US20150159850A1 - Reconfigurable modular lighting system - Google Patents
Reconfigurable modular lighting system Download PDFInfo
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- US20150159850A1 US20150159850A1 US14/622,637 US201514622637A US2015159850A1 US 20150159850 A1 US20150159850 A1 US 20150159850A1 US 201514622637 A US201514622637 A US 201514622637A US 2015159850 A1 US2015159850 A1 US 2015159850A1
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- Prior art keywords
- tube section
- tube
- lighting assembly
- modular lighting
- section receiving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
-
- F21K9/17—
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/27—Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
- F21S2/005—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S4/00—Lighting devices or systems using a string or strip of light sources
- F21S4/20—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
- F21S4/28—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports rigid, e.g. LED bars
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V15/00—Protecting lighting devices from damage
- F21V15/01—Housings, e.g. material or assembling of housing parts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/005—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips for several lighting devices in an end-to-end arrangement, i.e. light tracks
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/06—Bases for movable standing lamps; Fixing standards to the bases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/001—Arrangement of electric circuit elements in or on lighting devices the elements being electrical wires or cables
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/04—Arrangement of electric circuit elements in or on lighting devices the elements being switches
-
- F21Y2103/003—
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
- F21Y2103/10—Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
- F21Y2103/30—Elongate light sources, e.g. fluorescent tubes curved
- F21Y2103/37—U-shaped
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2105/00—Planar light sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
- F21Y2115/15—Organic light-emitting diodes [OLED]
Definitions
- This disclosure relates generally to light emitting diodes (LEDs), and, more particularly, to a structurally self-sustaining modular light emitting diode assembly.
- LEDs light emitting diodes
- a modular light emitting diode assembly system in which substantially all visible wiring between lighting elements is eliminated.
- the system includes a tubular light-diffusing assembly and an intermediate electrical connector.
- Multiple tubular light diffusing assemblies may be physically connected to form a structure or desired geometric shape of interconnected tubular light diffusing assemblies. Electrical power and/or data is distributed between the tubular light diffusing assemblies via the intermediate electrical connectors and structural support for the assembly is provided by interconnection of the individual tubular light diffusing assemblies.
- a modular light emitting diode assembly system includes first and second tubular light diffusing assemblies.
- Each light diffusing assembly includes a tube section having at least one internally mounted light emitting diode, an electrical connector electrically connected to the at least one internally mounted light emitting diode, and an end cap mounted on an end of the tube section, the end cap including a port for receiving the electrical connector.
- An intermediate connector is releasably connected to the end cap to connect the first tubular light diffusing assembly to the second tubular light diffusing assembly.
- the intermediate connector includes a first electrical connector that releasably engages the electrical connector in the first tubular light diffusing assembly and a second electrical connector that releasably engages the electrical connector in the second tubular light diffusing assembly to electrically connect the light emitting diode in the first tubular light diffusing assembly to the light emitting diode in the second light diffusing assembly.
- FIG. 1 is a perspective view of an illustrative tubular light diffusing assembly with an illustrative example end cap installed on each end of the assembly;
- FIG. 1A is a perspective view of the end cap of FIG. 1 ;
- FIG. 1B is a cross section view of the end cap of FIG. 1A ;
- FIG. 1C is a cross section view of the end cap installed on one end of the illustrative tubular light diffusing assembly of FIG. 1 ;
- FIG. 2 is an exploded perspective view of an example locking ring for a modular LED assembly
- FIG. 3 is a perspective view of an example intermediate connector for a modular LED assembly
- FIG. 3A is a cross section view of the intermediate connector of FIG. 3 ;
- FIG. 3B is an exploded view of the intermediate connector of FIG. 3 ;
- FIG. 4 is a perspective view of an example power supply for a modular LED assembly
- FIG. 4A is a cross sectional illustrative view of a power supply connected to a locking ring
- FIG. 4B is a front perspective view a power supply attachment
- FIG. 4C is a perspective view of a power supply installed within a configuration of power supply attachments
- FIG. 5 is a perspective view of an example freestanding base for a modular LED assembly
- FIG. 5A is a perspective view of the freestanding base of FIG. 5 connected to a power supply, locking ring and tubular light diffusing assembly;
- FIG. 6 is a perspective view of an illustrative assembled modular LED assembly
- FIG. 6A is an enlarged is an example perspective view of a central region of an illustrative assembled modular LED assembly
- FIG. 6B is a cross section view of the central conical power supply module connected to multiple conical power supply attachments
- FIG. 7 is an enlarged, partial perspective view of six illustrative, interconnected modular LED assemblies
- FIG. 7A is an exploded view of a central hub for interconnecting the six illustrative, interconnected modular LED assemblies of FIG. 7 ;
- FIG. 7B is a cross section view of the central hub of FIG. 7A ;
- FIG. 7C is a perspective view of an example electrical insert that fits within the central hub of FIG. 7A :
- FIG. 8 is a perspective view of two illustrative, interconnected modular LED assemblies
- FIG. 9 is a perspective view of two illustrative modular LED assemblies interconnected at approximately 90° to one another;
- FIG. 9A is a perspective view of a 90° intermediate connector connecting the two illustrative modular LED assemblies of FIG. 9 ;
- FIG. 10 is a perspective view of three illustrative interconnected modular LED assemblies
- FIG. 10A is a perspective view of an example intermediate connector connecting the three illustrative modular LED assemblies of FIG. 10 ;
- FIG. 11 is a perspective view of four illustrative interconnected modular LED assemblies.
- LEDs light emitting diodes
- a LED is a semiconductor diode that efficiently converts electrical energy into electromagnetic radiation at visible wavelengths by electro-luminescence.
- known LEDs include inorganic LEDs, organic LEDs (both polymer (PLEDs) and flexible (FLEDs)), as well as phosphor-based LEDs and quantum dot LEDs.
- LEDs are very durable and have very long lives, making them an ideal solution for a modular self-supporting lighting system with integrated electrical connections.
- the modular LED assembly utilizes a selection of components to create a system of interlocking components that may be combined to form a wide variety of desired shapes and configurations. Additionally, the components are designed so as to be structurally and electrically self sufficient, so that no external support or additional electrical coupling is required. Moreover, the modular LED assembly disclosed herein eliminates substantially all visible wiring between lighting elements.
- FIG. 1 illustrates an exemplary assembled LED tubular light diffusing assembly 100 .
- Tubular light diffusing assembly 100 includes of a tube section 101 for diffusing light emitted by one or more internally mounted LEDs.
- the tube section 101 may be baffled (or otherwise textured) to better diffuse light across the tube.
- An end cap 102 is positioned on each end of the tube section 101 .
- End caps 102 preferably have electrical port openings 103 for receiving an electrical plug connection.
- electrical port openings 103 are designed as female openings for receiving a male electrical plug connection.
- FIG. 1A illustrates the end cap 102 , which is generally cylindrical with an open end 102 a and a closed end 102 b .
- end cap 102 preferably has an electrical port opening 103 in its closed end 102 b for receiving an electrical plug connection.
- End cap 102 may also have protrusions 104 a , 104 b , which releasably lock end cap 102 (and the tubular light diffusing assembly 100 in turn) to a locking ring (described later below).
- FIG. 1B is a cross section view of end cap 102 , which illustrates locking tab 105 .
- Locking tab 105 may be an internally projecting circumferential surface or flange of end cap 102 , which acts as an interlocking component with a raised, externally projecting circumferential surface or flange of tube section 101 .
- Locking tab 105 is preferably includes a seat 109 defined by an inwardly projecting, circular wall 109 a formed on the interior side of the closed end 102 b to facilitate securing the end cap 102 to tube section 101 .
- a clip, pin, fastener or the like may be used to connect the end cap 102 to the tube section 101 .
- the seat 109 receives an end of the tube section 101 .
- FIG. 1C is a cross section view of an end cap 102 installed on an end of tube section 101 .
