US20150249424A1 - Laminated glazing with coloured reflection and high solar transmittance suitable for solar energy systems - Google Patents

Laminated glazing with coloured reflection and high solar transmittance suitable for solar energy systems Download PDF

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Publication number
US20150249424A1
US20150249424A1 US14/429,293 US201314429293A US2015249424A1 US 20150249424 A1 US20150249424 A1 US 20150249424A1 US 201314429293 A US201314429293 A US 201314429293A US 2015249424 A1 US2015249424 A1 US 2015249424A1
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substrate
refractive index
solar
glass
polymer
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US14/429,293
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Virginie Hody Le Caer
Andreas Schuler
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Swissinso Holding Inc
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SWISSINSO SA
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Publication of US20150249424A1 publication Critical patent/US20150249424A1/en
Assigned to SWISSINSO HOLDING INC. reassignment SWISSINSO HOLDING INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SWISSINSO SA
Assigned to SWISSINSO HOLDING INC. reassignment SWISSINSO HOLDING INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SWISSINSO SA
Assigned to SWISSINSO SA reassignment SWISSINSO SA ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LA CAER, VIRGINIE HODY, SCHULER, ANDREAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10082Properties of the bulk of a glass sheet
    • B32B17/1011Properties of the bulk of a glass sheet having predetermined tint or excitation purity
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/26Building materials integrated with PV modules, e.g. façade elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/064
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10128Treatment of at least one glass sheet
    • B32B17/10146Face treatment, e.g. etching, grinding or sand blasting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10174Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
    • B32B17/10201Dielectric coatings
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    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10743Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing acrylate (co)polymers or salts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10788Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing ethylene vinylacetate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
    • F24S80/50Elements for transmitting incoming solar rays and preventing outgoing heat radiation; Transparent coverings
    • F24S80/52Elements for transmitting incoming solar rays and preventing outgoing heat radiation; Transparent coverings characterised by the material
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/28Interference filters
    • G02B5/281Interference filters designed for the infrared light
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/28Interference filters
    • G02B5/285Interference filters comprising deposited thin solid films
    • G02B5/286Interference filters comprising deposited thin solid films having four or fewer layers, e.g. for achieving a colour effect
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0488Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S20/00Supporting structures for PV modules
    • H02S20/20Supporting structures directly fixed to an immovable object
    • H02S20/22Supporting structures directly fixed to an immovable object specially adapted for buildings
    • H02S20/23Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/418Refractive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2367/00Polyesters, e.g. PET, i.e. polyethylene terephthalate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
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    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Definitions

  • the invention deals with coloured laminated glazing suitable for solar energy systems offering architectural integration of solar energy systems, e.g. as solar active glass facades.
  • the transmittance is considered as direct. This is the case e.g., for flat surfaces or interfaces.
  • the transmittance is considered as diffuse. This is the case e.g., for rough surfaces or interfaces, or for specimens of granular structure.
  • the diffuse transmittance depends on the angle of incidence and the wavelength X of the radiation. If the angle of incidence is not explicitly mentioned, commonly normal incidence is assumed.
  • the total hemispherical transmittance is obtained by the sum of direct transmittance and diffuse transmittance.
  • T total T direct +T diffuse
  • the total hemispherical transmittance depends on the angle of incidence and the wavelength ⁇ of the radiation. If the angle of incidence is not explicitly mentioned, commonly normal incidence is assumed.
  • the solar transmittance T sol is obtained by integration with the solar spectrum I sol ( ⁇ ):
  • T sol ⁇ T ⁇ ( ⁇ ) ⁇ I sol ⁇ ( ⁇ ) ⁇ ⁇ ⁇ ⁇ I sol ⁇ ( ⁇ ) ⁇ ⁇ ⁇ ⁇
  • the visible reflectance R vis is a measure for the brightness of a surface as it appears to the human eye under certain illumination conditions. A white surface or a perfect mirror exhibits 100% visible reflectance, coloured or grey surfaces less.
  • the determination of the visible reflectance R VIS is based on the photopic luminous efficiency function V( ⁇ ) and depends on the choice of the illuminant I ILL ( ⁇ ):
  • R vis ⁇ R ⁇ ( ⁇ ) ⁇ I ILL ⁇ ( ⁇ ) ⁇ V ⁇ ( ⁇ ) ⁇ ⁇ ⁇ ⁇ I ILL ⁇ ( ⁇ ) ⁇ V ⁇ ( ⁇ ) ⁇ ⁇ ⁇ ⁇ ⁇
  • R( ⁇ ) is the simulated or measured hemispherical reflectance of the sample.
  • the angle of reflection ⁇ r is the angle formed by a ray of light reflected from a surface and a line perpendicular to the surface at the point of reflection.
  • ⁇ 1 and ⁇ t correspond respectively to the incidence and transmission angles.
  • a treated surface is considered as antireflective when the solar transmittance of a light beam at near-normal incidence is higher than for an untreated surface.
  • the dominant wavelength of a colour is defined as the wavelength of the monochromatic stimulus that, when additively mixed in suitable proportions with the specified achromatic stimulus, matches the considered colour stimulus [3].
  • any colour can be related to a monochromatic dominant colour MD defined by its wavelength X,D.
  • the colour saturation is a measurement of how different from pure grey the colour is. Saturation is not really a matter of light and dark, but rather how pale or strong the colour is. The saturation of a colour is not constant, but it varies depending on the surroundings and what light the colour is seen in and is given by:
  • a* and b* are the CIE colour coordinates under daylight illumination CIE-D65.
  • the PCT application also referred to the possibility of applying a surface treatment (hot patterning, acid etching, sand or stone projections . . . ) on the outer side of the collector glazing to in order to create a diffuse light transmittance.
  • This treatment has the effect of reinforcing the masking effect of the solar device technical parts, preventing glare effects and producing mat surfaces that are in high demand in today's architecture.
  • acid etching is undoubtedly the most suitable and most widely used treatment at industrial level.
  • acidic etching treatments of glasses are performed by using fluoridric-acid-based-solutions [10]. Fluoridric acid is a strong chemical agent responsible of various problems in terms of safety, health of workers and environmental pollution.
  • the problems mentioned in the previous chapter have been solved with the present invention which relates to a solar glazing unit as defined in the claims.
  • the present innovation deals with coloured laminated glazing (preferably, but not exclusively, made of glass) with enhanced masking effect, angular colour stability, energetic performances and mechanical stability.
  • the coloured laminated glazing system is schematised in FIG. 3 and can be described as the combination of:
  • PV systems are totally integrated into the laminated glazing.
  • the choice of the substrate on which the coloured coating is deposited is of main importance.
