US20150146411A1 - Short circuit protection for electric cigar lighter and power outlet sockets - Google Patents
Short circuit protection for electric cigar lighter and power outlet sockets Download PDFInfo
- Publication number
- US20150146411A1 US20150146411A1 US14/087,611 US201314087611A US2015146411A1 US 20150146411 A1 US20150146411 A1 US 20150146411A1 US 201314087611 A US201314087611 A US 201314087611A US 2015146411 A1 US2015146411 A1 US 2015146411A1
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- US
- United States
- Prior art keywords
- socket
- well
- sleeve portion
- mounting ring
- well portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 235000019506 cigar Nutrition 0.000 title claims description 13
- 238000002955 isolation Methods 0.000 claims abstract description 58
- 238000005286 illumination Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- -1 for example Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/44—Means for preventing access to live contacts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
- B60N3/14—Arrangements or adaptations of other passenger fittings, not otherwise provided for of electrically-heated lighters
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/639—Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/717—Structural association with built-in electrical component with built-in light source
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/66—Structural association with built-in electrical component
- H01R13/717—Structural association with built-in electrical component with built-in light source
- H01R13/7175—Light emitting diodes (LEDs)
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/73—Means for mounting coupling parts to apparatus or structures, e.g. to a wall
- H01R13/74—Means for mounting coupling parts in openings of a panel
- H01R13/741—Means for mounting coupling parts in openings of a panel using snap fastening means
- H01R13/743—Means for mounting coupling parts in openings of a panel using snap fastening means integral with the housing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R2103/00—Two poles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/38—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
Definitions
- the present invention is directed to electric cigar lighter and power outlet sockets generally, and in particular, such cigar lighter sockets and power outlets that are used in automotive applications.
- the invention provides a structure to prevent the occurrence of electrical short circuits in an electrical cigar lighter or electric power outlet socket, commonly found in vehicles, when foreign electrically conductive objects are intentionally or unintentionally placed within the socket and simultaneously touch surfaces that are at different electrical potentials.
- FIG. 1 shows a prior art electrical socket for an automobile.
- the socket might comprise an electrical power outlet for powering portable electrical devices such as computers or charging devices or the electrical socket for a cigar lighter.
- the outlet comprises a socket well portion 1 and a connector portion 2 .
- the socket well portion 1 comprises a conductive metal well and the connector portion 2 comprises a plastic insulating member 2 A having at least one electrical terminal and generally two terminals 3 and 4 , one connected to the vehicle's positive electrical supply and the other connected to the vehicle ground.
- the metal socket well portion 1 is connected to the electrical terminal generally connected to the vehicle ground.
- the well portion 1 contains an insulating member 5 at the distal end or bottom of the well portion which is riveted to the connector portion 2 by a rivet 6 .
- the rivet 6 is connected to the positive supply terminal and functions as the positive side electrical contact or bears a contact member that engages with a lighter contact or an electrical plug contact that is inserted into the well portion.
- the assembly shown in FIG. 1 is generally mounted in a mounting ring that is typically made of a plastic material.
- the mounting ring is inserted into an opening in the panel of the vehicle to hold the power socket or cigar lighter socket in position in the vehicle.
- the mounting ring may be illuminated and may act as a light transmissive member to aid in locating the socket in a darkened automobile interior.
- an electrically conducting foreign object for example, a key 13 or another metallic object, for example, a metallic pen or a metal tool
- a key 13 or another metallic object for example, a metallic pen or a metal tool
- an electrical power socket comprising a well having an electrically conductive well portion having a proximal and a distal end; a connector part for receiving electrical connections to an electrical power supply disposed at the distal end of the well portion; a first electrical contact being provided in electrical isolation from the well portion at the distal end of the well portion, the first electrical contact being electrically connected to a first electrical connection of the connector part; the well portion being electrically connected to a second electrical connection of the connector part; and an electrically insulating sleeve portion being provided at the proximal end of the well portion forming an electrically insulating portion of the well, the sleeve portion adapted to be disposed in an opening in a receiving panel, whereby the insulating sleeve portion prevents an electrically conductive foreign object that is inserted in the well and electrically contacts the first electrical contact from simultaneously making electrical contact with the electrically conductive well portion.
- FIG. 1 shows a cut-away view of a prior art socket into which a foreign electrically conductive object has been inserted, resulting in a short circuit
- FIG. 2 shows a cut-away view of a preferred embodiment of the socket according to the present invention into which a foreign electrically conductive object has been inserted but which prevents a short circuit;
- FIG. 3A shows an exploded view of the preferred embodiment of the present invention
- FIG. 3B shows the assembled well and upper isolation sleeve (UIS) prior to insertion in the mounting ring;
- FIG. 4 shows a perspective assembled view of the preferred embodiment of the present invention
- FIG. 5 shows a cut-away view of the preferred embodiment of the present invention
- FIG. 6 shows a second embodiment of the present invention having a mounting ring that combines the functions of the isolation sleeve and mounting ring of the embodiment of FIG. 2 ;
- FIG. 7A shows the assembly of the socket into the integral mounting ring/isolation sleeve of FIG. 6 according to the present invention
- FIG. 7B shows a further step in the assembly of the second embodiment
- FIG. 8 shows a perspective view of the second embodiment fully assembled
- FIG. 9 shows a cut-away view of the second embodiment during assembly of the socket into the integral mounting ring/isolation sleeve
- FIG. 10 is a cut-away view of the second embodiment showing the socket fully seated in the mounting ring/isolation sleeve of the second embodiment;
- FIG. 11 shows details during assembly of the socket in the mounting ring/isolation sleeve of the second embodiment from a different viewing angle
- FIG. 12 shows a cut-away view of further details of the second embodiment fully assembled
- FIG. 13 shows a third embodiment according to the present invention.
