US20140336828A1 - Mechanism for remotely controlling water jet equipment - Google Patents

Mechanism for remotely controlling water jet equipment Download PDF

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Publication number
US20140336828A1
US20140336828A1 US14/204,451 US201414204451A US2014336828A1 US 20140336828 A1 US20140336828 A1 US 20140336828A1 US 201414204451 A US201414204451 A US 201414204451A US 2014336828 A1 US2014336828 A1 US 2014336828A1
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US
United States
Prior art keywords
fluid jet
jet machine
signal
computing device
control unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/204,451
Inventor
Terry D. Gromes, Sr.
Terry D. Gromes, Jr.
Jon M. Shockey, Jr.
William C. Jackson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Terydon Inc
Original Assignee
Terydon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US14/204,451 priority Critical patent/US20140336828A1/en
Application filed by Terydon Inc filed Critical Terydon Inc
Assigned to TERYDON, INC. reassignment TERYDON, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GROMES, TERRY D., JR., GROMES, TERRY D., SR., JACKSON, WILLIAM C., SHOCKEY, JON M., JR.
Publication of US20140336828A1 publication Critical patent/US20140336828A1/en
Priority to US14/997,035 priority patent/US20160129552A1/en
Priority to US15/689,483 priority patent/US10401878B2/en
Priority to US15/689,572 priority patent/US10408552B2/en
Priority to US16/155,340 priority patent/US10599162B2/en
Priority to US16/265,387 priority patent/US10747238B2/en
Priority to US16/520,589 priority patent/US11327511B2/en
Priority to US16/524,279 priority patent/US10890390B2/en
Priority to US16/776,741 priority patent/US11709507B2/en
Priority to US16/776,770 priority patent/US11934215B2/en
Priority to US16/942,945 priority patent/US11294399B2/en
Priority to US17/071,203 priority patent/US11360494B2/en
Priority to US17/688,265 priority patent/US20220187855A1/en
Priority to US17/739,467 priority patent/US11789471B2/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C7/00Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
    • B24C7/0007Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier
    • B24C7/0015Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a liquid carrier with control of feed parameters, e.g. feed rate of abrasive material or carrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22Safety devices specially adapted for cutting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/004Severing by means other than cutting; Apparatus therefor by means of a fluid jet
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/406Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B9/00Safety arrangements
    • G05B9/02Safety arrangements electric
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D7/00Control of flow
    • G05D7/06Control of flow characterised by the use of electric means
    • G05D7/0617Control of flow characterised by the use of electric means specially adapted for fluid materials
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D7/00Control of flow
    • G05D7/06Control of flow characterised by the use of electric means
    • G05D7/0617Control of flow characterised by the use of electric means specially adapted for fluid materials
    • G05D7/0629Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
    • G05D7/0676Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on flow sources
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/048Interaction techniques based on graphical user interfaces [GUI]
    • G06F3/0487Interaction techniques based on graphical user interfaces [GUI] using specific features provided by the input device, e.g. functions controlled by the rotation of a mouse with dual sensing arrangements, or of the nature of the input device, e.g. tap gestures based on pressure sensed by a digitiser
    • G06F3/0488Interaction techniques based on graphical user interfaces [GUI] using specific features provided by the input device, e.g. functions controlled by the rotation of a mouse with dual sensing arrangements, or of the nature of the input device, e.g. tap gestures based on pressure sensed by a digitiser using a touch-screen or digitiser, e.g. input of commands through traced gestures
    • G06F3/04886Interaction techniques based on graphical user interfaces [GUI] using specific features provided by the input device, e.g. functions controlled by the rotation of a mouse with dual sensing arrangements, or of the nature of the input device, e.g. tap gestures based on pressure sensed by a digitiser using a touch-screen or digitiser, e.g. input of commands through traced gestures by partitioning the display area of the touch-screen or the surface of the digitising tablet into independently controllable areas, e.g. virtual keyboards or menus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/39Robotics, robotics to robotics hand
    • G05B2219/39447Dead man switch
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/45Nc applications
    • G05B2219/45036Waterjet cutting

