US20140231567A1 - Wear pack for a demolition tool - Google Patents
Wear pack for a demolition tool Download PDFInfo
- Publication number
- US20140231567A1 US20140231567A1 US14/348,993 US201214348993A US2014231567A1 US 20140231567 A1 US20140231567 A1 US 20140231567A1 US 201214348993 A US201214348993 A US 201214348993A US 2014231567 A1 US2014231567 A1 US 2014231567A1
- Authority
- US
- United States
- Prior art keywords
- wear
- force transfer
- reciprocal
- positioning portion
- transfer portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/28—Small metalwork for digging elements, e.g. teeth scraper bits
- E02F9/2883—Wear elements for buckets or implements in general
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
- B23D31/008—Cutting-up scrap
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F3/00—Dredgers; Soil-shifting machines
- E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
- E02F3/96—Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements
- E02F3/965—Dredgers; Soil-shifting machines mechanically-driven with arrangements for alternate or simultaneous use of different digging elements of metal-cutting or concrete-crushing implements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/08—Wrecking of buildings
- E04G23/082—Wrecking of buildings using shears, breakers, jaws and the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D35/00—Tools for shearing machines or shearing devices; Holders or chucks for shearing tools
- B23D35/002—Means for mounting the cutting members
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
Definitions
- This disclosure relates to the field of demolition tools for crushing and/or cutting material and more particularly to the field of wear packs for demolition tools.
- a demolition tool for crushing and/or cutting material is generally known.
- the demolition tool may comprise a jaw set having a lower jaw and an upper jaw.
- the upper and lower jaws may be pivotally connected.
- the upper and lower jaws may be moveable relative to each other.
- Blades may be provided on both the upper jaw and the lower jaw.
- the work material may be crushed or cut by closing the upper jaw against the lower jaw under hydraulic pressure.
- the demolition tool may comprise a frame that connects the jaw set to a jib of a machine.
- the demolition tool may have a jaw set that is suitable for crushing concrete.
- the jaw set may be adapted for crushing or cutting other materials, for example for cutting scrap iron and/or iron sections.
- the abrasive nature or hardness of some of these materials may cause the relatively rapid wear of the surfaces that engage the materials.
- the demolition tool may be provided with replaceable wear parts that have wear surfaces.
- a type of replaceable wear part may be a wear pack.
- the wear pack may be connected directly to the jaw set by conventional techniques.
- the wear pack may be provided on the upper and/or the lower jaw.
- the wear pack may be retained by fasteners that are exposed to relatively high stresses during operation.
- the present disclosure is directed, at least in part, to improving or overcoming one or more aspects of the prior art system.
- the present disclosure describes a wear pack for a jaw of a demolition tool
- the wear pack may comprise a wear member for shielding a front end of the jaw, the wear member having a contact surface to rest against the front end; and a bracket member projecting from the wear member for coupling the front end and having a mounting surface configured for mating to a reciprocal mounting surface on the front end, wherein the mounting surface comprises a positioning portion contiguous with a force transfer portion.
- the present disclosure describes a method of assembling a wear pack on a jaw of a demolition tool, the method comprising the steps of providing a wear member for shielding the front end of the jaw, the wear member having a contact surface to rest against the front end; providing a bracket member projecting from the wear member and having a mounting surface configured for mating a reciprocal mounting surface on the front end, the mounting surface having positioning portion contiguous with a force transfer portion; and engaging the positioning portion to a reciprocal positioning portion on the reciprocal mounting surface.
- FIG. 1 is an isometric view of a wear pack according to the present disclosure
- FIG. 2 is an isometric view of a wear pack of FIG. 1 mounted to a jaw set of a demolition tool
- FIG. 3 is a cross-section view of the wear pack mounted to the jaw set in FIG. 2 ;
- FIG. 4 is an isometric view of a second embodiment of a wear pack according to the present disclosure.
- FIG. 5 is a cross-section view of the wear pack of FIG. 4 mounted to a jaw set
- FIG. 6A is a cross-section view of a wear pack of FIG. 1 in an approach to the jaw set of a demolition tool
- FIG. 6B is a cross-section view of a wear pack of FIG. 1 in an initial engagement with the jaw set;
- FIG. 6C is a cross-section view of a wear pack of FIG. 1 rotated at the point of initial engagement relative to the jaw set;
- FIG. 6D is a cross-section view of a wear pack of FIG. 1 at the end of rotation relative to the jaw set.
- This disclosure generally relates to a wear pack 10 for assembly onto a jaw set of a demolition tool.
- FIG. 1 illustrates the wear pack 10 .
- the wear pack 10 may be composed of a material or a composite of materials that are resistant to wear due to operation of the demolition tool.
- the wear pack 10 may be composed of high strength steel.
- FIG. 2 illustrates the wear pack 10 mounted to a jaw set 50 of a demolition tool. Although the wear pack 10 is shown mounted to a jaw 52 of the jaw set 50 , the present disclosure should not to be limited to this embodiment.
- the wear pack 10 may be configured to fit to an upper jaw 51 or the lower jaw 52 of the jaw set 50 .
- the wear pack 10 may be configured to fit to a front end 53 of the jaw 51 or a front end 54 of the jaw 52 .
- the front ends 53 , 54 may be the free ends that are opposite the pivotally connected ends of the jaws 51 , 52 .
- the wear pack 10 may comprise a wear member 12 .
- the wear member 12 may have a shape which corresponds to the front end 54 .
- the wear member 12 may be adapted to shield the front end 54 .
- the wear member 12 may have a shape and dimension suitable to contact and protect the front end 54 .
- the wear member 12 may be suitably modified so as to contact and protect the front end 54 .
- the wear member 12 may be elongated and may have a substantially rectangular shape. In an embodiment. the wear member 12 may be formed as a plate.
- the wear member 12 may have a contact surface 13 .
- the contact surface 13 may be formed on a side of the wear member 12 .
- the contact surface 13 may be formed across the entire side of the wear member 12 .
- the contact surface 13 may be formed on a portion of the side of the wear member 12 . In an embodiment, the contact surface 13 may be a body that protrudes from the wear member 12 .
- the contact surface 13 may rest against the front end 54 .
- the contact surface 13 may have a shape and dimension suitable to rest against and protect the front end 54 .
- the contact surface 13 may be suitably modified to rest against and protect the front end 54 of a specific jaw set.
- the wear member 12 may have a first indent 30 .
- the first indent 30 may be formed on an edge of the wear member 12 .
- the first indent 30 may be formed on a longer edge and may be centrally positioned.
- the shape and dimension of the first indent 30 may correspond to an indented portion on the front end 54 .
- the first indent 30 may have a straight centre segment that is connected between inclined end segments.
- the centre segment may be parallel to the longitudinal axis of the wear member 12 .
- the end segments may be inclined relative to the longitudinal axis of the wear member 12 .
- the wear member 12 may have a pair of first bosses 31 positioned on the same edge of the wear member 12 having the first indent 30 .
- the first bosses 31 may be disposed on either side of the first indent 30 .
- the first bosses 31 may be spaced from the first indent 30 .
- the first bosses 31 may flank the first indent 30 such that the inclined end segments are continuos with the first bosses 31 .
- the wear member 12 may have a second indent 32 .
- the second indented 32 may be formed on an edge of the wear member 12 opposite to the edge having the first indent 30 .
- the second indent 32 may be centrally positioned.
- the shape and dimension second indent 32 may correspond to an additional indented portion on the front end 54 .
- the second indent portion 32 may have a straight centre segment that is connected between inclined end segments.
- the centre segment may be parallel to the longitudinal axis of the wear member 12 .
- the centre segment of the second indent 32 may be parallel to the centre segment of the first indent 30 .
- the end segments may be inclined relative to the longitudinal axis of the wear member 12 .
- the wear member 12 may have a pair of second bosses 34 positioned on the same edge of the wear member 12 having the second indent 32 .
- the second bosses 34 may be disposed on either side of the second indent 32 such that each inclined end segment forms a side of each second boss 34 .
- the second bosses 34 may be spaced from the second indent 32 .
- the wear pack 10 may have a bracket member 16 .
- the bracket member 16 may enable the wear pack 10 to be mounted to the front end 54 .
- the bracket member 16 may be formed as a block.
- the bracket member 16 may be connected to the wear member 12 .
- the bracket member 16 may be suitably positioned at the wear member 12 .
- the bracket member 16 may be laterally connected to the wear member 12 .
- a bracket side wall 15 of the bracket member 16 may be connected to the wear member 12 .
