed herein, as part of the final packaging process after filling the containers with a desired amount of smokeless tobacco product or other tobacco-containing material, the containers may be sealed (e.g., by placing the cover over the body portion), and the sealed containers optionally can be further sealed with a circumferential label or wrapper of a pervious or impervious material. The label or wrapping material can vary. Typically, the selection of the packaging label or wrapper is dependent upon factors such as aesthetics, desired barrier properties (e.g., so as to provide protection from exposure to oxygen, or so as to provide protection from loss of moisture), or the like.
Accordingly, various embodiments of containers for tobacco-containing materials are provided above. It may be desirable to provide suitable packaging and product displays for the above-described containers and various other products. In this regard, embodiments of the present disclosure are further directed to accessory items that may be employed in conjunction with the above-described containers and various other embodiments of products.
In this regard, FIG. 16 illustrates an embodiment of a blank 500 configured to form a package. The blank 500 may comprise various embodiments of materials including paperboard, corrugated board, chipboard, fiberboard, and/or thermoplastic. However, various other embodiments of materials may be employed in other embodiments. In some embodiments the material defining the blank 500 may be laminated or coated with wax or other material. Further, the blank 500 may be imprinted via any of various known methods to provide the blank with, for example, an ornamental design, and/or identifying information. Useful exemplary materials include paperboard of a suitable type and stock, such as 10 to 14 point SBS paper board (i.e., solid bleached sulfate paper), which may include a coating on one or both sides, such as a clay coating. Comparable board containing post-consumer recycled content likewise may be used. Suitable paper stock can be obtained commercially, such as from International Paper or MeadWestvaco.
As illustrated, the blank 500 may comprise a first major surface 500′. Further, a second major surface 500″ may oppose the first major surface 500′. The blank 500 may define a plurality of panels 500 a-p. The panels 500 a-p may be separated by folds, cuts, score lines, and/or any other feature defining a boundary. Accordingly, the blank 500 may be integral in one embodiment, and the panels 500 a-p may comprise portions thereof.
The blank 500 may include a plurality of lateral panels 500 a-e. The lateral panels 500 a-e may include a front panel 500 a, a rear panel 500 b, a left panel 500 c, a right panel 500 d, an overlapping panel 500 e, and an interlocking panel 500 f. Further, the blank 500 may include a plurality of top panels 500 g-l. The top panels 500 g-l may include an upper top panel 500 g, a sloped top panel 500 h, a left inner panel 500 i, a right inner panel 500 j, a left corner panel 500 k, and a right corner panel 500 l. Additionally, the blank 500 may include a plurality of bottom panels 500 m-p. The bottom panels 500 m-p may include a front bottom panel 500 m, a rear bottom panel 500 n, a left bottom panel 500 o, and a right bottom panel 500 p.
The blank 500 may be assembled into a package. For example, assembling the blank 500 into a package may involve folding the blank. Unless otherwise noted below, each of the folds employed in forming the blank 500 into a package involves moving the first major surface 500′ of the referenced panels toward one another. Alternatively, unless otherwise noted below, each of the folds may involve moving the second major surface 500″ of the referenced panels toward one another. Folds that are conducted in a differing direction from other folds are referenced as being “opposing.”
By way of example, the blank 500 may be folded between the front panel 500 a and the left panel 500 c. Further, the blank 500 may be folded between the front panel 500 a and the right panel 500 d. Thereby, the left panel 500 c and the right panel 500 d may extend substantially parallel to one another and substantially perpendicular to the front panel 500 a.
The blank 500 may also be folded between the left panel 500 c and the overlapping panel 500 e. Further, the blank may be folded between the right panel 500 d and the rear panel 500 b. Thus, the overlapping panel 500 e and the rear panel 500 b may extend substantially parallel to one another and the front panel 500 a and substantially perpendicular to the left panel 500 c and the right panel 500 d. The overlapping panel 500 e and the rear panel 500 b may overlap when folded in this manner.
In order to retain the front panel 500 a, the rear panel 500 b, the left panel 500 c, and the right panel 500 d in this folded configuration, the overlapping panel 500 e may be secured to the rear panel. For example, an adhesive 502 e may be applied to the first major surface 500′ at the overlapping panel 500 e, such that when the second major surface 500″ of the rear panel 500 b is folded thereagainst, a bond is formed between the overlapping panel and the rear panel. In this regard, in some embodiments the overlapping panel 500 e may be positioned inwardly from the rear panel 500 b when coupled thereto in order to provide the resultant package with a smooth exterior appearance.