- tube section 101 may include texturing 106 to evenly diffuse light across the tube. Texturing 106 may be baffling, fluting or any other pattern suitable for light diffusion. Texturing 106 may be, for example, internal (as shown), external or built into the physical structure of tube section 101 .
- Tube section 101 preferably includes a raised, outwardly projecting circumferential surface 105 a , which interlocks with the raised, internally projecting circumferential surface 105 of the end cap 102 to mount the end cap on the end of the tube section.
- Electrical connector 108 is provided to supply electrical continuity to the LED mounting rail 107 .
- LED mounting rail 107 preferably physically supports at least one LED light, and contains electrical pathways to provide all mounted LEDs with power and/or data. LED mounting rail 107 may also include bypass electrical pathways so that electrical continuity is not interrupted across the tubular light diffusing assembly, or to other LEDs in the event of single or multiple LED failure.
- Electrical connector 108 is preferably received within the end cap electrical port opening 103 .
- the electrical connector 108 is preferably recessed with the opening 103 so that the connector is not flush with the closed end 102 .
- FIG. 2 illustrates a section of a locking ring 201 for a modular LED assembly.
- Locking ring 201 may be formed from two sections 201 a and 201 b .
- the sections 201 a , 201 b may be joined together by inserting pins 201 d projecting from one section into corresponding indents or openings 201 c formed in the other section.
- the surface of locking ring 201 is preferably part textured and part flat for easy manual handling.
- Texturing 203 provides a gripping surface for handling of the locking ring 201 .
- One or more flat regions 202 are preferably provided between textured regions 203 to provide alternative regions of grip, or the ability to use a tool (e.g., a wrench) to rotate or otherwise turn the locking ring 201 .
- a tool e.g., a wrench
- Locking ring 201 also preferably includes an inwardly projecting circumferential flange 204 on its inner edge for releasably engaging a corresponding indent or recess on another component of the modular LED assembly.
- Locking ring 201 may also include a T-shaped or L-shaped groove 205 on its inner surface for receiving another component of the modular LED assembly.
- Groove 205 is preferably defined by a narrow channel that extends from an edge of locking ring 201 and terminates in a perpendicular channel set parallel to the edge of the locking ring.
- protrusions 104 on end cap 102 may slide into a respective groove 205 of locking ring 201 and then twist to releasably lock tubular light diffusing assembly 100 (with attached end caps 102 ) to the locking ring.
- FIGS. 3 , 3 A and 3 B illustrate an intermediate connector 301 for a modular LED assembly.
- Intermediate connector 301 preferably includes a cylindrically shaped housing having at least two protruding male electrical connectors 302 a , 302 b protruding from opposing sides of the intermediate connector 301 .
- Electrical connectors 302 a , 302 b are preferably electrically coupled via internal electrical junction 303 .
- Internal electrical junction 303 may be wiring, circuitry, or any other suitable connection for communicating electrical power and/or data between connectors 302 a , 302 b.
- Intermediate connector 301 preferably facilitates the electrical connection between two components of the modular LED assembly by allowing standardization of all electrical connectors of the other components of the modular LED assembly. For instance, if one wished to connect two tubular light diffusing assemblies, each assembly would need a male and female electrical port. This would limit the permutations in which one could assemble the modular LED assembly.
- the electrical ports or connectors on tubular light diffusing assemblies may be standardized (e.g., all female connectors). This would then allow other components of the modular LED assembly to be arranged in any configuration desired.
- FIG. 4 illustrates an illustrative conical power supply connector 401 for a modular LED assembly.
- Conical power supply connector 401 preferably provides the ability to supply electric current and data to the modular LED assembly.
- An electrical port 402 may provide electrical power and/or data to the conical power supply 401 .
- the illustrative conical power supply connector 401 may include a raised edge with an external circumferential flange or groove 403 .
- the circumferential flange or groove 403 may releasably engage the internally projecting circumferential flange 204 of the locking ring 201 (from FIG. 2 ), or an internal circumferential groove (as described above).
- FIG. 4A is a cross section view of the conical power supply connector 401 for a modular LED assembly.
- Conical power supply connector 401 is preferably adapted to receive an external power connector 406 through connector port 402 .
- External power connector 406 may be fastened to the body of conical power supply connector 401 in a conventional manner, such as (but not limited to) using indent tabs, friction of the plug body, magnets, etc.
- Conical power supply connector 401 may also receive electric power and/or data through another component of the modular LED assembly, in which case it may act as a central hub, rather than a power supply.
- conical power supply connector 401 may also include symmetrical top and bottom ends (preferably formed from two interlocking sections) to allow for two connections to other components of the modular LED assembly.
- An electrical port opening 405 may be provided in top cover plate 404 for mounting an electrical connector (not shown), which is preferably electrically connected to the external power connector 406 .
- a locking mechanism may also be provided to secure conical power supply connector 401 to a locking ring 201 (from FIG. 2 ), and subsequently, for instance, to a tubular light diffusing assembly 100 .
- Longitudinally extending members 407 may project from the interior surface of the conical power supply connector 401 to provide rigidity for conical power supply 401 and to support the cover plate 404 .
- Members 407 may also provide mass with which to attach fasteners for various components (such as the top plate 404 , as shown).
- Conical power supply connector 401 may also include other external power/data outlets (not shown), preferably aligned along the external circumferential wall to deliver electrical power and/or data to more than one device at a time.
- FIG. 4B illustrates a power supply attachment 408 .
- Power supply attachment 408 is adapted to provide additional mating surfaces for attaching other components of the modular LED assembly to the conical power supply (as will be described below).
- Power supply attachment 408 preferably includes a raised circular flange 409 that allows for fastening to a locking ring 201 (from FIG. 2 ).
- the power supply attachment 408 may also include a conical recess 410 that allows for the use of an intermediate electrical connector 301 (from FIG. 3 , 3 A). Openings 412 are provided at the bottom of recess 410 to provide access for electrical connection to the conical power supply connector 401 (from FIG. 4 ).
- the inside surface of power supply attachment 408 is preferably curved to match or otherwise correspond to the exterior surface of a conical power supply connector 401 .
- Securing tabs 413 may be used to hold the assembly together, as described below.
- FIG. 4C illustrates an assembled hub 414 , which includes of a central conical power supply connector 401 mounted within a configuration of power supply attachments 408 .
- the raised flange 403 (from FIG. 4 ) of conical power supply connector 401 is preferably elevated above the top surface of hub 414 , allowing a top connection to another component of the modular LED assembly via a locking ring 201 (from FIG. 2 ).
- Ports 412 and 405 may be provided to enable electrical connection of modular LED assembly components to electrical power supply/data provided by hub 414 .
- Securing tabs 413 preferably align laterally with one another when hub 414 is assembled.
- hub 414 may secure hub 414 by inserting a fastener (e.g., screw, nut and bolt, etc.) through the securing tabs 413 .
- a fastener e.g., screw, nut and bolt, etc.
- hub 414 is depicted as consisting of one conical power supply connector 401 and four attachments 408 , it is understood that this configuration may readily be modified or adapted to allow additional connections, angles and shapes, as required by the end-user.
- FIG. 5 illustrates a freestanding base 501 for a modular LED assembly.
- Freestanding base 501 is preferably supported by four legs 503 , which extend downward from freestanding base 501 .
- Freestanding base 501 preferably includes a centrally located, cylindrical fitting 502 projecting upward from the base.
- the fitting 502 is preferably defined by a central opening 502 a , a locking slot 502 b , and a pair of aligned pinholes 502 c .
- Central opening 502 a is preferably configured to receive a conical power supply connector 401 (from FIG. 4 ).
- Locking slot 502 b is preferably L-shaped and is configured to receive an external power connector (from FIG. 4A ) inserted within a conical power supply connector 401 (from FIG.
- the conical power supply connector 401 may be inserted into the central opening 502 a by aligning the external connector 406 with the locking slot 502 b . Rotation of the conical power supply connector 401 caused the external connector 406 to move into the perpendicular section of the locking slot to releasably secure the conical power supply connector 401 to the freestanding base 501 .