- An end of the bracket member 16 may be a free end 24 that is not connected to the wear member 12 .
- the opposite end of the bracket member 16 may be connected to the wear member 12 .
- the opposite end of the bracket member 16 may be laterally connected to the wear member 12 at the bracket side wall 15 .
- the bracket member 16 may be welded to the wear member 12 .
- the bracket member 16 may be cast moulded with the wear member 12 .
- the bracket member 16 may have a longitudinal axis extending from the free end 24 to the opposite end.
- the bracket member 16 may be connected to an edge of the wear member 12 that is adjacent to the edges having the first indent 30 and the second indent 32 .
- the bracket member 16 may project from the wear member 12 .
- the bracket member 16 may project form the wear member 12 and the free end 24 may extend beyond contact surface 13 .
- the bracket member 16 may be inclined relative to the wear member 12 .
- the longitudinal axis of the bracket member 16 may be at an angle of less than 90° relative to the contact surface 13 .
- a mounting surface 43 may be formed on the bracket member 16 .
- the mounting surface 43 may be configured for mating to front end 54 .
- the mounting surface 43 may be formed on a side of the bracket member 16 .
- the mounting surface 43 may extend from the free end 24 to the end laterally connected to the wear member 12 .
- the mounting surface 43 may be formed on the bracket member 16 at the side adjacent to the bracket side wall 15 .
- the mounting surface 43 may comprise a positioning portion 40 and a force transfer portion 42 .
- the positioning portion 40 may enable the wear member 12 to be disposed relative to the front end of the jaw in a position for mutual engagement.
- the force transfer portion 42 may serve transfer the crushing forces which arise during operation of the demolition tool to the jaw set of the demolition tool.
- the positioning portion 40 may be located adjacent to the force transfer portion 42 on the mounting surface 43 .
- the positioning portion 40 may be contiguous with force transfer portion 42 .
- the force transfer portion 42 may precede the positioning portion 40 with reference to contact surface 13 .
- the force transfer portion 42 may be located adjacent the end laterally connected to the wear member 12 .
- the positioning portion 40 may be located adjacent the free end 24 .
- the relative geometry between the position potion 40 and force transfer portion 42 may be configured such that the reciprocal inclination between the position potion 40 and force transfer portion 42 is not substantially 90° relative to the contact surface 13 .
- the reciprocal inclination between the position potion 40 and force transfer portion 42 may enable demolition forces to be transferred to the front end 54 while retaining mounting surface 43 in mating engagement with the front end 54 .
- the angle of the reciprocal inclination between the position potion 40 and force transfer portion 42 relative to the contact surface 13 may be between 0° to 85°. In an embodiment, the angle of the reciprocal inclination between the position potion 40 and force transfer portion 42 relative to the contact surface 13 may be between 95° to 180°.
- the force transfer portion 42 may be disposed across the bracket member 16 extending from the bracket side wall 15 to the opposite side.
- a longitudinal axis may extend along the surface of the force transfer portion 42 .
- the longitudinal axis may extend from the bracket side wall 15 to the opposite side.
- the longitudinal axis of the force transfer portion 42 may be perpendicular to the longitudinal axis of the bracket member 16 .
- the positioning portion 40 may be disposed across the bracket member 16 extending from the bracket side wall 15 to the opposite side.
- a longitudinal axis may extend along the surface of the positioning portion 40 .
- the longitudinal axis may extend from the bracket side wall 15 to the opposite side.
- the longitudinal axis of the positioning portion 40 may be perpendicular to the longitudinal axis of the bracket member 16 .
- a longitudinal axis extending along the positioning portion 40 may be parallel to a longitudinal axis extending along the force transfer portion 42 .
- a transition area may be formed between the positioning portion 40 and the force transfer portion 42 .
- the angle of the transition area between the position potion 40 and force transfer portion 42 relative to the contact surface 13 may be between 0° to 85°. In an embodiment, the angle of the transition area between the position potion 40 and force transfer portion 42 relative to the contact surface 13 may be between 95° to 180°.
- the force transfer portion 42 may be formed such that there is a large contact area between the mounting surface 43 and the front end 54 .
- the force transfer portion 42 may have a curved shape.
- the force transfer portion 42 may engage to a complementarily shaped portion on the front end 54 .
- FIG. 3 illustrates the wear pack 10 mounted to the front end 54 .
- the mounting surface 43 may mate to the reciprocal mounting surface 57 of the front end 54 .
- the force transfer portion 42 may be engage to the reciprocal force transfer portion 58 .
- the force transfer portion 42 and the reciprocal force transfer portion 58 may have forms that are mutually matching.
- the force transfer portion 42 and the reciprocal force transfer portion 58 may have forms that enable their mutual engagement.
- the force transfer portion 42 may have a cross section that is defined by a circular arc.
- the force transfer portion 42 and reciprocal force transfer portion 58 may have complementary cross sections defined by circular arcs.
- the force transfer portion 42 may be a concave groove.
- the concave circular arc of the force transfer portion 42 may be a segment of a virtual first circle 44 .
- a central axis of the force transfer portion 42 which is parallel to a longitudinal axis thereof may extend through the centre of the virtual first circle 44 .
- the concave force transfer portion 42 may engage with the reciprocal force transfer portion 58 formed as a convex ridge.
- the convex ridge of the reciprocal force transfer portion 58 may fit in the concave groove of the force transfer portion 42 .
- the force transfer portion 42 may be a convex ridge.
- the convex circular arc of the force transfer portion 42 may be a segment of a virtual first circle.
- a central axis of the force transfer portion 42 which is parallel to a longitudinal axis thereof may extend through the centre of the virtual first circle.
- the convex force transfer portion 42 may engage with the reciprocal force transfer portion 58 formed as a concave groove.
- the convex ridge of the force transfer portion 42 may fit in the concave groove of the reciprocal force transfer portion 58 .
- the positioning portion 40 may be formed such that there is contact area between the mounting surface 43 and the front end 54 which allows the positioning of the wear pack 10 relative to the front end 54 .
- the positioning portion 40 may engage to a complementarily shaped portion on the front end 54 .
- the positioning portion 40 may be engaged to the reciprocal positioning portion 56 .
- the positioning portion 40 and the reciprocal positioning portion 56 may have forms that are mutually matching.
- the positioning portion 40 and the reciprocal positioning portion 56 may have forms that enable their mutual engagement.
- the positioning portion 40 may have a cross section that is defined by a circular arc.
- the positioning portion 40 and reciprocal positioning portion 56 may have complementary cross sections defined by circular arcs.
- the positioning portion 40 may be a convex ridge.
- the convex circular arc of the positioning portion 40 may be a segment of a virtual second circle 46 .
- a central axis of the positioning portion 40 which is parallel to a longitudinal axis thereof may extend through the centre of the virtual second circle 46 .
- the convex positioning portion 40 may engage with the reciprocal positioning portion 56 formed as a concave groove.
- the convex ridge of the positioning portion 40 may fit in the concave groove of the reciprocal positioning portion 56 .
- the positioning portion 40 may be a concave groove.
- the concave circular arc of the positioning portion 40 may be a segment of a virtual second circle.
- a central axis of the positioning portion 40 which is parallel to a longitudinal axis thereof may extend through the centre of the virtual second circle.
- the concave positioning portion 40 may engage with the reciprocal positioning portion 56 formed as a convex ridge.
- the convex ridge of the reciprocal positioning portion 56 may fit in the concave groove of the positioning portion 40 .
- the arc length of the force transfer portion 42 is greater than the arc length of the positioning portion 40 .
- the central axis of the positioning portion 40 may be parallel to the central axis of the force transfer portion 42 .
- the reciprocal positioning portion 56 may have a central axis that is parallel to the positioning portion 40 when the wear pack 10 is mounted to the front end 54 .
- the reciprocal force transfer portion 58 may have a central axis that is parallel to the force transfer portion 42 when the wear pack 10 is mounted to the front end 54 .
- An intersecting plane on the mounting surface 43 may be defined by a plane intersecting both the central axis of the positioning portion 40 and the central axis of the force transfer portion 42 .
- An intersecting plane on the reciprocal mounting surface 57 may be defined by a plane intersecting both the central axis of the reciprocal positioning portion 56 and the central axis of the reciprocal force transfer portion 58 .
- the angle between the intersecting plane on the mounting surface 43 and the contact surface 13 may be equal to the angle between the intersecting plane on the reciprocal mounting surface 57 and a reciprocal contact surface 59 .
- the central axis of the positioning portion 40 may represent the rotational axis of the wear pack 10 .