- FIG. 14 shows an alternate embodiment of the upper isolation sleeve that uses a heat staking to mount it to the metal socket well;
- FIG. 15 shows another alternative embodiment using an insert molding method to mount the isolation sleeve to the socket well.
- FIGS. 16A and 16B show another embodiment of the mounting of the isolation sleeve in the socket well using a snap-in fit
- FIGS. 16C and 16D show yet another embodiment of the mounting of the isolation sleeve in the socket well using a snap-in fit.
- the present invention provides an electrical lighter socket or an electrical power outlet socket, commonly found in a vehicle, such as an automobile, comprising a socket having features that include a non-conductive electrical isolation sleeve member that prevents foreign electrically conductive members from shorting the positive electrical potential contact or contacts to a ground electrical contact of the electrical socket.
- FIG. 2 shows a cut-away view of a preferred embodiment of the present invention showing how it prevents such short circuit.
- the socket according to a first embodiment of the present invention comprises an electrically conductive socket well portion 10 that mounts in an electrically insulating upper isolation sleeve (UIS) 20 .
- the isolation sleeve 20 in this embodiment, is retained within a mounting ring 30 that mounts into an opening in vehicle panel.
- the socket well portion 10 is made of an electrically conductive material, for example, steel, plated steel or another electrically conductive metal.
- the socket furthermore comprises a connector portion 40 that has at least one and usually two electrical terminals 41 and 42 , one of which is connected to the vehicle's positive electrical supply and the other connected to the vehicle ground, which is generally connected to the vehicle chassis.
- the positive terminal 42 is fastened to a rivet 44 which is provided through insulators 43 and 45 so that it does not contact the socket well portion 10 .
- the ground connector 41 is electrically connected to the socket well portion 10 and insulated from the rivet 44 also by the insulators 43 and 45 .
- the rivet 44 is fastened to a positive electrical potential contact 46 which is contained in an insulating member 47 .
- the positive contact 46 can take various forms.
- the socket is being employed as an electrical power outlet for powering electrical devices utilized in vehicles, such as, for example, electrical chargers for electronic devices or other electrical devices
- an electrical plug is inserted into the socket and a central contact of the plug makes contact with the central electrical contact 46 whereas spring loaded members that are typically found on the sides of the plug made contact with the wall of the well portion 10 to provide the return ground contact.
- the socket is the socket of an electrical cigar lighter
- the socket may have a bi-metallic element electrically connected to the rivet 44 which allows the cigar lighter to be disconnected from the electrical supply when it has reached the necessary ignition temperature.
- the isolation sleeve 20 engages with the metallic socket well portion 10 by suitable engaging means, to be explained in greater detail below.
- the socket well portion 10 in contrast to the prior art shown in FIG. 1 , does not extend to the proximal-most end of the socket, that is, to the socket well opening and does not have a proximal flange. Instead, the socket well portion 10 terminates within the isolation sleeve 20 a distance D below the outermost portion of the isolation sleeve 20 .
- the isolation sleeve 20 forms a flange 21 .
- the metal socket well portion 1 has a flange 1 A that forms the outermost part of the socket well.
- the result of the invention is that if a metallic object 13 is inserted into the socket as shown, and contacts the positive contact 46 and/or rivet 44 and simultaneously contacts the outermost edge of the socket well as shown at A in FIG. 2 , because the isolation sleeve is non-conductive, a short circuit will not be developed.
- the isolation sleeve 20 preferably includes a recessed under-cut area on its inner diameter as shown at 22 , into which the socket well portion 10 is seated, thus recessing the socket well portion 10 in the isolation sleeve 20 so that is it flush with the internal diameter of the isolation sleeve 20 to promote smooth entry of a plug or lighter and also reduce the risk of electrical contact with foreign conductive objects.
- FIG. 3A shows an exploded view of the invention.
- FIG. 3A shows how the isolation sleeve 20 , metallic well portion 10 and mounting ring 30 are assembled.
- the isolation sleeve 20 is aligned and inserted onto the well portion 10 .
- the well portion 10 includes at least one locking window 11 which engages with a flexible radially inwardly directed locking tab 21 molded into the isolation sleeve 20 .
- Two such locking windows and locking tabs are preferably provided.
- the locking tabs 21 which are projections directed radially inwardly, flex over the well and snap into the locking windows 11 securely holding the well portion 10 in the sleeve 20 .
- the assembled socket well portion 10 and isolation sleeve 20 are assembled into the mounting ring 30 , which is typically disposed in an opening in panel of a vehicle.
- the well portion and isolation sleeve assembly Prior to insertion into the mounting ring 30 , the well portion and isolation sleeve assembly that is shown in FIG. 3B , has attached thereto the connector portion 40 and the electrical contacts as shown in FIG. 2 , so that the device comprises an electrical power outlet or electrical socket for a cigar lighter.
