US20150252627A1 - Safety joint for a tool string - Google Patents

Safety joint for a tool string Download PDF

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Publication number
US20150252627A1
US20150252627A1 US14/198,733 US201414198733A US2015252627A1 US 20150252627 A1 US20150252627 A1 US 20150252627A1 US 201414198733 A US201414198733 A US 201414198733A US 2015252627 A1 US2015252627 A1 US 2015252627A1
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US
United States
Prior art keywords
holes
joint
cylindrical section
safety
threaded surface
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US14/198,733
Inventor
Jonathan Ryan Prill
Avinash Hariprasad Cuddapah
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National Oilwell Varco LP
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National Oilwell Varco LP
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Publication date
Application filed by National Oilwell Varco LP filed Critical National Oilwell Varco LP
Priority to US14/198,733 priority Critical patent/US20150252627A1/en
Assigned to NATIONAL OILWELL VARCO, L.P. reassignment NATIONAL OILWELL VARCO, L.P. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PRILL, JONATHAN RYAN, CUDDAPAH, AVINASH HARIPRASAD
Publication of US20150252627A1 publication Critical patent/US20150252627A1/en
Abandoned legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B17/00Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
    • E21B17/02Couplings; joints
    • E21B17/04Couplings; joints between rod or the like and bit or between rod and rod or the like
    • E21B17/06Releasing-joints, e.g. safety joints

Definitions

  • the field of the present invention relates to a mechanism that enables separation of a tool string into multiple segments downhole.
  • Safety joints are weak joints that are intentionally built into a drill string at predetermined locations to allow separation of the drill string at the predetermined locations.
  • a safety joint that can be installed in a tool string, such as a drill string, and that can permit the tool string to be separated into individual segments at a later time is disclosed.
  • the safety joint has the advantage of simplicity and enables separation of the tool string without timing of threads on connections.
  • the safety joint comprises a first tubular joint body, a second tubular joint body, and a shear pin.
  • the first tubular joint body has a first threaded surface and first hole section in which a plurality of first holes is formed. The first holes are spaced along a circumference of the first hole section.
  • the second tubular joint body has a second threaded surface that is configured to engage the first threaded surface and a second hole section in which at least one second hole is formed.
  • the first and second threaded surfaces and the first and second holes are configured such that the at least one second hole is aligned with one of the first holes when a threaded connection between the threaded surfaces is made up.
  • the shear pin is inserted into the aligned first and second holes.
  • the shear pin is configured to lie partly in each of the aligned first and second holes and to mechanically shear when a torque exceeding a combination of a break-out torque of the threaded connection and a shear strength of the shear pin is applied across the threaded connection.
  • the safety joint comprises a first tubular joint body, a second tubular joint body, a torque ring, and a shear pin.
  • the first tubular joint body has a first threaded surface and a second threaded surface.
  • the second tubular joint body has a third threaded surface for engagement with the first threaded surface to form a first threaded connection between the first tubular joint body and the second tubular joint body.
  • the second tubular joint body also has a first hole section in which at least one first hole is formed.
  • the torque ring has a fourth threaded surface for engagement with the second threaded surface to form a second threaded connection between the torque ring and the first tubular joint body.
  • the torque ring includes a second hole section in which at least one set of second holes is formed.
  • the second holes are spaced along a circumference of the second hole section.
  • the threaded sections and holes are configured such that the at least one first hole is aligned with one of the second holes in the at least one set of second holes in two orthogonal directions when the first and second threaded connections are made up.
  • the shear pin is inserted into the aligned first and second holes.
  • the shear pin is configured to lie partly in each of the aligned first and second holes and to shear when a torque exceeding a combination of a break-out torque of the first threaded connection and a shear strength of the shear pin is applied across the first threaded connection.
  • a method of assembling a safety joint includes threading a torque ring into a first tubular joint body to form a threaded connection between the first tubular joint body and the torque ring.
  • the method includes threading a second tubular joint body onto the first tubular joint body to form a threaded connection between the first tubular joint body and the second tubular joint body.
  • the forming of the threaded connection between the first tubular joint body and the second tubular joint body will produce an alignment of a first hole in the second tubular joint body with a second hole in the torque ring, where the second hole is one of a set of second holes spaced along a circumference of the torque ring.
  • the method includes inserting a shear pin into the aligned first and second holes.
  • a method of separating a drill string includes providing a drill string having first and second segments connected by a safety joint, where the safety joint comprises a first tubular joint body threadedly engaged with a second tubular joint body and a shear pin coupling the first tubular joint body to the second tubular joint body.
  • the method includes applying a torque to the drill string in a first direction until the shear pin is sheared. Then, a pull force is applied to the drill string while rotating the drill string in a second direction opposite to the first direction to disengage the first tubular joint body from the second tubular joint body.
  • FIG. 1 is a tool string including a safety joint.
  • FIG. 2 is a cross-sectional view of one embodiment of a safety joint.
  • FIG. 3 is a perspective view of one joint body of the safety joint of FIG. 2 .
  • FIG. 4 is a perspective view of another joint body of the safety joint of FIG. 2 .
  • FIG. 5 is a cross-sectional view of another embodiment of a safety joint.
  • FIG. 6 is a perspective view of a torque ring used in the safety joint of FIG. 5 .
  • FIG. 1 shows a tool string 11 in which a safety joint 10 is installed.
  • the tool string 11 is shown as a drill string, but in general the tool string may be any tool string for use in a borehole having multiple segments.
  • the safety joint 10 has an upper tubular joint body (“upper joint”) 12 and a lower tubular joint body (“lower joint”) 14 .
  • the upper joint 12 has an axial bore 16
  • the lower joint 14 has an axial bore 18 .
  • the axial bore 16 and axial bore 18 are aligned along an axial axis 40 of the safety joint 10 .
  • a lower end portion 20 of the upper joint 12 is received in the axial bore 18 in an upper end portion 22 of the lower joint 14 such that the axial bores 16 , 18 form a continuous conduit, which can be used for passage of fluid and tools.
  • the lower end portion 20 of the upper joint 12 has a cylindrical section 21 with an outer (or exterior) threaded surface 24 .