- the bracket member 16 may rotate about the rotational axis relative to the front end 54 .
- the wear pack 10 may further comprise an abutment member 20 .
- the abutment member 20 may co-operate with the bracket member 16 as a receiving pair to interposingly receive a section of the front end 54 .
- the abutment member 20 may project from the wear member 12 .
- the bracket member 16 may be formed as a plate.
- the abutment member 20 may be connected to the wear member 12 .
- the abutment member 20 may be suitably positioned at the wear member 12 .
- the abutment member 20 may be laterally connected to the wear member 12 .
- An abutment side wall 21 of the abutment member 20 may be connected to the wear member 12 .
- An end of the abutment member 20 may be an abutment end 26 that is not connected to the wear member 12 .
- the opposite end of the abutment member 20 may be connected to the wear member 12 .
- the opposite end of the abutment member 20 may be laterally connected to the wear member 12 at the abutment side wall 21 .
- the abutment member 20 may be welded to the wear member 12 .
- the abutment member 20 may be cast moulded with the wear member 12 .
- the abutment member 20 may have a longitudinal axis extending from the abutment end 26 to the fixed opposite end.
- the abutment member 20 may be connected to an edge of the wear member 12 that is adjacent to the edges having the first indent 30 and the second indent 32 . In an embodiment, the abutment member 20 may be connected to the same edge of the wear member 12 connected to the bracket member 16 . The abutment member 20 may be disposed on the wear member 12 to be directly opposite the bracket member 16 . The abutment member 20 and the bracket member 16 may be mutually opposed on the wear member 12 .
- the abutment member 20 may project from the wear member 12 .
- the abutment member 20 may project form the wear member 12 and the abutment end 26 may extend beyond contact surface 13 .
- An abutment surface 27 may be formed on the abutment member 20 .
- the abutment surface 27 may be configured for engaging to a portion of the front end 54 .
- the abutment surface 27 may be formed on a side of the abutment member 20 .
- the abutment surface 27 may extend from the abutment end 26 to the end laterally connected to the wear member 12 .
- the abutment surface 27 may be formed on the abutment member 20 at the side adjacent to the abutment side wall 21 . In an embodiment, the abutment surface 27 may be perpendicular to the contact surface 13 . In an embodiment, the abutment surface 27 may be inclined to the contact surface 13 .
- the abutment surface 27 may abut a reciprocal abutment surface 60 formed on the front end 54 .
- the abutment surface 27 and the reciprocal abutment surface 60 may be formed to be mutually corresponding.
- the abutment end 26 may abut against a limit surface 62 on the front end 54 .
- the abutment end 26 and the limit surface 62 may be formed to be mutually corresponding.
- the free end 24 of the bracket member 16 may be formed further from the contact surface 13 than the abutment end 26 .
- the line R may extend from the central axis of the positioning portion 40 to the reciprocal abutment surface 60 .
- Line R may represent a radius extending from the rotational axis of the wear pack 10 to an area on the front end that is cleared by the abutment member 20 when the wear pack 10 is mounted or dismounted.
- the length of line R may define the distance of the abutment member 20 from the central axis of the positioning portion 40 .
- the length of line R may define minimum distance of the abutment surface from the central axis of the positioning portion 40 .
- a transition portion 29 may be formed between the abutment surface 27 and the contact surface 13 .
- the transition portion 29 may be formed to rest against the reciprocal abutment surface 60 .
- the transition portion 29 and the reciprocal abutment surface 60 may have complementary shapes and dimension for mutual engagement.
- the angle between the abutment surface 27 and the contact surface 13 may be equal to the angle between reciprocal abutment surface 60 and the reciprocal contact surface 59 .
- the angle of the abutment surface 27 relative to the wear member 12 may be provided such that the wear pack 10 may be mounted on to the front ends 53 and removed therefrom by rotation of the wear pack 10 about the rotation axis.
- the wear pack 10 may comprise a second bracket member 16 and a second abutment member 20 .
- the second bracket member 16 and the second abutment member 20 may cooperate as a second receiving pair to interposingly receive a section of the front end 54 .
- the second bracket member 16 and the second abutment member 20 may be spaced from the first receiving pair.
- the first and second receiving pairs may be formed on opposite ends of the wear member 12 adjacent to the edges having the first and second indents 30 , 32 .
- the wear pack 10 may further comprise mutually opposed side plates 18 wherein each side plate 18 may be connected to the first and second receiving pair.
- the side plates 18 may be perpendicular to the contact surface 13 .
- the contact surface 13 may extend to the side plates 18 .
- the side of the force transfer portion 42 may be level with the contact surface 13 .
- the circular arc of the force transfer portion 42 may terminate at the contact surface 13 .
- the force transfer portion 42 may be bordered on opposed sides by the positioning portion 40 and the contact surface 13 .
- the side plates 18 may be connected at an end to the bracket members 16 . At opposite ends the side plates 18 may be connected to the abutment members 20 .
- a free plate side 22 may be contiguous with the free ends 24 of the bracket members 16 .
- the plate side opposite the free plate side 22 may be connected to the wear member 12 .
- the free plate side 22 may be formed further from the contact surface 13 than the abutment end 26 .
- the side plates 18 may comprise rounded plate edges 28 between the free plate sides 22 and the ends connected to the abutment members 20 .
- the side plates 18 may comprise apertures 36 .
- the apertures 36 may be located on each side plate 18 adjacent to each abutment member 20 .
- each side plate 18 , abutment member 20 and bracket member 16 may be integrally formed as a wear end 14 .
- the wear pack 10 may comprise a pair of wear ends 14 disposed at either ends of the wear member 12 .
- the wear ends 14 may be formed on opposite ends of the wear member 12 adjacent to the edges having the first and second indents 30 , 32 .
- the wear ends 14 may rest against the sides of the front ends 54 .
- the wear ends 14 may protect the sides of the front end 54 .
- the apertures 36 may enable a retaining bolt 38 to be inserted through the side plates 18 into the front end 54
- the retaining bolt 38 may not clamp onto the side plates 18 .
- the bolt heads may be flush with the side plates 18 .
- the bolt heads may have a smaller diameter than the apertures 36 in the side plates 18 allowing play between the retaining bolts 38 and the side plates 18 .
- the wear pack 10 may be retained at the front end 54 by the side plates 18 in the loose abutting engagement with the bolt heads of the retaining bolts 38 .
- the wear ends 14 may have base members 19 extending in a direction away from the free ends 24 , free plate sides 22 and abutment ends 26 .
- the base members 19 may provide wear surfaces that may contact materials to be crushed or cut.
- the front edge 54 may be provided with a groove 64 to ensure clearance between the wear pack 10 and the front end 54 .
- FIG. 4 illustrates a second embodiment of the wear pack 10 .
- the portions of the contact surface 13 adjacent to the side plates 18 may be recessed into the wear ends 14 forming recessed portions 11 .
- the recessed portions 11 may extend into wear ends 14 in a direction parallel to the side plates 18 .
- the recessed portions 11 may be not be level with the force transfer portion 42 .
- the circular arc of the force transfer portion 42 may terminate at the contact surface 13 .
- the force transfer portion 42 may be bordered on opposed sides by the positioning portion 40 and the contact surface 13 .
- the recessed portions 11 may not be in contact with the reciprocal mounting surface 59 when the wear pack is mounted on the front end 54 .
- the force transfer portion 42 may still engage to the reciprocal force transfer portion 58 as described above.
- the reciprocal mounting surface 59 may still be in contact with the mounting surface 13 as described above.
- method of assembling a wear pack 10 on the jaw 52 of a demolition tool may comprise the following steps.
- the wear member 12 may be provided to shield the front end 54 .
- the wear member 12 may have a contact surface 13 to rest against the front end 54 .
- the bracket member 16 may be provided to project from the wear member 12 and to have a mounting surface 43 that is configured for mating the reciprocal mounting surface 57 on the front end 54 .
- the mounting surface 43 may have a positioning portion 40 that is contiguous with a force transfer portion 42 .
- the wear pack 10 may be brought into alignment with the front end 54 .
- the wear pack 10 may be aligned such that the intersecting plane on the mounting surface 43 may be inclined relative to the intersecting plane on the reciprocal mounting surface 57 .
- the positioning portion 40 may be brought into a position to engage the reciprocal positioning portion 56 .
- the positioning portion 40 may be engaged to the reciprocal positioning portion 56 at an engagement point.
- the force transfer portion 42 may be aligned to engage the reciprocal force transfer portion 58 .