- the assembly comprising the sleeve 20 and well portion 10 with connector part 40 is inserted into the vehicle panel into the pre-mounted mounting ring 30 which can also function as an illumination ring.
- the socket comprising the well portion and isolation sleeve assembly is inserted from the front of the panel into the mounting ring.
- the proximal band of nonconductive surface formed by the isolation sleeve 20 inhibits the short circuit potential due to foreign objects being inserted into the socket.
- the isolation sleeve 20 mounts in the mounting ring 30 similarly to the way that the well portion 10 mounts in the isolation sleeve 20 .
- the isolation sleeve includes a keying member 35 such as a slot or projection that is received in or on a mating keying member provided in the interior of the mounting ring for alignment.
- the isolation sleeve includes locking windows 23 which engage with radially inwardly directed flexible locking tabs 33 provided on the inner diameter of the mounting ring.
- the mounting ring 30 further includes locking tabs 34 which are provided to snap into place once the mounting ring is inserted into the panel opening thereby to secure the mounting ring in position in the panel against removal, and thus secure the entire socket assembly in the panel.
- FIG. 4 shows a perspective view of the assembled socket including the connector portion 40 .
- the assembled arrangement of the well portion 10 , the isolation sleeve 20 and the mounting ring 30 can be seen in this perspective view. From the opening in the front of the socket, the nonconductive surface of the isolation sleeve 20 that prevents a short circuit can be seen.
- the well portion 10 includes spring loaded cut-out fingers 37 for providing tension against an electrical plug inserted into the socket to assist in retention of the plug.
- FIG. 5 shows a cut-away view of the assembly.
- the locking tabs 21 of the isolation sleeve 20 that lock into the openings 11 of the socket well portion are visible in this view.
- the isolation sleeve 20 has the recessed undercut 22 having a stop shoulder around its inner surface, that does not extend all the way to the opening. This prevents the well portion 10 from extending outwardly (end of travel feature) and also provides a flush fit of the inner diameter of the well portion 10 with the inner diameter of the isolation sleeve 20 .
- FIG. 6 shows a second embodiment of the invention that includes an integral isolation sleeve/mounting ring. This second embodiment eliminates the need for a separate isolation sleeve by incorporating the isolation feature into the mounting ring.
- the isolation sleeve/mounting ring 200 shown in FIG. 6 is installed into an opening of the vehicle panel 300 from in front of the panel as shown. Then, as shown in FIG. 7A , once the isolation sleeve/mounting ring 200 is fully seated into the opening in the panel, the socket assembly is installed from the rear of the panel into the isolation sleeve/mounting ring 200 .
- the socket well portion 10 with connector part 40 mounted thereto is inserted into a rearward ring portion 201 of the isolation sleeve/mounting ring (see FIG. 7B ) and is seated within the isolation sleeve/mounting ring 200 as shown in FIG. 8 .
- the socket will sustain greater than 260 Newtons axial force in the direction of arrow 202 .
- the socket is locked into the mounting ring 200 and the mounting ring in turn is locked into the panel 300 . Details of this locking mechanism are shown in FIG. 9 .
- socket well portion 10 with connector portion 40 attached thereto is inserted from the rear of the panel into the isolation sleeve/mounting ring 200 so that the locking windows 11 of well portion 10 align with the locking tabs 21 of mounting ring 200 , as shown.
- the well portion 10 As the well portion 10 is inserted into the isolation sleeve/mounting ring 200 , the well portion 10 also engages the panel locking tabs 340 of the ring 200 .
- the locking tabs 340 are pressed radially outwardly against the opening in the vehicle panel 300 thereby securing the isolation sleeve/mounting ring 200 to the vehicle panel and thereby securing the socket assembly in the vehicle panel.
- the well portion 10 pushes the panel locking tabs 340 radially outwardly against the vehicle panel 300 securing the ring 200 to the vehicle panel.
- the ring 200 may also include a mounting structure 50 for receiving an illumination device, e.g. a lamp or LED for illuminating the ring 200 , which may be light conductive to aid in locating the socket in a darkened automobile interior.
- an illumination device e.g. a lamp or LED for illuminating the ring 200 , which may be light conductive to aid in locating the socket in a darkened automobile interior.
- FIG. 11 shows, in a different cross-section taken along lines 11 - 11 of FIG. 9 , the socket when the socket well portion 10 is being inserted into the isolation sleeve/mounting ring 200 .
- the view of FIG. 11 is thus taken cut through the locking tabs 21 and locking windows 11 and shows the socket well portion 10 just before it engages the locking tabs 21 .
- FIG. 12 shows the well portion 10 fully inserted, with the locking tabs 21 of the isolation sleeve/mounting ring locked into the locking windows 11 of the socket well portion 10 .
- a long metallic object inserted into the socket and contacting simultaneously the center contact 46 and the flange of the socket at A ( FIG. 12 ) near the opening into the socket will not cause a short circuit because the flanged area is a part of the non-conductive isolation sleeve/mounting ring 200 , as in the first embodiment.
- FIG. 13 shows another embodiment wherein the socket well portion 10 is made in accordance with the prior art to include a flanged outer portion 1 A.
- a nonconductive layer or coating 400 is provided at the flange 1 A around the entire perimeter of the flange to prevent a metallic object from making electrical contact at the flange area.