  • the upper end portion 22 of the lower joint 14 has a cylindrical section 25 with an inner (or interior) threaded surface 26 facing the axial bore 18 .
  • the inner threaded surface 26 of the lower joint 14 engages with the outer threaded surface 24 of the upper joint 12 to form a threaded connection 27 that threadably couples the upper joint 12 and the lower joint 14 .
  • Left-hand threads may be used on the threaded surfaces 24 , 26 in one embodiment. Other types of threads may be used on the threaded surfaces 24 , 26 in other embodiments.
  • the upper joint 12 at its upper end 29 has an inner (or interior) threaded surface 28 facing the axial bore 16 .
  • the inner threaded surface 28 is for engagement with an upper segment ( 11 a in FIG. 1 ) of the tool string.
  • the lower joint 14 has at its lower end 31 an outer (or exterior) threaded surface 30 for engagement with a lower segment ( 11 b in FIG. 1 ) of the tool string.
  • the upper end 29 including the inner threaded surface 28 may be in the form of a box pipe joint, and the lower end 31 including the outer threaded surface 30 may be in the form of a pin pipe joint.
  • the lower end portion 20 of the upper joint 12 has a first cylindrical section 32 , adjacent to or displaced axially from the section 21 including the outer threaded surface 24 , in which an inner, or first, hole set 34 comprising M first holes is formed, where M is a positive integer.
  • the holes of the inner hole set 34 are arranged along a circumference of the section 32 . In one embodiment where M is greater than 1, the holes of the inner hole set 34 are equally spaced along the circumference of the section 32 . It is possible in other embodiments where M is greater than 1 that the holes of the inner hole set 34 could be unequally spaced along the circumference of the section 32 . Also, it is possible to have more than one hole set in the section 32 .
  • the upper end portion 22 of the lower joint 14 has a second cylindrical section 36 , adjacent to the section 25 including the inner threaded surface ( 26 in FIG. 2 ), in which an outer, or second, hole set 38 comprising N second holes is formed, where N is a positive integer.
  • the holes of the outer hole set 38 are arranged along a circumference of the section 36 . In one embodiment where N is greater than 1, the holes of the outer hole set 38 are equally spaced along the circumference of the section 36 . It is possible in other embodiments where N is greater than 1 that the holes of the outer hole set 38 could be unequally spaced along the circumference of the section 32 . Also, it is possible to have more than one hole set in the section 36 .
  • the axial position of the outer hole set 38 on the lower joint 14 , the axial position of the inner hole set 34 on the upper joint 12 , the configuration of the hole sets 34 , 38 , e.g., the number of holes and hole-to-hole spacing in the set, and the geometry of the threaded surfaces 24 , 26 , e.g., thread pitch and length, are selected such that when the threaded connection 27 is formed between the threaded surfaces 24 , 26 , one of the holes (e.g., 38 a in FIG. 2 ) in the hole set 38 will be aligned with one of the holes (e.g., 34 a in FIG.
  • the holes 34 a, 38 a will be aligned in two orthogonal directions, i.e., along an axial direction (parallel to the axial direction 40 ) and along a transverse direction to the axial direction 40 of the safety joint 10 .
  • a combination of odd and even hole sets 34 , 38 and equal hole spacing in the sets is used to achieve the alignment mentioned above without timing of the threads on the connection 27 . That is, one of the hole sets 34 , 38 has an odd number of holes and equal hole spacing, while the other has an even number of holes and equal hole spacing.
  • N which is the number of holes in the outer hole set 38
  • M which is the number of holes in the inner hole set 34 , where both hole sets 34 , 38 use equal hole spacing.
  • the inner hole set 34 may have 9 holes, 7 holes, 5 holes, 3 holes, or 1 hole.
  • N is greater than M by 1 and equal hole spacing is used in the hole sets 34 , 38 .
  • the inner hole set 34 will have four holes.
  • the upper joint 12 has an outer shoulder 42 that is axially displaced from the inner hole set ( 34 in FIG. 3 ).
  • the outer shoulder 42 is tapered.
  • the lower joint 14 has an upper end face 44 , which in one embodiment may be tapered.
  • the outer shoulder 42 and upper end face 44 are in opposed relation when making up the threaded connection 27 between the threaded surfaces 24 , 26 .
  • the upper end face 44 will contact the outer shoulder 42 .
  • the outer shoulder 42 may act as a stop for the lower joint 14 when making up the threaded connection 27 between the threaded surfaces 24 , 26 .
  • the axial distance between the inner hole set ( 34 in FIG. 3 ) and the outer shoulder 42 and the axial distance between the outer hole set ( 38 in FIG. 4 ) and the upper end face 44 may be selected such that when the upper end face 44 abuts the outer shoulder 42 , the hole sets 34 , 38 will be at the same axial position on the safety joint 10 and one hole, e.g., hole 34 a, from the hole set 34 will be aligned with one hole, e.g., hole 38 a, from the hole set 38 .
  • the outer shoulder 42 and upper end face 44 may be square instead of being tapered.
  • a shear pin 46 is inserted in the aligned holes 34 a, 38 a.
  • the shear pin 46 will prevent the upper joint 12 from unthreading from the lower joint 14 until it is mechanically sheared.
  • the shear pin 46 can be mechanically sheared by applying a torque across the threaded connection 27 that is greater than a combination of a break-out torque of the threaded connection 27 and a shear strength of the shear pin 46 . After the shear pin 46 is sheared, the upper joint 12 can be disengaged from the lower joint 14 . This can be used to advantage when it is desired to separate the tool string ( 11 in FIG. 1 ) into individual segments.
  • the shear pin 46 when inserted into the aligned holes 34 a, 38 a lies partly in each of the aligned holes 34 a, 38 a.
  • the holes of the inner hole set ( 34 in FIG. 3 ) are threaded holes so that insertion of the shear pin 46 into the aligned holes 34 a, 38 a involves threading the shear pin 46 into the hole 34 a.
  • the holes of the outer hole set ( 38 in FIG. 4 ) may also be threaded holes.