Definitions

  • the present invention relates to control of devices. More particularly, the present invention relates to providing wireless control capabilities to an operating device, such as a water jet cutting machine. Specifically, the present invention relates to providing wireless control of a water jet machine through a computing device connected wirelessly to the water jet machine.
  • water jet cutting machine is an example of such an operating device.
  • Water jet cutting is an extremely dangerous activity, as the pressurized stream of water can cut through materials as hard as metal. It follows that any part of a human would easily be cut by this stream of water. Therefore, a user must always keep proper control of the cutting machine and ensure that the user's extremities are out of harm's way.
  • water jet cutting machines are controlled via hydraulic or pneumatic tubes running from a control station which the user actuates to control the water jet cutting machine. This control station is typically a desk-like structure with four extending legs and is generally not practically movable.
  • the user is in a fixed position which may force the user to take unnecessary risks to remain in the fixed position while the water jet cutting machine passes close thereby.
  • the immovable nature of the control station may severely limit the user's ability to view the actual operations of the cutting machine.
  • current water jet cutting machines do not account for whether the user is actually in control of the machine. The machine simply keeps cutting and performing its operations whether or not the user is positioned at the controls.
  • the invention may provide a system comprising: a computing device, wherein the computing device includes a first wireless module; a fluid jet machine, wherein the fluid jet machine includes a pump unit, a nozzle, and an operation; a second wireless module, wherein the second wireless module is connected to the fluid jet machine; a wireless communications link between the computing device and the fluid jet machine, wherein the wireless communication link is formed by the first wireless module and the second wireless module; a signal, wherein the signal is generated by the computing device and communicated to the fluid jet machine by way of the wireless communications link; and wherein the operation is actuated when the fluid jet machine receives the signal.
  • the invention may provide a method comprising the steps of: forming a wireless communication link between a portable computing device and a fluid jet machine; sending a first signal from the computing device to the fluid jet machine via the wireless communication link; and actuating an operation of the fluid jet machine upon receiving the first signal.
  • the invention may provide a method comprising the steps of: forming a wireless communication link between a portable computing device and a control unit; forming a wired communication link between the control unit and a fluid jet machine; sending a first signal from the computing device to the control unit via the wireless communication link; translating the first signal into a second signal; sending the second signal from the control unit to the fluid jet machine via the wired communications link; and actuating an operation of the fluid jet machine upon receiving the second signal.
  • FIG. 1 is a view of a first embodiment of the present invention, including an operating device in the form of a water jet cutting machine and a computing device in the form of a remote control;
  • FIG. 2 is an enlarged view of an embodiment of the remote control of the present invention
  • FIG. 3 is a view of a prior art water jet cutting system juxtaposed with a portion of a second embodiment of the present invention
  • FIG. 4 is a view of a portion of the second embodiment of the present invention, including a computing device and a control unit;
  • FIG. 5 is a perspective view of a prior art control station next to an operating device in the form of a water jet cutting machine.
  • FIG. 6 is a perspective view of the second embodiment of the present invention next to an operating device in the form of a water jet cutting machine.
  • system 1 is adapted to provide control of an operating device having at least one operation, which may be embodied in a device such as a water jet cutting machine, hereinafter referred to as water jet cutting machine 2 .
  • System 1 provides control by way of a computing device, hereinafter referred to as a remote control 4 .
  • Water jet cutting machine 2 may be of any type of water jet device.
  • water jet cutting machine 2 is generally divided into a working unit 3 and a pump unit 5 interconnected by various components necessary and commonly used in the field of water jet technology, for example, a line for high pressure water, electrical power, and related mechanical elements and circuitry.
  • Water jet cutting machine 2 further includes a control system or control unit 7 for controlling all of the various features of water jet cutting machine 2 , including movement of water jet cutting machine 2 itself as well as control of the internal mechanisms relating to the stream of high pressure water.
  • Control unit 7 may be integrated with water jet cutting machine 2 or may be separately connected thereto by way of connectors, as discussed in greater detail below.
  • Pump unit 5 includes all of the various features and mechanisms for moving water jet cutting machine 2 within the desired environment, including movement such as forward, reverse, left, right, stop, jog, etc. Pump unit 5 further includes all of the various features and mechanisms for pumping high pressure water from a water reservoir (not shown) or hose (not shown) to working unit 3 for use thereby. Pump unit 5 may further include a plurality of wheels 9 for use in moving water jet cutting machine 2 within the desired environment. It will be readily understood that pump unit 5 includes the various mechanical and electrical components necessary for moving water jet cutting machine 2 and supplying pumped high pressure water from pump unit 5 to working unit 3 .
  • Working unit 3 includes various components necessary for applying a high pressure stream of water to the desired environment.
  • working unit 3 may include a nozzle holder 11 connected to a nozzle 13 for use in expelling a pressurized stream of water 14 .
  • Nozzle holder 11 and nozzle 13 are necessarily interconnected to the high pressure pumped water received from pump unit 5 as well as various motors or hydraulic mechanisms for moving nozzle 13 in the desired direction to expel high pressure stream of water 14 at a proper angle and flow rate in the desired environment.
  • Control unit 7 is interconnected with a wireless module 15 .
  • This connection may be done by a user manually coupling wireless module 15 to control unit 7 in an aftermarket hardware upgrade, or wireless module 15 may be integrated with control unit 7 by the manufacturer.
  • Wireless module 15 includes all of the various circuitry and components necessary for transmitting and receiving electromagnetic radiation, particularly electromagnetic radiation in the radio frequency spectrum, namely 3 kHz to 300 GHz. Henceforth, this electromagnetic radiation will be referred to as “signals”.
  • Wireless signals received by wireless module 15 are used by control unit 7 to actuate the various components of water jet cutting machine 2 . As such, wireless signals may actuate any of the various features or operations included in working unit 3 or pump unit 5 . These features or operations include moving water jet cutting machine 2 in any direction or starting and stopping movement.
  • the signals may also actuate any of the features or operations associated with nozzle 13 such as starting or stopping the flow of water, narrowing or widening the flow of water, or raising or lowering nozzle 13 .
  • the signals may also initiate an emergency stop procedure wherein all of the components of water jet cutting machine 2 immediately stop or shut down, including ceasing pressurized stream of water 14 .
  • This emergency stop may dump or cease pressure at working unit 3 or pump unit 5 , or may dump or cease pressure at both working unit 3 and pump unit 5 to ensure safety and an immediate halt to the dangerous activity.
  • Control unit 7 may provide feedback relating to water jet cutting machine 2 to remote control 4 by way of wireless module 15 .
  • Control unit 7 may gather and update internal metrics and system information and provide this information to remote control 4 by way of wireless signals transmitted by wireless module 15 .
  • Wireless module 15 may transmit information such as current pounds per square inch (“PSI”) of pressurized stream of water 14 , gallons per minute (“GPM”) of pressurized stream of water 14 , orifice size of nozzle 13 , current battery charge of an onboard battery system (not shown), or any other metrics or information available in water jet cutting machine 2 .
  • PSI pounds per square inch
  • GPS gallons per minute
  • Control unit 7 may also include a memory (not shown) which stores or logs information relating to the operation of water jet cutting machine 2 for later transmission to remote control 4 or for later retrieval via an electronic wired connection directly to control unit 7 or for sending via email or any other data retrieval means.
  • a memory not shown
  • Remote control 4 includes a housing 19 formed and sized to be portable and easily carried by an individual user.
  • Remote control 4 further includes an interface 21 and wireless module 23 connected therebetween by circuitry and supported by a processor and all of the various electronic and mechanical devices necessary to support a portable computing device.