- Layer 400 may comprise a non-conductive paint or a layer of plastic or other nonconductive material deposited, glued onto or otherwise adhered to the flanged area to prevent electrical contact from being made in that area.
- FIG. 14 shows an embodiment wherein the upper isolation sleeve 20 / 200 is heat staked to the socket well 10 .
- the well is provided with a flange or tangs 300 via which the isolation sleeve 20 / 200 is heat staked to the flange/tangs 300 by the known process of heat staking whereby the metal part is affixed to the sleeve by pressing it into the plastic part while heat is applied to either the metal or plastic part.
- FIG. 15 shows another embodiment wherein the sleeve 20 / 200 is affixed to the socket well 10 by the known process of insert molding, that is by molding the sleeve in place so that it flows into openings 310 in the socket well 10 , thus securing it.
- FIGS. 16A and 16B and 17 A and 17 B show additional embodiments for use with socket wells 10 ′ having an outwardly extending flange 10 A.
- the socket well 10 ′ has a step 321 to a proximal region 10 B of enlarged diameter as compared to the region 10 C.
- the UIS 20 / 200 is received in the region 10 B with a snap fit and prevents conductive objects mistakenly inserted into the socket well that engage with the center conductive contact from electrically engaging with the region 10 B and the flange 10 A of the socket well.
- a circular notch 320 is formed in the outer periphery of the UIS 20 / 200 as shown in FIG. 16A .
- the notch 320 is shown in cross section in FIG. 16B .
- the socket well 10 ′ includes inwardly projecting tangs or flange 330 .
- the UIS 20 / 200 is placed over the socket well 10 ′ as in FIG. 16A and snapped into it so that the flexible tangs 330 are received in the circular notch 320 , thus securing it into the well.
- This provides a simple assembly procedure. There is no rotation stop (so the UIS 20 / 200 could rotate in the well), although one could be provided if desired.
- FIGS. 16C and 16D show another embodiment.
- the UIS 20 / 200 has a plurality of outwardly projecting snap tabs 331 that are received in openings 332 in well 10 ′.
- the UIS 20 / 200 also preferably has an alignment slot 334 that must be aligned with a tab or dimple 335 in the socket well 10 ′ to allow it to be inserted into the well with the tabs 331 and openings 332 aligned.
- the interlocking parts operate as a rotation stop.
- the present invention solves the problem of electrically conductive lengthy objects, such as, keys, metallic pens or tools that are inserted into the socket and make contact with the positive supply contact from also contacting the ground contact near the opening in the socket and causing a short circuit.
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Abstract
Description
- The present invention is directed to electric cigar lighter and power outlet sockets generally, and in particular, such cigar lighter sockets and power outlets that are used in automotive applications.
- The invention provides a structure to prevent the occurrence of electrical short circuits in an electrical cigar lighter or electric power outlet socket, commonly found in vehicles, when foreign electrically conductive objects are intentionally or unintentionally placed within the socket and simultaneously touch surfaces that are at different electrical potentials.
-
FIG. 1 shows a prior art electrical socket for an automobile. The socket might comprise an electrical power outlet for powering portable electrical devices such as computers or charging devices or the electrical socket for a cigar lighter. - As shown in
FIG. 1 , the outlet comprises a socket wellportion 1 and aconnector portion 2. - The
socket well portion 1 comprises a conductive metal well and theconnector portion 2 comprises a plastic insulating member 2A having at least one electrical terminal and generally twoterminals portion 1 is connected to the electrical terminal generally connected to the vehicle ground. - Typically, the
well portion 1 contains aninsulating member 5 at the distal end or bottom of the well portion which is riveted to theconnector portion 2 by arivet 6. Therivet 6 is connected to the positive supply terminal and functions as the positive side electrical contact or bears a contact member that engages with a lighter contact or an electrical plug contact that is inserted into the well portion. - When a plug or cigar lighter is inserted into the socket, one contact of the plug engages electrically with the
contact rivet 6 or a contact terminal electrically connected to therivet 6. The other terminal of the plug or cigar lighter electrically engages with the conductive wall of thewell portion 1. The assembly shown inFIG. 1 is generally mounted in a mounting ring that is typically made of a plastic material. The mounting ring is inserted into an opening in the panel of the vehicle to hold the power socket or cigar lighter socket in position in the vehicle. The mounting ring may be illuminated and may act as a light transmissive member to aid in locating the socket in a darkened automobile interior. - As shown in
FIG. 1 , an electrically conducting foreign object, for example, a key 13 or another metallic object, for example, a metallic pen or a metal tool, may intentionally or unintentionally be inserted into the socket. It is then possible to electrically short circuit the socket as shown by the key inFIG. 1 making contact with thepositive contact 6 at the same time that it is electrically in contact with the socket wellportion 1. This results in a short circuit, typically blowing the vehicle fuse which must be then replaced. - It is an object of the present invention to provide an improved power socket or electrical cigar lighter socket that reduces the possibility of electrical short circuits being created by electrically conductive objects being intentionally or unintentionally inserted into the socket.