  • a plug 48 may be inserted in the outer hole 38 a to retain the shear pin 46 in the aligned holes 34 a, 38 a. Additional plugs may be inserted in the holes of the outer hole set ( 38 in FIG. 4 ) that are not aligned with a hole in the inner hole set, i.e., in order to prevent debris from accumulating in these holes.
  • the lower end portion 20 of the upper joint 12 includes a seal gland (or groove) 49 in which a sealing element 51 is mounted.
  • This seal area including the seal gland 49 is located adjacent to the section 21 including the threaded surface 24 .
  • the sealing element 51 will be disposed between the upper joint 12 and the lower joint 14 and will form a seal between the joint bodies 12 , 14 generally proximate the threaded connection 27 formed by the threaded surfaces 24 , 26 .
  • FIG. 5 is an illustrative embodiment of a safety joint 50 that could be used in the tool string of FIG. 1 instead of the safety joint 10 .
  • the safety joint 50 includes an upper tubular joint body (“upper joint”) 52 , a lower tubular joint body (“lower joint”) 54 , and a torque ring 56 .
  • the upper joint 52 has an axial bore 55
  • the lower joint 54 has an axial bore 58
  • the torque ring 56 has an axial bore 60 .
  • the axial bores 55 , 58 , 60 are aligned along an axial axis 61 of the safety joint 50 .
  • an upper end portion 62 of the torque ring 56 is received in the axial bore 55 in a lower end portion 64 of the upper joint 52
  • the lower end portion 64 of the upper joint 52 is received in an upper end portion 66 of the lower joint 54 .
  • the axial bores 55 , 58 , 60 align to form a continuous conduit, which may be used for passage of fluid and tools.
  • the lower end portion 64 of the upper joint 52 includes an outer threaded surface 68 .
  • the upper end portion 64 of the lower joint 54 includes an inner threaded surface 70 , which will engage the outer threaded surface 68 of the upper joint 52 to form a threaded connection 71 in the assembled state of the safety joint 50 .
  • the threaded surfaces 68 , 70 may use square threads in one embodiment or a different type of thread in another embodiment.
  • the lower end portion 64 of the upper joint 52 includes an inner threaded surface 72 .
  • the upper end portion 62 of the torque ring 56 includes an outer threaded surface 74 , which will engage the inner threaded surface 72 of the upper joint 52 to form a threaded connection 75 in the assembled state of the safety joint 50 .
  • the upper joint 52 has an inner threaded surface 76 at its upper end for engagement with an upper segment of tool string, such as segment 11 a in FIG. 1 .
  • the lower joint 54 has an outer threaded surface 78 for engagement with a lower segment of the tool string, such as segment 11 b in FIG. 1 .
  • the upper end of the lower tubular joint body 52 including the inner threaded surface 76 may be in the form of a box pipe joint, and the lower end of the lower joint 54 including the outer threaded surface 78 may be in the form of a pin pipe joint.
  • the torque ring 56 has a cylindrical section 80 , adjacent to the reduced-diameter section including the threaded surface 74 , in which two inner hole sets 82 , 84 are formed.
  • the term “inner” as used with “hole set” is relative to the position of the hole set in the safety joint 50 when assembled.
  • Each of the inner hole sets 82 , 84 comprises K holes, where K is a positive integer greater than 1.
  • the holes of each inner hole set 82 , 84 are arranged along a circumference of the section 80 . In one embodiment, the holes in each inner hole set 82 , 84 are equally spaced along a circumference of the section 80 .
  • each inner hole set 82 , 84 could be unequally spaced along the circumference of the section 80 .
  • the inner hole sets 82 , 84 have equal number of holes. However, it is possible in other embodiments that the number of holes in the inner hole sets 82 , 84 may be different.
  • the inner hole set 82 is axially spaced from the inner hole set 84 along the section 80 .
  • the holes of the inner hole sets 82 , 84 may be threaded holes.
  • the lower joint 54 has a cylindrical section 86 , displaced axially from the section including the inner threaded surface 68 , in which outer holes 88 , 90 are formed.
  • the holes 88 , 90 may be threaded holes.
  • the axial spacing between the adjacent outer holes 88 , 90 along the section 86 is the same as the axial spacing between the adjacent inner hole sets 82 , 84 (in FIG. 6 ) along the section 80 .
  • the axial position of the outer hole 88 along the safety joint 50 will correspond to the axial position of the inner hole set 82 along the safety joint 50 and the axial position of the outer hole 90 along the safety joint 50 will correspond to the axial position of the inner hole set 84 along the safety joint 50 .
  • the outer hole 88 will align with one hole 82 a from the inner hole set 82 in a direction transverse to the axial axis 61 of the safety joint 50 and the outer hole 90 will align with one hole 84 a from the inner hole set 84 in a direction transverse to the axial axis 61 of the safety joint 50 .
  • shear pins 92 , 94 are inserted in the aligned holes 82 a, 88 and 84 a, 90 , respectively.
  • Plugs 96 , 98 may be inserted into the holes 88 , 90 to retain the shear pins 92 , 94 in the holes.
  • the shear pins 92 , 94 will prevent the upper joint 52 from unthreading from the lower joint 54 .
  • the safety joint 50 has been described with two inner hole sets 82 , 84 on the torque ring 56 and two outer holes 88 , 90 on the lower joint 54 , it should be noted that the safety joint 50 could also work with one inner hole set on the torque ring and one outer hole on the lower joint 54 .
  • One or more sealing elements 100 may be provided for sealing in between the lower joint 54 and the upper joint 52 generally near the threaded connection 71 formed between the threaded surfaces 68 , 70 .
  • one or more sealing elements 102 may be provided to seal between the upper joint 52 and the torque ring 56 proximate the threaded connection 75 formed between the threaded surfaces 72 , 74 .
  • One or more sealing elements 104 may also be provided to seal between the torque ring 56 and the lower joint 54 .
  • the sealing elements 100 , 102 , 104 will prevent fluid from leaking out of the safety joint 50 through the various connections between the tubular joint bodies 52 , 54 and torque ring 56 .