  • the substrate In order to ensure a maximal efficiency of the solar energy system, the substrate has to present a high solar transmittance, thus limiting the possibilities to solar roll glass, extra-white float glass (very low iron-content) or polymeric materials such as polyethylene terephthalate (PET), polyethylene naphtalate (PEN), fluorocarbon polymer (PFA, FEP, ETFE, PTFE . . . ) and so on.
  • PET polyethylene terephthalate
  • PEN polyethylene naphtalate
  • PFA fluorocarbon polymer
  • FEP fluorocarbon polymer
  • ETFE PTFE . . .
  • PTFE PTFE . . .
  • the coloured coating consisting in multilayer interferential stacks of transparent layers has to be of high solar transmittance T sol .
  • dielectric oxides are preferably chosen.
  • materials such as SiO 2 , Al 2 O 3 , MgO, ZnO, SnO 2 , HfO 2 , Nb 2 O 5 , Ta 2 O 5 and TiO 2 are for example perfectly suitable for the invention described here.
  • the visible reflectance R vis is the percentage of light striking the glazing that is reflected back and provides information on the masking capability of the glazing. This value has then to be high enough to permit a good masking effect of the solar energy system technical parts but low enough to ensure a good solar transmittance. Good compromises have then to be found between masking effect and performances of the solar device. In the context of the invention, R vis has to be higher that 4%.
  • the intensity of the colour is given by its saturation expressed by:
  • a* and b* are CIE colour coordinates under daylight illumination CIE-D65.
  • the colour saturation has to be higher than 8 at near-normal angle of reflection. Exception is made for grey and brown which correspond respectively to strongly desaturated cold and warm colours.
  • the colour M of a layer can be regarded as a mixture of several colours whatever the shape of its reflectance curve.
  • the explanations will be given for a fictive coloured layer characterized by two reflection peaks, in the visible part of the solar spectrum, whose wavelengths and colours are respectively ⁇ 1 , C 1 and ⁇ 2 , C 2 (see FIG. 8 a ).
  • the colour M is defined by a dominant colour M D whose wavelength ⁇ MD comprised between ⁇ 1 and ⁇ 2 , its position depending on the relative intensity of both reflection peaks (see FIG.
  • a diffusive surface treatment is applied on the outer surface of the coloured laminated glazing.
  • the glass substrate can either be extra-white float glass or solar roll glass.
  • Extra-white float glass presents the advantage of having a better flatness and will be preferred for facade applications.
  • Both types of glass are also commercially available with a wide variety of textures and patterns applied on the outer surface. This kind of glass can be used in order to add some relief and get closer to tiles appearance in case of roof applications.
  • the etching treatment is applied in order to create diffuse light transmittance which reinforces the masking effect of the coloured filter. It also presents the advantage to create mat surfaces often desired by architects and to prevent glare effects.
  • etching solution By choosing appropriate compositions of the etching solution, favourable micro/nano-structures on the treated glass surface can also give rise to anti-reflection properties.
  • the treatment of glass surfaces by acid etching in buffered solutions [13] leads to a particular structure combining micrometric islands with nanometric openings, both uniformly distributed.
  • the resulting low reflectance glass surfaces thus obtained are perfectly suitable for the solar applications described here.
  • etching solutions composed of several of the following components have been developed: ammonium bifluoride (ABF), water (H 2 O), isopropanol (IPA), sugars (sucrose, fructose, etc.). These solutions are particularly effective over a wide range of compositions and for treatment times lower than 20 minutes.
  • ABSF ammonium bifluoride
  • H 2 O water
  • IPA isopropanol
  • sugars sugars
  • Solution 2 ABF/sucrose/water mixture with the following proportions 15-25 wt. %/15-40 wt. %/balance.
  • the measured hemispherical normal transmittance of the treated glass surfaces is about 95% as regards to 92% for an untreated glass (see FIG. 26 ).
  • the surface In the first case ( FIG. 27 a ), the surface is relatively smooth and presents some micro-scale protrusions and furrows arising from the junction of nano-holes which are present on the entire surface.
  • FIG. 27 b the surface features a much rougher structure and is densely covered with some kind of pyramids.
  • pyramids have a height around 10 ⁇ m, are defined by different types of polygons as their base area whose dimensions are often around 100 ⁇ m to 120 ⁇ m and have pronounced nano-structured side walls.
  • the measured gain in solar transmittance can then be explained by anti-reflective properties resulting from micro-scale patterning in combination with a nano-scale roughness modification.
  • the different glass panes are tempered. There is no restriction to perform this thermal treatment, as both coloured coatings (made of oxides) and diffusive surfaces (mainly SiO 2 ) present very good thermal stabilities.
  • Laminating polymers are preferably, but not exclusively elastomer cross-linking products such as EVA (Ethylene-Vinyl-Acetate) or thermoplastic products such as PVB (Polyvinyl Butyral). These products are characterised by high solar transmittances, low refractive indices, and good adhesion to glass or polymer panes. Both treatments are made and combined in order to fulfil the security requirements for facade applications, but also to provide some advantages.
  • the lamination can offer the possibility to have different supply chains for coating and etching, depending on the chosen configuration (see FIGS. 3 and 4 ) thus offering a wide time savings.
  • the coloured coating is encapsulated, avoiding any colour change due to water condensation on the inner side of the glazing when mounted on thermal collectors.
  • FIG. 28 presents possible variations for the mounting of thermal solar systems glued behind a coloured laminated glazing.
  • solar thermal collectors are glued on the back of laminated glazing larger than the frame of the collectors.
  • the solar collectors are mounted on a roof with glazing overlap and the waterproofing is provided by the presence of seals between two overlapping glazings.
  • Different variations for the mounting of solar thermal collectors in ventilated facade either for residential facade or for large buildings with glass facades are shown respectively in FIG. 28 ( b ) and ( c ).
  • the hangers, the overlap wings, the seals and so on can be adaptable to the wishes of the architect, the type and requirements of the building, the local culture of the country, . . . Same mounting configurations are of course possible for photovoltaic devices, but also for hybrid (combination of thermal and PV devices) roof and facades installations.
  • an anti-reflection coating can be applied to the back-side of the inner glass (see FIG. 3 ).
  • a maximum transmittance value of approximately 92% can be achieved for the best quality glass as a reflectance of 4% on both sides of the glass occurs.
  • an anti-reflection coating characterised by a low refractive index (lower than 1.52) the reflectance of the glass side can be reduced of approximately 3% in the best case.
  • the solar transmittance of the coloured laminated glazing can then increase of approx. 3% and thus compensating the transmittance losses due to the presence of the interferential coloured coating.
  • FIG. 1 is a diagrammatic representation of FIG. 1 :
  • FIG. 2
  • FIG. 3 is a diagrammatic representation of FIG. 3 :
  • the coloured coating can be deposited (a) on the back side of the outer glass, (b) on one side of a polymeric film which is encapsulated between two glass panes, (c) on the front side of the inner glass.