- the contact surface 13 may be aligned to engage the reciprocal contact surface 59 .
- the abutment surface 27 may be aligned to slidingly engage the reciprocal abutment surface 60 .
- the bracket member 16 may be rotated towards the front end 54 at the engagement point of the positioning portion 40 and the reciprocal positioning portion 56 .
- the bracket member 16 may be rotated about the rotation axis of the wear pack 10 .
- the positioning portion 40 and the reciprocal positioning portion 56 may have complementary cross sections defined by circular arcs.
- the positioning portion 40 may be a convex ridge and the reciprocal positioning portion 56 may be a concave groove.
- the rotation of the bracket member 16 may move the force transfer portion 42 closer to the reciprocal force transfer portion 58 .
- the contact surface 13 may move closer to the reciprocal contact surface 59 .
- the abutment surface 27 may move closer to the reciprocal abutment surface 60 .
- the abutment surface 27 may slidingly engage the reciprocal abutment surface 60 .
- the abutment member 20 may approach the limit surface 62 .
- the bracket member 12 may be rotated to a point the abutment member 20 abuts against the limit surface 62 on the front end 54 .
- the bracket member 12 may no longer undergo further rotation.
- the force transfer portion 42 may engage to the reciprocal force transfer portion 58 .
- the contact surface 13 may be engaged to the reciprocal contact surface 59 .
- the transition portion 29 may rest against the reciprocal abutment surface 60 .
- the aperture 36 may be aligned to a reciprocal aperture 39 that is formed on the front end 54 .
- the force transfer portion 42 and the reciprocal force transfer portion 58 may have complementary cross sections defined by circular arcs.
- the force transfer portion 42 may be a concave groove and the reciprocal force transfer portion 58 may be a convex ridge.
- the retaining bolt 38 may be inserted through the aperture 36 and the reciprocal aperture 39 .
- the method may be reversed to dismount the wear pack 10 from the front end 54 .
- the retaining bolt 38 may be removed from the aperture 36 and the reciprocal aperture 39 .
- the bracket member 16 may be rotated about the rotation axis to rotate the wear pack 10 relative to the front end 54 .
- the contact surface 13 may be rotated away from the reciprocal contact surface 59 .
- the positioning portion 40 may be disengaged from the reciprocal positioning portion 56 on the reciprocal mounting surface 57 .
- the wear pack 10 may be mounted to the jaw set 50 of a demolition tool such as multiprocessors, pulverizers, crushers and other demolition tools that may have a jawset or grapple tine which have closing movements.
- the wear pack 10 may be mounted to the front end 53 of the upper jaw 51 or the front end 54 of the lower jaw 52 .
- the wear pack 10 may shield the front ends 53 , 54 from wear during demolition operations such as crushing or cutting of materials.
- the wear pack 10 may have a positioning portion 40 to aid in the alignment and engagement thereof to the front ends 53 , 54 .
- the positioning portion 40 may initially engage to the reciprocal positioning portion 56 thereby aligning the other surfaces of the wear pack 10 to the reciprocal surfaces of the front end 54 for mutual engagement.
- the wear pack 10 may have a force transfer portion 42 to aid in the transfer of forces generated in the demolition of materials into the front ends 53 , 54 .
- the force transfer portion 42 may engage with the reciprocal force transfer portion 58 such that a large mutual contact surface is formed for the transfer of demolition forces.
- the rest of the wear pack may be subject to minimal demolition forces.
- the wear pack 10 may be mounted to the front ends 53 , 54 through rotation about an axis of rotation that corresponds to the centre axis of the positioning portion 40 .
- the distance from the centre axis of the positioning portion 40 to an abutment surface of the front end 54 may be used to determine the form and dimension of the wear pack 10 in relation to the abutment members 20 for the clearance of the wear pack 10 at the reciprocal abutment surface 60 which represents the part of the front end 54 furthest from the reciprocal mounting surface 57 .
- the wear pack 10 may be easily and efficiently mounted on and dismounted from the front ends 53 , 54 . Once a wear pack 10 is spent due to operation of the demolition tool, the wear pack 10 may be easily replaced with a substitute wear pack 10 .
- references signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly, neither the reference signs nor their absence have any limiting effect on the technical features as described above or on the scope of any claim elements.
Abstract
A wear pack is disclosed for shielding a front end of a jaw set of a demolition tool. The wear pack may have a position portion provided on a bracket member for the alignment thereof prior to mounting. The wear pack may have a force transfer portion provided on the bracket member for the transfer of demolition forces to the front end of the jaw. The positioning portion may be contiguous with the force transfer portion.
Description
- This disclosure relates to the field of demolition tools for crushing and/or cutting material and more particularly to the field of wear packs for demolition tools.
- A demolition tool for crushing and/or cutting material is generally known. Typically, the demolition tool may comprise a jaw set having a lower jaw and an upper jaw. The upper and lower jaws may be pivotally connected. The upper and lower jaws may be moveable relative to each other. Blades may be provided on both the upper jaw and the lower jaw. The work material may be crushed or cut by closing the upper jaw against the lower jaw under hydraulic pressure.
- The demolition tool may comprise a frame that connects the jaw set to a jib of a machine.
- The demolition tool may have a jaw set that is suitable for crushing concrete. The jaw set may be adapted for crushing or cutting other materials, for example for cutting scrap iron and/or iron sections. The abrasive nature or hardness of some of these materials may cause the relatively rapid wear of the surfaces that engage the materials.
- The demolition tool may be provided with replaceable wear parts that have wear surfaces. A type of replaceable wear part may be a wear pack. The wear pack may be connected directly to the jaw set by conventional techniques. The wear pack may be provided on the upper and/or the lower jaw. The wear pack may be retained by fasteners that are exposed to relatively high stresses during operation.
- The present disclosure is directed, at least in part, to improving or overcoming one or more aspects of the prior art system.
- In a first aspect, the present disclosure describes a wear pack for a jaw of a demolition tool, the wear pack may comprise a wear member for shielding a front end of the jaw, the wear member having a contact surface to rest against the front end; and a bracket member projecting from the wear member for coupling the front end and having a mounting surface configured for mating to a reciprocal mounting surface on the front end, wherein the mounting surface comprises a positioning portion contiguous with a force transfer portion.
- In a second aspect, the present disclosure describes a method of assembling a wear pack on a jaw of a demolition tool, the method comprising the steps of providing a wear member for shielding the front end of the jaw, the wear member having a contact surface to rest against the front end; providing a bracket member projecting from the wear member and having a mounting surface configured for mating a reciprocal mounting surface on the front end, the mounting surface having positioning portion contiguous with a force transfer portion; and engaging the positioning portion to a reciprocal positioning portion on the reciprocal mounting surface.