  • the torque ring 56 is first threaded into the upper joint 52 until an outer shoulder 106 on the torque ring 56 meets a lower end face 108 of the upper joint 52 .
  • the lower joint 54 is then threaded onto the upper joint 52 until an upper end face 110 of the lower joint 54 meets an outer shoulder 112 of the upper joint 52 .
  • the two adjacent outer holes 88 , 90 in the lower joint 54 should be aligned with two adjacent holes, e.g., 82 a, 84 a, from the two adjacent inner hole sets 82 , 84 in the torque ring 56 when the threaded connections are completed.
  • the torque ring 56 can be slightly rotated in either direction about the axial axis 61 of the safety joint 50 until the outer holes 88 , 90 are sufficiently aligned with the holes 82 a , 84 a from the inner hole sets 82 , 84 .
  • the torque ring 56 may be rotated by inserting a cylindrical rod through holes 88 , 90 of the lower joint and into holes 82 , 84 of the torque ring 56 .
  • the cylindrical rod can be used to turn the torque ring 56 and align the holes by pushing the holes in a direction that would align the two sets of holes on the lower joint 54 and torque ring 56 .
  • the outer holes 88 , 90 need to be aligned with the holes 82 a, 84 a in two orthogonal directions, i.e., along an axial direction and along a transverse direction.
  • the outer holes 88 , 90 will be axially aligned with the inner holes 82 a , 84 a.
  • the pitch of the thread on the threaded surface 74 of the torque ring 56 should be fine such that slight rotation of the torque ring 56 to align the holes 88 , 90 transversely with the holes 82 a, 84 a will not result in significant axial displacement of the torque ring 56 .
  • a significant axial displacement of the torque ring 56 may result in significant axial misalignment of the outer holes 88 , 90 with the holes 82 a, 84 a.
  • the two shear pins 92 , 94 are inserted into aligned holes.
  • the plugs 96 , 98 may then be threaded into the holes 88 , 90 to retain the shear pins 92 , 94 in the aligned holes.

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  • Life Sciences & Earth Sciences (AREA)
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Abstract

A safety joint includes two tubular joint bodies. A plurality of circumferentially spaced first holes is formed in one tubular joint body and at least a second hole is formed in the other tubular joint body. The tubular joint bodies each have threaded sections. The threaded sections and holes are configured such that the at least one second hole is aligned with one of the first holes when a threaded connection is formed between the threaded sections. A shear pin is inserted into the aligned holes. Instead of providing the circumferentially spaced first holes in one of the tubular joint bodies, the circumferentially spaced first holes may be provided in a torque ring that is coupled to one of the tubular joint bodies by a threaded connection. The hole alignment could then be between the tubular joint body having the second hole and the torque ring.

Description

    FIELD
  • The field of the present invention relates to a mechanism that enables separation of a tool string into multiple segments downhole.
  • BACKGROUND
  • During drilling operations, there are instances when the drill string becomes stuck in the borehole. To remove the stuck portion of the drill string from the borehole, it is often necessary to separate the drill string into segments. The segments of the drill string can then be removed from the borehole with the aid of fishing tools as needed. Safety joints are weak joints that are intentionally built into a drill string at predetermined locations to allow separation of the drill string at the predetermined locations.
  • SUMMARY OF INVENTION
  • A safety joint that can be installed in a tool string, such as a drill string, and that can permit the tool string to be separated into individual segments at a later time is disclosed. The safety joint has the advantage of simplicity and enables separation of the tool string without timing of threads on connections.
  • In one illustrative embodiment, the safety joint comprises a first tubular joint body, a second tubular joint body, and a shear pin. The first tubular joint body has a first threaded surface and first hole section in which a plurality of first holes is formed. The first holes are spaced along a circumference of the first hole section. The second tubular joint body has a second threaded surface that is configured to engage the first threaded surface and a second hole section in which at least one second hole is formed. The first and second threaded surfaces and the first and second holes are configured such that the at least one second hole is aligned with one of the first holes when a threaded connection between the threaded surfaces is made up. The shear pin is inserted into the aligned first and second holes. The shear pin is configured to lie partly in each of the aligned first and second holes and to mechanically shear when a torque exceeding a combination of a break-out torque of the threaded connection and a shear strength of the shear pin is applied across the threaded connection.
  • In another illustrative embodiment, the safety joint comprises a first tubular joint body, a second tubular joint body, a torque ring, and a shear pin. The first tubular joint body has a first threaded surface and a second threaded surface. The second tubular joint body has a third threaded surface for engagement with the first threaded surface to form a first threaded connection between the first tubular joint body and the second tubular joint body. The second tubular joint body also has a first hole section in which at least one first hole is formed. The torque ring has a fourth threaded surface for engagement with the second threaded surface to form a second threaded connection between the torque ring and the first tubular joint body. The torque ring includes a second hole section in which at least one set of second holes is formed. The second holes are spaced along a circumference of the second hole section. The threaded sections and holes are configured such that the at least one first hole is aligned with one of the second holes in the at least one set of second holes in two orthogonal directions when the first and second threaded connections are made up. The shear pin is inserted into the aligned first and second holes. The shear pin is configured to lie partly in each of the aligned first and second holes and to shear when a torque exceeding a combination of a break-out torque of the first threaded connection and a shear strength of the shear pin is applied across the first threaded connection.
  • In yet another illustrative embodiment, a method of assembling a safety joint includes threading a torque ring into a first tubular joint body to form a threaded connection between the first tubular joint body and the torque ring. The method includes threading a second tubular joint body onto the first tubular joint body to form a threaded connection between the first tubular joint body and the second tubular joint body. The forming of the threaded connection between the first tubular joint body and the second tubular joint body will produce an alignment of a first hole in the second tubular joint body with a second hole in the torque ring, where the second hole is one of a set of second holes spaced along a circumference of the torque ring. The method includes inserting a shear pin into the aligned first and second holes.
  • In another illustrative embodiment, a method of separating a drill string includes providing a drill string having first and second segments connected by a safety joint, where the safety joint comprises a first tubular joint body threadedly engaged with a second tubular joint body and a shear pin coupling the first tubular joint body to the second tubular joint body. The method includes applying a torque to the drill string in a first direction until the shear pin is sheared. Then, a pull force is applied to the drill string while rotating the drill string in a second direction opposite to the first direction to disengage the first tubular joint body from the second tubular joint body.