  • FIG. 4
  • the coloured coating can be deposited (a) on the back side of the outer glass, (b) on one side of a polymeric film which is encapsulated between two glass panes, (c) on the front side of the inner glass.
  • the technical parts of the PV device are fully integrated into the laminated glazing.
  • FIG. 5
  • FIG. 6 is a diagrammatic representation of FIG. 6 :
  • FIG. 7
  • FIG. 8
  • ⁇ 1 , C 1 and ⁇ 2 , C 2 are the wavelengths and colours of the reflectance peaks at low viewing angle.
  • ⁇ 1′ , C 1′ and ⁇ 2′ , C 2′ are the corresponding wavelengths and colours at higher angle of observation.
  • the dominant colour M D of the coating is situated at ⁇ D comprised between ⁇ 1 and ⁇ 2 , its position depending on the relative intensity of both reflection peaks.
  • M is the resultant colour of a coating characterised by 2 reflection peaks, in the visible part of the solar spectrum, defined by C 1 and C 2 at low angle of vision.
  • C 1′ and C 2′ are the corresponding colours for higher angle of vision.
  • M D is the dominant colour of M.
  • FIG. 9 is a diagrammatic representation of FIG. 9 .
  • ⁇ 1 , C 1 , ⁇ 2 , C 2 and ⁇ 3 , C 3 are the wavelengths and colours of the reflectance peaks at low viewing angle.
  • ⁇ 1′ , C 1′ , ⁇ 2′ , C 2′ and ⁇ 3′ , C 3′ are the corresponding wavelengths and colours at higher angle of observation.
  • the dominant colour M D of the coating is situated at ⁇ D whose position depends on the relative intensity of all reflection peaks.
  • M is the resultant colour of a coating characterised by 3 reflection peaks, in the visible part of the solar spectrum, defined by C 1 , C 2 and C 3 at low angle of vision.
  • C 1′ , C 2′ and C 3′ are the corresponding colours for higher angle of vision.
  • M D is the dominant colour of M.
  • FIG. 10 is a diagrammatic representation of FIG. 10 :
  • FIG. 11 is a diagrammatic representation of FIG. 11 :
  • FIG. 12
  • FIG. 13 is a diagrammatic representation of FIG. 13 :
  • FIG. 14
  • FIG. 15
  • FIG. 16
  • FIG. 17 is a diagrammatic representation of FIG. 17 :
  • FIG. 18 is a diagrammatic representation of FIG. 18 :
  • FIG. 19 is a diagrammatic representation of FIG. 19 :
  • FIG. 20
  • FIG. 21 is a diagrammatic representation of FIG. 21 :
  • FIG. 22
  • FIG. 23 is a diagrammatic representation of FIG. 23 :
  • FIG. 24
  • FIG. 25 is a diagrammatic representation of FIG. 25 :
  • FIG. 26 is a diagrammatic representation of FIG. 26 :
  • FIG. 27 is a diagrammatic representation of FIG. 27 :
  • FIG. 28

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Abstract

Laminated and etched glazing unit for architectural integration of solar energy systems comprising a substrate delimited by two main faces and a multi-layered interference filter also delimited by two main faces, one main face of said substrate being adapted to be in contact with an incident medium, the other main face being in contact with a main face of said interference filter, the other main face of said interference filter being adapted to be in contact with an exit medium; said incident medium having a refractive index ninc=1, said substrate having a refractive index nsubstrate defined as follows: 1.45≦nsubstrate≦1.6 at 550 nm, and said exit medium being defined as follows 1.45≦nexit≦1.6 at 550 nm; and wherein said unit is designed in such a way that the following requirements are met: 1a) The saturation of the colour, given by C*ab=√(a*)2+(b*)2, according to the CIE colour coordinates L*, a* and b* under daylight illumination CIE-D65 is higher than 8 at near-normal angle of reflection, except for grey and brown. 1b) The visible reflectance at near-normal angle of reflection Rvis is higher than 4%. 1c) The variation of the dominant wavelength λMD of the dominant colour MD of the reflection with varying angle of reflection Θr is smaller than 15 nm for Θr<60°. 1d) The total hemispherical solar transmittance at near-normal incidence is above 80%.

Description

    FIELD OF THE INVENTION
  • The invention deals with coloured laminated glazing suitable for solar energy systems offering architectural integration of solar energy systems, e.g. as solar active glass facades.
  • DEFINITIONS
  • Direct Transmittance
  • If parallel beams of radiation incident on a surface, an interface, or a specimen result in transmitted parallel beams, the transmittance is considered as direct. This is the case e.g., for flat surfaces or interfaces.
  • Diffuse Transmittance
  • If parallel beams of radiation incident on a surface, an interface, or a specimen result in a more or less wide angular distribution of transmitted beams, the transmittance is considered as diffuse. This is the case e.g., for rough surfaces or interfaces, or for specimens of granular structure.
  • In general, the diffuse transmittance depends on the angle of incidence and the wavelength X of the radiation. If the angle of incidence is not explicitly mentioned, commonly normal incidence is assumed.
  • Total Hemispherical Transmittance
  • The total hemispherical transmittance is obtained by the sum of direct transmittance and diffuse transmittance.

  • T total =T direct +T diffuse
  • In general, the total hemispherical transmittance depends on the angle of incidence and the wavelength λ of the radiation. If the angle of incidence is not explicitly mentioned, commonly normal incidence is assumed.
  • Solar Transmittance Tsol
  • Given a calculated or measured spectrum of the total hemispherical transmittance of a sample T(λ), the solar transmittance Tsol is obtained by integration with the solar spectrum Isol(λ):
  • T sol = T ( λ ) · I sol ( λ ) λ I sol ( λ ) λ
  • where usually the solar spectrum at air mass 1.5 (AM1.5) is employed as intensity Isol(λ).
  • Visible Reflectance Rvis
  • The visible reflectance Rvis is a measure for the brightness of a surface as it appears to the human eye under certain illumination conditions. A white surface or a perfect mirror exhibits 100% visible reflectance, coloured or grey surfaces less. The determination of the visible reflectance RVIS is based on the photopic luminous efficiency function V(λ) and depends on the choice of the illuminant IILL(λ):
  • R vis = R ( λ ) · I ILL ( λ ) · V ( λ ) λ I ILL ( λ ) · V ( λ ) λ
  • where R(λ) is the simulated or measured hemispherical reflectance of the sample.
  • Angle of Reflection
  • The angle of reflection θr is the angle formed by a ray of light reflected from a surface and a line perpendicular to the surface at the point of reflection. Here θ1 and θt correspond respectively to the incidence and transmission angles.
  • Refractive Index and Extinction Coefficient
  • When light passes through a medium, some part of it will always be absorbed. This can be conveniently taken into account by defining a complex index of refraction N:

  • N=n−ik   [1]
  • where the real part n (refractive index) indicates the phase speed, while the imaginary part k (extinction coefficient) indicates the amount of absorption loss when the electromagnetic wave propagates through the material.