  • Interface 21 is preferably embodied in a touchscreen interface.
  • interface 21 may be any style of input/output system which may receive and provide graphical or tactile or any other informational responses via an engagement with the user.
  • Wireless module 23 is similar to wireless module 15 in that wireless module 23 receives and transmits signals by way of electromagnetic radiation in the radio frequency spectrum. Wireless module 23 receives input from either the user via interface 21 or from wireless module 15 via signals.
  • wireless module 23 In the event that wireless module 23 receives input from the user via interface 21 , wireless module 23 translates this input into signals readable by wireless module 15 and transmits these signals wirelessly thereto. Alternatively, in the event that wireless module 23 receives input from wireless module 15 via wireless signals, wireless module 23 translates this input into graphical or tactile representations and provides this input to the user via interface 21 . Thus, it is a primary feature of the present invention to couple wireless module 23 with wireless module 15 to enable a user to hold remote control 4 and wirelessly actuate the various components and systems of water jet cutting machine 2 , including any actuating any operations of machine 2 .
  • Remote control 4 may be embodied by a common off-the-shelf component such as a tablet, phone, or any other common mobile computing device available to a common consumer.
  • This mobile computing device receives a bundle of software or application which provides interface 21 to the user via the interface of the computing device.
  • the user or business may already own a device which can provide the hardware required for remote control 4 for water jet system 1 . This represents and enormous cost savings to the user as a critical underlying piece of hardware for implementing system 1 may already be owned by the user.
  • interface 21 includes at least two zones for use in controlling and actuating the operations of water jet cutting machine 2 .
  • a control zone 25 is defined by interface 21 and used to display and input information relating to the control of water jet cutting machine 2 .
  • Control zone 25 may display the gathered metrics, feedback, or other information captured by control unit 7 and transmitted to remote control 4 by wireless module 15 .
  • Control zone 25 may also display a graphical user interface for controlling the movement of water jet cutting machine 2 , the water pressure, nozzle 13 orifice size, or any other feature or operation the user may wish to control.
  • a safety zone 27 is also defined by interface 21 and preferably located proximate control zone 25 .
  • Safety zone 27 is preferably touch sensitive and is connected via the circuitry and system logic of interface 21 to control unit 7 by way of wireless module 23 and wireless module 15 .
  • Safety zone 27 provides an elongated area along the side of interface 21 for receiving a finger of the user to ensure the user is in control of remote control 4 and manually holding remote control 4 by at least one hand.
  • safety zone 27 acts as a “dead man's switch” and is wired into the circuitry of interface 21 to immediately and automatically stop dangerous operations of water jet cutting machine 2 in the event the user holding remote control 4 manually releases a finger from safety zone 27 .
  • Safety zone 27 and the ability to shut down system 1 in the event the user is no longer in control represents a critical safety feature of the present invention in that any time a user releases the touch connection between the user and safety zone 27 , the dangerous operation of water jet cutting machine 2 ceases. A user may release remote control 4 due to incapacitation, disability, simple neglect, or even due to recklessness. In the preferred embodiment of the invention, all operations of water jet cutting machine 2 immediately stop when interface 21 senses a release of a finger from safety zone 27 . However, inasmuch as the most critical and dangerous component of water jet cutting machine 2 is pressurized stream of water 14 , at the minimum, water jet system 1 preferably ceases the operation of expelling pressured stream of water 14 when safety zone 27 is released by the user.
  • the present invention may include the feature that the emergency “STOP” instruction generated by the release of the user's finger from safety zone 27 is given top software level and machine level priority in water jet system 1 .
  • various interrupts and message priorities may be given to the instruction which informs control unit 7 to cease operations of water jet cutting machine 2 . This provides almost instantaneous and real-time control of water jet cutting machine 2 and ensures that the overall deactivation of water jet 2 is given top priority at the software and machine level.
  • interlace 21 continuously polls safety zone 27 for a touch input.
  • interface 21 receives an affirmative response that the user is touching safety zone 27
  • interface 21 continues normal operations and receives/transmits signals via wireless module 23 and interface 21 as needed.
  • Control zone 25 receives input from the user and operates water jet cutting machine 2 as discussed above.
  • the wireless nature of remote control 4 allows the user to adjust his physical whereabouts to best view and operate water jet cutting machine 2 as long as safety zone 27 is receiving a touch from the user.
  • water jet system 1 provides additional safety benefits in that a user is not “tied” to water jet cutting machine 2 by hoses or wires. The user may move and adjust physical position accordingly to remain safe and to more clearly observe the operations.
  • the dead man's switch feature may be implemented by way of safety zone 27 on touchscreen interface 21
  • the present invention may encompass any way of providing a similar safety feature for stopping an operation when system 1 senses the user is no longer in control.
  • a button (not shown) may be provided which requires the user to push in or hold down the button to indicate the user is in control of system 1 .
  • a still camera or video camera (not shown) may be provided to acquire images of the user or holder of a portion of system 1 to indicate the user is in control of system 1 . The camera may acquire an image and then determine if the image contains the user or is devoid of the user to determine if the user is in control of system 1 .
  • a light sensor may be provided whereby the user must keep a thumb or finger over the light sensor to indicate the user is in control of system 1 .
  • a gyroscopic sensor may be provided which senses movement in any of the X-axis, Y-axis, or Z-axis and uses this movement information to determine whether the user is in control of system 1 .
  • the concept of sensing whether a user is in control and thereafter enabling or disabling an operation is a feature of the present invention. This may be implemented with an element adapted to be actuated by a user, wherein the actuation enables the operation and the absence of actuation disables the operation.
  • This may also be implemented with a switch variable in an application installed on remote control 4 and logically connected to an element, which determines which state the variable is set to.
  • the switch variable may be set to a first state or a second state, whereby the first state indicates the application of remote control 4 should enable the operation, and whereby the second state indicates the operation should be disabled.
  • the element logically connected to the variable may be one of the aforementioned graphics on a touchscreen, button, camera, light sensor, or gyroscopic sensor, which sets the switch variable based on whether the user is physically interacting with system 1 to indicate the user is in control of system 1 .
  • Wireless module 15 and wireless module 23 are preferably wirelessly coupled via Bluetooth technology.
  • the Bluetooth protocol includes a number of features which are advantageous to the present invention over alternative wireless communication systems.
  • Bluetooth requires very little power per transmission signal, typically in the 1 milliwatt range, so water jet cutting machine 2 and/or control unit 7 may incorporate a battery to provide overall power to water jet cutting machine 2 . This greatly improves mobility of water jet cutting machine 2 .
  • This further increases safety, as an elongated hydraulic hose, pneumatic hose, or power line and the corresponding risk of accidental cutting of said hose or power line may be eliminated from water jet cutting machine 2 .
  • Bluetooth further provides an inherent security feature in that the low power of the signals limits the distance between water jet cutting machine 2 and remote control 4 to about ten meters.
  • Bluetooth technology does not require a line of sight between water jet cutting machine 2 and remote control 4 which is typically required in other wireless technologies such as infrared wireless communication. This allows a user to control water jet cutting machine 2 from a vehicle or behind a partition or safety shield.
  • Bluetooth technology uses spread-spectrum frequency hopping to ensure that no other devices are transmitting on the same frequency at the same time. This provides a critical safety feature to ensure that no other devices can take control of or affect water jet cutting machine 2 and/or control unit 7 .