  • It is to be understood that both the foregoing general description and the following detailed description are exemplary of the invention and are intended to provide an overview or framework for understanding the nature and character of the invention as it is claimed. The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification. The drawings illustrate various embodiments of the invention and together with the description serve to explain the principles and operation of the invention.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The following is a description of the figures in the accompanying drawings. The figures are not necessarily to scale, and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
  • FIG. 1 is a tool string including a safety joint.
  • FIG. 2 is a cross-sectional view of one embodiment of a safety joint.
  • FIG. 3 is a perspective view of one joint body of the safety joint of FIG. 2.
  • FIG. 4 is a perspective view of another joint body of the safety joint of FIG. 2.
  • FIG. 5 is a cross-sectional view of another embodiment of a safety joint.
  • FIG. 6 is a perspective view of a torque ring used in the safety joint of FIG. 5.
  • DETAILED DESCRIPTION
  • In the following detailed description, numerous specific details may be set forth in order to provide a thorough understanding of embodiments of the invention. However, it will be clear to one skilled in the art when embodiments of the invention may be practiced without some or all of these specific details. In other instances, well-known features or processes may not be described in detail so as not to unnecessarily obscure the invention. In addition, like or identical reference numerals may be used to identify common or similar elements. For purposes of this disclosure “threadably” means the connection of two components via a threaded connection.
  • FIG. 1 shows a tool string 11 in which a safety joint 10 is installed. The tool string 11 is shown as a drill string, but in general the tool string may be any tool string for use in a borehole having multiple segments. In one embodiment, as shown in FIG. 2, the safety joint 10 has an upper tubular joint body (“upper joint”) 12 and a lower tubular joint body (“lower joint”) 14. (The terms “upper” and “lower” are relative to the orientation of the safety joint 10 in the drawing.) The upper joint 12 has an axial bore 16, and the lower joint 14 has an axial bore 18. In the assembled state of the safety joint 10, the axial bore 16 and axial bore 18 are aligned along an axial axis 40 of the safety joint 10. Also, a lower end portion 20 of the upper joint 12 is received in the axial bore 18 in an upper end portion 22 of the lower joint 14 such that the axial bores 16, 18 form a continuous conduit, which can be used for passage of fluid and tools.
  • The lower end portion 20 of the upper joint 12 has a cylindrical section 21 with an outer (or exterior) threaded surface 24. The upper end portion 22 of the lower joint 14 has a cylindrical section 25 with an inner (or interior) threaded surface 26 facing the axial bore 18. In the assembled state of the safety joint 10, the inner threaded surface 26 of the lower joint 14 engages with the outer threaded surface 24 of the upper joint 12 to form a threaded connection 27 that threadably couples the upper joint 12 and the lower joint 14. Left-hand threads may be used on the threaded surfaces 24, 26 in one embodiment. Other types of threads may be used on the threaded surfaces 24, 26 in other embodiments.
  • The upper joint 12 at its upper end 29 has an inner (or interior) threaded surface 28 facing the axial bore 16. The inner threaded surface 28 is for engagement with an upper segment (11 a in FIG. 1) of the tool string. The lower joint 14 has at its lower end 31 an outer (or exterior) threaded surface 30 for engagement with a lower segment (11 b in FIG. 1) of the tool string. The upper end 29 including the inner threaded surface 28 may be in the form of a box pipe joint, and the lower end 31 including the outer threaded surface 30 may be in the form of a pin pipe joint.
  • In FIG. 3, the lower end portion 20 of the upper joint 12 has a first cylindrical section 32, adjacent to or displaced axially from the section 21 including the outer threaded surface 24, in which an inner, or first, hole set 34 comprising M first holes is formed, where M is a positive integer. (The term “inner” as used with “hole set” is relative to the position of the hole set 34 in the safety joint when assembled.) The holes of the inner hole set 34 are arranged along a circumference of the section 32. In one embodiment where M is greater than 1, the holes of the inner hole set 34 are equally spaced along the circumference of the section 32. It is possible in other embodiments where M is greater than 1 that the holes of the inner hole set 34 could be unequally spaced along the circumference of the section 32. Also, it is possible to have more than one hole set in the section 32.
  • In FIG. 4, the upper end portion 22 of the lower joint 14 has a second cylindrical section 36, adjacent to the section 25 including the inner threaded surface (26 in FIG. 2), in which an outer, or second, hole set 38 comprising N second holes is formed, where N is a positive integer. (The term “outer” as used with “hole set” is relative to the position of the hole set in the safety joint 10 when assembled.) The holes of the outer hole set 38 are arranged along a circumference of the section 36. In one embodiment where N is greater than 1, the holes of the outer hole set 38 are equally spaced along the circumference of the section 36. It is possible in other embodiments where N is greater than 1 that the holes of the outer hole set 38 could be unequally spaced along the circumference of the section 32. Also, it is possible to have more than one hole set in the section 36.
  • Referring to FIGS. 2-4, in one embodiment, the axial position of the outer hole set 38 on the lower joint 14, the axial position of the inner hole set 34 on the upper joint 12, the configuration of the hole sets 34, 38, e.g., the number of holes and hole-to-hole spacing in the set, and the geometry of the threaded surfaces 24, 26, e.g., thread pitch and length, are selected such that when the threaded connection 27 is formed between the threaded surfaces 24, 26, one of the holes (e.g., 38 a in FIG. 2) in the hole set 38 will be aligned with one of the holes (e.g., 34 a in FIG. 2) in the hole set 34 in a direction transverse to the axial axis 40 of the safety joint 10. The holes 34 a, 38 a will be aligned in two orthogonal directions, i.e., along an axial direction (parallel to the axial direction 40) and along a transverse direction to the axial direction 40 of the safety joint 10.