  • Antireflection
  • A treated surface is considered as antireflective when the solar transmittance of a light beam at near-normal incidence is higher than for an untreated surface.
  • CIE 1931 XYZ Colour Space
  • The International Commission on Illumination (CIE, Commission Internationale d′Eclairage) described how to quantify colours [2]. All existing colours can be represented in a plane and mapped by Cartesian coordinates, as shown in the CIE Chromaticity Diagrams. The quantification is based on the 1931 CIE Colour Matching Functions, x(λ), y(λ), and z(λ), which reflect the colour sensitivity of the human eye. These functions depend to some extent on the width of the observation field (we will use the functions for an opening angle of 2°).
  • CIE 1976 (L*, a*, b*) Colour Space (or CIELAB)
  • CIE L*a*b* is the most complete colour model used conventionally to describe all the colours visible to the human eye. It was developed for this specific purpose by the International Commission on Illumination (Commission Internationale d'Eclairage). The three parameters in the model represent the lightness of the colour (L*, L*=0 yields black and L*=100 indicates white), its position between magenta and green (a*, negative values indicate green while positive values indicate magenta) and its position between yellow and blue (b*, negative values indicate blue and positive values indicate yellow).
  • Dominant Colour
  • The dominant wavelength of a colour is defined as the wavelength of the monochromatic stimulus that, when additively mixed in suitable proportions with the specified achromatic stimulus, matches the considered colour stimulus [3]. Thus any colour can be related to a monochromatic dominant colour MD defined by its wavelength X,D.
  • Colour Saturation
  • The colour saturation is a measurement of how different from pure grey the colour is. Saturation is not really a matter of light and dark, but rather how pale or strong the colour is. The saturation of a colour is not constant, but it varies depending on the surroundings and what light the colour is seen in and is given by:

  • C* ab=√(a*)2+(b*)2
  • where a* and b* are the CIE colour coordinates under daylight illumination CIE-D65.
  • STATE OF THE ART
  • The acceptance of solar energy systems as integrated elements of the building's envelope is mainly limited by their unpleasant visual aspect. They are often considered as technical components to be hidden and confined to roof-top applications, where they are less visible and have less impact on the architectural design [4]. The development of better-looking solar systems could open up new perspectives for the architectural integration of solar energy systems, e.g. as solar active glass facades. One solution is to apply a coloured interferential thin film to the inner side of the glazing of the solar system. The coating reflects a colour, thus hiding the technical part of the solar device, but transmits the complementary spectrum. Coloured glass panes based on dielectric thin films multi-depositions have been demonstrated to be of special interest for solar thermal collectors [5-8] and has been the subject to a PCT application in 2004 [9]. The invention disclosed in this PCT application had, however, some weaknesses dealing with:
      • The security: the invention considered the use of non-tempered, non-laminated glazing that did not fulfil the security requirements for facade installation. Therefore the coloured designs calculated for single glazing (exit medium air nexit=1) are not suitable for laminated glazing (exit medium polymer 1.45≦nexit≦1.6 at 550 nm).
      • The colour stability: in the context of the 2004 PCT application, the colour was based on quarter wave interference stacks exhibiting narrow reflection peaks. By limiting the number of individual layers and choosing the refractive indices of the involved materials, reasonable amplitudes of the reflection peak were obtained, thus providing excellent solar transmittance to the coating. However, as the narrow reflection peak shifts to smaller wavelength with increasing angle of reflection, the former developed colours (except blue) were dependant on the angle of vision/observation/reflection. Example 1 presents a green design which shifted to blue for increasing angles of observation (see FIG. 1, FIG. 2 and Table 1).
      • The industrial scale production: relatively thick (>100 nm) SiO2 layers were needed in the coating stacks, thus limiting the production speed of coloured glasses on industrial scale.
  • The PCT application also referred to the possibility of applying a surface treatment (hot patterning, acid etching, sand or stone projections . . . ) on the outer side of the collector glazing to in order to create a diffuse light transmittance. This treatment has the effect of reinforcing the masking effect of the solar device technical parts, preventing glare effects and producing mat surfaces that are in high demand in today's architecture. Amongst available diffusive surface treatments, acid etching is undoubtedly the most suitable and most widely used treatment at industrial level. Historically, acidic etching treatments of glasses are performed by using fluoridric-acid-based-solutions [10]. Fluoridric acid is a strong chemical agent responsible of various problems in terms of safety, health of workers and environmental pollution. For this reason, the use of buffered solutions (in which a part of the fluoridric acid is replaced by fluoride salts such as ammonium bifluoride) [11-13] or solutions based on fluoride salts [14-15], less aggressive and more environmentally friendly, are becoming more common.
  • GENERAL DESCRIPTION OF THE INVENTION
  • The problems mentioned in the previous chapter have been solved with the present invention which relates to a solar glazing unit as defined in the claims. The present innovation deals with coloured laminated glazing (preferably, but not exclusively, made of glass) with enhanced masking effect, angular colour stability, energetic performances and mechanical stability. The coloured laminated glazing system is schematised in FIG. 3 and can be described as the combination of:
      • An encapsulated coloured interferential multi-layered coating, deposited on the back side of the outer glass (FIGS. 3 a and 4 a), on the back or the front side of a polymeric film which is encapsulated between two glass panes (FIGS. 3 b and 4 b) or on the front side of the inner glass (FIGS. 3 c and 4 c).
      • A textured or non-textured diffusive outer surface
      • An optional anti-reflection coating applied on the back-side of the inner glass for thermal or PVT applications.
  • Whereas solar thermal or PVT systems are mounted behind or directly glued to the laminated glazing, PV systems are totally integrated into the laminated glazing.
  • 1. Coloured Coating
  • The choice of the substrate on which the coloured coating is deposited is of main importance. In order to ensure a maximal efficiency of the solar energy system, the substrate has to present a high solar transmittance, thus limiting the possibilities to solar roll glass, extra-white float glass (very low iron-content) or polymeric materials such as polyethylene terephthalate (PET), polyethylene naphtalate (PEN), fluorocarbon polymer (PFA, FEP, ETFE, PTFE . . . ) and so on. The surface flatness is also a critical issue, especially for facade applications. As no colour variation of the interferential coating should be visible, extra-white float glass and polymer materials, giving more freedom in the choice of the glass nature, are preferred to solar roll glass for the deposition of the coloured coating.
  • The coloured coating consisting in multilayer interferential stacks of transparent layers has to be of high solar transmittance Tsol. Thus, as absorption in the coating should be minimised, dielectric oxides are preferably chosen. Among the various possibilities, materials such as SiO2, Al2O3, MgO, ZnO, SnO2, HfO2, Nb2O5, Ta2O5 and TiO2 are for example perfectly suitable for the invention described here.