- The above and other objects of the invention are achieved by an electrical power socket comprising a well having an electrically conductive well portion having a proximal and a distal end; a connector part for receiving electrical connections to an electrical power supply disposed at the distal end of the well portion; a first electrical contact being provided in electrical isolation from the well portion at the distal end of the well portion, the first electrical contact being electrically connected to a first electrical connection of the connector part; the well portion being electrically connected to a second electrical connection of the connector part; and an electrically insulating sleeve portion being provided at the proximal end of the well portion forming an electrically insulating portion of the well, the sleeve portion adapted to be disposed in an opening in a receiving panel, whereby the insulating sleeve portion prevents an electrically conductive foreign object that is inserted in the well and electrically contacts the first electrical contact from simultaneously making electrical contact with the electrically conductive well portion.
- The invention will now be described in greater detail in the following Detailed Description with reference to the drawings in which:
-
FIG. 1 shows a cut-away view of a prior art socket into which a foreign electrically conductive object has been inserted, resulting in a short circuit; -
FIG. 2 shows a cut-away view of a preferred embodiment of the socket according to the present invention into which a foreign electrically conductive object has been inserted but which prevents a short circuit; -
FIG. 3A shows an exploded view of the preferred embodiment of the present invention; -
FIG. 3B shows the assembled well and upper isolation sleeve (UIS) prior to insertion in the mounting ring; -
FIG. 4 shows a perspective assembled view of the preferred embodiment of the present invention; -
FIG. 5 shows a cut-away view of the preferred embodiment of the present invention; -
FIG. 6 shows a second embodiment of the present invention having a mounting ring that combines the functions of the isolation sleeve and mounting ring of the embodiment ofFIG. 2 ; -
FIG. 7A shows the assembly of the socket into the integral mounting ring/isolation sleeve ofFIG. 6 according to the present invention; -
FIG. 7B shows a further step in the assembly of the second embodiment; -
FIG. 8 shows a perspective view of the second embodiment fully assembled; -
FIG. 9 shows a cut-away view of the second embodiment during assembly of the socket into the integral mounting ring/isolation sleeve; -
FIG. 10 is a cut-away view of the second embodiment showing the socket fully seated in the mounting ring/isolation sleeve of the second embodiment; -
FIG. 11 shows details during assembly of the socket in the mounting ring/isolation sleeve of the second embodiment from a different viewing angle; -
FIG. 12 shows a cut-away view of further details of the second embodiment fully assembled; -
FIG. 13 shows a third embodiment according to the present invention; -
FIG. 14 shows an alternate embodiment of the upper isolation sleeve that uses a heat staking to mount it to the metal socket well; -
FIG. 15 shows another alternative embodiment using an insert molding method to mount the isolation sleeve to the socket well; and -
FIGS. 16A and 16B show another embodiment of the mounting of the isolation sleeve in the socket well using a snap-in fit; and -
FIGS. 16C and 16D show yet another embodiment of the mounting of the isolation sleeve in the socket well using a snap-in fit. - Other advantages and objects of the invention will be apparent from the Detailed Description that follows.
- The present invention provides an electrical lighter socket or an electrical power outlet socket, commonly found in a vehicle, such as an automobile, comprising a socket having features that include a non-conductive electrical isolation sleeve member that prevents foreign electrically conductive members from shorting the positive electrical potential contact or contacts to a ground electrical contact of the electrical socket.
-
FIG. 2 shows a cut-away view of a preferred embodiment of the present invention showing how it prevents such short circuit. - The socket according to a first embodiment of the present invention comprises an electrically conductive socket well
portion 10 that mounts in an electrically insulating upper isolation sleeve (UIS) 20. The isolation sleeve 20, in this embodiment, is retained within amounting ring 30 that mounts into an opening in vehicle panel. - The socket well
portion 10 is made of an electrically conductive material, for example, steel, plated steel or another electrically conductive metal. The socket furthermore comprises aconnector portion 40 that has at least one and usually twoelectrical terminals - The
positive terminal 42 is fastened to arivet 44 which is provided throughinsulators 43 and 45 so that it does not contact the socket wellportion 10. Theground connector 41 is electrically connected to the socket wellportion 10 and insulated from therivet 44 also by theinsulators 43 and 45. Therivet 44 is fastened to a positive electricalpotential contact 46 which is contained in aninsulating member 47. Thepositive contact 46 can take various forms. If the socket is being employed as an electrical power outlet for powering electrical devices utilized in vehicles, such as, for example, electrical chargers for electronic devices or other electrical devices, an electrical plug is inserted into the socket and a central contact of the plug makes contact with the centralelectrical contact 46 whereas spring loaded members that are typically found on the sides of the plug made contact with the wall of thewell portion 10 to provide the return ground contact. If the socket is the socket of an electrical cigar lighter, the socket may have a bi-metallic element electrically connected to therivet 44 which allows the cigar lighter to be disconnected from the electrical supply when it has reached the necessary ignition temperature. - The