Further, the bottom panels 500 m-p may be folded. In this regard, each of the bottom panels 500 m-p may be folded inwardly such that each bottom panel is substantially perpendicular to the lateral panels 500 a-e. More particularly, the front bottom panel 500 m may be folded inwardly and the left bottom panel 500 o may be folded thereagainst. Similarly, the rear bottom panel 500 n may be folded inwardly and the right bottom panel 500 p may be folded thereagainst.
In some embodiments the first major surface 500′ of the blank 500 may include an adhesive 502 m at the front bottom panel 500 m and an adhesive 502 n at the rear bottom panel 500 n. Accordingly, a bond may be formed between the first major surface 500′ of the front bottom panel 500 m and the second major surface 500″ of the left bottom panel 500 o. In particular, the adhesive 502 m on the front bottom panel 500 m may engage a portion 504 o of the left bottom panel 500 o at the second major surface 500″. Similarly, a bond may be formed between the first major surface 500′ of the rear bottom panel 500 n and the second major surface 500″ of the right bottom panel 500 p. In particular, the adhesive 502 p on the rear bottom panel 500 n may engage a portion 504 p of the right bottom panel 500 p at the second major surface 500″.
In order to complete a bottom of the package formed from the blank 500, the left bottom panel 500 o and the right bottom panel 500 p may be engaged with one another. In this regard, as illustrated, the left bottom panel 500 o and the right bottom panel 500 p may respectively include cutouts 506 o, 506 p configured to provide for engagement therebetween. Thus, the left bottom panel 500 o and the right bottom panel 500 p may be folded in manner whereby a portion of the left bottom panel is inwardly positioned relative to the right bottom panel, and a portion of the left bottom panel is positioned outwardly relative to the right bottom panel. Note that while a particular order of steps is described above in folding the blank 500, these steps may be conducted in differing sequences in other embodiments.
Accordingly, as illustrated in FIG. 17, the above-described procedure may produce a convertible packaging device 600 comprising a package 602 formed from the blank 500 (see, FIG. 16). Note that the particular shape of the panels 500 a-p of the blank 500 (see, FIG. 16) causes the package 602 to define the shape illustrated in FIG. 17 and in other figures as described hereinafter. However, it should be understood that the particular configuration of the blank 500 (e.g., the size, placement, number, and shape of the panels) may be changed to define a desired configuration of the package. Thus, aspects of the present disclosure may be included with various other embodiments of blanks and resultant packages without departing from the scope of the present disclosure.
The above-described procedure causes the package 602 to define an open configuration in which an inner cavity 604 defined by the panels 500 a-p is accessible. Accordingly, one or more products may be placed into the package 602. In some embodiments it may be desirable to support products received in the inner cavity 604 for display purposes. For example, as described below, the package 602 may be configured to display products for sale or other purposes.
In this regard, FIG. 18 illustrates an embodiments of a blank 700 configured to form an insert. The blank 700 may comprise various embodiments of materials including paperboard, corrugated board paper, chipboard, fiberboard, and/or thermoplastic. However, various other embodiments of materials may be employed in other embodiments. In some embodiments the material defining the blank 700 may be laminated or coated with wax or other material. Further, the blank 700 may be imprinted via any of various known methods to provide the blank with, for example, an ornamental design, and/or identifying information. Useful exemplary materials include paperboard of a suitable type and stock, such as 10 to 14 point SBS paper board (i.e., solid bleached sulfate paper), which may include a coating on one or both sides, such as a clay coating. Comparable board containing post-consumer recycled content likewise may be used. Suitable paper stock can be obtained commercially, such as from International Paper or MeadWestvaco.
As illustrated, the blank 700 may comprise a first major surface 700′. Further, a second major surface 700″ may oppose the first major surface 700′. The blank 700 may define a plurality of panels 700 a-m. The panels 700 a-m may be separated by folds, cuts, score lines, and/or any other feature defining a boundary. Accordingly, the blank 700 may be integral in one embodiment, and the panels 700 a-m may comprise portions thereof.