  • the wireless control of water jet cutting machine 2 by way of remote control 4 may be provided by way of a modularized system which is connectable to other operating devices such as water jet equipment and systems, as represented by a generic water jet equipment 29 shown in FIGS. 5 and 6 .
  • Generic equipment 29 is representative of any water jet device which may be movable along a track, movable without a track, a stationary device, any other style of operating device commonly found in any field.
  • control unit 7 discussed above with respect to water jet cutting machine 2 improves elements commonly embodied in the prior art as an on board hardwired control system 30 and a control station 31 .
  • Onboard hardwired control system 30 is commonly connected via a group of hydraulic, pneumatic, and/or electric hoses/wires 33 (henceforth known as “lines 33 ”) to a set of sockets or connectors 32 of control station 31 .
  • Control station 31 is actuated by a user 35 to send controlling pressure or electric signals via lines 33 to onboard control system 30 , which in turn actuates equipment 29 .
  • User 35 manually manipulates a series of mechanical controls 37 to actuate equipment 29 . As discussed above, this requires user 35 to stand in a fixed position to operate equipment 29 .
  • control systems implementing control station 31 such as those shown in FIGS. 3 and 5 do not incorporate any mechanism to sense whether user 35 has become incapacitated or moved away from control station 31 .
  • a second embodiment of the present invention is shown as system 101 , which includes a portable control unit 131 in communication with remote control 4 .
  • Portable control unit 131 includes a wireless module 115 , similar to the previously discussed wireless module 15 of water jet system 1 .
  • Portable control unit 131 further includes a set of connectors 132 , similar to connectors 32 of control station 31 .
  • control unit 131 is connected to equipment 29 in place of control station 31 .
  • An operator or user such as user 35 operating system 101 manually locates control unit 131 in close proximity to equipment 29 . User 35 then manually disconnects lines 33 from connectors 32 of control station 31 and reconnects those lines 33 to the appropriate connectors 132 of control unit 131 .
  • Control unit 131 then initiates a Bluetooth pairing of control unit 131 with remote control 4 via wireless module 115 of control unit 131 and wireless module 23 of remote control 4 .
  • control unit 131 Once control unit 131 is paired and coupled with remote control 4 , user 35 simply manipulates interface 21 while holding a finger on safety zone 27 to operate equipment 29 . User 35 is free to move about to more easily see the operation of equipment 29 or to move to safer areas as equipment 29 performs its operations.
  • control unit 131 can be connected to a number of different pieces of equipment to provide wireless control and a dead man's switch to any user of that equipment. Further, adapters may be provided to interconnect any necessary items or elements and to allow control unit 131 to connect with various equipment and operating devices. Further, control unit 131 is entirely portable and able to be easily transported between jobsites by a single individual with no specialized equipment. This represents an advantage over the prior art which provided large bulky control units such as those indicated as control station 31 in FIGS. 3 and 5 . As shown in FIG. 3 , one will readily note the size and weight differences between control station 31 and control unit 131 .
  • control unit 131 allows a user to transport wireless control system 101 between physical locations. Further, efficiencies are realized by using one control unit 131 in place of several control stations 31 . As shown in FIG. 4 , control unit 131 may be provided with a handle 175 extending from a housing 176 used to encapsulate the internal mechanisms of control unit 131 . Control unit 131 is further provided with an electrical input such as a power receiving prong or set of prongs (not shown) for receiving a power cord from an electrical source. Further, control unit 131 may be provided with a battery backup system (not shown) for providing batter power to control unit 131 in the event of a power outage or simply to provide better portability to control unit 131 .
  • a battery backup system not shown
  • Control unit 131 is provided with various mechanical components for actuating the various connectors 132 as instructed by the holder of remote control 4 .
  • a set of solenoids (not shown) may be used to turn a particular connector on or off.
  • the set of solenoids may be electronically actuated, hydraulically actuated, or pneumatically actuated.
  • the bleed off pilot pressure from a particular electronically actuated solenoid may be connected with a manual hydraulic or manual pneumatic actuation control to allow a user to manually actuate the electronic solenoid in the event of a power failure. This manual actuation may then be actuated by a user to stop a process when the electric power to the solenoid is not operating and provides a critical safety mechanism for control unit 131 .
  • solenoids may be used for on/off control of connectors 132
  • a similar set of servomotors (not shown) may be used in conjunction with the set of solenoids to control the rate of flow through the connectors.
  • Control unit 131 may include one or more sensors for ensuring overall safety in system 1 .
  • Control unit 131 may include a gyroscopic sensor (not shown) which actuates system 1 to initiate a subroutine to shut down equipment 29 when it senses any kind of quick movement of control unit 131 .
  • the movement may be caused by an accident on the job site, an earthquake, an explosion, a vehicle bumping or disrupting control unit 131 or any other reason for unintentionally imparting quick movement to control unit 131 .
  • This safety feature allows for an automatic deadman switch type of shut down of equipment 29 .
  • Other sensors may also be employed for similar safety and automatic shutdown of equipment 29 .
  • a pressure sensor may be employed for use in shutting down equipment 29 in the event of a drop or rise in pressure beyond a predetermined threshold.
  • a gas sensor for detecting flammable gases may be employed in a similar manner.
  • a battery sensor or subroutine may be employed to track the battery life of remote control 4 and to ensure equipment 29 is automatically shutdown before remote control 4 loses power.
  • interface 21 may be offered in whole or in part as a physical bundle of software, a software download from the Internet, or as a precompiled application downloadable through an application store such as iTunes® or Google Apps Marketplace®, or downloadable through the Internet in general.
  • this software may be offered for each desired underlying operating system or hardware architecture to allow a user to use an off-the-shelf tablet or mobile device as remote control 4 .
  • system 101 may include the feature that the user may update the software to provide an interface 29 B to control equipment 29 B.
  • System 101 may alternatively include the feature that the user may download a new piece of software which is tailored to provide interface 29 B on the user's mobile device.
  • the software may be configured such that a user must purchase a new activation code to use interface 21 with a new piece of equipment.
  • the hardware may be updated or changed as well in system 101 .
  • the software to provide interface 29 B may be downloaded and installed on the Kindle Fire®.
  • any method for providing to the user a way to incorporate an off-the-shelf mobile device with interface 21 is contemplated by the present invention.
  • the underlying software to provide interface 21 may be a single download, a plugin to previously installed software, or any other method common in the art for providing and updating software.
  • the application used with remote control 4 to control the operating device may be configured or programmed to utilize one or more particular hardware features of the computing device, such as a touchscreen, button, camera, light sensor, or gyroscopic sensor. These pieces of computing hardware may be logically connected to internal variables residing in the application and may be configured to control the enabling and disabling of an operation on the operating device.
  • Interface 21 and the software involved with providing interface 21 may keep a detailed record of events and status information produced while interface 21 is used. Further, system 101 may provide a data collection subroutine running in the background to export all data or any relevant data to a file or database for later analytics or review. System 101 may even store commonly used routines or manipulations of interface 21 for repeatability of common operations. Costing and timing information may be obtained and stored by the software. Interface 21 may be integrated with accounting or purchasing software, or automatically update a database such as an enterprise level inventory database, etc. Usage and depreciation of particular system components such as a blade or a nozzle may be automatically calculated and linked with a purchasing system. All of these features are contemplated and within the scope of system 101 .
  • control unit 131 may be reconfigured and customized to apply to any field of commercial or industrial activities. It follows that interface 21 may also be customized to apply to the alternative field of commercial or industrial activities.
  • a wireless control system similar to those discussed above may be connected or coupled to any device where the user is required to be tethered to or in a fixed position for operating the device or where a deadman switch would be beneficial.