isolation sleeve 20 engages with the metallic socket wellportion 10 by suitable engaging means, to be explained in greater detail below. The socket wellportion 10, in contrast to the prior art shown inFIG. 1 , does not extend to the proximal-most end of the socket, that is, to the socket well opening and does not have a proximal flange. Instead, the socket wellportion 10 terminates within the isolation sleeve 20 a distance D below the outermost portion of theisolation sleeve 20. Theisolation sleeve 20 forms aflange 21. In contrast, in the prior art shown inFIG. 1 , the metalsocket well portion 1 has a flange 1A that forms the outermost part of the socket well. - As shown in
FIG. 2 , the result of the invention is that if a metallic object 13 is inserted into the socket as shown, and contacts thepositive contact 46 and/or rivet 44 and simultaneously contacts the outermost edge of the socket well as shown at A inFIG. 2 , because the isolation sleeve is non-conductive, a short circuit will not be developed. As shown, theisolation sleeve 20 preferably includes a recessed under-cut area on its inner diameter as shown at 22, into which thesocket well portion 10 is seated, thus recessing thesocket well portion 10 in theisolation sleeve 20 so that is it flush with the internal diameter of theisolation sleeve 20 to promote smooth entry of a plug or lighter and also reduce the risk of electrical contact with foreign conductive objects. -
FIG. 3A shows an exploded view of the invention. In particular,FIG. 3A shows how theisolation sleeve 20,metallic well portion 10 and mountingring 30 are assembled. Theisolation sleeve 20 is aligned and inserted onto thewell portion 10. Thewell portion 10 includes at least one lockingwindow 11 which engages with a flexible radially inwardly directed lockingtab 21 molded into theisolation sleeve 20. Two such locking windows and locking tabs are preferably provided. When thewell portion 10 is inserted into theisolation sleeve 20, the lockingtabs 21, which are projections directed radially inwardly, flex over the well and snap into the lockingwindows 11 securely holding thewell portion 10 in thesleeve 20. - As shown in
FIG. 3B , the assembledsocket well portion 10 andisolation sleeve 20 are assembled into the mountingring 30, which is typically disposed in an opening in panel of a vehicle. Prior to insertion into the mountingring 30, the well portion and isolation sleeve assembly that is shown inFIG. 3B , has attached thereto theconnector portion 40 and the electrical contacts as shown inFIG. 2 , so that the device comprises an electrical power outlet or electrical socket for a cigar lighter. - Then, the assembly comprising the
sleeve 20 andwell portion 10 withconnector part 40 is inserted into the vehicle panel into the pre-mounted mountingring 30 which can also function as an illumination ring. As shown inFIG. 3B , the socket comprising the well portion and isolation sleeve assembly is inserted from the front of the panel into the mounting ring. The proximal band of nonconductive surface formed by theisolation sleeve 20 inhibits the short circuit potential due to foreign objects being inserted into the socket. - The
isolation sleeve 20 mounts in the mountingring 30 similarly to the way that thewell portion 10 mounts in theisolation sleeve 20. The isolation sleeve includes a keyingmember 35 such as a slot or projection that is received in or on a mating keying member provided in the interior of the mounting ring for alignment. The isolation sleeve includes lockingwindows 23 which engage with radially inwardly directedflexible locking tabs 33 provided on the inner diameter of the mounting ring. The mountingring 30 further includes lockingtabs 34 which are provided to snap into place once the mounting ring is inserted into the panel opening thereby to secure the mounting ring in position in the panel against removal, and thus secure the entire socket assembly in the panel. -
FIG. 4 shows a perspective view of the assembled socket including theconnector portion 40. The assembled arrangement of thewell portion 10, theisolation sleeve 20 and the mountingring 30 can be seen in this perspective view. From the opening in the front of the socket, the nonconductive surface of theisolation sleeve 20 that prevents a short circuit can be seen. - The
well portion 10 includes spring loaded cut-outfingers 37 for providing tension against an electrical plug inserted into the socket to assist in retention of the plug. -
FIG. 5 shows a cut-away view of the assembly. The lockingtabs 21 of theisolation sleeve 20 that lock into theopenings 11 of the socket well portion are visible in this view. - As shown in
FIG. 5 , theisolation sleeve 20 has the recessed undercut 22 having a stop shoulder around its inner surface, that does not extend all the way to the opening. This prevents thewell portion 10 from extending outwardly (end of travel feature) and also provides a flush fit of the inner diameter of thewell portion 10 with the inner diameter of theisolation sleeve 20. -
FIG. 6 shows a second embodiment of the invention that includes an integral isolation sleeve/mounting ring. This second embodiment eliminates the need for a separate isolation sleeve by incorporating the isolation feature into the mounting ring. - The isolation sleeve/mounting