- a locking pin 504 may then be removably inserted with the aligned pinholes 502 to prevent rotation and subsequent removal of the power connector 401 from the base 501 .
- FIG. 5A depicts a conical power supply connector 401 , locking ring 201 and tubular light diffusing assembly 101 mounted on freestanding base 501 .
- Tubular light diffusing assembly 101 is preferably connected to conical power supply connector 401 via locking ring 201 .
- a clip, pin, fastener or the like may be used to connect the end tubular light diffusing assembly 101 to conical power supply connector 401 .
- External power connector 406 may be plugged into or otherwise electrically connected to conical power supply connector 401 to provide the modular LED assembly with electrical power and/or data.
- the coupled tubular light diffusing assembly 101 , locking ring 201 and conical power supply 401 are preferably inserted into the raised fitting 502 so that the electrical power connector 406 enters the vertical section of locking slot 502 (from FIG. 5 ). Afterwards, the coupled tubular light diffusing assembly 101 , locking ring 201 and conical power supply 401 are preferably turned so that the electrical power connector 406 reaches the terminal end of the horizontal section of locking slot 502 (from FIG. 5 ). Locking pin 504 is then preferably inserted into pinhole 502 c (from FIG. 5 ) to releasably secure the assembly to the base 501 .
- the end caps 102 , locking ring 201 , intermediate connector 301 , power supply connector 401 , power supply attachments 408 , base 501 and other components of the modular LED assembly may be made from plastic or any other suitable material. These components may be made by injection molding or in similar manufacturing process.
- FIG. 6 An illustrative assembled modular LED assembly 601 is shown in FIG. 6 .
- Tube sections 101 (from FIG. 1 ) are all connected to an assembled central hub 414 ( FIG. 4C above).
- An additional conical power supply 401 may be attached to one of the light diffusing assemblies 101 and preferably receives power and/or data through external power connector 406 .
- Electrical power and/or data are preferably transmitted (via the electrical pathways described above) throughout the entire modular LED assembly 601 , illuminating the LEDs within each light diffusing assembly 101 .
- the central hub 414 preferably includes one power/data integrated connection for multiple light diffusing assemblies 101 .
- FIG. 6A is an enlarged view of the central region of the illustrative assembled exemplary modular LED assembly 601 (from FIG. 6 ).
- Tube sections 101 (from FIG. 1 ) are preferably connected to the central hub 414 via locking rings 201 (from FIG. 2 ), which attach to the tube sections 101 via end caps 102 (from FIG. 1B ).
- a clip, pin, fastener or the like may be used to connect the tubular light diffusing assembly 101 to central hub 414 .
- FIG. 6B is a cross section view of the central hub 414 ( FIG. 6 ), with respective attachments 408 (from FIG. 4B , 4 C). Electrical continuity is provided through central hub 414 via internal electrical coupling 602 , which may take the form of wiring, circuitry, or any other suitable electrical connection. Electrical couplers 602 a , 602 b are provided for transmission of electrical power and/or data to other components of the modular LED assembly affixed to central hub 414 . There is preferably one electrical coupler for each attachment (although only two are shown in FIG. 6 ). Intermediate connectors 303 ( FIGS. 3 , 3 A) are preferably positioned between central hub 414 and the affixed component of the modular LED assembly to provide electrical continuity between them.
- FIG. 7 illustrates another illustrative configuration of the modular LED assembly in which six tube sections 101 (with corresponding end caps 102 ) are releasably connected to one another via a central hub 701 .
- Each tube section 101 is preferably connected to the central hub 701 via a connector or locking ring 201 (from FIG. 2 ) having an opening for receive the end cap 102 .
- the connector 201 is connected to the central hub 701 and preferably includes one or more recessed internally circumferential grooves (e.g., L-shaped or T-shaped groove) on its inner surface of the opening for releasably engaging a corresponding pin or protrusion 104 projecting from the end cap 102 , so that the pin or protrusion 104 may slide into the groove and then twist to releasably lock the end cap 102 to the connector 201 .
- a clip, pin, fastener or the like may be used to connect the end cap 102 to the connector 201 or directly to the central hub 701 .
- an intermediate connector 301 is preferably provided within the opening of the connector 201 to electrically connect each light diffusing assembly 101 to the central hub 701 .
- the intermediate connector 301 preferably includes a cylindrically shaped housing having at least two electrical connectors 302 a , 302 b protruding from opposing sides of the intermediate connector 301 .
- Electrical connectors 302 a , 302 b are preferably electrically coupled via internal electrical junction 303 .
- Internal electrical junction 303 may be wiring, circuitry, or any other suitable connection for communicating electrical power and/or data between connectors 302 a , 302 b.
- FIG. 7B illustrates a cross section of central hub 701 with an insert 702 for providing an internal electrical connection within the central hub.
- the insert 702 is shown in FIG. 7C and includes a plurality of electrical connectors 703 for engaging and electrically connecting to a corresponding electrical connector 302 of each intermediate connector 301 .
- Electrical connectors 703 are preferably electrically coupled via internal electrical junction 704 .
- Internal electrical junction 704 may be wiring, circuitry, or any other suitable connection for communicating electrical power and/or data between connectors 703 .
- a power supply 401 may be attached to the central hub 701 or to one of the light diffusing assemblies 101 to provide power and/or data through external power connector 406 .
- the central hub 701 preferably includes one power/data integrated connection for multiple light diffusing assemblies 101 .
- FIG. 8 illustrates another illustrative configuration of the modular LED assembly in which two tube sections 101 (with corresponding end caps 102 ) are releasably, linearly (i.e. at an angle of 180°) connected to one another via a central connector 801 .
- the central connector 801 is preferably cylindrical shaped and includes an openings for receiving an end cap 102 from tube section 101 .
- An electrical connector is preferably mounted in the opening of the central connector to engage and electrically connect to the corresponding electrical connector 108 ( FIG. 1C ) located within the end cap 102 .
- the electrical connectors within the central connector 801 are preferably electrically connected to one another so that electrical power and/or data is preferably transmitted (via the electrical pathways described above) throughout the entire modular LED assembly, illuminating the LEDs within each light diffusing assembly 101 .
- the central connector 801 preferably includes one or more recessed internally circumferential grooves (e.g., L-shaped or T-shaped groove) on its inner surface for releasably engaging a corresponding pin or protrusion 104 projecting from the end cap 102 , so that the pin or protrusion 104 may slide into the groove and then twist to releasably lock the end cap 102 to the central connector 801 .
- a clip, pin, fastener or the like may be used to connect the end cap 102 to the central connector 801 .
- FIGS. 9 and 9A illustrate another illustrative configuration of the modular LED assembly in which two tube sections 101 (with corresponding end caps 102 ) are releasably connected at an angle which, as shown, is approximately 90° to one another via a 90° connector (e.g., elbow) 901 .
- the connector 901 preferably includes a pair of openings for receiving an end cap 102 from the tube sections 101 .
- An electrical connector is preferably mounted in each opening of the central connector to engage and electrically connect to the corresponding electrical connector 108 ( FIG. 1C ) located within the end cap 102 .
- the electrical connectors within the connector 901 are preferably electrically connected to one another so that electrical power and/or data is preferably transmitted (via the electrical pathways described above) throughout the entire modular LED assembly, illuminating the LEDs within each light diffusing assembly 101 .
- the connector 901 preferably includes one or more recessed internally circumferential grooves (e.g., L-shaped or T-shaped groove) on its inner surface for releasably engaging a corresponding pin or protrusion 104 projecting from the end cap 102 , so that the pin or protrusion 104 may slide into the groove and then twist to releasably lock the end cap 102 to the connector 901 .
- a clip, pin, fastener or the like may be used to connect the end cap 102 to the connector 901 .