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Abstract

The present invention provides a system and method for wirelessly controlling a water jet machine by way of a wireless connection between the water jet machine and a computing device. The computing device provides an interface for controlling the operating device either directly to the water jet machine or via a control unit which is removably connected to the water jet machine. The water jet machine or control unit communicates wirelessly with the computing device, allowing a user to move about freely while still controlling the water jet machine. The control unit may include at least one valve for use in controlling the operating device.

Description

    CROSS-REFERENCE TO RELATED APPLICATION
  • This application claims priority from U.S. Provisional Application Ser. No. 61/821,433, filed May 9, 2013, the disclosure of which is incorporated herein by reference.
  • BACKGROUND OF THE INVENTION
  • 1. Technical Field
  • The present invention relates to control of devices. More particularly, the present invention relates to providing wireless control capabilities to an operating device, such as a water jet cutting machine. Specifically, the present invention relates to providing wireless control of a water jet machine through a computing device connected wirelessly to the water jet machine.
  • 2. Background Information
  • Often operating devices commonly used in industry are both manually controlled by a user as well as dangerous to the user. A water jet cutting machine is an example of such an operating device. Water jet cutting is an extremely dangerous activity, as the pressurized stream of water can cut through materials as hard as metal. It follows that any part of a human would easily be cut by this stream of water. Therefore, a user must always keep proper control of the cutting machine and ensure that the user's extremities are out of harm's way. However, water jet cutting machines are controlled via hydraulic or pneumatic tubes running from a control station which the user actuates to control the water jet cutting machine. This control station is typically a desk-like structure with four extending legs and is generally not practically movable. Therefore, the user is in a fixed position which may force the user to take unnecessary risks to remain in the fixed position while the water jet cutting machine passes close thereby. Further, the immovable nature of the control station may severely limit the user's ability to view the actual operations of the cutting machine. Still further, current water jet cutting machines do not account for whether the user is actually in control of the machine. The machine simply keeps cutting and performing its operations whether or not the user is positioned at the controls.
  • Thus, there is a tremendous need in the art to provide a mechanism for the user or controller of an operating device such as a water jet cutting machine to remain in control of the machine while still remaining mobile and not fixed to a particular position. Further, there is an additional tremendous need in the art to provide a system or method for ensuring the user is in control of the operating device, and has not become incapacitated, disabled, or simply left the machine's controls. There is a need in the art for an easy to assemble solution, possibly by way of a downloadable application installed on a computing device and connected logically to portions of the computing device's hardware.
  • SUMMARY
  • In one aspect, the invention may provide a system comprising: a computing device, wherein the computing device includes a first wireless module; a fluid jet machine, wherein the fluid jet machine includes a pump unit, a nozzle, and an operation; a second wireless module, wherein the second wireless module is connected to the fluid jet machine; a wireless communications link between the computing device and the fluid jet machine, wherein the wireless communication link is formed by the first wireless module and the second wireless module; a signal, wherein the signal is generated by the computing device and communicated to the fluid jet machine by way of the wireless communications link; and wherein the operation is actuated when the fluid jet machine receives the signal.
  • In another aspect, the invention may provide a method comprising the steps of: forming a wireless communication link between a portable computing device and a fluid jet machine; sending a first signal from the computing device to the fluid jet machine via the wireless communication link; and actuating an operation of the fluid jet machine upon receiving the first signal.
  • In another aspect, the invention may provide a method comprising the steps of: forming a wireless communication link between a portable computing device and a control unit; forming a wired communication link between the control unit and a fluid jet machine; sending a first signal from the computing device to the control unit via the wireless communication link; translating the first signal into a second signal; sending the second signal from the control unit to the fluid jet machine via the wired communications link; and actuating an operation of the fluid jet machine upon receiving the second signal.
  • BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
  • A sample embodiment of the invention, illustrative of the best mode in which Applicant contemplates applying the principles, is set forth in the following description, is shown in the drawings and is particularly and distinctly pointed out and set forth in the appended claims.
  • FIG. 1 is a view of a first embodiment of the present invention, including an operating device in the form of a water jet cutting machine and a computing device in the form of a remote control;
  • FIG. 2 is an enlarged view of an embodiment of the remote control of the present invention;
  • FIG. 3 is a view of a prior art water jet cutting system juxtaposed with a portion of a second embodiment of the present invention;
  • FIG. 4 is a view of a portion of the second embodiment of the present invention, including a computing device and a control unit;
  • FIG. 5 is a perspective view of a prior art control station next to an operating device in the form of a water jet cutting machine; and
  • FIG. 6 is a perspective view of the second embodiment of the present invention next to an operating device in the form of a water jet cutting machine.
  • Similar numbers refer to similar parts throughout the drawings.
  • DETAILED DESCRIPTION
  • As shown in FIG. 1, the present invention pertains to a system and method for wireless control, a first embodiment thereof hereinafter referred to as system 1. System 1 is adapted to provide control of an operating device having at least one operation, which may be embodied in a device such as a water jet cutting machine, hereinafter referred to as water jet cutting machine 2. System 1 provides control by way of a computing device, hereinafter referred to as a remote control 4.
  • Water jet cutting machine 2 may be of any type of water jet device. For the present example, water jet cutting machine 2 is generally divided into a working unit 3 and a pump unit 5 interconnected by various components necessary and commonly used in the field of water jet technology, for example, a line for high pressure water, electrical power, and related mechanical elements and circuitry. Water jet cutting machine 2 further includes a control system or control unit 7 for controlling all of the various features of water jet cutting machine 2, including movement of water jet cutting machine 2 itself as well as control of the internal mechanisms relating to the stream of high pressure water. Control unit 7 may be integrated with water jet cutting machine 2 or may be separately connected thereto by way of connectors, as discussed in greater detail below.
  • Pump unit 5 includes all of the various features and mechanisms for moving water jet cutting machine 2 within the desired environment, including movement such as forward, reverse, left, right, stop, jog, etc. Pump unit 5 further includes all of the various features and mechanisms for pumping high pressure water from a water reservoir (not shown) or hose (not shown) to working unit 3 for use thereby. Pump unit 5 may further include a plurality of wheels 9 for use in moving water jet cutting machine 2 within the desired environment. It will be readily understood that pump unit 5 includes the various mechanical and electrical components necessary for moving water jet cutting machine 2 and supplying pumped high pressure water from pump unit 5 to working unit 3.
  • Working unit 3 includes various components necessary for applying a high pressure stream of water to the desired environment. As such, working unit 3 may include a nozzle holder 11 connected to a nozzle 13 for use in expelling a pressurized stream of water 14. Nozzle holder 11 and nozzle 13 are necessarily interconnected to the high pressure pumped water received from pump unit 5 as well as various motors or hydraulic mechanisms for moving nozzle 13 in the desired direction to expel high pressure stream of water 14 at a proper angle and flow rate in the desired environment.
  • Control unit 7 is interconnected with a wireless module 15. This connection may be done by a user manually coupling wireless module 15 to control unit 7 in an aftermarket hardware upgrade, or wireless module 15 may be integrated with control unit 7 by the manufacturer. Wireless module 15 includes all of the various circuitry and components necessary for transmitting and receiving electromagnetic radiation, particularly electromagnetic radiation in the radio frequency spectrum, namely 3 kHz to 300 GHz. Henceforth, this electromagnetic radiation will be referred to as “signals”. Wireless signals received by wireless module 15 are used by control unit 7 to actuate the various components of water jet cutting machine 2. As such, wireless signals may actuate any of the various features or operations included in working unit 3 or pump unit 5. These features or operations include moving water jet cutting machine 2 in any direction or starting and stopping movement. The signals may also actuate any of the features or operations associated with nozzle 13 such as starting or stopping the flow of water, narrowing or widening the flow of water, or raising or lowering nozzle 13. The signals may also initiate an emergency stop procedure wherein all of the components of water jet cutting machine 2 immediately stop or shut down, including ceasing pressurized stream of water 14. This emergency stop may dump or cease pressure at working unit 3 or pump unit 5, or may dump or cease pressure at both working unit 3 and pump unit 5 to ensure safety and an immediate halt to the dangerous activity.