The panels 700 a-m may include a rear panel 700 a, a left panel 700 b, a right blank 700 c, and a bottom panel 700 d. Further, the panels 700 a-m may include a plurality of elevated panels 700 e-k. The elevated panels 700 e-k may be elevated with respect to the bottom panel 700 d and configured to hold and display products. As illustrated the elevated panels 700 e-k may include a plurality of longitudinal support panels 700 e-h. Additionally, the elevated panels 700 e-k may include a plurality of pairs of lateral support panels 700 i-k. One or more locking panels 700 l, 700 m may extend from one of the longitudinal support panels 700 f.
The blank 700 may be assembled into an insert. Unless otherwise noted below, each of the folds employed in forming the insert involve moving the first major surface 700′ of the referenced panels toward one another. Alternatively, unless otherwise noted below, each of the folds may involve moving the second major surface 700″ of the referenced panels toward one another. Folds that are conducted in a differing direction from other folds are referenced as being “opposing.”
In this regard, the blank 700 may be folded between the bottom blank 700 d and the rear panel 700 a such that the rear panel extends substantially perpendicular to the bottom panel. For example, the bottom blank 700 d may extend substantially horizontally and the rear panel 700 a may extend substantially vertically after being folded relative to one another. The blank 700 may be folded between the rear panel 700 a and a first pair of lateral support panels 700 i such that the lateral support panels extend substantially perpendicular to the rear panel (e.g., substantially horizontal).
Further, the blank 700 may be folded between the first pair of lateral support panels 700 i and a first longitudinal support panel 700 e, such that the first longitudinal support panel extends downwardly (e.g., substantially vertically) from the first pair of lateral support panels 700 i. The blank 700 may also be folded between the first longitudinal support panel 700 e and a second pair of lateral support panels 700 j, such that the second pair of lateral support panels extend substantially perpendicular thereto (e.g., substantially horizontal). This fold may be conducted in an opposing manner such that the second pair of lateral support panels 700 j extends away from, rather than toward, the first pair of lateral support panels 700 i.
The blank 700 may additionally be folded between the second pair of lateral support panels 700 j and a second longitudinal support panel 700 f. Thereby, the second longitudinal support panel 700 f may extend substantially perpendicular to the second pair of lateral support panels 700 j (e.g., substantially vertical). The blank 700 may additionally be folded between the second longitudinal support panel 700 f and a third pair of lateral support panels 700 k. This fold may be conducted in an opposing manner such that the third pair of lateral support panels 700 k extends away from, rather than toward, the second pair of lateral support panels 700 j. Thereby, the third pair of lateral support panels 700 k may extend substantially horizontally and perpendicular to the second longitudinal support panel 700 f.
Further, the blank 700 may be folded between the third pair of lateral support panels 700 k and a third longitudinal support panel 700 g. Thereby, the third longitudinal support panel 700 f may extend substantially vertically and perpendicular to the third pair of lateral support panels 700 k. Additionally, the blank 700 may be folded between the bottom panel 700 d and a fourth longitudinal support panel 700 h. Thereby, the fourth longitudinal panel 700 h may extend upward substantially vertically and perpendicular to the bottom panel 700 d. Further, the fourth longitudinal support panel 700 h may be positioned against and substantially parallel to the third longitudinal support panel 700 g.
In some embodiments the third and fourth longitudinal support panels 700 g, 700 h may be secured to one another (e.g., via adhesive), to retain the folded configuration described above. However, additional or alternative securing mechanisms may be employed to retain the blank 700 in the folded configuration. In this regard, the locking panels 700 l, 700 m may be folded toward the second longitudinal support panel 700 f such that they extend substantially perpendicular thereto. Thereby, the locking panels 700 l, 700 m may engage notches 702 b, 702 c defined in the lateral panels 700 b, 700 c to retain the folded configuration.
Accordingly, the above-described operations may be employed to form an insert 800, as illustrated in FIG. 19. Note that the particular shape of the panels 700 a-m of the blank 700 (see, FIG. 18) causes the insert 800 to define the shape illustrated in FIG. 19 and in other figures as described hereinafter. However, it should be understood that the particular configuration of the blank 700 (e.g., the size, placement, number, and shape of the panels) may be changed to define a desired configuration of the insert. Thus, aspects of the present disclosure may be included with various other embodiments of blanks and resultant inserts without departing from the scope of the present disclosure.