- FIGS. 10 and 10A illustrate another illustrative configuration of the modular LED assembly in which three tube sections 101 (with corresponding end caps 102 ) are releasably connected to one another via a three-way connector 1001 .
- the connector 1001 preferably includes openings for receiving an end cap 102 from each tube section 101 .
- An electrical connector is preferably mounted in each opening of the connector 1001 to engage and electrically connect to the corresponding electrical connector 108 ( FIG. 1C ) located within the end cap 102 .
- the electrical connectors within the connector 1001 are preferably electrically connected to one another so that electrical power and/or data is preferably transmitted (via the electrical pathways described above) throughout the entire modular LED assembly, illuminating the LEDs within each light diffusing assembly 101 .
- the connector 1001 preferably includes one or more recessed internally circumferential grooves (e.g., L-shaped or T-shaped groove) on its inner surface for releasably engaging a corresponding pin or protrusion 104 projecting from the end cap 102 , so that the pin or protrusion 104 may slide into the groove and then twist to releasably lock the end cap 102 to the connector 1001 .
- a clip, pin, fastener or the like may be used to connect the end cap 102 to the connector 1001 .
- FIG. 11 illustrates another illustrative configuration of the modular LED assembly in which four tube sections 101 (with corresponding end caps 102 ) are releasably connected to one another via a four-way connector 1101 .
- the connector 1001 preferably includes openings for receiving the end cap 102 from the tube sections 101 .
- An electrical connector is preferably mounted in each opening of the connector 1101 to engage and electrically connect to the corresponding electrical connector 108 ( FIG. 1C ) located within the end cap 102 .
- the electrical connectors within the connector 1101 are preferably electrically connected to one another so that electrical power and/or data is preferably transmitted (via the electrical pathways described above) throughout the entire modular LED assembly, illuminating the LEDs within each light diffusing assembly 101 .
- the connector 1001 preferably includes one or more recessed internally circumferential grooves (e.g., L-shaped or T-shaped groove) on its inner surface for releasably engaging a corresponding pin or protrusion 104 projecting from the end cap 102 , so that the pin or protrusion 104 may slide into the groove and then twist to releasably lock the end cap 102 to the connector 1101 .
- a clip, pin, fastener or the like may be used to connect the end cap 102 to the connector 1101 .
- a modular LED assembly may be configured in the shape of an arch or a doorway to frame the entrance.
- stars and other desired shape configurations of modular LED assemblies may be formed, using different angled connectors and can be suspended from the ceiling.
- tubular light diffusing assembly may be curved instead of straight as depicted in FIG. 1 . This would enable a user to create circular or rounded shapes as well.
- interlocking components between the tubular light diffusing assemblies may be curved as well, enabling a user to lock components together at different angles.
- the modular LED assemblies described herein may utilize one or more hub assemblies or connectors having one power/data integrated connection with multiple ports for interconnected light diffusing assemblies.
- each light diffusing assembly 100 may be wired or strung together to provide an electrical connection for the distribution of power and/or data to a multiplicity of tubular light diffusing assemblies with all wiring being readily concealed, even in cases where the tubular light diffusing assemblies are deployed vertically (such as (but not limited to) lining a runway, stairs or the like).
- an end cap on the tubular light diffusing assembly may be recessed within a structure or surface (such as (but not limited to) a stage, wall, display case, or any other structure or architectural application) where concealed wiring is desired. In this manner, the recessed end caps of tubular light diffusing assemblies may be wired or strung together through the opposing or non-viewable side of the structure or surface to conceal the wiring.
- tubular light diffusing assemblies may be created, such as, for example, recessing thirty light diffusing assemblies into a globe using shallow angles between the tubular light diffusing assemblies to create a “sea urchin”-like concept or recessing seven light diffusing assemblies into a small half circle table mount to create a custom centerpiece for a special event.
- the independent units may also be controllable as well, to enable variation of the lighting display.
- the tubular light diffusing assemblies may be coordinated to blink on and off in a pattern, creating an illusion that light is traveling through the assembly.
- the control communication mechanism is preferably a wireless mechanism, such as a wireless data interface. Alternatively, it may be a wired electrical connection as well, preferably built into the power and/or data delivery mechanism.
- the lights may be controlled via a dedicated console or other similar hardware. Alternatively, a computer with a software program may control them.
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- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
Abstract
A reconfigurable modular lighting assembly, including at least two tube sections, each tube section having an end cap thereon and including at least one light emitting diode light source. An interconnection unit including multiple tube section receiving locations that each physically, releasably connect one end of a first of the at least two tube sections to one end of a second of the at least two tube sections such that the tube sections are adjacent and form a positive angle between them; and provide for interchangeably electrically connecting the light sources in the tube sections to a source of electrical power. Control data paths are operatively connected to each of the light emitting diode light sources via the interconnection unit to allow for control of the light emitting diode light sources when the at least two tube sections are respectively connected to the interconnection unit at the tube section receiving locations.
Description
- This application is a continuation of U.S. patent application Ser. No. 13/502,217 filed Apr. 16, 2012, which entered the national stage under 35 U.S.C. 371 from PCT/US2010/052579 filed Oct. 14, 2010, which claims benefit of priority of U.S. Provisional Application Ser. No. 61/252,277 filed Oct. 16, 2009, the entireties of which are both incorporated herein by reference.
- 1. Field of the Invention
- This disclosure relates generally to light emitting diodes (LEDs), and, more particularly, to a structurally self-sustaining modular light emitting diode assembly.
- 2. Description of Related Art
- Large and complex lighting systems may be used to create interesting lighting shapes in freestanding, wall-mounted or suspended configurations. However, lighting possibilities have been hindered by the logistics and delicacy of conventional lighting solutions. Additionally, the construction of such systems is complicated by the logistics for the supply of electrical power, transmission of data between lighting fixtures and associated controllers, and structural support. Associated wiring between light fixtures is time consuming and hard to conceal.
- Accordingly, sacrifices must be made with respect to the aesthetic design of conventional lighting systems. The difficulty in concealing the wiring associated with conventional lighting systems adversely affects the visible results obtainable with such systems. Additionally, conventional lighting systems do not provide the capability to create structures or geometric interconnected shapes.
- In one aspect of this disclosure, a modular light emitting diode assembly system is disclosed in which substantially all visible wiring between lighting elements is eliminated. The system includes a tubular light-diffusing assembly and an intermediate electrical connector. Multiple tubular light diffusing assemblies may be physically connected to form a structure or desired geometric shape of interconnected tubular light diffusing assemblies. Electrical power and/or data is distributed between the tubular light diffusing assemblies via the intermediate electrical connectors and structural support for the assembly is provided by interconnection of the individual tubular light diffusing assemblies.
- In another aspect of this disclosure, a modular light emitting diode assembly system includes first and second tubular light diffusing assemblies. Each light diffusing assembly includes a tube section having at least one internally mounted light emitting diode, an electrical connector electrically connected to the at least one internally mounted light emitting diode, and an end cap mounted on an end of the tube section, the end cap including a port for receiving the electrical connector. An intermediate connector is releasably connected to the end cap to connect the first tubular light diffusing assembly to the second tubular light diffusing assembly. The intermediate connector includes a first electrical connector that releasably engages the electrical connector in the first tubular light diffusing assembly and a second electrical connector that releasably engages the electrical connector in the second tubular light diffusing assembly to electrically connect the light emitting diode in the first tubular light diffusing assembly to the light emitting diode in the second light diffusing assembly.
- The foregoing has outlined rather generally the features and technical advantages of one or more embodiments of this disclosure in order that the following detailed description may be better understood. Additional features and advantages of this disclosure will be described hereinafter, which may form the subject of the claims of this application.