  • Control unit 7 may provide feedback relating to water jet cutting machine 2 to remote control 4 by way of wireless module 15. Control unit 7 may gather and update internal metrics and system information and provide this information to remote control 4 by way of wireless signals transmitted by wireless module 15. Wireless module 15 may transmit information such as current pounds per square inch (“PSI”) of pressurized stream of water 14, gallons per minute (“GPM”) of pressurized stream of water 14, orifice size of nozzle 13, current battery charge of an onboard battery system (not shown), or any other metrics or information available in water jet cutting machine 2. Control unit 7 may also include a memory (not shown) which stores or logs information relating to the operation of water jet cutting machine 2 for later transmission to remote control 4 or for later retrieval via an electronic wired connection directly to control unit 7 or for sending via email or any other data retrieval means.
  • Remote control 4 includes a housing 19 formed and sized to be portable and easily carried by an individual user. Remote control 4 further includes an interface 21 and wireless module 23 connected therebetween by circuitry and supported by a processor and all of the various electronic and mechanical devices necessary to support a portable computing device. Interface 21 is preferably embodied in a touchscreen interface. However, interface 21 may be any style of input/output system which may receive and provide graphical or tactile or any other informational responses via an engagement with the user. Wireless module 23 is similar to wireless module 15 in that wireless module 23 receives and transmits signals by way of electromagnetic radiation in the radio frequency spectrum. Wireless module 23 receives input from either the user via interface 21 or from wireless module 15 via signals. In the event that wireless module 23 receives input from the user via interface 21, wireless module 23 translates this input into signals readable by wireless module 15 and transmits these signals wirelessly thereto. Alternatively, in the event that wireless module 23 receives input from wireless module 15 via wireless signals, wireless module 23 translates this input into graphical or tactile representations and provides this input to the user via interface 21. Thus, it is a primary feature of the present invention to couple wireless module 23 with wireless module 15 to enable a user to hold remote control 4 and wirelessly actuate the various components and systems of water jet cutting machine 2, including any actuating any operations of machine 2.
  • Remote control 4 may be embodied by a common off-the-shelf component such as a tablet, phone, or any other common mobile computing device available to a common consumer. This mobile computing device receives a bundle of software or application which provides interface 21 to the user via the interface of the computing device. As such, the user or business may already own a device which can provide the hardware required for remote control 4 for water jet system 1. This represents and enormous cost savings to the user as a critical underlying piece of hardware for implementing system 1 may already be owned by the user.
  • As shown in FIG. 2, interface 21 includes at least two zones for use in controlling and actuating the operations of water jet cutting machine 2. A control zone 25 is defined by interface 21 and used to display and input information relating to the control of water jet cutting machine 2. Control zone 25 may display the gathered metrics, feedback, or other information captured by control unit 7 and transmitted to remote control 4 by wireless module 15. Control zone 25 may also display a graphical user interface for controlling the movement of water jet cutting machine 2, the water pressure, nozzle 13 orifice size, or any other feature or operation the user may wish to control.
  • As shown in FIG. 2, a safety zone 27 is also defined by interface 21 and preferably located proximate control zone 25. Safety zone 27 is preferably touch sensitive and is connected via the circuitry and system logic of interface 21 to control unit 7 by way of wireless module 23 and wireless module 15. Safety zone 27 provides an elongated area along the side of interface 21 for receiving a finger of the user to ensure the user is in control of remote control 4 and manually holding remote control 4 by at least one hand. As such, safety zone 27 acts as a “dead man's switch” and is wired into the circuitry of interface 21 to immediately and automatically stop dangerous operations of water jet cutting machine 2 in the event the user holding remote control 4 manually releases a finger from safety zone 27.
  • Safety zone 27 and the ability to shut down system 1 in the event the user is no longer in control represents a critical safety feature of the present invention in that any time a user releases the touch connection between the user and safety zone 27, the dangerous operation of water jet cutting machine 2 ceases. A user may release remote control 4 due to incapacitation, disability, simple neglect, or even due to recklessness. In the preferred embodiment of the invention, all operations of water jet cutting machine 2 immediately stop when interface 21 senses a release of a finger from safety zone 27. However, inasmuch as the most critical and dangerous component of water jet cutting machine 2 is pressurized stream of water 14, at the minimum, water jet system 1 preferably ceases the operation of expelling pressured stream of water 14 when safety zone 27 is released by the user.
  • The present invention may include the feature that the emergency “STOP” instruction generated by the release of the user's finger from safety zone 27 is given top software level and machine level priority in water jet system 1. In the underlying machine language, various interrupts and message priorities may be given to the instruction which informs control unit 7 to cease operations of water jet cutting machine 2. This provides almost instantaneous and real-time control of water jet cutting machine 2 and ensures that the overall deactivation of water jet 2 is given top priority at the software and machine level.
  • Inasmuch as the user must be pressing at least one finger against safety zone 27, interlace 21 continuously polls safety zone 27 for a touch input. When interface 21 receives an affirmative response that the user is touching safety zone 27, interface 21 continues normal operations and receives/transmits signals via wireless module 23 and interface 21 as needed. Control zone 25 receives input from the user and operates water jet cutting machine 2 as discussed above. However, the wireless nature of remote control 4 allows the user to adjust his physical whereabouts to best view and operate water jet cutting machine 2 as long as safety zone 27 is receiving a touch from the user. As such, water jet system 1 provides additional safety benefits in that a user is not “tied” to water jet cutting machine 2 by hoses or wires. The user may move and adjust physical position accordingly to remain safe and to more clearly observe the operations.
  • While the dead man's switch feature may be implemented by way of safety zone 27 on touchscreen interface 21, the present invention may encompass any way of providing a similar safety feature for stopping an operation when system 1 senses the user is no longer in control. For example, a button (not shown) may be provided which requires the user to push in or hold down the button to indicate the user is in control of system 1. Alternatively, a still camera or video camera (not shown) may be provided to acquire images of the user or holder of a portion of system 1 to indicate the user is in control of system 1. The camera may acquire an image and then determine if the image contains the user or is devoid of the user to determine if the user is in control of system 1. A light sensor may be provided whereby the user must keep a thumb or finger over the light sensor to indicate the user is in control of system 1. A gyroscopic sensor may be provided which senses movement in any of the X-axis, Y-axis, or Z-axis and uses this movement information to determine whether the user is in control of system 1. Thus, the concept of sensing whether a user is in control and thereafter enabling or disabling an operation is a feature of the present invention. This may be implemented with an element adapted to be actuated by a user, wherein the actuation enables the operation and the absence of actuation disables the operation. This may also be implemented with a switch variable in an application installed on remote control 4 and logically connected to an element, which determines which state the variable is set to. The switch variable may be set to a first state or a second state, whereby the first state indicates the application of remote control 4 should enable the operation, and whereby the second state indicates the operation should be disabled. The element logically connected to the variable may be one of the aforementioned graphics on a touchscreen, button, camera, light sensor, or gyroscopic sensor, which sets the switch variable based on whether the user is physically interacting with system 1 to indicate the user is in control of system 1.
  • Wireless module 15 and wireless module 23 are preferably wirelessly coupled via Bluetooth technology. The Bluetooth protocol includes a number of features which are advantageous to the present invention over alternative wireless communication systems. For example, Bluetooth requires very little power per transmission signal, typically in the 1 milliwatt range, so water jet cutting machine 2 and/or control unit 7 may incorporate a battery to provide overall power to water jet cutting machine 2. This greatly improves mobility of water jet cutting machine 2. This further increases safety, as an elongated hydraulic hose, pneumatic hose, or power line and the corresponding risk of accidental cutting of said hose or power line may be eliminated from water jet cutting machine 2. Bluetooth further provides an inherent security feature in that the low power of the signals limits the distance between water jet cutting machine 2 and remote control 4 to about ten meters. This limited range forces a user to actively remain in proximity to water jet cutting machine 2 while in use. One of the features of the present invention relates to the constant pinging back and forth between wireless module 15 and wireless module 23 to ensure the modules are in proximity. When a ping is unreturned, system 1 actuates a subroutine to shut down water jet cutting machine 2 to ensure safety. Further, Bluetooth technology does not require a line of sight between water jet cutting machine 2 and remote control 4 which is typically required in other wireless technologies such as infrared wireless communication. This allows a user to control water jet cutting machine 2 from a vehicle or behind a partition or safety shield. Finally, Bluetooth technology uses spread-spectrum frequency hopping to ensure that no other devices are transmitting on the same frequency at the same time. This provides a critical safety feature to ensure that no other devices can take control of or affect water jet cutting machine 2 and/or control unit 7.