- The foregoing and other features and advantages of the present disclosure will be more fully understood from the following description of various embodiments, when read together with the accompanying drawings, in which:
-
FIG. 1 is an isometric view of a wear pack according to the present disclosure; -
FIG. 2 is an isometric view of a wear pack ofFIG. 1 mounted to a jaw set of a demolition tool; -
FIG. 3 is a cross-section view of the wear pack mounted to the jaw set inFIG. 2 ; -
FIG. 4 is an isometric view of a second embodiment of a wear pack according to the present disclosure; and -
FIG. 5 is a cross-section view of the wear pack ofFIG. 4 mounted to a jaw set -
FIG. 6A is a cross-section view of a wear pack ofFIG. 1 in an approach to the jaw set of a demolition tool; -
FIG. 6B is a cross-section view of a wear pack ofFIG. 1 in an initial engagement with the jaw set; -
FIG. 6C is a cross-section view of a wear pack ofFIG. 1 rotated at the point of initial engagement relative to the jaw set; -
FIG. 6D is a cross-section view of a wear pack ofFIG. 1 at the end of rotation relative to the jaw set. - This disclosure generally relates to a
wear pack 10 for assembly onto a jaw set of a demolition tool. -
FIG. 1 illustrates thewear pack 10. Thewear pack 10 may be composed of a material or a composite of materials that are resistant to wear due to operation of the demolition tool. Thewear pack 10 may be composed of high strength steel. -
FIG. 2 illustrates thewear pack 10 mounted to a jaw set 50 of a demolition tool. Although thewear pack 10 is shown mounted to ajaw 52 of the jaw set 50, the present disclosure should not to be limited to this embodiment. - The
wear pack 10 may be configured to fit to anupper jaw 51 or thelower jaw 52 of the jaw set 50. Thewear pack 10 may be configured to fit to afront end 53 of thejaw 51 or afront end 54 of thejaw 52. The front ends 53, 54 may be the free ends that are opposite the pivotally connected ends of thejaws - With reference to
FIG. 1 , thewear pack 10 may comprise awear member 12. Thewear member 12 may have a shape which corresponds to thefront end 54. Thewear member 12 may be adapted to shield thefront end 54. Thewear member 12 may have a shape and dimension suitable to contact and protect thefront end 54. Thewear member 12 may be suitably modified so as to contact and protect thefront end 54. - In an embodiment. the
wear member 12 may be elongated and may have a substantially rectangular shape. In an embodiment. thewear member 12 may be formed as a plate. - The
wear member 12 may have acontact surface 13. Thecontact surface 13 may be formed on a side of thewear member 12. Thecontact surface 13 may be formed across the entire side of thewear member 12. - In an embodiment, the
contact surface 13 may be formed on a portion of the side of thewear member 12. In an embodiment, thecontact surface 13 may be a body that protrudes from thewear member 12. - The
contact surface 13 may rest against thefront end 54. Thecontact surface 13 may have a shape and dimension suitable to rest against and protect thefront end 54. Thecontact surface 13 may be suitably modified to rest against and protect thefront end 54 of a specific jaw set. - The
wear member 12 may have afirst indent 30. Thefirst indent 30 may be formed on an edge of thewear member 12. With thewear member 12 having a substantially rectangular shape, thefirst indent 30 may be formed on a longer edge and may be centrally positioned. The shape and dimension of thefirst indent 30 may correspond to an indented portion on thefront end 54. - In an embodiment, the
first indent 30 may have a straight centre segment that is connected between inclined end segments. The centre segment may be parallel to the longitudinal axis of thewear member 12. The end segments may be inclined relative to the longitudinal axis of thewear member 12. - The
wear member 12 may have a pair offirst bosses 31 positioned on the same edge of thewear member 12 having thefirst indent 30. Thefirst bosses 31 may be disposed on either side of thefirst indent 30. Thefirst bosses 31 may be spaced from thefirst indent 30. In an embodiment, thefirst bosses 31 may flank thefirst indent 30 such that the inclined end segments are continuos with thefirst bosses 31. - The
wear member 12 may have asecond indent 32. The second indented 32 may be formed on an edge of thewear member 12 opposite to the edge having thefirst indent 30. Thesecond indent 32 may be centrally positioned. The shape and dimensionsecond indent 32 may correspond to an additional indented portion on thefront end 54. - In an embodiment, the
second indent portion 32 may have a straight centre segment that is connected between inclined end segments. The centre segment may be parallel to the longitudinal axis of thewear member 12. The centre segment of thesecond indent 32 may be parallel to the centre segment of thefirst indent 30. The end segments may be inclined relative to the longitudinal axis of thewear member 12. - The
wear member 12 may have a pair ofsecond bosses 34 positioned on the same edge of thewear member 12 having thesecond indent 32. Thesecond bosses 34 may be disposed on either side of thesecond indent 32 such that each inclined end segment forms a side of eachsecond boss 34. In an embodiment, thesecond bosses 34 may be spaced from thesecond indent 32. - The
wear pack 10 may have abracket member 16. Thebracket member 16 may enable thewear pack 10 to be mounted to thefront end 54. In an embodiment, thebracket member 16 may be formed as a block. - The
bracket member 16 may be connected to thewear member 12. Thebracket member 16 may be suitably positioned at thewear member 12. In an embodiment, thebracket member 16 may be laterally connected to thewear member 12. Abracket side wall 15 of thebracket member 16 may be connected to thewear member 12. - An end of the
bracket member 16 may be afree end 24 that is not connected to thewear member 12. The opposite end of thebracket member 16 may be connected to thewear member 12. The opposite end of thebracket member 16 may be laterally connected to thewear member 12 at thebracket side wall 15. Thebracket member 16 may be welded to thewear member 12. In an embodiment, thebracket member 16 may be cast moulded with thewear member 12. - In an embodiment, the
bracket member 16 may have a longitudinal axis extending from thefree end 24 to the opposite end. - In an embodiment, the
bracket member 16 may be connected to an edge of thewear member 12 that is adjacent to the edges having thefirst indent 30 and thesecond indent 32. - The
bracket member 16 may project from thewear member 12. Thebracket member 16 may project form thewear member 12 and thefree end 24 may extend beyondcontact surface 13. - In an embodiment. the
bracket member 16 may be inclined relative to thewear member 12. The longitudinal axis of thebracket member 16 may be at an angle of less than 90° relative to thecontact surface 13. - A mounting
surface 43 may be formed on thebracket member 16. The mountingsurface 43 may be configured for mating tofront end 54. The mountingsurface 43 may be formed on a side of thebracket member 16. The mountingsurface 43 may extend from thefree end 24 to the end laterally connected to thewear member 12. - In an embodiment, the mounting
surface 43 may be formed on thebracket member 16 at the side adjacent to thebracket side wall 15. - The mounting
surface 43 may comprise apositioning portion 40 and aforce transfer portion 42. The positioningportion 40 may enable thewear member 12 to be disposed relative to the front end of the jaw in a position for mutual engagement. Theforce transfer portion 42 may serve transfer the crushing forces which arise during operation of the demolition tool to the jaw set of the demolition tool. - The positioning
portion 40 may be located adjacent to theforce transfer portion 42 on the mountingsurface 43. The positioningportion 40 may be contiguous withforce transfer portion 42. - The
force transfer portion 42 may precede thepositioning portion 40 with reference to contactsurface 13. Theforce transfer portion 42 may be located adjacent the end laterally connected to thewear member 12. The positioningportion 40 may be located adjacent thefree end 24. - The relative geometry between the
position potion 40 andforce transfer portion 42 may be configured such that the reciprocal inclination between theposition potion 40 andforce transfer portion 42 is not substantially 90° relative to thecontact surface 13. The reciprocal inclination between theposition potion 40 andforce transfer portion 42 may enable demolition forces to be transferred to thefront end 54 while retaining mountingsurface 43 in mating engagement with thefront end 54. - In an embodiment, the angle of the reciprocal inclination between the
position potion 40 andforce transfer portion 42 relative to thecontact surface 13 may be between 0° to 85°. In an embodiment, the angle of the reciprocal inclination between theposition potion 40 andforce transfer portion 42 relative to thecontact surface 13 may be between 95° to 180°. - The
force transfer portion 42 may be disposed across thebracket member 16 extending from thebracket side wall 15 to the opposite side. A longitudinal axis may extend along the surface of theforce transfer portion 42. The longitudinal axis may extend from thebracket side wall 15 to the opposite side. In an embodiment, the longitudinal axis of theforce transfer portion 42 may be perpendicular to the longitudinal axis of thebracket member 16. - The positioning
portion 40 may be disposed across thebracket member 16 extending from thebracket side wall 15 to the opposite side. A longitudinal axis may extend along the surface of thepositioning portion 40. The longitudinal axis may extend from thebracket side wall 15 to the opposite side. In an embodiment, the longitudinal axis of thepositioning portion 40 may be perpendicular to the longitudinal axis of thebracket member 16. - A longitudinal axis extending along the positioning
portion 40 may be parallel to a longitudinal axis extending along theforce transfer portion 42. - A transition area may be formed between the positioning