- This disclosure is further described in the detailed description that follows, with reference to the drawings, in which:
-
FIG. 1 is a perspective view of an illustrative tubular light diffusing assembly with an illustrative example end cap installed on each end of the assembly; -
FIG. 1A is a perspective view of the end cap ofFIG. 1 ; -
FIG. 1B is a cross section view of the end cap ofFIG. 1A ; -
FIG. 1C is a cross section view of the end cap installed on one end of the illustrative tubular light diffusing assembly ofFIG. 1 ; -
FIG. 2 is an exploded perspective view of an example locking ring for a modular LED assembly; -
FIG. 3 is a perspective view of an example intermediate connector for a modular LED assembly; -
FIG. 3A is a cross section view of the intermediate connector ofFIG. 3 ; -
FIG. 3B is an exploded view of the intermediate connector ofFIG. 3 ; -
FIG. 4 is a perspective view of an example power supply for a modular LED assembly; -
FIG. 4A is a cross sectional illustrative view of a power supply connected to a locking ring; -
FIG. 4B is a front perspective view a power supply attachment; -
FIG. 4C is a perspective view of a power supply installed within a configuration of power supply attachments; -
FIG. 5 is a perspective view of an example freestanding base for a modular LED assembly; -
FIG. 5A is a perspective view of the freestanding base ofFIG. 5 connected to a power supply, locking ring and tubular light diffusing assembly; -
FIG. 6 is a perspective view of an illustrative assembled modular LED assembly; -
FIG. 6A is an enlarged is an example perspective view of a central region of an illustrative assembled modular LED assembly; -
FIG. 6B is a cross section view of the central conical power supply module connected to multiple conical power supply attachments; -
FIG. 7 is an enlarged, partial perspective view of six illustrative, interconnected modular LED assemblies; -
FIG. 7A is an exploded view of a central hub for interconnecting the six illustrative, interconnected modular LED assemblies ofFIG. 7 ; -
FIG. 7B is a cross section view of the central hub ofFIG. 7A ; -
FIG. 7C is a perspective view of an example electrical insert that fits within the central hub ofFIG. 7A : -
FIG. 8 is a perspective view of two illustrative, interconnected modular LED assemblies; -
FIG. 9 is a perspective view of two illustrative modular LED assemblies interconnected at approximately 90° to one another; -
FIG. 9A is a perspective view of a 90° intermediate connector connecting the two illustrative modular LED assemblies ofFIG. 9 ; -
FIG. 10 is a perspective view of three illustrative interconnected modular LED assemblies; -
FIG. 10A is a perspective view of an example intermediate connector connecting the three illustrative modular LED assemblies ofFIG. 10 ; and -
FIG. 11 is a perspective view of four illustrative interconnected modular LED assemblies. - This application discloses a modular lighting system that utilizes light emitting diodes (LEDs). A LED is a semiconductor diode that efficiently converts electrical energy into electromagnetic radiation at visible wavelengths by electro-luminescence. Examples of known LEDs include inorganic LEDs, organic LEDs (both polymer (PLEDs) and flexible (FLEDs)), as well as phosphor-based LEDs and quantum dot LEDs. In general, LEDs are very durable and have very long lives, making them an ideal solution for a modular self-supporting lighting system with integrated electrical connections. The modular LED assembly utilizes a selection of components to create a system of interlocking components that may be combined to form a wide variety of desired shapes and configurations. Additionally, the components are designed so as to be structurally and electrically self sufficient, so that no external support or additional electrical coupling is required. Moreover, the modular LED assembly disclosed herein eliminates substantially all visible wiring between lighting elements.
-
FIG. 1 illustrates an exemplary assembled LED tubularlight diffusing assembly 100. Tubularlight diffusing assembly 100 includes of atube section 101 for diffusing light emitted by one or more internally mounted LEDs. Thetube section 101 may be baffled (or otherwise textured) to better diffuse light across the tube. Anend cap 102 is positioned on each end of thetube section 101. End caps 102 preferably haveelectrical port openings 103 for receiving an electrical plug connection. In the preferred embodiment,electrical port openings 103 are designed as female openings for receiving a male electrical plug connection. -
FIG. 1A illustrates theend cap 102, which is generally cylindrical with anopen end 102 a and aclosed end 102 b. As mentioned above,end cap 102 preferably has anelectrical port opening 103 in itsclosed end 102 b for receiving an electrical plug connection.End cap 102 may also have protrusions 104 a, 104 b, which releasably lock end cap 102 (and the tubularlight diffusing assembly 100 in turn) to a locking ring (described later below). -
FIG. 1B is a cross section view ofend cap 102, which illustrates lockingtab 105. Lockingtab 105 may be an internally projecting circumferential surface or flange ofend cap 102, which acts as an interlocking component with a raised, externally projecting circumferential surface or flange oftube section 101. Lockingtab 105 is preferably includes aseat 109 defined by an inwardly projecting,circular wall 109 a formed on the interior side of theclosed end 102 b to facilitate securing theend cap 102 totube section 101. Alternatively, a clip, pin, fastener or the like (not shown) may be used to connect theend cap 102 to thetube section 101. Theseat 109 receives an end of thetube section 101. -
FIG. 1C is a cross section view of anend cap 102 installed on an end oftube section 101. As mentioned above,tube section 101 may include texturing 106 to evenly diffuse light across the tube. Texturing 106 may be baffling, fluting or any other pattern suitable for light diffusion. Texturing 106 may be, for example, internal (as shown), external or built into the physical structure oftube section 101. -
Tube section 101 preferably includes a raised, outwardly projectingcircumferential surface 105 a, which interlocks with the raised, internally projectingcircumferential surface 105 of theend cap 102 to mount the end cap on the end of the tube section. -
Electrical connector 108 is provided to supply electrical continuity to theLED mounting rail 107.LED mounting rail 107 preferably physically supports at least one LED light, and contains electrical pathways to provide all mounted LEDs with power and/or data.LED mounting rail 107 may also include bypass electrical pathways so that electrical continuity is not interrupted across the tubular light diffusing assembly, or to other LEDs in the event of single or multiple LED failure.Electrical connector 108 is preferably received within the end capelectrical port opening 103. Theelectrical connector 108 is preferably recessed with theopening 103 so that the connector is not flush with theclosed end 102. -
FIG. 2 illustrates a section of alocking ring 201 for a modular LED assembly. Lockingring 201 may be formed from twosections sections pins 201 d projecting from one section into corresponding indents oropenings 201 c formed in the other section. The surface of lockingring 201 is preferably part textured and part flat for easy manual handling. Texturing 203 provides a gripping surface for handling of thelocking ring 201. One or moreflat regions 202 are preferably provided betweentextured regions 203 to provide alternative regions of grip, or the ability to use a tool (e.g., a wrench) to rotate or otherwise turn thelocking ring 201. - Locking
ring 201 also preferably includes an inwardly projectingcircumferential flange 204 on its inner edge for releasably engaging a corresponding indent or recess on another component of the modular LED assembly. Lockingring 201 may also include a T-shaped or L-shapedgroove 205 on its inner surface for receiving another component of the modular LED assembly.Groove 205 is preferably defined by a narrow channel that extends from an edge of lockingring 201 and terminates in a perpendicular channel set parallel to the edge of the locking ring. For example,protrusions 104 on end cap 102 (fromFIG. 1A ) may slide into arespective groove 205 of lockingring 201 and then twist to releasably lock tubular light diffusing assembly 100 (with attached end caps 102) to the locking ring. -
FIGS. 3 , 3A and 3B illustrate anintermediate connector 301 for a modular LED assembly.Intermediate connector 301 preferably includes a cylindrically shaped housing having at least two protruding maleelectrical connectors intermediate connector 301.Electrical connectors electrical junction 303. Internalelectrical junction 303 may be wiring, circuitry, or any other suitable connection for communicating electrical power and/or data betweenconnectors -
Intermediate connector 301 preferably facilitates the electrical connection between two components of the modular LED assembly by allowing standardization of all electrical connectors of the other components of the modular LED assembly. For instance, if one wished to connect two tubular light diffusing assemblies, each assembly would need a male and female electrical port. This would limit the permutations in which one could assemble the modular LED assembly. By utilizing theintermediate connector 301, the electrical ports or connectors on tubular light diffusing assemblies may be standardized (e.g., all female connectors). This would then allow other components of the modular LED assembly to be arranged in any configuration desired. -