As noted above, the insert 800 may optionally be employed in conjunction with the package 602. In this regard, FIG. 20 illustrates the convertible packaging device 600 in a configuration in which the insert 800 is received in the package 602. In particular, the insert 800 may be inserted into the inner cavity 604 defined by the package 602.
The insert 800 may be configured to hold any of various products. In this regard, the insert 800 may define a plurality of compartments 802 a-d configured to respectively receive a product. Note that in the embodiments illustrated in the drawings, the compartments 802 a-d are configured to receive containers (e.g., embodiments of the containers described above). Thus, the compartments 802 a-d define a shape and size configured to receive corresponding containers (e.g., containers that are generally cylindrical). As may be understood, the insert may be configured to support various other shapes, sizes, and number of products in other embodiments.
However, in the illustrated embodiment, the insert 800 defines four compartments 802 a-d. A first compartment 802 a may be defined between the front panel 500 a of the package 602 and the fourth longitudinal support panel 700 h of the insert 800. A second compartment 802 b may be defined between the fourth longitudinal support panel 700 h (and/or the third longitudinal support panel 700 g) and the second longitudinal support panel 700 f of the insert 800. Further, a third compartment 802 c may be defined between the second longitudinal support panel 700 f and the first longitudinal support panel 708 e of the insert 800. Additionally, a fourth compartment 802 d may be defined between the first longitudinal support panel 700 e and the rear panel 700 a of the insert 800.
FIG. 21 illustrates a packaged product assembly 900 comprising the convertible packaging device 800 and a plurality of containers 810 a-d. The containers 810 a-d may be substantially similar to any of the containers described above (see, e.g., container 410 in FIG. 15). The containers 810 a-d may be directly received in the convertible packaging device 800, or optionally supported by the insert 800 (see, e.g., FIG. 20). In this regard, each of the containers 810 a-d may be respectively received in one of the compartments 802 a-d. Further, in embodiments in which the insert 800 defines a stepped configuration, the insert may support each of the containers 810 a-d at a differing height, as illustrated in FIG. 21.
The packaged product assembly 900 is illustrated in an open configuration in FIG. 21 following insertion of the containers 810 a-d therein. Following insertion of the containers 810 a-d into the convertible packaging device 800, the convertible packaging device may be configured to a closed configuration. In the closed configuration, the left corner panel 500 k and the right corner panel 500 l may be folded inwardly toward the inner cavity 604. Further, the left inner panel 500 i and the right inner panel 500 j may be folded inwardly toward the inner cavity 604. Additionally, the upper top panel 500 g, the sloped top panel 500 h, and the interlocking panel 500 f may be folded inwardly toward the inner cavity 604 such that the interlocking panel engages the front panel 500 a, the sloped top panel engages the inner panels 500 i, 500 j, and the upper top panel engages the corner panels 500 k, 500 l. Further, the front panel 500 a may include a front tab 500 q and a slot 500 r may be defined between the interlocking panel 500 f and the sloped top panel 500 h. Thus, the front tab 500 q may be engaged with the slot 500 r.
Accordingly, the package 602 of the packaged product assembly 900 may be configured to a closed configuration, as illustrated in FIG. 22. In the closed configuration, the packaged product assembly 900 may be shipped or otherwise distributed. In this regard, the insert 800 may support the containers 810 a-d therein as described above, and the package 602 may retain the containers therein. Following distribution, the package 602 may be employed to display the containers 810 a-d for sale or other purposes.
In this regard, in some embodiments the package 602 may be configurable between the closed configuration illustrated in FIG. 22 and a display configuration illustrated in FIG. 23. Thus, in some embodiments the panels 500 a-p defining the package 602 may include a reconfigurable portion 508 a and a base portion 508 b. As illustrated in FIG. 16, in one embodiment the reconfigurable portion 508 a may comprise the interlocking panel 500 f, the upper top panel 500 g, and the sloped top panel 500 h. Further, the base portion 508 b may comprise the remainder of the panels 500 a-e, 500 i-p.
As illustrated in FIG. 23, the reconfigurable portion 508 a may be configured to move relative to the base portion 508 b to define an opening 606 to the inner cavity 604. Further, the reconfigurable portion 508 a may be configured to engage the base portion 508 b to define a display 608 in the display configuration. For example, in the illustrated embodiment the display 608 comprises a portion of the sloped top panel 500 h.