portion 40 and theforce transfer portion 42. In an embodiment, the angle of the transition area between theposition potion 40 andforce transfer portion 42 relative to thecontact surface 13 may be between 0° to 85°. In an embodiment, the angle of the transition area between theposition potion 40 andforce transfer portion 42 relative to thecontact surface 13 may be between 95° to 180°. - The
force transfer portion 42 may be formed such that there is a large contact area between the mountingsurface 43 and thefront end 54. Theforce transfer portion 42 may have a curved shape. Theforce transfer portion 42 may engage to a complementarily shaped portion on thefront end 54. -
FIG. 3 illustrates thewear pack 10 mounted to thefront end 54. The mountingsurface 43 may mate to the reciprocal mountingsurface 57 of thefront end 54. Theforce transfer portion 42 may be engage to the reciprocalforce transfer portion 58. Theforce transfer portion 42 and the reciprocalforce transfer portion 58 may have forms that are mutually matching. Theforce transfer portion 42 and the reciprocalforce transfer portion 58 may have forms that enable their mutual engagement. - The
force transfer portion 42 may have a cross section that is defined by a circular arc. Theforce transfer portion 42 and reciprocalforce transfer portion 58 may have complementary cross sections defined by circular arcs. - With reference to
FIGS. 1 and 3 , in an embodiment, theforce transfer portion 42 may be a concave groove. The concave circular arc of theforce transfer portion 42 may be a segment of a virtualfirst circle 44. A central axis of theforce transfer portion 42 which is parallel to a longitudinal axis thereof may extend through the centre of the virtualfirst circle 44. - The concave
force transfer portion 42 may engage with the reciprocalforce transfer portion 58 formed as a convex ridge. The convex ridge of the reciprocalforce transfer portion 58 may fit in the concave groove of theforce transfer portion 42. - In an embodiment, the
force transfer portion 42 may be a convex ridge. The convex circular arc of theforce transfer portion 42 may be a segment of a virtual first circle. A central axis of theforce transfer portion 42 which is parallel to a longitudinal axis thereof may extend through the centre of the virtual first circle. - The convex
force transfer portion 42 may engage with the reciprocalforce transfer portion 58 formed as a concave groove. The convex ridge of theforce transfer portion 42 may fit in the concave groove of the reciprocalforce transfer portion 58. - The positioning
portion 40 may be formed such that there is contact area between the mountingsurface 43 and thefront end 54 which allows the positioning of thewear pack 10 relative to thefront end 54. The positioningportion 40 may engage to a complementarily shaped portion on thefront end 54. - With reference to
FIG. 3 , the positioningportion 40 may be engaged to thereciprocal positioning portion 56. The positioningportion 40 and thereciprocal positioning portion 56 may have forms that are mutually matching. The positioningportion 40 and thereciprocal positioning portion 56 may have forms that enable their mutual engagement. - The positioning
portion 40 may have a cross section that is defined by a circular arc. The positioningportion 40 andreciprocal positioning portion 56 may have complementary cross sections defined by circular arcs. - With reference to
FIGS. 1 and 3 , in an embodiment, the positioningportion 40 may be a convex ridge. The convex circular arc of thepositioning portion 40 may be a segment of a virtualsecond circle 46. A central axis of thepositioning portion 40 which is parallel to a longitudinal axis thereof may extend through the centre of the virtualsecond circle 46. - The
convex positioning portion 40 may engage with thereciprocal positioning portion 56 formed as a concave groove. The convex ridge of thepositioning portion 40 may fit in the concave groove of thereciprocal positioning portion 56. - In an embodiment, the positioning
portion 40 may be a concave groove. The concave circular arc of thepositioning portion 40 may be a segment of a virtual second circle. A central axis of thepositioning portion 40 which is parallel to a longitudinal axis thereof may extend through the centre of the virtual second circle. - The
concave positioning portion 40 may engage with thereciprocal positioning portion 56 formed as a convex ridge. The convex ridge of thereciprocal positioning portion 56 may fit in the concave groove of thepositioning portion 40. - In an embodiment, the arc length of the
force transfer portion 42 is greater than the arc length of thepositioning portion 40. - In an embodiment, the central axis of the
positioning portion 40 may be parallel to the central axis of theforce transfer portion 42. In an embodiment, thereciprocal positioning portion 56 may have a central axis that is parallel to thepositioning portion 40 when thewear pack 10 is mounted to thefront end 54. The reciprocalforce transfer portion 58 may have a central axis that is parallel to theforce transfer portion 42 when thewear pack 10 is mounted to thefront end 54. - An intersecting plane on the mounting
surface 43 may be defined by a plane intersecting both the central axis of thepositioning portion 40 and the central axis of theforce transfer portion 42. An intersecting plane on the reciprocal mountingsurface 57 may be defined by a plane intersecting both the central axis of thereciprocal positioning portion 56 and the central axis of the reciprocalforce transfer portion 58. In an embodiment, the angle between the intersecting plane on the mountingsurface 43 and thecontact surface 13 may be equal to the angle between the intersecting plane on the reciprocal mountingsurface 57 and areciprocal contact surface 59. - The central axis of the
positioning portion 40 may represent the rotational axis of thewear pack 10. Thebracket member 16 may rotate about the rotational axis relative to thefront end 54. - The
wear pack 10 may further comprise anabutment member 20. With reference toFIG. 3 , theabutment member 20 may co-operate with thebracket member 16 as a receiving pair to interposingly receive a section of thefront end 54. - With reference to
FIG. 1 , theabutment member 20 may project from thewear member 12. In an embodiment, thebracket member 16 may be formed as a plate. - The
abutment member 20 may be connected to thewear member 12. Theabutment member 20 may be suitably positioned at thewear member 12. In an embodiment, theabutment member 20 may be laterally connected to thewear member 12. An abutment side wall 21 of theabutment member 20 may be connected to thewear member 12. - An end of the
abutment member 20 may be anabutment end 26 that is not connected to thewear member 12. The opposite end of theabutment member 20 may be connected to thewear member 12. The opposite end of theabutment member 20 may be laterally connected to thewear member 12 at the abutment side wall 21. Theabutment member 20 may be welded to thewear member 12. In an embodiment, theabutment member 20 may be cast moulded with thewear member 12. - In an embodiment, the
abutment member 20 may have a longitudinal axis extending from theabutment end 26 to the fixed opposite end. - In an embodiment, the
abutment member 20 may be connected to an edge of thewear member 12 that is adjacent to the edges having thefirst indent 30 and thesecond indent 32. In an embodiment, theabutment member 20 may be connected to the same edge of thewear member 12 connected to thebracket member 16. Theabutment member 20 may be disposed on thewear member 12 to be directly opposite thebracket member 16. Theabutment member 20 and thebracket member 16 may be mutually opposed on thewear member 12. - The
abutment member 20 may project from thewear member 12. Theabutment member 20 may project form thewear member 12 and theabutment end 26 may extend beyondcontact surface 13. - An
abutment surface 27 may be formed on theabutment member 20. Theabutment surface 27 may be configured for engaging to a portion of thefront end 54. Theabutment surface 27 may be formed on a side of theabutment member 20. Theabutment surface 27 may extend from theabutment end 26 to the end laterally connected to thewear member 12. - In an embodiment, the
abutment surface 27 may be formed on theabutment member 20 at the side adjacent to the abutment side wall 21. In an embodiment, theabutment surface 27 may be perpendicular to thecontact surface 13. In an embodiment, theabutment surface 27 may be inclined to thecontact surface 13. - With reference to
FIG. 3 , theabutment surface 27 may abut areciprocal abutment surface 60 formed on thefront end 54. Theabutment surface 27 and thereciprocal abutment surface 60 may be formed to be mutually corresponding. Theabutment end 26 may abut against alimit surface 62 on thefront end 54. Theabutment end 26 and thelimit surface 62 may be formed to be mutually corresponding. Thefree end 24 of thebracket member 16 may be formed further from thecontact surface 13 than theabutment end 26. - In an embodiment, the line R may extend from the central axis of the
positioning portion 40 to thereciprocal abutment surface 60. Line R may represent a radius extending from the rotational axis of thewear pack 10 to an area on the front end that is cleared by theabutment member 20 when thewear pack 10 is mounted or dismounted. The length of line R may define the distance of theabutment member 20 from the central axis of thepositioning portion 40. The length of line R may define minimum distance of the abutment surface from the central axis of thepositioning portion 40. Atransition portion 29 may be formed between theabutment surface 27 and thecontact surface 13. Thetransition portion 29 may be formed to rest against thereciprocal abutment surface 60. Thetransition portion 29 and thereciprocal abutment surface 60 may have complementary shapes and dimension for mutual engagement. - In an embodiment, the angle between the
abutment surface 27 and thecontact surface 13 may be equal to the angle betweenreciprocal abutment surface 60 and thereciprocal contact surface 59. In an embodiment, the angle of theabutment surface 27 relative to thewear member 12 may be provided such that thewear pack 10 may be mounted on to the front ends 53 and removed therefrom by rotation of thewear pack 10 about the rotation axis. - With reference to