FIG. 4 illustrates an illustrative conicalpower supply connector 401 for a modular LED assembly. Conicalpower supply connector 401 preferably provides the ability to supply electric current and data to the modular LED assembly. Anelectrical port 402 may provide electrical power and/or data to theconical power supply 401. The illustrative conicalpower supply connector 401 may include a raised edge with an external circumferential flange orgroove 403. The circumferential flange or groove 403 may releasably engage the internally projectingcircumferential flange 204 of the locking ring 201 (fromFIG. 2 ), or an internal circumferential groove (as described above). -
FIG. 4A is a cross section view of the conicalpower supply connector 401 for a modular LED assembly. Conicalpower supply connector 401 is preferably adapted to receive anexternal power connector 406 throughconnector port 402.External power connector 406 may be fastened to the body of conicalpower supply connector 401 in a conventional manner, such as (but not limited to) using indent tabs, friction of the plug body, magnets, etc. Conicalpower supply connector 401 may also receive electric power and/or data through another component of the modular LED assembly, in which case it may act as a central hub, rather than a power supply. As an alternative, conicalpower supply connector 401 may also include symmetrical top and bottom ends (preferably formed from two interlocking sections) to allow for two connections to other components of the modular LED assembly. Anelectrical port opening 405 may be provided intop cover plate 404 for mounting an electrical connector (not shown), which is preferably electrically connected to theexternal power connector 406. - A locking mechanism may also be provided to secure conical
power supply connector 401 to a locking ring 201 (fromFIG. 2 ), and subsequently, for instance, to a tubularlight diffusing assembly 100.Longitudinally extending members 407 may project from the interior surface of the conicalpower supply connector 401 to provide rigidity forconical power supply 401 and to support thecover plate 404.Members 407 may also provide mass with which to attach fasteners for various components (such as thetop plate 404, as shown). Conicalpower supply connector 401 may also include other external power/data outlets (not shown), preferably aligned along the external circumferential wall to deliver electrical power and/or data to more than one device at a time. -
FIG. 4B illustrates apower supply attachment 408.Power supply attachment 408 is adapted to provide additional mating surfaces for attaching other components of the modular LED assembly to the conical power supply (as will be described below).Power supply attachment 408 preferably includes a raisedcircular flange 409 that allows for fastening to a locking ring 201 (fromFIG. 2 ). Thepower supply attachment 408 may also include aconical recess 410 that allows for the use of an intermediate electrical connector 301 (fromFIG. 3 , 3A).Openings 412 are provided at the bottom ofrecess 410 to provide access for electrical connection to the conical power supply connector 401 (fromFIG. 4 ). The inside surface ofpower supply attachment 408 is preferably curved to match or otherwise correspond to the exterior surface of a conicalpower supply connector 401. Securingtabs 413 may be used to hold the assembly together, as described below. -
FIG. 4C illustrates an assembledhub 414, which includes of a central conicalpower supply connector 401 mounted within a configuration ofpower supply attachments 408. The raised flange 403 (fromFIG. 4 ) of conicalpower supply connector 401 is preferably elevated above the top surface ofhub 414, allowing a top connection to another component of the modular LED assembly via a locking ring 201 (fromFIG. 2 ).Ports 412 and 405 (fromFIG. 4 ) may be provided to enable electrical connection of modular LED assembly components to electrical power supply/data provided byhub 414. Securingtabs 413 preferably align laterally with one another whenhub 414 is assembled. One may securehub 414 by inserting a fastener (e.g., screw, nut and bolt, etc.) through the securingtabs 413. Althoughhub 414 is depicted as consisting of one conicalpower supply connector 401 and fourattachments 408, it is understood that this configuration may readily be modified or adapted to allow additional connections, angles and shapes, as required by the end-user. -
FIG. 5 illustrates afreestanding base 501 for a modular LED assembly.Freestanding base 501 is preferably supported by fourlegs 503, which extend downward fromfreestanding base 501.Freestanding base 501 preferably includes a centrally located,cylindrical fitting 502 projecting upward from the base. The fitting 502 is preferably defined by acentral opening 502 a, alocking slot 502 b, and a pair of alignedpinholes 502 c. Central opening 502 a is preferably configured to receive a conical power supply connector 401 (fromFIG. 4 ). Lockingslot 502 b is preferably L-shaped and is configured to receive an external power connector (fromFIG. 4A ) inserted within a conical power supply connector 401 (fromFIG. 4 ). The conicalpower supply connector 401 may be inserted into thecentral opening 502 a by aligning theexternal connector 406 with thelocking slot 502 b. Rotation of the conicalpower supply connector 401 caused theexternal connector 406 to move into the perpendicular section of the locking slot to releasably secure the conicalpower supply connector 401 to thefreestanding base 501. A lockingpin 504 may then be removably inserted with the alignedpinholes 502 to prevent rotation and subsequent removal of thepower connector 401 from thebase 501. -
FIG. 5A depicts a conicalpower supply connector 401, lockingring 201 and tubularlight diffusing assembly 101 mounted onfreestanding base 501. Tubularlight diffusing assembly 101 is preferably connected to conicalpower supply connector 401 via lockingring 201. Alternatively, a clip, pin, fastener or the like (not shown) may be used to connect the end tubularlight diffusing assembly 101 to conicalpower supply connector 401.External power connector 406 may be plugged into or otherwise electrically connected to conicalpower supply connector 401 to provide the modular LED assembly with electrical power and/or data. The coupled tubularlight diffusing assembly 101, lockingring 201 andconical power supply 401 are preferably inserted into the raised fitting 502 so that theelectrical power connector 406 enters the vertical section of locking slot 502 (fromFIG. 5 ). Afterwards, the coupled tubularlight diffusing assembly 101, lockingring 201 andconical power supply 401 are preferably turned so that theelectrical power connector 406 reaches the terminal end of the horizontal section of locking slot 502 (fromFIG. 5 ). Lockingpin 504 is then preferably inserted intopinhole 502 c (fromFIG. 5 ) to releasably secure the assembly to thebase 501. - The end caps 102, locking
ring 201,intermediate connector 301,power supply connector 401,power supply attachments 408,base 501 and other components of the modular LED assembly may be made from plastic or any other suitable material. These components may be made by injection molding or in similar manufacturing process. - An illustrative assembled
modular LED assembly 601 is shown inFIG. 6 . Tube sections 101 (fromFIG. 1 ) are all connected to an assembled central hub 414 (FIG. 4C above). An additionalconical power supply 401 may be attached to one of thelight diffusing assemblies 101 and preferably receives power and/or data throughexternal power connector 406. Electrical power and/or data are preferably transmitted (via the electrical pathways described above) throughout the entiremodular LED assembly 601, illuminating the LEDs within each light diffusingassembly 101. In this manner, thecentral hub 414 preferably includes one power/data integrated connection for multiplelight diffusing assemblies 101. -
FIG. 6A is an enlarged view of the central region of the illustrative assembled exemplary modular LED assembly 601 (fromFIG. 6 ). Tube sections 101 (fromFIG. 1 ) are preferably connected to thecentral hub 414 via locking rings 201 (fromFIG. 2 ), which attach to thetube sections 101 via end caps 102 (fromFIG. 1B ). Alternatively, a clip, pin, fastener or the like (not shown) may be used to connect the tubularlight diffusing assembly 101 tocentral hub 414. -
FIG. 6B is a cross section view of the central hub 414 (FIG. 6 ), with respective attachments 408 (fromFIG. 4B , 4C). Electrical continuity is provided throughcentral hub 414 via internalelectrical coupling 602, which may take the form of wiring, circuitry, or any other suitable electrical connection.Electrical couplers central hub 414. There is preferably one electrical coupler for each attachment (although only two are shown inFIG. 6 ). Intermediate connectors 303 (FIGS. 3 , 3A) are preferably positioned betweencentral hub 414 and the affixed component of the modular LED assembly to provide electrical continuity between them. -