As illustrated, the sloped top panel 500 h may be folded along a fold line 512 during formation of the display 608. Thereby, the sloped top panel 500 h may be folded inwardly toward the rear panel 500 b (see, e.g., FIG. 17). As illustrated in FIG. 16, in some embodiments a cut 514 through the rear panel 500 b may define a rear tab 516. The rear tab 516 may be configured to engage the reconfigurable portion 508 a in the display configuration. More particularly, the rear tab 516 may be configured to engage the interlocking panel 500 f to retain the reconfigurable portion 508 in the display configuration.
The sloped top panel 500 h may include a slit 518 (see, FIG. 16) that extends from the fold line 512 toward the upper top panel 500 g. Accordingly, the display 608 may include an elevated portion 610 that extends above a remainder of the package 602 when the sloped top panel 500 h is bent along the fold line 512 to define the display configuration. Thus, the display 608 may be employed to prominently display product identifier information, advertising, or other information or data relating to the product (e.g., the containers 810 a-d) received in the inner cavity 604. In this regard, at least a portion of the display 608, and in particular the elevated portion 610 thereof, may be positioned above the inner cavity 604 and the remainder of the package 602. Accordingly, the display 608 may be configured to draw attention to the packaged product assembly 900 and in particular the containers 810 a-d or other products received therein.
However, in order to more prominently display the container 810 a-d or other product received in the inner cavity 604, the base portion 508 b may include a disposable portion 508 b′ (seem e.g., FIG. 16) that is removable. In this regard, FIG. 24 illustrates the packaged product assembly 900 following removal of the disposable portion 508 b′ of the base portion 508 b. As illustrated in FIGS. 16 and 24, the disposable portion 508 b′ of the base portion 508 b′ may include the left inner panel 500 i, the right inner panel 500 j, the left corner panel 500 k, and the right corner panel 500 l. Further, the disposable portion 508 b′ may include a portion of the front panel 500 a, the left panel 500 c, and the right panel 500 d. A tear line 510 (see, FIG. 16) extending across the front panel 500 a, the left panel 500 c, and the right panel 500 d may facilitate removal of the disposable portion 508 b′.
Accordingly, as illustrated in FIG. 24, a remaining portion 508 b″ of the base portion 508 b may cooperate with the reconfigurable portion 508 a to display the containers 810 a-d in the display configuration. The base portion 508 b may be configured such that the containers 810 a-d at least partially extend through the opening 606 to the inner cavity when the disposable portion 508 b′ is removed. In this regard, the base portion 508 b may extend to a relatively lower height when the disposable portion 508 b′ is removed. Thereby, the containers 810 a-d may be more easily viewed from multiple angles.
A related product display method is also provided. As illustrated, the method may include receiving a convertible packaging device at operation 1002. The convertible packaging device may include a package in a closed configuration. The package may comprise a plurality of panels substantially enclosing an inner cavity. The convertible packaging device may additionally include one or more products received in the inner cavity. The method may further comprise transforming the convertible packaging device to a display at operation 1004. Transforming the convertible packaging device to the display configuration at operation 1004 may include moving a reconfigurable portion of the panels to define an opening to the inner cavity and engaging the reconfigurable portion of the panels with a base portion of the panels to define a display.
In some embodiments transforming the convertible packaging device to the display configuration at operation 1004 may further comprise removing a disposable portion of the base portion of the panels. Removing the disposable portion of the base portion of the panels may comprise removing at least a portion of one or more lateral panels. Removing the disposable portion of the base portion of the panels may further comprise removing at least a portion of a front panel. Engaging the reconfigurable portion of the panels with the base portion of the panels to define the display may comprise engaging the reconfigurable portion with a rear tab defined by a cut in a rear panel.
Many modifications and other aspects of the disclosure set forth herein will come to mind to one skilled in the art to which the disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the disclosure is not to be limited to the specific aspects disclosed and that modifications and other aspects are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.