  • The visible reflectance Rvis is the percentage of light striking the glazing that is reflected back and provides information on the masking capability of the glazing. This value has then to be high enough to permit a good masking effect of the solar energy system technical parts but low enough to ensure a good solar transmittance. Good compromises have then to be found between masking effect and performances of the solar device. In the context of the invention, Rvis has to be higher that 4%.
  • The intensity of the colour is given by its saturation expressed by:

  • C ab=√(a*)2+(b*)2
  • where a* and b* are CIE colour coordinates under daylight illumination CIE-D65. In order to provide well-visible colours, the colour saturation has to be higher than 8 at near-normal angle of reflection. Exception is made for grey and brown which correspond respectively to strongly desaturated cold and warm colours.
  • Concerning the colour stability, improvements have been brought here as compared to the 2004 PCT application by modifying the quaterwave interference stacks in order to get asymmetric designs. The consequence of such modifications is the obtaining of reflectance curves characterised either by a large single reflection peak or by several small reflection peaks. Then, the multilayer coating reflects a colour which is defined, as a function of the shape of the reflectance curve:
      • Either by the wavelength of the maximum intensity of a single reflectance peak situated in the visible part of the solar spectrum. For example, FIG. 5 represents a reflectance curve at normal incidence (angle of vision of 0°) with a maximal intensity at λmax=570 nm which corresponds to a yellow-green dominant colour for the coating.
      • Or by the combination of the wavelengths of 2 or more reflectance peaks situated in the visible spectral region. For example, FIG. 6 shows a reflectance curve at normal incidence with 3 peaks in the visible part of the spectrum and respectively situated at 413 nm, 534 nm and 742 nm. The resultant dominant colour of the considered coating is situated at λ=500 nm (green).
  • With increasing angle of vision most features of the spectra shift to smaller wavelengths, inducing a modification of the position of λmax and thus of the dominant colour of the coating. As example, the reflectance curves obtained for both yellow-green and green coatings at various angles of reflection θr (from 0° to 85°) are given in FIG. 7( a) and (b) respectively.
  • Providing coloured glazing with good angular colour stability is of high importance for building integration. Strong efforts have then been made in order to avoid or limit the colour variations. The principle of the colour stability can be explained as follows. Generally, the colour M of a layer can be regarded as a mixture of several colours whatever the shape of its reflectance curve. For more clarity, the explanations will be given for a fictive coloured layer characterized by two reflection peaks, in the visible part of the solar spectrum, whose wavelengths and colours are respectively λ1, C1 and λ2, C2 (see FIG. 8 a). The colour M is defined by a dominant colour MD whose wavelength λMD comprised between λ1 and λ2, its position depending on the relative intensity of both reflection peaks (see FIG. 8 b). With increasing angles of vision the reflection peaks shift to shorter wavelengths. The shift of C1 to C1′ has to be compensated by an equivalent shift of C2 to C2′ as well as a modification of the relative intensity of both peaks in order to conserve the position of the point M. At least, the point M has to be kept on the on the colour segment defined by the line MMD. In that last case, the dominant colour of the coating remains the same. This compensation can be achieved by choosing carefully the nature and the thickness of the materials of the individual layers constituting the interferential coloured coating stack. This principle can be extrapolated to more complex designs characterised by more than two peaks of reflection (see FIG. 9).
  • Green coloured designs based on this principle are given in Examples 2, 3 and 4 (see FIGS. 10, 11, 12, 13, 14, 15 and tables 2, 3 and 4). The (x,y) colour coordinates under CIE-D65 illuminant, the visible reflectance Rvis, the solar transmittance Tsol, the dominant wavelength λMD and colour MD and colour saturation Cab* of those 3 coatings are given for different angles of reflection. Corresponding graphical presentations of colour variations are also shown for each design. For each design, only small variations in colour and in reflectance (especially for θr up to 60°) are observed in combination with high solar transmittances (above 80% up to 60°). The variation of the wavelength of the dominant colour observed for these coating designs (9 nm of variation between 0° and 60° for Example 2) is almost 4 times lower than for the 2004 PCT application design (Example 1).
  • Another advantage here as compared to the 2004 PCT application [6], is that the relatively thick SiO2 coatings have been replaced by other oxides with higher deposition speed. As a matter of facts, multilayer interferential stacks are deposited on industrial scale by in-line magnetron sputtering. For low cost production, the number of sub-layers and the thickness of the individual layers have to be limited.
  • Other examples of coating designs with various colours in reflection (blue, yellow-green, yellowish-orange, grey and brown) are given in Examples 5 to 9 (see FIGS. 16 to 25 and tables 5 to 9).
  • 2. Diffusive Surface
  • A diffusive surface treatment is applied on the outer surface of the coloured laminated glazing. The glass substrate can either be extra-white float glass or solar roll glass. Extra-white float glass presents the advantage of having a better flatness and will be preferred for facade applications. Both types of glass are also commercially available with a wide variety of textures and patterns applied on the outer surface. This kind of glass can be used in order to add some relief and get closer to tiles appearance in case of roof applications.
  • The etching treatment is applied in order to create diffuse light transmittance which reinforces the masking effect of the coloured filter. It also presents the advantage to create mat surfaces often desired by architects and to prevent glare effects.
  • By choosing appropriate compositions of the etching solution, favourable micro/nano-structures on the treated glass surface can also give rise to anti-reflection properties. For example, the treatment of glass surfaces by acid etching in buffered solutions [13] leads to a particular structure combining micrometric islands with nanometric openings, both uniformly distributed. The resulting low reflectance glass surfaces thus obtained are perfectly suitable for the solar applications described here.
  • Based on literature [14-15], etching solutions composed of several of the following components have been developed: ammonium bifluoride (ABF), water (H2O), isopropanol (IPA), sugars (sucrose, fructose, etc.). These solutions are particularly effective over a wide range of compositions and for treatment times lower than 20 minutes.
  • Examples of effective solutions with range of reasonable concentrations are given below:
      • Solution 1: ABF/IPA/water mixture with the following proportions 10-30 wt. %/20-40 wt. %/balance.
  • Solution 2: ABF/sucrose/water mixture with the following proportions 15-25 wt. %/15-40 wt. %/balance.
  • Excellent transmittances are obtained for the treated glass surfaces thanks to anti-reflective properties. The measured hemispherical normal transmittance of the treated glass surfaces is about 95% as regards to 92% for an untreated glass (see FIG. 26).