FIG. 7 illustrates another illustrative configuration of the modular LED assembly in which six tube sections 101 (with corresponding end caps 102) are releasably connected to one another via acentral hub 701. Eachtube section 101 is preferably connected to thecentral hub 701 via a connector or locking ring 201 (fromFIG. 2 ) having an opening for receive theend cap 102. Theconnector 201 is connected to thecentral hub 701 and preferably includes one or more recessed internally circumferential grooves (e.g., L-shaped or T-shaped groove) on its inner surface of the opening for releasably engaging a corresponding pin orprotrusion 104 projecting from theend cap 102, so that the pin orprotrusion 104 may slide into the groove and then twist to releasably lock theend cap 102 to theconnector 201. Alternatively, a clip, pin, fastener or the like (not shown) may be used to connect theend cap 102 to theconnector 201 or directly to thecentral hub 701. - Referring to
FIG. 7A , anintermediate connector 301 is preferably provided within the opening of theconnector 201 to electrically connect each light diffusingassembly 101 to thecentral hub 701. As discussed above, theintermediate connector 301 preferably includes a cylindrically shaped housing having at least twoelectrical connectors intermediate connector 301.Electrical connectors electrical junction 303. Internalelectrical junction 303 may be wiring, circuitry, or any other suitable connection for communicating electrical power and/or data betweenconnectors -
FIG. 7B illustrates a cross section ofcentral hub 701 with aninsert 702 for providing an internal electrical connection within the central hub. Theinsert 702 is shown inFIG. 7C and includes a plurality ofelectrical connectors 703 for engaging and electrically connecting to a corresponding electrical connector 302 of eachintermediate connector 301.Electrical connectors 703 are preferably electrically coupled via internalelectrical junction 704. Internalelectrical junction 704 may be wiring, circuitry, or any other suitable connection for communicating electrical power and/or data betweenconnectors 703. Apower supply 401 may be attached to thecentral hub 701 or to one of thelight diffusing assemblies 101 to provide power and/or data throughexternal power connector 406. Electrical power and/or data are preferably transmitted (via the electrical pathways described above) throughout the entire modular LED assembly, illuminating the LEDs within each light diffusingassembly 101. In this manner, thecentral hub 701 preferably includes one power/data integrated connection for multiplelight diffusing assemblies 101. -
FIG. 8 illustrates another illustrative configuration of the modular LED assembly in which two tube sections 101 (with corresponding end caps 102) are releasably, linearly (i.e. at an angle of 180°) connected to one another via acentral connector 801. Thecentral connector 801 is preferably cylindrical shaped and includes an openings for receiving anend cap 102 fromtube section 101. An electrical connector is preferably mounted in the opening of the central connector to engage and electrically connect to the corresponding electrical connector 108 (FIG. 1C ) located within theend cap 102. The electrical connectors within thecentral connector 801 are preferably electrically connected to one another so that electrical power and/or data is preferably transmitted (via the electrical pathways described above) throughout the entire modular LED assembly, illuminating the LEDs within each light diffusingassembly 101. Like the lockingring 201, thecentral connector 801 preferably includes one or more recessed internally circumferential grooves (e.g., L-shaped or T-shaped groove) on its inner surface for releasably engaging a corresponding pin orprotrusion 104 projecting from theend cap 102, so that the pin orprotrusion 104 may slide into the groove and then twist to releasably lock theend cap 102 to thecentral connector 801. Alternatively, a clip, pin, fastener or the like (not shown) may be used to connect theend cap 102 to thecentral connector 801. -
FIGS. 9 and 9A illustrate another illustrative configuration of the modular LED assembly in which two tube sections 101 (with corresponding end caps 102) are releasably connected at an angle which, as shown, is approximately 90° to one another via a 90° connector (e.g., elbow) 901. Theconnector 901 preferably includes a pair of openings for receiving anend cap 102 from thetube sections 101. An electrical connector is preferably mounted in each opening of the central connector to engage and electrically connect to the corresponding electrical connector 108 (FIG. 1C ) located within theend cap 102. The electrical connectors within theconnector 901 are preferably electrically connected to one another so that electrical power and/or data is preferably transmitted (via the electrical pathways described above) throughout the entire modular LED assembly, illuminating the LEDs within each light diffusingassembly 101. Like the lockingring 201, theconnector 901 preferably includes one or more recessed internally circumferential grooves (e.g., L-shaped or T-shaped groove) on its inner surface for releasably engaging a corresponding pin orprotrusion 104 projecting from theend cap 102, so that the pin orprotrusion 104 may slide into the groove and then twist to releasably lock theend cap 102 to theconnector 901. Alternatively, a clip, pin, fastener or the like (not shown) may be used to connect theend cap 102 to theconnector 901. -
FIGS. 10 and 10A illustrate another illustrative configuration of the modular LED assembly in which three tube sections 101 (with corresponding end caps 102) are releasably connected to one another via a three-way connector 1001. Theconnector 1001 preferably includes openings for receiving anend cap 102 from eachtube section 101. An electrical connector is preferably mounted in each opening of theconnector 1001 to engage and electrically connect to the corresponding electrical connector 108 (FIG. 1C ) located within theend cap 102. The electrical connectors within theconnector 1001 are preferably electrically connected to one another so that electrical power and/or data is preferably transmitted (via the electrical pathways described above) throughout the entire modular LED assembly, illuminating the LEDs within each light diffusingassembly 101. Like the lockingring 201, theconnector 1001 preferably includes one or more recessed internally circumferential grooves (e.g., L-shaped or T-shaped groove) on its inner surface for releasably engaging a corresponding pin orprotrusion 104 projecting from theend cap 102, so that the pin orprotrusion 104 may slide into the groove and then twist to releasably lock theend cap 102 to theconnector 1001. Alternatively, a clip, pin, fastener or the like (not shown) may be used to connect theend cap 102 to theconnector 1001. -
FIG. 11 illustrates another illustrative configuration of the modular LED assembly in which four tube sections 101 (with corresponding end caps 102) are releasably connected to one another via a four-way connector 1101. Theconnector 1001 preferably includes openings for receiving theend cap 102 from thetube sections 101. An electrical connector is preferably mounted in each opening of theconnector 1101 to engage and electrically connect to the corresponding electrical connector 108 (FIG. 1C ) located within theend cap 102. The electrical connectors within theconnector 1101 are preferably electrically connected to one another so that electrical power and/or data is preferably transmitted (via the electrical pathways described above) throughout the entire modular LED assembly, illuminating the LEDs within each light diffusingassembly 101. Like the lockingring 201, theconnector 1001 preferably includes one or more recessed internally circumferential grooves (e.g., L-shaped or T-shaped groove) on its inner surface for releasably engaging a corresponding pin orprotrusion 104 projecting from theend cap 102, so that the pin orprotrusion 104 may slide into the groove and then twist to releasably lock theend cap 102 to theconnector 1101. Alternatively, a clip, pin, fastener or the like (not shown) may be used to connect theend cap 102 to theconnector 1101. - By a combination of some or all of the above-described modular LED assembly components, a wide variety of shapes and configurations may be created. For instance, if one wished to use the system to decorate the entrance to a social venue, a modular LED assembly may be configured in the shape of an arch or a doorway to frame the entrance. Alternatively, if one wished to decorate the ceiling of a large hall, stars and other desired shape configurations of modular LED assemblies may be formed, using different angled connectors and can be suspended from the ceiling.
- It should be understood that the components disclosed herein might be altered in design or shape to suit the needs of the end user. For instance, the tubular light diffusing assembly may be curved instead of straight as depicted in
FIG. 1 . This would enable a user to create circular or rounded shapes as well. Alternatively, the interlocking components between the tubular light diffusing assemblies may be curved as well, enabling a user to lock components together at different angles. - The modular LED assemblies described herein may utilize one or more hub assemblies or connectors having one power/data integrated connection with multiple ports for interconnected light diffusing assemblies.