Claims

That which is claimed:

1. A convertible packaging device, comprising:

a package configurable between a closed configuration and a display configuration, the package comprising a plurality of panels configurable to define an inner cavity substantially enclosed by the panels in the closed configuration and configured to hold one or more products,

wherein the panels comprise a reconfigurable portion and a base portion, the reconfigurable portion being configured to move relative to the base portion to define an opening to the inner cavity and configured to engage the base portion to define a display in the display configuration.

2. The convertible packaging device of claim 1, further comprising an insert received within the package, the insert being configured to support the one or more products.

3. The convertible packaging device of claim 2, wherein the insert defines a stepped configuration configured to support each of the products at a differing height.

4. The convertible packaging device of claim 1, wherein the base portion of the panels comprises a disposable portion that is removable.

5. The convertible packaging device of claim 4, wherein the base portion is configured such that the one or more products at least partially extend through the opening when the disposable portion is removed.

6. The convertible packaging device of claim 4, wherein the disposable portion comprises at least a portion of one or more lateral panels.

7. The convertible packaging device of claim 6, wherein the disposable portion further comprises at least a portion of a front panel.

8. The convertible packaging device of claim 1, wherein the panels further comprise a rear panel, and

wherein a cut through the rear panel defines a rear tab configured to engage the reconfigurable portion in the display configuration.

9. A packaged product assembly, comprising:

a convertible packaging device, comprising:

a package configurable between a closed configuration and a display configuration, the package comprising a plurality of panels configurable to define an inner cavity substantially enclosed by the panels in the closed configuration,

wherein the panels comprise a reconfigurable portion and a base portion, the reconfigurable portion being configured to move relative to the base portion to define an opening to the inner cavity and configured to engage the base portion to define a display in the display configuration; and

one or more products received in the inner cavity.

10. The packaged product assembly of claim 9, wherein the convertible packaging device further comprises an insert received within the package, the insert supporting the one or more products.

11. The packaged product assembly of claim 10, wherein the insert defines a stepped configuration configured to support each of the products at a differing height.

12. The packaged product assembly of claim 9, wherein the base portion of the panels comprises a disposable portion that is removable.

13. The packaged product assembly of claim 12, wherein the base portion of the panels of the package is configured such that the one or more products at least partially extend through the opening when the disposable portion is removed.

14. The packaged product assembly of claim 12, wherein the disposable portion comprises at least a portion of one or more lateral panels.

15. The packaged product assembly of claim 14, wherein the disposable portion further comprises at least a portion of a front panel.

16. The packaged product assembly of claim 9, wherein the panels of the package further comprise a rear panel, and

17. A product display method, comprising:

receiving a convertible packaging device, comprising

a package in a closed configuration, the package comprising a plurality of panels substantially enclosing an inner cavity; and

one or more products received in the inner cavity; and

transforming the convertible packaging device to a display configuration by:

moving a reconfigurable portion of the panels to define an opening to the inner cavity; and

engaging the reconfigurable portion of the panels with a base portion of the panels to define a display.

18. The product display method of claim 17, wherein transforming the convertible packaging device to the display configuration further comprises removing a disposable portion of the base portion of the panels.

19. The product display method of claim 18, wherein removing the disposable portion of the base portion of the panels comprises removing at least a portion of one or more lateral panels.

20. The product display method of claim 19, wherein removing the disposable portion of the base portion of the panels further comprises removing at least a portion of a front panel.

21. The product display method of claim 17, wherein engaging the reconfigurable portion of the panels with the base portion of the panels to define the display comprises engaging the reconfigurable portion with a rear tab defined by a cut in a rear panel.