  • FIGS. 27 a) and b) present SEM pictures of glass surfaces respectively structured by an ABF/IPA-based etching solution (ABF/IPA/H2O=30/10/60) and by an ABF/sucrose-based etching solution (ABF/sucrose/H2O=18/18/64). Both pictures have been taken for the same etching time (15 min) and at same magnification. In the first case (FIG. 27 a), the surface is relatively smooth and presents some micro-scale protrusions and furrows arising from the junction of nano-holes which are present on the entire surface. In the second case (FIG. 27 b), the surface features a much rougher structure and is densely covered with some kind of pyramids. These pyramids have a height around 10 μm, are defined by different types of polygons as their base area whose dimensions are often around 100 μm to 120 μm and have pronounced nano-structured side walls. The measured gain in solar transmittance can then be explained by anti-reflective properties resulting from micro-scale patterning in combination with a nano-scale roughness modification.
  • 3. Tempering and Lamination
  • After coating deposition and etching, the different glass panes are tempered. There is no restriction to perform this thermal treatment, as both coloured coatings (made of oxides) and diffusive surfaces (mainly SiO2) present very good thermal stabilities.
  • Then, glass panes and if necessary other elements (coated polymeric film, crystalline silicon cells . . . ) are joined together by lamination. Laminating polymers are preferably, but not exclusively elastomer cross-linking products such as EVA (Ethylene-Vinyl-Acetate) or thermoplastic products such as PVB (Polyvinyl Butyral). These products are characterised by high solar transmittances, low refractive indices, and good adhesion to glass or polymer panes. Both treatments are made and combined in order to fulfil the security requirements for facade applications, but also to provide some advantages. First of all, the lamination can offer the possibility to have different supply chains for coating and etching, depending on the chosen configuration (see FIGS. 3 and 4) thus offering a wide time savings. Moreover the coloured coating is encapsulated, avoiding any colour change due to water condensation on the inner side of the glazing when mounted on thermal collectors.
  • Another advantage is the good mechanical strength of the laminated glazing which offers:
      • The possible use of glazing larger than the solar thermal or PVT systems which can be directly bonded to the back of the glazing and thus be completely hidden. Since the coloured coating is encapsulated, such collectors can be obtained without any colour change along the glued collector frame (which is the case when the interferential coating is in direct contact with lamination polymer or glue). Thermal, PV and PVT systems have therefore exactly the same external appearance.
      • The possible use of the glass for the mechanical fixation of the solar devices.
  • These capabilities allow the production of polyvalent products which provide considerable flexibility for roof and facade installation. As example, FIG. 28 presents possible variations for the mounting of thermal solar systems glued behind a coloured laminated glazing. In FIG. 28 a), solar thermal collectors are glued on the back of laminated glazing larger than the frame of the collectors. Here the solar collectors are mounted on a roof with glazing overlap and the waterproofing is provided by the presence of seals between two overlapping glazings. Different variations for the mounting of solar thermal collectors in ventilated facade either for residential facade or for large buildings with glass facades are shown respectively in FIG. 28 (b) and (c). Here, the hangers, the overlap wings, the seals and so on can be adaptable to the wishes of the architect, the type and requirements of the building, the local culture of the country, . . . Same mounting configurations are of course possible for photovoltaic devices, but also for hybrid (combination of thermal and PV devices) roof and facades installations.
  • 4. Optional Anti-Reflection Coating
  • In order to increase the solar transmittance of solar thermal devices an anti-reflection coating can be applied to the back-side of the inner glass (see FIG. 3).
  • As a matter of facts, a maximum transmittance value of approximately 92% can be achieved for the best quality glass as a reflectance of 4% on both sides of the glass occurs. By applying an anti-reflection coating characterised by a low refractive index (lower than 1.52) the reflectance of the glass side can be reduced of approximately 3% in the best case.
  • Ideally, the solar transmittance of the coloured laminated glazing can then increase of approx. 3% and thus compensating the transmittance losses due to the presence of the interferential coloured coating.
  • REFERENCES
    • [1] H. A. McLeod, Thin Film Optical Filters, American-Elsevier, New York, 1969.
    • [2] International Commission on Illumination CIE, 1986. Colorimetry. CIE Publication 15.2., 2nd ed., ISBN 3-900-734-00-3, Vienna
    • [3] CIE Technical Report (2004) Colorimetry, 3rd ed. Publication 15:2004
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    LIST OF FIGURE CAPTIONS
  • FIG. 1:
  • Angular dependency of 1931 CIE (x, y) colour coordinates under CIE-D65 illuminant of the coloured design given in Example 1.
  • FIG. 2:
  • Reflectance curves of the coating design given in Example 1 for various angles of reflection (from 0° to 85°).
  • FIG. 3:
  • Schematic drawings of possible configurations of coloured laminated glazing for thermal and PVT applications. The coloured coating can be deposited (a) on the back side of the outer glass, (b) on one side of a polymeric film which is encapsulated between two glass panes, (c) on the front side of the inner glass.
  • FIG. 4:
  • Schematic drawings of possible configurations of coloured laminated glazing for PV applications. The coloured coating can be deposited (a) on the back side of the outer glass, (b) on one side of a polymeric film which is encapsulated between two glass panes, (c) on the front side of the inner glass. Here the technical parts of the PV device are fully integrated into the laminated glazing.
  • FIG. 5:
  • 1988 C.I.E. normalised photopic luminous efficiency function delimiting the part of the solar spectrum which is visible for the human eye and reflectance curve at normal incidence (angle of vision of 0°) of a yellow-green coating (λmax=570 nm) presenting a single reflection peak.
  • FIG. 6:
  • 1988 C.I.E. normalised photopic luminous efficiency function delimiting the part of the solar spectrum which is visible for the human eye and reflectance curve at normal incidence (angle of vision of 0°) of a green coating (λD=500 nm) presenting three reflection peaks in the visible part of the solar spectrum (bulk part of the curve).
  • FIG. 7:
  • (a) Reflectance curves of a yellow-green coating for various angles of reflection (from 0° to 85°). The reflection peak situated in the visible part of the spectrum shifts to smaller wavelengths: λmax varies from λmax 0°=570 nm to λmax 60°=500 nm leading to a colour change of the coating from yellow-green to green.
  • (b) Same representation for a green coating design presenting three reflection peaks in the visible part of the solar spectrum.
  • FIG. 8:
  • (a) Graphical representation of a fictive reflectance curve composed by two reflection peaks in the visible part of the solar spectrum. λ1, C1 and λ2, C2 are the wavelengths and colours of the reflectance peaks at low viewing angle. λ1′, C1′ and λ2′, C2′ are the corresponding wavelengths and colours at higher angle of observation. The dominant colour MD of the coating is situated at λD comprised between λ1 and λ2, its position depending on the relative intensity of both reflection peaks.
  • (b) Principle of colour stability represented on the 1931 C.I.E. chromaticity diagram. M is the resultant colour of a coating characterised by 2 reflection peaks, in the visible part of the solar spectrum, defined by C1 and C2 at low angle of vision. C1′ and C2′ are the corresponding colours for higher angle of vision. MD is the dominant colour of M.