- In addition, the end caps 102 on each light diffusing
assembly 100 may be wired or strung together to provide an electrical connection for the distribution of power and/or data to a multiplicity of tubular light diffusing assemblies with all wiring being readily concealed, even in cases where the tubular light diffusing assemblies are deployed vertically (such as (but not limited to) lining a runway, stairs or the like). Similarly, an end cap on the tubular light diffusing assembly may be recessed within a structure or surface (such as (but not limited to) a stage, wall, display case, or any other structure or architectural application) where concealed wiring is desired. In this manner, the recessed end caps of tubular light diffusing assemblies may be wired or strung together through the opposing or non-viewable side of the structure or surface to conceal the wiring. In this manner, custom artistic creations of tubular light diffusing assemblies may be created, such as, for example, recessing thirty light diffusing assemblies into a globe using shallow angles between the tubular light diffusing assemblies to create a “sea urchin”-like concept or recessing seven light diffusing assemblies into a small half circle table mount to create a custom centerpiece for a special event. - The independent units may also be controllable as well, to enable variation of the lighting display. For instance, the tubular light diffusing assemblies may be coordinated to blink on and off in a pattern, creating an illusion that light is traveling through the assembly. The control communication mechanism is preferably a wireless mechanism, such as a wireless data interface. Alternatively, it may be a wired electrical connection as well, preferably built into the power and/or data delivery mechanism. The lights may be controlled via a dedicated console or other similar hardware. Alternatively, a computer with a software program may control them.
- Having described and illustrated the principles of this application by reference to one or more preferred embodiments, it should be apparent that the preferred embodiment(s) may be modified in arrangement and detail without departing from the principles disclosed herein and that it is intended that the application be construed as including all such modifications and variations insofar as they come within the spirit and scope of the subject matter disclosed herein.
Claims (22)
1. A reconfigurable modular lighting assembly, comprising:
at least two tube sections each having an end cap thereon, the tube sections each comprising at least one light emitting diode light source;
an interconnection unit comprising a plurality of tube section receiving locations that each
i) physically, releasably connect one end of a first of the at least two tube sections to one end of a second of the at least two tube sections such that the at least two tube sections are adjacent to each other and form a positive angle between them; and
ii) provide for interchangeably electrically connecting the light emitting diode light sources in the at least two tube sections to a source of electrical power.
2. The reconfigurable modular lighting assembly of claim 1 , wherein the tube sections are straight.
3. The reconfigurable modular lighting assembly of claim 1 , wherein the tube sections are curved.
4. The reconfigurable modular lighting assembly of claim 1 , wherein the at least one light emitting diode light source comprises at least one of:
inorganic LEDs, organic LEDs, polymer LEDs (PLEDs), flexible LEDs (FLEDs), phosphor-based LEDs or quantum dot LEDs.
5. The reconfigurable modular lighting assembly of claim 1 , wherein the positive angle is approximately 90°.
6. The reconfigurable modular lighting assembly of claim 1 , wherein the positive angle is approximately 180°.
7. The reconfigurable modular lighting assembly of claim 1 , wherein the interconnection unit comprises exactly two tube section receiving locations.
8. The reconfigurable modular lighting assembly of claim 7 , wherein the exactly two tube section receiving locations maintain two tube sections at the positive angle of approximately 90° relative to each other.
9. The reconfigurable modular lighting assembly of claim 1 , wherein the interconnection unit comprises exactly three tube section receiving locations.
10. The reconfigurable modular lighting assembly of claim 9 , wherein the exactly three tube section receiving locations maintain three tube sections at the positive angle of approximately 90° relative to each other.
11. The reconfigurable modular lighting assembly of claim 9 , wherein the exactly three tube section receiving locations maintain three tube sections in a “T” shaped configuration.
12. The reconfigurable modular lighting assembly of claim 1 , wherein the interconnection unit comprises at least four tube section receiving locations.
13. The reconfigurable modular lighting assembly of claim 12 , wherein the at least four tube section receiving locations comprise at least five tube section receiving locations.
14. The reconfigurable modular lighting assembly of claim 12 , wherein the at least four tube section receiving locations will maintain tube sections in one of:
a “sea urchin”-like configuration, or
an “X” configuration.
15. The reconfigurable modular lighting assembly of claim 12 , wherein the at least two tube sections comprise a multiplicity of tube sections, the reconfigurable modular lighting assembly further comprising:
multiple interconnection units arranged to configure the multiplicity of tube sections into a compound shape.
16. The reconfigurable modular lighting assembly of claim 1 , further comprising an intermediate connector physically disposed between one tube section and a tube section receiving location.
17. The reconfigurable modular lighting assembly of claim 16 , wherein the multiple tube section receiving locations are identical and the intermediate connector comprises a standardizing connector configured for mating with an accommodating connector of the tube section receiving location so as to allow the one tube section to be interchangeably connected to any of the multiple tube section receiving locations.
18. An interconnection unit for use in a reconfigurable modular lighting assembly comprising:
a plurality of tube section receiving locations that each are configured to receive a tube section having multiple light emitting diode light sources therewithin;
each tube section receiving location being configured to releasably
i) provide a power connection to one end of a received tube section, and
ii) constrain the received tube section in place when connected thereto;
wherein the tube section receiving locations are offset at a positive angle relative to each other such that, when two tube sections are releasably connected to different, adjacent tube section receiving locations, the two tube sections will be at the positive angle.
19. The interconnection unit of claim 18 , further comprising:
an intermediate connector configured to adapt a specific tube section having a first style of power connection in a first configuration to the power connections within the tube section receiving locations when the first configuration does not matingly correspond to a configuration of the power connections of the tube section receiving locations.
20. The interconnection unit of claim 18 , wherein the positive angle is approximately 90°.
21. The interconnection unit of claim 18 , wherein the positive angle is approximately 180°.
22. The interconnection unit of claim 18 , wherein the multiple tube section receiving locations comprise at least four tube section receiving locations, each offset from the others by at least approximately 90°.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/622,637 US20150159850A1 (en) | 2009-10-16 | 2015-02-13 | Reconfigurable modular lighting system |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US25227709P | 2009-10-16 | 2009-10-16 | |
PCT/US2010/052579 WO2011047104A1 (en) | 2009-10-16 | 2010-10-14 | Reconfigurable modular lighting system |
US201213502217A | 2012-04-16 | 2012-04-16 | |
US14/622,637 US20150159850A1 (en) | 2009-10-16 | 2015-02-13 | Reconfigurable modular lighting system |
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Application Number | Title | Priority Date | Filing Date |
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US13/502,217 Continuation US8956004B2 (en) | 2009-10-16 | 2010-10-14 | Reconfigurable modular lighting system |
PCT/US2010/052579 Continuation WO2011047104A1 (en) | 2009-10-16 | 2010-10-14 | Reconfigurable modular lighting system |
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Publication Number | Publication Date |
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US20150159850A1 true US20150159850A1 (en) | 2015-06-11 |
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US14/622,637 Abandoned US20150159850A1 (en) | 2009-10-16 | 2015-02-13 | Reconfigurable modular lighting system |
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Application Number | Title | Priority Date | Filing Date |
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US13/502,217 Active 2031-10-21 US8956004B2 (en) | 2009-10-16 | 2010-10-14 | Reconfigurable modular lighting system |
Country Status (3)
Country | Link |
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US (2) | US8956004B2 (en) |
CA (1) | CA2777778A1 (en) |
WO (1) | WO2011047104A1 (en) |
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Also Published As
Publication number | Publication date |
---|---|
US8956004B2 (en) | 2015-02-17 |
US20120201021A1 (en) | 2012-08-09 |
CA2777778A1 (en) | 2011-04-21 |
WO2011047104A1 (en) | 2011-04-21 |
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