ring 200 shown inFIG. 6 is installed into an opening of thevehicle panel 300 from in front of the panel as shown. Then, as shown inFIG. 7A , once the isolation sleeve/mountingring 200 is fully seated into the opening in the panel, the socket assembly is installed from the rear of the panel into the isolation sleeve/mountingring 200. Thesocket well portion 10 withconnector part 40 mounted thereto is inserted into arearward ring portion 201 of the isolation sleeve/mounting ring (seeFIG. 7B ) and is seated within the isolation sleeve/mountingring 200 as shown inFIG. 8 . Preferably, once fully seated, the socket will sustain greater than 260 Newtons axial force in the direction ofarrow 202. When the socket is fully seated, it is locked into the mountingring 200 and the mounting ring in turn is locked into thepanel 300. Details of this locking mechanism are shown inFIG. 9 . - With reference to
FIG. 9 ,socket well portion 10 withconnector portion 40 attached thereto is inserted from the rear of the panel into the isolation sleeve/mountingring 200 so that the lockingwindows 11 ofwell portion 10 align with the lockingtabs 21 of mountingring 200, as shown. - With reference to
FIG. 10 , as thewell portion 10 is inserted into the isolation sleeve/mountingring 200, thewell portion 10 also engages thepanel locking tabs 340 of thering 200. The lockingtabs 340 are pressed radially outwardly against the opening in thevehicle panel 300 thereby securing the isolation sleeve/mountingring 200 to the vehicle panel and thereby securing the socket assembly in the vehicle panel. When thewell portion 10 is fully inserted into the isolation sleeve/mounting ring, thewell portion 10 pushes thepanel locking tabs 340 radially outwardly against thevehicle panel 300 securing thering 200 to the vehicle panel. - The
ring 200 may also include a mountingstructure 50 for receiving an illumination device, e.g. a lamp or LED for illuminating thering 200, which may be light conductive to aid in locating the socket in a darkened automobile interior. -
FIG. 11 shows, in a different cross-section taken along lines 11-11 ofFIG. 9 , the socket when thesocket well portion 10 is being inserted into the isolation sleeve/mountingring 200. The view ofFIG. 11 is thus taken cut through the lockingtabs 21 and lockingwindows 11 and shows thesocket well portion 10 just before it engages the lockingtabs 21. -
FIG. 12 shows thewell portion 10 fully inserted, with the lockingtabs 21 of the isolation sleeve/mounting ring locked into the lockingwindows 11 of thesocket well portion 10. - A long metallic object inserted into the socket and contacting simultaneously the
center contact 46 and the flange of the socket at A (FIG. 12 ) near the opening into the socket will not cause a short circuit because the flanged area is a part of the non-conductive isolation sleeve/mountingring 200, as in the first embodiment. -
FIG. 13 shows another embodiment wherein thesocket well portion 10 is made in accordance with the prior art to include a flanged outer portion 1A. However, in this embodiment, a nonconductive layer orcoating 400 is provided at the flange 1A around the entire perimeter of the flange to prevent a metallic object from making electrical contact at the flange area.Layer 400 may comprise a non-conductive paint or a layer of plastic or other nonconductive material deposited, glued onto or otherwise adhered to the flanged area to prevent electrical contact from being made in that area. -
FIG. 14 shows an embodiment wherein theupper isolation sleeve 20/200 is heat staked to thesocket well 10. Thus, the well is provided with a flange ortangs 300 via which theisolation sleeve 20/200 is heat staked to the flange/tangs 300 by the known process of heat staking whereby the metal part is affixed to the sleeve by pressing it into the plastic part while heat is applied to either the metal or plastic part. -
FIG. 15 shows another embodiment wherein thesleeve 20/200 is affixed to the socket well 10 by the known process of insert molding, that is by molding the sleeve in place so that it flows intoopenings 310 in the socket well 10, thus securing it. -
FIGS. 16A and 16B and 17A and 17B show additional embodiments for use withsocket wells 10′ having an outwardly extendingflange 10A. In these embodiments, the socket well 10′ has astep 321 to a proximal region 10B of enlarged diameter as compared to theregion 10C. TheUIS 20/200 is received in the region 10B with a snap fit and prevents conductive objects mistakenly inserted into the socket well that engage with the center conductive contact from electrically engaging with the region 10B and theflange 10A of the socket well. - According to the embodiment of
FIGS. 16A and 16B , acircular notch 320 is formed in the outer periphery of theUIS 20/200 as shown inFIG. 16A . Thenotch 320 is shown in cross section inFIG. 16B . As shown inFIGS. 16A and 16B , the socket well 10′ includes inwardly projecting tangs orflange 330. TheUIS 20/200 is placed over the socket well 10′ as inFIG. 16A and snapped into it so that theflexible tangs 330 are received in thecircular notch 320, thus securing it into the well. This provides a simple assembly procedure. There is no rotation stop (so theUIS 20/200 could rotate in the well), although one could be provided if desired. -
FIGS. 16C and 16D show another embodiment. In this embodiment, theUIS 20/200 has a plurality of outwardly projectingsnap tabs 331 that are received inopenings 332 in well 10′. TheUIS 20/200 also preferably has analignment slot 334 that must be aligned with a tab ordimple 335 in the socket well 10′ to allow it to be inserted into the well with thetabs 331 andopenings 332 aligned. In this embodiment, the interlocking parts operate as a rotation stop. - The present invention solves the problem of electrically conductive lengthy objects, such as, keys, metallic pens or tools that are inserted into the socket and make contact with the positive supply contact from also contacting the ground contact near the opening in the socket and causing a short circuit.
- Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. Therefore, the present invention should be limited not by the specific disclosure herein, but only by the appended claims.