  • In one embodiment, a combination of odd and even hole sets 34, 38 and equal hole spacing in the sets is used to achieve the alignment mentioned above without timing of the threads on the connection 27. That is, one of the hole sets 34, 38 has an odd number of holes and equal hole spacing, while the other has an even number of holes and equal hole spacing. In a particular embodiment, N, which is the number of holes in the outer hole set 38, is greater than M, which is the number of holes in the inner hole set 34, where both hole sets 34, 38 use equal hole spacing. Thus, for example, if the outer hole set 38 has ten holes, the inner hole set 34 may have 9 holes, 7 holes, 5 holes, 3 holes, or 1 hole. In a more particular embodiment, N is greater than M by 1 and equal hole spacing is used in the hole sets 34, 38. Thus, for example, if the outer hole set 38 has five holes, the inner hole set 34 will have four holes.
  • Referring to FIG. 2, the upper joint 12 has an outer shoulder 42 that is axially displaced from the inner hole set (34 in FIG. 3). In one embodiment, the outer shoulder 42 is tapered. The lower joint 14 has an upper end face 44, which in one embodiment may be tapered. The outer shoulder 42 and upper end face 44 are in opposed relation when making up the threaded connection 27 between the threaded surfaces 24, 26. In one embodiment, when the threaded connection 27 between the threaded surfaces 24, 26 is made up, the upper end face 44 will contact the outer shoulder 42. Thus the outer shoulder 42 may act as a stop for the lower joint 14 when making up the threaded connection 27 between the threaded surfaces 24, 26. The axial distance between the inner hole set (34 in FIG. 3) and the outer shoulder 42 and the axial distance between the outer hole set (38 in FIG. 4) and the upper end face 44 may be selected such that when the upper end face 44 abuts the outer shoulder 42, the hole sets 34, 38 will be at the same axial position on the safety joint 10 and one hole, e.g., hole 34 a, from the hole set 34 will be aligned with one hole, e.g., hole 38 a, from the hole set 38. Also, in other embodiments, the outer shoulder 42 and upper end face 44 may be square instead of being tapered.
  • A shear pin 46 is inserted in the aligned holes 34 a, 38 a. The shear pin 46 will prevent the upper joint 12 from unthreading from the lower joint 14 until it is mechanically sheared. The shear pin 46 can be mechanically sheared by applying a torque across the threaded connection 27 that is greater than a combination of a break-out torque of the threaded connection 27 and a shear strength of the shear pin 46. After the shear pin 46 is sheared, the upper joint 12 can be disengaged from the lower joint 14. This can be used to advantage when it is desired to separate the tool string (11 in FIG. 1) into individual segments.
  • The shear pin 46 when inserted into the aligned holes 34 a, 38 a lies partly in each of the aligned holes 34 a, 38 a. In one embodiment, the holes of the inner hole set (34 in FIG. 3) are threaded holes so that insertion of the shear pin 46 into the aligned holes 34 a, 38 a involves threading the shear pin 46 into the hole 34 a. The holes of the outer hole set (38 in FIG. 4) may also be threaded holes. A plug 48 may be inserted in the outer hole 38 a to retain the shear pin 46 in the aligned holes 34 a, 38 a. Additional plugs may be inserted in the holes of the outer hole set (38 in FIG. 4) that are not aligned with a hole in the inner hole set, i.e., in order to prevent debris from accumulating in these holes.
  • The lower end portion 20 of the upper joint 12 includes a seal gland (or groove) 49 in which a sealing element 51 is mounted. This seal area including the seal gland 49 is located adjacent to the section 21 including the threaded surface 24. In the assembled state of the safety joint 10, the sealing element 51 will be disposed between the upper joint 12 and the lower joint 14 and will form a seal between the joint bodies 12, 14 generally proximate the threaded connection 27 formed by the threaded surfaces 24, 26.
  • FIG. 5 is an illustrative embodiment of a safety joint 50 that could be used in the tool string of FIG. 1 instead of the safety joint 10. The safety joint 50 includes an upper tubular joint body (“upper joint”) 52, a lower tubular joint body (“lower joint”) 54, and a torque ring 56. (The terms “upper” and “lower” are relative to the orientation of the safety joint 50 in the drawing.) The upper joint 52 has an axial bore 55, the lower joint 54 has an axial bore 58, and the torque ring 56 has an axial bore 60. In the assembled state of the safety joint 10, the axial bores 55, 58, 60 are aligned along an axial axis 61 of the safety joint 50. Also, an upper end portion 62 of the torque ring 56 is received in the axial bore 55 in a lower end portion 64 of the upper joint 52, and the lower end portion 64 of the upper joint 52 is received in an upper end portion 66 of the lower joint 54. In the assembled state, the axial bores 55, 58, 60 align to form a continuous conduit, which may be used for passage of fluid and tools.
  • The lower end portion 64 of the upper joint 52 includes an outer threaded surface 68. The upper end portion 64 of the lower joint 54 includes an inner threaded surface 70, which will engage the outer threaded surface 68 of the upper joint 52 to form a threaded connection 71 in the assembled state of the safety joint 50. The threaded surfaces 68, 70 may use square threads in one embodiment or a different type of thread in another embodiment. The lower end portion 64 of the upper joint 52 includes an inner threaded surface 72. The upper end portion 62 of the torque ring 56 includes an outer threaded surface 74, which will engage the inner threaded surface 72 of the upper joint 52 to form a threaded connection 75 in the assembled state of the safety joint 50.
  • The upper joint 52 has an inner threaded surface 76 at its upper end for engagement with an upper segment of tool string, such as segment 11 a in FIG. 1. The lower joint 54 has an outer threaded surface 78 for engagement with a lower segment of the tool string, such as segment 11 b in FIG. 1. The upper end of the lower tubular joint body 52 including the inner threaded surface 76 may be in the form of a box pipe joint, and the lower end of the lower joint 54 including the outer threaded surface 78 may be in the form of a pin pipe joint.