  • FIG. 9:
  • (a) Graphical representation of a fictive reflectance curve composed by three reflection peaks in the visible part of the solar spectrum. λ1, C1, λ2, C2 and λ3, C3 are the wavelengths and colours of the reflectance peaks at low viewing angle. λ1′, C1′, λ2′, C2′ and λ3′, C3′ are the corresponding wavelengths and colours at higher angle of observation. The dominant colour MD of the coating is situated at λD whose position depends on the relative intensity of all reflection peaks.
  • (b) Principle of colour stability represented on the 1931 C.I.E. chromaticity diagram. M is the resultant colour of a coating characterised by 3 reflection peaks, in the visible part of the solar spectrum, defined by C1, C2 and C3 at low angle of vision. C1′, C2′ and C3′ are the corresponding colours for higher angle of vision. MD is the dominant colour of M.
  • FIG. 10:
  • Angular stability of 1931 CIE (x, y) colour coordinates under CIE-D65 illuminant of the coloured design given in Example 2.
  • FIG. 11:
  • Reflectance curves of the coating design given in Example 2 for various angles of reflection (from 0° to 85°).
  • FIG. 12:
  • Angular stability of 1931 CIE (x, y) colour coordinates under CIE-D65 illuminant of the coloured design given in Example 3.
  • FIG. 13:
  • Reflectance curves of the coating design given in Example 3 for various angles of reflection (from 0° to 85°).
  • FIG. 14:
  • Angular stability of 1931 CIE (x, y) colour coordinates under CIE-D65 illuminant of the coloured design given in Example 4.
  • FIG. 15:
  • Reflectance curves of the coating design given in Example 4 for various angles of reflection (from 0° to 85°).
  • FIG. 16:
  • Angular stability of 1931 CIE (x, y) colour coordinates under CIE-D65 illuminant of the coloured design given in Example 5.
  • FIG. 17:
  • Reflectance curves of the coating design given in Example 5 for various angles of reflection (from 0° to 85°).
  • FIG. 18:
  • Angular stability of 1931 CIE (x, y) colour coordinates under CIE-D65 illuminant of the coloured design given in Example 6.
  • FIG. 19:
  • Reflectance curves of the coating design given in Example 6 for various angles of reflection (from 0° to 85°).
  • FIG. 20:
  • Angular stability of 1931 CIE (x, y) colour coordinates under CIE-D65 illuminant of the coloured design given in Example 7.
  • FIG. 21:
  • Reflectance curves of the coating design given in Example 7 for various angles of reflection (from 0° to 85°).
  • FIG. 22:
  • Angular stability of 1931 CIE (x, y) colour coordinates under CIE-D65 illuminant of the coloured design given in Example 8.
  • FIG. 23:
  • Reflectance curves of the coating design given in Example 8 for various angles of reflection (from 0° to 85°).
  • FIG. 24:
  • Angular stability of 1931 CIE (x, y) colour coordinates under CIE-D65 illuminant of the coloured design given in Example 9.
  • FIG. 25:
  • Reflectance curves of the coating design given in Example 9 for various angles of reflection (from 0° to 85°).
  • FIG. 26:
  • Normal hemispherical transmittance measurements of a glass etched by solution 1 (ABF/IPA/H2O=30/10/60−15 min etch time), a glass etched by solution 2 (ABF/sucrose/H2O=18/18/64−15 min etch time) and an untreated glass. The normal hemispherical transmittance is around 95% for both etched glasses and around 92% for the untreated glass.
  • FIG. 27:
  • SEM pictures of glass surfaces structured by ABF-based etching solutions:
  • (a) ABF/IPA/H2O=30/10/60−15 min etch time
  • (b) ABF/sucrose/H2O=18/18/64−15 min etch time.
  • FIG. 28:
  • Possible variations for the mounting of thermal or PVT solar systems glued behind a coloured laminated glazing: (a) example of roof installation with glazing overlap, (b) example of installation for residential ventilated facade, (c) example of adaptation to large buildings with glass facades.
  • EXAMPLES OF COATING DESIGNS Example 1
  • air//136 nm of L/222 nm of H//glass//222 nm of H/136 nm of L//air with nH=1.54 and nL=1.8
  • Example 2
  • air//glass//30 nm of H/25 nm of L/320 nm of H//polymer with nH=2.4 and nL=1.65
  • Example 3
  • air//glass//185±12 nm of H/25±12 nm of L/35±12 nm of H/35±12 nm of L/130±12 nm of H//polymer with nH =2.4 and ni, =2.0
  • Example 4
  • air//glass//160±12 nm of H/130±12 nm of L/65±12 nm of H/25±12 nm of L/70±12 nm of H/160±12 nm of L/100±12 nm of H//polymer with nH=2.2 and nL=2.0
  • Example 5
  • air//glass//45±12 nm of H/70±12 nm of L/45±12 nm of H//polymer with nH=2.0 and nL=1.65
  • Example 6
  • air//glass//175±12 nm of H/85±12 nm of L/50±12 nm of H/25±12 nm of L/300±12 nm of H//polymer
  • with nH=2.4 and nL=2.0
  • Example 7
  • air//glass//120±12 nm of H/120±12 nm of L/95±12 nm of H/90±12 nm of L/90±12 nm of H/95±12 nm of L/100±12 nm of H//polymer with nH=2.0 and nL=1.65
  • Example 8
  • air//glass//40±12 nm of H/75±12 nm of L//polymer with nH=2.4 and nL=1.65
  • Example 9
  • air//glass//50±12 nm of H/90±12 nm of L/65±12 nm of H/55±12 nm of L//polymer with nH=2.4 and nL=2.0

Claims (25)

1-24. (canceled)
25. A laminated glazing unit for architectural integration of solar energy systems comprising a substrate delimited by two main faces and a multi-layered interference filter also delimited by two main faces and being adapted to be in contact on one main face with said substrate and on the other main face with a laminating polymer; said substrate being in contact with an incident medium having a refractive index ninc=1 and having a refractive index ninc substrate defined as follows: 1.45≦nsubstrate≦1.6 at 550 nm and; said laminating polymer being considered as the exit medium whose refractive index is defined as follows 1.45≦nexit≦1.6 at 550 nm; and wherein said unit is designed in such a way that the following requirements are met:
1a) The saturation of the colour, given by C*ab=√(a*)2+(b*)2, according to the CIE colour coordinates L*, a* and b* under daylight illumination CIE-D65 is higher than 8 at near-normal angle of reflection, except for grey and brown.
1b) The visible reflectance at near-normal angle of reflection Rvis is higher than 4%.
1c) The variation of the dominant wavelength λMD of the dominant colour MD of the reflection with varying angle of reflection θr is smaller than 15 nm for θr<60°.
1d) The total hemispherical solar transmittance at near-normal incidence is above 80%.
26. The glazing unit according to claim 25 comprising a light-diffusing rough outer surface obtained by chemical treatment such as for example acid etching.