  • The wireless control of water jet cutting machine 2 by way of remote control 4 may be provided by way of a modularized system which is connectable to other operating devices such as water jet equipment and systems, as represented by a generic water jet equipment 29 shown in FIGS. 5 and 6. Generic equipment 29 is representative of any water jet device which may be movable along a track, movable without a track, a stationary device, any other style of operating device commonly found in any field. As shown in FIG. 3, one familiar with the water jet field will recognize that control unit 7 discussed above with respect to water jet cutting machine 2 improves elements commonly embodied in the prior art as an on board hardwired control system 30 and a control station 31. Onboard hardwired control system 30 is commonly connected via a group of hydraulic, pneumatic, and/or electric hoses/wires 33 (henceforth known as “lines 33”) to a set of sockets or connectors 32 of control station 31. Control station 31 is actuated by a user 35 to send controlling pressure or electric signals via lines 33 to onboard control system 30, which in turn actuates equipment 29. User 35 manually manipulates a series of mechanical controls 37 to actuate equipment 29. As discussed above, this requires user 35 to stand in a fixed position to operate equipment 29. Further, control systems implementing control station 31 such as those shown in FIGS. 3 and 5 do not incorporate any mechanism to sense whether user 35 has become incapacitated or moved away from control station 31.
  • As shown in FIG. 3-6, a second embodiment of the present invention is shown as system 101, which includes a portable control unit 131 in communication with remote control 4. Portable control unit 131 includes a wireless module 115, similar to the previously discussed wireless module 15 of water jet system 1. Portable control unit 131 further includes a set of connectors 132, similar to connectors 32 of control station 31. In system 101, control unit 131 is connected to equipment 29 in place of control station 31. An operator or user such as user 35 operating system 101 manually locates control unit 131 in close proximity to equipment 29. User 35 then manually disconnects lines 33 from connectors 32 of control station 31 and reconnects those lines 33 to the appropriate connectors 132 of control unit 131. User 35 then initiates a Bluetooth pairing of control unit 131 with remote control 4 via wireless module 115 of control unit 131 and wireless module 23 of remote control 4. Once control unit 131 is paired and coupled with remote control 4, user 35 simply manipulates interface 21 while holding a finger on safety zone 27 to operate equipment 29. User 35 is free to move about to more easily see the operation of equipment 29 or to move to safer areas as equipment 29 performs its operations.
  • Inasmuch as the water jet industry enjoys a generally standardized set of connectors for actuating various equipment or machines, control unit 131 can be connected to a number of different pieces of equipment to provide wireless control and a dead man's switch to any user of that equipment. Further, adapters may be provided to interconnect any necessary items or elements and to allow control unit 131 to connect with various equipment and operating devices. Further, control unit 131 is entirely portable and able to be easily transported between jobsites by a single individual with no specialized equipment. This represents an advantage over the prior art which provided large bulky control units such as those indicated as control station 31 in FIGS. 3 and 5. As shown in FIG. 3, one will readily note the size and weight differences between control station 31 and control unit 131. The small size and portability of control unit 131 allows a user to transport wireless control system 101 between physical locations. Further, efficiencies are realized by using one control unit 131 in place of several control stations 31. As shown in FIG. 4, control unit 131 may be provided with a handle 175 extending from a housing 176 used to encapsulate the internal mechanisms of control unit 131. Control unit 131 is further provided with an electrical input such as a power receiving prong or set of prongs (not shown) for receiving a power cord from an electrical source. Further, control unit 131 may be provided with a battery backup system (not shown) for providing batter power to control unit 131 in the event of a power outage or simply to provide better portability to control unit 131.
  • Control unit 131 is provided with various mechanical components for actuating the various connectors 132 as instructed by the holder of remote control 4. A set of solenoids (not shown) may be used to turn a particular connector on or off. The set of solenoids may be electronically actuated, hydraulically actuated, or pneumatically actuated. Further, it has been discovered that the bleed off pilot pressure from a particular electronically actuated solenoid may be connected with a manual hydraulic or manual pneumatic actuation control to allow a user to manually actuate the electronic solenoid in the event of a power failure. This manual actuation may then be actuated by a user to stop a process when the electric power to the solenoid is not operating and provides a critical safety mechanism for control unit 131. While solenoids may be used for on/off control of connectors 132, a similar set of servomotors (not shown) may be used in conjunction with the set of solenoids to control the rate of flow through the connectors.
  • Control unit 131 may include one or more sensors for ensuring overall safety in system 1. Control unit 131 may include a gyroscopic sensor (not shown) which actuates system 1 to initiate a subroutine to shut down equipment 29 when it senses any kind of quick movement of control unit 131. The movement may be caused by an accident on the job site, an earthquake, an explosion, a vehicle bumping or disrupting control unit 131 or any other reason for unintentionally imparting quick movement to control unit 131. This safety feature allows for an automatic deadman switch type of shut down of equipment 29. Other sensors may also be employed for similar safety and automatic shutdown of equipment 29. For example, a pressure sensor may be employed for use in shutting down equipment 29 in the event of a drop or rise in pressure beyond a predetermined threshold. Likewise, a gas sensor for detecting flammable gases may be employed in a similar manner. Further, a battery sensor or subroutine may be employed to track the battery life of remote control 4 and to ensure equipment 29 is automatically shutdown before remote control 4 loses power.
  • While equipment in the field all includes a generally standardized set of connectors, the actual pressures, voltages, hydraulics, etc. used to interact with the equipment needs tailored or customized for each model of equipment, each equipment family, or each operating device. This is addressed by offering plugins, software updates, or even entirely different encapsulated applications for each model of equipment or equipment family which a user may desire to control. As such, interface 21 may be offered in whole or in part as a physical bundle of software, a software download from the Internet, or as a precompiled application downloadable through an application store such as iTunes® or Google Apps Marketplace®, or downloadable through the Internet in general. One will readily understand that this software may be offered for each desired underlying operating system or hardware architecture to allow a user to use an off-the-shelf tablet or mobile device as remote control 4.
  • For example, if a user purchases or rents a particular piece of equipment 29A and desires to utilize system 101 with equipment 29A, the user downloads and installs software which is tailored to provide an interface 21A on the user's mobile device. This enables that device to become remote control 4 and control equipment 29A. If the user has an iPad®, the software download will be compiled and customized to run on an iPad®. If that user wishes to use a new piece of equipment 29B, system 101 may include the feature that the user may update the software to provide an interface 29B to control equipment 29B. System 101 may alternatively include the feature that the user may download a new piece of software which is tailored to provide interface 29B on the user's mobile device. Or the software may be configured such that a user must purchase a new activation code to use interface 21 with a new piece of equipment.
  • Similar to updating or changing the underlying software, the hardware may be updated or changed as well in system 101. If the user acquires a Kindle Fire@ and wishes to now control equipment 29B on the Kindle Fire@ the software to provide interface 29B may be downloaded and installed on the Kindle Fire®. As such, any method for providing to the user a way to incorporate an off-the-shelf mobile device with interface 21 is contemplated by the present invention. The underlying software to provide interface 21 may be a single download, a plugin to previously installed software, or any other method common in the art for providing and updating software.
  • The application used with remote control 4 to control the operating device may be configured or programmed to utilize one or more particular hardware features of the computing device, such as a touchscreen, button, camera, light sensor, or gyroscopic sensor. These pieces of computing hardware may be logically connected to internal variables residing in the application and may be configured to control the enabling and disabling of an operation on the operating device.
  • Interface 21 and the software involved with providing interface 21 may keep a detailed record of events and status information produced while interface 21 is used. Further, system 101 may provide a data collection subroutine running in the background to export all data or any relevant data to a file or database for later analytics or review. System 101 may even store commonly used routines or manipulations of interface 21 for repeatability of common operations. Costing and timing information may be obtained and stored by the software. Interface 21 may be integrated with accounting or purchasing software, or automatically update a database such as an enterprise level inventory database, etc. Usage and depreciation of particular system components such as a blade or a nozzle may be automatically calculated and linked with a purchasing system. All of these features are contemplated and within the scope of system 101.
  • While the above system 101 is discussed with respect to the water jet cutting field, it will be readily apparent that control unit 131 may be reconfigured and customized to apply to any field of commercial or industrial activities. It follows that interface 21 may also be customized to apply to the alternative field of commercial or industrial activities. Thus, it is within the scope of the present invention that a wireless control system similar to those discussed above may be connected or coupled to any device where the user is required to be tethered to or in a fixed position for operating the device or where a deadman switch would be beneficial.
  • In the foregoing description, certain terms have been used for brevity, clearness, and understanding. No unnecessary limitations are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed.
  • Moreover, the description and illustration of the preferred embodiment of the invention are an example and the invention is not limited to the exact details shown or described.