  • Referring to FIG. 6, the torque ring 56 has a cylindrical section 80, adjacent to the reduced-diameter section including the threaded surface 74, in which two inner hole sets 82, 84 are formed. (The term “inner” as used with “hole set” is relative to the position of the hole set in the safety joint 50 when assembled.) Each of the inner hole sets 82, 84 comprises K holes, where K is a positive integer greater than 1. The holes of each inner hole set 82, 84 are arranged along a circumference of the section 80. In one embodiment, the holes in each inner hole set 82, 84 are equally spaced along a circumference of the section 80. It is possible in other embodiments that the holes of each inner hole set 82, 84 could be unequally spaced along the circumference of the section 80. In one embodiment, the inner hole sets 82, 84 have equal number of holes. However, it is possible in other embodiments that the number of holes in the inner hole sets 82, 84 may be different. Also, the inner hole set 82 is axially spaced from the inner hole set 84 along the section 80. The holes of the inner hole sets 82, 84 may be threaded holes.
  • In FIG. 5, the lower joint 54 has a cylindrical section 86, displaced axially from the section including the inner threaded surface 68, in which outer holes 88, 90 are formed. (The term “outer” as used with “hole” is relative to the position of the hole in the safety joint 50 when assembled.) The holes 88, 90 may be threaded holes.
  • The axial spacing between the adjacent outer holes 88, 90 along the section 86 is the same as the axial spacing between the adjacent inner hole sets 82, 84 (in FIG. 6) along the section 80. When the threaded connections 71, 75 are made up, the axial position of the outer hole 88 along the safety joint 50 will correspond to the axial position of the inner hole set 82 along the safety joint 50 and the axial position of the outer hole 90 along the safety joint 50 will correspond to the axial position of the inner hole set 84 along the safety joint 50. In addition, when the threaded connections 71, 75 are made up, the outer hole 88 will align with one hole 82 a from the inner hole set 82 in a direction transverse to the axial axis 61 of the safety joint 50 and the outer hole 90 will align with one hole 84 a from the inner hole set 84 in a direction transverse to the axial axis 61 of the safety joint 50.
  • In the assembled state of the safety joint 50, shear pins 92, 94 are inserted in the aligned holes 82 a, 88 and 84 a, 90, respectively. Plugs 96, 98 may be inserted into the holes 88, 90 to retain the shear pins 92, 94 in the holes. The shear pins 92, 94 will prevent the upper joint 52 from unthreading from the lower joint 54. However, when a torque is applied across the threaded connection 71 between the threaded surfaces 68, 70 that is greater than a combination of a break-out torque of the threaded connection 71 and a shear strength of either of the shear pins 92, 94, one or both of the shear pins 92, 94 will be mechanically sheared. The applied torque may be sufficient to shear both shear pins 92, 94 such that the upper joint 52 can be unthreaded from the lower joint 54. This would allow the tool string to which the safety joint 50 is attached to be separated into individual segments.
  • Although the safety joint 50 has been described with two inner hole sets 82, 84 on the torque ring 56 and two outer holes 88, 90 on the lower joint 54, it should be noted that the safety joint 50 could also work with one inner hole set on the torque ring and one outer hole on the lower joint 54.
  • One or more sealing elements 100 may be provided for sealing in between the lower joint 54 and the upper joint 52 generally near the threaded connection 71 formed between the threaded surfaces 68, 70. Similarly, one or more sealing elements 102 may be provided to seal between the upper joint 52 and the torque ring 56 proximate the threaded connection 75 formed between the threaded surfaces 72, 74. One or more sealing elements 104 may also be provided to seal between the torque ring 56 and the lower joint 54. The sealing elements 100, 102, 104 will prevent fluid from leaking out of the safety joint 50 through the various connections between the tubular joint bodies 52, 54 and torque ring 56.
  • To assemble the safety joint 50, the torque ring 56 is first threaded into the upper joint 52 until an outer shoulder 106 on the torque ring 56 meets a lower end face 108 of the upper joint 52. The lower joint 54 is then threaded onto the upper joint 52 until an upper end face 110 of the lower joint 54 meets an outer shoulder 112 of the upper joint 52. The two adjacent outer holes 88, 90 in the lower joint 54 should be aligned with two adjacent holes, e.g., 82 a, 84 a, from the two adjacent inner hole sets 82, 84 in the torque ring 56 when the threaded connections are completed. If the outer holes 88, 90 are not sufficiently aligned with holes 82 a, 84 a from the inner hole sets 82, 84 so that the shear pins 92, 94 can be dropped in the aligned holes seamlessly, then the torque ring 56 can be slightly rotated in either direction about the axial axis 61 of the safety joint 50 until the outer holes 88, 90 are sufficiently aligned with the holes 82 a, 84 a from the inner hole sets 82, 84. In order to align the holes of the torque ring 56 and the lower joint 54, the torque ring 56 may be rotated by inserting a cylindrical rod through holes 88, 90 of the lower joint and into holes 82, 84 of the torque ring 56. Once inserted, the cylindrical rod can be used to turn the torque ring 56 and align the holes by pushing the holes in a direction that would align the two sets of holes on the lower joint 54 and torque ring 56. To accept the shear pins 92, 94, the outer holes 88, 90 need to be aligned with the holes 82 a, 84 a in two orthogonal directions, i.e., along an axial direction and along a transverse direction. When the threaded connections are made up, the outer holes 88, 90 will be axially aligned with the inner holes 82 a, 84 a. Thus the pitch of the thread on the threaded surface 74 of the torque ring 56 should be fine such that slight rotation of the torque ring 56 to align the holes 88, 90 transversely with the holes 82 a, 84 a will not result in significant axial displacement of the torque ring 56. A significant axial displacement of the torque ring 56 may result in significant axial misalignment of the outer holes 88, 90 with the holes 82 a, 84 a.
  • After the holes 82 a, 84 a of the torque ring 56 and the holes 88, 90 of the lower joint 54 are aligned axially and transversely, the two shear pins 92, 94 are inserted into aligned holes. The plugs 96, 98 may then be threaded into the holes 88, 90 to retain the shear pins 92, 94 in the aligned holes.
  • While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.