FIG. 1 , thewear pack 10 may comprise asecond bracket member 16 and asecond abutment member 20. Thesecond bracket member 16 and thesecond abutment member 20 may cooperate as a second receiving pair to interposingly receive a section of thefront end 54. Thesecond bracket member 16 and thesecond abutment member 20 may be spaced from the first receiving pair. The first and second receiving pairs may be formed on opposite ends of thewear member 12 adjacent to the edges having the first andsecond indents - The
wear pack 10 may further comprise mutuallyopposed side plates 18 wherein eachside plate 18 may be connected to the first and second receiving pair. Theside plates 18 may be perpendicular to thecontact surface 13. - In an embodiment, the
contact surface 13 may extend to theside plates 18. The side of theforce transfer portion 42 may be level with thecontact surface 13. The circular arc of theforce transfer portion 42 may terminate at thecontact surface 13. Theforce transfer portion 42 may be bordered on opposed sides by the positioningportion 40 and thecontact surface 13. - The
side plates 18 may be connected at an end to thebracket members 16. At opposite ends theside plates 18 may be connected to theabutment members 20. Afree plate side 22 may be contiguous with the free ends 24 of thebracket members 16. The plate side opposite thefree plate side 22 may be connected to thewear member 12. Thefree plate side 22 may be formed further from thecontact surface 13 than theabutment end 26. Theside plates 18 may comprise rounded plate edges 28 between the free plate sides 22 and the ends connected to theabutment members 20. - The
side plates 18 may compriseapertures 36. Theapertures 36 may be located on eachside plate 18 adjacent to eachabutment member 20. - In an embodiment, each
side plate 18,abutment member 20 andbracket member 16 may be integrally formed as awear end 14. Thewear pack 10 may comprise a pair of wear ends 14 disposed at either ends of thewear member 12. The wear ends 14 may be formed on opposite ends of thewear member 12 adjacent to the edges having the first andsecond indents - With reference to
FIG. 2 , the wear ends 14 may rest against the sides of the front ends 54. The wear ends 14 may protect the sides of thefront end 54. Theapertures 36 may enable a retainingbolt 38 to be inserted through theside plates 18 into thefront end 54 - The retaining
bolt 38 may not clamp onto theside plates 18. When the retainingbolts 38 may be secured into thefront end 54 the bolt heads may be flush with theside plates 18. The bolt heads may have a smaller diameter than theapertures 36 in theside plates 18 allowing play between the retainingbolts 38 and theside plates 18. Thewear pack 10 may be retained at thefront end 54 by theside plates 18 in the loose abutting engagement with the bolt heads of the retainingbolts 38. - The wear ends 14 may have
base members 19 extending in a direction away from the free ends 24, free plate sides 22 and abutment ends 26. Thebase members 19 may provide wear surfaces that may contact materials to be crushed or cut. Thefront edge 54 may be provided with agroove 64 to ensure clearance between thewear pack 10 and thefront end 54. -
FIG. 4 illustrates a second embodiment of thewear pack 10. The portions of thecontact surface 13 adjacent to theside plates 18 may be recessed into the wear ends 14 forming recessedportions 11. The recessedportions 11 may extend into wear ends 14 in a direction parallel to theside plates 18. - The recessed
portions 11 may be not be level with theforce transfer portion 42. The circular arc of theforce transfer portion 42 may terminate at thecontact surface 13. Theforce transfer portion 42 may be bordered on opposed sides by the positioningportion 40 and thecontact surface 13. - With reference to
FIG. 5 , the recessedportions 11 may not be in contact with the reciprocal mountingsurface 59 when the wear pack is mounted on thefront end 54. Theforce transfer portion 42 may still engage to the reciprocalforce transfer portion 58 as described above. The reciprocal mountingsurface 59 may still be in contact with the mountingsurface 13 as described above. - With reference to
FIG. 6A , method of assembling awear pack 10 on thejaw 52 of a demolition tool may comprise the following steps. Thewear member 12 may be provided to shield thefront end 54. Thewear member 12 may have acontact surface 13 to rest against thefront end 54. Thebracket member 16 may be provided to project from thewear member 12 and to have a mountingsurface 43 that is configured for mating the reciprocal mountingsurface 57 on thefront end 54. The mountingsurface 43 may have apositioning portion 40 that is contiguous with aforce transfer portion 42. - The
wear pack 10 may be brought into alignment with thefront end 54. Thewear pack 10 may be aligned such that the intersecting plane on the mountingsurface 43 may be inclined relative to the intersecting plane on the reciprocal mountingsurface 57. The positioningportion 40 may be brought into a position to engage thereciprocal positioning portion 56. - With reference to
FIG. 6B , the positioningportion 40 may be engaged to thereciprocal positioning portion 56 at an engagement point. At engagement of thepositioning portion 40 to thereciprocal positioning portion 56, theforce transfer portion 42 may be aligned to engage the reciprocalforce transfer portion 58. Thecontact surface 13 may be aligned to engage thereciprocal contact surface 59. Theabutment surface 27 may be aligned to slidingly engage thereciprocal abutment surface 60. - With reference to
FIG. 6C , thebracket member 16 may be rotated towards thefront end 54 at the engagement point of thepositioning portion 40 and thereciprocal positioning portion 56. Thebracket member 16 may be rotated about the rotation axis of thewear pack 10. - In an embodiment, the positioning
portion 40 and thereciprocal positioning portion 56 may have complementary cross sections defined by circular arcs. In an embodiment, the positioningportion 40 may be a convex ridge and thereciprocal positioning portion 56 may be a concave groove. - The rotation of the
bracket member 16 may move theforce transfer portion 42 closer to the reciprocalforce transfer portion 58. Thecontact surface 13 may move closer to thereciprocal contact surface 59. Theabutment surface 27 may move closer to thereciprocal abutment surface 60. Theabutment surface 27 may slidingly engage thereciprocal abutment surface 60. Theabutment member 20 may approach thelimit surface 62. - With reference to
FIG. 6D , thebracket member 12 may be rotated to a point theabutment member 20 abuts against thelimit surface 62 on thefront end 54. Thebracket member 12 may no longer undergo further rotation. - At abutment of the
abutment member 20 against thelimit surface 62, theforce transfer portion 42 may engage to the reciprocalforce transfer portion 58. Thecontact surface 13 may be engaged to thereciprocal contact surface 59. Thetransition portion 29 may rest against thereciprocal abutment surface 60. Theaperture 36 may be aligned to areciprocal aperture 39 that is formed on thefront end 54. - In an embodiment, the
force transfer portion 42 and the reciprocalforce transfer portion 58 may have complementary cross sections defined by circular arcs. In an embodiment, theforce transfer portion 42 may be a concave groove and the reciprocalforce transfer portion 58 may be a convex ridge. - The retaining
bolt 38 may be inserted through theaperture 36 and thereciprocal aperture 39. - The method may be reversed to dismount the
wear pack 10 from thefront end 54. Initially, the retainingbolt 38 may be removed from theaperture 36 and thereciprocal aperture 39. Thebracket member 16 may be rotated about the rotation axis to rotate thewear pack 10 relative to thefront end 54. Thecontact surface 13 may be rotated away from thereciprocal contact surface 59. Upon clearance of theabutment surface 27 with respect to thereciprocal abutment surface 60, the positioningportion 40 may be disengaged from thereciprocal positioning portion 56 on the reciprocal mountingsurface 57. - The skilled person would appreciate that foregoing embodiments may be modified or combined to obtain the
wear pack 10 of the present disclosure. - This disclosure describes a
wear pack 10. Thewear pack 10 may be mounted to the jaw set 50 of a demolition tool such as multiprocessors, pulverizers, crushers and other demolition tools that may have a jawset or grapple tine which have closing movements. Thewear pack 10 may be mounted to thefront end 53 of theupper jaw 51 or thefront end 54 of thelower jaw 52. Thewear pack 10 may shield the front ends 53, 54 from wear during demolition operations such as crushing or cutting of materials. - The
wear pack 10 may have apositioning portion 40 to aid in the alignment and engagement thereof to the front ends 53, 54. The positioningportion 40 may initially engage to thereciprocal positioning portion 56 thereby aligning the other surfaces of thewear pack 10 to the reciprocal surfaces of thefront end 54 for mutual engagement. - The
wear pack 10 may have aforce transfer portion 42 to aid in the transfer of forces generated in the demolition of materials into the front ends 53, 54. Theforce transfer portion 42 may engage with the reciprocalforce transfer portion 58 such that a large mutual contact surface is formed for the transfer of demolition forces. The rest of the wear pack may be subject to minimal demolition forces. Thewear pack 10 may be mounted to the front ends 53, 54 through rotation about an axis of rotation that corresponds to the centre axis of thepositioning portion 40. The distance from the centre axis of thepositioning portion 40 to an abutment surface of thefront end 54 may be used to determine the form and dimension of thewear pack 10 in relation to theabutment members 20 for the clearance of thewear pack 10 at thereciprocal abutment surface 60 which represents the part of thefront end 54 furthest from the reciprocal mountingsurface 57. - The
wear pack 10 may be easily and efficiently mounted on and dismounted from the front ends 53, 54. Once awear pack 10 is spent due to operation of the demolition tool, thewear pack 10 may be easily replaced with asubstitute wear pack 10. - Accordingly, this disclosure includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the disclosure unless otherwise indicated herein.