Claims (23)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/087,611 US9099801B2 (en) | 2013-11-22 | 2013-11-22 | Short circuit protection for electric cigar lighter and power outlet sockets |
PCT/US2014/066624 WO2015077459A1 (en) | 2013-11-22 | 2014-11-20 | Short circuit protection for electric cigar lighter and power outlet socket |
EP14863308.4A EP3071454A4 (en) | 2013-11-22 | 2014-11-20 | Short circuit protection for electric cigar lighter and power outlet socket |
CN201480063120.4A CN105745124B (en) | 2013-11-22 | 2014-11-20 | Short-circuit protection for electric cigar lighter and power outlet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/087,611 US9099801B2 (en) | 2013-11-22 | 2013-11-22 | Short circuit protection for electric cigar lighter and power outlet sockets |
Publications (2)
Publication Number | Publication Date |
---|---|
US20150146411A1 true US20150146411A1 (en) | 2015-05-28 |
US9099801B2 US9099801B2 (en) | 2015-08-04 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/087,611 Active US9099801B2 (en) | 2013-11-22 | 2013-11-22 | Short circuit protection for electric cigar lighter and power outlet sockets |
Country Status (4)
Country | Link |
---|---|
US (1) | US9099801B2 (en) |
EP (1) | EP3071454A4 (en) |
CN (1) | CN105745124B (en) |
WO (1) | WO2015077459A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10311265B2 (en) * | 2016-03-04 | 2019-06-04 | Assa Abloy Ab | Universal mounting ring |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9444173B1 (en) * | 2015-06-04 | 2016-09-13 | Ford Global Technologies, Llc | Retractile socket adapter for 12V outlet |
US9887498B2 (en) * | 2016-01-08 | 2018-02-06 | Casco Products Corporation | Compact protection device for automotive cigar lighter and power outlet |
CN107472105A (en) * | 2017-06-05 | 2017-12-15 | 宝沃汽车(中国)有限公司 | Automobile cigarette lighter and vehicle |
Citations (2)
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US4037901A (en) * | 1976-04-28 | 1977-07-26 | Kaszuba Edward H | Electrical safety socket |
US5403996A (en) * | 1994-02-25 | 1995-04-04 | Casco Products Corporation | Connector receptacle construction for electric cigar lighters |
Family Cites Families (17)
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US4123648A (en) | 1977-01-07 | 1978-10-31 | Clark Bob J | Key for defrosting locks |
US5044993A (en) | 1990-09-10 | 1991-09-03 | Casco Products Corporation | Power outlet for electrical accessories |
DE4436794C2 (en) | 1994-10-14 | 1997-01-02 | Schoeller & Co Elektrotech | Device socket for motor vehicles |
FR2744962B1 (en) * | 1996-02-16 | 1998-04-10 | Valeo Vision | CIGARETTE LIGHTER WITH PROTECTIVE DEVICE, PARTICULARLY FOR MOTOR VEHICLE |
CN2258465Y (en) * | 1996-03-26 | 1997-07-30 | 唐扬模具股份有限公司 | Improved T-shaped cigarette-igniting seat safety device |
JP2001357947A (en) | 2000-06-12 | 2001-12-26 | Niles Parts Co Ltd | Socket for vehicle |
JP2003257571A (en) | 2002-03-05 | 2003-09-12 | Yazaki Corp | Power supply socket device |
US6682356B2 (en) | 2002-03-14 | 2004-01-27 | Wingcast, Llc | Peripheral device port for motor vehicles |
FR2858684B1 (en) | 2003-08-07 | 2005-10-21 | Valeo Vision | HEATED CIGAR LIGHTER HEAD CAP AND CIGAR LIGHTER ARRANGEMENT COMPRISING SAID PLUG |
FR2859954B1 (en) | 2003-09-19 | 2005-11-11 | Valeo Vision | LIGHTING DEVICE FOR CIGAR LIGHTER OR ELECTRIC MULTI-FUNCTION SOCKET |
US7438602B2 (en) | 2006-07-18 | 2008-10-21 | Deere & Company | Ruggedized USB port |
FR2913542A1 (en) | 2007-03-06 | 2008-09-12 | Valeo Vision Sa | ELECTRICAL FEMALE SOCKET APPENDIX FOR MOTOR VEHICLE |
CN201038435Y (en) | 2007-04-28 | 2008-03-19 | 比亚迪股份有限公司 | Dual-purpose vehicle-mounted power socket |
CN201516818U (en) * | 2009-08-10 | 2010-06-30 | 陈庭贵 | Automobile ignition device |
TWM409543U (en) | 2010-01-13 | 2011-08-11 | Molex Inc | Holder assembly |
JP5770618B2 (en) | 2011-12-12 | 2015-08-26 | 株式会社ヴァレオジャパン | Power socket and contact unit used therefor |
CN202753840U (en) * | 2012-07-06 | 2013-02-27 | 珠海市麦斯优联模具有限公司 | Automobile cigarette lighter |
-
2013
- 2013-11-22 US US14/087,611 patent/US9099801B2/en active Active
-
2014
- 2014-11-20 EP EP14863308.4A patent/EP3071454A4/en not_active Withdrawn
- 2014-11-20 WO PCT/US2014/066624 patent/WO2015077459A1/en active Application Filing
- 2014-11-20 CN CN201480063120.4A patent/CN105745124B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US4037901A (en) * | 1976-04-28 | 1977-07-26 | Kaszuba Edward H | Electrical safety socket |
US5403996A (en) * | 1994-02-25 | 1995-04-04 | Casco Products Corporation | Connector receptacle construction for electric cigar lighters |
US5796073A (en) * | 1994-02-25 | 1998-08-18 | Casco Products Corporation | Connector receptable construction for electric cigar lighters |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10311265B2 (en) * | 2016-03-04 | 2019-06-04 | Assa Abloy Ab | Universal mounting ring |
Also Published As
Publication number | Publication date |
---|---|
US9099801B2 (en) | 2015-08-04 |
CN105745124A (en) | 2016-07-06 |
EP3071454A1 (en) | 2016-09-28 |
WO2015077459A1 (en) | 2015-05-28 |
CN105745124B (en) | 2018-11-02 |
EP3071454A4 (en) | 2017-07-05 |
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