Claims (20)

1. A system comprising:
a computing device, wherein the computing device includes a first wireless module;
a fluid jet machine, wherein the fluid jet machine includes a pump unit, a nozzle, and an operation;
a second wireless module, wherein the second wireless module is connected to the fluid jet machine;
a wireless communications link between the computing device and the fluid jet machine, wherein the wireless communication link is formed by the first wireless module and the second wireless module;
a signal, wherein the signal is generated by the computing device and communicated to the fluid jet machine by way of the wireless communications link; and
wherein the operation is actuated when the fluid jet machine receives the signal.
2. The system of claim 1, further comprising:
a control unit, wherein the second wireless module is disposed in the control unit; and
a connector, wherein the control unit is connected to the fluid jet machine by a connector.
3. The system of claim 2, further including:
a valve body disposed in the control unit and operable in an open position and a closed position;
wherein the control unit is in fluid communication with the fluid jet machine when the valve body is in the open position; and
wherein the operation is actuated when the control unit is in fluid communication with the fluid jet machine.
4. The system of claim 3, wherein the signal is communicated to the control unit by way of the wireless communication link, and wherein the valve body moves to the open position when the control unit receives the signal.
5. The system of claim 1, wherein the operation is one of a fluid jet cutting operation and a movement of the fluid jet machine operation.
6. The system of claim 1, wherein the wireless communications link is formed using Bluetooth wireless communications protocol.
7. The system of claim 1, further comprising a touchscreen interface on the computing device.
8. The control system of claim 1, further comprising:
a display on the computing device;
a set of system metrics, wherein the set of system metrics are communicated from the fluid jet cutting device to the computing device by way of the wireless communications link; and
an output, wherein the output graphically represents the set of system metrics, wherein the output is presented on the display.
9. A method comprising the steps of:
forming a wireless communication link between a portable computing device and a fluid jet machine;
sending a first signal from the computing device to the fluid jet machine via the wireless communication link; and
actuating an operation of the fluid jet machine upon receiving the first signal.
10. The method of claim 9, further comprising the steps of:
connecting a first wireless module to a second wireless module to form the wireless communication link therebetween, wherein the first wireless module is disposed in the computing device, and wherein the second wireless module is connected to the fluid jet machine; and
forming the wireless communication with Bluetooth communication protocol.
11. The method of claim 10, further comprising the steps of:
sending a second signal from the fluid jet machine to the computing device via the wireless communications link; and
updating a display on the computing device upon receiving the second signal.
12. The method of claim 11, further comprising the steps of:
actuating an element on the computing device prior to the step of sending the first signal;
sending a termination signal from the computing device to the fluid jet machine when the element is no longer actuated; and
halting the operation of the fluid jet machine when the fluid jet machine receives the termination signal.
13. The method of claim 12, further comprising the steps of:
providing a plurality of graphics on a display of the computing device;
linking each graphic in the plurality of graphics with a corresponding operation in a plurality of operations of the fluid jet machine;
selecting a graphic in the plurality of graphics;
generating the first signal in response to selecting the graphic; and
actuating the operation in the plurality of operations corresponding to the selected graphic.
14. The method of claim 13, wherein the operation is one of;
a spraying of fluid out of a nozzle disposed on the fluid jet machine;
a terminating spraying of fluid out of the nozzle;
a physically moving the fluid jet machine via a locomotion system of the fluid jet machine;
a halting the movement of the fluid jet machine;
an altering an aperture size of the nozzle disposed on the fluid jet machine; and
a changing the direction of the nozzle.
15. A method comprising the steps of;
forming a wireless communication link between a portable computing device and a control unit;
forming a wired communication link between the control unit and a fluid jet machine;
sending a first signal from the computing device to the control unit via the wireless communication link;
translating the first signal into a second signal;
sending the second signal from the control unit to the fluid jet machine via the wired communications link; and
actuating an operation of the fluid jet machine upon receiving the second signal.
16. The method of claim 15, further comprising the steps of:
connecting a first wireless module to a second wireless module to form the wireless communication link therebetween, wherein the first wireless module is disposed in the computing device, and wherein the second wireless module is disposed in the control unit; and
forming the wireless communication with Bluetooth communication protocol.
17. The method of claim 15, further comprising the steps of:
sending a third signal from the fluid jet machine to the control unit via the wired communications link;
translating the third signal to a fourth signal;
sending the fourth signal from the control unit to the computing device via the wireless communications link; and
updating a display on the computing device upon receiving the fourth signal.
18. The method of claim 15, further comprising the steps of:
actuating an element on the computing device prior to the step of sending the first signal;
sending a first termination signal from the computing device to the control unit when the element is no longer actuated;
translating the first termination signal to a second termination signal;
sending the second termination signal from the control unit to the fluid jet machine; and
halting the operation of the fluid jet machine when the fluid jet machine receives the second termination signal.
19. The method of claim 15, further comprising the steps of:
providing a plurality of graphics on a display of the computing device;
linking each graphic in the plurality of graphics with a corresponding operation in a plurality of operations of the fluid jet machine;
selecting a graphic in the plurality of graphics;
generating the first signal in response to selecting the graphic; and
actuating the operation in the plurality of operations corresponding to the selected graphic.
20. The method of claim 15, wherein the operation is one of:
a spraying of fluid out of a nozzle disposed on the fluid jet machine;
a terminating spraying of fluid out of the nozzle;
a physically moving the fluid jet machine via a locomotion system of the fluid jet machine;
a halting the movement of the fluid jet machine;
an altering an aperture size of the nozzle disposed on the fluid jet machine; and
a changing the direction of the nozzle.
US14/204,451 2013-05-09 2014-03-11 Mechanism for remotely controlling water jet equipment Abandoned US20140336828A1 (en)

Priority Applications (14)

Application Number Priority Date Filing Date Title
US14/204,451 US20140336828A1 (en) 2013-05-09 2014-03-11 Mechanism for remotely controlling water jet equipment
US14/997,035 US20160129552A1 (en) 2013-05-09 2016-01-15 Mechanism for remotely controlling equipment
US15/689,483 US10401878B2 (en) 2013-05-09 2017-08-29 Indexer, indexer retrofit kit and method of use thereof
US15/689,572 US10408552B2 (en) 2013-05-09 2017-08-29 Indexer, indexer retrofit kit and method of use thereof
US16/155,340 US10599162B2 (en) 2013-05-09 2018-10-09 Indexer, indexer retrofit kit and method of use thereof
US16/265,387 US10747238B2 (en) 2013-05-09 2019-02-01 Indexer, indexer retrofit kit and method of use thereof
US16/520,589 US11327511B2 (en) 2013-05-09 2019-07-24 Indexer, indexer retrofit kit and method of use thereof
US16/524,279 US10890390B2 (en) 2013-05-09 2019-07-29 Indexer, indexer retrofit kit and method of use thereof
US16/776,770 US11934215B2 (en) 2013-05-09 2020-01-30 System and method for cleaning heat exchanger tubes
US16/776,741 US11709507B2 (en) 2013-05-09 2020-01-30 Method of performing a cleaning operation using a water jet device
US16/942,945 US11294399B2 (en) 2013-05-09 2020-07-30 Rotary tool with smart indexing
US17/071,203 US11360494B2 (en) 2013-05-09 2020-10-15 Method of cleaning heat exchangers or tube bundles using a cleaning station
US17/688,265 US20220187855A1 (en) 2013-05-09 2022-03-07 Indexer and method of use thereof
US17/739,467 US11789471B2 (en) 2013-05-09 2022-05-09 Method of cleaning heat exchangers or tube bundles using a cleaning station

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201361821433P 2013-05-09 2013-05-09
US14/204,451 US20140336828A1 (en) 2013-05-09 2014-03-11 Mechanism for remotely controlling water jet equipment

Related Parent Applications (1)

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US15/689,572 Continuation US10408552B2 (en) 2013-05-09 2017-08-29 Indexer, indexer retrofit kit and method of use thereof

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US14/204,350 Continuation-In-Part US10040169B2 (en) 2013-05-09 2014-03-11 System and method for wireless control using a deadman switch
US14/204,265 Continuation-In-Part US10265834B2 (en) 2013-05-09 2014-03-11 System for remotely controlling an operating device
US14/997,035 Continuation US20160129552A1 (en) 2013-05-09 2016-01-15 Mechanism for remotely controlling equipment
US15/689,483 Continuation-In-Part US10401878B2 (en) 2013-05-09 2017-08-29 Indexer, indexer retrofit kit and method of use thereof
US15/689,572 Continuation-In-Part US10408552B2 (en) 2013-05-09 2017-08-29 Indexer, indexer retrofit kit and method of use thereof

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US14/204,265 Active 2036-04-04 US10265834B2 (en) 2013-05-09 2014-03-11 System for remotely controlling an operating device
US14/204,554 Abandoned US20140333525A1 (en) 2013-05-09 2014-03-11 Method and apparatus for using an application to control operation with a deadman switch
US14/204,350 Active 2034-09-21 US10040169B2 (en) 2013-05-09 2014-03-11 System and method for wireless control using a deadman switch
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US14/204,554 Abandoned US20140333525A1 (en) 2013-05-09 2014-03-11 Method and apparatus for using an application to control operation with a deadman switch
US14/204,350 Active 2034-09-21 US10040169B2 (en) 2013-05-09 2014-03-11 System and method for wireless control using a deadman switch
US14/997,035 Abandoned US20160129552A1 (en) 2013-05-09 2016-01-15 Mechanism for remotely controlling equipment

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US20140336827A1 (en) 2014-11-13
US10040169B2 (en) 2018-08-07
US20160129552A1 (en) 2016-05-12
US10265834B2 (en) 2019-04-23
US20140333525A1 (en) 2014-11-13
US20140336793A1 (en) 2014-11-13

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