27. The glazing unit according to claim 25 using acidic etching treatment leading to anti-reflective properties of the outer surface and thus enhancing the optical properties of the system: the solar transmittance of a light beam at normal incidence is approx. 3% higher for the etched surface than for an untreated surface.
28. The glazing unit according to claim 25 with optional anti-reflective coating applied on the back-side of the laminated glazing in order to enhance the optical properties of the system for solar thermal applications: the solar transmittance of a light beam at normal incidence is approx. 3% higher for the surface on which the anti-reflective coating is applied than for an untreated surface.
29. The glazing unit according to claim 25 comprising solar roll glass, an extra-white float glass (iron content <120 ppm) or polymeric materials (PET, PEN, PFA, FEP, ETFE, PTFE . . . ) characterised by a solar transmittance higher than 90%.
30. The glazing unit according to claim 25 where solar roll glass surfaces is either flat or textured.
31. The glazing unit according to claim 25 using elastomer cross-linking polymers such as EVA, thermoplastic products such as PVB, or ionoplastic polymers to join the glass or polymeric panes together by lamination and where the solar transmittance of the unit is higher than 92% for a polymer thickness of 0.4-0.5 mm.
32. The glazing unit according to claim 25, wherein said interferential filter is a multilayer interferential stack of up to 9, up to 400 nm-thick dielectric layers with low absorption expressed by the extinction coefficient k≦0.2 for wavelengths λ with 450 nm≦λ≦2500 nm.
33. The glazing unit according to claim 25, wherein said interference filter has a green coloured reflection deposited on a glass or polymer substrate with 1.45≦nsubstrate≦1.6 at 550 nm and composed by 3 sub-layers based on low refractive index material L with 1.4≦nL≦2.2 at 550 nm and high refractive index material H with 1.8≦nH≦2.5 at 550 nm; the general design being:
incident medium air//substrate//30±12 nm of H/25±12 nm of L/320±12 nm of H///exit medium polymer.
34. The glazing unit according to claim 25, wherein said interference filter has a green coloured reflection deposited on a glass or polymer substrate with 1.45≦nsubstrate≦1.6 at 550 nm and composed by 5 sub-layers based on low refractive index material L with 1.4≦nL≦2.2 at 550 nm and high refractive index material H with 1.8≦nH≦2.5 at 550 nm; the general design being:
incident medium air//substrate//185±12 nm of H/25±12 nm of L/35±12 nm of H/35±12 nm of L/130±12 nm of H//exit medium polymer.
35. The glazing unit according to claim 25, wherein said interference filter has a green coloured reflection deposited on a glass or polymer substrate with 1.45≦nsubstrate≦1.6 at 550 nm and composed by 7 sub-layers based on low refractive index material L with 1.4≦nL≦2.2 at 550 nm and high refractive index material H with 1.8≦nH≦2.5 at 550 nm; the general design being:
incident medium air//substrate//160±12 nm of H/130±12 nm of L/65±12 nm of H/25±12 nm of L/70±12 nm of H/160±12 nm of L/100±12 nm of H//exit medium polymer.
36. The glazing unit according to claim 25, comprising an interference filter with blue coloured reflection deposited on glass or polymer substrate with 1.45≦nsubstrate≦1.6 at 550 nm and composed by 3 sub-layers based on low refractive index material L with 1.4≦nL≦1.8 at 550 nm and high refractive index material H with 1.8≦nH≦2.5 at 550 nm; the multilayer design corresponding hereby to:
incident medium air//substrate/45±12 nm of H/70±12 nm of L/45±12 nm of H//exit medium polymer.
37. The glazing unit according to claim 25, comprising an interference filter with yellow-green coloured reflection deposited on glass or polymer substrate with 1.45≦nsubstrate≦1.6 at 550 nm and composed by 5 sub-layers based on low refractive index material L with 1.65≦nL≦2.1 at 550 nm and high refractive index material H with 1.8≦nH≦2.5 at 550 nm; the multilayer design corresponding hereby to:
incident medium air//substrate/175±12 nm of H/85±12 nm of L/50±12 nm of H/25±12 nm of L/300±12 nm of H//exit medium polymer.
38. The glazing unit according to claim 25, comprising an interference filter with yellowish-orange coloured reflection deposited on glass or polymer substrate with 1.45≦nsubstrate≦1.6 at 550 nm and composed by 7 sub-layers based on low refractive index material L with 1.4≦nL≦1.8 at 550 nm and high refractive index material H with 1.8≦nH<2.5 at 550 nm; the multilayer design corresponding hereby to:
incident medium air//substrate/120±12 nm of H/120±12 nm of L/95±12 nm of H/90±12 nm of L/90±12 nm of H/95±12 nm of L/100±12 nm of H//exit medium polymer.
39. The glazing unit according to claim 25, comprising an interference filter with grey coloured reflection deposited on glass or polymer substrate with 1.45≦nsubstrate≦1.6 at 550 nm and composed by 2 sub-layers based on low refractive index material L with 1.4≦nL≦1.8 at 550 nm and high refractive index material H with 1.8≦nH≦2.5 at 550 nm; the multilayer design corresponding hereby to:
incident medium air//substrate//40±15 nm of H/75±30 nm of L//exit medium polymer.
40. The glazing unit according to claim 25, comprising an interference filter with brown coloured reflection deposited on glass or polymer substrate with 1.45≦nsubstrate≦1.6 at 550 nm and composed by 4 sub-layers based on low refractive index material L with 1.65≦nL≦2.1 at 550 nm and high refractive index material H with 1.8≦nH≦2.5 at 550 nm; the multilayer design corresponding hereby to:
incident medium air//substrate//50±12 nm of H/90±12 nm of L/65±12 nm of H/55±12 nm of L//exit medium polymer.
41. The glazing unit according to claim 25, comprising one or more glass pane(s) being heat treated (heat-strengthened or fully tempered) for security in façade applications.
42. A solar energy system comprising a laminated glazing according to claim 25.
43. The solar energy system according to claim 42 comprising a thermal collector and wherein the glazing is directly glued to the solar thermal collector.
44. The solar energy system according to claim 43 wherein the solar glazing is larger than the frame of the collector.
45. The solar energy system according to claim 42 comprising a PV system with an active system (silicon cells, PV thin films, contacts, back-reflector . . . ) fully integrated in the laminated glazing.
46. The solar roof or building façade comprising a solar energy system according to claim 42.
47. The solar roof or building façade according to claim 25 where the solar energy system is suspended by fixations attached to the glazing.
48. The solar roof or building façade according to claim 46 with an overlapping of the laminated glazing.
US14/429,293 2012-09-20 2013-08-29 Laminated glazing with coloured reflection and high solar transmittance suitable for solar energy systems Abandoned US20150249424A1 (en)

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