Claims (20)

1. A safety joint comprising:
an upper joint having a first threaded surface and a first cylindrical section, wherein the first cylindrical section includes an first hole set having one or more first holes arranged about a circumference of the first cylindrical section;
a lower joint having a second threaded surface and a second cylindrical section, wherein the first threaded surface is engaged with the second threaded surface, and wherein the second cylindrical section includes a second hole set having one or more second holes arranged about a circumference of the second cylindrical section; and
a shear pin engaged with one of the first holes and one of the second holes.
2. The safety joint of claim 1, wherein the first hole set has a plurality of first holes equally spaced about the circumference of the first cylindrical section.
3. The safety joint of claim 1, wherein the second hole set has a plurality of second holes equally spaced about the circumference of the second cylindrical section.
4. The safety joint of claim 1, wherein the first hole set has a plurality of first holes equally spaced about the circumference of the first cylindrical section and the second hole set has a plurality of second holes equally spaced about the circumference of the second cylindrical section.
5. The safety joint of claim 4, wherein the plurality of first holes includes a number of first holes different from the number of second holes in the plurality of second holes.
6. The safety joint of claim 1, wherein the first cylindrical section is disposed on a torque ring that is coupled to the first threaded surface.
7. The safety joint of claim 1, wherein the upper joint includes a shoulder that contacts an upper end face of the lower joint when the first threaded surface is fully engaged with the second threaded surface.
8. The safety joint of claim 7, wherein the shoulder and the upper end face are tapered.
9. A safety joint comprising:
an upper joint having a first cylindrical section with one or more first holes arranged about a circumference of the first cylindrical section;
a lower joint threadably coupled to the upper joint having a second cylindrical section with one or more second holes arranged about a circumference of the second cylindrical section; and
a shear pin engaged with one of the first holes and one of the second holes.
10. The safety joint of claim 9, wherein a plurality of first holes is equally spaced about the circumference of the first cylindrical section.
11. The safety joint of claim 9, wherein a plurality of second holes is equally spaced about the circumference of the second cylindrical section.
12. The safety joint of claim 9, wherein a plurality of first holes is equally spaced about the circumference of the first cylindrical section and a plurality of second holes is equally spaced about the circumference of the second cylindrical section.
13. The safety joint of claim 12, wherein the plurality of first holes includes a number of first holes different from the number of second holes in the plurality of second holes.
14. The safety joint of claim 9, wherein the first cylindrical section is disposed on a torque ring that is coupled to the upper joint.
15. The safety joint of claim 9, wherein the upper joint includes a shoulder that contacts an upper end face of the lower joint when the upper joint is threadably coupled to the lower joint.
16. The safety joint of claim 15, wherein the shoulder and the upper end face are tapered.
17. A method comprising:
engaging a first threaded surface of an upper joint with a second threaded surface of a lower joint, wherein when the first threaded surface is fully engaged with the second threaded surface, one or more first holes of the upper joint are aligned with one or more second holes of the lower joint;
inserting a shear pin into one of the aligned first holes and second holes;
coupling the lower joint to a lower segment of a tool string;
coupling the upper joint to an upper segment of the tool string; and
disposing the tool string into a borehole.
18. The method of claim 17, further comprising:
shearing the shear pin by applying a torque to the upper segment of the tool string;
rotating the upper segment of the tool string so as to disengage the first threaded surface from the second threaded surface; and
pulling the upper segment of the tool string and the upper joint out of the borehole.
19. The method of claim 17, wherein the one or more first holes are disposed on a torque ring that is coupled to the upper joint.
20. The method of claim 17, wherein the one or more first holes includes a different number of holes than the one or more second holes.
US14/198,733 2014-03-06 2014-03-06 Safety joint for a tool string Abandoned US20150252627A1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107433353A (en) * 2017-09-14 2017-12-05 张家港钻通设备有限公司 A kind of combined drill device with multistage drill bit
WO2018057949A1 (en) * 2016-09-23 2018-03-29 Hunting Titan, Inc. Orienting sub
US20220356970A1 (en) * 2015-04-16 2022-11-10 Krzysztof Jan Wajnikonis Mechanical connector utilizing shear pins to transfer torque

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US2449841A (en) * 1947-03-06 1948-09-21 Robbins M Claypool Apparatus for washing over, releasing, and withdrawing tubular tructures from wells
US4564068A (en) * 1983-11-22 1986-01-14 Smith International, Inc. Emergency release for subsea tool
US20070261859A1 (en) * 2003-10-14 2007-11-15 George Telfer Downhole Connector
US20080099210A1 (en) * 2006-10-31 2008-05-01 Gazewood Michael J Disconnect apparatus and method
US20140054887A1 (en) * 2012-08-24 2014-02-27 Vetco Gray Inc. Tubular Connector Having a Secondary Shoulder
US8960334B1 (en) * 2011-09-14 2015-02-24 Christopher A. Branton Differential pressure release sub

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2449841A (en) * 1947-03-06 1948-09-21 Robbins M Claypool Apparatus for washing over, releasing, and withdrawing tubular tructures from wells
US4564068A (en) * 1983-11-22 1986-01-14 Smith International, Inc. Emergency release for subsea tool
US20070261859A1 (en) * 2003-10-14 2007-11-15 George Telfer Downhole Connector
US20080099210A1 (en) * 2006-10-31 2008-05-01 Gazewood Michael J Disconnect apparatus and method
US8960334B1 (en) * 2011-09-14 2015-02-24 Christopher A. Branton Differential pressure release sub
US20140054887A1 (en) * 2012-08-24 2014-02-27 Vetco Gray Inc. Tubular Connector Having a Secondary Shoulder

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220356970A1 (en) * 2015-04-16 2022-11-10 Krzysztof Jan Wajnikonis Mechanical connector utilizing shear pins to transfer torque
US11739595B2 (en) * 2015-04-16 2023-08-29 Krzysztof Jan Wajnikonis Mechanical connector utilizing shear pins to transfer torque
WO2018057949A1 (en) * 2016-09-23 2018-03-29 Hunting Titan, Inc. Orienting sub
US11492854B2 (en) * 2016-09-23 2022-11-08 Hunting Titan, Inc. Orienting sub
CN107433353A (en) * 2017-09-14 2017-12-05 张家港钻通设备有限公司 A kind of combined drill device with multistage drill bit

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