- Where technical features mentioned in any claim are followed by references signs, the reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly, neither the reference signs nor their absence have any limiting effect on the technical features as described above or on the scope of any claim elements.
- The disclosures in European Patent Application No. 11185300.8 from which this application claims priority are incorporated herein by reference.
- One skilled in the art will realise the disclosure may be embodied in other specific forms without departing from the disclosure or essential characteristics thereof. The foregoing embodiments are therefore to be considered in all respects illustrative rather than limiting of the disclosure described herein. Scope of the invention is thus indicated by the appended claims, rather than the foregoing description, and all changes that come within the meaning and range of equivalence of the claims are therefore intended to be embraced therein.
Claims (15)
1. A wear pack for a jaw of a demolition tool, the wear pack comprising:
a wear member for shielding a front end of the jaw, the wear member having a contact surface to rest against the front end; and
a bracket member projecting from the wear member for coupling the front end and having a mounting surface configured for mating to a reciprocal mounting surface on the front end,
wherein the mounting surface comprises a positioning portion contiguous with the force transfer portion.
2. The wear pack according to claim 1 wherein the force transfer portion precedes the positioning portion with reference to contact surface.
3. The wear pack according to claim 2 wherein an angle of the reciprocal inclination between the position potion and force transfer portion relative to the contact surface is between 0° to 85° or 95° to 180°.
4. The wear pack according to claim 3 wherein the force transfer portion and the positioning portion have cross sections defined by circular arcs.
5. The wear pack according to claim 4 wherein the arc length of the force transfer portion is greater than the arc length of the positioning portion.
6. The wear pack according to claim 5 wherein the positioning portion is a convex ridge and the force transfer portion is a concave groove.
7. The wear pack according to claim 6 wherein an axis extending along the force transfer portion is parallel to an axis extending along the positioning portion.
8. The wear pack according to claim 7 further comprising an abutment member projecting from the wear member wherein the abutment member cooperates with the bracket member as a receiving pair to interposingly receive a section of the front end.
9. The wear pack according to claim 8 wherein the abutment member and the bracket member are mutually opposed on the wear member
10. The wear pack according to claim 9 further comprising a second bracket member and a second abutment member cooperating as a second receiving pair and being spaced from the first receiving pair.
11. The wear pack according to claim 10 further comprising mutually opposed side plates wherein each side plate is connected to the first and second receiving pair.
12. A method of assembling a wear pack on a jaw of a demolition tool, the method comprising the steps of:
providing a wear member for shielding the front end of the jaw, the wear member having a contact surface to rest against the front end;
providing a bracket member projecting from the wear member and having a mounting surface configured for mating a reciprocal mounting surface on the front end, the mounting surface having a positioning portion contiguous with a force transfer portion; and
engaging the positioning portion to a reciprocal positioning portion on the reciprocal mounting surface.
13. The method of claim 12 further comprising the step of rotating the bracket member to the front end at the engagement point of the positioning portion and the reciprocal positioning portion wherein the positioning portion and the reciprocal positioning portion have complementary cross sections defined by circular arcs.
14. The method of claim 13 further comprising the step of abutting the abutment member against a limit surface on the front end.
15. The method of claim 14 wherein the step of abutting the abutment member against a limit surface comprises engaging the force transfer portion to a reciprocal force transfer portion the reciprocal mounting surface wherein the force transfer portion and the reciprocal force transfer portion may have complementary cross sections defined by circular arcs.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP11185300.8A EP2581506A1 (en) | 2011-10-14 | 2011-10-14 | Wear pack for a demolition tool |
EP11185300.8 | 2011-10-14 | ||
PCT/EP2012/070255 WO2013053886A1 (en) | 2011-10-14 | 2012-10-12 | Wear pack for a demolition tool |
Publications (1)
Publication Number | Publication Date |
---|---|
US20140231567A1 true US20140231567A1 (en) | 2014-08-21 |
Family
ID=47046587
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/348,993 Abandoned US20140231567A1 (en) | 2011-10-14 | 2012-10-12 | Wear pack for a demolition tool |
Country Status (5)
Country | Link |
---|---|
US (1) | US20140231567A1 (en) |
EP (2) | EP2581506A1 (en) |
CN (1) | CN103857855B (en) |
ES (1) | ES2689545T3 (en) |
WO (1) | WO2013053886A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20170022725A1 (en) * | 2015-07-20 | 2017-01-26 | Caterpillar Work Tools B.V. | Removable tip for a demolition jaw |
US20180043366A1 (en) * | 2015-02-13 | 2018-02-15 | Caterpillar Work Tools B.V. | Tooth block for a demolition tool |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014202972A1 (en) * | 2014-02-18 | 2015-08-20 | Gebrüder Egli Maschinen Ag | Concrete-crushing pincers |
EP3532229A1 (en) * | 2016-10-28 | 2019-09-04 | Lukas Hydraulik GmbH | Shear blade for a cutting device |
GB2595346B (en) * | 2021-03-24 | 2022-07-06 | Alpha Machine Knife Company Ltd | Single body demolition shear blade |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5474242A (en) * | 1994-10-11 | 1995-12-12 | The Stanley Works | Demolition tools with jaws having replaceable working surfaces |
US6194080B1 (en) * | 1998-12-16 | 2001-02-27 | Caterpillar Inc. | Replaceable wear member |
US20070245568A1 (en) * | 2006-04-23 | 2007-10-25 | Atlas Copco Construction Tools Gmbh | Demolition claw |
US7938350B2 (en) * | 2004-09-16 | 2011-05-10 | Doppstadt Calbe Gmbh | Knife holder for comminution devices |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6735890B2 (en) * | 2001-07-06 | 2004-05-18 | Esco Corporation | Wear assembly |
JP3705049B2 (en) | 1999-11-18 | 2005-10-12 | マツダ株式会社 | Front body structure of the vehicle |
US6839969B2 (en) * | 2002-11-18 | 2005-01-11 | Genesis Equipment And Manufacturing, Inc. | Replaceable demolition shear piercing tip |
-
2011
- 2011-10-14 EP EP11185300.8A patent/EP2581506A1/en not_active Withdrawn
-
2012
- 2012-10-12 CN CN201280049970.XA patent/CN103857855B/en active Active
- 2012-10-12 ES ES12775220.2T patent/ES2689545T3/en active Active
- 2012-10-12 US US14/348,993 patent/US20140231567A1/en not_active Abandoned
- 2012-10-12 EP EP12775220.2A patent/EP2791428B1/en active Active
- 2012-10-12 WO PCT/EP2012/070255 patent/WO2013053886A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5474242A (en) * | 1994-10-11 | 1995-12-12 | The Stanley Works | Demolition tools with jaws having replaceable working surfaces |
US6194080B1 (en) * | 1998-12-16 | 2001-02-27 | Caterpillar Inc. | Replaceable wear member |
US7938350B2 (en) * | 2004-09-16 | 2011-05-10 | Doppstadt Calbe Gmbh | Knife holder for comminution devices |
US20070245568A1 (en) * | 2006-04-23 | 2007-10-25 | Atlas Copco Construction Tools Gmbh | Demolition claw |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20180043366A1 (en) * | 2015-02-13 | 2018-02-15 | Caterpillar Work Tools B.V. | Tooth block for a demolition tool |
US10722894B2 (en) * | 2015-02-13 | 2020-07-28 | Caterpillar Work Tools B.V. | Tooth block for a demolition tool |
US20170022725A1 (en) * | 2015-07-20 | 2017-01-26 | Caterpillar Work Tools B.V. | Removable tip for a demolition jaw |
US10286400B2 (en) * | 2015-07-20 | 2019-05-14 | Caterpillar Work Tools B.V. | Removable tip for a demolition jaw |
Also Published As
Publication number | Publication date |
---|---|
ES2689545T3 (en) | 2018-11-14 |
CN103857855A (en) | 2014-06-11 |
EP2581506A1 (en) | 2013-04-17 |
EP2791428A1 (en) | 2014-10-22 |
WO2013053886A1 (en) | 2013-04-18 |
CN103857855B (en) | 2016-04-27 |
EP2791428B1 (en) | 2018-09-05 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: CATERPILLAR WORK TOOLS B.V., NETHERLANDS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:VAN GEMERT, JOHANNES LAMBERT LEONARDUS;REEL/FRAME:032588/0566 Effective date: 20111110 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |